WATERPROOF SYSTEM - HBS€¦ · WATERPROOF SYSTEM Window Wall is the ... Window wall is economical...

WATERPROOFSYSTEM

Window Wall is the first waterproof

Shopfront system in South Africa. It is quick

and easy to install and a pneumatic

punching tool makes fabrication quicker too.

HBS has the largest and now the only SANAS accredited test rig

in South Africa

HBS Aluminium Systems Test Center is now an ISO 17025 accredited laboratory for

testing its products in line with SANS 613: 2011 (excl. par. 5.7). According to SANAS

the HBS test rig is the only test rig in South Africa that has this recognition.

The HBS test rig is the largest of its kind, accommodating test samples from

1200mm high to 6110mm high by 3000mm wide.

Some of the test rig capabilities include:

Testing pressures from A1 to A6

Water resistance from 200Pa to 700Pa

Deflection (positive and negative) from -3500Pa to 3500Pa

Structural proof loading from 1500Pa to 5250Pa

Our personnel have been declared competent and approved as Technical Signatories

by SANAS. This means a test certificate issued by HBS is legally acceptable and does

not need the signature of a professional engineer which saves HBS customers money.

Regular calibration of equipment is key to maintaining SANAS accreditation. HBS

equipment is calibrated with ILAC traceability thus ensuring accurate results every

time.

By achieving SANAS ISO17025 accreditation our laboratory now has national and

international recognition of competence and test reports. No other test rig in South

Africa can make this claim.

We offer branded aluminium system that architects and fabricators can trust because

they have been tested to destruction on the only SANAS accredited test rig in South

Africa.

- SANAS Accreditation -

Window Wall

Profiles & Hardware

Product Types

Features & Benefits

Load Charts

Full Size Details

Cutting Sizes,

Machining &

Installation

1. PROFILES

2. HARDWARE

3-4. PRODUCT TYPES

5-6. FEATURES & BENEFITS

7-8. PERFORMANCE CERTIFICATE

9-10. LOAD CHARTS

11. ARCHITECTURAL SPECIFICATION

12. GLAZING DETAILS

13-14. KEY DIMENSIONS

15-20. FULL SIZE DETAILS - MULLIONS

21-22. FACADES & CORNER DETAILS

23-28. FULL SIZE DETAILS - FRAME SIDES

29-30. FULL SIZE DETAIL - TRANSOMS

31-36. TOP & BOTTOM DETAIL - 60, 111 & 166MM

37-46. FULL SIZE DETAILS - SASH

47-48. FULL SIZE DETAILS - TOP & BOTTOM, (EQUAL LEG AND SMALL WINDOWS)

49-52. FULL SIZE DETAILS - SASH (EQUAL LEG)

53-54. FULL SIZE DETAILS - DOOR (HINGE STILE AND LOCK STILE)

55-56. FULL SIZE DETAILS - DOOR TOP

57-61. FULL SIZE DETAILS - DOOR SILL

62. CUTTING SIZES - DOOR REBATE

63-64. CUTTING SIZES - PANELS

65-66. CUTTING SIZES - SASH

67-70. CUTTING SIZES - DOORS

71-72. CUTTING SIZES - WINDOW FOR STEEL FRAME

73-78. WINDOW WALL PNEUMATIC PUNCHING MACHINE

79. PUNCHING - TRANSOM STATION 1 & 3

80. PUNCHING - SPLIT MULLION STATION 3 & 4

81. SPLIT MULLION SCREW JOINT

82. PUNCHING - EQUAL LEG FRAME

83-84. PUNCHING - TOP, BOTTOM AND MID RAIL STATION 1,2&3

85. PUNCHING - WINDOW WALL SASH STATION 5

86. MACHINING OF SASH FOR LOCK HANDLE

87-88. LOCK ROD LENGTH REDUCTION

89-90. 60MM COMPENSATOR MACHINING AND ASSEMBLY

91-92. 166MM COMPENSATOR MACHINING AND ASSEMBLY

93-94. PANEL INSTALLATION

95. WINDOW FOR STEEL FRAME

96. DISCLAIMER, CARE & MAINTENANCE

- Index -

JANUARY 2017

Window Wall

The latest version of this

document is available on the

HBS Aluminium Systems'

website. www.hbs.co.za

www.hbs.co.za

25

25

25

22

6

20

85

111

166

25

111

25

20

57.5

2

20

8

28

28,5

1

135

54

50

25

40

65

58

61

69

11

192137

55

179

10

124

40

30

5

56

25

166

55

40

30

5

25

EXTERNAL FACADES & SHOP FRONTS

SINGLE & DOUBLE GLAZING

indow

allW

Use with

HWW009

Connector

Use with

HWW009

Connector

HF030 Cleat

Cut-to-Size

HF219

6-7mm 8-11mm 24-27mm

Alignment

with HF030

Use with

HF219 Spigot

135

20

62

111

25

11-15mm

8-11mm

166

11197.5

35

80

81

62

35

40

90

65

CAPE TOWN 021 534-7420

DURBAN 031 564-7350

JOHANNESBURG 0861 246-444

0861 AIM HIGHER

PROFILE INERTIA

GLASS WEIGHT

WIND LOAD

85

85

34

25

13

54.8cm

17.3cm

51.0cm

16.7cm

40.7cm

16.6cm

142.8cm

25.9cm

2,95cm

8,90cm

0.54cm

2.81cm

1.1cm

8.4cm

6.4cm

17.5cm

16.8cm

27.1cm

34.0cm

305.0cm

42.6cm

309.0cm

37.2cm

175.0cm

20.8cm

21.1cm

21.1cm

63.8cm

32.7cm

103.0cm

33.7cm

104.0cm

20.5cm

78.3cm

7.4cm

22.6cm

11.6cm

82.88cm

13.6cm

275.0cm

Split Mullion Lock

AR300

6,0m

58

Use with

HF219 Spigot

Use with

HF219 Spigot

Use with

HF219 Spigot (modified)

Use with

HF219 Spigot

Use with

HF219 Spigot

Use with

HF219 Spigot

NKWW60L

AB224

7,25m

NKWW60R

AB248

7,25m

NKWW111L

AB225

7,25m

NKWW111

ABI211

7,25m

NKWW111LE

ABI226

7,25m

NKWW135

AB213

7,25m

NKWW166

AB212

7,25m

NKWW166E

AB207

7,25m

NKWW ST Rep A

AB246

7,25m

NKWW60SP

AB249

7,25m

NKWW111SP

ABI221

7,25m

NKWW166SP

AB208

7,25m

NKWW Sash

ABI227

7,25m

NKWW60 Head

AB245

7,25m

NKWW ST Rep B

AB247

7,25m

NKWW111 Head

ABI234

7,25m

NKWW166 Head

AB236

7,25m

NKWW60 Sill

AB250

7,25m

NKWW111 Sill

ABI235

7,25m

NKWW166 Sill

AB237

7,25m

NKWWEL

ABI233

7,25m

NKWWSB

ABI215

7,25m

NKWWBD10

AB220

7,25m

NKWWSLBD

AB243

7,25m

NKWWSLBD

AB244

7,25m

NKWWBD

ABI201

6,0m

NKWW Transom Spigot

AB219

6,0m

NKWWDoor Rebate

AB228

7,25m

NKWWR4 Filler

ABI200

6,5m

NKWW Panel Lock

AP016

6,0m

NKWW Door Spigot

AB206

6,0m

NKWWFRCI

AB210

7,25m

NKWWR6

AB242

7,25m

NKWWR4

ABI203

7,25m

NKWWR4DS

ABI202

7,25m

NKWWR4WP

AB204

7,25m

Picture

Description

Code

Project Out Sash Hardware

400mm Aluminium Locking Rod

(Shorter or Longer Version Available on order)

HWW013

900mm Aluminium Locking Rod

(Shorter or Longer Version Available on order)

HWW010

Left Sash Handle (Multi Point)

HWW011

Right Sash Handle (Multi Point)

HWW012

Self-Locating Corner Cleat

HWW009

Lock Plate HWW006

Wind Lock HWW002

Anti-drop Piece

HWW003

"A" Securistay Black

HJ020

Plastic Spacer

HG103

WW S/S Top Hung F/Stay 250mm

HJ100


HJ103

WW S/S Top/Side Hung F/Stay

400mm

HJ101


HJ102

Interlock Friction Stay 200

HJ026


HJ027


HJ028

Interlock Friction Stay Side Hung

230

HJ025

Interlock Friction Stay Side Hung

430

HJ029

Pneumatic Punch for Window Wall HWW027

Punch for HWW009 Cleat HWW026

Table for HWW027 HMZT022

Bubble Seal 6.7 Hard Back HK510

6,7x 900 Fin Pile

HMZ319

Picture

Description

Code

Door Hardware

Latchlock 25mm BS HZ013

Latchlock 35mm BS HZ014

Latchlock with Hook Deadbolt

35mm BS

HA218

Rollerlock 25mm BS HZ015

Rollerlock 35mm BS HZ016

Oval Profile Cylinder

HA155

Door Latch Handle Black HA214

Universal Shopfront Handle - Mill

(pair)

HD0003M

Aluminium Hinge - Natural

HC055N

Aluminium Hinge - Black

HC055B

Aluminium Double Hinge 200mm

Natural

HCD056N

Aluminium Double Hinge 200mm

Black

HCD056B

Vista Flush Bolt End Kit HFV140

Vista Double Action Flush Bolt HFV150

Door Closer HZ002

8mm Threaded rod & nuts 3mtr HU001

Glass Packer 2-6mm HZ031

NKWW Transom Spigot 30mm

HF219

NKWWDoor Spigot

HF206

Water Cap

HWW007

4mm Glazing Wedge

HK702

min = 3.4mm, max = 5.3mm

3mm Glazing Wedge

HK701


2mm Glazing Wedge

HK700


Butterfly

HK703

min = 2.1mm

Sash Gasket HK704

T Seal 6.7x8mm Hard Back HWW008

Fly screen Tubing Black, 6mm

HK159

- Hardware -

NOTE

14mm Stack Height

Not used with Wind Locks

NOTE

14mm Stack Height

Not used with Wind Locks

NOTE

not compatible

with Interlock

friction stay.

NOTE

16mm Stack Height

Window Wall

2

- Product types -

J

L G

W

C

Y

Z

DA

B

H

G

Double door entrance, with compensators

Bb

Cc

Dd

Ff

Gg

Sash height

Sash width

Sash height

Sash width

Q

S

M

P

N

Top hung max sash size

1700x1200mm

Side hung max size

1000x1700mm

Side hung min size

500x500mm

Top hung min sash size

500x500mm

R

Ss

O

Note

Sizes subject to friction stay size

and capacity.

Casement type window

in equal leg frame or steel frame

Without compensators

Aa Ee

Hh

K

H

I

3

Window Wall

Window Wall Window Wall

Window Wall

Side hung sash

Top hung sash

- Product types -

P

U

M

T

Screen with top hung sashes

Installation

from inside

Installation

from outside

C

A

H

G

F

E

C

A

E

V

B

B

Double volume with

compensators around

corner

D

V

O

4

Window Wall

Window Wall

Window Wall

- Features & benefits -

Waterproof

Window wall is certified to A3 SANS 613

Perfomance class which means that it is water

and weather proof for both coastal and inland

locations.

Structurally sound

Window wall meets requirements for L/175 for

structures in excess of 5000mm height with

1200mm mullion CTC at 1000Pa. Ideal for both

domestic and commercial applications.

Energy efficient

Window wall can accommodate single and double

glazing from 6mm to 27mm to allow energy

efficient installations.

U-value tested and certified down to 3.36 with

24mm (6-12-6) Low E glass with air fill.

Quick assembly

Window wall uses a split mullion design to allow

panel-by-panel assembly in the factory rather than

working on site.

Cost of assembly & product quality can be optimized

under controlled conditions.

Efficient installation

Panel-by-panel installation allows for the shortest

possible time on site. Floor levels can be closed off

quicker than with conventional stick systems.

Scaffolding will seldom be required thereby saving

money and time.

Sill

Panel 1 Panel 2 Panel 3

Head


Panel 4

Split

mullion

Head

In multi-storey buildings window wall can be installed from

inside or outside.

No fixing brackets are required since the structural head

compensator absorbs all structural loads and thermal

expansion along the top. No need for mullion fixing brackets

top and bottom.

- Long term settling of floor slabs and other building

dynamics up to 30mm can be absorbed.

up to

5400mm

Window wall is economical and fit for purpose

where high energy and/or structural

performance is required.

front but 40% less than a typical curtain wall.

Economical

Installation from inside or outside - no brackets

From

outside

From

inside

Head

6

27

...

58

111

166

Split

mullion

5

Window Wall

SANS613 Standard Achieved A3

Comment When manufactured to recommendations

stipulated by the system provider, the Nuklip

Window Wall is able to pass performance criteria

A3 as laid down in SANS613 General Specification

for aluminium and glass products.

Sash with multi-point lock system

A single handle locks at multiple points places to give

The benefits include -

- Improved locking and better weather performance.

- Better ergonomics with a single handle instead of 2.

- Improved security since the multi point lock system

can carry up to 150kg.

- 1700x1200mm with 24mm double glazing is the

maximum size for Window Wall sashes.

- Side hung sashes in principle up to 1000x1700mm.

Friction stay limitations restricts this size in reality.

Pneumatic punch tools

A dramatic productivity increase is the primary benefit of the punching tools.

- Machining operations are up to 10 times faster than with conventional

routing and milling.

- Accuracy & product finish is greatly improved.

- Wastage due to incorrect machining or marking is reduced dramatically.

- Assembly time is reduced as a result of correct and consistently prepared

profiles.

Right or left

hand

sash handle

Lock point Lock point

Entrances single and double doors.

Hinged doors are an integral part of the window wall

design.

The dedicated door rebate all round ensures a water

proof and weather resistant outside opening doors in

exposed conditions.

Doors can be made flush with floor or raised

depending on the degree of weather proofing

required.

- Features & benefits -

Easy upgrade for old steel windows

Window wall now includes an adaptor frame profile

which clips onto existing steel window frames. It fits

both the 10 and 13mm steel window or door frames.

The benefits include -

- Easy installation with clip-on profiles.

- Better appearance and increased property value.

- Improved weather and water performance

- Reduced energy consumption for cooling and heating.

- Ergonomic improvements with modern hardware.

- Larger sash openings to fit each building and owner.

- Single and double glazing

Typical steel

window

Replaced by

window wall

Detail X

X

6

Window Wall

7

Window Wall

- Performance certificate -

- Performance certificate -

8

Window Wall

1000Pa

Mullion / Transom

- Load charts -

230cm

4

114cm

4

40cm

4

1500Pa

Mullion / Transom

1000Pa

Meeting stiles

1500Pa

Meeting stiles

104cm

309cm

558cm

Height [mm]

Mullion distance CTC [mm]

Door panel width [mm]


AB208

AB212

AB213

ABI211

ABI550

Note

- For mullions from 0 - 4120mm

the maximum deflection is L/175.

- For mullions from 4121 -

12200mm the maximum deflection

is L/240+6mm

ABI221

Height [mm]

175cm

ABI226

AB224

21cm

79cm

AB248

Door Panel Height [mm]Door Panel Height [mm]

114cm

4

ABI550

40cm

4

ABI550

64cm


AB208

AB212

AB213

ABI211

ABI221

ABI226

AB224

AB248

104cm

309cm

558cm

175cm

21cm

79cm

64cm

9

Window Wall

ABI550

ABI550

100mm

Transom length

100mm

- Load charts -

Note

- Maximum deflection of transoms

is limited by the smaller value of

Lt/1000 or 2mm.

- Glass packing blocks set at

100mm from transom end.

2000Pa

Mullion / Transom

Glass Weight

Transom

2000Pa

Meeting stiles

34cm

4

37cm

4

42cm

4

Door Panel Height [mm]

Mass [kg]

AB212

AB213

ABI211

Height [mm]

AB224

230cm

4

ABI550

114cm

4

ABI550

40cm

4

AB248

104cm

309cm

558cm

175cm

21cm

79cm

64cm

AB208

AB212

AB213

ABI211

ABI221

ABI226

AB224

AB248

Transom

deflection

Glass

Packing

block

Packing

block

10

Window Wall



Transom length [mm]

- Architectural specification -

GENERAL

Screens shall be the window wall system as supplied by HBS aluminium systems.

Manufacture shall be in accordance with the current manuals as provided by HBS

aluminium systems via www.hbs.co.za.

MATERIALS

Material shall be of 6063T6 aluminium alloy with a minimum structural wall

thickness of 1.8mm.

Outer frame to infill panels will be a nominal depth of 60, 111 or 166mm.

CONSTRUCTION

Outer frame to consist of a single part compensating head and jamb and

continuous sub-sill.

Infill panels are to be constructed from double cavity tubular profiles, forming a

wet cavity with drainage slots to allow for transom drainage to the exterior. All

glazing rebates to be 25mm. Joints of the infill panels shall be notched and

screwed to spigots with No 8 stainless steel screws. Where required, a 60mm,

111mm or 166mm split mullion assembly must be used to couple infill panels

together, still making allowance for all thermal and dynamic movement. Door

panels within the screens to have a 4-edge door rebate with gasket seal all round.

INSTALLATION

Panel-by-panel installation from inside or from outside the building.

HARDWARE

All sashes to have mechanical corner connectors, wind locks and multi-point

locking handles. Sashes not to exceed 1700mm wide by 1200mm high as per

specification. Friction stay to suit max weight and size of sash.

Door hardware shall be compatible with the system and will take cognisance of the

finish specification of the applicable area. See hardware schedule for door.

FINISH

Sections will be painted in accordance with SABS1578, parts1 & 2.

GLAZING

Glazing is to be carried out in accordance with SABS 0137, with particular attention

to size limitations, packing and setting blocks.

Thicknesses from 6-28mm.

STRUCTURAL PERFORMANCE

System shall meet or exceed the requirements of SANS613 and the design loading

determination by SABS 0160 for this application.

Deflection of structural members shall not exceed L/175 or L/240+6mm as

applicable.

THERMAL PERFORMANCE

System shall comply with SANS204 in applications where fenestration makes up

more than 15% of floor area.

For U-values below 3.38 use Argon or Krypton gas filled gl azing units.

11

Window Wall

- Glazing details -

Note

Details illustrated here apply on perfectly

supplied material.

In the real world tolerances of gaskets, profiles

and glass can differ from batch to batch.

Powder coated material may differ from

anodized in terms of room for gasket and glass.

To minimize on-site inconvenience we

recommend that the fabricator confirms the fit

of the chosen wedge gasket on the actual

material (profiles and glass) delivered.

12,8

31,3

15,2

ABI215

ABI201

6,76

10,76

8,76

6,38

12

6,38

26

107,76

7,76

12

6,38

27

6 to 6,76mm

6

2426

AB220

HK703

HK702

7.76 to 10,76mm

24 to 27mm

4mm Wedge

HK702

3mm Wedge

HK701

2mm Wedge

HK700

Butterfly

HK703

min = 2.1mm

max = 5,3mm

min = 3.4mm

= 1.9mm

max = 3,3mm

min = 2.2mm

= 1.1mm

max = 1,4mm

min = 1.0mm

= 0.4mm

17,76

15,2

10,76

8,76

10

7,76

AB243

10,76 to 14mm

AB244

10,76

12,76

14

12,76

7.76 to 10,76mm

12

HZ031

HK703

HK702

HZ031

HK703

HK702

HZ031

HK703

HK702

HZ031

HK703

HK702

HZ031

HK703

HK701

HZ031

HK703

HK701

HZ031

HK703

HK701

HZ031

HK703

HK701

HZ031

Window Wall

85

75

166

4

135

4

8

4

- Key dimensions -

AB208

AB213

I = 558cm

4

I = 175cm

4

I = 309cm

4

AB212

I = 104cm

4

8

117

40

I = 175cm

4

ABI202

ABI202

AB248AB228

AB249 AB228

ABI221

ABI201

ABI211

111

97

166

111

61

57

40

40

40

75

75

4

4

858

117

858

117

858

117

4

858

134,5

858

134,5

858

134,5

Mullions

Side

compensators

54,5

10

124

54,5

10

179

54,5

10

79

C

Y

Z

D

G

P

Detail G

SCALE 1:4

Detail D

SCALE 1:4

AB208

13

Window Wall

4

6

4

179

4

175

13

24

24

24

24

186

175

192

182

ABI550ABI550

ABI550ABI550 ABI550

ABI550

I = 230cm

4

I = 114cm

4

I = 40cm

4

Meeting stiles

AB182

45

936

10

35

45

80

80

10

35

45

80

81 137 192

Head compensator

ABI235

*

**

*

*

Sill compensator

45

8

40

14,5

5

40

14,5

5

45

8

35

9,5

79,4

124 179

20

20

20

9,5

19

54,5

10

8

10

10

10

157,5

122

112,5

103

14,5

14,5

14,5

Door sill

Detail P

Detail C

Detail Y

Detail Z

40

8

AB249AB245 ABI221

ABI234 AB236

AB249

ABI226 AB207

- Key dimensions -

AB207AB250

AB250ABI235

AB207

AB207

AB228

61

31,4

AB228AB228 AR255M

14

AB208

AB182

SCALE 1:4

SCALE 1:4

SCALE 1:4

SCALE 1:4

AB182

Window Wall

- Full size detail -

60mm mullion

Detail A

SCALE 1:1

24

90

4025 25

ABI201

ABI201

HK702

AB224

HK703

22cm

4

AB224

22cm

4

Note

- Seal all mullion/transom joints with

small joint sealant.

57,5

A

15

ABI215

6

HK702

HK702

HK703

Window Wall

40

24

ABI201

Detail A


60mm mullion

SCALE 1:1

40

AB248

63.8cm

4

ABI215 ABI215

63.8cm

4

2525

Note



97,5

97,5

16

6

HK702

HK703

HK702

ABI201

AB248

HK703

HK702

Window Wall

111

40

Detail A


111mm mullion

SCALE 1:1

AB225

103cm

4

A

24

ABI201

Note



17

HK702

ABI201 HK703

Window Wall

166

111

135

40


Mullion w. screw slots

AB212

ABI211

AB213

104cm

4

309cm

4

175cm

4

ABI201

Detail A

SCALE 1:1

Note



18

HK702

ABI201

24

HK703

Window Wall

8

5

25

111

24

75

5

50x25x2mm

AR300

Detail A


Split mullion 60mm & 111mm

SCALE 1:1

ABI221

175cm

4

ABI201

25

61,5

24

75

ABI201

50x25x2mm

AR300

HWW008

5

5

HV032

(optional)

54cm

4

AB249

Note



19

HK702

HK703ABI201

HK702

HK703ABI201

HWW008

Window Wall

8

5

5

5

25

166

24

75

Detail A

50x25x2mm

AR300

50x25x2mm

AR300

SCALE 1:1

558cm

4


Split mullion 166mm

ABI201

AB208

ABI201

AB208

Note



A

20

HK702

HK703

Window Wall

Panel

Width

Min. Facade Radius for

Mullion sizes

60mm 111mm 166mm

(mm) (mm)

600 4301 5732 6878

700 5018 6688 8024

800 5734 7643 9171

900 6451 8599 10317

1000 7168 9554 11463

1100 7885 10509 12609

1200 8602 11465 13756

1300 9318 12420 14902

1400 10035 13376 16048

1500 10752 14331 17195

1600 11469 15286 18341

1700 12186 16242 19487

1800 12902 17197 20634

1900 13619 18152 21780

2000 14336 19108 22926

2100 15053 20063 24073

Detail V

SCALE 3:4

- Facade -

60mm Split mullion

111mm Split mullion

166mm Split mullion

Outside

Outside

Inside

Outside

Inside

Inside

Outside

Outside

Inside

Outside

5

13

5

20

5

22

3

3

3

HV032

(optional

Facade radius

Outside facade

Ou

tsid

e

In

sid

e

Ou

tsid

e

In

sid

e

Facade radius

Inside facade

Values listed here are for reference only.

Inside

Inside

21

Window Wall

Detail V

SCALE 3:4

- Corner detail -

Hulabond bend

to suit

ABI221

ABI221

50x25x2mm

AR300

50x25x2mm

AR300

ABI215

Foam

Foam

ABI235Angle hulabond

bend to suit

Note

- Corners with any angle from 90 to 270

degrees can be achieved with window

wall.

- Use splice plates to join mitered head

and sill profiles.

ABI235

Router 90deg V-shape of

inner skin to fold corner on

outer skin of panel

Hulabond corner routing

0,5

0,5

4

Hulabond

83,3

HV032

(optional)

HV032

(optional)

Hulabond bend

to suit

22

HWW008

HK703 HK702

V

Window Wall

25

24

54,5

152010

Note

- Use spacers between frame and wall.

- Distance between fixings as per

engineers instruction.

- Seal with closed cell foam or silicone

sealant.

Detail D

SCALE 3:4

Spacers

Polycord

Sealant

Plug and

Screw

124

127

10


Frame side 60 & 111mm

Installation from outside

9,5

ABI221

ABI201

Polycord

Sealant

25

Plug and

Screw

10

ABI201

AB249

Polycord

Sealant

Polycord

Sealant

Spacers

35

54,5

15,5 19,5

79,5

AB250

*

*

23

HK702

HK703

HK702

HK703

24

ABI235

*

Window Wall

25

24

54,5

152010

19,5

10

AB208

Detail D

SCALE 3:4

Plug and

Screw

181

179

D


Frame side 166mm

Installation from outside

9,5

ABI201

Polycord

Sealant

Spacers

Polycord

Sealant

Note.





sealant.

*

*

24

HK702

HK703

AB237

Window Wall

Detail D

SCALE 3:4

24

Sealant

Spacers

Polycord

Polycord

Sealant

Plug and

Screw

ABI235

15

18,59,5


Frame side 60 & 111mm

Installation from inside

10

25

ABI221

ABI201

Note.




- Seal with suitable sealant.

-Installation from inside requires panels

to be pre-glazed.

Polycord

Sealant

Polycord

Sealant

Spacers

AB250

ABI201

39,5

79,5

124

54,5

15,5

10

19,5

35

*

*

*

25

HK702

HK703

AB249

Plug and

Screw

HK702

HK703

Single

Sided Tape

4x12mm

Window Wall

Detail D

SCALE 3:4

Plug and

Screw

152010

9,5

Sealant

Polycord

Polycord

Sealant

Spacers


Frame side 166mm

Installation from inside

AB237

25

AB208

ABI201

Note.




- Seal with suitable sealant.

-Installation from inside requires panels

to be pre-glazed.

179

*

*

Single

Sided Tape

4x12mm

26

HK702

HK703

24

D

Window Wall

25

Polycord

Polycord

Sealant

Spacers

Sealant

Plug and

Screw

ABI226

ABI201

Detail L

SCALE 1:1

- Frame side detail -

No compensator

AB207

166

111

40

L

*

Note

-Seal corner connector holes.

-Seal with suitable sealant.

27

HK702

HK703

24

*

Window Wall

40

65

25

Sealant

24

ABI201

ABI233

Plug

and

Screw

Fixing plate

(Not by HBS)

Sealant

57,5

Bb

Detail Bc

Spacers

Note


AB246

AB247

Steel frame

5

4,7

AE211

ABI201

HK159

Typical existing

steel window

1580

2080

1580

2080

Steel frame - Insert window

Wall built window.

Steel window replacement

Bc

- Frame side detail -

No compensator

Detail Bb

SCALE 1:1

HK704

28

HK702

HK703

HK702

HK703

Plaster

Window Wall

25

40

25

25

40

25

24

ABI201

ABI201

Detail B


Transom

SCALE 1:1

AB224

AB225

HF219

HF219

B

111

*

Note

Drain slot 6x28mm

Transom drainage can be provided either

- below the front, outside face of the

transom

or

- on the front outside face of the transom

with a drain cover as shown below.

*

*

*

*

57,5

29

HK702HK703

HK702HK703

Window Wall

25

40

25

25

25

40

166

24

Detail B


Transom

NKWW transom spigot

HF219

SCALE 1:1

ABI211

*

Note

Drain slot 6x28mm

- Use 4 x HF219 spigot when mounting

transoms on hollow mullion profiles

- Use the screws slots when mounting

transoms on split mullions profiles

When using HF219 spigot in ABI226

remove 1 leg by filing.

*

*

*

**

***

**

**

***

*

**

****

****

30

HK702HK703

ABI201

AB212

HK702HK703

ABI201

*

Window Wall

FFL - Inside

ABI201

Polycord

Sealant

SpacersPlug &

Screw

Plug and

Screw

Sealant

DPC

(not by HBS)

Screed

Water cap

FFL - Outside


Frame top & bottom

60mm profiles

Detail E

Detail C

SCALE 3:4

935

21

935

21

AB249

AB245

AB249

ABI233

AB250

HMZ319

AP016

34

44,5

34

Note

Apply damp course as required.

-Fixing detail shown is for information

only, select fixing method and profile

according to site conditions

Spacers

**

31

HK702HK703

Sealant

Polycord SpacersPlug &

Screw

AB245

ABI201

HK703

ABI233

HK702

ABI201

ABI201

ALD008

**

Window Wall

*

Note

Drain slot 6x28mm

-Seal all joints including mitre corners

on the sill for water proofing.

-AB249 is recommended frame to be

used for ABI203 & AB242

FFL - Inside

145

135

85

94,5

9,5

9,5


Frame top & bottom

60mm profiles

*

*

*

*

E

Detail E

7 7

Sealant

Plug &

Screw

935

21

AB245

HMZ319

AB250

AP016

Sealant

32

ABI201

HK702HK703

AB249

Polycord Spacers

ABI203

AP016

AB250

HK702HK703

AB242

Sealant

C

Detail C

SCALE 3:4

Window Wall

35

45

40

39

6

14.5


Frame top & bottom

111mm profiles

Sealant SpacersPlug & Screw

ABI234

Screed

Plug and

Screw

ABI221

HMZ319

E

FFL - Outside

25

Sealant

FFL - Inside

- Slab -

C

Detail E

Detail C

SCALE 3:4

45

9,5

137

4mm Wedge

T Seal 6.7x8mm

HWW008

ABI235

65

20

35

45

*

Note.

-One screw per panel to prevent lift.

-2 pieces of 100mm each under every

panel.

-Seal adequately around the fixing.

*

**

**

DPC

(not by HBS)

***

33

ABI201

HK702HK703

HMZ319

ABI226

Polycord

AP016

***

Window Wall

35

45

AB208

Detail E

AB236

SpacersPlug & Screw


Frame top & bottom

166mm profiles

Screed

DPC

Plug and

Screw

40

25

65

45

6

20

35

45

192

FFL - Outside

AB237

HMZ319

FFL - Inside

- Slab -

Detail C

SCALE 3:4

14.5

9,5

AP016

*

Note.



panel.





sealant.

**

*

**

Sealant

DPC

(not by HBS)

34

ABI201

HK702HK703

Polycord

AB207

Sealant

Window Wall

- Sill detail -

111mm with R4 kick rail

*

Note.



panel.

-Seal with suitable sealant before

inserting R4/R6 kick rail.

-Seal adequately with suitable sealant

around the fixing.

**

***

40

39

6

14.5

Screed

Plug and

Screw

AP016

FFL - Outside

25

FFL - Inside

- Slab -

45

9,5

ABI235

*

**

85

30 6

22

ABI203

Water cap

24

ABI201

***

Detail Y

SCALE 3:4

DPC

(not by HBS)

****

*** *

124

35

HK702HK703

ABI226

Sealant

Window Wall

135

Detail Y

SCALE 3:4

Screed

Plug and

Screw

AP016

FFL - Inside

Sealant

40

FFL - Outside

AB237

- Slab -

14.5

9,5

135

45

24

179

Y

*

**

***

- Sill detail -

166mm with R6 kick rail

*

DPC

(not by HBS)

*** *

36

HK702HK703

ABI201

AB242

AB207

Window Wall

16

56

25

10,5

CTC

Ws

CTC

Hs

Detail M


Project-out sash top hung

SCALE 1:1

HJ100

HJ101

HJ102

HK704

CTC

Ws

AB225

Ws-103

Ws-91

Ws+21,2

HWW010/HWW013HWW006 HWW006

Note

Where necessary pack friction stay to

16mm stack height.

-Seal the transom-mullion joint

adequately. See also page 79.

ABI201

*

*

37

HK702

HK703

ABI227

Window Wall

M

N

Friction

stay

HWW011

HWW012

HWW002

(on sash center)

HWW003

Friction

stay

HWW003

16

5625

10,5

Detail N

SCALE 1:1

CTC

Ws

AB225

Ws-103

Ws-91


Project-out sash top hung

HWW003

Ws+21,2

ABI227

HWW009

HG103

HG103

38

HK702

ABI201 HK703

HK704ABI227

Window Wall

40

16

25

56

5

CTC

Hs

CTC

Ws

24


Project-out sash - top hung

ABI211

ABI227

HK704

HWW002

Note

Wind lock is not compatible with

interlock friction stay.

-Drain holes 6x28mm

HWW007

Detail O

SCALE 1:1

*

*

*

*

*

39

ABI201

HK702HK703

Window Wall

O

P

Friction

stay

HWW011

HWW012

HWW002

(on sash center)

HWW003 HWW003

Friction

stay

40

16

6

25

6

5

24,5

10,5

56

24

Detail P

ABI211

SCALE 1:1


Project-out sash

top hung

ABI227

HWW006

HWW011

or

HWW012

HWW013

or

HWW010

HK704

AMJ002

(cut to 40mm)

Note

-Drain slot 6x28mm

-400mm lock rod (HWW013) and

900mm lock rod (HWW010) are

available from HBS.

-Lock rods in lengths of 400 - 1200mm

can be supplied on order.

-It is possible to manually reduce the

effective length of the lock rods.

-The steps on PAGE 87 & 88 illustrate

how to split and rejoin a 900mm lock

rod to obtain the desired length.

*

*

*

*

*

40

ABI201

HK703

HK702

Window Wall

11,5

16

10,5

25

Detail Q


Project-out sash

Side hung (top)

SCALE 1:1

ABI227

HK704

CTC

Hs+

21,2

Hs-141

Hs-103

Hs

AB225

Note.


16mm stack height.

16

14

Pack as required if

friction stay is not

16mm.

*

*

Sash

Frame

41

24

ABI201

HK702HK703

HJ100

HJ101

HJ102

Window Wall

CTC

Hs

CTC

Ws

24

10,5

16

Detail R


Project-out sash

Side hung (bottom)

SCALE 1:1

HK704

CTC

Hs+

21,2

Hs-141

Hs-103

Hs

AB225

Side hung max size

1000x1700mm

Side hung min size

450x450mm

HWW003

HWW003

*

Note

-Drain slot 6x28mm

*

*

*

*

42

ABI201

HK703

ABI227HK702

HJ100

HJ101

HJ102

Window Wall

Friction

stay

R

Q

Friction

stay

HWW002

(on sash center)

HWW011

HWW012

HWW006

16

10,5

24

CTC

Hs

CTC

Ws

HWW003

Detail S


Project-out sash side hung

Anti - drop piece position

SCALE 1:1

ABI227

HK704

CTC

Hs+

21,2

Hs-141

Hs-103

Hs

AB225

43

ABI201

HK702HK703

Window Wall

S

24

CTC

Hs

CTC

Ws

24

10,5

16

Detail Ss

SCALE 1:1

HK704

CTC

Hs+

21,2

Hs-141

Hs-103

Hs

AB225

Note

-Drain slots at 1/4 points of sash bottom

profile as indicated, 6 x 28mm.

- Anti-drop pieces must be mounted to

support the closed sash to avoid sagging.

- Drain holes to be positioned to avoid

interference from friction stay.

Side hung max size

1000x1700mm

Side hung min size

450x450mm


Project-out sash side hung

Transom and sash drainage

HWW003

HWW007

*

*

*

*

44

ABI201

HK703

ABI227HK702

Window Wall

Drainage of sash

& transom

Ss

Friction

stay

HWW002

(on sash center)

HWW006

56

16

25

10,5

56

16

25

10,5

Detail T

SCALE 1:1

HK702

AB225


Top hung sash to sash transition

Note.


16mm stack height.

U

T

18,5

40

45

HK703 ABI201

HK702 ABI227

HJ100

HJ101

HJ102

HJ100

HJ101

HJ102

Window Wall

16

25

16

23

6

25

10,5

6

10,5

56

56

18,5

5

24,5

24

5

6,5


Top hung sash to sash transition

Detail U

SCALE 1:1

HWW006

ABI227

HWW002

AB224

Adjustable cam

+/- 1mm

HK704

Note

-The handle can be placed differently

from the indicated position by 8mm up

or 6mm down.

-Wind lock is not compatible with

typical interlock friction stay.

AMJ002 (cut to 40mm)

HWW012

or

HWW011

HWW013/HWW010

*

*

*

*

46

ABI227HK702

ABI201

HK703

Window Wall

11,5


Equal leg fixed panel

40

25

ABI233

Detail Cc

Detail Aa

SCALE 1:1

*

Note

Drain slot 6x28mm

-Fixing detail shown is for information

only, select fixing method and profile

according to site conditions


Aa

Cc

**

47

Plug and

Screw

Spacers

Sealant Wood/Granite

Screed

Water cap

57,5

*

*

*

DPC

(not by HBS)

ALD008

**

ABI201

HK702

HK703

AP012

(Optional)

Window Wall

Plug and Screw

85

25

Note

-Drain slots 6x28mm.

- Frame top & bottom detail -

No compensators

SealantPolycord Plug and

Screw

Spacers

ABI226

40

25

Detail K

Detail J

SCALE 1:1

30 6

Water cap

ABI203

*

*

*

J

K

48

ABI201

HK702

HK703

6

HEX150

Window Wall

16

56 25

10,5

ABI201

Note


16mm stack height.

Detail Dd

SCALE 1:1


Window frame

Sash detail

90

Dd

Hh

AB248

49

HK703

HK702

HK704

HJ100

HJ101

HJ102

24

ABI227

Window Wall

16

5625

10,5

ABI227

ABI201

HK704

HWW003

HG103

24

ABI233

ABI233

HWW009

57

69

Detail Hh

SCALE 1:1


Window frame corner

Sash detail

ABI233

29,5

Note

-Use the cancellation lever on tool for

easier punching where screw slot is not

required.


*

*

50

HK702

HK703

Window Wall

16

25

56

24

ABI227

HK704

HWW002

29,5


Window frame equal leg

Sash top

ABI233

Detail Ee

SCALE 1:1

65

45,5

Note

-Wind lock is not compatible with


*

*

51

ABI201

HK702HK703

AP012

(Optional)

Window Wall

Plug and

Screw

Spacers

Sealant Wood/Granite

Screed

6

16

25

10,5

56

24

6

ABI227

HK704

Tiles

Gg

Ee

Detail Gg

SCALE 1:1


Window frame equal leg

Sash bottom

30

Note

-Drain slot 6x28mm

-400mm lock rod (HWW013) and 900mm

lock rod (HWW010) are available from

HBS.

-Lock rods in lengths of 400 - 1200mm

can be imported on order.

-It is possible to manually reduce the

effective length of the lock rods.

-The steps on PAGE 87 & 88 illustrate

how to split and rejoin a 900mm lock rod

to obtain the desired length.

*

*

*

*

*

*

ABI233

DPC

(not by HBS)

ALD008

52

ABI201

HK702

HK703

Window Wall

4840 85

27,5

25

Detail G

- Door rebate detail -

Hinge side

SCALE 1:1

I

ABI202

AB228

ABI226

G

AMD008

HK704

Note

-Seal before inserting door rebate.

-Fix with a flat bar here for

reinforcement of hinge screws.

*

*

**

**

40

44,5

Hinge

53

ABI201HK703

HK702 ABI200

Window Wall

84

35 BS

85

Detail I

ABI202

AB228

35mm BS

Latch lock

ABI226HK704


Lock handle side

40

Note


*

*

AB214

54

ABI201 HK703

HK702ABI200

Window Wall

SCALE 1:1

137

25

40

885

4

24


ABI203

AB228

5x20mm s/s self

tap screws

AB224

HK704

Detail H

SCALE 1:1

*

*

Note.



**

**

H

55

ABI201

HK702

HK703

Window Wall

137

40

885

4

24


ABI203

AB228

5x20mm s/s self

tap screws AB122

HK704

Detail H

SCALE 1:1

*

*

Note.



**

**

166

56

ABI201

HK702

HK703

Window Wall

Detail W

SCALE 1:1

W

25

85

30 6

22

10

8

Plug and

Screw

DPC

Screed

Slab

FFL - Inside

SSL

FFL - Outside

HK704

AB228

- Door sill detail -

No compensator

34

Water cap

ABI203

*

Note


-Seal all joints on the sill for water

proofing.

*

ABI201

HK702

HK703

Sealant

57

Window Wall

25

85

30 6

22

10

8

FFL - Inside

45

FFL - Outside

Detail W

SCALE 1:1

- Door sill detail -

with floor sill

9,5

AB250

Note

-Seal all joints including mitre joints on

the sill for water proofing.

-Seal adequately around the fixing.

*

*

27,5

58

ABI201

HK702

HK703

Water cap

AB228

ABI203

HK704 Sealant

Window Wall

25

85

30 6

22

10

Screed

Plug and Screw

8

FFL - Inside

Sealant

ABI235

- Slab -

14.5

9,5

Detail Z

SCALE 3:4

- Sill detail -

Flush w. floor door rebate

45

*

Note.




-Seal adequately around fixing.

-Seal all joints including mitre corners

on the sill for water proofing.

**

*

** *

*

*

*

***

HK704

ABI203

AB228

Z

AR255

(non stock profile)

19

59

32

****

****

37

59

ABI201

HK702

HK703

Water cap

Window Wall

25

85

30 6

22

10

Screed

Plug and Screw

8

FFL - Inside

DPC

AB237

- Slab -

14.5

9,5

AB828

Sealant

Detail Z

SCALE 3:4

- Sill detail -

Flush w. floor door rebate

45

*

Note.





proofing.

**

*

*

*

*

***

****

37

60

ABI201

HK702

HK703

Water cap

ABI203

AB228

HK704

** *

Sealant

****

AB712

Window Wall

25

85

30 6

22

10

Detail Z

SCALE 3:4

Screed

Plug and Screw

40

8

FFL - Inside

DPC

FFL - Outside

AB237

- Slab -

Z

AP016

14.5

9,5

- Sill detail -

Raised door rebate

45

*

Note.




-Seal adequately around fixing.

**

***

**

*

*

****

****

61

ABI201

HK702

HK703

Water cap

ABI203

AB228

HK704

** *

AB207

Sealant

Window Wall

H1

Wd

40

55

40

20

H1

CTC

19

H1

40

20

Hd

H1

CTC

AB228

AB228

Mullion

Mullion

Transom

Transom

AB228

AB228

43

7

FFL - inside

FFL - inside

Flush with floor

(min step)

Raised step

NKWW door rebate

(CTC-75)

HF030

*

HF030

*

*

*

- Cutting sizes -

Door rebate

Note

-The door rebate AB228 is mitre cut and

and screw fixed or crimped as required.

*

62

AB228

AB207

Window Wall

Wd

NKWW door

rebate

(CTC-75)

NKW

W door rebate

(H

1-39)

Hd

NKW

W door rebate

(H

1-39)

HF030

HF030

Wd

Hd

NKW

W door rebate

(H

1-75)

NKWW door

rebate

(CTC-75)

NKW

W door rebate

(H

1-75)

HF030

HF030

Window Wall

- Cutting sizes -

Panels

ABI226

ABI203

AR300

ABI234

Cutting Sizes

Pic

Description

Codes

Qty

Cut

Length

NKWW111 Head ABI234 1 W

NKWW111 Sill ABI235 1 W

NKWW111 Sill ABI235 2 H-10

NKWW111LE ABI226 2

Wp-70

NKWW111SP ABI221 2 H-60

NKWW111SP ABI221 2

Wp-70

NKWWR4 ABI203 2

Wp-70

Panel Lock AP016 4 100

NKWWBD ABI201 4

Wp-70

NKWWBD ABI201 4 H-270

NKWWBD (sides)

ABI201 2 H-73

Glass

Width

2

Wp-82

Height

H-232

Accessories

Wedge

HK702 -

as req.

Butterfly

HK703 -

as req.

6,7x900 FinPile

HMZ319 2W

T Seal 6,7x8mm

HWW008 8H

Glass Packer 2-6mm HZ031 4 -

NKWWDoor Spigot

HF206 8 -

Water Cap

HWW007

as req.

Corner Cleat HSG12 2 45.5mm

H

W

CTC CTC

H

ABI201

H-10

ABI235

H-59,5

ABI221 (Panel H

eight)

H-73

ABI201

W

CTC CTC

ABI235 ABI221

Wp-70

ABI203, ABI226, ABI201

12,5

Wp-70

ABI203, ABI226, ABI201

75

57

57

12,5

ABI221

ABI221

86

H-231,5

80

45

35

139,5

Glass height

2

1

Note

Cutting sizes given apply to

both 111 & 166mm panels.

22

Wp Wp

Wp

W - 2a - (n-1)5

n

Wp =

where,

W = Total width incl compensators

n = Total number of panels (2 of in this example)

(n-1) = Total number of split mullions (1 of in this example)

a = Panel to compensator clearance (22mm)

W - 44 - (1)5

2

=

=

W - 49

2

9,5

14,5

Wp

22

a = a =

Wp-82

Glass width

Wp-82

Glass width

63

X

Y

Detail X

Scale 1:4

Detail Y

Scale 1:4

Cutting Sizes

Pic

Description

Codes

Qty

Cut

Length

NKWW111 Head ABI234 1 W

NKWW111 Sill ABI235 1 W

NKWW111 Sill ABI235 2 H-10

NKWW111LE ABI226 n

Wp-70

NKWW111SP ABI221 2n H-60

NKWW111SP ABI221 n

Wp-70

Mullion Lock AR300 2n-2 H-60

NKWWR4 ABI203 n

Wp-70

Panel Lock AP016 2n 100

NKWWBD ABI201 2n

Wp-70

NKWWBD ABI201 2n H-270

NKWWBD (sides)

ABI201 2 H-73

Glass

Width

n

Wp-82

Height

H-232

Accessories

Wedge

HK702 -

as req.

Butterfly

HK703 -

as req.

6,7x900 FinPile

HMZ319 2W

T Seal 6,7x8mm

HWW008

8H(n-1)

Glass Packer 2-6mm HZ031 2n -

NKWWDoor Spigot

HF206 - -

Water Cap

HWW007 2n

Corner Cleat HSG12 2 45.5mm

H

H-10

ABI235

H-59,5

ABI221 (Panel H

eight)

H-73

ABI201

86

H-231,5

80

45

35

139,5

Glass height

W

Wp

1 2

...

nn-1

5

5

a a

Wp

a

W = Total width

Wp = Panel width

n = Total number of panels

(n-1) = Total number of split mullions

a = 20mm panel to compensator clearance for n=1,3,4...

...nn-1

W

Wp

21

H

Wp WpWp

- Cutting sizes -

Multiple panels

W - 2a - (n-1)5

n

Wp =

20a =

20a =

Wp Wp

64

ABI234

ABI221

ABI226

ABI203

X

Y

Detail X

Scale 1:4

Detail Y

Scale 1:4

Window Wall

Friction stay

of choice

(pack to 16mm if required)

16

Ws

Hs

- Cutting sizes -

Top hung sash

16mm cavity

ABI211

Friction stay

of choice

(pack to 16mm if required)

ABI211

ABI227

ABI211

ABI227

HWW002

Friction

Stay

HWW003

HWW006

HWW010

Sash

handle

HWW006

HWW011/012

HWW010/013

HWW002

(on sash center)

HWW006

CSK S/Tap

HWW006

Detail X

Scale 1:4

Detail Y

Scale 1:4

X

Y

Note

Wind lock is incompatible with


-Where necessary pack friction stay

to 16mm stack height.

AMD009

(cut to 15mm)

Flat bar

50.8x3.18mm

AMD009

(cut to 15mm)

Flat bar

50.8x3.18mm

AMD009

(cut to 15mm)

CSK S/Tap

CSK S/Tap

Hs

Ws

65

Sash

handle

HWW010

HWW013

HWW003

Pic

Description

Codes

Cut

Length

NKWW Sash ABI227

Hs+21,2

Ws+21,2

NKWWBD ABI201

Hs-141

Ws-91

Glass

Width Ws-103

Height

Hs-103

Accessories

Sash Gasket HK704 4W+4H

Wedge

HK702 2W+2H

Butterfly

HK703 2W+2H

Friction Stay

- 2


HWW009 4

Aluminium Locking RodHWW013/010

1

Sash Handle

HWW012 1

HWW011 -

Lock Plate HWW006 2

Wind Lock HWW002 1

Antidrop Piece

HWW003 4

Water Cap

HWW007

as req.

Window Wall

Ws

Ws-91

Ws-103

16

Ws+21,2

16

16

Hs+

21,2

Hs

Hs-141

Hs-103

16

ABI227

ABI227

ABI201

Glass width

ABI211

- Cutting sizes -

Side hung sash

16mm cavity

Detail X

Scale 1:4

Detail Y

Scale 1:4

Water

cap

ABI201

ABI227

ABI201

Glass height

Friction

stay

Sash

handle

HWW006

ABI211

ABI227

ABI227

HWW009

Corner assembly

HWW002

X

Y

Locking rod

Note

-Where necessary pack friction stay

to 16mm stack height.

-For extra alignment use HF020

cleat and HG103 spacer.

*

*

ABI227

ABI211

ABI227

ABI227

66

ABI211

Friction

stay

ABI211

Window Wall

Cutting Sizes

Pic

Description

Codes

Qty

Cut

Length

NKWWR4DS ABI202 2 Hd-27

NKWWR4 ABI203 2 Wd-194

NKWW Door Rebate AB228 2 Hd

NKWW Door Rebate AB228 2 Wd

56,8 x 31,4 x 3 Rect Tube

AR255M 1 Wd

NKWWBD ABI201 2 Wd-194

NKWWBD ABI201 2 Hd-250

Glass

Width

1

Wd-206

Height

Hd-212

Accessories

Door Latch Handle Black HA214 1 Pair

Latchlock 35mm BS HZ014 1


HA155 1 HA155

Wedge

HK702 2Hd+2Wd

Butterfly

HK703 2Hd+2Wd

Sash Gasket HK704 2Hd+2Wd

Double Hinge 200mm Natural

HCD056N 4

NKWWDoor Spigot

HF206 4

8mm Threaded rod & nuts 3m HU001 Wd-96

Water Cap

HWW007

as

req.

Door Rebate Corner Cleat HF030 4 28mm

Wd

Hd

Hd-27

Hd-212

4

Hd-250

Wd-194

Wd-206

8

4

Hd

Wd

8

- Cutting sizes -

Hinged door, single

AB208 AR300

ABI201

ABI202

AB228

ABI202

ABI202, AB550, ABI200

ABI201

Glass height

ABI203 & ABI201

Glass width

AB228

HA214

Detail Z

Scale 1:4

Detail Q

Scale 1:4

Z

Q

HCD056N

ABI211

8

8

75

8

Note

For flush floor door rebate see page 62.

-Depends on sill type

ABI203

AR300

AR300

AR300

9,5

19

55

19

8

14,5

14,5

20

AB228

ABI235

AR255M

37

85

18

85

27

85

73

85

*

*

67

ABI203

AB208

Window Wall

Cutting Sizes

Pic

Description

Codes

Qty

Cut

Length


NKWWR4 ABI203 4

Wd/2-187

NKR4DMS ABI550 2 Hd-30




AR255M 1 Wd

NKWWR4 Filler ABI200 2 Hd-30

NKWWBD ABI201 4

Wd/2-187


Glass

Width

2

Wd/2-199

Height

Hd-212

Accessories


1 pair

-

Latchlock 35mm BS HZ014 1 -


HA155 1 -

Flush Bolt HEX106 1 -

Wedge

HK702 - 4Hd+2Wd

Butterfly

HK703 - 4Hd+2Wd

Sash Gasket HK704 - 2Hd+2Wd


HCD056N 8 -

NKWWDoor Spigot

HF206 8 -

8mm Threaded rod & nuts 3m HU001 - Wd-96

Water Cap

HWW007

as

req.


Wd

Wd/2-187

Wd/2-199

8

4

Wd

Hd

ABI201

AB228

ABI202

ABI550

NKWWR4

Glass

HA214

Construction

- Door panels are assembled

using HF206 spigot and tie rod.

- Top & bottom rails are punched.

- Mid rails are punched and drilled

for additional screw fixing into the

spigot.

ABI203

HF206

Door panel construction

Exploded

Hinge

stile

Lock stile/

meeting stile

Detail Q

Scale 1:4

Z

Q

ABI202

HCD056B

HU001

- Cutting sizes -

Hinged door, double

17885 85

Hd

Hd-30

Hd-212

4

Hd-250

ABI202, AB550, ABI200

ABI201

Glass height

ABI203

Detail Z

Scale 1:4

8

ABI203

AR300

AR300

AR300

AR300

20

19

*

Note

For flush floor door rebate see page 62.


*

68

AB228

ABI211

AB228

AB208 AB208

Window Wall

Cutting Sizes

Pic

Description

Codes

Qty

Cut

Length


NKWWR4 ABI203 4

Wd/2-190





AR255M 1 Wd


GAS AB182 1 Hd-30

NKWWBD ABI201 4

Wd/2-190


Glass

Width

2

Wd/2-202

Height

Hd-212

Accessories


1 pair

-



HA155 1 -


Wedge

HK702 - 4Hd+2Wd

Butterfly

HK703 - 4Hd+2Wd



HCD056N 8 -

NKWWDoor Spigot

HF206 8 -


Water Cap

HWW007

as

req.


Wd

Wd/2-190

Wd/2-202

8

Wd

Hd

44,5

Hd-30

6,6

ABI202

ABI550

ABI203

Glass

AB182

Top end

Bottom end

AB182

Detail Q

Scale 1:4

Z

Q

- Cutting sizes -

Hinged door, double w. stiffener

184,5

85

Hd

Hd-30

Hd-212

4

Hd-250

ABI202, AB550, ABI200

ABI201

Glass height

ABI203

Detail Z

Scale 1:4

8

ABI203

AR300

ABI202

AR300

AR300

Note

- No machining required on AB182 when

it is facing outwards.

*

*

20

19 *

*

*

See note on

page 70

*

69

AB228

ABI211

AB228

AB228

AB208HA214 AB208

AB182

Window Wall

Wd

Wd/2-193

Wd/2-205

8

4

Wd

Hd

Cutting Sizes

Pic

Description

Codes

Qty

Cut

Length


NKWWR4 ABI203 4

Wd/2-193





AR255M 1 Wd


GAS AB182 2 Hd-30

NKWWBD ABI201 4

Wd/2-193


Glass

Width

2

Wd/2-205

Heght

Hd-212

Accessories


1 pair

-



HA155 1 -


Wedge

HK702 - 4Hd+2Wd

Butterfly

HK703 - 4Hd+2Wd



HCD056N 8 -

NKWWDoor Spigot

HF206 8 -


Water Cap

HWW007


16

44,5

60

Hd-30

16

60

13.2

8

75

ABI202ABI550

ABI203

Glass

AB182

AB182

Top end

Bottom end

ABI202

Note

- Machining done on the

inside facing AB182.

- No machining required on

AB182 when it is facing

outwards.

Detail Q

Scale 1:4

Z

Q

- Cutting sizes -

Hinged door, double w. 2 x stiffener

19185 85

Hd

Hd-30

Hd-212

4

Hd-250

ABI202, AB550, ABI200

ABI201

Glass height

ABI203

Detail Z

Scale 1:4

8

ABI203

AR300AR300

AR300

20

19

*

Note


*

*

70

AB228

ABI211

AB228

AB208HA214 AB208

AB182

AB182

105

40,8

40

Window Wall

- Cutting sizes -

Steel frame

Z

X

Y

Hs

Ws

W1

Pic

Description

Codes

Qty

Cut

Length

NKWW ST Rep A

AB246

Ws+9,5

Hs+9,5

NKWW ST Rep B

AB247

Ws-10

Hs-10

Transom AB224

W1-49,5

Mullion AB224 Hs-59

NKWW Sash ABI227

H1-28

W1-28

Glass 1, 2 & 3

Width

1

W2-61,5

Height

Hs-71

Width

1

W1-61,5

Height H2-61,5

Width

1

Ws-152,5

Height Hs-152,5

Accessories

Sash Gasket (frame)

HK704 4W+4H

Sash Gasket (Sash)

HK704 4W1+4H1

Rubber Gasket (Sash)

HK159 2W+2H

Friction Stay

- 2


HWW009 4

Aluminium Locking Rod HWW013/010

1

Sash Handle

HWW012 1

HWW011 -

Lock Plate HWW006 1

Wind Lock HWW002 2

Antidrop Piece

HWW003 4

Water Cap

HWW007

as

req.

Frame corner cleat 42mm HSG12 4

ABI201

18,8

5

AB247

AB246

Ws

W1-28

Ws+9,5

ABI227

W1

Ws-10

5

W2

1

2

3

H1

H2

Detail Z

Scale 1:2

26

Ws

Steel frames

Steel frame

AB246

AB247

Steel frame

AB224

71

ABI227 ABI227

Window Wall

HSG12

Hs

Hs+

9,5

ABI227

AB246

AB247

Steel frame

HK159

Hs-10

AB247

AB246

Hs-71

Glass height

AB246


Frame & sash for steel frame

Steel

frame

AB247

5

10

ABI201

AB224

HWW011/HWW012

HWW013/HWW010

*

*

*

*

AB246

AB247

Steel frame

Hs

H1-28

ABI227

H1-152,5

Glass height

HK704

5

5

AB247

Ws

Ws-10

AB246

Ws+9,5

Detail X

Scale 1:2

Detail Y

Scale 1:2

13,5

10

Available steel frames

Note

Steel frames can be irregular, to

accommodate tolerances HK704 may

be omitted and sealant used instead.

*

*

72

Steel frame

Window Wall

- Window wall pneumatic punching - Machine

overview

1

2

3

4

5

6

Note

Block sets for station 6 are not

used with window wall profiles.

4

YX

X

Y

Station 1 operations

Station 1 result

Station 1 profiles

1) Properly adjust the supporting stands for the profile to be

square and level into the station.

2) Ensure the is no swarf that prevents the profile to slide in.

2) Slide in the profile supported on stands from the one side.

4) The outside face of the profile should always be facing upwards.

6) Punch as required and follow procedure on pages below to

complete operation.

2


Station 2 result

Station 2 profiles

1) Station 2 is in preparation for station 3

2) Slide in the profile and punch as required.

3) Turn around profile and punch the other end.

Outside face

upward

Note

Spray station after every 10

operations.

Note


operations.

ABI203

HWW027

ABI200

73

ABI200ABI203AB248

AB224

AB225 ABI211 ABI226 AB213

AB212 AB207

AB249

ABI221AB208

Window Wall

- Station operations -


Station 3 result

Station 3 profiles

Perform station 1 operations before station 3

Station 3 is a 2-stage operation :

1) Insert profile straight and level and punch. (support on stand)

2) Turn and re-insert profile to the stop and punch.


Station 4 result

Station 4 profiles

Perform station 4 operations before station 3. Only for spilt mullion

profiles used horizontally as transoms.

1) Insert split mullion profile to the stop and punch.


Station 5 result

Station 5 profiles

1)-Station 5 operations are for HWW009 corner connector.

2)-Use the cancellation lever for easier punching where slot is not

required.

ABI227 ABI233

Note


operations.

ABI200 may have to be end

milled depending on finish.

Note


operations.

Technical data

Perforation power :Up to 2500 Kg.

Air supply needed :7-8 Bars (for some perforations a lower pressure will suffice).

Dimensions :Width 650 mm, depth 300 mm, height 560 mm.

Weight :90 Kg.

Standard equip incl. :Foot valve with a sliding tap, pair of guards (front / back).

Block set for station 6 (6 items)

Block set for station 1 (2 items)

Note


operations.

74

ABI200

ABI203

AB248AB224

AB225 ABI211 ABI226 AB213

AB212

AB207

AB249

ABI221

AB208

AB249ABI221AB208

Window Wall

- Station operations -

STATION 1

TOP VIEW

STATION 1 stages schematics

- Transom or top/bottom rail profiles are

punched.

- ID numbers indicating points on each end of

the profile illustrated below are turned upside

down deliberately to indicate the rotation of

the profile.

ALL 4 CORNERS ARE

PUNCHED CORRECTLY

75

Window Wall

Profile

Adjustable support

stand to ensure

profile is inserted

square and level

into station 1

Machine table

Outside face

upward

- Window wall -

Pneumatic punching manual

STATION 1 Elevation

Pneumatic punch

machine table

HMZT022

Station 1

stopper

Station 1

knife

Note

Always use as explained, do not

punch from only one end of

station 1.

76

Window Wall

Window wall punch tool check list

S

T

A

T

I

O

N

0

L R L R L R L R L R L R L R L R

1

2

3

4

5

- Window wall pneumatic punch -

Machine check list

Window wall punch tool check list

S

T

A

T

I

O

N

0

L R L R L R L R L R L R L R

1

2

3

4

5

Requirements:

25,2 to 25,4mm evaluate slot

-Support plate used for: NKWW60SP, NKWW60R and NKWW60L - line at top

-Support plate used for NKWWR4 filler - line at bottom

Requirements:

25,2 to 25,4mm evaluate slot

Note

Block sets for station 6 are not

used with window wall profiles.

AB225 ABI200ABI203

AB248

AB224 ABI211ABI226

AB213 AB212AB207 AB249

ABI221 AB208

ABI227 ABI233

2

5

,

2

-

2

5

,

4

2

5

,

2

-

2

5

,

4

77

Window Wall

Technical data

Perforation power :Up to 2500 Kg.

Air supply needed :7-8 bars (for some perforations a

lower pressure will suffice).

Dimensions :Width 650 mm, depth 300 mm,

height 560 mm.

Weight :90 Kg.

standard equipment :Foot valve with a sliding tap, pair of

guards (front / back).includes

General information

The pneumatic punching unit uses die-sets to perforate the

various profiles.

Each die performs a different operation, and the dies are all

numbered.

Stoppers are installed when necessary for setting the desired

lengths.

The operating foot valve is pressed while the user holds the

profile tight in its position for punching.

punch tool table HMTZ022.

Using our steel table, the unit can be adjusted on a center

pivot so it swivels by 360 deg when being manually pushed.

Settings

No special settings are needed, the machine is already set to be

used immediately; while following the instructions in the drawings

of the specific model.

If a need to reset the machine arises, please contact your HBS

technical manager.

Installation & servicing

Installation

Attach the machine to a workbench.

-When using HBS's special steel bench, the machine does not need

to be connected to the bench by bolts. It is set on a pivot; and by

being manually pushed, it can swivel on the center pivot to allow

convenient operation.

-With other solid workbenches the machine must be connected to

the base plate by 4 bolts.

The machine air line should not obstruct movement of workers.

Also, make sure to allow ample space around the machine

according to the size of the profiles being punched.

The HWW027 is intended for inside use only. Keep dry at all times.

Servicing

No special service is needed for the machine. If die-sets are

worn-out, they should be replaced, contact HBS.

Operating instructions

Operational stages

Initial use

1) Check that all bolts and fittings are tight.

2) Connect the foot valve to the main air line and open the

sliding tap.

3) Press the foot valve slowly and check whether the

movement is smooth.

4) Insert the profile and make sure it hits the stopper correctly.

Regular operation

1) Adjust the stoppers if needed.

1) Open the sliding tap on foot pedal.

2) Operate the machine with the foot valve.

3) After each operation, make sure that burr does not block the

die sets.

4) Once every 10 perforations, oil the knives using the provided

spray can.

End of operation

1) Close the sliding tap.

2) Press the foot valve for several times to release all air

pressure from the system.

3) Clean the die sets using an air gun.

Maintenance & Safety

Maintenance

- Clean the machine at the end of the day and check that all bolts

and fittings are tight.

- When not using the machine for a long period oil-spray the

various knives.

Safety precautions & instructions

If parts of the machine, or the guards, have to be disassembled

for any reason, make sure that the air line is disconnected

beforehand.

Please be aware that:

-The manual contains most important information needed to

operate the machine safely.

-The user should allow only persons who comply with the

instructions of the manual to operate the machine.

-The machine has been constructed in line with the various CE

regulations and directives.

It should be used:

-Only for the intended application.

-Only in perfect safe working order.

- Only according to the regulations and instructions in the manual.

-For any amendments, a written consent of the manufacturer is

needed.

Note that improper usage poses risks of injuries to people, and

could damage sub-units and material.

HBS Aluminium Systems

Contact the technical manager at the HBS branch for assistance

and advice.

- Window wall -

Pneumatic punching manual

includes

78

Window Wall

54 53

25

4

ABI211

ABI211

5x12mm

s/s self tap

screws

Exploded view.

NKWW111 transom with spigot

onto a hollow mullion.

Assembly view.

NKWW111 transom with spigot

onto a hollow mullion.

HF219

HF219

4x12mm s/s screw

5x50mm s/s

self tap screws

(4 per spigot).

AB212

Lip runs

through

- Punching - transom -

Tool station 1 & 3

Seal the transom -

mullion joint adequately

AB212

Tool station 1 operation Tool station 3 operation

Operation 1 is performed before operation 3.

Seal the over lapping lip and

transom box completely.

79

Window Wall

ABI211

5x12mm

s/s self tap

screws

- Punching - split mullion -

Tool station 3 & 4

4

Tool operation

station 3

Tool operation

station 4

Tool operation

station 4

Tool operation

station 3

3

4

Tool operation

station 4

Tool operation

station 3

Operation 4 is performed before operation 3.

80

1

Window Wall

31

33 48

Detail 4. - Exploded

Lip runs

through

Transom

slotted.

ABI211

AB208

Detail 4. -Assembly

AB208

AB208

ABI211

AB208

ABI201

Glass

ABI211

Wedge

Butterfly

Wedge

ABI201

AB208

4,5x40mm s/s screw

Lip runs through

Lip is slotted

Seal all round the

slot and overlapping

lip and box.

4

- Machining -

Split mullion screw joint

15

Transom center

81

Window Wall

HWW009

HWW009

ABI233

ABI233

138

14

13

48

45

ABI233

ABI233

19

8

ABI233

ABI233

HWW009

- Punching -

Window wall equal leg

station 5

57,5

40

65

Note

-Use the cancellation lever for easier

punching where screw slot is not

required.


Detail C

Scale 1:2

C

*

Tool operation

station 5

*

*

*

*

*

82

Window Wall

HWW009

ABI233

ABI233


Detail 5. - Assembly

ABI203

HF206

8mm Threaded

rod & nuts 3mtr

HU001

5

ABI203

25

4

41

ABI203

NKWWDoor spigot

(cut to 52.5mm)

Tool operation

station 1

Tool operation

station 2

Tool operation

station 3

- Punching - top and bottom rail -

station 1, 2 & 3

83

ABI202

HF206

8mm

Threaded rod

& nuts 3mtr

HU001

Window Wall

ABI202


NKWWDoor spigot

cut to 52.5mm

5x12mm s/s

self tap screws

5x30mm

s/s self tap

screws

ALC108

(cut to 29mm)

AB208

ABI203

ABI200

4

1

4

ABI203

ABI203

NKWWDoor

spigot

cut to 52.5mm

AB208

Exploded view

NKWWR4 spigot fixing.

NKWWR4 after

punching process

- Punching - top/bottom/mid rail -

station 1, 2 & 3

2

5

4

ALC108

(cut to 29mm)

5x50mm

s/s self tap

screws

AB207

AB237

sealant

AP016

25

25

40,5

ABI200

ABI200

Tool operation

station 3

40,5

84

Window Wall

- Punching of window wall sash -

station 5

10

148

17

14

13

13

5

50

45

NKWW sash

punching

ABI227

ABI227

ABI227

ABI227

C-C

ABI227

HWW009

HWW009

HWW011

HWW012

ABI227

HWW009

ABI227

ABI227

HWW009

ABI227

ABI227

HF020

optional additional

alignment

HF020

HWW009

HG103

(alignment)

HG103

(alignment)

HG103

(alignment)

85

Window Wall

C

- Machining of window wall sash -

for multi point lock handle (manual)

Min 40

10

13

10

17

6

22

12

62

51

4

13

4

12

22

ABI227

ABI227

ABI227

ABI227

ABI227

HWW009

HWW009

Sash handle

(multi point)

Note

Vertical ABI227 is filed on one

end at the bottom to allow the

lock rod to slide into the

groove.

NKWW sash

Machining for lock rod and sash handle.

Machining for

lock rod.

Z

Detail Z

Scale 1:2

Right Left

ABI227

HWW013

HWW010

Right sash handle

(multi point)

HWW012

Left sash handle

(multi point)

HWW011

Machining for

sash handle.

86

Window Wall

- Lock rod length reduction -

900mm lock rod

HWW010

450 450

Cut away = 900 - desired length - 8mm

1/2 Desired length - 4mm

Lock pointLock point

900

Lock point

Lock rod pin

Desired length

8


Desired length

8

STEP 1

- Unscrew and remove lock pin from lock rod assembly

Lock point

RESULT:

Lock point

Lock rod pin

Lock rod

pin

screws

STEP 2

- Calculate cut-away = 900 - desired length - 8mm

CUT CUT

STEP 3

- Cut into 2 pieces

400mm lock rod (HWW013) and 900mm lock rod (HWW010) are available from HBS.

Lock rods in lengths of 400 - 1200mm can be imported on order.

In cases where these sizes are not suitable or time constraints do not allow importation it is possible

to manually reduce the effective length of the lock rods.

The steps below illustrate how to split and rejoin a 900mm lock rod to obtain the desired length.

Lock point

Lock point Lock point

87

Window Wall

- Lock rod length reduction -


Lock pointLock point


Desired length

8

Lock rod pin

5 58

STEP 4

that has been cut as shown here.

STEP 5

- Join the pieces with the lock rod pin.

- Insert screws and add lock-tite or similar

locking compound.

FINAL RESULT:

Lock rod pin

Lock point

Lock point

Lock point

Lock point

Lock point

Lock point

88

Window Wall

- Machining of 60mm compensators -

for outside panel installation

5

Cutting Sizes

Picture Profile Code

Cut

Length

NKWW60 Head AB245 W

NKWW60 Sill AB250 H-9

NKWW60 Sill AB250 W

NKWWBD ABI201 H-75

HSG12

corner cleat

HF030

AB250

HSG12

corner cleat

HF030

AB245

AB250

HSG12 corner

cleat

HF030

AB245

HSG12

corner cleat

HF030

NKW

W60 Sill

H-9

9

H

H-9

NKW

W60 sill side

AB250

AB250

ABI201

AB245

ABI201

AB250

AB237

ABI201

Note


proofing.

*

9,5

HF030

AB237

ABI201

HF030

89

Window Wall

- Machining of 60mm compensators -

for inside panel installation

45

5

4

Cutting sizes


Cut

Length

NKWW60 Head AB245 W

NKWW60 Sill AB250 H-18.5

NKWW60 Sill AB250 W

NKWWBD ABI201 H-100

AB237

AB245

AB245

AB250

NKW

W60 Sill

H-18,5

ABI201

AB245

AB250

ABI201

ABI201

AB250

ABI201

AB237

H

H-18,5

9,5

9

NKW

W60 sill side

AB250

Note


proofing.

-Installation from inside requires

panels to be pre-glazed.

*

90

Window Wall

- Machining of compensators -

for outside panel installation

ABI201

HSG12 corner

cleat

cut to 99.5mm

ABI201

HSG12 corner

cleat

cut to 99.5mm

HSG12 corner

cleat

cut to 99.5mm

Cutting Sizes


Cut

Length

NKWW166 Head AB236 W

NKWW166 Sill AB237 H-10

NKWW166 Sill AB237 W

NKWWBD ABI201 H-75

ABI201

AB237

55

3

H

10

H-10

Sill

HSG12 corner

cleat

cut to 99.5mm

99,7

W

AB237

AB237

NKW

W166 Sill

H-10

Note

-Cutting sizes also apply to 111mm

profiles.


proofing.

AB236

NKW

W166 Sill

H-10

AB236

AB236

AB237

AB237

AB237

AB237

ABI201

Sill

HSG12 corner

cleat

cut to 99.5mm

HSG12 corner

cleat

cut to 99.5mm

91

Window Wall

Cutting Sizes


Cut

Length

NKWW166 Head AB236 W

NKWW166 Sill AB237 H-19.5

NKWW166 Sill AB237 W

NKWWBD ABI201 H-105

ABI201

ABI201

Head compensator

W

ABI201

- Machining of compensators -

for inside panel installation

55

3

9,5

35

4

H

10

H-20

AB237

AB237

AB237

AB237

AB237

AB237

AB237

AB237

AB236

AB236

AB236

Note

Cutting sizes also apply to 111mm

profiles.


proofing.

NKW

W111 Sill

H-19,5

NKW

W111 Sill

H-19,5

AB237

ABI201

AB237

92

Window Wall

- Panel installation from outside -

Sill

Panel 1

Sill

STEP 1

-Insert first panel,

-Panel must click

into panel locks

on the sill.

Panel 1

Sill

STEP 2

- Insert the remaining panels - Slide

hard against each other to leave

space to insert the last panel.

STEP 3

Insert the last panel as

shown.

STEP 4

- Shift all panels sideways back to

their final positions centre to

centre.

- Mount anti-Lift screw into each

panel

- Clip in beads along the sides for

weather proofing.

- Seal along the inside of sides and

sill with either sealant or wedge

gasket as required.

Head compensator

AP016

Panel 2 Panel 3


Panel 1 Panel 2 Panel 3 Panel 4

Glazing

bead

CTC CTC CTC CTC

CTC CTC CTC CTC

CTC CTC CTC CTC

CTC CTC CTC CTC

AP016

Sill

Sill

Sill

Sill

Sill

Sill

Sill

AP016

Glazing

bead

Sill Sill

Glazing

bead

Sill

Glazing

bead

Head

HeadHead

93

Window Wall

- Panel installation from inside -

Sill

Panel 1

Sill

Panel 1

Sill

STEP 3

Insert the last

Panel as shown.

Head compensator

AP016

Panel 2 Panel 3


Panel 1 Panel 2 Panel 3 Panel 4

Glazing

bead

CTC CTC CTC CTC

CTC CTC CTC CTC

CTC CTC CTC CTC

CTC CTC CTC CTC

AP016

Sill

Sill

Sill

Sill

Sill

Sill

Head

Sill

AP016

Glazing

bead

Sill Sill

Glazing

bead

Sill

HeadHead

Glazing bead

STEP 4

- Shift all panels sideways back to

their final positions centre to centre.

- Mount anti-lift screw into each panel

- Clip in beads along the sides for

weather proofing.

- Seal along the inside of sides and sill

with either sealant or wedge gasket

as required.

STEP 1

-Insert first panel,

-Panel must click

into panel locks

on the sill.

STEP 2

- Insert the remaining panels - Slide

hard against each other to leave

space to insert the last panel.

94

Window Wall

- Steel frame installation -

Typical existing

steel window

1580

2080

1580

2080

Grind off steel hinges &

mullions to create a

clean opening

1580

2080

Insert window wall

unit and clip in fixing

profiles all round.

2100

1580

2700

W

Ws

Example of elevation with steel

window and steel entrance door:

Example of elevation with steel

window replaced by window wall:

2100

1580

2700

Detail X

Scale 1:4

X

Clip in fixing

profiles and

insert HK159

gasket all round.

95

Window Wall

Disclaimer

Due to HBS's policy of continual research and development to improve our products, to ensure they comply

with the latest building codes and requirements, details and specifications contained herein are subject to

change at HBS's discretion. The responsibility remains with the fabricator to ensure that he is working, and is

familiar, with the latest edition of this manual. It is assumed, that in accepting the information contained

herein, that the contractor or fabricator has acquainted himself with the necessary skills and machinery

required to effect this type of work. Also that he has the necessary drafting, factory and site resources and

expertise necessary to undertake the fabrication and installation of a product of this nature.

All I-values, strength and loading charts provided herein are for information only and it is expected that the

fabricator will ensure that his engineer has checked and confirmed that the details and strengths

recommendations comply with his particular contracts requirements.

Care and maintenance

Aluminium is an excellent material, nonetheless certain precautions should be taken to ensure

maximum longevity. HBS products should be periodically maintained and their use should be in

accordance with specified aims.

Profiles

Recommendations should be followed.

When the environment contains no aggressive elements, as is generally the case in rural or low density

urban areas, cleaning should generally be carried out annually, but with frequency variations

according to environmental conditions. Regularly maintained surfaces can be sponge-washed using

water and neutral detergent. This may be carried out at the same time as window cleaning.

Do not use abrasive products.

Glass

Cleaning should be carried out using water only or with neutral detergents. Avoid the use of tools

likely to scratch the glass. During maintenance, care should be taken to avoid damage leading to

tearing of weathering barriers. Some special glazing requires specific maintenance which should be

specified by the glass supplier.

Drainage

The various rebates, gutters, and rails should be kept clean and free from obstructions to ensure

proper movement of leaves and drainage of water ingress.

Drainage, guttering and pressure balancing openings should also be kept clean and free from

obstruction.

Hardware

Moving parts should be checked, adjusted, and lubricated at least once a year. Particular attention

should be paid to screw tightening. In the case of intensive use, maintenance should be suitably

scheduled to ensure joinery remains in good condition and meets safety standards.

All non-plastic mechanisms should be lubricated with oil or resin- and acid-free grease. Any damaged

parts should be replaced.

All lock mechanisms and moving parts should be lubricated. Do not lubricate hinges.

Powder Coating

Powder coating is preferred to anodising for the following reasons:

this does not happen with powder coating

forgiving and easier to clean.

- Disclaimer, care & maintenance -

96

Window Wall

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