UTP Chemical GB

12
Your reliable partner for the chemical equipment construction

Transcript of UTP Chemical GB

Page 1: UTP Chemical GB

Your reliable partner for the chemicalequipment construction

Page 2: UTP Chemical GB

CHEMICAL INDUSTRY

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• comprehensive and extensive high temperature andhigh corrosion level examinations

• high corrosion resistance• increased heat resistance• fully austenitic weld metal• ideally suited for joining similar types of high

temperature materials• quality assurance as per DIN EN ISO 9001

together with DIN EN ISO 14001

UTP welding consumables provide the processor the guarantee,that they can meet the high quality requirements of their custo-mers.

UTP, an experienced reliable partner for welding of nickel based materials

The welding consumables described here have a wide area ofapplication.The austenitic welding consumables are used for jointwelding on similar-type as well as on low-alloyed, non-stabilised,low-carbon and stabilised corrosion and heat-resistant CrNisteels.

The austenitic molybdenum-content welding consumables areused for plate and joint welding of similar type and non-similartype CrNiMo steels.They are for welding the appropriate base materials used tocomply with maximum corrosion requirements in chemicalprocess equipment construction, in environmental engineeringand for off-shore structures.

In the case of plant subject to chlorinated media, over-alloy wel-ding is used if possible i.e. the welding consumable should have ahigher pitting index than the base material to be welded. All low

alloy base materials and similar base material 2.4685 can bewelded with the highest alloy electrode UTP 759 Kb.

The NiMo alloys have been developed for similar base materials,which are subject to reducing media.These materials arecharacterised by their excellent resistance against hydrochloricacid, over a broad temperature and concentration range as wellas chloride contaminated sulphuric acid.

Cu alloy materials such as 2.4858 and 1.4563 are often used forcomponents which are subject to sulphur and phosphor containingmedia. UTP 4225 or UTP 3127 LC has proven particularly suitablefor such demands and for welding these materials.

UTP welding consumables for the chemical equipment construction

The high nickel content welding consumables from the UTP rangeare available as covered rod electrodes, as inert gas wires(TIG and MIG), as flux cored wires and as wire/flux combinationsfor submerged arc welding.

Main application areas are in high quality equipment constructionfor the chemical, refrigeration, petrochemical and furnaceconstruction industries.

Joint and plate welding in these areas requires welding materials,that are matched to the very different loads of the base materialsand which meet the highest corrosion requirements.

The high nickel content UTP welding consumables arecharacterised by the features listed below:

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UTP welding consumables for the chemical equipment constructionUTP-Typ

Material No.DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

681.4551DIN 8556 :E 19 9 Nb R 26EN ISO 1600 :E 19 9 Nb R 3 2AWS A5.4 :E 347-17

SMAW C 0.03Si 0.8Cr 19.0Ni 10.0Mn 0.5Nb 0.25Fe Rest

Rp0,2 > 380 MPaRm > 590 MPaA > 30 %Kv > 47 J

-196°Cup to400°C

- TÜV,ABS,GL,TÜVWien.

The rutile coated weldingelectrode is suitable forjoining and surfacing ofstabilized and nonstabilized CrNi steels.

1.4301 ◦ X5 CrNi 18 101.4312 ◦ G- X10CrNi 18 81.4541 ◦ X6 CrNiTi 18 101.4550 ◦ X6 CrNiNb 18 101.4552 ◦ G- X5 CrNiNb 18 9

A 681.4551DIN 8556 :SGX 5 CrNiNb 19 9EN ISO 12 072 :G (W) 19 9 Nb (Si)AWS A5.9 :ER 347 (Si)

GMAWGTAW

C 0.03Si 0.4Mn 1.5Cr 19.5Ni 9.5Nb 0.55

Rp0,2 420 MPaRm 600 MPaA 30 %Kv 100 J

-196°Cup to400°C

- TÜV,TÜVWien

Rods and wires for joiningand surfacing in chemicalapparatus and vesselconstruction.

1.4301 ◦ X 5 CrNi 18 101.4312 ◦ G- X 10 CrNi 18 81.4541 ◦ X 6 CrNiTi 18 101.4550 ◦ X 6 CrNiNb 18 101.4552 ◦ G- X 5 CrNiNb 19 111.4878 ◦ X 12 CrNiTi 18 91.6902 ◦ G- X 6 CrNi 18 101.6905 ◦ G- X 5 CrNiNb 18 101.6907 ◦ X 3 CrNiN 18 10

68 LC1.4316DIN 8556 : E 19 9 L R 26EN ISO 1600 :E 19 9 L R 3 2AWS A5.4 : E 308 L-17

SMAW C 0.025Si 0.8Cr 19.0Ni 10.0Mn 0.5Fe Rest

Rp0,2 > 350 MPaRm > 520 MPaA > 35 %Kv > 47 J

-120 °Cup to350°C

- TÜV,ABS,GL

Low carbon, rutile coatedelectrode is used for joiningand building up of identicallow carbon, austenitic CrNisteels.

1.4301 ◦ X5 CrNi 18 101.4306 ◦ X2 CrNi 18 111.4311 ◦ X2 CrNiN 18 101.4312 ◦ G- X10 CrNi 18 81.4541 ◦ X6 CrNiTi 18 10

A 68 LC1.4316DIN 8556 :SGX2 CrNi 19 9EN ISO 12 072 :G (W) 19 9 L (Si)AWS A5.9 : ER 308 L (Si)

GMAWGTAW

C 0.02Si 0.4Mn 1.5Cr 20.0Ni 10.0

Rp0,2 400 MPaRm 600 MPaA 35 %Kv 100 J

-196°Cup to400°C

- TÜV Rods and wires for weldingof low carbon, austeniticCrNi steels of the sametype

1.4301 ◦ X 5 CrNi 18 101.4306 ◦ X2 CrNi 19 111.4541 ◦ X 6 CrNiTi 18 101.4550 ◦ X 6 CrNiNb 18 101.6902 ◦ G- X 6 CrNi 18 101.6905 ◦ G- X 5 CrNiNb 18 101.6907 ◦ X 3 CrNiN 18 10

AF 68 LC1.4316EN ISO 12 073 :T 19 9 L RMAWS A5.22 : E 308 LT 1-4

FCAW C 0.025Si 0.6Mn 1.5Cr 19.5Ni 10.0

Rp0,2 380 MPaRm 560 MPaA 35 %Kv 70 J

-196 °Cup to:grainstabilityup to350 °Cscaleresistantup to800°C

TÜV Low carbon CrNi fluxcored wire with rutile slagfor welding of CrNi steelsand cast steels.

1.4301 ◦ X 5 CrNi 18 101.4303 ◦ X 4 CrNi 18 121.4306 ◦ X 2 CrNi 19 111.4308 ◦ G- X5 CrNi 19 101.4312 ◦ G- X 10 CrNi 18 81.4541 ◦ X 6 CrNiTi 18 101.4550 ◦ X 6 CrNiNb 18 10

68 MoLC1.4430DIN 8556 :E 19 12 3 L R 2 6EN ISO 1600 :E 19 12 3 L R 3 2AWS A5.4 :E 316 L-17

SMAW C 0.025Si 0.8Mo 2.8Cr 18.0Ni 12.0Mn 0.5Fe Rest

Rp0,2 380 MPaRm 560 MPaA 30 %Kv 60 J

-120 °Cup to400°C

- TÜV,ABS,TÜVWien,DB,GL,DNV

The rutile coated weldingelectrode with a lowcarbon content is used forjoining and surfacingCrNiMo steels and CrNiMocast steels.

1.4401 ◦ X5 CrNiMo 17 12 21.4404 ◦ X2 CrNiMo 17 13 21.4436 ◦ X5 CrNiMo 17 13 31.4571 ◦ X6 CrNiMoTi 17 12 21.4573 ◦ X10 CrNiMoTi 18 121.4580 ◦ X6 CrNiMoNb 17 1221.4583 ◦ X10 CrNiMoNb 18 12

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UTP-TypMaterial No.

DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

A 68 MoLC1.4430DIN 8556 :SGX2 CrNiMo 19 12EN ISO 12 072 :G (W) 19 12 3 L (Si)AWS A5.9 :ER 316 L (Si)

GMAWGTAW

C 0.02Si 0.4Mn 1.5Mo 2.8Cr 18.5Ni 12.0

Rp0,2 420 MPaRm 600 MPaA 35 %Kv 100 J

-196°Cup to350°C

- TÜV,GL

Rods and wires for weldingof low carbon CrNiMosteels and cast steels withhigh chemical resistance.

1.4401 ◦ X 5 CrNiMo 17 12 21.4404 ◦ X 2 CrNiMo 17 13 21.4435 ◦ X 2 CrNiMo 18 14 31.4580 ◦ X 6 CrNiMoNb 17 1221.4571 ◦ X 6 CrNiMoTi 17 12 2

AF 68 MoLC1.4430EN ISO 12 073 :T 19 12 3 L RMAWS A5.22 : E 316 LT 1 - 4

FCAW C 0.025Si 0.6Mn 1.5Cr 19.5Ni 12.5Mo 2.7

Rp0,2 400 MPaRm 560 MPaA 35 %Kv 55 J

-120°Cup to:grainstabilityup to400 °Cscaleresistantup to800°C

- TÜV Low carbon CrNiMo fluxcored wire with rutile slagfor joining and surfacing onCrNiMo steels and caststeels.

1.4401 ◦ X 5 CrNiMo 17 12 21.4404 ◦ X 2 CrNiMo 17 13 21.4406 ◦ X 2 CrNiMoN 17 12 21.4435 ◦ X 2CrNiMo 18 14 31.4436 ◦ X 5 CrNiMo 17 13 31.4571 ◦ X 6 CrNiMoTi 17 12 21.4580 ◦ X 6 CrNiMoNb 17 1221.4583 ◦ X 10 CrNiMoNb 1812

6824 LC~ 1.4332DIN 8556 :E 23 12 L R 2 6EN ISO 1600 :E 23 12 L R 3 2AWS A5.4 :E 309 L-17

SMAW C 0.025Si 0.8Cr 22.5Ni 12.5Mn 0.8Fe Rest

Rp0,2 > 390 MPaRm > 550 MPaA > 30 %Kv > 47 J

-60°Cup to:scaleresistantup to1000°C

- TÜV,GL,DNV

Rutile coated electrode isused for joining andsurfacing of stainless andheat resistant steels andcast steels.

1.4541 ◦ X6 CrNiTi 18 101.4550 ◦ X6 CrNiNb 18 91.4583 ◦ X10 CrNiMoNb 18 121.4712 ◦ X10 CrSi 61.4724 ◦ X10 CrAl 131.4742 ◦ X10 CrAl 131.4825 ◦ G- X25 CrNiSi 18 91.4826 ◦ G- X40 CrNiSi 22 91.4828 ◦ X 15 CrNiSi 20 12

A 6824 LC1.4332DIN 8556 :SGX2 CrNi 24 12EN ISO 12 072 :G (W) 23 12 LAWS A5.9 :ER 309 L (Si)

GMAWGTAW

C 0.02Si 0.4Mn 1.8Cr 23.0Ni 13.5

Rp0,2 400 MPaRm 590 MPaA 30 %Kv 140 J

-120°Cup to300°C

- TÜV,GL

Rods and wires for joiningand surfacing in chemicalapparatus and vesselconstruction.

1.4306 ◦ X 2 CrNi 19 111.4401 ◦ X 5 CrNiMo 17 12 21.4404 ◦ X2 CrNiMo 17 13 21.4541 ◦ X 6 CrNiTi 18 101.4550 ◦ X 6 CrNiNb 18 101.4571 ◦ X 6 CrNiMoTi 17 12 21.4580 ◦ X 6 CrNiMoNb 17 122

UTP welding consumables for the chemical equipment construction

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CHEMICAL INDUSTRY

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UTP welding consumables for the chemical equipment constructionUTP-Typ

Material No.DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

AF 6824 LC1.4332EN ISO 12 073 :T 23 12 L RMAWS A5.22 :E 309 LT 1 - 4

FCAW C 0.025Si 0.6Mn 1.5Cr 24.0Ni 12.0

Rp0,2 400 MPaRm 600 MPaA 35 %Kv 60 J

-60°Cup to300°C

- TÜV Low carbon flux cored wirewith rutile slag for joiningand surfacing alloyedCr - CrNi steels withnon- and low-alloyed steelsand cast steels.

1.4306 ◦ X 2 CrNi 19 111.4401 ◦ X 5 CrNiMo 17 12 21.4404 ◦ X2 CrNiMo 17 13 21.4541 ◦ X 6 CrNiTi 18 101.4550 ◦ X 6 CrNiNb 18 101.4571 ◦ X 6 CrNiMoTi 17 12 21.4580 ◦ X 6 CrNiMoNb 17 122

6824 MoLCDIN 8556 :~E 23 12 3 L R 26EN ISO 1600 :E 23 12 2 L R 3 2AWS A5.4:~E 309 Mo L-17

SMAW C 0.03Si 0.8Mo 2.8Cr 23.0Ni 12.0Mn 1.5Fe Rest

Rp0,2 > 490 MPaRm > 670 MPaA > 25 %Kv > 47 J

up to300°C

- - Low carbon CrNiMoelectrode for dissimilarmetal joints and claddings.

1.4401 ◦ X5 CrNiMo 17 12 21.4404 ◦ X2 CrNiMo 17 13 21.4580 ◦ X6 CrNiMoNb 17 1221.4571 ◦ X6 CrNiMoTi 17 12 2

A 6824 MoLC1.4459DIN 8556 :SGX2 CrNiMo 23 13EN ISO 12 072 :G (W) 23 12 LER 309MoL (Si)

GMAWGTAW

C 0.02Si 0.4Mn 1.5Cr 22.0Ni 14.5Mo 2.5

Rp0,2 > 500 MPaRm > 700 MPaA > 25 %

up to300°C

- TÜV Rods and wires for joiningand surfacing of steels ofdifficult weldability, clad-dings, cushion layers, repairson hot working tools.

1.4401 ◦ X5 CrNiMo 17 12 21.4404 ◦ X2 CrNiMo 17 13 21.4580 ◦ X6 CrNiMoNb 17 1221.4571 ◦ X6 CrNiMoTi 17 12 2

1915 HST1.4455DIN 8556 :E 20 16 3 Mn LB 20+EN ISO 1600 :E 20 16 3 Mn N LB 42AWS A5.4:E 316 L Mn-15

SMAW C 0.025Si 0.4Mo 3.0Cr 21.0Ni 16.0Mn 5.7N 0.18

Rp0,2 450 MPaRm 640 MPaA 30 %Kv 80 J

-196°Cup to300°C

34 - Basic coated specialelectrode for joining andbuild-up welding ofcorrosion-resistant CrNiMosteels. Particularly suitablefor fabrication of ureasynthesis plant.

1.3952 ◦ X3 CrNiMoN 27 5 21.4404 ◦ X2 CrNiMo 17 13 21.4406 ◦ X5 NiCrMoCuTi 20 181.4429 ◦ X2 CrNiMoN 17 13 31.4435 ◦ X2 CrNiMo 18 14 31.5680 ◦ X12 Ni 191.5638 ◦ G9 Ni14

A 1915 HST1.4455DIN 8556 :SGX2 CrNiMnMoNEN ISO 12 072 :G(W) 20 16 3 Mn LAWS A5.9: ER 316 L Mn

GMAWGTAW

C 0.02Si 0.55Mn 7.5Cr 19.5Ni 15.5Mo 2.8N 0.15

Rp0,2 450 MPaRm 650 MPaA 30 %Kv 100 J

-196°Cup to300°C

32 - Rods and wires for joiningand surfacing in thechemical apparatusconstruction where a lowcarbon, austenitic CrNiMoweld deposit with less than0,5% ferrite is required.

1.3952 ◦ X3 CrNiMoN 27 5 21.4404 ◦ X2 CrNiMo 17 13 21.4406 ◦ X5 NiCrMoCuTi 20 181.4429 ◦ X2 CrNiMoN 17 13 31.4435 ◦ X2 CrNiMo 18 14 31.5680 ◦ X12 Ni 191.5638 ◦ G9 Ni14

19251.4519DIN 8556 :E 20 25 5 LCuR26EN ISO 1600 :E 20 25 Cu N L R 3 2AWS A5.4 : ~E385-16

GMAWGTAW

C 0.05Si 0.8Mn 1.5Cr 20.0Ni 25.0Mo 4.5Cu 1.5

Rp0,2 400 MPaRm 580 MPaA 30 %Kv 70 J

-269°Cup to400°C

35 TÜV,TÜVWien

Rutile basic coatedelectrode for joining andsurfacing on stainless steelsand cast steels with highcorrosion resistance.

1.4500 ◦ G- X7 CrNiMoCuNb25 201.4505 ◦ X4 NiCrMoCuNb 2018 21.4506 ◦ X5 NiCrMoCuTi 20 181.4539 ◦ X1 NiCrMoCu 25 2051.4439 ◦ X2CrNiMoN 17 13 15

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CHEMICAL INDUSTRY

UTP welding consumables for the chemical equipment constructionUTP-Typ

Material No.DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

A 19251.4519DIN 8556 :SGX2 CrNiMoCu 20 25EN ISO 12 072 :G(W) 20 25 5 Cu LAWS A5.9 : ER 385

GMAWGTAW

C 0.02Si 0.5Mn 1.7Cr 20.0Ni 25.0Mo 4.5Cu 1.5

Rp0,2 400 MPaRm 600 MPaA 35 %Kv 100 J

-269°Cup to400°C

35 TÜV Rods and wires for joiningand surfacing of corrosionresistant and austeniticCrNi and CrNiMo steels

1.4500 ◦ G- X7 CrNiMoCuNb25 201.4505 ◦ X4 NiCrMoCuNb 2018 21.4506 ◦ X5 NiCrMoCuTi 20 181.4538 ◦ G- X 1 NiCrMoCuN25 20 51.4539 ◦ X1 NiCrMoCu 25 205

6808 MoDIN 8556 :~E 22 9 3 LR 26EN ISO 1600 :E 22 9 3 N LR 3 2AWS A5.4 :E 22 09-17

SMAW C 0.025Si 0.9Mo 3.0Cr 22.5Ni 9.5Mn 0.9Cu 0.8N 0.2

Rp0,2 > 540 MPaRm > 680 MPaA > 22 %Kv > 47 J

-60°Cup to250°C

36 TÜV Rutile basic coatedelectrode for joining andbuild-up welding ofcorrosion resistant steelsand cast steels withaustenitic-ferritic structure.

1.4347 ◦ G-X 6 CrNi 26 71.4460 ◦ X3 CrNiMoN 27 5 21.4462 ◦ X2 CrNiMoN 22 5 31.4463 ◦ G-X 6 CrNiMo 24 8 2

A 6808 Mo~ 1.4462DIN 8556 :SGX2 CrNiMo 22 8 3EN ISO 12 072 :G(W) 22 9 3 N LAWS A5.9 :ER 22 09

GMAWGTAW

C 0.015Si 0.25Mn 1.5Cr 22.8Ni 9.2Mo 3.0N 0.14

Rp0,2 600 MPaRm 800 MPaA 30 %Kv 80 J

-60°Cup to250°C

35 TÜV,GL

Rods and wires for weldingof corrosion-resistant steelsand cast steels, so-calledduplex steels

1.4347 ◦ G- X 6 CrNi 26 71.4460 ◦ X 3 CrNiMoN 27 5 21.4462 ◦ X 2 CrNiMoN 22 5 3

6810 MoKbDIN 8556 : E 25 10 4 LB 20EN ISO 1600 :E 25 9 4 N LB 42AWS A5.4: E 25 53 - 15

SMAW C 0.03Si 0.55Mo 4.3Cr 25.5Ni 9.5Mn 1.5N 0.25

Rp0,2 720 MPaRm 850 MPaA 22 %Kv 70 J

-50°Cup to250°C

44 - Basic coated, low carbonelectrode for welding ofhighly corrosion resistantsteels and cast steels, theso-called duplex andsuper-duplex steels

1.4469 ◦ G- X 2 CrNiMoN 25 741.4463 ◦ G- X6 CrNiMo 24 821.4460 ◦ X 4 CrNiMoN 27 5 2

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UTP-TypMaterial No.

DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

A 6810 Mo~ 1.4501DIN 8556 :SG-X2 CrNiMoN 25 10 4EN ISO 12 072 :G(W) 25 10 4 LAWS A5.9 : ~ ER 25 53

GMAWGTAW

C 0,02Si 0,3Mn 0,7Cr 25,2Ni 9,2Mo 4,0N 0,22

Rp0,2 720 MPaRm 850 MPaA 22 %Kv 70 J

-50°Cup to250°C

44 - Rods and wires for joiningand build-up welding ofsteels and cast steels withaustenitic-ferritic structure(super-duplex steels)

1.4469 ◦ G- X 2 CrNiMoN 25 741.4463 ◦ G- X6 CrNiMo 24 821.4460 ◦ X 4 CrNiMoN 27 5 2

068 HH2.4648DIN 1736 : EL-NiCr19NbEN ISO 14 172 : E Ni 6082(NiCr20Mn3Nb)AWS A5.11 : E NiCrFe-3(mod.)

SMAW C 0.03Si 0.4Mo 1.5Cr 19.0Fe 3.0Mn 5.0Nb 2.2Ni Rest

Rp0,2 390 MPaRm 620 MPaA 35 %Kv > 80 J

-196°Cup to900°C

- TÜV,ABS,KTAGL,BV,DNV

Basic coated NiCrFeelectrode for welding ofcorrosion and highly heatresistant base materials.

2.4817 ◦ LC NiCr15Fe2.4851 ◦ NiCr23Fe1.4876 ◦ X10 NiCrTiAl 32 201.4941 ◦ X8 CrNiTi 18 10

A 068 HH2.4806DIN 1736 : SG-NiCr20NbEN ISO 18 274 : S Ni 6082(NiCr20Mn3Nb)AWS A5.14 : ER NiCr-3

GMAWGTAW

C < 0.02Si < 0.2Mn 3.0Cr 20.0Fe 0.8Nb 2.7Ni Rest

Rp0,2 > 420 MPaRm > 640 MPaA > 35 %Kv + 20°C

> 200 J-196°C> 100 J

-196°Cup to900°C

- TÜV,ABS,KTAGL,DNV,TÜVWien

NiCrFe rods and wires forjoint welding of highly heatresistant nickel base alloysof the same and similartypes and heat resistantaustenitic.

1.4816 ◦ NiCr15Fe2.4817 ◦ LC - NiCr15Fe2.4851 ◦ NiCr23Fe1.4876 ◦ X 10 NiCrAlTi 32 201.6907 ◦ X 3 CrNiN 18 10

AF 068 HH2.4648DIN 1736 :T NiCr19Nb (mod.)EN ISO 14 172 :E Ni 6082 (NiCr20Mn3Nb)AWS A5.34 : E NiCr 3 T1-4

FCAW C 0.03Si 0.4Mn 3.0Cr 20.0Nb 2.4Fe 1.4Ni Rest

Rp0,2 400 MPaRm 650 MPaA 35 %Kv 120 J

-196°Cup to900°C

- TÜV Nickel base flux cored wirewith slag for joining andbuild-up welding of nickelalloys of the same andsimilar types.

2.4816 ◦ NiCr15Fe2.4817 ◦ LC NiCr15Fe1.4583 ◦ X 10 CrNiMoNb 18121.4876 ◦ X 10 NiCrAlTi 32-211.4859 ◦ G X 10 NiCrNb 32-201.0562 ◦ StE 355

UP 068 HH / UP FX068 HH2.4806DIN 1736 : UP-NiCr20 NbEN ISO 18 274 :S Ni 6082 (NiCr20Mn3Nb)AWS A5.14 : ER NiCr-3Pulver : DIN EN 760:SA AB 2

SAW C < 0.03Si < 0.2Mn 3.0Cr 20.0Fe < 1.5Nb 2.6Ni Rest

Rp0,2 350 MPaRm 600 MPaA 35 %Kv 100 J

-196°Cup to900°C

- - Combination of wire andflux for nickel and nickelalloys. Particularly suitablefor joint welding of basematerials of similar typesand low-alloy steels withstainless steel.

2.4816 ◦ NiCr15Fe2.4817 ◦ LC NiCr15Fe2.4851 ◦ NiCr23Fe1.4876 ◦ X 10 NiCrAlTi 32 20

70152.4807DIN 1736 : EL-NiCr15FeMnEN ISO 14 172 : Ni 6182(NiCr15Fe6Mn)AWS A5.11 E NiCrFe-3

SMAW C < 0.04Si 0.4Cr 16.0Fe 6.0Mn 6.0Nb 2.2Ni Rest

Rp0,2 > 380 MPaRm > 620 MPaA > 35 %Kv > 80 J

-196°Cup to900°C

- TÜV,GL,DNV,KTA

Basic coated electrode forNiCr alloys and plating.Thisfiller, with controlled cobaltcontent is used for joiningand build-up welding ofNi-based alloys.

CrNi Stähle:1.6905 ◦ G-X5 CrNiNb 18 101.6907 ◦ X3 Cr NiN 18 10CrMo Stähle:1.7380 ◦ 10CrMo 9 10

UTP welding consumables for the chemical equipment construction

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UTP welding consumables for the chemical equipment constructionUTP-Typ

Material No.DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

AF 70152.4807DIN 1736 : NiCr15FeMnEN ISO 14 172 :E Ni 6182 (NiCr15Fe6Mn)AWS A5.11 : ENiCrFe 3AWS A5.34 :E NiCrFe 3 T1-4

FCAW C 0.03Si 0.4Mn 7.0Cr 15.0Nb 1.5Fe 1.5Ni Rest

Rp0,2 390 MPaRm 610 MPaA 35 %Kv 120 J

-196°Cup to850°C

- - Nickel base flux coredwire with slag for joiningand build-up welding ofNi-based materials ofsimilar types and dissimilarjoinings with C and CrNisteels

2.4816 ◦ NiCr15Fe2.4817 ◦ LC NiCr15Fe1.4583 ◦ X 10 CrNiMoNb 18121.0562 ◦ StE 355

6222 Mo2.4621DIN 1736 :EL-NiCr20Mo9NbEN ISO 14 172 : E Ni 6625(NiCr22Mo9Nb)AWS A5.11 : E NiCrMo-3

SMAW C 0.03Si 0.4Mo 9.0Cr 22.0Fe 1.5Mn 0.6Nb 3.3Ni Rest

Rp0,2 > 450 MPaRm > 760 MPaA > 30 %Kv > 75 J

-196°Cup to1000°C(<500°C,>800°C)

52 TÜV,DNV,ABS,GL,BV

Basic coated CrNiMo elec-trode for welding of corro-sion-resistant and highlyheat resistant metals.

2.4856 ◦ NiCr 22 Mo 9 Nb1.4876 ◦ X30 NiCrAlTi 32 201.4529 ◦ GX10 NiCrMoCu 2520 51.5662 ◦ X8Ni9

A 6222 Mo2.4831DIN 1736 :SG-NiCr21Mo9NbEN ISO 18 274 : S Ni 6625(NiCr22Mo9Nb)AWS A5.14 : ER NiCrMo-3

GMAWGTAW

C < 0.02Si < 0.2Cr 22.0Mo 9.0Nb 3.5Fe 1.0Ni Rest

Rp0,2 > 420 MPaRm > 720 MPaA > 30 %Kv 20°C

> 100 J-196°C> 85 J

-196°Cup to1000°C(<500°C,>800°C)

52 TÜV,GL,DNV

Rods and wires for highcorrosion resistantNiCrMo alloys, for joiningand build-up welding ofhigh-strength alloys on Nibasis of similar types.

1.4529 ◦ X 1 NiCrMoCuN 2520 61.4539 ◦ X 1 NiCrMoCuN 2520 52.4858 ◦ NiCr21MO2.4856 ◦ NiCr22Mo9Nb1.5662 ◦ X8Ni9

AF 6222 Mo PW2.4621DIN 1736 NiCr20Mo9NbEN ISO 14 172 : E Ni 6625AWS A5.34 :E NiCrMo-3T1-4

FCAW C 0.03Si 0.4Mn 0.4Cr 21.5Mo 9.0Nb 3.5Fe 0.5Ni Rest

Rp0,2 490 MPaRm 750 MPaA 30 %Kv + 20°C

70 J-196°C60 J

-196°Cup to1000°C(<500°C,>800°C)

52 TÜV Nickel base flux coredwire with slag for high-quality welding of nickelbase materials of the sametype and dissimilar jointswith C and CrNi steels.

2.4856 ◦ NiCr22Mo9Nb1.4539 ◦ X NiCrMoCu 25 20 51.4583 ◦ X NiCrNb 18 121.0562 ◦ StE 3551.5662 ◦ X 8Ni9

UP 6222 Mo /UP FX 6222 Mo2.4831DIN 1736 :SG-NiCr21Mo9NbEN ISO 18 274 :S Ni 6625 (NiCr22Mo9Nb)AWS A5.14: ER NiCrMo-3Pulver : DIN EN 760:SA AB 2

SAW C 0.02Si 0.3Mn 2.0Cr 21.0Nb 3.3Ni RestFe < 2.0Mo 9.0

Rp0,2 460 MPaRm 725 MPaA 40 %Kv + 20°C

120 J-196°C65 J

-196°Cup to1000°C(<500°C,>800°C)

51 TÜV Wire flux combination forhigh-quality welding ofbase metals with the sameor similar chemicalcompositions.

2.4856 ◦ NiCr22Mo9NbAlloy 625 (UNS NO 6625)1.5662 ◦ X 8Ni9

704 Kb2.4612DIN 1736 :EL-NiMo15Cr15TiEN ISO 14 172 : E Ni 6455(NiCr16Mo15Ti)AWS A5.11 : E NiCrMo-7

SMAW C < 0.015Si < 0.2Mo 15.5Cr 17.0Fe 1.0Mn 0.7Ni Rest

Rp0,2 > 450 MPaRm > 720 MPaA > 30 %Kv > 70 J

- 68 TÜV Basic coated electrode forwelding of highlycorrosion-resistantNiCrMo alloys, e.g. C4.Generally used in chemicalequipment manufacturing.

2.4610 ◦ NiMo16Cr16Ti

CHEMICAL INDUSTRY

Page 9: UTP Chemical GB

9* available on request

UTP-TypMaterial No.

DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

A 704*2.4611DIN 1736 :SG-NiMo16Cr16TiEN ISO 18 274 : S Ni 6455(NiCr16Mo16Ti)AWS A5.14 : ER NiCrMo-7

GMAWGTAW

C < 0.01Si < 0.1Cr 16.0Mo 16.0Fe < 1.5Ni Rest

Rp0,2 > 400 MPaRm > 700 MPaA > 30 %Kv > 90 J

- 68 TÜV Rods and wires for joiningand build-up welding ofhighly-corrosion resistantNiCrMo alloys (C4).

2.4610 ◦ NiMo16Cr16Ti2.4819 ◦ NiMo16Cr15W

722 Kb*2.4638DIN 1736 :EL-NiCr21Mo14WEN ISO 14 172 E Ni 6022(NiCr21Mo13W3)AWS A5.11 : E NiCrMo-10

SMAW C < 0.02Si < 0.2Mo 13.5Cr 21.0Fe 3.0Mn 0.8W 3.0Ni Rest

Rp0,2 > 450 MPaRm > 720 MPaA > 30 %Kv > 70 J

- 66 - Basic coated electrode forwelding of base metals,special stainless steels anddissimilar joints.

2.4602 ◦ NiCr21Mo14W

A 722*2.4635DIN 1736 :SG-NiCr22Mo14WEN ISO 18 274 : S Ni 6022(NiCr21Mo13Fe4W3)AWS A5.14 :ER NiCrMo-10

GMAWGTAW

C < 0.01Si < 0.10Mn < 0.5Fe 3.0Cr 21.0Mo 13.0Co < 0,25Cu < 0.2W 3.0Ni Rest

Rp0,2 > 400 MPaRm > 700MPaA > 30%Kv > 90 J

- 64 - Rods and wires for weldingof base metals and specialstainless steels of the sameand similar types and alsodissimilar joints.

2.4602 ◦ NiCr21Mo14W

759 Kb2.4609DIN 1736 : EL-NiCr22Mo16EN ISO 18 274 : E Ni 6059(NiCr23Mo16)AWS A5.14 : E NiCrMo-13

SMAW C < 0.02Si < 0.2Mo 15.5Fe 1.0Cr 22,5Mn 0.5Ni Rest

Rp0,2 > 450 MPaRm > 720 MPaA > 30 %Kv > 75 J

- 74 TÜV Basic coated NiCrMoelectrode for use in joiningand build-up welding ofmaterials where the highestcorrosion-resistanceproperties are required.

2.4605 ◦ NiCr23Mo16Al◦ Alloy 592.4602 ◦ NiCr21Mo14W◦ Alloy C 222.4610 ◦ NiCr16CrMo16Ti◦ Alloy C 42.4819 ◦ NiMo16Cr15W◦ Alloy C 2761.4565 ◦ X3 CrNiMnMoNbN23 17 5 3

A 7592.4607DIN 1736 :SG-NiCr23Mo16EN ISO 18 274 : S Ni 6059(NiCr23Mo16)AWS A5.14 :ER NiCrMo-13

GMAWGTAW

C < 0.01Si < 0.1Mn 0.5Cr 22.5Mo 15.5Fe < 1.0Ni Rest

Rp0,2 > 450 MPaRm > 720 MPaA > 30 %Kv > 100 J

- 74 TÜV Rods and wires for weldingof components in chemicalprocess plant withhighly-corrosive media.

2.4602 ◦ NiCr21Mo14W2.4605 ◦ NiCr23Mo16Al2.4610 ◦ NiMo16Cr16Ti2.4819 ◦ NiMo16Cr15W

776 Kb2.4887DIN 1736 :EL-NiMo15Cr15WEN ISO 14 172 : E Ni 6276(NiCr15Mo15Fe6W4)AWS A5.11 : E NiCrMo-4

SMAW C < 0.02Si < 0.2Mo 16.5Cr 16.5Fe 5.0Mn 0.6W 4.0Ni Rest

Rp0,2 > 450 MPaRm > 720 MPaA > 30 %Kv > 70 J

- 71 TÜV Basic coated electrode forhigh corrosion resistantNiCrMo alloys, e.g. C-276

2.4819 ◦ NiMo16Cr15W

UTP welding consumables for the chemical equipment construction

Page 10: UTP Chemical GB

10

CHEMICAL INDUSTRY

* available on request

UTP welding consumables for the chemical equipment constructionUTP-Typ

Material No.DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

A 7762.4886DIN 1736 :SG-NiMo16Cr16WEN ISO 18 274 : S Ni 6276(NiCr15Mo16Fe6W4)AWS A5.14 : ER NiCrMo-4

GMAWGTAW

C < 0.01Si 0.1Cr 16.0Mo 16.0W 3.5Fe 6.0V 0.2Ni Rest

Rp0,2 > 450 MPaRm > 750 MPaA > 30 %Kv > 90 J

- 71 TÜV Rods and wires for jointwelding of base materialsof a similar type andbuild-up welding onlow-alloy steels.

2.4819 ◦ NiMo16Cr15W

703 Kb*2.4616DIN 1736 : EL-NiMo29EN ISO 14 172 : Ni 1066(NiMo 28)AWS A5.11 : E NiMo-7

SMAW C < 0.02Si < 0.2Mo 27.0Fe 1.0Mn 0.5Ni Rest

Rp0,2 > 480 MPaRm > 760 MPaA > 30 %Kv > 100 J

- 89 - Basic coated NiMoelectrode for welding ofmetals where highestcorrosion resistancecharacteristics are required.

2.4617 ◦ NiMo28

A 7032.4615DIN 1736 : SG-NiMo27EN ISO 18 274 : S Ni 1066(NiMo28)AWS A5.14 : ER NiMo-7

GMAWGTAW

C < 0.01Si < 0.1Mo 28.0Fe < 2.0Ni Rest

Rp0,2 > 480 MPaRm > 760 MPaA > 30 %Kv > 80 J

- 92 TÜV Rods and wires for jointwelding of metals of thesame types and build-upwelding on low-alloy steels.

2.4617 ◦ NiMo28

6202 Mo*DIN 1736 :EL-NiMo28Cr (mod.)EN ISO 14 172 : E Ni 1069(NiMo 28 Fe 4 Cr)

SMAW C 0.01Si 0.2Mo 27.5Cr 1.0Fe 3.0Mn 0.5Ni Rest

Rp0,2 > 450 MPaRm > 700 MPaA > 30 %Kv > 80 J

- 92 - Basic coated NiMoelectrode for highestcorrosions standards.

2.4600 ◦ NiMo29Cr2.4617 ◦ NiMo28

A 6202 Mo2.4701DIN 1736 : SG-NiMo28CrEN ISO 18 274 : S Ni 1069(NiMo 28 Fe 4 Cr)

GMAWGTAW

C 0.01Si 0.05Mn 1.0Cr 1.0Fe 3.5Ni > 65,0Mo 28.0

Rp0,2 > 450 MPaRm > 750 MPaA > 30 %Kv > 80 J

- TÜV Rods and wires for jointwelding of metals of thesame type or other NiMoalloys with similar chemicalcomposition.

2.4600 ◦ NiMo29Cr2.4617 ◦ NiMo28

4225*2.4652DIN 1736 : EL-NiCr 26 MoEN ISO 14 172 : E Ni 8165(NiCrFe30Mo)

SMAW C < 0.03Si 0.4Mo 6.0Cr 26.0Ni 40.0Mn 2.5Cu 1.8Fe Rest

Rp0,2 > 350 MPaRm > 550 MPaA > 30 %Kv > 80 J

- 46 TÜV Basic coated electrode forjoining and build-upwelding of similar alloys.

2.4858 ◦ NiCr21Mo2.4642 ◦ NiCrMo6Cu1.4563 ◦ X1 NiCrMoCuN 31 2741.4539 ◦ X1 CrNiMoCuN 25 205

A 4225*2.4655DIN 1736 : SG-NiCr27MoEN ISO 18 274 : S Ni 8125(NiFe26Cr25Mo)

GMAWGTAW

C < 0.02Si < 0.3Mn 2.5Cr 25.5Ni 41.0Mo 5.0Cu 2.0Fe Rest

Rp0,2 > 360 MPaRm > 560 MPaA > 30 %Kv > 100J

- 42 TÜV High nickel containing andcorrosion resistant rodsand wires for joining andbuild-up welding of alloysof the same type.

1.4500 ◦ G- X 7 NiCrMoCuNb25 201.4529 ◦ X 1 NiCrMoCuN 25 2061.4539 X 1 NiCrMoCuN 25 2051.4563 ◦ X 1 NiCrMoCuN 31 2742.4619 ◦ NiCr22Mo7Cu2.4858 ◦ NiCr21Mo

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11

UTP-TypMaterial No.

DINEN

AWS

Weldingprocess

Weld metalanalysis

Mechanicalpropertiesof the pure

weld deposite

Op-eration

tempera-ture

Coefficientof

efficiencyCr+3.3x

Mo+16xN

Ap-prov-

als

Application field Basic Material No.

3127 LC~ 1.4563DIN 1736 :E 27 31 4 Cu LRAWS A5.4: E 383-16

SMAW C < 0.03Si < 0.9Mo 3.5Cr 27.0Ni 31.0Mn 1.5Cu 1.3Fe Rest

Rp0,2 > 350 MPaRm > 600 MPaA > 30 %Kv > 80 J

- 39 TÜV Low-carbon, fully austeniticas mixed type coatedelectrode with highcorrosion resistance forjoining and build-upwelding of the same andsimilar types of alloys.

1.4500 ◦ G-X7 NiCrMoCuNb 25201.4505 ◦ X5 NiCrMoCuNb 20181.4506 ◦ X5 NiCrMoCuTi 20 181.4539 ◦ X2 NiCrMoCu 25 20 51.4563 ◦ X1 NiCrMoCu 31 27

A 3127 LC1.4563DIN EN 12072 :W/G 27 31 4 Cu LAWS A5.9 : ER 383

GMAWGTAW

C < 0.02Si < 0.2Mn 1.5Cr 27.0Ni 31.0Mo 3.5Cu 1.0Fe Rest

Rp0,2 > 350 MPaRm > 540 MPaA > 30 %Kv > 80 J

- 39 TÜV Fully-austenitic rods andwires for joining andbuild-up welding of thesame and similar types ofbase materials.

1.4550 ◦ G- X 7 NiCrMoCuNb25.201.4505 ◦ X 5 NiCrMoCuNb 20181.4506 ◦ X 5 NiCrMoCuTi 20 181.4539 ◦ X 2 NiCrMoCu 25 2051.4563 ◦ X 1 NiCrMoCu 31 37

2522 MoEN 1600 :E 25 22 2 N LB 4 2DIN 8556 :E 25 22 L Mn B 20+

SMAW C 0.03Si 0.25Mo 2.5Cr 25.0Ni 22.0Mn 5.5N 0.15

Rp0,2 400 MPaRm 620 MPaA 30 %Kv 80 J

- 36 - Basic coated electrode forjoining and surfacing ofhigh corrosion resistantCrNiMo steels and caststeels.

1.4465 ◦ X1 CrNiMoN 25 25 21.4577 ◦ X3 CrNiMoTi 25 25

A 2522 MoDIN 8556 :SGX2 CrNiMoN 25 22 2EN 12 072 :G(W) 25 22 2 N L

GMAWGTAW

C 0.02Si 0.3Mn 5.0Cr 25.0Ni 21.5Mo 2.5N 0.15

Rp0,2 420 MPaRm 620 MPaA 30 %Kv 80 J

-36

TÜV Rods and wires for joiningand surfacing corrosionresistant CrNiMo steels.Particularly suited for areaand nitric acid plants.

1.4465 ◦ X 1 CrNiMoN 25 25 21.4577 ◦ X 3 CrNiMoTi 25 25

UTP welding consumables for the chemical equipment construction

Page 12: UTP Chemical GB

Sales Program

Welding consumables: Stick electrodes for welding nickel and nickel alloysStick electrodes for hardfacingSpecial stick electrodes for welding different kinds of steelStick electrodes for welding cast ironStick electrodes for chamfering and cuttingStick electrodes for welding non-ferrous metalsStick electrodes for welding stainless, acid- and heat resistant steelsSilver solders, brazing alloys, soft soldersFluxesStick electrodes for welding low- and medium-alloyed steelsMIG/MAG wires andTIG rodsFlux-cored wiresSubmerged arc welding wires and fluxes

Flame and Plasma Metal powdersspraying powders: EXOBOND powders

UNIBOND powdersHABOND powdersPTA powders (Plasma)

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