W+D 410 Easy Enveloper · / Minimal waste generated in a machine jam enables running variable data...
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W+D 410 Easy Enveloper Direct Mail Envelopes – The Easy Way
Transcript of W+D 410 Easy Enveloper · / Minimal waste generated in a machine jam enables running variable data...
W+D 410 Easy EnveloperDirect Mail Envelopes – The Easy Way
Envelope production of the future made simple –the first fast-change, easy-to-use envelope converting and finishing system for short to medium runs
Reasons why you will want an Easy Enveloper
/ Single operator with no prior envelope adjusting experience required.
/ Envelope feeder takes rectangular sheets to eliminate secondary high die cutting.
/ Job changes under ½ hour using modern touch screen and only a few change tools.
/ Machine set-up with fewer than 500 rectangular sheets.
/ Scuff/mark free conversion of pre-printed stock (even coated and digitally printed stocks).
/ Add the look of a “hot foil stamp” without the high cost, inline through the window patching station.
/ Minimal waste generated in a machine jam enables running variable data digital material with confidence.
/ Speeds up to 500 envelopes per minute (30M/hr) from light to heavy stock.
/ Produces the highest quality #7-3/4, A7, A8, #9, #10 , A10 and 6x 9 ½” booklet, commercial and diamond style envelopes
with or without windows very efficiently, very fast, with low running waste and, most importantly, very easily.
/ Rectangular sheet shape cutting with flex dies on a magnetic cylinder means quick style changes for popular
envelope sizes for direct mail and transpromo mail as well as novel response generating formats.
/ Complete cut of envelope assures the most consistent and highest quality envelope for the highest downstream
inserter performance.
/ Second patcher capability to run full view window on face and address window on back panel.
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
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The W+D 410 Easy Enveloper accelerates “time to mailbox” and lowers the costs for direct mail and
transpromo mail by producing high-quality envelopes extremely easily and efficiently.
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Fast and easy “Fold by Number” adjustment of envelope score
/ Remoistenable seal gum or options for pressure-
sensitive strip (hot melt) or latex (self seal)
/ Reject tray between stations – generally less than 20
envelopes lost in total during a machine stop
/ Options for 2/1 in-line flexo printing
/ Push to Service button automatically sends an e-mail
with a diagnostic report to W+D service and initiates
immediate help
/ Option for extrusion (nozzle) gumming for booklets
and dimensional side flaps
/ Self-contained vacuum, blow air, and chip collector
available
/ Integrated safety hoods provide noise protection
(85 decibels – EN 13023)
/ Optional W+D 914 PackAssist to make boxing of
envelopes, including coated stock, easier.
WD 410 Easy Enveloper Features
/ Easily run envelope sizes from
US: from #7-3/4, A7, #9; #10, A8, A10
to 6 x 9-¹/₂” booklet envelopes
EU: from smaller than C6 up to B5
/ Total machine range:
US: 3 ²⁷/₃₂” x 6 ¹⁵/₁₆ ” to 6 ³/₈” x 9 ²⁷/₃₂”
EU: 98 x 162 mm to 176 x 250 mm
/ Produces up to 500 env/min (30,000/hour)
/ Shuttle feeder for scuff and mark free envelopes
/ EasyCut® magnetic cylinder for shape cutting of
booklet, commercial, diamond, hybrid style envelopes
and window(s) with the industry`s tightest print to cut
and score register tolerance
/ Window station for the application of traditional poly
window film patches, foil patches or preprinted labels
/ Patented staggering wheel with a “flipper” for scuff and
mark free coated and specialty envelope paper results
in highest quality envelopes using any envelope paper
Settings for the valves are pre-marked on the EasyCut® flex die making set-up simple and fast
The Easy Enveloper is the perfect choice whenever you want to produce
short to medium run envelopes from offset or digital preprinted stock.
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
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Removal of individual envelopes from running production stream for quality control
Help Wizard
/ Extensive help menus for format changes, adjustments,
paper jams, etc.
/ Step-by-step instructions on troubleshooting
/ Notes contain photo and video tutorials
Push-to-Service Button
Activating this button triggers system diagnostics and
copies all related data and messages into an e-mail.
After that, it will automatically send the e-mail to W+D
First Level Support with the following information:
Machine number, error message, customer‘s phone
number and a complete diagnostic report.
Easy-to-use touch screens traverse the full machine length to fully support the operator
Standard components
/ Quick change feed tables for pre-cut envelope blanks
or rectangular sheets
/ EasyCut® magnetic flex die cylinder technology
/ Roller gumming for side flaps
/ Waste reduction through intelligent servo drive
technology
/ Two control panels as a touch screen monitor
/ Extensive help menus integrated into the operating
software
/ Completely enclosed machine for personal and noise
protection
/ Vacuum pumps and blowers
/ Suction aggregates for paper and window material
/ Connection to W+D Expert Online
Help Wizard Push-to-Service Button
Operator comes up to speed quickly with online support and diagnostics
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Optional components
/ Quick change secondary feed table to also handle
pre-cut envelope blanks
/ Flexo printing units for inside and outside printing
/ Folding device for outside side flaps
/ 2nd window station
/ Nozzle gumming for side flaps
/ Hot melt Peel-and-Seal-section
/ W+D machine cameras (for monitoring the material flow
at the drying section and during window gumming)
/ W+D LED strobe light (for monitoring the closing
station closing flap)
/ The W+D 914 PackAssist is helpful for coated envelope
products
/ W+D Service Connect
Machine camerasW+D Service Connect
Machine cameras
/ Cameras in the machine support quality control or
process monitoring via HMI in real-time
/ With partially viewable areas of the product run (window
station, dryer chain inlet), machine cameras allow for
these processes to be monitored by video on the HMI
W+D Service Connect
/ W+D Service Connect is the ideal mobile companion
for your maintenance and repair experts
/ The tablet displays real-time updates of machine status,
running jobs, current speed, error messages, etc.
/ Creates an online connection with W+D Service. The
integrated camera can send photos and videos to
W+D’s experts
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
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Machine layout
1 Blank feeder
2 Flexo printing units for inside printing
3 Flexo printing units for outside printing
4 Longitudinal and cross scoring section
5 Cutting section for windows and complete cuts
6 Window material patching station
7 2nd window material patching station
8 Side flap folding section for inside side flaps
9 Side flap nozzle gumming section
10 Side flap roller gumming section
11,513 mm (37.8 ft)
14 13 9 7 45
U Optional machine components
12 11 10 8 6
3,0
12 m
m (
9.9
ft)
710 mm (2.3 ft)
open protective hoods
open protective hoods
7
1620 19 173 2
11 Bottom flap folding section
12 Folding tools for outside side flaps
13 Staggering section
14 Seal flap gumming section
15 Drying section
16 Product removal device
17 Aligner section
18 Hot-melt-pressure-sensitive gumming section
19 Seal flap folding section
20 Delivery
PR
INT
PR
INT
1 1815
open protective hoods
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Ground plan basic machine
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
Unique envelopes you can make on the W+D 410 Easy Enveloper
“E” is silver foil patched inline to give the look of hot stamp at a fraction of the cost
Shape-cut envelopes to enhance your offset or digital print capabilities
10803 mm (35.5 ft)
4,6
55
mm
(15
.3 f
t)
ø 150 mm (5.905 in)
ø 200 mm (7.874 in)
x
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Dimensions and Formats
Blank format Cut-out depth
Complete cut
End format
InsertingBooklet Commercial Diamond
All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet.
Envelopes
Trapezoidal cutsV-cuts
max
. 15
mm
(¹⁹/
₃₂“)
max
. 18
mm
(¹¹/
₁₆“)
min. 187 mm (7 ³/₈“)
max. 300 mm (11 ¹³/₁₆“)
max
. 38
0 m
m (
14 ³
¹/₃₂
“)
min
. 216
mm
(8
¹/₂
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 176
mm
(6 ¹
⁵/₁₆
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 176
mm
(6 ¹
⁵/₁₆
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 16
2 m
m(6
³/₈
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 176
mm
(6 ³
⁰/₃₂
“)
min. 12 mm (¹⁵/₃₂“)
max. 25 mm (³¹/₃₂“)
max. 150 mm
5 ²⁹/₃₂“)
max. 150 mm
(5 ²⁹/₃₂“)
max. 300 mm (11 ¹³/₁₆“)
max
. 38
0 m
m (
14 ³
¹/₃₂
“)
Form
at c
en
ter
min. 12 mm (¹⁵/₃₂“)
max. 25 mm (³¹/₃₂“)
min. 162 mm (6 ³/₈“)
max. 250 mm (9 ²⁷/₃₂“)
min. 162 mm (6 ³/₈“)
max. 229 mm (9 ¹/₃₂“)
min. 187 mm (7 ³/₈“)
max. 460 mm (18 ¹/₈“)
max
. 372
mm
(14
²¹/
₃₂“)
min
. 216
mm
(8
¹/₂
“)A
B
min. 162 mm (6 ³/₈“)
max. 250 mm (9 ²⁷/₃₂“)
min. 162 mm (6 ³/₈“)
max. 250 mm (9 ²⁷/₃₂“)
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
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Dimensions and Formats
Seal flap gumming
Hot-melt pressure-sensitive gumming
Self-seal gummingRemoistenable gumming
All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet.
Cutting area
Flexo printing units for inside and outside printing
Window range
Patching area
min
. 30
mm
(1 ³
/₁₆“
)
min
. 15
mm
(¹⁹/
₃₂“)
min
. 15
mm
(¹⁹/
₃₂“)
min. 10 mm (¹³/₃₂“) min. 10 mm (¹³/₃₂“)
min
. 10
mm
(¹³/
₃₂“)
max. 115 mm
(4 ¹⁷/₃₂“)
max. 115 mm
(4 ¹⁷/₃₂“)
min. 3 mm (¹/₈“) min. 3 mm (¹/₈“)
min
. 3 m
m (¹
/₈“)
min
. 5 m
m (³
/₁₆“
)
Printing range
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
max
. 370
mm
(14
⁹/₁
₆“)
max. 370 mm (14 ⁹/₁₆“)
max. 185 mm
(7 ⁹/₃₂“)
max. 185 mm
(7 ⁹/₃₂“)
min
. 4 m
m (⁵
/₃₂)
max
. 16
mm
(⁵/₈
“)
min
. 12
mm
(¹⁵/
₃₂“)
max
. 32
mm
(1 ¹
/₄“)
min. 152 mm (5 ³¹/₃₂“)
max. 240 mm (9 ⁷/₁₆“)
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)min. 20 mm (²⁵/₃₂“)
max. 41 mm (1 ⁵/₈“)
min. 19 mm (³/₄“)
max. 40 mm (1 ⁹/₁₆“)
min. 17 mm (²¹/₃₂“)
max. 32 mm (1 ¹/₄“)
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)
with perforation cut1
1
500 pieces
250 pieces
70 − 120 g/m² (16 − 32 lb)
min. 98 mm (3 ²⁷/₃₂“) x 162 mm (6 ³/₈“) – max. 176 mm (6 ¹⁵/₁₆“) x 250 mm (9 ²⁷/₃₂“)
min. 98 mm (3 ²⁷/₃₂“) x 162 mm (6 ³/₈“) – max. 162 mm (6 ³/₈“) x 250 mm (9 ²⁷/₃₂“)
min. 98 mm (3 ²⁷/₃₂“) x 162 mm (6 ³/₈“) – max. 176 mm (6 ¹⁵/₁₆“) x 229 mm (9 ¹/₃₂“)
min. 115 mm (4 ¹⁷/₃₂“) – max. 211 mm (8 ⁵/₁₆“)
min. 216 mm (8 ¹/₂“) – max. 380 mm (14 ³¹/₃₂“)
min. 187 mm (7 ³/₈“) – max. 300 mm (11 ¹³/₁₆“)
min. 216 mm (8 ¹/₂“) – max. 372 mm (14 ²¹/₃₂“)
min. 187 mm (7 ³/₈“) – max. 460 mm (18 ¹/₈“)
max. 500 mm (19 ¹¹/₁₆“)
min. 45 mm (1 ²⁵/₃₂“) – max. 230 mm (9 ¹/₁₆“)
76 mm (3“)
min. 36 mm (1 ¹³/₃₂“) – max. 176 mm (6 ¹⁵/₁₆“)
max. 500 mm (19 ¹¹/₁₆“)
min. 158 mm (6 ⁷/₃₂“) – max. 250 mm (9 ²⁷/₃₂“)
76 mm (3“)
min. 10 mm (³/₃₂“) – max. 22 mm ( ⁷/₈“)
max. 370 mm (14 ⁹/₁₆“)
max. 370 mm (14 ⁹/₁₆“)
10,803 mm (35.5 ft)
4,655 mm (15.3 ft)
3,012 mm (9.9 ft)
approx. 9,000 kg (approx. 20,000 lb)
max. 17.4 m³/h
max. 540 m³/h
max. 140 m³/h
max. 54 kVA
max. 5 kVA
max. 35 kVA
max. 3 kVA
approx. 85 dB (A)
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Type BE
Technical Specifications
Maximum output per min.
Paper weight
Size rangesenvelopes
Size height
Size ranges(A, B see page 9)
Window materialdimensions
Silicone paperdimensions
Printing length / blank
Printing width / blank
Dimensions andweight
Compressed air
Vacuum requirement
Blowing air
Connected load(50 Hz)
Noise emission
Envelopes with remoistenable gumming or hot-melt pressure-sensitive gummingEnvelopeswith self-seal gumming
Envelopes
Booklet
Commercial
Diamond
Envelopeswith an open seal flap
Version A total length
Version A total width
Version B total length
Version B total width
Windowmaterial reel
Winding core inner diameter
Cut-off length
Siliconepaper roll
Winding core inner diameter
Protective strip cut-off length
Sleeve technology
Inside and outside printing
Length
Width
Height
Net weight
6 bar
0.6 bar
0.8 bar
Basic machine
Material suction
Vacuum pumps
Hot-melt pressure-sensitive gumming sectionAccording to specification EN 13023
Diameter
Width
Diameter
Width
All performance data published refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes to the performance values.
Higher weights to be confirmed by W+DComplete cut from 80 g/m² (21 lb) and material thickness of 0.085 mm (0.0033“)Basic machine in standard version (with opened protective hoods)
123
3
1 2
W+D Locations
w-d.de
Winkler +Dünnebier
Winkler+Dünnebier GmbHSohler Weg 6556564 Neuwied – Germanyt. +49 2631 840 · f. +49 2631 [email protected]
Winkler+Dünnebier GmbHLocation LöhneBrückenstrasse 95a32584 Löhne – Germanyt. +49 5731 7440 · f. +49 5731 [email protected]
Winkler+Dünnebier GmbHLocation Sassenheim/NLJagtlustkade 5b2171AG Sassenheim – The Netherlandst. +31 713 321970 · f. +31 713 [email protected]
W+D North America Inc.11300 West 80th StreetLenexa, KS 66214 – USAt. +1 913 4929880 · f. +1 913 [email protected]
W+D North America Inc.899 Plank RoadDuncansville, PA 16635 – USAt. +1 814 6955521 · f. +1 814 [email protected]
W+D Asia Pacific Sdn. Bhd(Co No: 762144A)No: 860, 8th Floor, Block A2Leisure Commerce SquareNo: 9, Jalan PJS 8/9, 46150 Petaling JayaSelangor, Malaysiat. +60 3 78654883 · f. +60 3 [email protected]
POEM PreOwnedEnvelopeMachines GmbHSohler Weg 7056564 Neuwied – Germanyt. +49 2631 345386 · f. +49 2631 [email protected] · w-d-poem.de
BICMA Hygiene Technologie GmbHBasaltweg 356727 Mayen – Germanyt. +49 2651 942940 · f. +49 2651 [email protected] · bicma.com
© W
inkl
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Dü
nn
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ier-
410
-EN
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