Week 2 Summary_May 2012

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  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 1

    Element 1:- Workplace hazards & risk control

    Hazards to pedestrians Slips, trips and falls (on same level) Falls from height Objects moving, flying or falling Collisions with moving vehicles

    Causes of slips, trips & falls (accidents on walkways or Staircases) 1- Old age 2- Sensory impairment e.g. Poor eyesight 3- Unsuitable foot wear 4-Slippery surface e.g. polished floor 5- Spillage e.g. oil on floor 6 During the floor cleaning 7- Poor lighting / limited vision because of the dust or fog 8- Uneven surface 9-moving from one kind of floor surface to another 10- Carrying heavy / large loads 11- Poor physical condition / ill health / consciousness problems 12- Rainy weather without suitable drainage system 13- Poor housekeeping / Obstacles on the walkway (e.g. protrusions) 14- Bad organisation or layout of the work place 15- Lack of attention / distractions 16- Alcohol & drugs 17- Fatigue & exhaustion 18- Loose / Untied shoe laces 19- Poor emergency procedures: people crowding, panicking & rushing to evacuate 20- Not using the handrails 21- Not keeping 3 points of contact 22- Walking backwards e.g. banks man 23- Broken steps / different heights 24- Running, jumping & Horseplay

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 2

    Working at height

    Hazards of working at height Fall of people Fall of objects Collapse Overturn Contact with overhead services

    Precautions & Control measures: - Avoid working at height by using long tools or machines - Reduce height as much as possible - Reduce duration & frequency of working at height - it is - Using proper working platform, carrying out pre use inspection &

    regular maintenance - PPE e.g. safety harness, fall arrestors & helmets with strap - Edge protection & Safety net - Ensure Safe access & egress to the work place

    Precautions & Control measures of working on ANY roof:

    The above precautions PLUS: - Using crawl boards - Locating & covering the lights on the roof (if any)

    Hazards of ladders Fall of people Fall of objects Collapse Overturn Contact with overhead services

    Precautions & Control measures: - Ladder resting with both feet on a levelled firm floor - Distance between the ladder & the wall in the ratio 1 : 4 - Rested & fixed against solid surface - Suitable for the task, approved, inspected & in good condition - Fixed & secured at the top - 3 steps extra length at the top - Only one person at a time - Keeping 3 points of contact - PPE e.g. gloves,safety shoes, coveralls & helmets with straps - Clean firm non-slip steps - Should only be used as a mean of access NOT as a working

    platform

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 3

    Independant tied Scaffold

    Draw and label key parts of an independent Tied Scaffold

    Control measures & precautions

    - Designed, erected, inspected, altered & maintained by competent certified people

    - Should be suitable for the job & certified - Inspected before each shift & after any accident, incident or

    adverse weather conditions - Avoid overloading or exceeding SWL - Use of guard rails & toe boards - Stop work in adverse weather conditions e.g. strong wind - it is - PPE e.g. helmets with strap & safety harness

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 4

    Mobile Tower Scaffold

    Hazards

    Fall of people Fall of objects Collapse Overturn Contact with overhead services

    Precautions & control measures Above precautions for independant tied scaffold PLUS:

    - Positioned on firm ground - Use of outriggers to broaden base & locking the wheels - Braced & tied to permenant structure - People and materials removed before moving

    Mobile Elevated Work Platforms (MEWP)

    Hazards - Fall of people - Fall of objects - Collapse - Overturn - Contact with overhead services - Crushing between carrier and a fixed structure or inbetween the

    Scissors lift

    Accidetns, Collapse or overturning of MEWP caused by Equipment failure Unsuitable ground conditions Defective or unused outriggers Unsuitable MEWP or in bad condition (lack of maintenance) Overloading Struck by load or vehicles Incompetent operator Interference with controls by others Strong wind / storms

    Precautions & control measures = Same like Tower scaffold

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 5

    Suspended access cradle

    Hazards Fall of people Fall of objects Collapse Overturn Contact with overhead services Crushing between carrier and a fixed structure

    Precautions & control measures = Same like Tower scaffold

    Excavations

    Main hazards - Fall of people - Fall of objects e.g. tools or fluids causing flooding - Collapse of the excavation (Caving) - Overturn of vehicles close to edge - Contact with underground services (electrical cables, gas pipes,

    sewage, telephone) - Access and egress (being a confined space: Difficults access &

    egress, Hazardous atmospheres - Contamination (sewage, spores) - Type of soil - Removal of soil - Undermining foundations

    Precautions & control measures Plan the job using location maps Locate & avoid underground cables e.g. CAT (cable avoidance tools) Issue permit to work Safe digging procedures (follwoing SSOW) Use competent workers it is PPE e.g. coveralls, helmets & safety shoes Improving evironmental factors such as lighting & ventillation Ensure safe access & egress

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 6

    Demolition

    Methods of Demolition Hand-held tools Machine Chemical agents (Explosives)

    Hazards of Demolition Safety hazards: Fall of People Fall of objects Premature collapse Contact with underground & overhead services Fire & Explosion Electricity Health hazards; Gases, fumes and vapours Asbestos Lead Silica Noise Vibration Ionising radiation Biological hazards

    Control measures & Precautions: Pre-demolition surveys & area maps Safe method of demolition & safe organized demolition sequence Competent workers Evacuating near buildings if needed PPE e.g. helmets, reflective vest , steel toe safety shoes Safe access & egress Issue pertmit to work & other legislative documents

    Site Precautions for children - Fencing & barriers all around the site - Security guards & patrols - Monitoring the area with CCTV Cameras - Warning signs & Posters - Visit schools & provide information to the people in charge - Take children to site on visits (arranging class trips to the site) - Lock the vehicles & remove the keys - Remove ladders & prevent access to scaffolds - Lock away hazardous chemicals - Cover holes & excavations - Reduce heights of materials

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 7

    Element 2: Transport hazards and risk control

    Hazards of vehicles including fork lift trucks (General) - Overturning - Overloading - Loss of loads - Collision with pedestrians, buildings or other vehicles - Fire and Explosions

    Additional hazards of electric battery fork lifts - Hydrogen gas released during battery charging - Inhalation of fumes - Corrosives leading to burns - Electricity problems - Manual handling of battery during recharging - They are quiet (People may not hear them coming)

    Procedures to follow when parking fork lift trucks - To be parked in the designated parking area (on a levelled surface not Blocking Walkways or exits) - Switch off engine, lights, radio, etc... - Remove the key & keep it with the responsible person / place. - Put gears (controls) in neutral position. - Apply the handbrake and the wheel chock to prevent rolling away - Forks to be resting on the floor - Mast slightly tilted forward - Surround the forklift with cones & barriers to prevent trips over the Forks.

    Driver selection Suitable age Medical examination & Routine medical checks at regular intervals Assessment after prolonged absences Competence (KATE, Proper qualifying training & Refresher training)

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 8

    Safety of pedestrians in vehicle moving areas Precautions to prevent collision between vehicles and

    pedestrians Precautions to ensure safety of vehicles operation

    - Setting & enforcement of site traffice rules, proper signs & Floor marking

    - Segregation between vehicular route & pedestrian route - Suitable designated parking areas - Proper environmental conditions e.g. adequate lighting & reduced

    noise - Avoid sharp or blind bends - Vision panels in doors or transparent doors - Sufficiently wide entrances, gateways & traffic routes - Vision aids e.g. CCTV cameras or mirrors on vehicles & at blind

    corners - Setting speed limits for cars e.g. 20 km/h - Designated marked crossing points for pedestrians - FOPS - ROPS - PPE e.g. steel toe safety shoes & High visibility jackets - Driver training & qualification - Using ground guides in reversing (Signallers / Banks men) - Avoid reversing if possible e.g. One-way systems, drive through

    parking, circling the vehicles - Reversing alarms (audible & visual) - Refuges & Barriers in loading docks

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 9

    Element 3:- Musculoskeletal hazards & risk control

    Ergonomics: The relation & interaction between the work & the worker; how to fit the work to the worker.

    In other words, Ergonomics is the study of designing equipment and devices that fit the human body, its movements, and its cognitive abilities.

    Causes of WRULDs Repetitive movements of fingers, hands or arms Twisting movements Squeezing Hammering Pushing, pulling or over reaching movements

    Symptoms Numbness & tingling in fingers Pain in hands or arms Restriction of joint movement Soft tissue swelling

    Examples for WRULDs Tendonitis Epicondylitis Carpal Tunnel Syndrome

    Risk factors to consider Force exerted Duration & frequency of operation Repetition of movement without rest or recovery time (frequent breaks) Awkward Posture Vulnerability e.g. smokers or existing medical condition Constraints on space Environment (low temperature)

    Control measures: Improve or fix above plus:- Automate or mechanise task Use correct tools and equipment it is

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 10

    Health effects of DSE use (Display Screen Equipment)

    Upper limb disorders (WRULDs) Eye and eyesight effects Epilepsy Facial dermatitis Electro magnetic radiation effect on pregnant women Fatigue, stress & Discomfort

    Workstation requirements Adequate lighting (general & local lighting) Minimum noise Suitable legroom Suitable screen at eye level Keyboard at suitable distance Suitable software Organized work surface Footrest if necessary Document holder if needed Suitable work chair

    Characters of the Suitable Seat Good lumbar support Comfortable material with good width and depth Adjustable (Ability to adjust seat back and height) Stable base (5 legs or 5 points of contact with the ground) Ability to swivel Provision of arm rests

    Other control measures: - Adequate breaks (regular & mini breaks) - Eye sight testing & medical checkup - it is

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 11

    Manual Handling

    Manual Handling Injuries External: Cuts, bruises (Contusions), abrasions, Burns Internal: Fractures, slipped disc (Disc prolapsed), Muscle Sprains, Tendon tears, ligaments tears, joint dislocation, Hernia

    Activities at risk - Handling excessive loads - Repetitive handling without adequate breaks or recovery time - Prolonged handling of loads especially if including excessive:

    Bending, stooping, twisting & over reaching

    Factors affecting the manual handling:

    Load Weight, Size, Shape Rigidity, Difficulty to grasp Stability (centre of gravity) Sharp edges Hot / cold surface Contents (hazardous or not)

    Individual Gender Physical capability, energy, Stamina, Height, pregnancy or illness Competence (Manual handling Training, physical abilities & experience) PPE

    Task Number of boxes needed to be lifted Duration & frequency of the job Vertical & Horizontal distance where the load will be lifted to. Job rotation / sufficient rest or recovery (breaks) Team lifting Any need for excessive pulling, pushing, twisting, bending & over-reaching.

    Environment Constraints on posture / Space Floor condition & type of floor surface Level of housekeeping Hot/Cold/ humid conditions or strong wind Environmental factors e.g. Lighting remember LITE

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 12

    Hierarchy of control to reduce manual handling injuries: - Avoid manual handling (automate or mechanise the job by using

    forklifts, cranes, hoists or conveyors) - Team lifting - Mechanical aids e.g. trolley - Dividing the load into smaller packages (less weight) - Reduce duration & frequency of manual handling tasks - PPE e.g. gloves & safety shoes - it is (manual handling training , etc..) - Follow safe system of work (safe handling technique)

    Kinetic Handling Technique (safe way of lifting a box) - Assess the load - Check the route - Get as Close as possible to the load with suitable feet position - Ensure secure & firm grip with PPE - Lift the load keeping the back straight & bending only the knees - Keep the Load close to the body while walking - Walk Smoothly avoiding jerky movements - Put down the load then slide into position

    Mechanical lifting equipment

    - Forklifts - Conveyors - Cranes - Hoists

    CONVEYORS

    Hazard Control measures & Precautions Entanglement Guards, No loose clothing Drawing in Pop out rollers, nip guards Sharp edges Edge protection, eliminate edges Items jamming conveyor Adequate design, guards Fall of objects Edge guards, barriers Riding or crossing conveyor Bridges, complete enclosure Impact with objects Helmets Noise Ear plugs Manual handling Mechanical handling & it is Electricity Maintenance & good selection

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 13

    Hazards of CRANES Fall of people Fall of objects Collapse Overturn Contact with overhead services

    Types of CRANES Mobile Tower Gantry Overhead Gantry

    Types of HOISTS Chain hoist Goods hoist Patient hoist (rescue hoist)

    Safe use of Cranes (Precautions for ANY safe mechanical lifting) - Suitable certified crane - Suitable certified, color coded lifting accessories & correct

    slinging technique - Competent crane operators & banks men using good means of

    communications & agreed signals - Suitable ground conditions (firm levelled surface) - Use of outriggers - Clear pathway avoiding any obstructions - Avoiding overhead services such as power lines - Segregation of working area by barriers & warning signs so one

    could walk under the load - Visual & Audible alarms to warn that lifting is taking place - Load to be lifted vertically and to correct height & kept near

    ground when travelling - Ensure load is secured, balanced & guided by tag lines - Avoid exceeding of the SWL - Ensure Good visibility with adequate lighting & reduced nosie - Ensure suitable weather conditions and stop the lifting operation

    in adverse weather conditons e.g. strong wind - PPE e.g. Gloves, steel toe safety shoes and reflective jackets - When the load is placed on the ground; Release the tension first

    to avoid load tackling

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 14

    Element 4:- Work equipment hazards & risk control

    Suitability of the work equipment - Initial integrity - Purpose for use - Place of use

    Precautions for maintenance Work - Issue permit to work if the job is high risk or non-routine as

    example if the whole body or the whole arm of the worker will be inside the machine

    - Isolation of power source (disconnection & lock out tag out) - Dissipation of stored energy e.g. release stored pressure,

    earthing for electricity or leaving the hot surface to cool down - Segregation of the work place by means of barriers & warning

    signs Safe means of access - Use suitable PPE e.g. safety shoes, coveralls and safety glasses - Ensure that all workers doing the job are Competent enough - Ensure safe environmental conditions e.g. adequate lighting &

    good ventilation - Emergency procedures / SSOW

    Mechanical Hazards of Machinery (ENTICE) Entanglement Traps (drawing in crush / shear) Impact Contact (stab/puncture cuts abrasions burns etc.) Ejection

    Draw labelled diagram of each one

    Entanglement

    Traps (Drawing in)

  • NEBOSH IGC Summary week 2

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    Traps (Crush / shear) Imapct

    Contact (puncture / stab) Contact (cuts)

    Contact (abrasions) Ejection

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 16

    Non-Mechanical Hazards of Machinery Chemical / biological hazards Ergonomics / Manual Handling Electricity / Noise Fire / Explosion Vibration / Radiation / Ultra violet radiation Temperature extremes Dust and fumes

    Office machinery: - Photocopier and document Shredder Manufacturing / Maintenance Machinery: Bench top grinder and Pedestal drill

    Agricultural Machinery: - Cylinder mower & trimmer Retail Machinery:- Waste Compactor & Checkout Conveyor Construction Machinery:- Cement Mixer, Circular Saw & petrol chainsaw

    Machinery Hierarchy of Controls (FIAT)

    Fixed guards Interlocking guards, Adjustable guards & Automatic sweep guards. Appliances (Holders / Push Sticks) & Protection devices (Trip device, safety trip wire, photo electric cells, pressure sensitive mats and two hand control system) Training, Information, Instruction, and Supervision (it is) and PPE

    Fixed Guards:- A physical barrier, kept at its place at all times, has no moving parts, not linked to the machine controls and usually requires a tool to remove it.

    Advantages Disadvantages Minimal maintenance Not linked to machine controls Only defeated by deliberate act No protection when removed Visual inspection is enough Full access to dangerous parts

    when removed May protect against other hazards e.g. noise, dust, ejection of materials

    More difficult to remove: not practical when frequent access required

    Tends to be left unfixed when frequent access required

    May hamper visibility

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 17

    Interlocking Guard: - Linked to the machine controls so that the worker cant gain access when the machine is in a dangerous condition ALSO opening the guard causes the machine to become safe

    Advantages Disadvantages Allow safe access for feeding materials (frequent opening)

    Increase the complexity of the machine

    Convenient to use Difficult to test and maintain Less likely to be deliberately defeated

    May need a brake or time delay

    Speeds up operations May fail to danger Regular maintenance required

    Adjustable Guards the length of the guard could be adjusted (changed) according to the length of the material being used, two types of this guard: 1) Manual (fixed) type and 2) Automatic type Automatic Sweep Guard Where the guard pushes the worker away from the danger zone

    Protection Appliances:- such as holders & push sticks

    Protection devices:- such as Trip device, safety trip wire, photo electric system, pressure sensitive mat & two hand control device

    iT is: on how the machine is operated safely, how & when to be maintained, who is authorized to use it, etc.

    PPE: such as - coveralls for chemical splash & entanglement - goggles for ejected material - ear plugs for noise - steel toe safety shoes for crush injuries - hair nets for hair entanglement

    GLOVES should be banned near rotating shafts

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 18

    Element 5:- Electrical Safety

    Hazards of Electricity Be SAFE

    Burns Shock Arcing Fire Explosions

    Burns Internal burns to the body organs & external burns to the skin 3 degrees Melting any worn metals e.g. watches or rings

    Shock electric shock (Electrocution)

    Factors affecting / influencing severity of electrical shock - Voltage - Current (amperes) - Time - Conductivity or resistance of the body - Current path through the body - Nature of contact (grip or touch) - Individual factors (age, general health condition, children with thin

    skin)

    Emergency action on finding someone in contact with electricity - Isolate the supply if possible or move the person away from the

    source of electricity using an insulating material e.g. wood - Call for help - Check ABC - Apply CPR if needed - Treat burns if any - Remain with casualty till emergency services arrive

    Arcing When electricity has sufficient potential to jump across insulating material such as air

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 19

    Fire Causes of Electrical Fires Inadequate circuits Overloading electrical circuits Incorrect fuses Damaged insulation Loose connections Using flammable materials too close to electrical equipment Overheating of cables on coils Inadequate ventilation for electrical equipment & cables

    Explosion Ignition of gas

    Secondary Effects of Electricity Falls from height Throw off (away from the source of electricity) Unintentional movement of machine Failure / De-activation of control measures & security systems Loss of information Tripping over cables Loss of corporate reputation

    Health effects of Electricity on the body External burns to the skin Internal burns to the body organs Irregular heartbeat (Fibrillation) Stopping of the heart (cardiac arrest) Stopping of breathing (Respiratory paralysis) Muscular contractions Damage to nervous system

    Precautions to ensure safety of portable electrical equipment Ensure competence of workers : KATE PPE e.g. insulating gloves & safety shoes Avoid overloading circuits Regular preventive maintenance for the electrical equipment

    including thermographic tests Safe correct routing of cables to avoid being ran over by vehicles,

    dragged over rough surface, trapped in machinery or getting in contact with chemicals or hot surface

    Pre use visual inspection to ensure good insulation and that wiring and casing are free from damage

    Using approved suitable equipment & in good condition Avoid home made or temporary connections Always pull the plug NEVER the Lead & Avoid continous flexing Use the suitable protective systems such as

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 20

    Protective systems:

    Fuse:- A weak link designed to melt, breaking the circuit at excessive currents

    Advantages Disadvantages Cheap and readily available Does not protect the

    individual from shock Protects equipment Slow to operate

    Inaccurate Unsuitable or wrong fuse

    may be used Easy to override Could need tools to replace

    Circuit Breakers:- Electromagnetic device which perform the same function as fuses i.e. break the circuit at excessive current although slightly faster

    Advantages Disadvantages Automatically switch or trip

    under fault conditions Does not protect the

    individual from shock No tools to reset Not easy to override No reset until fault cleared Protects against overload

    Earthing:- Electricity will always try reach earth and earthing means providing a path to earth lower than the human body

    Advantages Disadvantages May prevent indirect shock

    by providing a very low resistance path to earth

    Specialist testing and maintenance, professional installation

    Readily identified Protection defeated if removed

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 21

    Isolation:- The disconnection and separation of the electrical equipment from every source of electrical equipment in such a way that the disconnection and separation is secure (Lock out & Tag out)

    Advantages Disadvantages Safest option as it eliminates

    electricity May isolate other equipment

    May be physically locked off May be reconnected unless locked off

    Prevents live fault finding

    Battery operated tools:- Using battery instead of electrical wires

    Advantages Disadvantages Minimal risk during normal

    use Limited battery capacity

    Range not restricted by cable

    Limited power output

    No trailing cable = No tripping hazards or overheating cables

    Precautions need to be followed during mains charging

    Heavier More expensive

    Reduced voltage systems:- By reducing the voltage present system the consequences of electrical shock can be greatly reduced

    Advantages Disadvantages Available voltage difference

    is 55V ac - injury is highly unlikely

    Specialist equipment required for 110 V

    Colour coded cabling system for easy recognition

    Lead from supply to transformer at higher voltages and will need protection with a RCD

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 22

    Residual Current Device (RCD):- It compares the current flowing into the system with the current flowing out. When the level differs by a preset value the RCD will open rapidly and interrupt the supply

    Advantages Disadvantages Rapid and sensitive May isolate crucial

    equipment if one RCD covers a number of distribution points, e.g. freezers and computers

    Difficult to defeat Mechanical device, which could fail

    Easy to use, test and reset Only protects against earth leakage faults (no overload protection)

    Cannot be reset with a fault on the circuit

    Double Insulation:- Covering live parts by two separated layers of insulation

    Advantages Disadvantages Two layers of insulation

    prevent user contact with any live parts

    Physical damage may defeat double insulation

    No earth required No earth provided in double insulation extension leads, therefore defeats protection if used with equipment that requires an earth

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 23

    Element 6:- Fire safety

    The fire triangle:- Fuel (Combustible material) Heat (Source of ignition) Oxygen (air)

    Causes of fire Arson Smoking & smokers materials Oil/gas heating equipment and portable heaters Unsafe storage of flammable materials Use of flammable liquids or gases in unsuitable areas Hot work: welding, cutting, etc. Mechanical heat (Sparks/friction) PLUS causes of electrical fires page 19

    Flash point:- The temperature at which gas & vapour will ignite momentarily by an external source of ignition e.g. spark

    Fire point:- The temperature at which gas & vapour will sustain a flame when ignited by an external source of ignition e.g. spark

    Auto-Ignition (Self ignition):- The temperature at which gas & vapour will ignite without any external source of ignition.

    Methods of Heat Transfer

    Direct burning:- The flame and a combustible fuel are in direct contact and the fuel heats up and eventually ignites.

    Radiation:- Heat is radiated through the air causing heating of a materials at a distance from the fire.

    Conduction: Heat travels within solid material from the hot part to cooler part

    Convection:- Hot air current rises up to replace cooler air , causing the build up of hot and unburned gases under ceilings etc. and allows fire to spread from one room to another.

  • NEBOSH IGC Summary week 2

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    Classes of fire

    A Carbonaceous material (Combustible solids) EXAMPLE: Wood & paper B Flammable liquids EXAMPLE: Alcohol & Petrol C Flammable gases EXAMPLE: Butane, methane & propane D Metals EXAMPLE: Aluminium & Magnesium F Cooking oil EXAMPLE: Vegetable oil & animal fats

    Electrical Classified according to the source of ignition rather than fuel Source

    Types of fire extinguishers

    For class A Water, Dry powder or Aqueous Film Forming Foam (AFFF) For class B Dry powder, AFFF or CO2 For class C Dry powder or CO2 For class D Special powder or dry sand For class F Wet chemicals

    For Electrical Dry powder or CO2

    Wet Chemicals (potassium acetate, carbonate, or citrate) extinguishes the fire by forming a soapy foam blanket over the burning oil and by cooling the oil.

    In the UK the use of Halon gas is now prohibited except under certain situations such as on aircraft and in the military and police

  • NEBOSH IGC Summary week 2

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    Precautions to prevent & control risk of fire AND to minimise the risk to people in the event of fire

    - Eliminate / reduce the amount of flammable materials - Segregate fuel & ignition sources - Good level of housekeeping to prevent accumulation of waste

    paper - Good security measures to prevent arson - Safe storage of flammable material - Compartmentation: dividing the building into isolated units

    (compartments) by means of fire doors & fire walls so that any fire in any of these units will be contained there & wont spread to the rest of the building

    - Proper regular maintenance for all types of equipment - Electrical safety - it is & following SSOW - Suitable fire alarms & fire detectors. - Fire marshals to guide the employees during the evacuation - Suitable means of fire fighting such as water sprinklers, whose

    reels and fire extinguishers - Unobstructed means of escape with reasonable travel distances,

    fire doors, exit signs, Emergency lighting & illuminating signs - Assembly points (Muster points) - Regular drills & practices on evacuation

    Precautions to ensure safe evacuation in the event of fire - Adequate fire detection equipments e.g. smoke detectors - Good means of raising alarms (visual & audible) - Automatic contact with the emergency services & fire department - Roll calls - Safe evacuation plan. - Special consideration for disabled people, pregnant women, etc. - Regular drills & practices on evacuation - Unobstructed means of escape with reasonable travel distances

    fire doors, exit signs, Emergency lighting & illuminating signs - Muster point / assembly point (clearly identified & proper location) - Closing the windows & fire doors after leaving - Adequate fire fighting equipment such as: Fire extinguishers,

    sprinklers, hose reels - Fire marshals & fire wardens helping in the above

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 26

    Element 7:- Chemical & biological health hazards & risk control

    Respiratory defences (Body defences against dust) - The hair in the nose acting as a filter to purify the air from the dust

    particles - wetness of the nose (mucus) so the dust would stick to it & will be

    trapped and will go no further inside the lung - The change of direction to the larynx so the dust particles in the

    air would stick to the nasal wall - Sneezing and coughing which would expel the dust outside the

    respiratory system - Turbulent motion of the air in the nose and the centrifugal force

    which will throw the dust to the sides sticking to the mucus - The hair cells in the respiratory tract (Ciliary escalator) pushing

    the dust upwards till it reach the throat where it could be removed from the body

    - The immunity system of the body: White Blood Cells (WBC) in the alveoli

    - Fibrosis of the lung: isolating the affected non-functioning part from the rest of the healthy lung

    - Tears and blinking of the eyes (not part of the respiratory defences)

    Digestive defences (Body defences against ingested substances) - Digestive juices & enzymes, the useful bacteria and the strong

    acid (HCL) which will destroy the harmful substances inside the stomach.

    - Vomiting & diarrhoea which get rid of the toxins and the harmful substance out of the body.

    - Smell & taste protecting the person from eating or drinking harmful substances or bad food.

    Skin defences - Sweating: Cooling down the skin and killing harmful organisms - Keratin: Forming the protective hard layer of the skin - Melanin: responsible for the pigmentation of the skin, more

    melanin makes the skin darker providing more protection from the sun and ultra violet light

    - Sebum: the oily substance secreted by the skin to prevent it from dryness

    - Hair: protecting and filtering the skin - Sensory serves: the sense of touch in the skin - Blisters, rash and inflammation to fight any infection of the skin

  • NEBOSH IGC Summary week 2

    May 2012 by Dr Osama Abdel-Wahab [email protected] Page 27

    Other defences - Tears & Blinking of the eye - Pain - Hormones e.g. Adrenalin

    Types of Dermatitis: 1- Irritant / Contact 2- Allergic / Sensitive

    Symptoms: - Irritation of the skin, Inflammation, Blisters, rash, swelling, redness, hotness, Dryness and cracking of skin, and in severe cases: Ulcers & infections

    Protective measures against dermatitis (Precautions) Eliminate the substance Substitution by a less hazardous one Reduce duration & frequency of exposure to the substance Medical checkup for the workers Good hygiene practices PPE e.g. gloves and coveralls Barrier creams Extractor fans & LEV it is

    Dose-response relationship All substances are poisons; there is none which is not a poison; The right dose differentiates a poison and a remedy.

    Target Organs: The part / parts of the body which could be affected by an external substance

    Example: Inhalation of asbestos fibres will affect the lung causing cancer (asbestosis) SO the target organ of the asbestos is the lung

    Other examples: Mercury, Lead brain & nervous system Ammonia eyes, skin & lungs Organic solvents liver, skin & lungs

    Also see examples page 34

    Local effect: The effect of the substance happens at the same point of contact

    Systemic effect: The effect of the substance happens away from the point of contact

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    Acute effect: Adverse health effects resulting from single or short term exposure to a large dose of the harmful substance producing an immediate or rapid effect, it is usually reversible.

    EXAMPLE: Alcohol intoxication due to consuming large amount of alcohol in short time.

    Chronic effect: Adverse health effects resulting from prolonged & repeated exposure to a small dose of the harmful substance producing a gradual & latent effect which usually stays unrecognized for several years, it is usually irreversible

    EXAMPLE: Liver damage (cirrhosis) caused by consuming small amount of Alcohol for many years.

    Occupational Hygiene & Health hazards 1- Identification of health hazards 2- Measurement of health hazards 3- Assessment of health hazards 4- Control of health hazards

    1- Identification of health hazards:

    Forms of chemical agents: - Dust: Total inhalable & Respirable dust (0.5 7.0 micron) - Fume - Mist - Smoke - Vapour

    Forms of biological agents: - Fungi - Bacteria - Viruses

    Routes of entry into the body (chemical agents) - Inhalation - Ingestion - Direct entry (open wounds) - Injection - Absorption

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    Classification of Hazardous Substances

    Irritant: Non-corrosive substances which through immediate, prolonged or repeated contact with skin or mucous membrane may cause inflammation (Dermatitis) Example: Petrol, cement, weak acids & alkalis

    Corrosive: Substances which on contact with living tissue may destroy it by burning Example: acids (sulphuric acid) and alkalis (caustic soda)

    Harmful: Substances which if swallowed, inhaled or penetrated the skin may cause damage to health (cause diseases ill health) Example: Petrol, cement

    Toxic: A poisonous substance which may cause acute or chronic damage to health or DEATH Example: Arsenic

    Very Toxic: A poisonous substance which may cause acute or chronic damage to health or DEATH even in low quantity Example: Cyanide

    Carcinogenic: Substances which cause disorders to cell growth that may lead to cancer (malignant tumours) Example: Asbestos

    Mutagenic: Substances which cause changes to the chromosomes (DNA / genetic material) leading to hereditary defects in the offspring of the affected person. Example: Bromine & Benzene

    Teratogenic: Substances which cause harmful effects to the embryo (baby) inside the uterus of the pregnant woman. Example: Drugs & medications

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    Material Safety Data sheet (MSDS) = Information on hazard data sheet 1- Identification of the substance & Manufacturers information 2- Composition & information on ingredients 3- Hazard identification 4- First aid measures 5- Fire fighting measures 6- Accidental release measures 7- Handling & Storage 8- Exposure control & Personal protection 9- Physical & Chemical properties 10- Stability & Reactivity 11- Toxicological information 12- Ecological information 13- Disposal consideration 14- Transport information 15- Regulatory information 16- Other

    Occupational Exposure Limits (OEL)

    Long-term exposure limit (LTEL) 8 hour

    Short-term exposure limit (STEL) 15 minute

    Limits are expressed in: ppm (parts per million) for gases and vapours mg/m3 for airborne particles such as dust and fume

    2- Measurement of health hazards:

    THREE survey techniques:-

    1) Initial appraisal: Gathering information such as OEL, details of the substances used, people affected, types of hazards, risks, and precautions; from different sources such as MSDS, manuals, experts, etc.

    2) Basic survey:

    Qualitative observations: Smoke tube & Dust lamp

    Quantitative observations: Stain tube detector (Grab sampler)

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    Diagram of Chemical stain tube detector (Grab Sampler)

    Advantages Disadvantages Low cost Inaccurate Takes little time Positioning of tube affects reading Immediate result Only a snap shot Little training needed Inefficient Information during spillage Chemical use only Good for coarse indication Substance specific

    3) Full survey:

    Direct reading instruments: such as Carbon dioxide gas analyzer

    Indirect reading instruments: Passive (by diffusion) such as radiation badge / film badge Active (powered by mechanical pump) such as H2S detector

    3- Assessment of health hazards:

    Risk assessment (5 STEPS AS USUAL)

    1 2 3 5 10 20

    Glass tube Direction of flow

    Fused tip Pre-layer Fused tip Porous granules, e.g. silica gel,chemical reagent Scale

    divisions

    READ

    1 2 3 5 10 20

    Scale

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    4- Control of health hazards:

    Eliminate: remove the substance, or avoid the activity or process e.g. pressure jetting a blocked drain instead of using dissolving chemicals

    Reduce: reduce the risk by

    - reducing the duration / frequency of exposure to the hazard - substituting the material with a less hazardous one e.g. using

    water based paint instead of solvent based paint OR using granular material instead of powder

    Isolate:

    - Total Enclosure of the machine inside a glove box - Worker to be isolated inside a ventilated control room

    Control

    - Engineering Control: LEV & adequate maintenance for equipment - Administrative control: Change the work pattern or method, job

    rotation, adequate breaks, good levels of Hygiene and housekeeping & providing the needed it is

    PPE: - Respiratory protection such as breathing apparatus to protect

    from chlorine or ammonia - Hand & skin protection such as gloves to protect from detergents

    or solvents - Eye protection such as goggles to protect from corrosives or

    ammonia - Protective clothing such as chemical splash suits to protect from

    acids & biological agents - Barrier creams

    Discipline

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    Labelled diagram of Local Exhaust Ventilation (LEV)

    LEV becomes inefficient because of:- - Failure of operators to use it properly - Lack of proper maintenance - Unauthorised modifications - Incorrect settings - Hood damaged or not well positioned - Blocked / damaged ducts - Full / damaged dust collection bags - Blocked / damaged filter - Wear & tear of fan blades - Increased contaminant level - Poor design of the LEV (inadequate capacity)

    Checks / inspection: opposite of above

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    Examples of chemical agents (hazardous substances) & Target Organs

    Ammonia Strongly corrosive alkaline colourless gas with a pungent odour. Affecting the skin, eyes & the lungs. Leading to eye irritation, dermatitis, inflammation of the lungs and in the large concentrations can cause blindness and fluid in the lungs (emphysema) Eye protection and respiratory protection are essential.

    Asbestos Affecting the lungs causing Asbestosis (Lung cancer)

    Carbon Dioxide CO2 Colourless and odourless gas which is heavier than air. Affecting the lungs increasing the rate of respiration and high levels depress the rate of respiration leading to unconsciousness and even death

    Carbon Monoxide CO More toxic than CO2, Colourless and odourless and tasteless gas. Found where incomplete combustion occurs e.g. boilers, vehicle exhausts Affecting the lungs & the blood casuing headache, drowsiness, flushed pink appearance and ultimately asphyxiation and death

    Chlorine A greenish toxic gas with a pungent smell. Affecting the eyes & the respiratory system casuing severe irritation.

    Lead A heavy, soft and easily worked metal. Can enter body by eating contaminated food or by breathing fumes or dust. Affecting the brain & the nervous system casuing acute lead poisoning Resulting in nausea, headaches, nervous problems and in severe cases causing death.

    Organic Solvents These dissolve other substances & are also used as cleaning & degreasing agents. They are volatile & evaporate quickly at room temperature so their vapours can be breathed easily. Affecting the skin, nasal passages, throat, lungs, eyes, & the liver. Effects may be headaches, nausea, dizziness & loss of consciousness and in extreme cases leading to death.

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    Isocyanates Organic compounds widely used in industry for products such as spray painting of vehicles and production of polyurethane rubbers and foams. Affecting the nasal passages, throat & the lungs leading to lung Inflammation & asthma.

    Silica Found in sand, granite & glass Affecting the lungs as breathing silica could lead to serious lung disease silicosis

    Dust Affecting the respiratory system causing asthma, bronchitis, emphysema and conditions such as asbestosis or Silicosis if the dust contains asbestos or silica.

    Dust Identification: - Visual signs of dust in the air or deposited on surfaces or clothes - Results of monitoring using dust lamps or smoke tube - Poor visibility or excessive tears & blinking of the eyes - respiratory problems: coughing, sneezing, breathing difficulty - Maintenance problems e.g. abnormal blocking of filters

    Control measures for dust: - Elimination of dusty operation (outsourcing) - Bringing pre-formed components - Substitution e.g. granules or paste instead of powders - Enclosure of the dusty operation or machines - Extractor fans & Local exhaust ventilation (LEV) - Vaccuming instead of sweeping - Damping down the dust by spraying water - Reduce duration & frequency of exposure to dust - Reduce duration & frequency of the dusty operations - Reduce number of workers exposed to dust - Respiratory protective equipment e.g. dust mask - Medical check up & Health survillance with medical treatment for

    any health problem - it is

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    Biological Agents

    Leptospirosis (Weils disease) Bacterial infection transmitted to humans by ingesting contaminated rat urine. The most common source is in construction sites, water sports, river water, swimming pools, sewers, etc.

    Symptoms: Flu like symptoms (Fever, sneezing, coughing & headache), Pneumonia, meningitis & Jaundice. Fatal in 20% of the cases (Attacks the kidneys & liver)

    Precautions & Control measures: pest control, covering damaged skin, it is, good hygiene & housekeeping

    Legionella (Legionnaires disease) Bacterial infection transmitted to humann by inhaling airborne bacteria found in water sources such as air conditioning systems, cooling towers, stagnant water etc.

    Symptoms: Flu like symptoms (Fever, sneezing, coughing & headache), Pneumonia & difficulty in breathing Fatal in 20% of the cases. Those at greatest risk are smokers or old people with chest problems.

    Precautions & Control measures: Temperature control and monitoring, avoiding stagnation & avoiding dead legs in pipe work, biocide treatment and effective cleaning and maintenance.

    Hepatitis A, B and C Viral inflammation of the liver caused by viral infection transmitted through ingesting food contaminated with faeces (hepatitis A) Or by blood & body fluids (hepatitis B & C)

    Symptoms: Inflammation of the liver, fever, nausea, malaise & jaundice.

    Precautions & Control measures: Vaccination, disinfection, it is, Avoiding sharp implements, Proper disposal of contaminated waste and good hygiene practices.

    Routes of entry into the body (Biological agents) - Inhalation - Ingestion - Direct entry (open wounds) - Injection

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    Precautions for safe storage of waste - Choosing a Suitable location - Sufficient storage area - Labelled & individual containers - Ensure storage area is well secured - Store different types of waste separately - Never store incompatible waste together - Select appropriate containers - Keep quantities of waste to a minimum - Protect waste from the elements - Protection form adverse weather conditions - Avoid contamination of general waste with hazardous materials

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    Element 8:- Physical & psychological hazards

    Noise: is any unwanted sound

    Frequency:- Measuring the pitch / tone of the sound waves, measured in cycles per second or Hertz (Hz) Human range is 20 Hz 20 KHz

    Intensity:- Measuring the loudness / amplitude of the sound waves measured in decibel (dB) Safe limit is 80 dB

    Rule of 3 Every 3 dB increases means doubling the intensity i.e. 83 dB is double the intensity of 80 dB

    Health effects of noise Acute Chronic

    Stress, Irritability, nervousness , increased heart rate and insomnia

    Temporary threshold shift Permanent threshold shift (Noise Induced Hearing Loss)

    Temporary tinnitus Permanent tinnitus Trauma e.g. Burst eardrum Presbycusis Blast deafness

    Factors affecting the risk from Noise - Frequency in Hz - Loudness in dB - Duration & frequency of exposure to noise - Use of PPE - Distance between the source of noise & the person exposed to it - The nature of the place

    Noise control measures / precautions

    Source: Eliminate or reduce the noise from the source by

    - Improving the design of the machine - Damping - Isolation - Proper maintenance

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    Path: Prevent/reduce transmission of noise through air or structures by using

    - Screens and barriers - Enclosure - Absorption - Silencer

    The Person: - Increase the distance between the worker & the source of noise - Reduce the duration & frequency of exposure to the noise - it is - PPE such as ear plugs & ear muffs

    Hand-Arm Vibration

    Health Effects

    Acute: Numbness & Tingling in the hands and extremities Chronic: - Permanent Numbness & Tingling

    - Blanching of the fingers (Vibration White Fingers) - Swollen painful joints - Reduction in manual dexterity - Reduction in the sensation of touch

    Risk Factors - Frequency of the vibrating tools ( in Hz) - Force exerted - Duration & frequency of exposure - Low temperature - Individual factors e.g. age & health condition

    Control Measures for hand-arm vibration - Automate or mechanise the job to elimination the use of vibrating

    tools - Select the suitable tool with low vibration - Reduce the degree of vibration as much as possible - Select ergonomically designed equipment - Proper maintenance of equipment - Reduce the force exerted & the strength of grip with work

    equipment - Reduce the duration of exposure to the vibration - Health surveillance & treatment of any medical problem - Use PPE such as Gloves and heated pads - it is on the nature of risks

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    Work in Hot & Cold environment

    Physiological effects of heat Stress (in foundries, glass works & laundries)

    Skin burns Cataracts Dehydration Heat cramps Raised heart rate Headaches Confusion & Loss of concentration Vomiting Fainting Sun stroke & Heat stroke

    Physiological effects of cold Stress (cold stores, food preparation area, big freezers & open air during winter)

    Lowered heart rate Hypothermia Shivering Confusion & Loss of concentration Frost bite Increased risk of strains & sprains

    Risk factors

    - Body activity & health condition - Type & amount of clothes - Duration & frequency of exposure - Ambient temperature & weather conditions - Source of heat / cold temperature

    Control measures

    - Acclimatisation - Health surveillance & medical checkup - Hot / cold drinks - Reduce duration & frequency of exposure - Temperature control - PPE e.g. insulating clothes - it is

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    Radiation

    Non-Ionising Type Use in Industry

    Infrared Heating and brazing Lasers Cutting, Bar code readers Microwaves Food preparation, Signal transmission Ultra-violet Welding Radio waves Radar and communications

    Health effects of non-ionizing radiation Burns Erythema (Reddening of the skin) Cataract Arc eye Retinal burn Temporary sterility

    Risk factors & Control measures of non-ionizing radiation: Duration & frequency of exposure Distance between the source & the worker Shielding it is Proper maintenance & inspection of equipment (source) PPE, e.g. eye protection Skin creams

    Ionising Radiation

    Type Use in Industry Alpha Smoke detectors & anti static devices Beta Thickness testing & sterilisation of material Gamma Non-Destructive Testing & Radio therapy X-Ray NDT & Radio diagnosis

    Health effects of ionizing radiation

    Acute health effects (high dose) Chronic health effects (small dose) Erythema (Reddening of the skin) Carcinogenic effect (Cancer) Radiation sickness (Nausea & Vomiting)

    Mutagenic effect (Hereditary defects)

    Hair loss Teratogenic effect Diarrhoea Sterility , erythema & cataract Death Death

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    Risk factors & Control measures ofionizing radiation - Duration & frequency of exposure - Distance between the radioactive material & the people - Proper shielding (Lead or thick concrete) - Using suitable PPE e.g. radiation suit - Correct disposal of radioactive materials - half life of the radioactive material - Good hygiene practices - it is - Monitoring exposure using film badges & Geiger counters

    Violence at work

    Verbal abuse / threats AND Physical attacks

    Internal AND external violence

    Occupations at risk Taxi drivers , Health care professionals, Schools, Cash transactions Delivery/collection of money, Representing authority e.g. policemen & enforcement officers

    Control measures - it is: on absorbing anger, how to recognise aggressive behaviour

    & how to deal with it wisely - Providing information on delays - Proper queue management - Welcoming environment & nice decor - Checking visitors credentials (IDs) - Safe & secure design of workplace e.g. wide counters, coded

    locked doors & physical barriers - Security officers & CCTV cameras - Good means of Communication & alarm systems - Regular removal of cash from the workplace - Avoid Lone working; safe precautions for lone workers - Reporting, recording and investigating violent incidents - Zero tolerance of aggressive behaviour

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    Stress

    Physical Effects Psychological effects Headaches Increased anxiety Dizziness Reduced concentration Aching neck and shoulders Irritability & nervousness Skin rash Panic attacks & Sudden mood changes Prone to infections Inability to cope Raised heart rate & Increased blood pressure

    Reduced work output / performance

    Diabetes Increased use of alcohol, drugs, pain killers & tobacco

    Heart disease Insomnia (Poor sleep patterns) Stomach & mouth ulcers

    Causes of stress:

    1. Culture of the organisation: how it approaches work-related stress, e.g. communication, consultation, staff support systems, and working hours;

    2. Demands: workload too high or too low, shift work and unsocial hours, excessive overtime, and exposure to violence and bullying;

    3. Control: how much control the person has in the way they do their work, e.g. work planning, use of acquired skills, repetitive or monotonous work;

    4. Relationships between employees: physical violence, threats or verbal abuse e.g. repeated shouting and swearing, malicious gossip; unjustified picking of faults, prevention of career development; sexual harassment; & discrimination due to gender, race or disability;

    5. Change: how organisational change is managed and communicated in the organisation, e.g. new technology, restructuring, redundancies, and unclear objectives;

    6. Role: job insecurity, fear of redundancy, being unclear about roles, responsibilities and expectations, conflicting roles, e.g. the conflict of different job demands such as working for more than one manager;

    7. Individual: skills not matched to the task, inadequate training, unclear job description, and fair and open feedback on the work and role, illness, financial worries, family commitments; and

    8. Environment: inadequate lighting, problems with glare, cramped or untidy working conditions, security problems, extremes of temperature and / or humidity, inadequate ventilation, draughty conditions, high noise and vibration levels, inadequate welfare facilities and poor weather conditions for those working outside.

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    Identification of Stress

    Stress within the organisation may be identified by:

    informal observation & conversation with workers & supervisors; performance appraisal with an opportunity for open discussion of

    problems; monitoring of attendance records and conducting return to work

    interviews; sickness absence / ill-health trends; reduced productivity of the employees High staff turnover.

    The end of week 2

    G O O D L U C K

    Please Turn Over

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    Examination rules & tips

    - Each question MUST be answered on a separate page (sub-sections of the same question should be answered in the same page, ONLY a NEW question should be on a new separate page)

    - The number of the question must be mentioned in the box at the top of the page

    - All answers must be Specific , complete & meaningful sentences - The handwriting should be CLEAR enough - Use the regular blue pen & in the drawings use a pencil - In General: 8 mark question = 8 points answer, 6 mark = 6 points

    etc. - In General: the answer of 8 mark question should be about half a

    side of A4 page and the answer of 20 mark question should be about one side & half of A4 pages

    - The exam starts at 9:00 am SHARP - Bring your passport or ID - The exam is 2 hours ; If your mother tongue is not English

    (according to the nationality registered in the exam) you will be given extra 30 minutes, so the exam will be 2 & half hours instead of 2 hours but ONLY if you bring a non-technical bilingual dictionary (regular book not electronic one)

    - Nothing else is alowed as its a closed book exam

    Time of the exam is enough but just enough , dont waste your time

    Read the question 3 times carefully before starting the answer If you run out of time , answer in the form of list Dont cross any answer as theres no negative marking As much as possible; Structure your answer into separate

    headings e.g. external & internal / short term & long term etc.

    Action Verbs in exam questions:

    o Explain, Describe or Outline: Give a detailed word picture ; Give a clear account of, or reasons for

    o List / Identify / Give / state : Select & name: Provide without explanation nor details

    o Define: Provide a generally recognised or accepted definition PLUS an appropriate example

    o Sketch: Draw a labelled diagram (using a pencil)