voestalpine automotive Components Linz process for the production of AlSi-TWBs SOP 06/2017 ......

voestalpine Automotive Components Linz GmbHwww.voestalpine.com

voestalpine automotiveComponents LinzTailored Solutions for the Automotive Industry

voestalpine Automotive Components Linz GmbH

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Agenda

n Company overviewn Plant expansionn Examples of TWB Applications

7/3/2017 Maserati Alfa Romea 29/06/172


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Agenda




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voestalpine Automotive Components LinzCompany History in time lapse§ Establishment 1997 as voestalpine Europlatinen,

first sales 1998§ Rapid growth, 2005 for the first time > € 100 mil.

revenue§ Key data until end of FY2015/16 accruing:§ Revenue 1,644 bil. €§ Investment total over 65 mil. €.



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voestalpine Automotive Components Linz


Biggest TWB location worldwide!


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voestalpine Automotive Components LinzLocated in the Heart of Europe

FordDaimlerVW GroupBMWRenault

PSAGMPorscheFIATAsian OEM´s (Honda, Kia, Hyundai,Toyota, Nissan)




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n Complete supplier of TWBs for all hot forming processes:Established Know-how for welding of phs-TWBs since 2006unique process for the production of AlSi-TWBs SOP 06/2017

n Available capacity:Extension of blanking capacity to > 50 Mio blanks p.y.Extension of welding capacity to > 25 Mio TWB´s in 2018 p.y. in implementation

n Aluminium Engagement:Aluminum blanksAluminum-TWBs (atb) fully developed process

plant 1plant 2

voestalpine Automotive Components LinzProcess- and Production capacity



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voestalpine Automotive Components LinzTurnover


Mio

.EU

R 96 97 105 113122 131

146155 163

2012/13 2013/14 2014/15 2015/16 2016/17 2017/18 2018/19 2019/20 2020/21


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voestalpine Automotive Components Linzworkforce


0

50

100

150

200

250

2010/11 2011/12 2012/13 2013/14 2014/15 2015/16

blue-collar-workerswhite-collar workers


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voestalpine Automotive Components LinzKey Data FY 2015/16Revenue: 116 mil. €

Business: 100 % automotive industry

Customer structure: 60 % OEM, 40 % Tier1

Main OEM: BMW, Daimler, VW Group, Opel, Peugeot, Toyota

Export quantity: ca. 97 %

Markets: predominantly EU, growing sales South Africa,

Russia, Brazil, Turkey, Mexico

Employees: 227 (+15 % to py)

Production figures: 34 mil. blanks (+ 31 % to py)

19 mil. welding operations (+31 % to py )



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voestalpine Automotive Components LinzWhat is a tailored blank?Sheets with different thicknesses, materials and coatings,which are cut in shape and welded together with a laser.It is possible to weld linear as well as non linear (curves,chevron, T-seam).

Advantages:n Weight reductionn Increased crash behaviorn Function optimized componentsn Reduction of partsn Reduced engineered scrap through optimized nestingn Cost reduction



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voestalpine Automotive Components LinzWeld seam geometries


linear linear T-seam

chevron non-linear


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voestalpine Automotive Components LinzCapacities

Blanking

n 3 blanking lines

n capacity approx. 250.000 tons/year

n approx. 55 million blanks

Laser welding

n 14 laser welding lines

n approx. 25 million welding operations

n approx. 20 million laser welded blanks



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voestalpine Automotive Components LinzProduct Range and References


doors inner laser welded blanksphs-ultraform®

longitudinal rails,reinforcement A-, B-, C-

pillarother applications

BMW

Daimler

FCA

Ford

GM

PSA

Toyota

Volkswagen-Gruppe


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Agenda

n Company overviewn Plant expansionn Trends in TWB application



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AdministrationPre-/Post Cutting, Quality Control

voestalpine Automotive Components LinzPlant 1


Built up Area: 22.000m²Blanking Lines: 2Welding Lines: 12

Blanking LinesWelding LinesWarehouse, Loading Zone


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voestalpine Automotive Components LinzPlant 2



AdministrationQuality Control

Blanking LineWelding LinesWarehouse, Loading Zone


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n Existing Capacityn Blanking > 55 Mio blanks per yearn Welding > 25 Mio TWBs per year

n Expansion till 2020n Additionally 2 welding lines > 30-35 Mio TWBs per year

n Line no. 15 already orderedà 2018n Line no. 16 in evaluation

18 7/3/2017

voestalpine Automotive Components LinzPlaned Capacity expansion

Maserati Alfa Romea 29/06/17


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voestalpine Automotive Components LinzPlant expansion

19


Existing Area

New Welding areaLogistiques

Loading zone

Maserati Alfa Romea 29/06/17

voestalpine Automotive Components Linz GmbHwww.voestalpine.com

Quality


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voestalpine Automotive Components LinzHouse of Quality



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SOUKA® /SEEM ®

SOUVIS® 1

SOUVIS® 2SOULAS® MonoblocLaser beam

SOUVIS® 3

voestalpine Automotive Components LinzInline quality control on highest standard



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Certifiedn ISO TS 16949n ISO 9001n ISO 14001n EMAS II

7/3/2017

voestalpine Automotive Components LinzCertification

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Agenda




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TWB and his stamped parts

Maserati and Alfa Romeo 29/06/17


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voestalpine automotive Components Linz process for the production of AlSi-TWBs SOP 06/2017 ......

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