Vibration Training Program - E VIBRATION CONSULTANCY · Vibration Training Program ISO Vibration...

2016

Vibration Training Program

ISO Vibration Training Courses

ISO Vibration Analyst Certifications

Short Courses on Machinery Vibrations

Turbo Machinery and Advanced Vibration Courses

B-22, Aspen Block, Citilights Meadows, No.82, Andal Ammal Street, Nolambur, Chennai – 600 095, India Ph: +91-44-26530177, +91-9677244170 E-Mail: [email protected], www.evibrationconsultancy.com

INTRODUCTION

E Vibration Consultancy is a leading and

growing industrial consultancy and training

company in India. We providing vibration

training courses and ISO vibration analyst

certification for the industrial professionals

who would like to grow their career,

knowledge and confidence level on machinery

diagnostics.

Our training courses designed such a way that

every training participant gain maximum

technical knowledge on machinery vibration

theory and its applications.

ISO VIBRATION COURSES AND

CERTIFICATION

Vibration Institute - USA is a non-profit

organization, global leader in Vibration

Analysis Training and Certification program.

Their training and certification programs are

and worldwide recognized one and well

known.

We are one of the recognized international

representatives for Vibration Institute – USA

and conduct ISO compliance vibration training

and Vibration Analyst certification programs

in the India.

In agreement with Vibration Institute - USA,

we offer below ISO training courses and

certifications program to benefit Industries and

professionals.

Introduction to Machinery Vibrations

(IMV)

Basic Machinery Vibrations (BMV)

Machinery Vibration Analysis (MVA)

Balancing of Rotating Machinery

Vibrations (BRM)

Vibration Analyst Category - I, II and III

Certification

Our training program follows and compliance

with the training requirements and process

stated in ISO 18436 – Part 2 & 3, Condition

Monitoring and Diagnostics.

The Vibration Institute’s training program

follows ISO 18436 – Part 1, 2 & 3 and

certification program accredited by the

American National Standards Institute (ANSI)

in conformance with ISO/IEC 17024-2012 and

certifies Vibration Analysts Category – I, II,

III & IV according to ISO 18436 - Part 2.

mailto:[email protected]

http://www.evibrationconsultancy.com/


SHORT COURSES

Machinery Vibrations and Fault Analysis

Machinery Vibrations and Control

Machinery Balancing

TURBO MACHINERY AND ADNVCED

COURSES

Machinery Diagnostics Course

Advanced Machinery Diagnostics Course

Advanced Machinery Vibrations, Balancing

and Control

The short courses, turbo-machinery and

advanced courses specially designed for

industrial requirement, to enhance practical

monitoring, analysis and diagnostics

knowledge of professional engineers in the

machinery field.

For all the training courses, the instructor shall

be a certified Vibration Analyst – IV and we

are the only company in India have certified

Vibration Analyst Category - IV to teach and

train industrial professionals.

We periodically organize all vibration training

courses and certification examinations in

major cities of India.

The training courses and certification exams

shall conduct on requirement basis also at

customer premises itself as a corporate

training course. For more information on

training and certification visit our website or

contact us.




INTRODUCTION TO MACHINERY VIBRATIONS (IMV) – 04 DAYS COURSE

COURSE OVERVIEW

This course designed for any engineers who shall prefer to become machinery vibration

diagnosticians and to develop career in machinery vibration analysis. This course will help fresh

vibration analysts to understand basic vibration, how to perform vibration analysis on machineries

and prepare for the Vibration Institute certification examination ISO category - I.

COURSE DATE & LOCATION

Location Date Deadlines

Chennai 13-16 Sep 2016 13 Aug 2016

COURSE MATERIALS

Each participant will receive

IMV course notes, workshop book, student PPT and exam study topics

Scientific calculator, ruler and stationeries

Course completion certificate

COURSE PROGRAM

DAY ONE

Machinery Vibrations – Background, definitions, sources, effects, predictive maintenance,

measurement concepts, equipment, physics, units, properties, measurement, amplitude,

frequency, time, orbit domains, measures, conversions, analysis, excitation, natural frequencies,

resonance and critical speeds

Workshop

DAY TWO

Data Collection – Physical observations, transducers, frequency spans, measures, triggering,

transducers mounting, transducer locations and instruments

Machine Knowledge and Testing – Fault Sources, design and function of machines, periodic

and permanent monitoring, acceptance testing

Workshop




DAY THREE

Frequency Spectrum Analysis - Introduction, identification, matching and procedures

Machine Faults and Analysis – Mass unbalance, misalignment, looseness, bearing defects and

electrical defects

Vibration Severity – Criteria, procedures and vibration charts

Workshop

DAY FOUR

Course Review & Training Exam

Vibration Analyst Category – I Exam (Optional)

COURSE OUTCOMES

Understand vibration concept and measurements

Vibration data collection using vibration analyzer

Perform simple testing and vibration fault analysis

WHO SHOULD ATTEND?

Mangers, Superintendents, Chief Engineers, Vibration Analyst, Engineers, Supervisors, Technicians,

other technical staffs and fresh engineers/technicians who want to develop career in rotating

machinery vibrations.

COURSE INSTRUCTOR

The course instructor is Mr. Dakshina M. Ramsekar - turbo-machinery diagnostician, certified

Vibration Analyst Category – IV and member of Vibration Institute – USA. He has having more

than 20 years of good practical hands-on experience in rotating machinery vibration analysis,

condition monitoring, reliability engineering, troubleshooting, inspection, maintenance, and

engineering projects in India and Middle East countries consultancy, power and petrochemical

process industries. He is specialist in turbo machinery diagnostics, rotor dynamics, in-situ balancing

of rotating machinery, modal and structural vibration analysis. He did many in-situ balancing of

rotating machinery, worked on numerous machinery vibration problems, solved chronic equipment

structural and design issues.




COURSE & CERTIFICATION EXAM FEE

IMV Course Fee

₹51,500/- plus 14.0 % service tax

Vibration Analyst Category – I (Optional)

₹33,250/- plus 14.0% Service tax

The fee is inclusive of course materials, stationeries, snacks and lunch.

The individual or self-sponsored participants who register 60 days in advance shall get 10% discount

on published fee.

The company sponsoring participants who register 60 days in advance and more than two candidates

from the same company shall get 10% discount on published fee.




BASIC MACHINERY VIBRATIONS (BMV) – 05 DAYS COURSE

COURSE OVERVIEW

This course designed for engineers who are working in industries have some machinery vibration

monitoring and analysis experience. This course shall help professionals to understand vibration

principles, how to perform vibration analysis on machineries, setup plant vibration data collection,

basic balancing and prepare for the Vibration Institute certification examination ISO category II.

COURSE LOCATION & DATE

Location Date Deadlines

Mumbai 25-29 Apr 2016 25 Mar 2016

Hyderabad 23-27 May 2016 23 Apr 2016

Chennai 04-08 Jul 2016 04 Jun 2016

Chennai 19-23 Dec 2016 19 Nov 2016

COURSE MATERIALS


BMV course notes, workshop book, student PPT and exam study topics



COURSE PROGRAM

DAY ONE

Machinery Vibrations – Physical nature of vibrations, period, frequency, amplitude, phase,

measures, conversions, analysis, units, natural frequencies, forcing frequencies, resonance, critical

speeds, and damping

Workshop

DAY TWO

Data Acquisition – Selection of measures, transducers, triggering devices, transducer

locations/mountings, frequency span and data display

Data Processing – Oscilloscopes, FFT Analyzers, Data Sampling, Aliasing, Windowing,

Dynamic Range, FFT Analyzer/Data Collector Setup

Workshop




DAY THREE

Fault Diagnostics – Operating speed, rolling element bearings, gearboxes, electric Motors,

pumps, fans and compressors

Machine Condition Evaluation – Shaft vibration, bearing and casing Vibration

Workshop

DAY FOUR

Machine Testing – Test plans, testing equipment, site inspection, baseline test, resonance and

critical speed testing, specifications, data representation and reports

Periodic Monitoring - Machinery categorization, measures and selection, frequency of data

collection, trending, alarms and reporting

Basic Balancing – Mass unbalance and causes, types of unbalance, unbalance force, balancing

equipment, pre-balancing checks, measurement, balancing pitfalls, trial weight selections, vectors

and balance weights, mass splitting and consolidations

Workshop

DAY FIVE

Course Review

Training Exam

Vibration Analyst Category – II Exam (Optional)

COURSE OUTCOMES

Understanding of vibration principles and techniques

Setup vibration monitoring program and perform better analysis

Perform basic resonance testing, basic balancing of the rotating equipment

Fault analysis and report writing

WHO SHOULD ATTEND?

Mangers, Superintendents, Chief Engineers, Vibration Analyst, Engineers, Supervisors, Technicians

and other technical staffs who want to enhance vibration knowledge and to implement vibration

monitoring in the plant.




COURSE INSTRUCTOR










COURSE & CERTIFICATION EXAM FEE

BMV Course Fee

₹58,500/- plus 14.0% service tax

Vibration Analyst Category – I (Optional)

₹ 35,000/- plus 14.0% Service tax



on published fee.



REGISTRATION

Interested candidates download the registration form from our website, fill and mail us to

[email protected] or fill online registration form and submit.





MACHINERY VIBRATIONS ANALYSIS (MVA) - 05 DAYS COURSE

COURSE OVERVIEW

This course designed for engineers who are working in industries and have basic machinery

knowledge, vibration monitoring and analysis experience. This course shall provide advanced skill

and necessary knowledge to set up condition monitoring programs, fault diagnostics, trouble

shooting, in-situ singe plane balancing and prepare for the Vibration Institute certification

examination ISO category III.

COURSE DATE

Location Course Date Deadlines

Chennai 16-20 May 2016 16 Apr 2016

Chennai 11-15 Jul 2016 11 Jun 206

Chennai 26-30 Dec 2016 26 Nov 2016

COURSE MATERIALS


MVA course notes, workshop book, student PPT and exam study topics



COURSE PROGRAM

DAY ONE

Theory of Machinery Vibrations – Physical nature of vibrations, vibratory motions, angular rate

and phase, acceleration, velocity and displacement relationship, conversions, machinery vibration

response and machine whirling and instabilities

Data Acquisition and Data Processing – Vibration transducers and frequency response,

measurement selections, transducer selections, mounting, locations and scaling

Vibration Instruments Uses and Limitations – Vibration analyzer and data collectors,

oscilloscope, tracking filter, digital signal processing, aliasing, windows, dynamic range,

averaging, overall amplitude and waterfall

Workshop




DAY TWO

Time and Frequency Analysis – Times domain and waveform shape analysis, spectrum

analysis, synchronous and non-synchronous, amplitude and frequency modulation, harmonics and

orders, beats, sum and difference frequency and demodulation techniques

Orbit and Phase Analysis – Orbit display and constructions, orbit whirl and analysis rule, phase

analysis, measurement and angular rate

Resonance and Critical Speed Analysis – Basic concepts, natural frequency, mode shape,

operational deflection shape, resonance testing and procedures, campbell/interference diagram,

bode and polar plots

Workshop

DAY THREE

Condition Evaluation and Condition Monitoring – Casing and shaft vibration evaluation, ISO

standards, vibration guidelines for condition evaluation and band evaluation

Fault Analysis – Rolling element and fluid film bearing analysis, pumps, fans, blower,

compressors, gearbox, motor & generators analysis

Workshop

DAY FOUR

Vibration Control – Force and vibration relationship, corrections techniques – force reduction,

mass addition and tuning, vibration absorbers, isolation and damping

Balancing – Causes of unbalance, types of unbalance, balancing equipment, pre-balancing check,

balancing phase measurement, high spot and heavy spot relationship, trial weight selections, trial

weight effects, balancing pitfalls, single plane balancing - vector method – weight addition and

removal, three point method, balance sensitivity and phase lag, weight splitting and

consolidation, residual unbalance and acceptable vibrations, basic two-plane balancing

Workshop

DAY FIVE

Course Review

Training Exam

Vibration Analyst Category – III Exam (Optional)




COURSE OUTCOMES

Better understanding of vibration principles and techniques

Understand signal processing and data acquisition

Enhanced skill on fault diagnostics and analysis

Setup and manage vibration monitoring programs

Acceptance testing, resonance and critical speed identification

Perform in-site single plane balancing and basic vibration control

WHO SHOULD ATTEND?


and other technical staffs who want to enhance vibration knowledge, implement and supervise

vibration monitoring in the plant.

COURSE INSTRUCTOR










COURSE FEE

MVA Course Fee


Vibration Analyst Category – III (Optional)




on published fee.






REGISTRATION







BALANCING OF ROTATING MACHINERY (BRM) - 04 DAYS COURSE

The Balancing of Rotating Machinery Course designed for professionals who are working in

industries and have basic machinery knowledge, vibration monitoring and analysis experience. The

course covers single and two plane balancing technique procedures for rigid and flexible rotors. The

course will prepare professionals to perform field and shop balancing on rotating machineries as well

prepare for Vibration Institute certification examination Balancing Category I.

COURSE DATE

Location Course Date Deadlines

Chennai 10-13 Oct 2016 10 Sep 2016

COURSE MATERIALS


BRM course notes, workshop book and student PPT



COURSE PROGRAM

DAY ONE

Machine Balancing Basics – Purpose, mass unbalance force and causes, rotor classification,

techniques, equipment, pre-balancing checks, critical speeds, trial weight selection/placement, and

pitfalls

Single Plane Balancing Techniques – Vector and four run method – weight addition and

removal, balance sensitivity and phase lag, weight splitting and consolidation, residual unbalance

and acceptable vibrations

Workshop

DAY TWO

Two Plane Balancing - Influence coefficient and static/couple methods, calculator and graphical

methods, one-shot balancing-two plane

Workshop




DAY THREE

Turbine/Generator Balancing - Procedures, static/couple method, influence coefficient method,

plane/sensor selections, strategy for least runs

Roll Balancing - Weight placement, critical speeds and bow effects

Fan Balancing - Balancing techniques (single and two plane), overhung fans, balance sensitivity,

critical speeds, and case histories

Shop Balancing Techniques - Balance machine procedures and calibration

Workshop

DAY FOUR

Course Review & Training Exam

Balancing Category – I Exam (Optional)

COURSE OUTCOMES

Better understand balancing principles and techniques

Perform single and two plane field balancing

Understand balancing machine balancing principles, balancing machine calibrations and perform

shop balancing

Understand and perform turbo-machinery balancing

WHO SHOULD ATTEND?


and other technical staffs who want to enhance vibration knowledge, implement and supervise

vibration monitoring in the plant.

COURSE INSTRUCTOR













COURSE FEE

BRM Course Fee


Balancing Category – I (Optional)




on published fee.



REGISTRATION







ISO VIBRATION ANALYST CERTIFICATION EXAMINATION

E Vibration Consultancy is a corporate member and international representative of Vibration

Institute –USA, conducts Vibration Analyst Category - I, II & III certification examination

periodically followed to the training courses. The examination paper shall be from Vibration

Institute, USA in a sealed envelope and opened during the time of examination by candidates

only. The completed exam paper will send back to vibration institute for their evaluation and

grading. The successful candidate shall receive an ISO and ANSI accredited certificate from

Vibration Institute – USA.

ELIGIBILITY

General

According to Vibration Institute and ISO 18346 – 2: 2014, to appear ISO Category certification exam, the candidates shall have a combination of education, training and experience sufficient to ensure that they understand the principles and procedures consistent with Clause 4 and Annex A. Education Candidates seeking classification do not need to provide evidence of formal education to establish eligibility. All candidates shall be able to use a basic scientific calculator and be familiar with the operation of personal computers. The Category III and IV candidates shall require familiarity with current VA technology. Successful completion of two or more years of mechanical technology or mechanical engineering at an accredited college, university or technical school is highly recommended for candidates seeking classification to categories III and IV. Training To be eligible to apply for the certification examination, candidates shall provide documentary evidence of successful completion of formal training based on the requirements stated in the Annex - A of ISO – 18436 -2. Training should take the form of formal lectures, demonstrations, trainer-specified practical exercises or controlled self-study. Training shall assessed by the trainer for evidence of adequate knowledge acquisition. Training time shall meet the minimum requirements given in the below Table - 1 shall include the topics identified in Annex A.

Minimum Training Durations - Hours

Category I Category II Category III Category IV

30

Category I + 38 Category II + 38 Category III + 64

Experience

To be eligible to apply for the certification examination, candidates shall provide evidence of

experience in the field of machinery vibration condition monitoring and diagnostics. The minimum

experience requirements are shown in the below Table.

Designation of a person as category I is not a prerequisite for certification as category II. However,

certification of a person as category III requires previous certification at the lower category. At each

higher classification category, the breadth and depth of experience is expected to be greater than at

the previous lower category.




Minimum Experience - Months

Category I Category II Category III Category IV

6 18 36 60

The figures shown represent the cumulative total months of experience to be held for each classification.

Examination

For all categories, the candidate should answer a number of questions within a specified duration shown in below table. The questions, covering the topics as per Annex A of ISO 18436 - 2, should have been selected from a database of questions existing at the time of the examination. These questions should be generated or approved by a technical committee or an appropriate assessment body (Vibration Institute – USA).

Exam Duration - Hours

Category Number of questions Examination Duration

I 60 2

II 100 3

III 100 4

IV 60 5

Questions shall be of a practical nature, yet shall test the candidate regarding the concepts and principles required to conduct machinery VA for condition monitoring of machines.

EXAM LOCATION, DATE AND FEE

Exam Location and Date

Location Date Category

Mumbai 29 April 2016 I, II & III

Hyderabad 27 May 2016 I, II & III

Chennai 20 May, 08 July, 16 Sep, 23 and 30

Dec 2016 I, II & III

Exam Fee

Category I Category II Category III

₹32,500/- ₹35,000/- ₹38,500/-

Service Tax – 14.0% on exam fee Date and Date and

Note: To participate in exam only, the applicant should provide the document evidence of ISO course completion certificate.

REGISTRATION







ISO 18436 – 2 ANNEX - A

Subject: Category

I II III IV

1. PRINCIPLES OF VIBRATION

Basic motion X X X

Period, frequency X X X

Amplitude (Peak, peal-to-peak, RMS) X X X

Parameters (Displacement, velocity, acceleration) X X X

Units, unit conversions X X X

Time and frequency domains X X X

Vectors, modulation

X X

Phase

X X X

Natural frequency, resonance, critical speeds X X X X

Force, response, damping, stiffness

X X

Instabilities, non-linear systems

X

2. DATA ACQUISITION:

Instrumentation X X X X

Dynamic range, signal to noise ratio

X X

Transducers X X X

Sensor mounting, mounted natural frequency X X X

Fmax acquisition time

X X

Proximity sensor conventions

X X

Triggering

X X

Test planning

X X X

Test procedures X X X X

Data formats

X X

Computer database upload/download X

Recognition of poor data X X X

3. SIGNAL PROCESSING

RMS/peak detection

X

Analogue/digital conversion

X

Analogue recording and digital sampling

X X X

FFT computation

X X

FFT application X X

Time windows (Uniform, Hanning, flat-top)

X X

Filters (Low pass, high pass, band pass, tracking)

X X X

Anti-aliasing

X X X

Bandwidth, resolution

X X X

Noise reduction

X X

Averaging (Linear, synchronous time, exponential)

X X X

Dynamic range

X X X

Signal to noise ratio

X

Spectral maps

X X




ISO 18436 – 2 ANNEX: CONTINUED

Subject: Category

I II III IV

4. CONDITION MONITORING:

Computer database set-up and maintenance

X

Equipment evaluation and prioritization

X

Monitoring program design

X X X

Alarm set-up (Narrowband, envelope)

X

Baseline assessments, trending

X X

Route planning

X X

Alternate technologies (e.g. oil analysis, wear debris analysis, infrared

thermography, motor current analysis, acoustic emission) X X

Fault condition recognition X X

5. FAULT ANALYSIS:

Spectrum analysis harmonics and sidebands

X X X

Time waveform analysis

X X

Phase analysis

X X

Transient analysis

X X

Orbital analysis

X X

Shaft center-line analysis

X X

Enveloping

X X

Mass unbalance

X X

Misalignment

X X

Mechanical looseness

X X

Rubs, instabilities

X X

Bearing defects (rolling element, journal)

X X

Electric motor defects

X X X

Flow induced vibration, aerodynamics and liquids

X X

Gearbox analysis

X X

Resonance and critical speeds

X X X

Turbomachinery

X X

General fault recognition X

6. CORRECTIVE ACTION:

Shaft alignment

X X

Field balancing

X X X

Replacement of machine parts

X

Flow control

X X

Isolation and damping

X X

Resonance control

X X

Basic maintenance action X X X

7. EQUIPMENT KNOWLEDGE:

Electric motors, generators and drives X X X

Pumps and fans X X X

Steam turbines, gas turbines

X X

Compressors X X X

Reciprocating machinery

X X




ISO 18436 – 2 ANNEX: CONTINUED

Subject: Category

I II III IV

Rolling mills, paper machines, other process equipment X X X

Machine tools X X X

Structures, piping X X X

Gearboxes X X X

Rolling element bearings

X X

Journal bearings

X X

Gearing

X X

Couplings, belts

X X

8. ACCEPTANCE TESTING:

Test procedures X X

Specifications and standards

X X

Reporting

X X

9. EQUIPMENT TESTING AND DIAGNOSTICS:

Impact testing

X X X

Forced response testing

X X X

Transient analysis

X X

Transfer functions

X X

Damping evaluation

X

Cross channel phase

X X

Operating deflection shapes

X X

Modal analysis

X

Torsional vibration

X

10. REFERENCE STANDARDS:

ISO

X X X

IEC

X X X

Relevant national standards

X X X

11. REPORTING AND DOCUMENTATION:

Conditioning monitoring reports

X X

Vibration diagnostic report

X X X

12. FAULT SEVERITY DETERMINATION:

Spectrum analysis

X X X

Time wavefore analysis, orbit analysis

X X

Levels: overall, narrowband, component

X X

Severity charts: graphs and formula

X X X

13. ROTOR/BEARING DYNAMICS:

Rotor characteristics

X

Bearing characteristics

X

Rotor balancing

X




CORPORATE TRAINING COURSES

E Vibration Consultancy Services conduct vibration training courses and certification examinations

at your premises itself also as corporate courses to meet your organization professional needs and

interests. The following course and certification exams shall organized at your location on agreed

convenient date.

ISO VIBRATION TRAINING COURSES AND CERTIFICATIONS

Introduction to Machinery Vibrations (IMV) – 4 Days

Basic Machinery Vibrations (BMV) – 5 Days

Machinery Vibration Analysis (MVA) – 5 Days

Balancing of Rotating Machinery (BRM) – 4 Days

ISO Vibration Certification Category - I, II & III

SHORT COURSES

Machinery Vibrations and Fault Analysis – 2 Days

Machinery Vibrations and Control – 2 Days

Machinery Balancing – 2 Days

TURBO-MACHINERY and ADVANCED DIAGNOSTIC COURSES

Machinery Diagnostics Course (MDC) – 5 Days

Advanced Machinery Diagnostics Course (AMD) – 5 Days

Advanced Machinery Vibrations, Balancing and Control – 5 Days

If you would like have additional information on any our vibration training courses and certification

examinations send an email or contact us.



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