UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer...

10
3 A Smart Way to Save COOL AND CONVINCING Grundfos CRE-pumps are your all-in-one energy saving solution: a pump and motor with an integrated frequency converter, controller and sensor. Grundfos CRE-pumps offer all the advantages of a total system integration. They come with an integrated frequen- cy converter, PID controller and, in some models, pressure or differential pressure sensor. The pump, motor, frequency converter, PID controller and sensor are perfectly matched, tested and configured at the factory, which greatly facilitates the subsequent installa- tion and commissioning. An E-pump solution constitutes the ideal variable-speed solution for all types of industry and building applications. GRUNDFOS CRE-PUMP FEATURES > Compact plug-and-pump solution > Factory configured and tested units > Limited on-site settings > Easy installation and commissioning > User-friendly interface > Advanced features and functionality > Remote control and monitoring via bus interface and R100 control E-PUMP AVAILABILITY FLEXIBILITY AND FUNCTIONALITY The Grundfos CUE is your ideal solution: a wall-mounted frequency converter, which has E-pump functionality. CUE solutions cover most pump types, application areas, and power ranges outside the E-pump range. A CUE solution is a great fit in situations where an inte- grated solution is either undesirable or prohibited - such as sanitary and hazardous areas. The CUE solution offers you a space-saving installation, the freedom of choice, and speed-control functionality with new or existing Grundfos pumps. GRUNDFOS CUE FEATURES > E-pump functionality > Start-up installation guide > Automatic setting of rotation direction during installation > Integrated display with an easy-to-use R100 style menu > Constant pressure or level control with stop function > Dedicated functions for groundwater applications > Remote control and monitoring via bus interface CUE AVAILABILITY Pumps Range Enclosure Class > Applicable for Grundfos fixed-speed pumps > 1-phase, 1x200-240+/-10%, 60Hz, 1.5-10 Hp > 3-phase, 3x200-240+/-10%, 60Hz, 1.0-60 Hp > 3-phase, 3x380-500+/-10%, 60Hz, 0.75-300 Hp > 3-phase, 3x525-600+/-10%, 60Hz, 1-10 Hp > 3-phase, 3x525-690+/-10%, 60Hz, 15-300 Hp > NEMA 1 / NEMA 12 Pumps Range Enclosure Class > Grundfos multi-stage pumps: CRE/CRNE/CRIE > TEFC, IP55 > 1-phase, 1x208-230V+/-10%, 60 Hz, 0.5-1.5 Hp for 2-pole motors and 0.33-1.0 Hp for 4-pole motors > 3-phase, 3x208-230V+/-10%, 60 Hz, 1.50-7.5 Hp for 2-pole motors > 3-phase, 3x460-480V+/-10%, 60 Hz, 1.0-10 Hp for 2-pole motors Enclosure C > NEMA 1 / .5 1.5 Hp for pole motors .50-7.5 Hp for 1.0-10 Hp for GRUNDFOS CR UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS The CR range from Grundfos Grundfos was the first company to develop a multi- stage in-line pump, and today the CR remains second to none. It is the most extensive in-line pump program on the market, matching customer requirements with many innovative features unique to Grundfos. CR provides superior reliability and the lowest possible cost of ownership to customers worldwide. Impressive as the CR range is, Grundfos offers much more. Our complete range of pump solutions means that you can rely on Grundfos know-how and our complete dedication to quality and service for all pump applications — industrial and domestic. L-CR-SL-010 Rev. 10/11 PRINTED IN USA Subject to alterations U.S.A. GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe, Kansas 66061 Phone: (913) 227-3400 Telefax: (913) 227-3500 Canada GRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: (905) 829-9533 Telefax: (905) 829-9512 Mexico Bombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto C.P. 66600 Apodaca, N.L. Mexico Phone: 011-52-81-8144 4000 Telefax: 011-52-81-8144 4010 www.grundfos.us/industry Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence > Motor Grundfos provides many motor solutions depending upon the application and demand. In addition, Grundfos makes its own motors to ensure maximum performance. The ML motors* are remarkably quiet and highly efficient. They are also available in the self-regulating MLE configuration, fea- turing an integrated variable frequency drive. > Cartridge seal The specially designed cartridge seal increases reliability, ensures safe handling and enables easy service and access. > Shaft seal solutions The cartridge shaft seal configuration comes in a wide choice of materials. It is available in flushed seal and double seal configurations as well as a Cool-top version that can handle temperatures up to +356°F (+180°C). > Connection options The Grundfos CR can be connected to any piping system. > Dry-running sensor The patented Grundfos LiqTec™ system eliminates the risk of breakdowns due to dry running. If there is no liquid in the pump, the LiqTec will immediately stop it. > High-performance hydraulics Pump efficiency is maximized by state-of-the-art hydraulic design and carefully crafted production technology. > Durable bearings The CR bearings are remarkably long-lived thanks to hardwearing materials and a wide range of options for difficult liquids. > Material options The CR is available in four different materials: AISI 304/ cast iron, stainless steel AISI 304, stainless steel AISI 316, and titanium. > Wide range of sizes The CR comes in 13 hydraulic sizes and hundreds of pres- sure sizes, ensuring that you can always find exactly the right pump for the job. > CR, CRN 120 and 150 The newest addition to the CR family nearly doubles our maximum Hp adding 75 and 100 Hp models. Its maximum flow is nearly 800 gpm. Innovation Inside the CR To many, innovation is just a buzzword. At Grundfos, innovation is an integrated feature of all our products. After all, it’s what’s inside that matters. * Grundfos ML motors are not available in Canada. 2

Transcript of UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer...

Page 1: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

3

A Smart Way to Save

COOL AND CONVINCING

Grundfos CRE-pumps are your all-in-one energy saving solution: a pump and motor with an integrated frequency converter, controller and sensor.

Grundfos CRE-pumps offer all the advantages of a total system integration. They come with an integrated frequen-cy converter, PID controller and, in some models, pressure or differential pressure sensor.

The pump, motor, frequency converter, PID controller and sensor are perfectly matched, tested and configured at the factory, which greatly facilitates the subsequent installa-tion and commissioning.

An E-pump solution constitutes the ideal variable-speed solution for all types of industry and building applications.

GRUNDFOS CRE-PUMP FEATURES

> Compact plug-and-pump solution

> Factory configured and tested units

> Limited on-site settings

> Easy installation and commissioning

> User-friendly interface

> Advanced features and functionality

> Remote control and monitoring via bus interface and R100 control

E-PUMP AVAILABILITY

FLEXIBILITY AND FUNCTIONALITY

The Grundfos CUE is your ideal solution: a wall-mounted frequency converter, which has E-pump functionality.

CUE solutions cover most pump types, application areas, and power ranges outside the E-pump range.

A CUE solution is a great fit in situations where an inte-grated solution is either undesirable or prohibited - such as sanitary and hazardous areas.

The CUE solution offers you a space-saving installation, the freedom of choice, and speed-control functionality with new or existing Grundfos pumps.

GRUNDFOS CUE FEATURES

> E-pump functionality

> Start-up installation guide

> Automatic setting of rotation direction during installation

> Integrated display with an easy-to-use R100 style menu

> Constant pressure or level control with stop function

> Dedicated functions for groundwater applications

> Remote control and monitoring via bus interface

CUE AVAILABILITY

Pumps

Range

Enclosure Class

> Applicable for Grundfos fixed-speed pumps

> 1-phase, 1x200-240+/-10%, 60Hz, 1.5-10 Hp > 3-phase, 3x200-240+/-10%, 60Hz, 1.0-60 Hp> 3-phase, 3x380-500+/-10%, 60Hz, 0.75-300 Hp > 3-phase, 3x525-600+/-10%, 60Hz, 1-10 Hp > 3-phase, 3x525-690+/-10%, 60Hz, 15-300 Hp

> NEMA 1 / NEMA 12

Pumps

Range

Enclosure Class

> Grundfos multi-stage pumps: CRE/CRNE/CRIE

> TEFC, IP55

> 1-phase, 1x208-230V+/-10%, 60 Hz, 0.5-1.5 Hp for 2-pole motors and 0.33-1.0 Hp for 4-pole motors

> 3-phase, 3x208-230V+/-10%, 60 Hz, 1.50-7.5 Hp for 2-pole motors

> 3-phase, 3x460-480V+/-10%, 60 Hz, 1.0-10 Hp for 2-pole motors

Enclosure C

> NEMA 1 /

.5 1.5 Hp forpole motors

.50-7.5 Hp for

1.0-10 Hp for

GRUNDFOS CR

UPSIZING ENERGY EFFICIENCY

GRUNDFOS CR SOLUTIONSThe CR range from Grundfos

Grundfos was the first company to develop a multi-

stage in-line pump, and today the CR remains second

to none. It is the most extensive in-line pump program

on the market, matching customer requirements with

many innovative features unique to Grundfos. CR

provides superior reliability and the lowest possible

cost of ownership to customers worldwide.

Impressive as the CR range is, Grundfos offers much

more. Our complete range of pump solutions means

that you can rely on Grundfos know-how and our

complete dedication to quality and service for all pump

applications — industrial and domestic.

L-CR-SL-010 Rev. 10/11PRINTED IN USA

Subject to alterations

U.S.A.GRUNDFOS Pumps Corporation 17100 West 118th TerraceOlathe, Kansas 66061Phone: (913) 227-3400 Telefax: (913) 227-3500

CanadaGRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: (905) 829-9533 Telefax: (905) 829-9512

MexicoBombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. Mexico Phone: 011-52-81-8144 4000 Telefax: 011-52-81-8144 4010

www.grundfos.us/industry

Being responsible is our foundation

Thinking ahead makes it possible

Innovation is the essence

> Motor

Grundfos provides many motor solutions depending upon

the application and demand. In addition, Grundfos makes

its own motors to ensure maximum performance. The ML

motors* are remarkably quiet and highly efficient. They are

also available in the self-regulating MLE configuration, fea-

turing an integrated variable frequency drive.

> Cartridge seal

The specially designed cartridge seal increases reliability,

ensures safe handling and enables easy service and access.

> Shaft seal solutions

The cartridge shaft seal configuration comes in a wide

choice of materials. It is available in flushed seal and

double seal configurations as well as a Cool-top version

that can handle temperatures up to +356°F (+180°C).

> Connection options

The Grundfos CR can be connected to any piping system.

> Dry-running sensor

The patented Grundfos LiqTec™ system eliminates the risk

of breakdowns due to dry running. If there is no liquid in the

pump, the LiqTec will immediately stop it.

> High-performance hydraulics

Pump efficiency is maximized by state-of-the-art hydraulic

design and carefully crafted production technology.

> Durable bearings

The CR bearings are remarkably long-lived thanks to

hardwearing materials and a wide range of options for

difficult liquids.

> Material options

The CR is available in four different materials: AISI 304/

cast iron, stainless steel AISI 304, stainless steel AISI 316,

and titanium.

> Wide range of sizes

The CR comes in 13 hydraulic sizes and hundreds of pres-

sure sizes, ensuring that you can always find exactly the

right pump for the job.

> CR, CRN 120 and 150

The newest addition to the CR family nearly doubles our

maximum Hp adding 75 and 100 Hp models. Its maximum

flow is nearly 800 gpm.

Innovation Inside the CR

To many, innovation is just a buzzword. At Grundfos,

innovation is an integrated feature of all our products.

After all, it’s what’s inside that matters.

* Grundfos ML motors are not available in Canada.

2

Page 2: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

4 5

Grundfos was the first pump manufacturer ever to create a multi-stage in-line

pump. Known as the CR pump, this innovative design has inspired followers all

over the world. Even so, continuous development and innovation ensure that the

Grundfos CR remains unmatched.

The CR of today reflects the needs and requirements of customers worldwide. We

know this, because we asked you first! Read on to learn about our comprehensive

CR range, including our new extra-large CR featured on pages 6 and 7.

The complete Grundfos CR range: The last word in multi-stage pump technology

Choosing the right pump can be difficult. It may be easy enough to find a pump

that will do the job, but it gets trickier when you want an exact match. There

are many good reasons to avoid over-capacity, with energy conservation at the

top of the list. The CR range lets you choose pumps which exactly match your

system demands.

The CR is available in 13 hydraulic sizes, four basic materials and over one million

configurations. For more information on the many options to provide you with the

right solution for your system demands, see pages 12 and 13.

CRN 5 installed in a water treatment plant CR pumps installed in a dairy plant

The CR range has the right pump for the job

6

To meet the growing demand of customers requiring a pump-

ing system to handle higher flow rates for vast system demand,

Grundfos now offers the renowned CR in a “super-sized” capac-

ity. With nearly double the horsepower, the new extra-large

CR offers extended efficiency to meet your high-flow system

demands.

With a maximum flow of nearly 800 gpm, the scope of the

Grundfos CR range now provides the pump industry with the

most comprehensive flow range on the market today. When cou-

pled with CR reliability, the extra-large CR rounds out the range

with a high flow solution second-to-none.

> Nearly double the CR horsepower range

> Flows up to 792 gpm

> Spacer coupling on full range (seal changes without

disturbing motor)

> Standard 22 mm cartridge shaft seal on models up to

60 Hp (32 mm cartridge shaft seal on 75 Hp and 100

Hp models)

> Custom-built solutions

Extra-large CR Pumps for your extra-large

system demands CR(N) 120 and CR(N) 150

CR Product Range

15

CR, CR, CR, CR, CR, CR, CR, CR, CR,CRE 1 CRE 3 CRE 5 CRE 10 CRE 15 CRE 20 CRE 32 CRE 45 CRE 64

Nominal flow rate (US GPM) 4.5 8.5 15 30 55 95 110 140 220 340 440 610 750Temperature range (°F)Temperature range (°F) - on request - -Max. working pressure (psi) 360 360 360 360 360 360 360 435 435 435 435 435 435Max. working pressure (psi) - on request - 725 725 725 725 725 725 580 580 580 580 580 580Max. pump efficiency (%) 35 49 59 67 70 72 72 76 78 79 80 75 73CR pumpsCR: Flow range (US GPM) 0.5 - 5.7 1 - 12.8 1.5 - 23.8 3 - 45 5.5 - 70 9.5 - 125 11 - 155 14 - 210 22 - 310 34 - 450 44 - 630 61 - 700 75 - 792CR: Max. pump pressure (H[ft]) 760 790 790 780 865 800 700 995 940 565 595 685 570CR: Motor power (HP) 1/3 - 2 1/3 - 3 1/3 - 5 3/4 - 7 1/2 3/4 - 15 2 - 25 3 - 25 3 - 40 7 1/2 - 60 7 1/2 - 60 15 - 60 20 - 100 25 - 100CRE pumpsCRE: Flow range (US GPM) - 0 - 12.8 0 - 23.8 0 - 45 0 - 70 0 - 125 0 - 155 0 - 210 0 - 310 0 - 450 - - -CRE: Max. pump pressure (H[ft]) - 790 790 780 665 390 270 240 120 100 - - -CRE: Motor power (HP) - 1/3 - 3 1/3 - 5 3/4 - 7 1/2 3/4 - 10 2 - 10 3 - 10 3 - 10 7 1/2 7 1/2 - - -Version:CR, CRE:Cast Iron and stainless steel AISI 304CRI, CRIE:Stainless steel AISI 304CRN, CRNE:Stainless steel AISI 316CRT, CRTE: CRT 2 CRT 4 CRT 8 CRT 16Titanium CRTE 2 CRTE 4 CRTE 8 CRTE 16CR, CRE pipe connection:Oval Flange (NPT) 1" 1" 1" 1 1/4" 2" 2" 2" - - - - - -Oval Flange (NPT) - on request 1 1/4" 1 1/4" 1 1/4" 1" 1 1/2" 2 1/2" 2 1/2" - - - - - -ANSI Flange Size 1 1/4" 1 1/4" 1 1/4" 1 1/4" 2" 2" 2" 2 1/2" 3" 4" 4" 5" 5"ANSI Flange Size - on request - - - - - - - 3" 4" 5" 5" 6" 6"ANSI Flange Class 300 lb. 300 lb. 300 lb. 300 lb. 250 lb. 250 lb. 250 lb. 125/250 lb. 125/250 lb. 125/250 lb. 125/250 lb. 125/250 lb. 125/250 lb.CRI, CRIE pipe connection:Oval Flange (NPT) 1" 1" 1" 1 1/4" 2" 2" 2" - - - - - -Oval Flange (NPT) - on request 1 1/4" 1 1/4" 1 1/4" 1" 1 1/2" - - - - - - - -ANSI Flange Size 1 1/4" 1 1/4" 1 1/4" 1 1/4" 2" 2" 2" - - - - - -ANSI Flange Class 300 lb. 300 lb. 300 lb. 300 lb. 300 lb. 300 lb. 300 lb. - - - - - -Clamp coupling (NPT) - on request 1", 1 1/4" 1", 1 1/4" 1", 1 1/4" 1", 1 1/4" 1 1/2", 2" 1 1/2", 2" 2", 2 1/2" - - - - - -Union (NPT ext. thread) - on request 2" 2" 2" 2" - - - - - - - - -CRN, CRNE pipe connection:PJE (Victaulic) 1 1/4" 1 1/4" 1 1/4" 1 1/4" 2" 2" 2" - - - - - -PJE (Victaulic) - on request - - - - - - - 3" 4" 4" 4" 4" 4"ANSI Flange Size 1 1/4" 1 1/4" 1 1/4" 1 1/4" 2" 2" 2" 2 1/2" 3" 4" 4" 5" 5"ANSI Flange Size - on request - - - - - - - 3" 4" 5" 5" 6" 6"ANSI Flange Class 300 lb. 300 lb. 300 lb. 300 lb. 300 lb. 300 lb. 300 lb. 150/300 lb. 150/300 lb. 150/300 lb. 150/300 lb. 150/300 lb. 150/300 lb.Clamp coupling (NPT) - on request 1", 1 1/4" 1", 1 1/4" 1", 1 1/4" 1", 1 1/4" 1 1/2", 2" 1 1/2", 2" 2", 2 1/2" - - - - - -Union (NPT ext. thread) - on request 2" 2" 2" 2" - - - - - - - - -CRT pipe connection:PJE coupling (Victaulic) - - 1 1/4" 1 1/4" 2" 2" - - - - - - -ANSI Flange Size - on request - - - - 2" 2" - - - - - - -

- :Not available1) CRN 32 to CRN 90 with HQQE shaft seal: –40 °F to +250 °F2) CR, CRN 120 and 150 with 75 or 100 Hp motors with HBQE shaft seal: 0 °F to +250 °F

- - - -

- - - -

-40 to +356 -40 to +435

CR 90Range: CR 1s

-4 to +250

CR 120 CR 150

- -

-22 to +250 1) & 2)

- -

- - -

Page 3: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

7

Greatly ex

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ova

tion

is abo

ut m

aking

thin

gs b

etter, an

d even

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at is w

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mers req

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tha

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R

and

CR

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and

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rovid

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flow

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400450

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100

150

200

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Th

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tures a

full ra

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sizes an

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itless scop

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Page 4: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

RE

LIAB

ILITY

Reliab

ility in real life

Th

e CR

is well kn

ow

n fo

r its reliability. A

nd

righ

tly so. T

he

CR

desig

n h

as all the d

urab

ility tha

t custo

mers exp

ect from

a h

igh

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ltistage p

um

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ave

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res to

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sure

un

surp

assed

reliability:

dry-ru

nn

ing

pro

tection

, a u

niq

ue cartrid

ge seal, an

d a

full-

titaniu

m varian

t.

The

virtually

end

less ran

ge

of

stand

ard

and

cu

stom

ized

CR

pu

mp

s mean

s that yo

u can

find

the rig

ht C

R to

pro

vide

reliable o

peratio

n fo

r mo

st any req

uirem

ent.

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erio

r dry-ru

nn

ing

pro

tectio

n

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nn

ing

is the m

ost co

m m

on

cause o

f pu

mp

failure. In

mo

st

pu

mp

s, the sh

aft seal an

d b

ear-

ing

s will b

urn

ou

t almo

st imm

e-

dia

tely if liqu

id sto

ps flo

win

g in

the p

um

p.

Th

e Gru

nd

fos C

R is d

ifferent. A

s

part o

f ou

r con

stant d

edica

tion

to

inn

ova

tion

, we h

ave tested n

ew

and

alterna

tive ma

terials to b

ring

you

th

e b

est p

ossib

le so

lutio

n.

Th

is mean

s tha

t we can

equ

ip C

R p

um

ps w

ith a

sha

ft seal and

bearin

g system

tha

t can w

ithstan

d ex

treme h

eat an

d frictio

n

for lo

ng

er perio

ds o

f time. T

his m

akes them

mo

re forg

iving

if

the p

um

p d

oes ru

n d

ry.

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nd

fos LiqTe

c™ ch

eck

s for liq

uid

24 h

ou

rs a d

ay

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ose w

ho

need

to avo

id d

ry-run

nin

g alto

ge

ther, th

e

Gru

nd

fos LiqTec is th

e answ

er. Availab

le with

all CR

pu

mp

s,

the LiqTec is p

lug

-and

-play tech

no

log

y at its very b

est. Ever

vigilan

t, the LiqTec co

nstan

tly checks th

at th

ere is liqu

id in

the p

um

p. If th

ere isn’t, it sto

ps th

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mp

imm

edia

tely.

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e event o

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nd

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imm

edia

tely

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ts do

wn

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um

p b

efore

dam

age o

ccurs.

It’s reliable.

An

d w

e can p

rove it.

8

Page 5: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

With

un

failin

g a

ttentio

n to

reliab

ility, Gru

nd

fos en

gin

eers

ha

ve desig

ned

an

inn

ova

tive cartrid

ge sea

l tha

t can

be

repla

ced w

ithin

min

utes —

just o

ne o

f the rem

arka

ble

ben

efits it offers.

Th

e cartrid

ge d

esign

allo

ws yo

u to

repla

ce the sea

l in m

inu

tes

with

ou

t specia

l too

ls an

d w

itho

ut d

isma

ntlin

g th

e pu

mp

.

Un

iqu

e cartrid

ge sea

l de

sign

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e seal used

in th

e CR

line co

mb

ines th

e best fea

tures o

f

stand

ard seals, w

rapp

ed u

p in

an in

gen

iou

s cartridg

e desig

n.

All o

f these en

sure ex

tra reliab

ility.

Th

e du

rable seal is m

ad

e from

hard

wearin

g m

aterials w

hich

preven

t do

wn

time an

d ex

tend

the life

time o

f the seal. A

ll

axial m

ovem

ent h

as been

elimin

ated

, preven

ting

wear o

f the

sha

ft and

rub

ber p

arts – a

pro

blem

for tra

ditio

nal seals. T

he

cartridg

e seal is a b

alanced

type seal, w

hich

makes it less sen

-

sitive to p

ressure.

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kno

w,

ho

wever,

tha

t even

th

e b

est o

f m

aterials

are

sub

ject to w

ear. Th

at is w

hy th

e inn

ova

tive team a

t Gru

nd

fos

sets o

ut to

elimin

ate th

e small, ye

t crucial, fa

ctors th

at can

have a

neg

ative im

pa

ct on

pu

mp

reliability. M

any o

f these

have to

do

with

han

dlin

g, assem

bly an

d service.

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e cartrid

ge

desig

n

ensu

res th

at

the

seal co

mp

o-

nen

ts will n

ever be assem

bled

inco

rrectly, the sp

ring

will

never b

e inco

rrectly prelo

ad

ed, an

d th

at sen

sitive surfa

ces will

never b

e sub

jected to

greasy fin

gers o

r dirt. T

hese fa

ctors are

com

mo

n cau

ses of sh

ort seal life in

oth

er pu

mp

s.

Th

e cartridg

e desig

n also

enab

les rapid

repla

cemen

t wh

en

the seal u

ltima

tely do

es need

chan

gin

g. A

ll in all, d

ow

ntim

e is

min

imized

, wh

ich tran

slates in

to sig

nifican

t saving

s for yo

ur

bu

siness.

Spa

cer co

up

ling

min

imize

s do

wn

time to

o

Min

imizin

g d

ow

ntim

e is part o

f a reliab

le op

eratio

n. T

ha

t is

wh

y Gru

nd

fos h

as elimin

ated

a m

ajor n

uisan

ce for o

wn

ers of

large p

um

ps. N

ow

, it is no

lon

ger n

ecessary to rem

ove h

eavy

mo

tors to

repla

ce the seal. W

ith th

e inn

ova

tive spa

cer cou

-

plin

g, m

oto

rs 15 hp

and

larger can

be le

ft in p

lace

du

ring

seal repla

cemen

t.

9

Page 6: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

10

EF

FIC

IEN

CY

Red

uce th

e real costs

Electricity is the m

ost exp

ensive p

art of an

y pu

mp

—a

sim-

ple fa

ct tha

t is often

overlo

oked

wh

en p

um

ps an

d p

rices are

com

pared

.

It may b

e surp

rising

tha

t the p

urch

ase price an

d m

ainten

ance

costs a

ccou

nt fo

r less than

15% o

f the to

tal lifetim

e cost o

f

a p

um

p. Electricity a

ccou

nts fo

r a stag

gerin

g 8

5% o

r mo

re of

the to

tal costs. So

if you

wan

t to save m

on

ey, tha

t’s wh

ere

you

sho

uld

loo

k.

Th

e Gru

nd

fos C

R m

akes a real d

ifference; th

e table b

elow

sho

ws ju

st ho

w m

uch

electricity a C

R can

save you

ann

ually.

Th

ese saving

s will co

ntin

ue fo

r years and

years – fo

r every

pu

mp

you

ow

n. Its lo

w life

time co

st makes a

CR

pu

mp

a very

sensib

le investm

ent.

CR

pu

mp

efficie

ncy

34

1050

155

2030

40

100

15020

030

04

00 50

0Q

[gp

m]

10 20 30 40

50 60

70 80

[%]

GR

UN

DFO

S CR

Th

e tab

le at rig

ht sh

ow

s the u

niq

ue efficien

cy of th

e

Gru

nd

fos C

R ra

ng

e.

Let’s talk m

on

ey.

A

pp

licatio

n ty

pe

Ty

pica

l du

ty po

int

Op

era

ting

ho

urs

Ave

rag

e k

Wh

red

uctio

n

p

er d

ay

pe

r yea

r with

CR

Wa

ter sup

ply

350 g

pm

@ 8

5 psi

24 h

ou

rs 18

,500

kWh

Bo

iler feed

175 g

pm

@ 225 p

si 15 h

ou

rs 12,70

0 kW

h

Wa

ter treatm

ent

10 g

pm

@ 225 p

si 15 h

ou

rs 3,20

0 kW

h

Ind

ustrial w

ashin

g an

d clean

ing

25 g

pm

@ 225 p

si 5 h

ou

rs 1,6

00

kWh

Gen

eral ind

ustrial p

um

p task

25 gp

m @

145 p

si 10

ho

urs

2,200

kWh

Ho

w m

uch

diffe

ren

ce d

oe

s a C

R m

ake?

Page 7: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

11

Efficiency saves m

on

ey year after yearG

ettin

g th

e best p

ossib

le overall e

fficiency o

ut o

f you

r pu

mp

makes fin

ancial sen

se. Th

e narro

w in

terval be

tween

CR

pu

mp

sizes allow

s you

to elim

ina

te the efficien

cy dro

p asso

ciated

with

over-sized

pu

mp

s.

By m

inim

izing

the d

ifference b

etw

een p

um

p cap

acity an

d th

e

requ

ired p

ressure an

d vo

lum

e, you

ge

t a p

um

p w

hich

run

s as

close to

its op

timu

m d

uty p

oin

t as po

ssible. T

ha

t makes it as

cost-e

fficient as p

ossib

le.

Th

e result o

f years of G

run

dfo

s develo

pm

ent w

ork is a

10%

increase in

pu

mp

efficien

cy. Th

is transla

tes into

a p

ow

er

redu

ction

of 15-20

% fo

r the C

R p

um

ps. W

hen

pu

mp

s are in

op

eratio

n m

any h

ou

rs a d

ay, such

imp

rovem

ents p

rovid

e sub

-

stantial savin

gs –

year in an

d year o

ut.

State-o

f-the-art

pro

du

ction

tech

no

log

y g

uaran

tees

the b

est po

ssible resu

lts and

gives C

R p

um

ps th

e

final ed

ge. A

t Gru

nd

fos, w

e develo

p o

ur o

wn

too

ls

and

pro

cesses to en

sure a

perfect m

atch

be

tween

wh

at w

e wan

t to d

o an

d th

e too

ls we u

se to d

o it.

Th

e fin

al o

utco

me

is p

rod

ucts

with

n

ear-perfect

geo

me

tries and

toleran

ces, reflecting

the care th

at

has g

on

e into

the research

and

develo

pm

ent stag

es.

3 Intern

al leakag

e cau

sed

by

pressu

re d

ifferentials

with

in th

e pu

mp

was m

inim

ized. Tests h

ave sho

wn

tha

t an im

peller seal clearan

ce gap

of ju

st 0.0

16”

be

tween

the im

peller an

d th

e cham

ber cau

ses a 5%

dro

p in

efficien

cy. Wh

en liq

uid

seeps o

ut in

to th

e

pu

mp

, precio

us en

ergy is w

asted o

n circu

latin

g th

at

liqu

id. G

run

dfo

s uses a

floa

ting

seal ring

be

tween

cham

bers, p

rovid

ing

a n

early perfect seal.

1

Go

od

thin

gs co

me in

threes

100

12

3gp

m4

5

20 30 40 50

60 70

Zero imp

eller seal clearance gap

(theoretical)

0.0

04" im

peller seal clearan

ce gap0

.012" im

peller seal clearan

ce gap

%

Gru

nd

fos ach

ieved a 10

% in

crease in p

um

p efficien

cy

thro

ug

h th

ree inn

ovative im

pro

vemen

ts to th

e imp

el-

ler and

seal. These im

pro

vemen

ts also m

ean a sm

aller

mo

tor can

often

be u

sed to

po

wer th

e pu

mp

—an

d

that eq

uals savin

gs o

n b

oth

initial in

vestmen

t and

run

nin

g co

sts.

2An

enh

anced

imp

eller desig

n red

uces ed

dy flo

w an

d

friction

lo

sses. W

e d

evelop

ed

a

hig

hly

specialized

laser-weld

ing

techn

olo

gy w

hich

brin

gs yo

u im

pellers

of tru

ly sup

erior d

esign

and

con

structio

n.

Page 8: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

12

SO

LUT

ION

S

We’ve g

ot so

lutio

ns —

w

ide

-rang

ing

, specific

to yo

ur n

eeds an

d

sup

erior in

reliability

From

mag

ne

tic drives o

r air-coo

led sh

aft seal ch

amb

ers

and

do

ub

le sha

ft seals to sp

ecial pu

mp

s for h

igh

-pressu

re

perfo

rman

ce and

agg

ressive liqu

ids, th

ere is a C

R fo

r you

r

un

iqu

e requ

iremen

ts.

Wh

at ca

n yo

u p

um

p w

ith a

CR

?

Ag

gressive o

r Seaw

ater, h

ypo

chlo

rites, hyd

roch

loric a

cid,

corro

sive liqu

ids

ferric chlo

ride, n

itric acid

, chro

mic a

cid,

p

ho

sph

oric a

cid

M

etasilica

te-con

tainin

g clean

ing

agen

ts, A

brasive liq

uid

s ab

rasive alkaline clean

ers, ph

osp

ha

tes

Toxic o

r explo

sive Trich

lore

thylen

e, tolu

ene, p

etro

leum

, liq

uid

s e

thyl alco

ho

l, me

thyl alco

ho

l

Hig

h-visco

sity G

lycols, carb

ox

ylates (fo

r coo

ling

), lub

ricatin

g liq

uid

s o

ils, rapese

ed o

il

Hard

enin

g liq

uid

s W

ater-b

ased

pain

t, glu

e, vege

table o

ils

Crystallizin

g

Glyco

l ad

ditives, n

aph

thalen

e, sug

ar liq

uid

s p

rod

ucts (e.g

. de

xtran

), salts

Hig

h p

ressures

Wa

ter treatm

ent, clean

ing

/wash

ing

Extrem

e P

etro

chem

icals, oils, b

oiler fe

ed, seco

nd

ary

temp

eratu

res co

olan

ts

Th

e CR

rang

e is available in

fou

r differen

t basic m

aterials:

CR

T

Titan

ium

thro

ug

ho

ut

CR

AISI 30

4 stain

less steel

with

a cast iro

n to

p an

d b

ase

CR

N

AISI 316

stainless steel

thro

ug

ho

ut

CR

I

AISI 30

4 stain

less steel

thro

ug

ho

ut

Ou

r cu

stom

so

lutio

ns

eng

ineerin

g

dep

artmen

t w

orks

exclusively to

custo

m d

esign

pu

mp

s for in

du

stry. Every day

Gru

nd

fos cu

stom

ers ord

er pu

mp

s tha

t will h

and

le:

Page 9: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

Gru

nd

fos C

R h

as the m

ost ex

tensive ran

ge o

n th

e marke

t, bu

t

stand

ard p

um

p ran

ges can

’t ma

tch all co

nceivab

le app

lica-

tion

s. Cu

stom

ers need

ing

a n

on

-stand

ard so

lutio

n are ab

le to

pick an

d ch

oo

se pu

mp

elemen

ts or “m

od

ules” to

cover n

early

any situ

atio

n.

Wo

rking

in clo

se coo

pera

tion

with

you

, ou

r skilled sp

ecial-

ists carefully an

alyze the situ

atio

n to

make su

re the so

lutio

n

fully m

eets yo

ur exp

ectatio

ns. If yo

u d

o n

ot fin

d a

sug

ges-

tion

to su

it you

r particu

lar pro

blem

in o

ur b

roch

ure, co

nta

ct

Gru

nd

fos w

ith yo

ur req

uirem

ents, an

d w

e will d

o every

thin

g

we can

do

to p

rovid

e a so

lutio

n.

Full ra

ng

e of m

oto

r varia

nts ava

ilab

le

Wh

ile the stan

dard

rang

e of G

run

dfo

s mo

tors w

ill cover m

ost

app

licatio

n d

eman

ds, cu

stom

ized so

lutio

ns are availab

le for

special n

eeds. C

on

tact G

run

dfo

s if you

have sp

ecific requ

ire-

men

ts. Integ

rated

variable freq

uen

cy drives (“sm

art” pu

mp

s)

are inclu

ded

in o

ur stan

dard

rang

e of p

um

ps.

13

Spe

cialize

d sea

ls for u

niq

ue situ

atio

ns

Mo

st pu

mp

s are used

for w

atery liq

uid

s at

temp

eratu

res b

elow

+24

8°F

(+120°C

) an

d

pressu

res low

er than

362 p

si (25 bar). W

hen

the p

um

ped

liqu

id g

oes b

eyon

d th

ese limits,

special so

lutio

ns are req

uired

, and

ou

r mo

d-

ular ap

pro

ach

offers w

ide-ran

gin

g so

lutio

ns

to h

and

le the ch

alleng

e.

Gru

nd

fos C

RN

MA

Gd

rive solu

tion

elimin

ates th

e need

for sh

aft seals

via a

pa

tent p

end

ing

mag

ne

tic-drive

system w

here th

e po

wer fro

m th

e

mo

tor is tran

smitted

to th

e pu

mp

by m

agn

etic fo

rce. Co

mb

ined

with

a

herm

etically-sealed

liqu

id en

d, th

e

pu

mp

is totally leak free, an

d o

ffers

the b

est solu

tion

for p

um

pin

g d

an-

gero

us, ag

gressive, o

r vola

tile liqu

ids.

Ru

gg

ed

pu

mp

mo

du

les

Th

e CR

rang

e is available in

13 flow

sizes an

d

variou

s g

rad

es o

f co

rro-

sion

-resistant stain

less steel, as well

as co

rrosio

n-free

titaniu

m.

Co

nta

ct

Gru

nd

fos

for

help

in

selectin

g

the

righ

t CR

com

po

nen

ts for yo

ur cu

s-

tom

ized p

um

p.

Cu

stom

ized So

lutio

ns —

over

a m

illion

com

bin

ation

s for C

R

Mo

tor o

ptio

ns

me

tho

ds

hig

h o

r low

viscosities)

altitu

de

s

Sha

ft sea

l op

tion

s

ch

emicals

to p

rote

ct ag

ain

st dry ru

nn

ing

362 to

580

psi

hig

h tem

pera

tures

for p

um

pin

g e

xp

losive o

r po

ison

ou

s liqu

ids

Pu

mp

op

tion

s

seawa

ter or h

igh

ly corro

sive liqu

ids

at

d

n

s,

d-

ns

CR

N M

AG

drive

CR

hig

h-p

ressure

Page 10: UPSIZING ENERGY EFFICIENCY GRUNDFOS CR SOLUTIONS · 4 5 Grundfos was the first pump manufacturer ever to create a multi-stage in-line pump. Known as the CR pump, this innovative design

PE

RF

OR

MA

NC

E C

UR

VE

S A

ND

TE

CH

NIC

AL D

ATA

12

46

81010

2040

6080

100100

200400

600800

Q[U

SG

PM

]

20 30 40 60 80100

200

300

400

600

8001000

[ft]H

1010 20 30 40 50 60 80100100

200

300[m

]H

112

34

56

78

101020

3040

5060

80100100

Q[m

³/h]

60H

z

CR

150

CR

120

CR

20

CR

15

CR

10C

R1s

CR

5

CR

3

CR

1C

RI1

CR

N1

CR

I3C

RN

3

CR

I5C

RN

5C

RN

32C

RN

64

CR

N90

CR

N45

CR

32

CR

45

CR

64

CR

90C

RI1s

CR

N1s

CR

I10C

RN

10

CR

I15C

RN

15

CR

I20C

RN

20

CR

N120

CR

N150

12

46

81010

2040

6080

100100

200400

600800

Q[U

SG

PM

]

0 20 40 60 80[%

]E

ff

CR

1sC

RI1s

CR

N1s

CR

1C

RI1

CR

N1

CR

3C

RI3

CR

N3

CR

5C

RI5

CR

N5

CR

10C

RI10

CR

N10

CR

N32

CR

32

CR

N45

CR

45

CR

15C

RI15

CR

N15

CR

20C

RI20

CR

N20

CR

N64

CR

64

CR

N90

CR

900

14

Bo

iler feedC

R in

pro

du

ction

CR

pu

mp

s in relia

bility test