VARIABLE FREQUENCY DRIVES - Lynxspring · ... Pump & Cooling Tower Applications ... Sensorless & VF...

VARIABLE FREQUENCYDRIVES Solutions for HVAC Fan, Pump & Cooling Tower Applications

Proudly offered by

www.lynxspring.com1.877.649.5969

P Series

GS Series

7.5–40HP (200~230VAC), 7.5–400HP (380~480VAC), 3ØDual Rated for Constant & Variable TorqueSensorless & VF Control, Integrated PID Control

P-Series VFD ....................................................6

P-Series Bypass ................................................. 10

N1 P-Series Enclosed with Disconnect ..........12

Enclosed P-Series VFD ..................................... 14

Energy Management Bypass ........................... 16

Redundant Drive Package ...............................22

Compact GS-Series VFD ............................. 26

Enclosed GS-Series VFD ................................... 29

GS-Series Bypass ................................................30

0.5–5HP200~230VAC, 380~480VAC, 3ØDual Rated for Constant & Variable TorqueSensorless & VF Control, Integrated PID Control

SAFETY FIRST! As with all electrical equipment, only qualified, expert personnel should perform maintenance and installation. Comply with all applicable local and national codes and laws that regulate the installation and operation of equipment and read manuals thoroughly. Use only installation manuals and not this sales brochure for installation procedures. It is up to the installer to determine product suitability for a given application.

© 2013 Franklin Control Systems. Product improvement is a continual process. Pricing and specifications subject to change without notice. Marketing materials should not be relied upon for technical specification. Cerus, Mira, Orion, Titan and associated logos are trademarks of Cerus Industrial, Inc. All sales subject to Cerus Terms and Conditions.

COVER: The Wyatt - Portland, OR

Horsepower RangeVoltage Ratings Frequency Ranges

Input Output Input Output

1~400HP 3Ø, 200~230V (+10%, -15%)3Ø, 380~480V (+10%, -15%)

3Ø, 200~230V3Ø, 380~480V 50-60Hz 0-120Hz



1/4~5HP 3Ø, 200~230V (+10%, -15%)3Ø, 380~480V (+10%, -15%)

3Ø, 200~230V3Ø, 380~480V 50-60Hz 0-400Hz

P-Series, GS-Series ...................................... 38

P-Series, GS_Series UL Type 1 Bypass ........... 39

EMB UL Type 1 Bypass ......................................40

EMB UL Type3R Bypass .................................... 40

P-Series UL Type 1 RDP ..................................... 41

P-Series, GS_Series UL Type 3R Bypass ..........42

P-Series, GS_Series UL Type 12 Enclosed ...... 43

P-Series, GS_Series UL Type 3R Enclosed ......44

Cooling Tower Panel ..........................................45

Optimized Line Reactors ............................. 46

Drive Output Reactors & Filters ..................... 47

Gage Pressure Sensors .....................................48

Differential Pressure Transducers ...................49

Cooling Tower Panel ................................... 32

Tower IQ ............................. 32

Single point Connection Cooling TowersStand alone or Slave Operation OptionsScalable to meet any application

Cooling Tower Controls

Reactors, Filters, and Sensors

Dimensions



1~400HP 3Ø, 200~230V (+10%, -15%)3Ø, 380~480V (+10%, -15%)

3Ø, 200~230V3Ø, 380~480V 50-60Hz 0-120Hz

5.91”

6.17”

A

C

B

P Series

800.962.3787 | FAX: 503.643.4925 | www.franklin-controls.com

Selectable Applications Include: � Exhaust Fan � Supply Fan � Cooling Tower � Circulating Pump � Submersible Pump � Basic Set Up

Parameters are displayed in plain english on our easy-to-use interface

The Start Up that won’t slow you down.Introducing FastApp™ firmware for the Cerus P Series VFD.

FCS’ FastApp™ Application Based Commissioning makes start-up easier than ever. Select your application (listed below) and the

parameters are automatically adjusted based on industry standards. After that, you’re only a few easy steps from getting your motor

up and running.

Other Features Include: � Dual PID Control � Selectable Units

� Belt Loss Protection � Damper Control Relay � Multi-Motor / Lead-Lag Control

� Broken Pipe Protection

- PSI, °F, °C, inWC, inM, Bar, mBar, Pa, kPa

- VFD can start or stop up to 4 auxiliary motors, soft starts or VFDs

Optimized for Fans & PumpsEveryone knows variable frequency drives (VFDs) can save you money by varying motor speed to match demand. But ramping up and down is just the beginning of energy savings with Franklin Control Systems.

Our automatic energy saving mode minimizes energy losses with varying loads by optimizing flux control for higher efficiency. In PID mode, sleep and wake up functions can deactivate the inverter under low demand conditions and wake it up when demand rises for additional savings. It also extends the life of the motor and drive.

And space vector modulation gives you a super clean sine wave—much better than a typical VF drive. And that translates to cooler running motors, less losses, and a better system.

Reliability Backed with a 5-Year WarrantyJust because our drives are soft on energy, doesn’t mean they aren’t rugged. Check out our high torque ratings—they’re up to the task. And our VFDs are loaded with features that keep them online. They’re able to preheat windings in damp conditions to prevent costly motor and inverter damage. Since power is never perfect, we use the inertia of the load to regenerate power to keep the drive riding through sags. Starting into a spinning fan? No problem. Flying start protection matches the drive to the load for smooth, trip free starts.

When you couple all of these protective features with rugged construction, it’s easy to see why we aren’t afraid to back our drives with a 5-year warranty in variable torque applications.

So easy to set up, you don’t have to pay for factory commissioningOur parameters are straight forward. Keypads are intuitive. Fact is, once you’ve set one up, you’re hooked. Auto tuning takes all the guesswork out of commissioning for fans and pumps.

Engineered for HVAC applications - Delivered on time to meet the demands of your project scheduleTrue 3-contactor bypasses for critical applications. Or better, fully redundant duplex panels so that one drive picks up right where the other left off—keeping duct work intact and tenants comfortable. Or just keep it simple; we offer cost-effective drive/disconnect packages as well.

Line reactors, filtering, we do it all. Rainproof, air conditioned, water proof enclosures. We know what outdoor installations call for and we’ll deliver the goods competitively and quickly.

Our cooling tower packages deliver reliability, ease of installation and energy savings. We incorporate all the

functionality into a single, clean, rugged panel. The net result is a compact control that’s easy to install. Just one power source for reduced installation costs, easy operation, and a job well done.

ENERGY SAVINGS for Fans & Pumps.Backed by an Unprecedented 5-Year Warranty.

P Series

Damper Control

Conventionalinverter control

Titan P-Series

6

VARIABLE FREQUENCY DRIVES

P-Series VFD1–40HP (200~230VAC), 7.5–400HP (380~480VAC), 3ØDual Rated for Constant & Variable TorqueIntegrated PID Control

The 32-character backlit LCD screen displays the drive’s operational status and parameter settings. A very easy drive to set up.

The P-Series’ clearly marked terminal inputs and outputs allow for easy wiring and setup.

New Firmware makes setup a snap � Application based commissioning allows parameters to be automatically set

based on industry standards � Applications: Basic, circulating pump, supply fan, submersible pump & more � Selectable units include PSI, °F, °C, inWC, inM, Bar, mBar, Pa, kPa � Belt loss protection

Space Vector control for efficiency and long motor life � Cleaner sine wave as compared to typical V/Hz control. Motors run

cooler and last longer Advanced PID control (Pre-PID and Dual PID)

� Maintain a constant control of pressure, flow or water level. This function includes Pre-PID, Sleep and Wake up and output inverse sub-functions

� Dual PID for external PID control or cascade PID control � Multi-Motor

Multi-motor control function

� Control up to 4 motors Automatic energy savings mode

� Adaptive flux control for varying loads (e.g. damper loading) Sleep and wake up function

� Increased energy savings by deactivating drive during low demand Flying start protection

� Prevents trips, rough starts, and drive damage from regenerative power from heavy fan inertia rotation Flux braking algorithm

� Reduces deceleration time for enhanced system efficiency

BACnet® is a registered trademark of ASHRAE.

7


Energy Savings that makes an environmental difference with every building.

Perfect for fans, pumps and airhandlers.

Pre-heater function

� Used to protect motor and inverter from damage when installed in damp location (e.g. green house).

Automatic carrier frequency change

� Adjusts based on temperature for optimal operation Selectable V/F, Sensorless vector control

� Ideal for any control requirement Long-life condenser & simple framework

� Increased reliability Built-in Modbus RTU communication

� Optional: Profibus-DP, LonWorks, BACnet, Modbus

Specifications

Output ratingsVoltage (V) Three phase, 200~230V, Three phase, 380~480V

Frequency (Hz) 0~120Hz

Input ratingsVoltage (V) Three phase, 200~230V (-15%, +10%), Three phase, 380~480V (-15%, +10%)

Frequency (Hz) 50~60Hz (±5%)Input Power Factor <.95 from no load to full load

Operation

Drive Efficiency >96%Control method V/F control, Sensorless vector control

Frequency setting resolution Digital reference: 0.01Hz (below 99Hz) & 0.1Hz (100Hz and over); Analog reference: 0.06Hz at 60HzFrequency setting accuracy Digital: 0.01% of maximum output frequency; Analog: 0.1% of maximum output frequency

V/F ratio Linear, Square, User V/FOverload capacity 1 minute at 120%, 10 seconds at 150% (with inverse characteristic proportional to time)

Torque boost Auto, Manual (0~15%)Multi-function input terminals Total 8 inputs (programmable)

Analog output 0~10V linear

Input signal

Operator control 32-character LCD keypad, Terminals, ModBus-RTU communication Optional, ProfiBus-DP, DeviceNet, F-Net, BACnet, LonWorks

Frequency setting Analog: 0~10V, 4~20mA, additional port for Sub-Board (0~10V); Digital: Keypad, CommunicationStart signal Forward, Reverse

Multi-step operation Setting up to 17 speeds (using multi-function terminal)

Multi-step accel/decel time 0.1~6000 seconds. Maximum 8 pre-defined steps using multi-function terminals

Operational functions

DC braking, Frequency limit, Frequency jump, Second motor function, Slip compensation, Reverse rotation prevention, Auto restart, Inverter bypass, Auto-tuning, Dual PID control

Emergency stop Stops output from inverterAuto operation Operates from internal sequence by setting multi-function terminal (5 way x 8 step)

Jog Jog operationFault reset Resets fault signal when protective function is active

Output signalOperational status Frequency detection, Overload alarm, Stall, Overvoltage, Undervoltage, Inverter overheat, Run, Stop, Constant speed,

Speed search, Fault output, Inverter bypass, Auto-operation sequence

Indicator Output frequency, Output current, Output voltage, DC voltage, Output torque (output voltage: 0~10V)

Protective functionsTrip Overvoltage, Undervoltage, Overcurrent, Inverter overheat, Motor overheat, I/O phase loss, Fuse open, Ground fault,

External fault 1, 2, Option fault, Overload, Speed command loss, Hardware fault, Communication error, etc.

Alarm Stall, Overload Temperature sensor fault

Operating environment

Ambient temperature -10°~40° C (50° C when derated 20%) or 14°~104° F (122° F when derated 20%)Storage temperature -20°~65° C or -4°~149.5° F

Humidity Less than 95% Relative Humidity maximum (non-condensing)vibration Below 5.9m²/sec (=0.6g)Altitude Below 1,000m (3,300ft): Derate VFD by 10% for every additional 1,000m

Application site Pollution degree 2. No corrosive gas, combustible gas, oil mist or dust

8


P Series Wiring

*For general reference only, not field wiring. Consult installation instructions.

9


3-Phase, 200~230V P-Series VFDStandard Duty (VT) Heavy Duty (CT)

Part Number 3% Line Reactor*HP kW FLA HP kW FLA

1 1.9 5 0.4 0.95 2.5 CI-001-P2 KDRULA25LE01

2 3 8 0.75 1.9 5 CI-002-P2 KDRULA27LE01

3 4.6 12 1.5 3 8 CI-003-P2 KDRULA28LE01

5 6.1 16 2.2 4.6 12 CI-005-P2 KDRULB22LE01

7.5 5.5 24 5 3.7 17 CI-007-P2 KDRULB23LE01

10 7.5 32 7.5 5.5 23 CI-010-P2 KDRULD25LE01

15 11 46 10 7.5 33 CI-015-P2 KDRULD24LE01

20 15 60 15 11 44 CI-020-P2 KDRULD26LE01

25 18.5 74 20 15 54 CI-025-P2 KDRULC22LE01

30 22 88 25 18.5 68 CI-030-P2 KDRULF24LE01

40 30 115 30 22 84 CI-040-P2 KDRULF25LE01

3-Phase, 380~480V P-Series VFDStandard Duty (VT) Heavy Duty (CT)

Part Number 3% Line Reactor*HP kW FLA HP kW FLA

1 2 2.5 0.4 1 1.25 CI-001-P4 KDRULA8LE01

2 3.2 4 0.75 2 2.5 CI-002-P4 KDRULA1LE01

3 4.8 6 1.5 3.2 4 CI-003-P4 KDRULA2LE01

5 6.4 8 2.2 4.8 6 CI-005-P4 KDRULA3LE01

7.5 5.5 12 5 3.7 8 CI-007-P4 KDRULA4LE01

10 7.5 16 7.5 5.5 11 CI-010-P4 KDRULA5LE01

15 11 24 10 7.5 17 CI-015-P4 KDRULB2LE01

20 15 30 15 11 22 CI-020-P4 KDRULB1LE01

25 18.5 39 20 15 28 CI-025-P4 KDRULD1LE01

30 22 45 25 18.5 34 CI-030-P4 KDRULD2LE01

40 30 61 30 22 44 CI-040-P4 KDRULC1LE01

50 37 75 40 30 55 CI-050-P4 KDRULF2LE01

60 45 91 50 37 66 CI-060-P4 KDRULF4LE01

75 55 110 60 45 80 CI-075-P4 KDRULF3LE01

100 75 152 75 55 111 CI-100-P4 KDRULH3LE01

125 90 183 100 75 134 CI-125-P4 KDRULH2LE01

150 110 223 125 90 183 CI-150-P4 KDRULH1LE01

200 132 264 150 110 223 CI-200-P4 KDRULG3LE01

250 160 325 200 132 264 CI-250-P4 KDRULG1LE01

350 220 432 250 160 325 CI-350-P4 KDRULJ2LE01

400 280 547 300 220 432 CI-400-P4 KDRULJ1LE01

OptionsPart Number Description

CI-RKPK-EXT2M-P/S Remote Keypad Mounting Kit (2 Meter Cable)



CI-R4-COM RS485 communication card

CI-BN-COM BACnet communication card

CI-LWP-COM Lonworks communication card

CI-N2-COM N2 communication card

* Line Reactors housed in separate UL Type 1 Enclosure


10


P-Series Bypass1–40HP (200~230VAC), 7.5–400HP (380~480VAC), 3ØDrive Isolation OptionIndoor & Outdoor Enclosure Options

Standard bypass features � Compact vertical design preserves wall space � Includes standard MMS disconnect, Hand/Off/Auto &

VFD/Off/Bypass switches � Fireman’s override/smoke purge ready � Choose from 2 or 3 contactor configurations � UL 508C rating for maximum motor protection

Wide range of design options � Door mounted control options for manual speed pot,

LED pilot lights and more � Input circuit breaker � Optional installed input or output drive reactors � Integrated electronic overload for full phase protection

in bypass mode � Panel space heaters available for ambient

temperatures below 32°F

Enclosure options for any environment � A variety of NEMA rated enclosures to meet application

requirements (Stainless, fiberglass, watertight, etc.) � Weatherproof, white powdercoat Type 3R enclosure for

rooftop and outdoor mounting.

Installs in minutes, lasts a lifetime.

The easy to use 4-direction keypad makes settings a snap.

11


3-Phase, 200~230V P-Series VFD Bypass

Standard duty (VT)

Bypass with Drive Isolation (3-Contactor Bypass Equivalent) 2-Contactor Bypass Line Reactor Options

HP kW Rating UL Type 1 UL Type 3R UL Type 1 UL Type 3R Installed 3% Installed 5%

1 1.9 CIE1-BYP001-P2/3 CIE3R-BYP001-P2/3 CIE1-BYP001-P2 CIE3R-BYP001-P2 VFD-KDRA25L VFD-KDRA25H

2 3 CIE1-BYP002-P2/3 CIE3R-BYP002-P2/3 CIE1-BYP002-P2 CIE3R-BYP002-P2 VFD-KDRA27L VFD-KDRA26H


5 6.1 CIE1-BYP005-P2/3 CIE3R-BYP005-P2/3 CIE1-BYP005-P2 CIE3R-BYP005-P2 VFD-KDRB22L VFD-KDRB25H

7.5 5.5 CIE1-BYP007-P2/3 CIE3R-BYP007-P2/3 CIE1-BYP007-P2 CIE3R-BYP007-P2 VFD-KDRB23L VFD-KDRB26H

10 7.5 CIE1-BYP010-P2/3 CIE3R-BYP010-P2/3 CIE1-BYP010-P2 CIE3R-BYP010-P2 VFD-KDRD25L VFD-KDRD21H

15 11 CIE1-BYP015-P2/3 CIE3R-BYP015-P2/3 CIE1-BYP015-P2 CIE3R-BYP015-P2 VFD-KDRD24L VFD-KDRD22H

20 15 CIE1-BYP020-P2/3 CIE3R-BYP020-P2/3 CIE1-BYP020-P2 CIE3R-BYP020-P2 VFD-KDRD26L VFD-KDRC22H

25 18.5 CIE1-BYP025-P2/3 CIE3R-BYP025-P2/3 CIE1-BYP025-P2 CIE3R-BYP025-P2 VFD-KDRC22L VFD-KDRF28H

30 22 CIE1-BYP030-P2/3 CIE3R-BYP030-P2/3 CIE1-BYP030-P2 CIE3R-BYP030-P2 VFD-KDRF24L VFD-KDRF25H


3-Phase, 380~480V P-Series VFD Bypass

Standard duty (VT)

Bypass with Drive Isolation (3-Contactor Bypass Equivalent) 2-Contactor Bypass Line Reactor Options

HP kW Rating UL Type 1 UL Type 3R UL Type 1 UL Type 3R Installed 3% Installed 5%

1 2 CIE1-BYP001-P4/3 CIE3R-BYP001-P4/3 CIE1-BYP001-P4 CIE3R-BYP001-P4 VFD-KDRA8L VFD-KDRA8H




7.5 5.5 CIE1-BYP007-P4/3 CIE3R-BYP007-P4/3 CIE1-BYP007-P4 CIE3R-BYP007-P4 VFD-KDRA4L VFD-KDRA4H


15 11 CIE1-BYP015-P4/3 CIE3R-BYP015-P4/3 CIE1-BYP015-P4 CIE3R-BYP015-P4 VFD-KDRB2L VFD-KDRB2H

20 15 CIE1-BYP020-P4/3 CIE3R-BYP020-P4/3 CIE1-BYP020-P4 CIE3R-BYP020-P4 VFD-KDRB1L VFD-KDRC3H

25 18.5 CIE1-BYP025-P4/3 CIE3R-BYP025-P4/3 CIE1-BYP025-P4 CIE3R-BYP025-P4 VFD-KDRD1L VFD-KDRC1H

30 22 CIE1-BYP030-P4/3 CIE3R-BYP030-P4/3 CIE1-BYP030-P4 CIE3R-BYP030-P4 VFD-KDRD2L VFD-KDRE2H

40 30 CIE1-BYP040-P4/3 CIE3R-BYP040-P4/3 CIE1-BYP040-P4 CIE3R-BYP040-P4 VFD-KDRC1L VFD-KDRF4H



75 55 CIE1-BYP075-P4/3 CIE3R-BYP075-P4/3 CIE1-BYP075-P4 CIE3R-BYP075-P4 VFD-KDRF3L VFD-KDRH2H

100 75 CIE1-BYP100-P4/3 CIE3R-BYP100-P4/3 CIE1-BYP100-P4 CIE3R-BYP100-P4 VFD-KDRH3L VFD-KDRH1H

125 90 CIE1-BYP125-P4/3 CIE3R-BYP125-P4/3 CIE1-BYP125-P4 CIE3R-BYP125-P4 VFD-KDRH2L VFD-KDRG3H


VFD-RPL* Run Pilot Light (Green Standard)

VFD-BPL* Bypass Pilot Light (Amber Standard)

VFD-FPL* Fault Pilot Light (Red Standard)

VFD-SPD Door Mounted Speed Potentiometer

VFD-EOL Solid-state Bypass Overload

VFD-LTA Lightning Arrestor




VFD-ABYP-R Drive auto bypass with relay

VFD-KPD/4X Door Mounted Keypad with Type 4X Cover

* Select 24V or 120V based on package control voltage. For UL Type 1 select 24V. For UL Type 3R & 12 select 120V.

12


1–30HP (200~230VAC), 1–40HP (380~480VAC), 3ØDual Rated for Constant & Variable TorqueIntegrated PID Control

N1 P-Series Enclosed with Disconnect

Easy Installation, Time Saving Design � Reduces labor costs � Attractive, mated design � MMS disconnect � Fireman’s override/smoke purge capable � UL 508C rating with all drive models

for maximum motor protection � Optional input drive reactor, HOA switch, manual speed

potentiometer, and communications Rugged disconnect includes padlock provisions.

The 32-character backlit LCD screen displays the drive’s operational status and parameter settings. A very easy drive to set up.

A

B C

Dimensions

P-Series Drive with Disconnect H x W x D, (A x B x C)

CIE1-ED001-P2/D ~ CIE1-ED015-P4/D 24.50”x 8.00” x 8.12”

CIE1-ED020-P2/D ~ CIE1-ED020-P4/D 32.50” x 9.97” x 8.70”

CIE1-ED025-P2/D ~CIE1-ED040-P4/D 40.00” x 12.17” x 9.97”

13


3-Phase, 200~230V P-Series VFDStandard Duty (VT)

Part Number 3% Line ReactorHP kW FLA

1 0.75 5 CIE1-ED001-P2/D VFD-KDRA25L



5 3.7 16 CIE1-ED005-P2/D VFD-KDRB22L

7.5 5.5 24 CIE1-ED007-P2/D VFD-KDRB23L

10 7.5 32 CIE1-ED010-P2/D VFD-KDRD25L

15 11 46 CIE1-ED015-P2/D VFD-KDRD24L


25 18.5 74 CIE1-ED025-P2/D VFD-KDRC22L

30 22 88 CIE1-ED030-P2/D VFD-KDRF24L

3-Phase, 380~480V P-Series VFDStandard Duty (VT)

Part Number 3% Line ReactorHP kW FLA

1 0.75 2.5 CIE1-ED001-P4/D VFD-KDRA8L




7.5 5.5 12 CIE1-ED007-P4/D VFD-KDRA4L


15 11 24 CIE1-ED015-P4/D VFD-KDRB2L

20 15 30 CIE1-ED020-P4/D VFD-KDRB1L

25 18.5 39 CIE1-ED025-P4/D VFD-KDRD1L


40 30 61 CIE1-ED040-P4/D VFD-KDRC1L


VFD-HOA Hand/Off/Auto switch


CI-R4-COM RS485 communication card




For single phase sizing consult factory - 800.962.3787

14


2–40HP (200~230VAC), 7.5–400HP (380~480VAC), 3ØDual Rated for Constant & Variable TorqueIntegrated PID Control

Enclosed P-Series VFD

Designed to Withstand Harsh Environments � 3R or UL Type 12 packaging for outdoor and/or wash down applications � Additional application-specific protective options

- Lightning/Surge Arrestor - Line Reactors - Load Reactors - dV/dT Filter

� Rainproof UL Type 3R enclosure reduces thermal absorption with white, solar reflective finish and filtered cooling fans

� Standard enclosed VFD package is rated for 92° F outside temperature, non-direct sunlight � Attain up to 110° F outside temperature, non-direct sunlight by de-rating VFD

Functionality � A single VFD has the capability to control up to four additional motors reducing the need for

additional controls

� Sleep mode reduces energy consumption by stopping motors during periods of low demand � Flexible sensor inputs accept 0-10VDC and 4-20mA analog signals � VFD provides additional 12VDC and 24VDC power for sensors � PID control and Pre-PID mode with time delay reduces water hammer and cavitation

while providing precise system control � Dual PID control for external PID control of a secondary system

UL Type 12

UL 3R

15


3-Phase, 200~230V Enclosed Packages Standard Duty (VT)

1Ø HP* 3Ø HP FLA UL Type 3R UL Type 12 3% Line Reactor Output Reactor Output Filter

2 5 24 CIE3R-ED005-P2 CIE12-ED005-P2 VFD-KDRB22L VFD-KDRD1P VFD-V1K16A00

3 7.5 24 CIE3R-ED007-P2 CIE12-ED007-P2 VFD-KDRB23L VFD-KDRD2P VFD-V1K25A00

5 10 32 CIE3R-ED010-P2 CIE12-ED010-P2 VFD-KDRD25L VFD-KDRD3P VFD-V1K35A00

7.5 15 46 CIE3R-ED015-P2 CIE12-ED015-P2 VFD-KDRD24L VFD-KDRC1P VFD-V1K45A00

10 20 60 CIE3R-ED020-P2 CIE12-ED020-P2 VFD-KDRD26L VFD-KDRF1P VFD-V1K55A00

10 25 74 CIE3R-ED025-P2 CIE12-ED025-P2 VFD-KDRC22L VFD-KDRF2P VFD-V1K80A00

15 30 88 CIE3R-ED030-P2 CIE12-ED030-P2 VFD-KDRF24L VFD-KDRF3P VFD-V1K80A00

20 40 115 CIE3R-ED040-P2 CIE12-ED040-P2 VFD-KDRF25L VFD-KDRH1P VFD-V1K110A00

3-Phase, 380~480V Enclosed PackagesStandard Duty (VT)

1Ø HP* 3Ø HP FLA UL Type 3R UL Type 12 3% Line Reactor Output Reactor Output Filter

2 5 12 CIE3R-ED005-P4 CIE12-ED005-P4 VFD-KDRA3L VFD-KDRA3P VFD-V1K8A00

3 7.5 12 CIE3R-ED007-P4 CIE12-ED007-P4 VFD-KDRA4L VFD-KDRA4P VFD-V1K12A00

5 10 16 CIE3R-ED010-P4 CIE12-ED010-P4 VFD-KDRA5L VFD-KDRB1P VFD-V1K18A00

7.5 15 24 CIE3R-ED015-P4 CIE12-ED015-P4 VFD-KDRB2L VFD-KDRD1P VFD-V1K21A00

10 20 30 CIE3R-ED020-P4 CIE12-ED020-P4 VFD-KDRB1L VFD-KDRD2P VFD-V1K27A00



20 40 61 CIE3R-ED040-P4 CIE12-ED040-P4 VFD-KDRC1L VFD-KDRC1P VFD-V1K55A00




20 100 152 CIE3R-ED0100-P4 CIE12-ED100-P4 VFD-KDRH3L VFD-KDRH1P VFD-V1K130A00

20 125 183 CIE3R-ED0125-P4 CIE12-ED125-P4 VFD-KDRH2L VFD-KDRI1P VFD-V1K160A00



VFD-FLT* Fault Pilot Light (Red Standard)

VFD-HOA Hand/Off/Auto Switch



VFD-KPD Door Mounted Keypad


Ordering and Sizing Information

* Maximum HP of 3-phase motor in single phase power applications

* Maximum HP of 3-phase motor in single phase power applications


16


1–40HP (200~230VAC), 1–400HP (380~480VAC), 3Ø2 & 3 Contactor VariationsAccurate Metering via BACnetIndoor & Outdoor Enclosure Options

Energy Management Bypass (EMB) features

� ANSI grade power meter in bypass and VFD mode � Phase loss, phase unbalance, UL 1053 ground fault, and

OV/UV protection for VFD and bypass � Integrated BACnet control and keypad for bypass � Fireman’s override/smoke purge ready � Belt loss protection and fault alarm in bypass mode � Damper and valve control through EM-Bypass and VFD � Dual action 3% input line reactor - harmonic mitigation

for IEEE 519 and transient voltage spike protection

� Input MCP disconnect

Wide range of design options

� Door mounted control options for manual speed pot, LED lights and more

� Compact vertical design preserves wall space (UL Type 1) � Weatherproof enclosures are powder coated white to

reflect heat (UL Type 3R) � Optional Electronic Overload for full phase protection in

bypass mode � Panel space heaters available for ambient temperatures

below 0°C ( 32°F) (UL Type 3R)

Enclosure options for any environment

� A variety of NEMA rated enclosures to meet application requirements (Stainless, fiberglass, watertight, etc.)

� Derated NEMA 3R for 110°F ambient temperature rating in white powdercoat, weatherproof enclosure

� AC cooled VFD options for extreme heat installations

®Native for VFD and BypassBACnet™ is a registered trademark of ASHRAE

Energy Management BypassB

New FastApp™ Firmware makes setup a snap � Application based commissioning allows parameters to

be automatically set based on industry standards � Applications: Basic, circulating pump, supply fan,

submersible pump & more � Selectable units include PSI, °F, °C, inWC, inM, Bar, mBar,

Pa, kPa

� Belt loss protection

Other standard VFD features � Space Vector Pulse Width Modulation control for

efficiency and long motor life � Advanced PID control (Pre-PID and Dual PID) � Multi-motor funtion controls up to 4 motos � Automatic energy savings mode � Sleep and wake up function � Flying start protection � Flux breaking algorithm � Automatic carrier frequency change � Selectable V/F, sensorless vector control � Built-in Modbus RTU communication

P Series VFD Specific FeaturesGeneral Features

Advanced Protection & Metering in VFD or Bypass Mode

17


Specifications

General

Output Frequency .01~120 Hz

Input Freqency 50/60 Hz (± 5%)

Output Voltage P2 Models: 200VAC~230VAC P4 Models: 380VAC~480VAC

Input Voltage P2 Models: 200VAC (-15%)~230VAC (+10%)P4 Models: 380VAC (-15%)~480VAC (+10%)

Cooling Method Forced air cooling by internal fans

Short Circuit Rating 100 kA, suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical Short Circuit Amperes

Agency Approvals UL and cUL listed, CE marked

Control

Control Method V/F, Slip Compensation, Sensorless Vector w/ auto tune (no encoder required)

Frequency Setting Resolution Digital Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz)Analog Reference: 0.01 Hz / 60 Hz

Frequency Accuracy Digital: 0.01 % of Max. Output FrequencyAnalog: 0.1 % of Max. Output Frequency

V/F Control Curve Linear, S-Pattern, User Defined Pattern

Overload Capacity 110 % per 1 min variable torque150% per 1 min constant torque (20% de-rated VFD)

Torque Boost Manual Torque Boost Adjustment (0 ~ 15 %), Auto Torque Boost

Operation

Operation Method Keypad / Terminals / Communication

Frequency Setting Analog: 0 ~ 10VDC, ±10VDC, 4 ~ 20mA / Pulse Frequency / Ext-PIDDigital: Keypad

Inpu

ts

Start Signal Forward or Reverse

Multi-Step Up to 18 Speeds can be set including Jog (Use binary coded combinations of Programmable Digital Inputs)

Multi-StepAccel/Decel Time 0.1~ 6,000 sec, Max 4 types can be set via Multi- Function Terminals. Accel/Decel Pattern: Linear, U-Curve or S-Curve

Emergency Stop Immediately Interrupts the VFD Output in any control method

Jog Jog Operation with adjustable Jog frequency

Fault Reset Resets VFD. Some critical faults can only be reset by recycling the VFD power.

Out

puts

Four Multifunction Relays Each relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/ Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc.

Fault Output Each relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/ Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc.

Two Analog Outputs Double Throw Relay Contact (3A, 3C, 3B) – 1A up to 250VAC or 30VDC

Operation Functions Selections: Output Frequency, Output Current, Output Voltage, Output kW, DC Link Voltage. Both outputs are 0-10VDC scalable from 10 to 200%.

ProtectionVFD Fault Trips Over Voltage, Low Voltage, Over Current, Overload Protection, Short Circuit Protection, Ground Fault, VFD Overheat, Motor

Overheat, Output Phase Open, External Trip, CPU Communication Error, Loss of Speed Command, Hardware Fault, etc.

VFD Alarm Stall Prevention, Overload Alarm, Thermal Sensor Fault

Display

Keyp

ad Operation Information Output Frequency, Output Current, Output Voltage, Frequency Set Value, Operating Speed, DC Voltage, kWattmeter, Run-time, Last Trip Time

Fault History The VFD stores 5 last faults with Hz, A, VFD mode and trip time for each fault.

Environment

Ambient Temperature 14°F~ 104°(-10°~ 40°C). De-rate VFD by 20% to increase rating up to 122°

Storage Temperature -4°F~ 149 (-20° ~ 65°C)

Ambient Humidity Up to 95 % RH. (Non-Condensing)

Altitude Max. 3,300ft (1,000m). De-rate VFD 20% for every additional 1000ft.

Vibration Max. 0.6g (5.9m/sec2)

Environmental Conditions Pollution degree 2. No Corrosive Gas, Combustible Gas, Oil Mist or Dust

18


3-Phase, 200~230V P-Series VFD EMB

Standard duty (VT) EMBass with Drive Isolation (3-Contactor EM-Bypass Equivalent) 2-Contactor EM-Bypass

Disconnect Contactor

HP kW FLA UL Type 1 UL Type 3R UL Type 1 UL Type 3R

1 1.9 6 CIE1-EMP001-P2/3 CIE3R-EMB001-P2/3 CIE1-EMB001-P2 CIE3R-EMB001-P2 CMS-32HI-6 MRC-9B

2 3 8 CIE1-EMB002-P2/3 CIE3R-EMB002-P2/3 CIE1-EMB002-P2 CIE3R-EMB002-P2 CMS-32HI-8 MRC-9B

3 4.6 13 CIE1-EMB003-P2/3 CIE3R-EMB003-P2/3 CIE1-EMB003-P2 CIE3R-EMB003-P2 CMS-32HI-13 MRC-12B


7.5 5.5 24 CIE1-EMB007-P2/3 CIE3R-EMB007-P2/3 CIE1-EMB007-P2 CIE3R-EMB007-P2 CMS-32HI-26 MRC-22B

10 7.5 32 CIE1-EMB010-P2/3 CIE3R-EMB010-P2/3 CIE1-EMB010-P2 CIE3R-EMB010-P2 CMS-32HI-40 MRC-40A

15 11 46 CIE1-EMB015-P2/3 CIE3R-EMB015-P2/3 CIE1-EMB015-P2 CIE3R-EMB015-P2 CMS-63HI-50 MRC-40A

20 15 60 CIE1-EMB020-P2/3 CIE3R-EMB020-P2/3 CIE1-EMB020-P2 CIE3R-EMB020-P2 CMS-63HI-63 MRC-50LA

25 18.5 74 CIE1-EMB025-P2/3 CIE3R-EMB025-P2/3 CIE1-EMB025-P2 CIE3R-EMB025-P2 CMS-100HI-90 MRC-65LA


3-Phase, 380~480V P-Series VFD EMB

Standard duty (VT) EM-Byass with Drive Isolation (3-Contactor EM-Bypass Equivalent) 2-Contactor EM-Bypass

Disconnect Contactor

HP kW FLA UL Type 1 UL Type 3R UL Type 1 UL Type 3R

1 2 2.5 CIE1-EMB001-P4/3 CIE3R-EMB001-P4/3 CIE1-EMB001-P4 CIE3R-EMB001-P4 CMS-32HI-2.5 MRC-9B




7.5 5.5 12 CIE1-EMB007-P4/3 CIE3R-EMB007-P4/3 CIE1-EMB007-P4 CIE3R-EMB007-P4 CMS-32HI-13 MRC-12B


15 11 24 CIE1-EMB015-P4/3 CIE3R-EMB015-P4/3 CIE1-EMB015-P4 CIE3R-EMB015-P4 CMS-32HI-22 MRC-22B

20 15 30 CIE1-EMB020-P4/3 CIE3R-EMB020-P4/3 CIE1-EMB020-P4 CIE3R-EMB020-P4 CMS-32HI-32 MRC-32A

25 18.5 39 CIE1-EMB025-P4/3 CIE3R-EMB025-P4/3 CIE1-EMB025-P4 CIE3R-EMB025-P4 CMS-32HI-40 MRC-40A



EMB Part Number Selection Tables

*See next page for Disconnect & Contactor Specifications*Contact factory for higher HP applications

19


EMB Power Wiring

On the P Series VFD, the easy to use 4-direction keypad with FastApp™ makes commissioning a snap.

Full LCD display and keypad control for Energy Management Bypass.

20


EMB Control Wiring

This revolutionary electronic overload gives your EM-Bypass all the protection, monitoring and control of your motor a VFD would, now in a reliable bypass starter.

CR11

2

A1

A2CR1

24V

CPT

SCM PCB

ActuatorControl

VoltageInputs

RelayOutputs

DryInputs

CommonShutdown(Perm Auto)Auto Run(Perm Auto)

Common

Fault

Status

Fireman’sOverride

Auto Run

Normally Open Input

Normally Closed Input

12-120VAC/DC Input

12-120VAC/DC Input

CAT 5 Input

Common

Motor

Limit Switch

24VAC, 1A Output

L1 L2

TRANSFORMER PRIMARYCIRCUIT BREAKER SIZING

VA 208/230 480V

75VA100VA 2A 1A

1A 0.5A

H1

N

VFD BYPASS

AB2

AB3

DRV

A4

C4

AB1

JAB

DRV

3C

3B3C

3A

CR1

13

14MI-VFD

111

122

MI-BYP121

112VFD

BYP

MI

DRY INPUTD3 D4

RELAYOUTPUT

O3

O4

A+

A-

ANALOGINPUT

S

+

-

RS-485

BACNET PCB DRV(P-SERIES VFD)

VFD43

44

HAND SPEED

0-10VDC

V+

V1

I

AG

+12VDC

+0-10VDC

+4-20mA

COMMON

M7

CM

M1

S0

5G

V+

V1

I

5G

NOTE:1. REMOVE JUMPER JDS TO WIRE DAMPER SWITCH2. MOVE JUMPER JAB TO AB1-AB2 TO ACTIVATE AUTO BYPASS

DMJDS

P-Series VFD Energy Management Bypass | Control

A1

A2

A1

A2

TCB1

120V

230V

480V

208V

CO

MSCHM-EMB40/P-CRL-V1

(FX)

(ST-1)

I/0 70 = 0

*SET 10 = V1

*SET 10 = I

*For PID Mode: SET 10 = KEYPAD-1

21

VARIABLE FREQUENCY DRIVESPictured: Installation of Energy Management Bypass drive packages

22


1–40HP (200~230VAC), 1–125HP (380~480VAC), 3ØSingle Point Power & Control for Both VFDsIsolated Input Line Voltage for Backup VFD Protection

The easy to use 4-direction keypad with FastApp™ makes commissioning a snap.

RDP Redundant Drive Package

Standard VFD features: � FastApp™ Start up Firmware – Application Based Commissioning

(preset for common HVAC applications) � Space Vector Pulse Width Modulation for cleaner sine wave – Motor runs cooler and lasts longer � Advanced PID Control (Pre-PID, Dual PID) � Selectable Units (PSI, °C, °F, inWC, inM, Bar, mBar, Pa, kPa) � Automatic Energy Savings Mode � Advanced Motor Protection (Broken Pipe, Belt Loss, Flying Start) � Damper Control Relay � Integrated ModBus RTU (additional comms available)

Redundant Drive Package features: � PLC with easily adjustable embedded options for alternation and control � True system redundancy with continuous, efficient equipment operation � Single point input, and main circuit breaker disconnect � Fireman’s override/smoke purge ready � Mechanical latching units on output contactors for power loss ride through protection � Isolated input contactors to protect backup VFD in the event of a surge � Hand/Off/Auto & VFD-1, VFD-2 switches

Wide range of design options: � NEMA 1 12, 3R and 4X available � Door mounted control options � Add-ons for multi-motor control (branch protection for each motor)

23


23

Specifications

General

Output Frequency .01~120 Hz

Input Freqency 50/60 Hz (± 5%)

Output Voltage P2 Models: 200VAC~230VAC P4 Models: 380VAC~480VAC

Input Voltage P2 Models: 200VAC (-15%)~230VAC (+10%)P4 Models: 380VAC (-15%)~480VAC (+10%)

Cooling Method Forced air cooling by internal fans

Short Circuit Rating 100 kA, suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical Short Circuit Amperes

Agency Approvals UL and cUL listed, CE marked

Control

Control Method V/F, Slip Compensation, Sensorless Vector w/ auto tune (no encoder required)

Frequency Setting Resolution Digital Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz)Analog Reference: 0.01 Hz / 60 Hz

Frequency Accuracy Digital: 0.01 % of Max. Output FrequencyAnalog: 0.1 % of Max. Output Frequency

V/F Control Curve Linear, S-Pattern, User Defined Pattern

Overload Capacity 110 % per 1 min variable torque150% per 1 min constant torque (20% de-rated VFD)

Torque Boost Manual Torque Boost Adjustment (0 ~ 15 %), Auto Torque Boost

Operation

Operation Method Keypad / Terminals / Communication

Frequency Setting Analog: 0 ~ 10VDC, ±10VDC, 4 ~ 20mA / Pulse Frequency / Ext-PIDDigital: Keypad

Inpu

ts

Start Signal Forward or Reverse

Multi-Step Up to 18 Speeds can be set including Jog (Use binary coded combinations of Programmable Digital Inputs)

Multi-StepAccel/Decel Time 0.1~ 6,000 sec, Max 4 types can be set via Multi- Function Terminals. Accel/Decel Pattern: Linear, U-Curve or S-Curve

Emergency Stop Immediately Interrupts the VFD Output in any control method

Jog Jog Operation with adjustable Jog frequency

Fault Reset Resets VFD. Some critical faults can only be reset by recycling the VFD power.

Out

puts

Four Multifunction Relays Each relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/ Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc.

Fault Output Each relay can be set to Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Low Voltage, VFD Overheating/ Running/ Stopping/ At Speed, VFD By-Pass, Speed Search etc.

Two Analog Outputs Double Throw Relay Contact (3A, 3C, 3B) – 1A up to 250VAC or 30VDC

Operation Functions Selections: Output Frequency, Output Current, Output Voltage, Output kW, DC Link Voltage. Both outputs are 0-10VDC scalable from 10 to 200%.

ProtectionVFD Fault Trips Over Voltage, Low Voltage, Over Current, Overload Protection, Short Circuit Protection, Ground Fault, VFD Overheat, Motor

Overheat, Output Phase Open, External Trip, CPU Communication Error, Loss of Speed Command, Hardware Fault, etc.

VFD Alarm Stall Prevention, Overload Alarm, Thermal Sensor Fault

Display

Keyp

ad Operation Information Output Frequency, Output Current, Output Voltage, Frequency Set Value, Operating Speed, DC Voltage, kWattmeter, Run-time, Last Trip Time

Fault History The VFD stores 5 last faults with Hz, A, VFD mode and trip time for each fault.

Environment

Ambient Temperature 14°F~ 104°(-10°~ 40°C). De-rate VFD by 20% to increase rating up to 122°

Storage Temperature -4°F~ 149 (-20° ~ 65°C)

Ambient Humidity Up to 95 % RH. (Non-Condensing)

Altitude Max. 3,300ft (1,000m). De-rate VFD 20% for every additional 1000ft.

Vibration Max. 0.6g (5.9m/sec2)

Environmental Conditions Pollution degree 2. No Corrosive Gas, Combustible Gas, Oil Mist or Dust

24


24

3-Phase, 200~230V P-Series RDP

Standard duty (VT) RDP with Drive Isolation (3-Contactor EM-Bypass Equivalent) Disconnect Contactor

HP kW FLA UL Type 1

7.5 5.5 24 CIE1-RDP007-P2 CMS-32HI-26 MRC-32A

10 7.5 32 CIE1-RDP010-P2 CMS-32HI-40 MRC-32A

15 11 46 CIE1-RDP015-P2 CMS-63HI-50 MRC-50LA


25 18.5 74 CIE1-RDP025-P2 CMS-100HI-75 MRC-75LA


3-Phase, 380~480V P-Series RDP

Standard duty (VT) RDP with Drive Isolation (3-Contactor EM-Bypass Equivalent) Disconnect Contactor

HP kW FLA UL Type 1

7.5 5.5 12 CIE1-RDP007-P4 CMS-32HI-13 MRC-32A


15 11 24 CIE1-RDP015-P4 CMS-32HI-22 MRC-32A





*See next page for Disconnect & Contactor Specifications*Contact factory for higher HP applications

RDP Part Number Selection Tables

25


25

P-Drive Wiring Schematic

24

26


Sensorless vector control � Precise speed control and powerful high torque, up to 150% at 0.5 Hz � Improves control with varying loads � Auto tuning simplifies commissioning � Sensorless mode also selectable

Space Vector Modulation for superior motor life � Super clean sine wave for cool running motors and high efficiency � Minimizes heat losses in for long motor life

Integrated PID

� Precise control to maintain flow-rate, pressure, temperature, etc. without any extra controllers.

� Accepts -10V to 10V analog signals

Operation algorithm � Helps prevent nuisance tripping

Dynamic braking circuit � Minimizes deceleration time on high inertia loads when used with braking resistors.

Built-in RS-485 communication � Remote control and monitoring with other controllers (Modbus standard)

Ground-fault protection � Superior equipment protection

Cooling fan control � Quiet, low noise operation; easy to replace fan module

Compact GS-Series VFD0.5–5HP200~230VAC, 380~480VAC, 3ØCompact Design, Sensorless & VF Control

With sensorless control the GS series makes motor control easy.

The easy to use 4-direction keypad makes settings a snap.

27


Intuitive multi-direction keypad � User friendly

Optional external keypad for remote control/monitoring � Loader parameters can be downloaded effectively “cloning” inverters for fast set up

in subsequent jobs

Specifications

Output ratingsVoltage (V) Three phase, 200~230V or Three phase, 380~480V

Frequency (Hz) 0~400Hz

Input ratingsVoltage (V) Three phase, 200~230V (+10%, -15%) or Three phase, 380~480V (+10%, -15%)

Frequency (Hz) 50~60Hz (±5%)

Operation

Control method Sensorless Vector, V/F control (Space vector PWM)

Frequency setting resolution Digital reference: 0.01Hz (below 99Hz) & 0.1Hz (100Hz and over); Analog reference: 0.03Hz at 50Hz

Frequency setting accuracy Digital: 0.01% of maximum output frequency; Analog: 0.1% of maximum output frequency

V/F ratio Linear; Square; User V/F

Overload capacity 1 minute at 150%; 30 seconds at 200% (with inverse characteristic proportional to time)

Torque boost Auto; Manual (0~15%)

Assigned terminals FX (forward), RX (reverse), BX (inverter gate blocking), RST (reset), JOG (jog)

Programmable input 8 digital inputs

Analog output 0~10V linear

Input signal

Operator control 4 digit LED display/keypad, Terminals, ModBus communication

Frequency setting Analog: 0~10V, 4~20mA, Digital: Keypad, Communication: ModBus

Start signal Forward, Reverse

Multi-step operation Setting up to 8 speeds (using multi-function terminal)

Multi-step accel./decel. time 0.1~6000 seconds. Maximum 8 pre-defined steps using multi-function terminals

Operational functions DC braking, Frequency limit, Frequency jump, function, Slip compensation, Reverse rotation prevention

Emergency stop stops output from inverter

Jog Jog operation

Fault reset Resets fault signal when protective function is active

Output signalOperational status Frequency detection, Overload alarm, Stall, Overvoltage, Undervoltage, Inverter overheat, Run, Stop, Constant speed,

Speed search, Fault output (relay and open collector output)

Indicator Output frequency, Output current, Output voltage, DC voltage, rpm

Protective functionsTrip Overvoltage, Undervoltage, Overcurrent, Inverter overheat, Motor overheat, I/O phase loss, Overload, Speed command

loss, Hardware fault, Communication error, etc.

Alarm Stall, Overload

Operatingenvironment

Ambient temperature -10°~ 50° C (14°~122° F)

Storage temperature -20°~ 65° C (-4°~149.5° F)

Humidity 95% Relative Humidity maximum (non-condensing)

Altitude & Vibration 1000m max, 5.9m/sec2(0.6g) max.

Application site No corrosive gas, flammable gas, oil mist or dust

Dimensions (H x W x D)

CI-000-GS2/GS4, CI-001-GS2/GS4 5.04” x 2.76” x 5.12” (Height is 6.90” w/ NEMA kit)

CI-002-GS2/GS4 5.04” x 3.94” x 5.12” (Height is 6.90” w/ NEMA kit)

CI-003-GS2/GS4, CI-005-GS2/GS4 5.04” x 5.51” x 6.10” (Height is 6.90” w/ NEMA kit)

Weight (lbs)

CI-000-GS2/GS4, CI-001-GS2/GS4 1.7 lbs

CI-002-GS2/GS4 2.5 lbs

CI-003-GS2/GS4, CI-005-GS2/GS4 4.1 lbs

28


GS Series Wiring

OptionsDescription Part Number

Remote Keypad Mounting Kit (2 Meter Cable) CI-RKPK-EXT2M-GS



3-Phase, 200~230V GS - Series VFDHP kW Capacity (kVA) FLA Part Number NEMA 1 Kit 3% Line Reactor*

1/2 0.4 0.95 2.5 CI-000-GS2 CI-NEMA1-GS/A KDRULA54LE01

1 0.75 1.9 5 CI-001-GS2 CI-NEMA1-GS/A KDRULA25LE01

2 1.5 3 8 CI-002-GS2 CI-NEMA1-GS/B KDRULA27LE01

3 2.2 4.5 12 CI-003-GS2 CI-NEMA1-GS/C KDRULA28LE01

5 3.7 6.1 16 CI-005-GS2 CI-NEMA1-GS/C KDRULB22LE01

3-Phase, 380~480V GS - Series VFDHP kW Capacity (kVA) FLA Part Number NEMA 1 Kit 3% Line Reactor*

1/2 0.4 0.95 1.25 CI-000-GS4 CI-NEMA1-GS/A KDRULA6LE01

1 0.75 1.9 2.5 CI-001-GS4 CI-NEMA1-GS/A KDRULA8LE01

2 1.5 3 4 CI-002-GS4 CI-NEMA1-GS/B KDRULA1LE01





*For general reference only, not field wiring. Consult installation instructions.

29


0.5HP-5HP 200~230VAC, 380~480VAC, 3ØCompact Design, Senserless & VF Control

Enclosed GS-Series VFD

Representative photo only (actual product may vary based on configuration selections)

3-Phase, 200~230V GS-Series Type 12 Enclosed VFDHP kW Capacity (kVA) FLA Base part # 3% Line Reactor*

1/2 0.4 0.95 2.5 CIE12-ED000-GS2 VFD-KDRA54L

1 0.75 1.9 5 CIE12-ED001-GS2 VFD-KDRA25L

2 1.5 3 8 CIE12-ED002-GS2 VFD-KDRA27L



3-Phase, 380~480V GS-Series Type 12 Enclosed VFDHP kW Capacity (kVA) FLA Base part # 3% Line Reactor*

1/2 0.4 0.95 1.25 CIE12-ED000-GS4 VFD-KDRA6L

1 0.75 1.9 2.5 CIE12-ED001-GS4 VFD-KDRA8L

2 1.5 3 4 CIE12-ED002-GS4 VFD-KDRA1L






VFD-OFF* Off Pilot Light (Red Standard)

VFD-HOA Hand/Off/Auto switch






3-Phase, 200~230V GS-Series 3R Enclosed VFDHP kW Capacity (kVA) FLA Base part # 3% Line Reactor*

1/2 0.4 0.95 2.5 CIE3R-ED000-GS2 VFD-KDRA54L

1 0.75 1.9 5 CIE3R-ED001-GS2 VFD-KDRA25L

2 1.5 3 8 CIE3R-ED002-GS2 VFD-KDRA27L



3-Phase, 380~480V GS-Series 3R Enclosed VFDHP kW Capacity (kVA) FLA Base part # 3% Line Reactor*

1/2 0.4 0.95 1.25 CIE3R-ED000-GS4 VFD-KDRA6L

1 0.75 1.9 2.5 CIE3R-ED001-GS4 VFD-KDRA8L

2 1.5 3 4 CIE3R-ED002-GS4 VFD-KDRA1L



30


Standard HVAC bypass features � HAND/OFF/AUTO � Fireman’s override/smoke purge ready � 2 contactor with manual motor starter

disconnect version � UL 508C rating with all drive models for

maximum motor protection

Wide range of design options � Door mounted controls, speed pot, HOA, &

pilot lights � Input or output drive reactors � Electronic overload with full phase

protection on bypass

Fully enclosed drives for any environment � We offer any enclosure type and NEMA

ratings (Stainless, fiberglass, watertight, etc.) � Dust tight type 12 enclosures include ducting

and ventilation for maximum cooling

Applications � Supply and return fans � Performance contracting � Building Automation

GS-Series Bypass0.5–5HP200~230VAC, 380~480VAC, 3ØSpace Vector Pulse Width Modulation

Interior Bypass Photo

31


3-Phase, 230V GS-Series VFD Bypass

HP FLABypass with Drive Isolation (3-Contactor) 2-Contactor Bypass Configuration

UL Type 1 UL Type 3R UL Type 12 UL Type 1 UL Type 3R UL Type 12

1/2 2.5 CIE1-BYP000-GS2/3 CIE3R-BYP000-GS2/3 CIE12-BYP000-GS2/3 CIE1-BYP000-GS2 CIE3R-BYP000-GS2 CIE12-BYP000-GS2

1 5 CIE1-BYP001-GS2/3 CIE3R-BYP001-GS2/3 CIE12-BYP001-GS2/3 CIE1-BYP001-GS2 CIE3R-BYP001-GS2 CIE12-BYP001-GS2













230V Line Reactor OptionsHP Part Number

1/2 VFD-KDRA54L

1 VFD-KDRA25L

2 VFD-KDRA27L

3 VFD-KDRA28L

5 VFD-KDRA22L

460V Line Reactor OptionsHP Part Number

1/2 VFD-KDRA6L

1 VFD-KDRA8L

2 VFD-KDRA1L

3 VFD-KDRA2L

5 VFD-KDRA3L

3-Phase, 460V GS-Series VFD Bypass

HP FLABypass with Drive Isolation (3-Contactor) 2-Contactor Bypass Configuration

UL Type 1 UL Type 3R UL Type 12 UL Type 1 UL Type 3R UL Type 12

1/2 1.25 CIE1-BYP000-GS4/3 CIE3R-BYP000-GS4/3 CIE12-BYP000-GS4/3 CIE1-BYP000-GS4 CIE3R-BYP000-GS4 CIE12-BYP000-GS4

1 2.5 CIE1-BYP001-GS4/3 CIE3R-BYP001-GS4/3 CIE12-BYP001-GS4/3 CIE1-BYP001-GS4 CIE3R-BYP001-GS4 CIE12-BYP001-GS4





Type 1 Indoor Type 3R Rain Resistant

32

COOLING TOWER PANEL

Integrates with an existing automation system or temperature control option for standalone application

� Scalable options to meet any application � Adequately sized to add other options including spray pump, basin

heater control, line reactors, and other critical features.

Cerus P-Series HVAC drive for optimum performance � Space-vector control for clean sinewave output for efficiency and

enhanced motor life � Automatic energy savings mode � Dual PID controls. Primary for maintaining temperature, pressure, etc.,

additional for secondary PID control of external device. � 32 character LCD for easy set up and parameter display. � Standard kWh metering of energy usage to optimize control

Multiple PID set points � Programmable and selectable for maintaining pressure or temperature during

different seasons or operating conditions

Integrated HOA and 3-Contactor Bypass Standard

� Integrated HOA and status indications for simplified operation

� VFD isolating three contactor bypass with disconnect options standard

All inclusive single point cooling tower control

Stand Alone or Slave Operation OptionsScalable to meet any application Cerus Energy Saving VFDs

TOWER IQ

“Having the ability to retrofit existing installations with a stand-alone capable panel gives us immediate energy savings--regardless of the type of energy management system.”

Smart Design

BACnet® is a registered trademark of ASHRAE.

33


Additional Options

Basin Heater ControlPrevents freezing Contactor activated by external signal (i.e.thermostat).Provision for low water protection

Spray Pump StarterFull voltage starter with overload relayHOA switch providedStatus indication options

2-stage Temperature ControlStart/stop sequencing for fans, dampers, and spray pumpsProvides analog output to vary speed of drive Accepts direct input from RTD type sensor or thermocoupleAdjustments for set-points and hysteresis

Panel Space HeaterTo prevent condensation and freezing

Line ReactorsFor use in systems with unstable utility power, long leads from service transformer to VFD and/or when power source is greater than 10 times the kVA rating of the inverterProvides harmonic distortion filtering

Vibration cut-outProvision for vibration switch cut-out

Water Level Control PowerProvides 120VAC @ 2A

86.5

Output Reactor/FiltersUse when leads from drive to motor exceed 35’ at 480VAC or greater.Above 100’ use output filterDecreases level of voltage spikes to prevent motor insulation breakdown.

Single source control reduces components, increases reliability � Wide range of options available. � One connection point for power

Temperature control option provides complete stand alone operation. � Ideal for retrofit � Start/stop sequencing for fans, dampers, and spray pumps � Provides analog output to vary speed of drive � Accepts direct input from RTD type sensor or thermocouple � Adjustments for set-points and hysteresis

34

COOLING TOWER PANEL

Tower IQ SpecificationsProtective Functions

Alarm Alarm Stall, Overload, Temperature sensor fault

TripOvervoltage, Undervoltage, Overcurrent, Inverter overheat, Motor overheat, I/O phase loss, Fuse open, Ground fault, External fault 1, 2, Option fault, Overload, Speed command loss, Hardware fault, Communication error, etc.

Input / Output Voltage 3 phase 200 – 230V (-15%,+10%) 50 -60Hz, 3 phase 480V (-15%,+10%) 50 -60Hz

Power Rating 7.5 HP to 400 HP

Efficiency > 95%

Control Input 0-10 VDC, 4-20 mA, keypad, or digital input from communication card

Communication Options BACnet, Modbus, LonWorks, N2, or RS485

Environmental Package: UL Type 3R for outdoor or UL Type 12: Ambient temperature up to 110ºF; UL type indoor humidity up to 95% RH non-condensing. Drive: Ambient temperature up to 122ºF

Programmable I/O 8 digital inputs, 4 digital outputs, 2 analog outputs

Options

Spray Pump Starter 1 hp to 20 hp (output voltage matches panel main voltage)

Basin Heater 4 kW to 25 kW (output voltage matches panel main voltage)

De-Icer Digital input for fan reverse

35


Ordering and Sizing Information

Cooling Tower Options Basin Heater Contactor & Spray Pump StarterBasin Heater Contactor Spray Pump Starter

kW Max Amps Basin Heater

3 Phase HPSpray Pump

208V 230V 480V 208V 230V 460V3/4 3/4 2 2.5 CTP-9/HI-2.5 1/2 1/2 1 CTP-9/H-2.5

1 1.5 3 4.0 CTP-9/HI-4 3/4 3/4 2 CTP-9/H-4

2 2 4 6.0 CTP-9/HI-6 1 1.5 3 CTP-9/H-6

2.5 3 6 8.0 CTP-9/HI-8 2 2 5 CTP-9/H-8

3 3.5 8 10.0 CTP-18/HI-10 2 3 5 CTP-18/H-10

4 5 10 13.0 CTP-18/HI-13 3 3 7.5 CTP-18/H-13

6 6.5 14 17.0 CTP-18/HI-17 3 5 10 CTP-18/H-17

7.5 8.5 18 22.0 CTP-32/HI-22 5 7.5 15 CTP-32/H-22

9 10 21 26.0 CTP-32/HI-26 7.5 7.5 15 CTP-32/H-26

11 12 26 32.0 CTP-32/HI-32 7.5 10 20 CTP-32/H-32

3-Phase, 200~230V Cooling Tower ControlHP FLA UL Type 1 UL Type 3R 3% Line Reactor

5 24 CTP1-BYP005-P2 CTP3R-BYP005-P2 VFD-KDRB22L

7.5 24 CTP1-BYP007-P2 CTP3R-BYP007-P2 VFD-KDRB23L

10 32 CTP1-BYP010-P2 CTP3R-BYP010-P2 VFD-KDRD25L



25 74 CTP1-BYP025-P2 CTP3R-BYP025-P2 VFD-KDRC22L

30 88 CTP1-BYP030-P2 CTP3R-BYP030-P2 VFD-KDRF24L

40 115 CTP1-BYP040-P2 CTP3R-BYP040-P2 VFD-KDRF25L

3-Phase, 380~480V Cooling Tower ControlHP FLA UL Type 1 UL Type 3R 3% Line Reactor Output Reactor Output Filter

5 12 CTP1-BYP005-P4 CTP3R-BYP005-P4 VFD-KDRA3L VFD-KDRA3P VFD-V1K8A00

7.5 12 CTP1-BYP007-P4 CTP3R-BYP007-P4 VFD-KDRA4L VFD-KDRA4P VFD-V1K12A00

10 16 CTP1-BYP010-P4 CTP3R-BYP010-P4 VFD-KDRA5L VFD-KDRB1P VFD-V1K18A00

15 24 CTP1-BYP015-P4 CTP3R-BYP015-P4 VFD-KDRB2L VFD-KDRD1P VFD-V1K21A00

20 30 CTP1-BYP020-P4 CTP3R-BYP020-P4 VFD-KDRB1L VFD-KDRD2P VFD-V1K27A00

25 39 CTP1-BYP025-P4 CTP3R-BYP025-P4 VFD-KDRD1L VFD-KDRD3P VFD-V1K35A00

30 45 CTP1-BYP030-P4 CTP3R-BYP030-P4 VFD-KDRD2L VFD-KDRD4P VFD-V1K45A00

40 61 CTP1-BYP040-P4 CTP3R-BYP040-P4 VFD-KDRC1L VFD-KDRC1P VFD-V1K55A00

50 75 CTP1-BYP050-P4 CTP3R-BYP050-P4 VFD-KDRF2L VFD-KDRF1P VFD-V1K80A00



100 152 CTP1-BYP0100-P4 CTP3R-BYP100-P4 VFD-KDRH3L VFD-KDRH1P VFD-V1K130A00

125 183 CTP1-BYP0125-P4 CTP3R-BYP125-P4 VFD-KDRH2L VFD-KDRI1P VFD-V1K160A00






CTP-TC Temperature Controller

CTP-60HTR 60W Panel Space Heater

CTP-250HTR 250W Panel Space Heater


ENCLOSED DRIVES FOR ANY ENVIRONMENT

Wide range of design options � Door mounted controls, speed pot, HOA, &

pilot lights � Input or output drive reactors � Electronic overload with full phase

protection on bypass

Fully enclosed drives for any environment � We offer any enclosure type and NEMA

ratings (Stainless, fiberglass, watertight, etc.) � Dust tight type 12 enclosures include ducting

and ventilation for maximum cooling

Cerus also offers bypass assemblies for any environment

We offer engineered solutions for our starter and VFD products to suit your specific application requirement. Modifications include a full range of enclosure options capable of withstanding almost any environment, complex multi-motor control, or simply ensuring the controls follow a specific sequence of operations. We respond, often times with same day quotes depending on application complexity and job requirements.

Redundant Drive Configuration

With a Redundant Drive Package you have a backup � Easy set up thanks to 32 character LCD & simplified parameters � Maximum Energy Savings with space vector control � Versatile features for demanding applications, built in multi-motor control

(for up to 4 additional motors) � Torque boost and speed search features offer smooth motor starts

38


P Series Dimensions *ALL MEASUREMENTS IN INCHES

*ALL MEASUREMENTS IN INCHES

GS Series Dimensions

5.91”

6.17”

A

C

B

P-Series Drive H x W x D, (A x B x C)

CI-007-P211.19”x 5.91” x 6.17”

CI-007-P4

CI-010-P2

11.18” x 7.87” x 7.16”CI-010-P4

CI-015-P2

CI-015-P4

CI-020-P2

15.16” x 9.84” x 7.94”CI-020-P4

CI-025-P2

CI-025-P4

CI-030-P2

18.11” x 11.97” x 9.22”CI-030-P4

CI-040-P2

CI-040-P4

CI-050-P420.28” x 11.81” x 10.46”

CI-060-P4

CI-075-P4 20.28” x 11.81” x 11.52”

CI-100-P423.09” x 14.57” x 13.29”

CI-125-P4

CI-150-P430.26” x 20.80” x 16.64”

CI-200-P4

CI-250-P4 33.23” x 20.80” x 16.64”

CI-350-P441.85” x 21.17” x 17.70”

CI-400-P4

CI-500-P4 43.7” x 30.8” x 17.4”

CI-600-P451.3” x 36.3” x 19.5”

CI-700-P4

GS-Series Drive H x W x D, (A x B x C)

CI-000-GS2

5.04”x 2.76”x 5.12”(H = 6.90” w/NEMA kit)

CI-000-GS4

CI-001-GS2

CI-001-GS4

CI-002-GS2 5.04”x 3.94”x 5.12”(H = 6.90” w/NEMA kit)CI-002-GS4

CI-003-GS2

5.04”x 5.51”x 6.10”(H = 6.90” w/NEMA kit)

CI-003-GS4

CI-005-GS2

CI-005-GS4

39


P-Series UL Type 1 Bypass Dimensions

GS Series UL Type 1 Bypass Dimensions



UL Type 1 P-Drive Bypass H x W x D (A x B x C)

CIE1-BYP001-P4 ~ CIE1-BYP015-P4/3

CIE1-BYP001-P2 ~CIE1-BYP010-P2/3

38.00”x 8.00” x 8.12”



50.12” x 9.97” x 8.70”



56.89” x 12.17” x 9.97”

UL Type 1 GS-Drive Bypass H x W x D (A x B x C)

CIE1-BYP000-GS2 ~CIE1-BYP005-GS2

38.00”x 8.00” x 8.12” CIE1-BYP000-GS4 ~CIE1-BYP005-GS4

* Contact Cerus or visit www.Cerusind.com for larger bypass dimensions

A

B C

B

C

A

40


EMB UL Type 1 Bypass Dimensions *ALL MEASUREMENTS IN INCHES

UL Type 1 P-Drive EMBass H x W x D (A x B x C)

CIE1-EMB001-P2/3 ~CIE1-EMB007-P2/3

43 3/4”x 8” x 9 3/4” CIE1-EMB001-P4/3 ~CIE1-EMB015-P4/3

CIE1-EMB010-P2/3 ~CIE1-EMB020-P2/3

50 3/16” x 10” x 10”CIE1-EMB020-P4/3 ~ CIE1-EMB025-P4/3

CIE1-EMB025-P2 ~CIE1-EMB030-P2/3

56 5/16” x 12 3/16” x 11 5/16”CIE1-EMB030-P4 ~ CIE1-EMB040-P4/3

* Contact Cerus or visit www.Cerusind.com for larger bypass dimensions and mounting dimensions

A

UL Type 3R P-Drive EMBass H x W x D (A x B x C)

CIE3R-EMB001-P2 ~CIE3R-EMB007-P2/3

35” x 24” x 12”CIE3R-EMB001-P4 ~ CIE3R-EMB015-P4/3

CIE3R-EMB010-P2 ~ CIE3R-EMB015-P2/3 41” x 24” x 12”

CIE3R-EMB020-P2 ~CIE3R-EMB020-P2/3

47” x 24” x 14”CIE3R-EMB020-P4 ~CIE3R-EMB025-P4/3

CIE3R-EMB025-P2 ~ CIE3R-EMB030-P2/3

56” x 36” x 16”CIE3R-EMB030-P4 ~ CIE3R-EMB040-P4/3


EMB UL Type 3R Bypass Dimensions

* Contact Cerus or visit www.Cerusind.com for larger bypass dimensions and mounting dimensions

41


P-Series UL Type 1 RDP Dimensions *ALL MEASUREMENTS IN INCHES

UL Type 1 RDP H x W x D (A x B x C)

CIE1-RDP001-P2 ~CIE1-RDP007-P2

40 3/4”x 18” x 10 3/32” CIE1-RDP001-P4 ~CIE1-RDP015-P4


49 7/8” x 22” x 10 19/32”CIE1-RDP020-P4 ~ CIE1-RDP025-P4


57 7/8” x 26” x 11 25/32”CIE1-RDP030-P4 ~ CIE1-RDP040-P4

42


A

A

UL Type 3R GS-Drive Bypass H x W x D (A x B x C)

CIE3R-BYP000-GS2 ~CIE3R-BYP005-GS2

29” x 14” x 12”CIE3R-BYP000-GS4 ~CIE3R-BYP005-GS4

UL Type 3R P-Drive Bypass H x W x D (A x B x C)

CIE3R-BYP001-P2 ~CIE3R-BYP015-P2/3

35” x 24” x 12”CIE3R-BYP001-P4 ~ CIE3R-BYP015-P4/3

CIE3R-BYP020-P2/3

41” x 24” x 12”CIE3R-BYP020-P4 ~ CIE3R-BYP025-P4/3

CIE3R-BYP025-P2CIE3R-BYP030-P2/3

47” x 24” x 14”CIE3R-BYP030-P4 ~CIE3R-BYP040-P4/3

CIE3R-BYP050-P4 ~CIE3R-BYP075-P4/3 56” x 36” x 16”

CIE3R-BYP040-P2/3

CIE3R-BYP100-P4 ~CIE3R-BYP125-P4/3 67” x 36” x 16”



P-Series UL Type 3R Bypass Dimensions

GS-Series UL Type 3R Bypass Dimensions

* Contact Cerus or visit www.Cerusind.com for larger bypass dimensions

43


12 GS-Series Enclosed Drive H x W x D, (A x B x C)

ALL GS NEMA 12 Enclosures 16”x 14”x 8”

12 P-Series Enclosed Drive H x W x D, (A x B x C)

CIE12-ED007-P2/P424”x 20”x 8”

CIE12-ED010-P2/P4

CIE12-ED015-P2/P430”x 24”x 12”

CIE12-ED020-P2/P4

CIE12-ED025-P2/P4

36”x 24”x 12”CIE12-ED030-P2/P4

CIE12-ED040-P2/P4

CIE12-ED050-P4

36”x 30”x 16”CIE12-ED060-P4

CIE12-ED075-P4

CIE12-ED100-P442”x 30”x 16”

CIE12-ED125-P4

CIE12-ED150-P460”x 36”x 20”

CIE12-ED200-P4

CIE12-ED250-P4 60”x 60”x 24”

CIE12-ED350-P472”x 60”x 24”

CIE12-ED400-P4



P-Series UL Type 12 Enclosed Dimensions

GS-Series UL Type 12 Enclosed Dimensions

A

B C

A

B C

44


3R P-Series Enclosed Drive H x W x D, (A x B x C)

CIE3R-ED001-P2/P4 ~CIE3R-ED015-P2/P4 29”x24”x12”

CIE3R-ED020-P2/P4 ~CIE3R-ED025-P2/P4 35”x24”x12”

CIE3R-ED030-P2/P4CIE3R-ED040-P2/P4 42”x24”x12’

CIE3R-ED050-P4 ~CIE3R-ED075-P4 47”x24”x14”

CIE3R-ED100-P456”x36”x16”

CIE3R-ED125-P4

A

A



P-Series UL Type 3R Enclosed Dimensions

GS-Series UL Type 3R Enclosed Dimensions

3R GS-Series Enclosed Drive H x W x D, (A x B x C) ALL GS NEMA 3R Enclosures 22”x15”x8”

* Contact Cerus or visit www.Cerusind.com for larger enclosed VFD dimensions

45


A


Cooling Tower Panel Dimensions

Tower IQ H x W x D, (A x B x C)

CTP-BYP001-P2/4 ~CTP-BYP010-P2/4 35” x 24” x 12”

CTP-BYP015-P2

41” x 24” x 12”CTP-BYP015-P4 ~CTP-BYP020-P4

CTP-BYP020-P2 ~CTP-BYP025-P2


CTP-BYP030-P2 ~CTP-BYP040-P2


CTP-BYP075-P4 ~CTP-BYP100-P4 67” x 36” x 16”

46


Features � Reduces input line distortion � Eliminates transient and overvoltage

nuisance tripping � Provides excellent harmonic

mitigation without adding capacitance

� Improve true power factor � Helps to prevent VFD

component damage

Optimized Line Reactors (200~230V) 3%

HP Open Chassis

UL Type 1 Enclosed

1/2 KDRA54L KDRULA54LE01 3/4 KDRA53L KDRULA53LE01

1 KDRA25L KDRULA25LE01 1.5 KDRA26L KDRULA26LE01 2 KDRA27L KDRULA27LE01 3 KDRA28L KDRULA28LE01 5 KDRB22L KDRULB22LE01

7.5 KDRB23L KDRULB23LE01 10 KDRD25L KDRULD25LE01 15 KDRD24L KDRULD24LE01 20 KDRD26L KDRULD26LE01 25 KDRC22L KDRULC22LE01 30 KDRF24L KDRULF24LE01 40 KDRF25L KDRULF25LE01

5%

OpenChassis

UL Type 1 Enclosed

KDRA54H KDRULA54HE01 KDRA53H KDRULA53HE01 KDRA25H KDRULA25HE01 KDRA27H KDRULA27HE01 KDRA26H KDRULA26HE01 KDRA28H KDRULA28HE01 KDRB25H KDRULB25HE01 KDRB26H KDRULB26HE01 KDRD21H KDRULD21HE01 KDRD22H KDRULD22HE01 KDRC22H KDRULC22HE01 KDRF28H KDRULF28HE01 KDRF25H KDRULF25HE01 KDRF26H KDRULF26HE01

Optimized Line Reactors (380~480V) 3%

HP Open Chassis

UL Type 1 Enclosed

1/2 KDRA6L KDRULA6LE013/4 KDRA7L KDRULA7LE01

1 KDRA8L KDRULA8LE011.5 KDRA9L KDRULA9LE012 KDRA1L KDRULA1LE013 KDRA2L KDRULA2LE015 KDRA3L KDRULA3LE01

7.5 KDRA4L KDRULA4LE0110 KDRA5L KDRULA5LE0115 KDRB2L KDRULB2LE0120 KDRB1L KDRULB1LE0125 KDRD1L KDRULD1LE0130 KDRD2L KDRULD2LE0140 KDRC1L KDRULC1LE0150 KDRF2L KDRULF2LE0160 KDRF4L KDRULF4LE0175 KDRF3L KDRULF3LE01

100 KDRH3L KDRULH3LE01125 KDRH2L KDRULH2LE01150 KDRH1L KDRULH1LE01200 KDRG3L KDRULG3LE01250 KDRG1L KDRULG1LE01300 KDRG2L KDRULG2LE01350 KDRJ2L KDRULJ2LE01400 KDRJ1L KDRULJ1LE01

5%Open

ChassisUL Type 1 Enclosed

KDRA6H KDRULA6HE01KDRA7H KDRULA7HE01KDRA8H KDRULA8HE01KDRA9H KDRULA9HE01KDRA1H KDRULA1HE01KDRA2H KDRULA2HE01KDRA3H KDRULA3HE01KDRA4H KDRULA4HE01KDRA5H KDRULA5HE01KDRB2H KDRULB2HE01KDRC3H KDRULC3HE01KDRC1H KDRULC1HE01KDRE2H KDRULE2HE01KDRF4H KDRULF4HE01KDRF1H KDRULF1HE01KDRF2H KDRULF2HE01KDRH2H KDRULH2HE01KDRH1H KDRULH1HE01KDRG3H KDRULG3HE01KDRG1H KDRULG1HE01KDRJ1H KDRULJ1HE01KDRL1H KDRULL1HE01KDRL2H KDRULL2HE01KDRL3H KDRULL3HE01KDRL4H KDRULL4HE01

Specifications � Maximum current: 100kA � Maximum energy: 3000J � Unlimited number of surges � Response times to clamp:

- 1 mA test: 5 ns - 10kA: 10 ns - 50kA: 25 ns

Industrial Surge ArrestorsDescription Part Number

3-Wire 1Ø 0~250V LA-302

4-wire 3Ø 0~600V LA-603

Optimized Line Reactors3 Phase, 600V Class UL & CE Marked Open Chassis & UL Type 1

47


Optimized dV/dT Output FilterHorsepower

Open Chassis UL Type 1Enclosed 240V 480V

- 3/4 V1K2A00 V1K2A011/2 1-1.5 V1K3A00 V1K3A013/4 2 V1K4A00 V1K4A01

1-1.5 3 V1K6A00 V1K6A012 5 V1K8A00 V1K8A013 7.5 V1K12A00 V1K12A015 10 V1K16A00 V1K16A01- 10 V1K18A00 V1K18A01- 15 V1K21A00 V1K21A01

7.5 15 V1K25A00 V1K25A01- 20 V1K27A00 V1K27A01

10 25 V1K35A00 V1K35A0115 30 V1K45A00 V1K45A0120 40 V1K55A00 V1K55A01

25-30 50 - 60 V1K80A00 V1K80A0140 75 V1K110A00 V1K110A01- 100 V1K130A00 V1K130A01- 125 V1K160A00 V1K160A01- 150 V1K200A00 V1K200A01- 200 V1K250A00 V1K250A01- 250 V1K305A00 V1K305A01- 300 V1K362A00 V1K362A01- 350 V1K420A00 V1K420A01- 400 V1K480A00 V1K480A01

Optimized Output ReactorsHorsepower

Open Chassis UL Type 1Enclosed240V 480V

3/4 2 KDRA1P KDRULA1PE011 3 KDRA2P KDRULA2PE012 5 KDRA3P KDRULA3PE013 7.5 KDRA4P KDRULA4PE01- 10 KDRB1P KDRULB1PE015 15 KDRD1P KDRULD1PE01

7.5 20 KDRD2P KDRULD2PE0110 25 KDRD3P KDRULD3PE01- 30 KDRD4P KDRULD4PE01

15 40 KDRC1P KDRULC1PE0120 50 KDRF1P KDRULF1PE0125 60 KDRF2P KDRULF2PE0130 75 KDRF3P KDRULF3PE0140 100 KDRH1P KDRULH1PE01- 125 KDRI1P KDRULI1PE01- 150 KDRI2P KDRULI2PE01- 200 KDRG1P KDRULG1PE01- 250 KDRJ1P KDRULJ1PE01- 300 KDRJ2P KDRULJ2PE01- 350 KDRL1P KDRULL1PE01- 400 KDRL2P KDRULL2PE01

Output Reactors � Protection for motor leads between 50 - 100 ft � Protects VFD output by dampening peak

voltage overshoot � Extends motor life by reducing heat and

audible noise � Helps prevent VFD instantaneous

overcurrent trips

Drive Output Reactors & Filters3 Phase, 600V Class UL & CE Marked UL Type 1 & 3R Available

dV/dT Output Filters � Protection for motor leads exceeding 100 ft � Ensures smooth VFD sinusoidal output to motor � Extends motor life by reducing heat, audible

noise and insulation breakdown � Reduces “reflective wave” effect by limiting peak

voltage and rise time � Helps prevent VFD

instantaneous overcurrent trips

48


Engineered for Superior Accuracy & Performance � ±0.5% overall full scale at room temperature � ±1% overall full scale over -40°C to 105°C for 75 PSI to 200 PSI � Includes repeatability, hysteresis and linearity � Custom ASIC provides signal conditioning for calibration and

temperature compensation � Optional electrical connectors available (Packard, Deutsch, Mini DIN,

M12, Integral Harness)

Solid Construction � Laser-welded stainless steel design for optimal media isolation � Withstands up to three times full scale burst pressure � Reverse voltage protected

Accurate, Reliable & VersatileCerus pressure sensors are ideal for industrial and commercial applications where measurement and performance are critical. Additionally, these micro-machined sensors are compact in size, constructed of rugged materials designed to meet the highest standards of chemical compatibility.

Gage Pressure Sensors0-5VDC Output 4-20mA Output

Pressure Range Part Number Part Number

0-15 PSIG PG-15SB PG-15SC








Gage Pressure Sensors0~500 PSIG ModelsStainless Steel Construction 36” Wire Leads, 1/4”-18 NPT

49


� Intrinsic flow measurement results in optimal performance � No gravity effect allows mounting in any position � LCD display for easy setup and commissioning � Switch-selectable pressure ranges � Applications include static pressure measurement, variable

air volume system control and monitoring filter status

Specifications

Power Supply 12-30VDC/24VAC, 30mA maximum (13VDC min for 10V full scale output)

Output Type Dual, 4-20mA & 0-5/10VDC (3-wire)

Output Scaling0-1” (Selectable 0.1, 0.5, 1.0) uni or bi-directional

0-2” (Selectable 0.5, 1”, 2”) uni or bi-directional

Calibrated Temperature Range 32° to 122°F (0-50°C)

Media compatibility Dry, oil-free air, N2

Sensor Type Digital CMOS intrinsic flow differential pressure

Performance

Position EffectsNone - position insensitive

Zero drift

Zero point Accuracy 0.5 Pa

Span Accuracy 3% of reading

Zero point repeatability 0.1 Pa

Span repeatability 0.5% of reading

Temp offset None (less than resolution)

Temp span shift < 0.5% of reading per 10°C

Selectable Ranges, Outputs and Stable Dry Media Operation

� Zero drift technology ensures precision measurement � LCD display for easy setup and commissioning � Auto zero pushbutton input and auto zero control

contact for system accuracy � Applications include duct pressure monitoring and

air-flow stations

Specifications

Power Supply 12-30VDC/24VAC, 30mA maximum (13VDC min for 10V full scale output)

Output Type Dual, 4-20mA & 0-5/10VDC (3-wire)

Output Scaling0-10” (Selectable 2.5, 5, 10"WC)0-25” (Selectable 10, 15, 25"WC)

Calibrated Temperature Range 50° to 140°F (10-60°C)

Media Dry, oil-free air, N2Sensor Type Integrated, micro machined silicon piezoresistivePerformance

Accuracy (Linearity, hysteresis,

temperature)2.5% full scale

Auto-zero input Pushbutton and contact closure input provided

Intrinsic Flow Measurement Technology for High Accuracy

Differential Pressure Transducers - 0”~2” WCPressure Range Enclosure Type Part Number

0~1"

Open Frame PDP30-001

NEMA 4 PDP31-001

NEMA 4 w/ Probe PDP32-001

0~2”

Open Frame PDP30-002

NEMA 4 PDP31-002


Differential Pressure Transducers - 0”~25” WC

Pressure Range Enclosure Type Part Number

0~10"NEMA 4 PDP31-010


0~25"NEMA 4 PDP31-025


Differential Pressure Transducers0~2” & 0~25” WC Models Dual Output Signals (4-20mA & 0-5/10VDC) Open Frame & NEMA 4 Enclosure Options

NEMA 4 enclosed Cerus Pressure Transducer shown with probe.

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A drive is a sensitive piece of power electronics that when installed properly will provide you with years of trouble-free operation. While our drives have many built-in protective features, if the installation or application is incorrect, failures due to improper protection or installation will not be covered under warranty. To avoid this ugly situation we have developed the Drive Installation A, B, C’s. Know these basic A,B,C’s with every drive you purchase.

Ambient Temperature:The maximum ambient temperature for a drive installation is either 40°C (104°F) or 50°C (122°F). Here are some recommendations to help keep your drive “cool”:

1. Derating for Temperature: If the drive is installed in an environment where the ambient temperature will be near or exceed 40°C or 104°F and the drive is rated for 40°C or the drive is in an enclosure and the ambient temperature will be over 90° F you will need to derate the drive to meet the temperature requirements. For our P, S and H series drive you can derate the drive 20% to increase the temperature rating by 20%. For example a 50 Hp P Series Drive which is normally rated for 40°C, when derated by 20% by use with a 40 Hp motor, can operate up to 50°C or 122°F.

2. Reduce the heat load on the Drive: Mount the drive or drive panel away from direct sunlight.

3. Exhaust and Intake Clearance: Make sure the drive is mounted in a place where the intake and exhaust air is free from obstructions and the intake air is not near another heat source such as transformers orheating elements. Never install one drive such that the exhaust from one blows into the intake of another.

4. Mount the drive in a Separate Enclosure: A simple step that can save a lot of headaches is to mount the drive separately from other electrical equipment. Just a few extra devices in an enclosure can add significant heat that can push the internal ambient temperature of the cabinet beyond what is acceptable for the drive.

BondingNothing is more important for a drive than proper grounding. Improper grounding can cause everything from unexplained shutdowns to erratic operation. Where we see the most problems with grounding are in remote locations (like an irrigation pump) or isolated installations such as cranes or roof tops for HVAC. There are three critical things to remember about grounding your drive:

1. Size of the ground cable. The ground bonding cable must be the proper size to meet the impedance requirements as specified in our manual. A good practice is to use the same size as your input power input.

2. Dedicated, direct cable. The grounding cable should be dedicated and as short as possible from the bonding point. Longer cable runs will require larger cable to meet the impedance requirements. This is where following the recommendations above will serve you well. Under no circumstances should you use a mechanical connection such as conduit or electrical cabinets for your ground source.

3. Bonding to the source input. Ideally the grounding and source input are electrically connected such as when there is an isolation transformer with a neutral to ground bonding point.

Constant Variable High InertiaConveyer Belt Fan Oil Pump JackMost Mixers Pump Centrifuge

Grinder Some Mixers Any FlywheelLathe Crane and Hoist

Clean Power, Correct Sizing & Clean AirCorrect Sizing: How your drive performs is dependent upon sizing the drive properly for the application. Your load is either constant torque or variable torque. Most Cerus drives are dual rated - the variable torque rating is always higher capacity than the constant torque rating. Here are some examples of variable and constant torque applications:

DRIVE INSTALLATION A,B,C’s

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The A,B,C’s:• Ambient Temperature- of the installation

• Bonding- make sure your grounding is correct

• Clean Power and Air flow- for proper cooling

• Correct Sizing- for the application

When sizing a drive you also must consider the inertia of the load. High inertia loads are hard to accelerate and decelerate. This resistance to speed change can cause the drive to trip out on DC overvoltage, as the inertia from the load reverses into the drive and causes the DC bus voltage to rise. When this happens the drive will trip on an overvoltage fault. Resetting the fault and putting the drive back in operation in this situation will void your warranty if done repetitively. In all such cases a dynamic braking unit with a dynamic breaking resistor should be used. Dynamic braking units are standard on many of our small drives and are optional on all of our larger drives.

Correct Settings: To protect your drive and to insure proper operation, follow our quick start guide which includes settings for most applications.

Clean Air: A drive that becomes coated with dust or debris cannot cool itself properly and will lead to premature failure of the drive. Make sure the drive has clean, dry air for cooling. If it is installed in an enclosure make sure to replace or properly clean the air filters once a month to make sure the drive runs at peak performance.

Clean Power: The drive will need to be protected from input power problems and load related power issues (mainly due to long cable runs or bad utility power). There are unique issues regarding both input power and output power protection:

1. Input Power Surge Protection or Lightning Arrestor: Semiconductors on the front end of any drive have a very limited ability to withstand high voltage surges or spikes. While there is built in protection in the drive, it is preferable to have surge protection installed at the drive input source (the closer to the utility input the better). This way, any type of surge or spike is eliminated before it gets to the drive. See our drive accessories page for our recommended solutions. If your drive is going into a commercial building, often this type of protection has already been installed for other sensitive equipment such as computer servers or UPS equipment.

2. Input Line Reactor: As a rule of thumb, an input line reactor may be required when the drive is installed directly to the utility source and the utility KVA rating is 10 times higher than that of the drive rating. In more specific terms if the source impedance is lower than 2.5%, a line reactor is required. When installed, an input line reactor adds impedance between the source and the drive. This has two benefits- first it helps to filter the drive harmonics from the rest of the installation and in turn protects the drive from line noise and transients. Secondly, line reactor’s additional impedance reduces the voltage stress on the input power circuits caused by the drive operation.

3. Output Power Protection: In some cases you may need an output line reactor to protect the drive and motor from output related voltage spikes. Some applications that require this type of protection include:

• Downwell pump motors • Large motors above 100 hp • Motors with leads longer than 35’ or SO cords • Older motors or motors that are wound without “inverter duty” insulation. If you have a motor load that meets any of these conditions, please contact our customer service personnel for recommendations. There are no universal rules that can be applied with respect to output line reactors, despite what you may have heard.

In any application, whether a line reactor is required is simply a function of physics with the motor winding, the switching voltage and power cabling. Every switch on or off from the output of the inverter transistor will cause a voltage overshoot that may be enough to exceed the insulation breakdown of the motor windings or exceed the transistor breakdown voltage of the inverter or both. Our staff is knowledgeable with most applications and can provide you with the correct recommendation for your specific situation.

In addition to our top quality drives, we offer a wide variety of starters for constant volume applications.

ENERGY MANAGEMENT STARTERIdeal for LEED projects. Learn more at franklin-controls.com

800.962.3787 | Fax: 503.643.4925 | www.franklin-controls.com

For technical support, contact Franklin Control Systems:

www.lynxspring.com | 1.877.649.5969

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