Vamac® & Viton® performance in new automotive fluids Vamac Viton performance in new...Vamac® &...
Transcript of Vamac® & Viton® performance in new automotive fluids Vamac Viton performance in new...Vamac® &...
Vamac® & Viton® performancein new automotive fluids
DuPont Performance Polymers ConferenceDuPont Performance Polymers Conference
May 20May 20th,th, 20102010
AlbergoAlbergo CoccaCocca HotelHotel
SarnicoSarnico ((BgBg)) Patrick Patrick PagliaPaglia & Laurent Lefebvre& Laurent Lefebvre
Vamac® & Viton® performance to :
1. Engine & Transmission Synthetic Oils
2. Biofuels
3. Blow-By & Exhaust Gas Acid Condensates
4. AdBlue® Urea
Agenda
3
Vamac® performance in Engine Oils
recommended by VW group
-5
-3
-1
1
3
5
7
9
11
13
15V
olu
me s
well
(%
)
Castrol GXL
10W40
Shell Helix
Plus 5W40
Elf Excellium
LDX 5W40
Castrol SLX
Long life II
0W30
Castrol SLX
Long life III
5W30 (low
SAPS)
Mobil 1 ESP
Formula 5W30
(low SAPS)
Volume swell after 1 week @ 150°C
(Standard Compounds, 10 phr plasticiser, 70 sh.A)
Vamac® G
Vamac® GLS
Fuel EconomyLow SAPS oils
Fuel Economy
Standard
VW 502.00 & VW 505.00 VW 503.00 & VW 506.00 VW 504.00 & VW 507.00
4
-5
-3
-1
1
3
5
7
9
Hard
ness c
han
ge (
pts
)
Shell Helix Plus
5W40
Elf Excellium LDX
5W40
Castrol SLX Long
life II 0W30
Castrol SLX Long
life III 5W30 (low
SAPS)
Mobil 1 ESP
Formula 5W30
(low SAPS)
Hardness change after 1 week @ 150 C
(Standard Compounds, 10 phr plasticiser, 70 sh.A)
Vamac G
Vamac GLS
Low SAPS oils
Vamac® performance in Engine Oils
recommended by VW group
5
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0
Elo
ng
ati
on
ch
an
ge (
%)
Shell Helix Plus
5W40
Elf Excellium LDX
5W40
Castrol SLX
Long life II 0W30
Castrol SLX
Long life III 5W30
(low SAPS)
Mobil 1 ESP
Formula 5W30
(low SAPS)
Elongation change after 1 week @ 150 C
(Standard Compounds, 10 phr plasticiser, 70 sh.A)
Vamac G
Vamac GLS
Low SAPS oils
Vamac® performance in Engine Oils
recommended by VW group
6
Vamac® performance in Engine Oils
Recommended by Fiat & Iveco
0
2
4
6
8
10
12
14
16
18
20
Vo
lum
e s
well
(%
)
Urania Turbo LD 15W40
(Iveco)
Selenia 20 K 10W40
(Fiat)
Selenia WR 5W40
(Fiat)
Urania FE 5W30
(Iveco)
Volume swell after 6 weeks @ 150 C
(Standard Compounds, 10 phr plasticiser, 70 sh.A)
Vamac G
Vamac GLS
Turbo charged or multivalve engines
Fuel economy for new multijet diesel engines
7
-5
-3
-1
1
3
5
7
9
11
13
15
Fuchs Titan
SuperSyn SL
5W30
Shell Helix Ultra
AB 5W30
Fuchs Titan GT1
5W30 (low SAPS)
Castrol SLX LL04
0W30 (low SAPS)
Mobil 1 ESP
Formula 5W30
(low SAPS)
Volume swell after 1 week @ 150 C
(Standard Compounds, 10 phr plasticiser, 70 sh.A)
Vamac G
Vamac GLS
BMW Long life 01 BMW Long life 04
Low SAPS oils
Vamac® performance in Engine Oils
recommended by BMW group
8
-5
-3
-1
1
3
5
7
9
11
13
15
Vo
lum
e s
well
(%
)
Elf Excellium
LDX 5W40
Fuchs Titan
SuperSyn SL
5W30
Shell Helix
Ultra AB 5W30
Fuchs Titan
GT1 5W30
(low SAPS)
Elf Solaris LSX
5W30 (low
SAPS)
Mobil 1 ESP
Formula 5W30
(low SAPS)
Volume swell after 1 week @ 150 C
(Standard Compounds, 10 phr plasticiser, 70 sh.A)
Vamac G
Vamac GLS
MB 229.3MB 229.31 & MB 229.51
MB 229.5
Low SAPS oils
Vamac® performance in Engine Oils
recommended by Daimler group
9
Vamac® performance in Engine Oils
recommended by PSA group
-5
-3
-1
1
3
5
7
9
11
13
15
Vo
lum
e s
well
(%
)
Total Quartz
Diesel 7000
10W40
Total Quartz
Future 9000 5W30
Total G11077
Lube MA3 5W30
Total Quartz Ineo
ECS 5W30 (low
SAPS)
Total G03232
Lube MA4 5W30
(low SAPS)
Volume swell after 1 week @ 150 C
(Standard Compounds, 10 phr plasticiser, 70 sh.A)
Vamac G
Vamac GLS
Low SAPS oils
10
0
5
10
15
20
25
30
Volu
me S
well in %
P ento sin
C H F 11S
T o tal
F luide A T X
D exro n II
P etro
C anada
GM D exro n
III R D L
2746
Esso A T F
LT 71141
C astro l
SA F XO
75W90
Esso Gear
o il B V
75W80
P etro -
C anada
D exro n VI
R D L 3434
C astro l
T ransmax
Z 75W90
T o tal
T ranself
Synthese
F E75W90
M o bilube
P T X
75W90
Volume Swell after 6 weeks @ 150°C
(Standard Vamac® compounds, 10 phr plasticiser)
Vamac® G
Vamac® GLS
Traditional fluids New fluids
Vamac® performance in Transmission Fluids
11
Viton® Polymers in Powertrain Lubricants
Degree of Base Resistance required
EngineAxle &
Wheel bearing
Gear box &
Transmission
GF-S, 1000 hrs
BP Cecilia 20
5W40 engine oil
GF-S, 1000 hrs
ESSO Dexron III ATFGF-S, 1000 hrs
Mobile Axle lube
Su
gg
ested
Po
lym
er
B-651C, 500 hrs
BP Cecilia 20
5W40 engine oil
B-651C, 500 hrs
Shell Helix ® Ultra
0W40 engine oil
bisphenol cured
B-651C
un-aged
B-651C, 500 hrs
ESSO Dexron III ATF
B-651C, 1000 hrs
Mobile Axle lube
VTR-8802, 1000 hrs
Mobile Axle lubeVTR-8802, 1000 hrs
ESSO Dexron III ATF
Viton TBR-S (=VTR-8802) was currently a development for US OEMs for some highly aggressive wheel and axle lubesSo far limited interest for the European market
12
Viton® in demanding lubricantsAutomatic Transmission Fluid @ 150°C
0
20
40
60
80
100
120
0 500 1000 1500 2000 2500 3000 3500Hours
Perc
en
t re
tain
ed
Elo
ng
. (%
)
TBR-S
GLT-S
GBLT-S
GF-S
GBL-S
A-401C
0
20
40
60
80
100
120
0 500 1000 1500 2000 2500 3000 3500
Perc
en
t re
tain
ed
Elo
ng
. (%
)
TBR-S
GLT-S
GBLT-S
GF-S
B-651C
GBL-S
A-401C
Petro Canada Dexron VI
Petro Canada Dexron III
Hours
13
Mixture Engine Oil 15W40 / Diesel + BiodieselVamac® Volume Swell
•Increase in volume with switch from test tube to pressure vessel.
•Further increase in volume with addition of diesel or biodiesel RME
•No difference between conventional diesel & biodiesel B20.
Volume IncreaseVamac® G
gasket
Vamac® GLS
gasket
VMX 3038
turbocharger
hose
15W40 -- Test Tube
0
1 14 5 23
3 15 7 24
6 13 5 22
15W40 -- Pressure Vessel
0
1 17 9 27
3 19 10 29
6 18 9 27
15W40 -- with 7% B20 (Ford)
0
1 22 12 33
3 21 11 31
6 22 12 3215W40 -- with 7% Diesel
0
1 22 13 33
3 20 11 30
6 22 12 31
Fluid ageing tests : 1, 3 & 6 weeks @ 150°C
Engine Oil - 15W40 Valvoline "Premium Blue" Diesel Fuel - local supply in Akron, OH (USA)RME Biodiesel fuel - B20 from Haltermann’s in Texas (USA)
14
Permeation Values for different elastomers in blend of
98% Motorcraft oil 0W30 with 2% CE10
Measured at 40°C
Units are in g / mm thickness / m2 / day
Mixture Engine Oil 0W30 / Fuel CE10Permeation: Comparison AEM, ACM, HNBR
CE10 :
• 45% toluene
• 45% isooctane
• 10% ethanol
AEM ACM HNBR
Ethanol 7.58 13.51 6.59
Octane 0.13 0.44 0.20
Toluene 3.63 10.59 3.67
Total 11.35 24.54 10.47
w/o ethanol 3.76 11.03 3.88
Vamac® & Viton® performance to :
1. Engine & Transmission Synthetic Oils
2. Biofuels
3. Blow-By & Exhaust Gas Acid Condensates
4. AdBlue® Urea
Agenda
16
Material Performance to Fuel/Biofuel
6500
1100
635
85
35
12
3
0.5
0.2
0.05
0.03
0.01 0.1 1 10 100 1000 10000
Silicone (VMQ)
NBR / HNBR
Fluorosilicone (FVMQ)
Nylon 12
Viton® A
Viton® B
Viton® GF
THV 500
Tefzel® ETFE
Teflon® PTFE
Teflon® FEP
g-mm/m2/d
(Log chart)
higher fluorine =
lower permeation
Permeation rate
Fuel Permeation: Material Choices for Reducing Permeation Losses
fuel system elastomer films to M15 fuel @ 23°C
17
Viton® bioethanol resistanceVolume swell
Volume Change in Bioethanol & fuel blends1008 hours at 40°C (weekly fuel change)
0
5
10
15
20
25
GLT-
600S
A-601C GBLT-
600S
B-601C GFLT-
600S
VTR-
9209
F-605C GF-
600S
fluorine (wt %)
Vo
lum
e C
han
ge, %
Fuel C
CE-10
CE-25
CE-50
CE-85
E-100
low high
18Peak permeation at ~25% Ethanol in Fuel CPeak permeation at ~25% Ethanol in Fuel C
Viton® bioethanol resistancePermeation Rate
Permeation of Fuel C / Ethanol Blends
1008 hours at 40°C
0
20
40
60
80
100
120
GLT-S A-601C GBLT-S GFLT-S B-601C F-605C GF-S
fluorine (wt %)
Perm
rate
(g
-mm
/m²/d
ay)
Fuel C
CE-10
CE-25
CE-50
CE-85
E-100
low high
19
Performance of VitonPerformance of Viton®®
with different Bioalcoholswith different Bioalcohols
Volume Change in Bio-alcohols & fuel blends168 hours at 40°C
0
3
6
9
12
15
18
21
24
27
GLT-
600S
A-601C GBLT-
600S
B-601C GFLT-
600S
VTR-
9209
F-605C GF-
600S
fluorine (wt %)
Vo
lum
e C
han
ge, %
ButanolEthanolFuel CFuel C/Butanol (80/20)Fuel C/Ethanol (75/25)
low high
20
•Pure & Fresh Biodiesel is not agressive to FKM compounds
•High Swell of standard FKM is caused by a seconder order effect:- Contamination (water, residual catalyst, …)
- Degradation products (acids, aldehydes, …)
Viton® performance in “pure & fresh” Biodiesel
21
fuel change at test interval
0
20
40
60
80
100
120
"NMO" GBL-S "NMO" GF-S GBL-S
Ca(OH)2
A401C F605C
Vo
lum
e C
han
ge, %
336 hours
672 hours
1008 hours
1512 hours
2016 hours
3024 hours
Wet = addition of 0.5% distilled water to RME
"NMO"= No Metal Oxide formulation
Viton® performance in “aggressive” Biodiesel
Aged in “wet” B100 RME at 125°C – Volume change (%)
22
Viton® performance in “aggressive” Biodiesel
Aged in “wet” B5 RME at 125°C – Volume change (%)
No Metal Oxidein compounds
Presence of metal oxide
Best recommendation : Viton® APA peroxide cured without metal oxide
23
Vamac® results in Fam-B & in Biodiesel
*Significant swell and property loss in gasoline
*After redrying, properties go back to original excellent value
*Swell can be reduced only to a limited extent with Vamac® GLS & VMX 3110
*2% and 5% blends of biodiesel fuels are compatible with Vamac® G
*For the 20% blend use of Vamac® GLS is appropriate
Vamac® volume swell after 1 week @ 23°Cin Fuel/RME Biodiesel
0
20
40
60
80
100
120
0 10 20 30 40 50 60 70 80 90 100
% RME in the blend Fuel #2 + RME
% V
olu
me
Sw
ell
.
G standard
G/GLS (50/50) standard
GLS standard
Vamac® & Viton® performance to :
1. Engine & Transmission Synthetic Oils
2. Biofuels
3. Blow-By & Exhaust Gas Acid Condensates
4. AdBlue® Urea
Agenda
25
Why Vamac® for Blow-By Applications ?
ECO is the polymer that was traditionally used in PCV tubes. Problems of ECO:
- Lead is used as stabilizer
- Poor heat resistance or scorch issue with ECO lead free
- Acid resistance limited
0.0%
20.0%
40.0%
60.0%
80.0%
100.0%
120.0%
1
Rete
nti
on
of
Elo
ng
ati
on
, %
Vamac® G
Vamac® GLS
ECO ( Lead-Free )
0
20
40
60
80
100
120
140
1
Volu
me S
well, %
Vamac® G
Vamac® GLS
ECO ( Lead-Free )
Vamac® G Vamac® GLS
ECO
ECO & Vamac® after 1 week @ 90°C
Swell in Blow-By condensate from Ford
ECO & Vamac® after 1 week @ 90°C
Elongation Retention in Ford‘s Acid Condensate
Ford acid condensate chemical composition:14.0 ml Methanoic ( Formic ) Acid 11.0 ml Nitric Acid15.0 ml Ethanoic ( acetic ) Acid 1.0 ml Hydrochloric Acid
1.0 ml Sulphuric Acid 958.0 ml Distilled Water
26
Temperature °C
135
60
15
0 6 12 18 24
30 min dry
30 min FAM2
30 min dry
18 h in Cecilia 20, 5W40
4 h HNO³
30 min dry
1 Cycle
VW TL52291, Blow-by specification
PV3936 test conditions
Standard fluid ageing tests in Cecilia 20, Diesel & Fam B are requested in VW TL52291 spec.
PV 3936 is part of air duct specification if resistance to crankcase gases (blow-by gas) and
condensates of these gases are required. Rubber has to pass a number of cycles.
Performance:
Vamac® = 16 cycles
HNBR = 8 cycles
ECO = 1 cycle
27
0
50
100
150
200
250
300
Original 1 cycle 2 cycles 3 cycles 4 cycles 5 cycles 6 cycles
Hardness
Tensile * 10
EaB
Weight Change * 10
In spec. VW TL 52291 after 6 cycles, changes in properties and remaining values have to be:
Hardness >=55 Shore A (Change max. -20%) Tensile >= 6 Mpa (max. -40%)
Weight Change max. +20% Elongation >= 80% (max. -65%)
PV3936, Vamac® GLS compound
from customer tested by DuPont
28
1
2
3
4
5
pH
Acid Type
Phase
Time
Temperature
Equipment
Aeration
Sample
Mineral
Organic
Mineral /Organic
Liquid Gas
504 h
1008 h
2000 h
Yes No
Autoclave
Reflux
Finished Parts
Lab Specimens
50°C
100°C
150°C
168 h
Exhaust Gas Recirculated test parameters
HCl, HNO3, H2SO4 => mineralHCOOH, CH3COOH => organicSalts of acidsOther acids…
60°C up to 150°C with average 80-90°C
Vapour (= gas phase) or Condensate (= liquid phase)
168 h (short term) up to 2008 h (long term)
with or without
1 up to 5 with average 3
Which parameters might influence the test ?
Size and shape
Autoclave or reflux system
29
Two sets of lab specimens tested in the autoclaves (liquid phase & gas phase)
Autoclave equipment used in DuPont
Diameter: 97 mmLength: 204 mmVolume: around 2 litres
Thickness: 5 mmMaterial: stainless steel 316L
Valves: Swagelok® serie R3A, (ref. SS-4R3A adjusted 3.4 -24.1 bars)
30
EGR acid solutions selected
First EGR solution (pH =3.3) defined by PSA
2.81NaOH
1.83H2SO4
0.14HNO3
4.23NaCl
0.86KF
mmol/l
Concentration
PSA EGR chemical composition: only mineral based, pH 3.3
VW EGR chemical composition: organic based, pH 3.0
First EGR solution (pH =3.0) defined by VW
10.68CH3CH2COOH
24.66HCOOH
0.57(NH4)2SO4
0.44NH4NO3
3.56CH3CO2NH4
mmol/l
Concentration
Lab tests made with fluids
close to OEM reference
N-B: PSA & VW EGR acid solutions above have been modified recently
31
PSA EGR liquid contact, 168 h @ 90°C
17
-12
17
13
-9
12
16
-10
125
9
0 00 0
-3
0
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® G Vamac® GLS
Viton® A401C Viton® GF-200S
Viton® GF-200S with MO
Vamac® & Viton® results: Influence of acid type
VW EGR liquid contact, 168 h @ 90°C
147
1
19
38
145
-3
6
-2
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change(%) Volume Swell (%)
Vamac® GVamac® GLSViton® A401C ("destroyed")Viton® GF-200SViton® GF-200S with MO ("destroyed")
VW EGR exposure
VW EGR exposure
● Vamac® performs well in mineral & organic acids
● Compounds of Viton® without metaloxide have very good resistance to all acid types
● Compounds of Viton® with metaloxide is not recommended for use with organic acids
Viton A401C®® ®
32
PSA EGR liquid contact, 168 h @ 90°C
17
3
-9
12
1
-7
-40 -39
-8
-37
-2-9
21
-39
-26
-37
0
-3
14
-33
-19
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation (%) Volume Swell (%)
Vamac® GLS Viton® GF-200S
Standard ACM 'HT-ACM'
CPE ECO
Other elastomers: Influence of acid type
VW EGR liquid contact, 168 h @ 90°C
71
19
3
-7
-31
-41
-8
-36-32
14
-3
6
-2
15
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® GLS Viton® GF-200S
Standard ACM 'HT-ACM'
CPE ("destroyed") ECO ("destroyed")
VW EGR exposure
127 PSA EGR exposure
CPE
ECOViton® GF-200S
● Standard ACM, ECO & CPE: poorresistance to EGR in this lab evaluation
● ’HT-ACM’ has poor retention of mechanical properties vs Vamac®
75
84
33
VW EGR liquid contact, 168 h @ 90°C
-3
147
-2
1
19
38
145
6
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change(%) Elongation change (%) Volume Swell (%)
Vamac® GVamac® GLSViton® A401C ("destroyed")Viton® GF-200SViton® GF-200S with MO ("destroyed")
Vamac® & Viton® results: Gas vs liquid phase
VW EGR gas contact, 168 h @ 90°C
-6 -4
11
-16
-39
-18
36
-2 -1
13
311
-5-1
-7
0
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® G
Vamac® GLS
Viton® A401C
Viton® GF-200S
Viton® GF-200S with MO ("destroyed")
● Gas Phase is nearly as aggressiveas liquid phase, even at 90°C only
● Gas phase is less agressive thanliquid phase for Viton® A401 C
34
VW EGR liquid contact, volume swell
Vamac® & Viton® results :
Influence of test temperature
139
16
-2
15
83
7 655
-50
-40
-30
-20
-10
0
10
20
30
40
50
Vamac® G Vamac® GLS Viton® GF-200S HT-ACM
168 h @ 90°C 168 h @ 120°C 168 h @ 150°C
-16
-32-29
27
-32
4 36 4
15
-50
-40
-30
-20
-10
0
10
20
30
40
50
Vamac® G Vamac® GLS Viton® GF-200S HT-ACM
168 h @ 90°C 168 h @ 120°C 168 h @ 150°CVo
lum
e s
well (
%)
15
-36
53
14
-3
-33
-21
-41
28 29
-50
-40
-30
-20
-10
0
10
20
30
40
50
Vamac® G Vamac® GLS Viton® GF-200S HT-ACM
168 h @ 90°C 168 h @ 120°C 168 h @ 150°C
VW EGR liquid contact, elongation change
VW EGR liquid contact, tensile change
Ten
sile c
han
ge (
%)
Elo
ng
ati
on
ch
an
ge (
%)
-56 -64
-82
276
● Vamac® clearly performs betterthan HT-ACM
35
VW EGR acid solution - liquid contact, 94 h @ 100°C, pH =3
VW EGR liquid contact, 94 h @ 100°C, pH =1.6
1 0
-5
19
-7
-39
-8
-38
-1
6
-3
11
3 1
-2
4
-49
-40
15
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® G Vamac® GLS
Viton® GF-200S Standard ACM
'HT-ACM'
-2 -4
-16
105
-9
-36
-10
0
-4 -3
11 11
-8 -7
-49
22
-49-44
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® G Vamac® GLS
Viton® GF-200S Standard ACM
'HT-ACM'
93
79
● Volume swell increases with low pH value
● Mechanical properties worsen with lower pH but the drop remains moderate for Viton®
GF-S without metal oxide and bothcompounds of Vamac®
● Is ACM or “HT-ACM” suitable for sealing applications in contact with acid ?
Vamac® & Viton® results: Influence of pH
36
Autoclave, no stirring system, no aeration
PSA EGR liquid contact, 168 h @ 90°C
1 07
-3-8
11
19
0
9
0
-3
-39-40
-7
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® G Vamac® GLS
Viton® GF-200S Standard ACM
Vamac® & Viton® results:
Influence of equipment, aeration
No significant difference betweenthese 3 methods:
● Viton® GF-200S no MO - Very good
● Vamac® G & GLS - Good
-3 -2
7
-2-6
17
28
0 0
-4 -4
-42
-31
-9
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® G Vamac® GLS
Viton® GF-200S Standard ACM
-2
3 6
-2-7
15
16
-1
83 2
-31-33
-7
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® G Vamac® GLS
Viton® GF-200S Standard ACM
Reflux with stirring system + aeration 200 ml/min,
PSA EGR liquid contact, 168 h @ 90°CReflux with stirring system, no aeration
PSA EGR liquid contact, 168 h @ 90°C
75
72
71
37
Acid Resistance Conclusion of DuPont lab study
� ECO, CPE (CM): Can be significantly affected in acid condensates (EGR, Blow-by) �Increased risk of failure for the parts exposed to EGR
� ACM, HT-ACM: Shows severe effects in the various tests�Careful study for each application
� Vamac® AEM : Standard compounds demonstrate excellent resistance to exhaust acids and gases ���� Vamac® can be recommended for cost-effective EGR hose and
sealing solutions
� Viton® FKM: Standard compounds do perform well in these acidic environments,even when highly concentrated and/or at high temperature – caution with organic acids…
���� Viton® recommended broadly for use in contact with EGR.���� Viton® peroxide cured compounds without metal oxide, are the
ultimate choice
Vamac® & Viton® performance to :
1. Engine & Transmission Synthetic Oils
2. Biofuels
3. Blow-By & Exhaust Gas Acid Condensates
4. AdBlue® Urea
Agenda
39
AdBlue® System
For elastomeric materials which are used in contact to AdBlue®, additional resistance to Diesel or Engine oils is very often required.
This eliminates non-polar materials like EPDM.
40
Vamac® Ageing in AdBlue® for 168 h at 120°C
� Tests were carried out in a lab autoclave using a Kalrez® FFKM seal.
� Vamac® GLS with its high Methyl Acrylate content lost all its elastic properties after 1 week at 120°C.
� Vamac® G is also loosing most of its elastic properties.
� The high viscosity grade Vamac® Ultra IP maintain most of his properties, only the Modulus
shows a significant increase.
� The peroxide cured Vamac® DP performs best in terms of Modulus retention
20157721Weight Change
22168923Volume Change
3480--Delta 100% [%]
2,810,2--Modulus at 100 % [MPa]
-41-28-89-64Delta Elong. [%]
3082212685Elongation at break [%]
1620-79-43Delta TS [%]
11,021,23,59,8Tensile Strength [MPa]
-13-20-1Delta Hardness
61755471Hardness Shore A (1 second)
Vamac®DP
Vamac®Ultra IP
Vamac®GLS
Vamac®GLiquid Phase
41
� Vamac® has long-time proven functionality in automotive hoses and seals and meets automotive low- and high-temperature requirements (-40°C to 170°C with peaks up to 200°C), as well as good fluid resistance (e.g. engine oil and Diesel fuel)
� Vamac® Ultra grades at medium methyl acrylate levels (=Vamac® Ultra IP & VMX 3038) keep their elastomeric properties after immersion in AdBlue® for 1 week at 120°C -> other tests with different ageing conditions (80°C, 100°C up to 6 weeks) are in progress
� Peroxide cured Vamac® DP also can be seen as a material with possible use for AdBlue®, with higher comp set results (especially VW comp.set) may however be seen not as good for sealing applications
� Vamac® offers an excellent price/performance ratio compared to HNBR or FKM grades that can be considered suitable for contact to AdBlue®
Vamac® - AdBlue® Summary
42
The information set forth herein is furnished free of charge and is based on technical data that DuPont believes to be reliable and falls within the normal range of properties. It is intended for use by persons having technical skill, at their own discretion and risk. This data should not be used to establish specification limits nor used alone as the basis of design. Handling precaution information is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Since conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. As with any product, evaluation under end-use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate or a recommendation to infringe on patents.
Caution: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your DuPont customer service representative and read Medical Caution Statement H-50103-3.
The DuPont™ Oval logo, DuPont™, The miracles of science™, Crastin®, Delrin®, DuPont™ ETPV, Hytrel®, Minlon®, Rynite®, Thermx®, Zenite®, Zytel®, Diak™, Viton® and Vamac® are registered trademarks of E.I. DuPont de Nemours or its affiliates.
43
Mixture Engine Oil Valvoline 15W40 / Diesel + BiodieselVamac® Absolute Elongation and % Elongation Change
Change in control going from test tube to pressure vessel
appears to have bigger effect than addition of diesel or biodiesel
Percent ElongationVamac® G
gasket
Vamac® GLS
gasket
VMX 3038
turbocharger
hose
Vamac® G
gasket
Vamac® GLS
gasket
VMX 3038
turbocharger
hose
1 2 3 1 2 3
15W40 -- Test Tube0 269 277 431 0% 0% 0%
1 209 192 379 -22% -31% -12%
3 190 161 340 -29% -42% -21%
6 167 129 288 -38% -53% -33%
15W40 -- Pressure Vessel0 269 277 431 0% 0% 0%
1 200 190 357 -26% -31% -17%
3 168 135 253 -38% -51% -41%
6 114 101 259 -57% -63% -40%
15W40 -- with 7% B20 (Ford)0 269 277 431 0% 0% 0%
1 197 184 323 -27% -33% -25%
3 172 129 295 -36% -53% -32%
6 118 83 250 -56% -70% -42%
15W40 -- with 7% Diesel
0 269 277 431 0% 0% 0%
1 194 179 343 -28% -36% -20%
3 142 130 301 -47% -53% -30%
6 129 105 242 -52% -62% -44%
% change from originalAbsolute Values
Fluid ageing tests : 1, 3 & 6 weeks @ 150°C
44
Viton® Permeation resistance to fuel & biofuel
45
VW EGR liquid contact, 168 h @ 90°C
-3
7
-2
1
19
3
-7
-31
-41
-8
-36-32
1514
6
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® GLS Viton® GF-200S
Standard ACM 'HT-ACM'
CPE ("destroyed") ECO ("destroyed")
Other elastomers: Gas vs liquid phase
VW EGR gas contact, 168 h @ 90°C
-6 -4
11
-2 -1
13
3
-7
-20-24
38
-11
-42 -42
14
0
-50
-40
-30
-20
-10
0
10
20
30
40
50
Hardness change
(points)
Tensile change (%) Elongation change (%) Volume Swell (%)
Vamac® GLS Viton® GF-200S
Standard ACM 'HT-ACM'
CPE ("destroyed") ECO ("destroyed")
Other polymers are impacted even more
� Will CPE & ECO be ok for use even underEuro 6 conditions?
� Is ACM or “HT-ACM” suitable for sealing applications in contact with EGR?
84