VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing...

21
VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW GEAR BOX AND MOTOR UNIT 1: VIBRATION AXIS MOTOR GEAR BOX DRIVE NON DRIVE DRIVE SHAFT PINION HORIZONTAL 0.37 1.49 0.12 0.39 VERTICAL 0.64 2.88 0.36 0.27 AXIAL 0.40 0.32 0.22 0.30 SLEW GEAR BOX AND MOTOR UNIT 2: VIBRATION AXIS MOTOR GEAR BOX DRIVE NON DRIVE DRIVE SHAFT PINION HORIZONTAL 0.62 1.09 0.28 0.23 VERTICAL 0.96 1.90 0.18 0.21 AXIAL 0.20 0.33 0.20 0.25 *All the readings are in mm/sec (Peak) VIBRATION ANALYSIS REPORT AT LOAD CONDITIONS SLEW GEAR BOX AND MOTOR UNIT 1: VIBRATION AXIS MOTOR GEAR BOX DRIVE NON DRIVE DRIVE SHAFT PINION HORIZONTAL 2.17 4.00 1.58 0.48 VERTICAL 2.74 4.78 2.27 0.59 AXIAL 2.00 2.00 0.95 0.99 SLEW GEAR BOX AND MOTOR UNIT 2: VIBRATION AXIS MOTOR GEAR BOX DRIVE NON DRIVE DRIVE SHAFT PINION HORIZONTAL 3.14 4.53 1.58 0.78 VERTICAL 4.30 5.68 2.61 1.11 AXIAL 1.51 1.46 0.76 0.76 *All the readings are in mm/sec (Peak)

Transcript of VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing...

Page 1: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS

SLEW GEAR BOX AND MOTOR UNIT 1:

VIBRATION AXIS MOTOR GEAR BOX

DRIVE NON DRIVE DRIVE SHAFT PINION

HORIZONTAL 0.37 1.49 0.12 0.39

VERTICAL 0.64 2.88 0.36 0.27

AXIAL 0.40 0.32 0.22 0.30

SLEW GEAR BOX AND MOTOR UNIT 2:

VIBRATION AXIS MOTOR GEAR BOX

DRIVE NON DRIVE DRIVE SHAFT PINION

HORIZONTAL 0.62 1.09 0.28 0.23

VERTICAL 0.96 1.90 0.18 0.21

AXIAL 0.20 0.33 0.20 0.25

*All the readings are in mm/sec (Peak)

VIBRATION ANALYSIS REPORT AT LOAD CONDITIONS

SLEW GEAR BOX AND MOTOR UNIT 1:

VIBRATION AXIS MOTOR GEAR BOX

DRIVE NON DRIVE DRIVE SHAFT PINION

HORIZONTAL 2.17 4.00 1.58 0.48

VERTICAL 2.74 4.78 2.27 0.59

AXIAL 2.00 2.00 0.95 0.99

SLEW GEAR BOX AND MOTOR UNIT 2:

VIBRATION AXIS MOTOR GEAR BOX

DRIVE NON DRIVE DRIVE SHAFT PINION

HORIZONTAL 3.14 4.53 1.58 0.78

VERTICAL 4.30 5.68 2.61 1.11

AXIAL 1.51 1.46 0.76 0.76

*All the readings are in mm/sec (Peak)

Page 2: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Case History :

1. Repeated both Slew gear box damages in HMC OSL - 02. 2. Initial Vibration readings are low but the gear haunting indication in Vibration spectrum

(Load & No Load conditions). 3. Unusual sounds while in Operation. 4. Damage starts while operation under load . 5. Four Gear boxes changed with in the period of one and half year.

OBSERVATIONS:

1. Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3. Misalignment conditions impacting load on slew gear box units and its auxiliaries.

Recommendations: 1. Not recommended to operate under this conditions and it is leads to further damages in slew

gear box units and its auxiliaries. 2. Complete Alignment inspections and corrections have to be done. 3. Gear teeth profiles and clearances have to inspected and corrected as per the guidelines

provided. 4. Final inspection needed after the complete corrections.

Page 3: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

SLEW GEAR BOX AND MOTOR UNIT 1 NO LOAD CONDITIONS VIBRATION SPECTRUM :

Route Waveform

27-Apr-16 11:20:12

RMS = .0250

PK(+ /-) = .0713/.0953

CRESTF= 3.74

0 10 20 30 40 50 60 70 80 90

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

Time in mSecs

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FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M1H Motor Outboard Horizontal

Route Spectrum

27-Apr-16 11:20:12

OVERALL= 1.49 V-DG

PK = 1.48

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.3

0.6

0.9

1.2

1.5

Frequency in kCPM

PK

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Route Waveform

27-Apr-16 11:20:45

RMS = .0822

PK(+ /-) = .2269/.3033

CRESTF= 2.98

0 10 20 30 40 50 60 70 80 90

-1.2

-0.9

-0.6

-0.3

0

0.3

0.6

0.9

1.2

Time in mSecs

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FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M1V Motor Outboard Vertical

Route Spectrum

27-Apr-16 11:20:45

OVERALL= 2.88 V-DG

PK = 2.86

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

1

2

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4

5

Frequency in kCPM

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Page 4: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:21:00

RMS = .0365

PK(+ /-) = .0994/.1214

CRESTF= 3.39

0 10 20 30 40 50 60 70 80 90

-0.4

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

0.4

Time in mSecs

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ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M1A Motor Outboard Axial

Route Spectrum

27-Apr-16 11:21:00

OVERALL= .3205 V-DG

PK = .3188

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

Frequency in kCPM

PK

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Route Waveform

27-Apr-16 11:21:19

RMS = .0217

PK(+ /-) = .0634/.0624

CRESTF= 2.90

0 10 20 30 40 50 60 70 80 90

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

Time in mSecs

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FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M2H Motor Inboard Horizontal

Route Spectrum

27-Apr-16 11:21:19

OVERALL= .3761 V-DG

PK = .3750

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.04

0.08

0.12

0.16

0.20

0.24

0.28

0.32

Frequency in kCPM

PK

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Route Waveform

27-Apr-16 11:21:51

RMS = .1099

PK(+ /-) = .2700/.1998

CRESTF= 2.71

0 10 20 30 40 50 60 70 80 90

-1.0

-0.5

0

0.5

1.0

Time in mSecs

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FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M2V Motor Inboard Vertical

Route Spectrum

27-Apr-16 11:21:51

OVERALL= .6429 V-DG

PK = .6405

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

Frequency in kCPM

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Page 5: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:22:38

RMS = .0221

PK(+ /-) = .0666/.0705

CRESTF= 2.80

0 10 20 30 40 50 60 70 80 90

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

Time in mSecs

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FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M2A Motor Inboard Axial

Route Spectrum

27-Apr-16 11:22:38

OVERALL= .4014 V-DG

PK = .4005

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

Frequency in kCPM

PK

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Route Waveform

27-Apr-16 11:46:37

RMS = .0145

PK(+ /-) = .0478/.0467

CRESTF= 3.14

0 10 20 30 40 50 60 70 80 90

-0.16

-0.12

-0.08

-0.04

0

0.04

0.08

0.12

0.16

Time in mSecs

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FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G1H Shaft 01 Inboard Horizontal

Route Spectrum

27-Apr-16 11:46:37

OVERALL= .1289 V-DG

PK = .1283

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 50 100 150 200 250 300

0

0.02

0.04

0.06

0.08

0.10

Frequency in kCPM

PK

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Route Waveform

27-Apr-16 11:46:47

RMS = .0157

PK(+ /-) = .0459/.0423

CRESTF= 2.95

0 10 20 30 40 50 60 70 80 90

-0.16

-0.12

-0.08

-0.04

0

0.04

0.08

0.12

0.16

Time in mSecs

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ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G1V Shaft 01 Inboard Vertical

Route Spectrum

27-Apr-16 11:46:47

OVERALL= .3662 V-DG

PK = .3634

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 50 100 150 200 250 300

0

0.1

0.2

0.3

0.4

0.5

Frequency in kCPM

PK

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Page 6: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:46:58

RMS = .0214

PK(+ /-) = .0507/.0537

CRESTF= 2.89

0 10 20 30 40 50 60 70 80 90

-0.20

-0.15

-0.10

-0.05

0.00

0.05

0.10

0.15

0.20

Time in mSecs

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ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G1A Shaft 01 Inboard Axial

Route Spectrum

27-Apr-16 11:46:58

OVERALL= .2239 V-DG

PK = .2232

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 50 100 150 200 250 300

0

0.06

0.12

0.18

0.24

0.30

Frequency in kCPM

PK

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Route Waveform

27-Apr-16 11:48:26

RMS = .0018

PK(+ /-) = .0050/.0066

CRESTF= 3.82

0 10 20 30 40 50 60 70 80 90

-0.012

-0.008

-0.004

0.000

0.004

0.008

0.012

Time in mSecs

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ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G2H Shaft 01 Outboard Horizontal

Route Spectrum

27-Apr-16 11:48:26

(SST-Corrected)

OVERALL= .3906 V-DG

PK = .3892

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 3000 6000 9000 12000

0

0.08

0.16

0.24

0.32

0.40

Frequency in CPM

PK

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Route Waveform

27-Apr-16 11:49:03

RMS = .0036

PK(+ /-) = .0074/.0081

CRESTF= 3.01

0 10 20 30 40 50 60 70 80 90

-0.024

-0.016

-0.008

0.000

0.008

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0.024

Time in mSecs

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FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G2V Shaft 01 Outboard Vertical

Route Spectrum

27-Apr-16 11:49:03

(SST-Corrected)

OVERALL= .2767 V-DG

PK = .2761

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 3000 6000 9000 12000

0

0.05

0.10

0.15

0.20

0.25

Frequency in CPM

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Page 7: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:49:33

RMS = .0041

PK(+ /-) = .0129/.0134

CRESTF= 2.15

0 10 20 30 40 50 60 70 80 90

-0.06

-0.04

-0.02

0

0.02

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0.06

Time in mSecs

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ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G2A Shaft 01 Outboard Axial

Route Spectrum

27-Apr-16 11:49:33

(SST-Corrected)

OVERALL= .3048 V-DG

PK = .3036

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 3000 6000 9000 12000

0

0.06

0.12

0.18

0.24

0.30

Frequency in CPM

PK

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Page 8: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

SLEW GEAR BOX AND MOTOR UNIT 1 LOAD CONDITIONS VIBRATION SPECTRUM :

Analyze Waveform

27-Apr-16 16:50:00

PK = 3.63

PK(+ /-) = 4.98/6.11

CRESTF= 2.95

0 10 20 30 40 50 60 70 80 90

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-6

-4

-2

0

2

4

6

Time in mSecs

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ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M1H Motor Outboard Horizontal

Analyze Spectrum

27-Apr-16 16:50:00

PK = 4.01

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.4

0.8

1.2

1.6

Frequency in kCPM

PK

Velo

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Analyze Waveform

27-Apr-16 16:50:28

PK = 5.40

PK(+ /-) = 9.79/8.37

CRESTF= 2.85

0 10 20 30 40 50 60 70 80 90

-12

-8

-4

0

4

8

12

Time in mSecs

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ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M1V Motor Outboard Vertical

Analyze Spectrum

27-Apr-16 16:50:28

PK = 4.81

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.3

0.6

0.9

1.2

1.5

1.8

Frequency in kCPM

PK

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Page 9: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Analyze Waveform

27-Apr-16 16:50:57

PK = 1.09

PK(+ /-) = 3.16/2.71

CRESTF= 3.33

0 10 20 30 40 50 60 70 80 90

-3

-2

-1

0

1

2

Time in mSecs

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ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M1A Motor Outboard Axial

Analyze Spectrum

27-Apr-16 16:50:57

PK = 2.02

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.80.9

Frequency in kCPM

PK

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Analyze Waveform

27-Apr-16 16:51:24

PK = 1.02

PK(+ /-) = 2.86/2.44

CRESTF= 3.38

0 10 20 30 40 50 60 70 80 90

-2.5

-2.0

-1.5

-1.0

-0.5

0

0.5

1.0

1.5

Time in mSecs

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ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M2H Motor Inboard Horizontal

Analyze Spectrum

27-Apr-16 16:51:24

PK = 2.18

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.3

0.6

0.9

1.2

Frequency in kCPM

PK

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Analyze Waveform

27-Apr-16 16:51:51

PK = 2.36

PK(+ /-) = 7.95/7.31

CRESTF= 3.04

0 10 20 30 40 50 60 70 80 90

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-6

-3

0

3

Time in mSecs

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ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -M2V Motor Inboard Vertical

Analyze Spectrum

27-Apr-16 16:51:51

PK = 2.76

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.2

0.4

0.6

0.8

1.0

Frequency in kCPM

PK

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Page 10: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Analyze Waveform

27-Apr-16 16:46:50

PK = .9596

PK(+ /-) = 1.89/2.04

CRESTF= 2.99

0 10 20 30 40 50 60 70 80 90

-3

-2

-1

0

1

2

3

Time in mSecs

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ALERT ALERT FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G1H Shaft 01 Inboard Horizontal

Analyze Spectrum

27-Apr-16 16:46:50

PK = 1.59

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.2

0.4

0.6

0.8

1.0

Frequency in kCPM

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Analyze Waveform

27-Apr-16 16:47:22

PK = 2.24

PK(+ /-) = 3.80/3.40

CRESTF= 2.60

0 10 20 30 40 50 60 70 80 90

-4

-3

-2

-1

0

1

2

3

4

Time in mSecs

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ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G1V Shaft 01 Inboard Vertical

Analyze Spectrum

27-Apr-16 16:47:22

PK = 2.29

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Frequency in kCPM

PK

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Analyze Waveform

27-Apr-16 16:47:50

PK = 1.23

PK(+ /-) = 2.89/1.97

CRESTF= 3.40

0 10 20 30 40 50 60 70 80 90

-2

-1

0

1

2

3

4

Time in mSecs

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ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G1A Shaft 01 Inboard Axial

Analyze Spectrum

27-Apr-16 16:47:50

PK = 1.13

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

Frequency in kCPM

PK

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Page 11: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Analyze Waveform

27-Apr-16 16:48:18

PK = .6105

PK(+ /-) = 1.20/1.17

CRESTF= 2.80

0 10 20 30 40 50 60 70 80 90

-1.5

-1.0

-0.5

0

0.5

1.0

Time in mSecs

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ALERT ALERT FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G2H Shaft 01 Outboard Horizontal

Analyze Spectrum

27-Apr-16 16:48:18

PK = .4850

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 30 60 90 120

0

0.04

0.08

0.12

0.16

Frequency in kCPM

PK

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Analyze Waveform

27-Apr-16 16:48:47

PK = .5368

PK(+ /-) = 1.18/1.16

CRESTF= 2.10

0 10 20 30 40 50 60 70 80 90

-1.6

-1.2

-0.8

-0.4

0.0

0.4

0.8

Time in mSecs

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ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G2V Shaft 01 Outboard Vertical

Analyze Spectrum

27-Apr-16 16:48:47

PK = .6030

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 30 60 90 120

0

0.06

0.12

0.18

0.24

0.30

Frequency in kCPM

PK

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Analyze Waveform

27-Apr-16 16:49:16

PK = .8241

PK(+ /-) = 2.49/2.39

CRESTF= 2.31

0 10 20 30 40 50 60 70 80 90

-3.0

-2.5

-2.0

-1.5

-1.0

-0.5

0

0.5

Time in mSecs

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ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 01

CRANE 1A -G2A Shaft 01 Outboard Axial

Analyze Spectrum

27-Apr-16 16:49:16

PK = 1.00

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

Frequency in kCPM

PK

Velo

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m/S

ec

Page 12: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

SLEW GEAR BOX AND MOTOR UNIT 2 NO LOAD CONDITIONS VIBRATION SPECTRUM :

Route Waveform

27-Apr-16 11:23:23

RMS = .0266

PK(+ /-) = .1011/.0773

CRESTF= 3.73

0 10 20 30 40 50 60 70 80 90

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

Time in mSecs

Ac

cele

rati

on

in

G-s ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M1H Motor Outboard Horizontal

Route Spectrum

27-Apr-16 11:23:23

OVERALL= 1.09 V-DG

PK = 1.09

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Frequency in kCPM

PK

Velo

cit

y i

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ec

Route Waveform

27-Apr-16 11:24:01

RMS = .0652

PK(+ /-) = .2007/.2125

CRESTF= 3.16

0 10 20 30 40 50 60 70 80 90

-0.8

-0.4

0

0.4

0.8

Time in mSecs

Ac

cele

rati

on

in

G-s

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M1V Motor Outboard Vertical

Route Spectrum

27-Apr-16 11:24:01

OVERALL= 1.91 V-DG

PK = 1.90

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.3

0.6

0.9

1.2

1.5

1.8

Frequency in kCPM

PK

Velo

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ec

Page 13: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:25:31

RMS = .1184

PK(+ /-) = .3143/.3383

CRESTF= 2.53

0 10 20 30 40 50 60 70 80 90

-1.5

-1.2

-0.9

-0.6

-0.3

0

0.3

0.6

0.9

1.2

Time in mSecs

Ac

cele

rati

on

in

G-s ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M1A Motor Outboard Axial

Route Spectrum

27-Apr-16 11:25:31

OVERALL= .3309 V-DG

PK = .3302

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.04

0.08

0.12

0.16

0.20

0.24

0.28

0.32

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Route Waveform

27-Apr-16 11:26:50

RMS = .1020

PK(+ /-) = .2195/.2733

CRESTF= 2.73

0 10 20 30 40 50 60 70 80 90

-1.0

-0.5

0

0.5

1.0

Time in mSecs

Ac

cele

rati

on

in

G-s ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M2H Motor Inboard Horizontal

Route Spectrum

27-Apr-16 11:26:50

OVERALL= .6215 V-DG

PK = .6189

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Route Waveform

27-Apr-16 11:26:21

RMS = .0513

PK(+ /-) = .1423/.1221

CRESTF= 2.71

0 10 20 30 40 50 60 70 80 90

-0.6

-0.3

0

0.3

0.6

Time in mSecs

Ac

cele

rati

on

in

G-s

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M2V Motor Inboard Vertical

Route Spectrum

27-Apr-16 11:26:21

OVERALL= .9618 V-DG

PK = .9540

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.80.9

Frequency in kCPM

PK

Velo

cit

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m/S

ec

Page 14: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:27:42

RMS = .0222

PK(+ /-) = .0670/.0721

CRESTF= 3.31

0 10 20 30 40 50 60 70 80 90

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

Time in mSecs

Ac

cele

rati

on

in

G-s

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M2A Motor Inboard Axial

Route Spectrum

27-Apr-16 11:27:42

OVERALL= .2015 V-DG

PK = .2013

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.03

0.06

0.09

0.12

0.15

0.18

0.21

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Route Waveform

27-Apr-16 11:29:47

RMS = .0173

PK(+ /-) = .0470/.0422

CRESTF= 2.85

0 10 20 30 40 50 60 70 80 90

-0.20

-0.15

-0.10

-0.05

0.00

0.05

0.10

0.15

0.20

Time in mSecs

Ac

cele

rati

on

in

G-s

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G1H Shaft 01 Inboard Horizontal

Route Spectrum

27-Apr-16 11:29:47

OVERALL= .2871 V-DG

PK = .2864

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 50 100 150 200 250 300

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

Frequency in kCPM

PK

Velo

cit

y i

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ec

Route Waveform

27-Apr-16 11:29:59

RMS = .0123

PK(+ /-) = .0364/.0335

CRESTF= 2.65

0 10 20 30 40 50 60 70 80 90

-0.15

-0.10

-0.05

0.00

0.05

0.10

0.15

Time in mSecs

Ac

cele

rati

on

in

G-s ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G1V Shaft 01 Inboard Vertical

Route Spectrum

27-Apr-16 11:29:59

OVERALL= .1860 V-DG

PK = .1849

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 50 100 150 200 250 300

0

0.05

0.10

0.15

0.20

Frequency in kCPM

PK

Velo

cit

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ec

Page 15: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:30:15

RMS = .0085

PK(+ /-) = .0251/.0233

CRESTF= 3.03

0 10 20 30 40 50 60 70 80 90

-0.09

-0.06

-0.03

0.00

0.03

0.06

0.09

Time in mSecs

Ac

cele

rati

on

in

G-s ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G1A Shaft 01 Inboard Axial

Route Spectrum

27-Apr-16 11:30:15

OVERALL= .2511 V-DG

PK = .2507

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 50 100 150 200 250 300

0

0.04

0.08

0.12

0.16

0.20

0.24

0.28

0.32

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Route Waveform

27-Apr-16 11:32:00

RMS = .0039

PK(+ /-) = .0074/.0082

CRESTF= 2.28

0 10 20 30 40 50 60 70 80 90

-0.03

-0.02

-0.01

0

0.01

0.02

0.03

Time in mSecs

Ac

cele

rati

on

in

G-s

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G2H Shaft 01 Outboard Horizontal

Route Spectrum

27-Apr-16 11:32:00

(SST-Corrected)

OVERALL= .2359 V-DG

PK = .2352

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 3000 6000 9000 12000

0

0.03

0.06

0.09

0.12

0.15

0.18

Frequency in CPM

PK

Velo

cit

y i

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m/S

ec

Route Waveform

27-Apr-16 11:31:02

RMS = .0011

PK(+ /-) = .0031/.0030

CRESTF= 2.90

0 10 20 30 40 50 60 70 80 90

-0.008

-0.004

0

0.004

0.008

Time in mSecs

Ac

cele

rati

on

in

G-s

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G2V Shaft 01 Outboard Vertical

Route Spectrum

27-Apr-16 11:31:02

(SST-Corrected)

OVERALL= .2176 V-DG

PK = .2173

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 3000 6000 9000 12000

0

0.04

0.08

0.12

0.16

0.20

0.24

Frequency in CPM

PK

Velo

cit

y i

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m/S

ec

Page 16: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Route Waveform

27-Apr-16 11:31:30

RMS = .0044

PK(+ /-) = .0099/.0113

CRESTF= 2.45

0 10 20 30 40 50 60 70 80 90

-0.04

-0.03

-0.02

-0.01

0

0.01

0.02

0.03

0.04

Time in mSecs

Ac

cele

rati

on

in

G-s

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G2A Shaft 01 Outboard Axial

Route Spectrum

27-Apr-16 11:31:30

(SST-Corrected)

OVERALL= .2583 V-DG

PK = .2576

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 3000 6000 9000 12000

0

0.05

0.10

0.15

0.20

0.25

Frequency in CPM

PK

Velo

cit

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ec

Page 17: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

SLEW GEAR BOX AND MOTOR UNIT 2 LOAD CONDITIONS VIBRATION SPECTRUM :

Analyze Waveform

27-Apr-16 16:52:25

PK = 4.57

PK(+ /-) = 7.64/6.82

CRESTF= 2.52

0 10 20 30 40 50 60 70 80 90

-8

-4

0

4

8

Time in mSecs

Velo

cit

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m/S

ec

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M1H Motor Outboard Horizontal

Analyze Spectrum

27-Apr-16 16:52:25

PK = 4.55

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.3

0.6

0.9

1.2

1.5

1.8

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Analyze Waveform

27-Apr-16 16:52:52

PK = 5.72

PK(+ /-) = 10.26/9.40

CRESTF= 2.83

0 10 20 30 40 50 60 70 80 90

-12

-8

-4

0

4

8

12

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M1V Motor Outboard Vertical

Analyze Spectrum

27-Apr-16 16:52:52

PK = 5.70

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

Frequency in kCPM

PK

Velo

cit

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ec

Page 18: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Analyze Waveform

27-Apr-16 16:53:21

PK = 1.54

PK(+ /-) = 3.83/3.08

CRESTF= 3.88

0 10 20 30 40 50 60 70 80 90

-4

-3

-2

-1

0

1

2

3

45

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M1A Motor Outboard Axial

Analyze Spectrum

27-Apr-16 16:53:21

PK = 1.47

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Analyze Waveform

27-Apr-16 16:53:49

PK = 3.28

PK(+ /-) = 6.86/5.49

CRESTF= 3.02

0 10 20 30 40 50 60 70 80 90

-8

-6

-4

-2

0

2

4

6

8

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M2H Motor Inboard Horizontal

Analyze Spectrum

27-Apr-16 16:53:49

PK = 3.15

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.3

0.6

0.9

1.2

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Analyze Waveform

27-Apr-16 16:54:20

PK = 3.26

PK(+ /-) = 5.78/5.78

CRESTF= 2.37

0 10 20 30 40 50 60 70 80 90

-8

-4

0

4

8

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M2V Motor Inboard Vertical

Analyze Spectrum

27-Apr-16 16:54:20

PK = 4.32

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.4

0.8

1.2

1.6

2.0

2.4

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Page 19: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Analyze Waveform

27-Apr-16 16:54:57

PK = 1.69

PK(+ /-) = 2.88/3.01

CRESTF= 2.75

0 10 20 30 40 50 60 70 80 90

-4

-3

-2

-1

0

1

2

3

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -M2A Motor Inboard Axial

Analyze Spectrum

27-Apr-16 16:54:57

PK = 1.53

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Analyze Waveform

27-Apr-16 16:40:58

PK = 1.08

PK(+ /-) = 5.10/2.34

CRESTF= 5.88

0 10 20 30 40 50 60 70 80 90

-3

-2

-1

0

1

2

3

4

5

Time in mSecs

Velo

cit

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ec

ALERT ALERT FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G1H Shaft 01 Inboard Horizontal

Analyze Spectrum

27-Apr-16 16:40:58

PK = 1.59

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.80.9

Frequency in kCPM

PK

Velo

cit

y i

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m/S

ec

Analyze Waveform

27-Apr-16 16:41:29

PK = 1.75

PK(+ /-) = 4.79/2.56

CRESTF= 3.71

0 10 20 30 40 50 60 70 80 90

-3

-2

-1

0

1

2

3

4

5

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G1V Shaft 01 Inboard Vertical

Analyze Spectrum

27-Apr-16 16:41:29

PK = 1.47

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

Frequency in kCPM

PK

Velo

cit

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m/S

ec

Page 20: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Analyze Waveform

27-Apr-16 16:42:38

PK = .5684

PK(+ /-) = 1.49/1.15

CRESTF= 3.38

0 10 20 30 40 50 60 70 80 90

-1.5

-1.0

-0.5

0

0.5

1.0

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT

ALERT

FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G1A Shaft 01 Inboard Axial

Analyze Spectrum

27-Apr-16 16:42:38

PK = .7692

LOAD = 100.0

RPM = 1500. (25.00 Hz)

0 30 60 90 120

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

Frequency in kCPM

PK

Velo

cit

y i

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ec

Analyze Waveform

27-Apr-16 16:44:08

PK = .3511

PK(+ /-) = .7672/1.23

CRESTF= 3.62

0 10 20 30 40 50 60 70 80 90

-0.9

-0.6

-0.3

0

0.3

0.6

0.9

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G2H Shaft 01 Outboard Horizontal

Analyze Spectrum

27-Apr-16 16:44:08

PK = .7904

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

Frequency in kCPM

PK

Velo

cit

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ec

Analyze Waveform

27-Apr-16 16:45:27

PK = .7220

PK(+ /-) = 1.55/1.95

CRESTF= 3.62

0 10 20 30 40 50 60 70 80 90

-2.4

-2.0

-1.6

-1.2

-0.8

-0.4

0.0

0.4

0.8

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G2V Shaft 01 Outboard Vertical

Analyze Spectrum

27-Apr-16 16:45:27

PK = 1.11

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 30 60 90 120

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

Frequency in kCPM

PK

Velo

cit

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ec

Page 21: VIBRATION ANALYSIS REPORT AT NO LOAD CONDITIONS SLEW … · Gear tooth haunting and rubbing indication found in both gear box spectrums. 2. Load on Gear box bearings and motors. 3.

Analyze Waveform

27-Apr-16 16:45:59

PK = .6421

PK(+ /-) = 1.10/1.27

CRESTF= 2.68

0 10 20 30 40 50 60 70 80 90

-1.5

-1.0

-0.5

0

0.5

1.0

1.5

Time in mSecs

Velo

cit

y i

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m/S

ec

ALERT ALERT FAULT

FAULT

PRDP - CRANE 1 SLB MWGB 02

CRANE 1B -G2A Shaft 01 Outboard Axial

Analyze Spectrum

27-Apr-16 16:45:59

PK = .7629

LOAD = 100.0

RPM = 150. (2.50 Hz)

0 30 60 90 120

0

0.05

0.10

0.15

0.20

0.25

0.30

Frequency in kCPM

PK

Velo

cit

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ec