Water-Based Polymer Fluids

download Water-Based Polymer Fluids

of 18

Transcript of Water-Based Polymer Fluids

  • 8/4/2019 Water-Based Polymer Fluids

    1/18

  • 8/4/2019 Water-Based Polymer Fluids

    2/18

    2 COPYRIGH T 2000, All Rights Reserved

    Water-Based Polymer Fluids

    At the end of this lecture, YOU will be able to;1 - List the key performance indicators for these mud

    systems and how they can be maintained within

    stated limits.2 - Demonstrate knowledge of the differences among the

    various polymer groups.3 - Demonstrate knowledge of the fluid additives used to

    maintain water-based muds.4 - Explain how to recognise and treat a variety of

    contamination types (including salt water influx andcement).

  • 8/4/2019 Water-Based Polymer Fluids

    3/18

    3 COPYRIGH T 2000, All Rights Reserved

    W ater-Based Polymer Fluids

    Clear Water Native

    Bentonite/Water Chemical Mud

    Calcium Based Salt Water Based

    Potassium Based

    Inhibitive

    Non-Inhibitive

    Base Fluids

    Cacium Carbonate

    Barite

    Weight

    DeflocculantsFlocculants

    Thinners

    Polymers

    Bentonite

    Viscosity

    LCM

    Polymers

    Bentonite

    Fluid Loss

    Surfactants

    ContaminationControl

    Lubricity

    Alkalinity

    pH

    Physico-Chemistry

    Formulations

  • 8/4/2019 Water-Based Polymer Fluids

    4/18

    4 COPYRIGH T 2000, All Rights Reserved

    AdvantagesInexpensive per barrelProducts readily availableEasy to use

    Di sadvantagesHigh dilution factorsOverall costs can be higher Impair productivity

    Base Fluids

    Non-Inhibitive Water-Based Fluids

  • 8/4/2019 Water-Based Polymer Fluids

    5/18

    5 COPYRIGH T 2000, All Rights Reserved

    Base Fluids

    Inhibitive Water-Based Fluids

    Advantages

    higher solids tolerance easily weighted inhibits clay/shale

    hydration contaminationresistance

    Di sadvantages

    filtration control foaming suspension corrosion w/low pH possible high ECDs increasing additive dosages disposal

  • 8/4/2019 Water-Based Polymer Fluids

    6/18

    6 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Flu i ds

    Polymer Flu i ds

    Non- D ispersed

    HT-D eflocculated

    Ben-Ex mudsLow Solids PAC/CMC mudsLow Solids PHPA muds

    Various proprietary systems

  • 8/4/2019 Water-Based Polymer Fluids

    7/18

    7 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Fluids

    Non-Dispersed P olymer Muds

    Advantageshigh ROP in hardformations

    shear thinning/low EC DG ood hole cleaningEasy to runEasily convertedD oes not disperse solids

    Di sadvantages Limited use Polymers lost to clays/shales Low Temperature stability Solids Intolerant Fluid loss control expensive More corrosive Intolerant to contamination Density increases difficult

  • 8/4/2019 Water-Based Polymer Fluids

    8/18

  • 8/4/2019 Water-Based Polymer Fluids

    9/18

    9 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Fluids

    P olymers as additives

    R heology

    Control modified starch Xanthan gum scleroglucan HEC HP-guar polyacrylates

    Flu i ds Loss

    Control CMC/PAC polyacrylates starch modified starch

    By Polymer Primary Function

    Chem ical A ct i vi ty

    polyacrylatespolyacrylamides

  • 8/4/2019 Water-Based Polymer Fluids

    10/18

    10 COPYRIGH T 2000, All Rights Reserved

    D ensityBarite

    Calcium CarbonateHematite

    SaltsG alenaIllmenite

    D rilling Fluids BasicsW ater-Based/ P olymer Fluids

    Additives

  • 8/4/2019 Water-Based Polymer Fluids

    11/18

    11 COPYRIGH T 2000, All Rights Reserved

    lubricantslost circulation materials

    ROP enhancersstuck pipe additives

    surfactants

    D rilling Fluids BasicsW ater-Based/ P olymer Fluids

    O ther Additives

  • 8/4/2019 Water-Based Polymer Fluids

    12/18

    12 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Fluids

    C ontamination

    Tolerance TreatmentMud Type vs. Contaminant

    Cost

    OperationLogistics

  • 8/4/2019 Water-Based Polymer Fluids

    13/18

    13 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Fluids

    C ontaminationHigh SolidsCement

    CarbonatesSaltwater/SaltTemperatureG ypsum/Anhyd

    riteAcid G ases

    major dilution, improve solidscontrol

    treat w/bicarb, SAPP,lignosulfonate, pH

    pH to 10.7, lime/gyp treatments,dilute

    density, dilute, polymersreduce solids/MBT, HT additives

    treat w/bicarb/soda ash, dilute

    increase pH, add lime for CO 2

  • 8/4/2019 Water-Based Polymer Fluids

    14/18

    14 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Fluids

    C ement C ontamination

    Identification increasing fluid loss high pH high Pm/Pf alkalinity high calcium

    Treatment bicarb SAPP add thinners reduce the pH

  • 8/4/2019 Water-Based Polymer Fluids

    15/18

    15 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Fluids

    Salt W ater Flows

    Identification increasing fluid loss drop in pH drop in Pm/Pf alkalinity increase chlorides CO2

    Treatment add fluid loss

    controller adjust the pH add salt tolerant

    polymers

    dilute if necessary increase pH, add lime

    Increase the mud weight

  • 8/4/2019 Water-Based Polymer Fluids

    16/18

    16 COPYRIGH T 2000, All Rights Reserved

    D rilling Fluids BasicsW ater-Based Fluids

    P erformance I ndicators

    Solids Content

    Chloride/CationContentSuspension,carryingcapacity, and

    EC DG el Strengths

    T he most critical - type and

    amount determines the effectiveness of additives, inhibitioneffectiveness

    can get on a roller coaster

    excessive ECDs are a problem

  • 8/4/2019 Water-Based Polymer Fluids

    17/18

    17 COPYRIGH T 2000, All Rights Reserved

    Water-Based Fluids

    Now, YOU should be able to;1 - List the key performance indicators for these mud

    systems and how they can be maintained within

    stated limits.2 - Demonstrate knowledge of the differences among the

    various polymer groups.3 - Demonstrate knowledge of the fluid additives used to

    maintain water-based muds.4 - Explain how to recognise and treat a variety of

    contamination types (including salt water influx andcement).

  • 8/4/2019 Water-Based Polymer Fluids

    18/18

    Network of Excellence in Training

    Any questions before the test?

    The test is Closed Book - please

    put away your notes now.