W+D 102 RE
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W+D 102 RE The universal production system for mid-size and large batches
Transcript of W+D 102 RE
W+D 102 REThe universal production systemfor mid-size and large batches
The high-volume production systemfor stationary, transactional, anddirect mail envelopes
Features
/ Up to 1,300 envelopes/minute
/ Optional multi color inline-flexo printing
/ Straight seal flap and inserting-style
/ Inner and outer side flaps
/ All types of seal flap gumming: Seal flaps with
remoistenable gumming , self-seal gumming and
hot-melt pressure-sensitive gumming
/ New servo drive control platform
/ New high-speed window material patching unit
/ Optional EasyCut magnetic cylinder technology
Advantages
/ High net-production envelope machine
/ Superior product quality
/ Existing size parts from the W+D 102 can be used
– no additional costs
/ 40 % faster size-changes compared to older
W+D 102 models
/ Over 50 % more energy efficient infrared seal flap
drying
/ Reduced operator complexity
/ Highest safety features of any envelope machine
/ Real-time remote diagnostic support
W+D 102 RE / Envelope Machine
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The W+D 102 RE has been completely engineered with servo-technology to be the ideal replacement
option for envelope manufacturers committed to improving the productivity and profitability of their
high-volume production.
With high productivity and the powerful option of installing our W+D 201 expanded color flexo
press in-line, the W+D 102 RE is a productive fast-change-over, high-volume production system for
stationary, transactional and direct mail envelopes.
Window material patching section
Infrared seal flap drying
Touch-screen for system control
Hot-melt pressure-sensitive gumming section
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Standard components
/ W+D 191 N: Automatic paper reel splicer
/ EasyCut magnetic cylinder technology with flex dies
/ Window cutting and window material patching
section
/ W+D 190: Automatic window material reel splicer
/ Nozzle gumming for side flaps
/ Remoistenable seal flap gumming
/ Touch-screen for system control and monitoring
function
/ Drying section with energy saving infrared-heater
Optional components
/ W+D 201: Flexo printing machine as CI or stack-type
version for up to 5 printing units
/ MasterCut knives for all cutting sections
/ Hot-melt pressure-sensitive gumming section
/ Tools for envelope production with self-seal gumming
and back-folded bottom flap
/ Integrated register control for high product quality
when processing pre-printed reels
/ Integrated sound-proof hoods for reduced decibel
levels
W+D 102 RE / Envelope Machine
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Machine layout
14,916 mm3,175 mm5,900 mm
1 Reel splicer W+D 191 N
2 Device for forming a paper loop
3 Web aligning system
4 Flexo printing machine W+D 201
5 Longitudinal scoring section
6 Cross scoring section (bottom and seal flap fold)
7 2nd cross scoring section for self seal envelopes
and back folded bottom flap
8 Form cutting section (rotary cut)
9 Window cutting section
10 Window material patching section
11 Folding section for inner side flaps
12 Side flap gumming section with two roller system*
13 Separating cutting section
14 Nozzle gumming for side flaps
15 Bottom flap folding section
16 Folding tools for outer side flaps
17 Staggering section
23,991 mm
4321 5 6 7 8 11 129 10
PR
INT
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18 Seal flap gumming section
19 Hot-melt pressure-sensitive gumming section
20 Infrared seal flap drying section
21 Aligner section
22 Seal flap folding section
23 Delivery with counter
U optional machine components
12 16 1714 19 212013 22 2315 18
* / Absolutely necessary for the production of envelopes with self-seal gumming / Glue splashing at high speed – use of splash-proof glue recommendable
W+D 102 RE / Envelope Machine
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Dimensions and Formats
Blank format
Cutting area Patching area 2
Inserting-style envelopes
min
. 90
mm
(3 ¹/
₂“)
max
. 176
mm
(6 ¹
⁵/₁₆
“)
min
. 90
mm
(3 ¹/
₂“)
max
. 176
mm
(6 ¹
⁵/₁₆
“)
Booklet
min. 120 mm (4 ³/₄“)
max. 254 mm (10“)
min. 12 mm (¹⁵/₃₂“)
max. 35 mm (1 ³/₈“)
min. 12 mm (¹⁵/₃₂“)
max. 35 mm (1 ³/₈“)
End format
Seal flap gumming
Window range
min
. 30
mm
(1 ³
/₁₆“
)
min
. 10
mm
(¹³/
₃₂“)
min
. 10
mm
(¹³/
₃₂“)
min. 10 mm (¹³/₃₂“) min. 10 mm (¹³/₃₂“)
min
. 10
mm
(¹³/
₃₂“)
Hot-melt pressure-sensitive gumming
min
. 4 m
m (⁵
/₃₂“
)
max
. 14
mm
(⁹/₁
₆“)
min
. 16
mm
(⁵/₈
“)
max
. 25
mm
(1“)
min. 114 mm (4 ¹/₂“)
max. 240 mm (9 ⁹/₁₆“)
Self-seal gumming
min. 20 mm (²⁵/₃₂“)
max. 41 mm (1 ⁵/₈“)
min. 19 mm (³/₄“)
max. 40 mm (1 ⁹/₁₆“)
min. 19 mm (³/₄“)
max. 32 mm (1 ¹/₄“)
Remoistenable gumming
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)
Maximum width in accordance to the side flap widthMaximum window material cutting width within the patching area 220 mm (8 ²²/₃₂“)
2
1
max
. 370
mm
(14
⁹/₁
₆“)
max
. 370
mm
(14
⁹/₁
₆“)
min
. 18
8,5
mm
(7
⁷/₁₆
“)
min
. 18
8,5
mm
(7
⁷/₁₆
“)
min. 150 mm (5 ²⁹/₃₂“)
max. 300 mm (11 ¹³/₁₆“)
min. 120 mm (4 ³/₄“)
max. 254 mm (10“)
min. 3 mm (¹/₈“) min. 3 mm (¹/₈“)
min
. 3 m
m (¹
/₈“)
min
. 3 m
m (¹
/₈“)
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All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet.
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)
< 80 g/m² (< 22 lb) 1,000 pieces; ≥ 80 g/m² (≥ 22 lb) 1,300 pieces
< 80 g/m² (< 22 lb) 1,000 pieces; ≥ 80 g/m² (≥ 22 lb) 1,200 pieces
900 pieces
60 − 120 g/m² (16 − 32 lb)
min. 90 mm (3 ¹/₂“) x 120 mm (4 ²³/₃₂“) – max. 176 mm (6 ¹⁵/₁₆“) x 254 mm (10“)
min. 100 mm (3 ¹⁵/₁₆“) – max. 300 mm (11 ¹³/₁₆“)
max. 1,530 mm (60 ¹/₄“)
max. 300 mm (11 ¹³/₁₆“)
127 mm (5“) or 153 mm (6“)
min. 188.5 mm (7 ⁷/₁₆“) – max. 370 mm (14 ⁹/₁₆“)
min. 150 mm (5 ²⁹/₃₂“) – max. 300 mm (11 ¹³/₁₆“)
max. 500 mm (20“)
min. 30 mm (1 ³/₁₆“) – max. 220 mm (8 ²¹/₃₂“)
70 – 77 mm (2 ³/₄“– 3 ¹/₃₂“)
min. 35.8 mm (1 ¹³/₃₂“) – max. 177.5 mm (7“)
max. 500 mm (20“)
min. 120 mm (4 ³/₄“) – max. 250 mm (9 ²⁷/₃₂“)
70 – 77 mm (2 ³/₄“– 3 ¹/₃₂“)
min. 16 mm (⁵/₈“) – max. 35 mm (1 ³/₈“)
The web can be completely or partially printed within the maximum printing width
max. 290 mm (11 ¹³/₃₂“)
23,991 mm (78.7 ft)
3,800 mm (12.5 ft)
2,830 mm (9.3 ft)
with switch cabinet approx. 24,500 kg (54,013 lb)
approx. 17 m³/h
approx. 720 m³/h
approx. 100 m³/h
113 kVA
7.5 kVA
35 kVA
90 db (A)
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Type RE
Technical specifications
Maximum output envelopesper minute
Paper weight
Size range
Size height
Paper reel
Blank dimensions
Window material
Silicone paper
Printing length
Printing width
Dimensions andweight
Compressed air
Vacuum requirement
Blowing air
Connected load (50 Hz)
Noise emission
Remoistenable gumming
Hot-melt pressure-sensitivegumming
Self-seal gumming
Standard
with open side flap
Diameter
Width
Winding coreinner diameter
Total length
Total width
Windowmaterial reel
Winding coreinner diameter
Cut-off length
Siliconepaper reel
Winding coreinner diameter
Protective cut-off length
W+D 201 optional
W+D 201 optional
Length
Width
Height
Net weight
6 bar
0.6 bar
0.8 bar
Basic machine
Material suction
Vacuum pumps
According to specification EN 13023
Diameter
Width
Diameter
Width
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As shown in the machine layout on page 4/51
All performance data indicated refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes in the performance values.
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Winkler +Dünnebier
W+D Locations
Winkler+Dünnebier GmbHSohler Weg 6556564 Neuwied · Germanyt. +49 2631 840 · f. +49 2631 [email protected]
Winkler+Dünnebier GmbHLocation Bad OeynhausenValdorfer Straße 332545 Bad Oeynhausen · Germanyt. +49 5731 7440 · f. +49 5731 [email protected]
W+D North America Inc.11300 West 80th StreetLenexa, KS 66214 · USAt. +1 913 4929880 · f. +1 913 [email protected]
W+D North America Inc.899 Plank RoadDuncansville, PA 16635 · USAt. +1 814 6955521 · f. +1 814 [email protected]
W+D Asia Pacific Sdn. Bhd(Co No: 762144A)No: 860, 8th Floor, Block A2Leisure Commerce SquareNo: 9, Jalan PJS 8/9, 46150 Petaling JayaSelangor · Malaysiat. +60 3 78654883 · f. +60 3 [email protected]
POEM PreOwnedEnvelopeMachines GmbHSohler Weg 7056564 Neuwied · Germanyt. +49 2631 345386 · f. +49 2631 [email protected] · w-d-poem.de
BICMA Hygiene Technologie GmbHBasaltweg 356727 Mayen · Germanyt. +49 2651 942940 · f. +49 2651 [email protected] · bicma.com
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