Product Range

2 | United Roofing Products

May 2019

CI/SfB(4-) Nh2

United Roofing Products

Product Range

United Roofing Products

02 | United Roofing Products

Introduction

In this brochure you will findinformation and images of our systemsand solutions for a range ofconstruction applications for theagricultural and industrial buildingsector.

The South West’s leadingmanufacturer and supplierof metal sheeting, claddingand all productsincorporated in theagricultural and industrialbuilding envelope.

We manufacture, stock orsource all therequirements for theagricultural market,specialist contractors,frame builders and endusers alike. From the steelframe out we have it allunder one roof.

We offer rapid, costeffective, made to measuresystems and products tominimise waste and sitework to suit any project inthe sector.

We have a skilled teamwith technical supportwho are happy to discussand advise you on therequirements for yourproject of any size.

We are a founding memberof the RIDBA organisationand are a very activeparticipant within theassociation.

The applications cover composite andtwin skin insulated solutions, uniqueventilation systems, condensationcontrol, secondary structuralsteelwork, rainwater management,flashings, fabrications, right down tothe last fixing.

United Roofing Products | 03

Contents

Introduction 02

Single skin roofing and cladding systems 04

Condensation control - AntiCon 05

Insulated twin skin and over roofing systems 06

Insulated composite roof and wall systems 07

Secondary structural steelwork 08 - 09

Light and ventilation in farm buildings 10 - 11

Technical support 12

Environmentalcredentials 12

Whatever the nature of your project,United Roofing Products (URP) offer theproduct solutions, certification,warranties and the experience andexpertise essential to its success.

Single skin roofing & cladding systems

04 | United Roofing Products

Profiles

URP1000/32 Roof and Wall sheet:a 1m cover, 32mm deep profile for roofingand wall cladding. Available in Plastisol

and Polyester finishes.

URP1000/34 Roof and Wall sheet: a 1m cover, 34mm deep profile for roofingand wall cladding. Available in Plastisoland Polyester finishes.

URP1000/20 Liner sheet: a 1m cover, 20mm deep liner profilecoloured white on one face, for internallining of walls and roofs, which can beinstalled above or below the purlins.

URP1000/32 0.7mm Liner sheet: a 1m cover, 0.7mm thick, 32mm deepliner profile coloured white on one face,for internal lining of walls and roofs,which can be installed above or below thepurlins.

13/3 corrugated sheet: a 990mm cover, shallow profilecorrugated sheet. Available in Plastisol,Polyester and plain galv. Also available in8/3 (608mm cover) in plain galv.

Steel Specification

The steel is either hot-dip galvanised toBS EN 10346:2009 or Aluzinc coated,then finished in one of our colourcoatings. We offer a full range ofdifferent finish options (see right) in avariety of colours.

Please see our Single Skin Roofing andCladding brochure or website for moredetails.

Requirements

URP’s profiled metal sheets are CEmarked to BS EN 14782:2006. A copy of the Declarationof Performance is availableon our web site.

Daylight Systems

We offer a full range of GRP Rooflightseither from standard stock lengths orcut to order. Other custom solutionsare available including Polycarbonate,Barrel Vault and Sun Tubes.

Finishes

Plastisol Leathergrain: an embossedPVC 200μm thick, factory-appliedcolour coating, which is tough andscratch resistant with a long lifespan.

Polyester: a factory applied, lower costcoating which is suitable for use onagricultural buildings.

A range of alternative coatingsavailable including Polyurethane, PVDFand metallic finishes.

Curving

Box profiles are available crimp curvedfor curved eaves and crank ridgeapplications. The 13/3 corrugatedprofile is available smooth curved forDutch barns, pig arcs and Shepherdhuts.

Accessories

We offer a comprehensive range offixings, sealants, flashings, in-planeroof lights, gutters, downpipes - alldesigned to co-ordinate and matcheach roof profile.

URP1000/32

URP1000/34

URP1000/20

8/3 corrugated

13/3 corrugated

Our profiled metal sheetsare designed for roofingand cladding on industrial,commercial andagricultural buildings.

Profiled sheets areavailable in 0.4mm, 0.5mmand 0.7mm thick steel inPlastisol and Polyesterfinshes.

There are 2 deep profilesand a 3 inch corrugatedprofile for roofing andcladding, along with ashallow liner profile.

We offer a profileidentification service forrepairs and refurbishment.We can source ormanufacture current,obsolete or bespokeprofiles to anyrequirement.

United Roofing Products | 05

Condensation Control - AntiCon

Benefits of AntiCon• Holds condensate

safely until it

evaporates.

• Prevents condensate

dripping from theunderside of the roof.

• Slows the formation of

condensate byinsulating the sheeting.

• Fire Classification

A2-s1,d0.

• Anticon has good

resistance to mostacids, hydroxides andsulphides and does notsupport the growth ofbacteria or mould.

• If necessary, Anticon

can be cleaned bypressure washing withwater.

AntiCon condensation control

Anticon is a fleece designed to reducethe risk of damage from dripping orrunning condensate on un-insulatedsingle skin metal roofs in buildings withmoderate to high humidity levels andlow ventilation.

Condensation is controlled by Anticonin an environment where condensationoccurs cyclically. It does not preventcondensation and is damp to the touchwhen functioning. For the fleece towork properly the building has to beadequately ventilated to allow thematerial to dry out between the cycles.

Anticon is suitable for use on roofs atall pitches of 5˚ and above; moremoisture is retained at lower pitchesand therefore endlap treatment isrequired for roofs between a 5 - 10˚pitch.

The Anticon fleece absorbs and holdscondensate until it can evaporate,whilst slowing its formation byinsulating the sheeting and preventingdripping from the underside of the roof.

Condensation

When warm, moist air within a buildingcomes into contact with cold surfacesthere is a risk of condensation as the aircools and is unable to support the sameamount of moisture. This commonlyoccurs on the underside of roofs in un-insulated single-skin metalbuildings during the winter, and also onclear nights when night sky radiationsubstantially lowers the temperature ofthe roof surface.

Condensation can run down the roofand collect on or within the buildingfabric where it will cause rust, rot ordamage to fittings, or may drip fromthe roof.

Profiled top sheet

Profiled lower sheet

AntiCon fleece

Fixing screwRidge ventilation

Eavesventilation

Warm airAntiCon fleece

Insulated twin skin and over roofing systems

06 | United Roofing Products

URP offer twin skin and overroofing systems utilising steelprofiled sheets and steel barand bracket spacing system tocreate a roof void of variousdepths, which can be filledwith insulation to create aninsulated roof. There byeliminating any condensationand creating a thermally andacoustically efficient roof orwall covering.

Spacing system

The spacing system comprisesof a roll formed steel bar andinterlocking brackets, whichassemble without therequirement for fasteners toform a grid. This methodresults in a light weight yetvery strong, rapidly installedand cost-effective sheeting railthat is elevated to the requiredheight by the bracket.

The brackets range in height tocreate varying depth voids andcreate solutions for a hugerange of various thermal,acoustic and fire resistancecriteria. The bracket’s narrowbase allows the system to befixed into the valley of the lineror existing roof profile, eventhose that are sinusoidal andfibre cement. This transfers theweight of the new roofcladding system directly ontothe existing substructure ofthe roof.

Twin skin

URP manufactures a range of boxprofile sheets that can be incorporatedinto roof and wall twin skin systems.These systems generally comprise of aninternal lining sheet, spacing system,insulation and a box profile top sheet(see page 4). Various depths, insulationtypes and configurations can be used toachieve the required specification fornearly all applications.

URP’s unique position as amanufacturer but also major distributerof all metal sheeting and claddingproducts gives us access to all thetechnical knowhow and the full rangeof materials to offer solutions to allbuilding envelope scenarios. Includingrooflighting, high performing fire wallsystems, structural roof decks, acousticsystem, aluminium standing seam andsecret-fix systems as well as thediversely flexible and cost effective boxprofile twin skin system.

Over roof

The spacing system comes into its ownin the refurbishment market. Whetheryou have a leaking roof, wish to increasethe thermal & acoustic performance ofyour roof or wall, or simply improve theaesthetics of your property the spacingsystem offers quick cost effectivesolutions. Simply assemble the bar andbracket to replicate the substructurebeneath the existing weather sheet, fixthe bar and bracket system using theappropriate fasters leaving the existingcovering in place, insulate if desired andfix the new weather sheet. This solutionquickly and cost effectively transformsthe appearance and performance ofexisting buildings.

URP can produce thermal and acousticcalculations, offer a range of fire wallsystems and provide solutions foraggressive environments.

A full set of fitting instructions andconstruction details available onrequest.

One row of 6 x 5mmbutyl seal 10 - 15mm infrom each end of thelap

25mm fastenerwith 16mmwasher 75mm

75mm

25mm fastenerwith 16mmwasher

One row of 4mm dia.butyl seal 10 - 15mm upslope from fixing

Weather sheet

Liner sheet

End lap fixing details - roof profiles(Note: insulation omitted for clarity)

min. 50mmmin.50mm

Trapezoidal roof & wall panel dimensions

333.3mm 333.3mm 333.3mm

1000mm

United Roofing Products | 07

Insulated composite roof and wall systems

URP offer a wide range of LPCBinsurance certificate approvedPolyisocyanurate core (PIR) and mineralwool panels designed to suit all roofand wall applications.

Composite panels consist of a core ofhigh density PIR or mineral woolinsulation sandwiched between anexternal weather sheet and an internalliner sheet.

The composite panel offers anextremely quick and thermally efficientsolution for the building envelope.There are significant benefits to usingcomposite panels in regards to makingcost and time savings during theschedule of the build. The products gothrough rigorous testing to ensure theirthermal, structural and air leakageperformance over the course of theirlifetime.

You can have peace of mind if youchoose composite panel as the systemscome with a 25 year warranty andcoating warranties of up to 40 years.You must register the building with themanufacturer on completion of thebuild.

In regards to fire performance, there arepanels available to meet moststipulations that building controlspecify for either boundary wall orinternal partition application.

Micro-rib wall panel dimensions

1000mm

As standard the roof panels come with a0.5mm Plastisol coated trapezoidal boxprofile weather sheet and a very shallowribbed 0.4mm Polyester white liner.There are insulations available in a range of depths from 40mm up to 150mm, with a cover width of 1m, cut to your specified lengths of up to 12m onstandard transport (29.3m max length). Short sheets may be subject to a surcharge. There are a wide range ofalternative coatings, liner and profilesavailable on request.

The standard roof panels provide themost cost effective option for verticalcladding. Alternatively there is aperpetually expanding range ofarchitectural wall panel systems,available to suit the growing demand formodern design solutions that won'tbreak your budget

We can provide any technical supportand advice on request, includingconstruction details.

Secondary structural steelwork

08 | United Roofing Products

URP supply a range of purlinand side-rail systems in avariety of Zed, Cee and EavesBeam sections. They areavailable in depths from140mm to 300mm and steelgauges from 1.4mm to 3.0mmas standard. To complete thesystem, a full range of integralaccessories are alsomanufactured to measure.

Our cold rolled buildingproducts are manufacturedfrom high tensile S450GD steelwith Z275 galvanised finish.

To complement our buildingenvelope solution we offerdesign assistance for all typesof portal frame or roofconstruction projects.

Purlins are manufactured tosuit multiple span conditions.

Double span, sleeved or non-continuous sections are

utilised to create clear spans of up to 12metres and achieve optimumconstruction efficiency.

Consideration of the cladding system tobe utilised is always accounted for atdesign stage and will be denoted on theproject overview.

Eaves Beams are available in anoptimised section range of 200, 240and 300mm deep with multiple gaugechoices to suit span conditions. Alleaves beams can be supplied with apositive or negative angle to the topflange. Negative angles are used inmono-pitch roof construction to offerbuilding stability at the eaves.

Channel sections also range from 140-300mm deep and are used in portalframes as side cladding rails, panel jointrail configurations, door trimmers

and mezzanine floor systems. Loadtables are available on request.

Our key services:

• Assisted design and preliminarytake-off service.

• Design software used is to thelatest EC3 building codes.

• Fully CE marked on standard andnon-standard Purchaser ProvidedCE (PPCE) sections.

• Notching and non-standard holeconfigurations available on allsections.

• Technical expertise and site visits.• Our standard cold rolled sections

are available in Tekla, AdvancedSteel and Strucad for ease ofdetailing.

• Alternative coatings available foragricultural and corrosiveenvironments.

Eavesbeam

Sleeve

Wallcladding

Roofcladding

Brickwork Cee-sectiondoor framing

Push-fitsag bar

Eaves brace

Purlin

Gable cleader angle

Zed-section rail

Cee-section rail

Diagonal tie

Rail strut

United Roofing Products | 09

Secondary structural steel work

Section Zeds Cees Depth A B C D E F

140,170 60 54 16 20 62 13 200 70 64 16 20 70 15 240 75 67 18 22 74 17 300 95 87 21 25 95 19

Zed & Cee profile dimensionsC F

FB

D

Dept

h

A E

Dimensions in mm

Dept

h

3011

030

200

1515

70

20

80

15

3015

030

240

1515

110

20

90

15

4141

300

19

95

218

200 EAVES BEAM series 240 EAVES BEAM series 300 EAVES BEAM series

counterformed holes shown

Rake to flangesavailable from 0˚ to 35˚ (above 35˚contact URP)

Welded Cleats Bolt-on Cleats

Standard formed cleats - finish: black mild steel

Note for formed cleats:1. Holes in cleat upstand are 14mm dia for M12 grade 8.8 bolts.2. Holes in base plate for bolt-on cleats = 18mm dia.3. On request heavy duty cleats can be supplied.

130mm x 6mm flat bar

25 2580 25 2580

25

48

A

25

48

A

40 303030

6

70

130 70

Dimensions in mm

Cleat section depth

Section depth A 140 58 170 88 200 118 240 158 300 218

Light and Ventilation in farm buildings

With the ever increasing focuson animal welfare inagriculture and the benefitsthat good natural light andventilation brings to livestock,URP are focused on developingsystems that improve theperformance of agriculturalbuildings in these respects.This improved performanceparticularly in the case ofventilation has been shown toreduce vets bills and increaseproductivity of the livestock.

Ventridge - Open ProtectedRidge System

The Ventridge ventilating metal ridgesystem is designed to improve theventilation of livestock buildings whilstinhibiting weather ingress. Often usedin conjunction with ventilated cladding,the system provides an excellentenvironment for all livestock, improvinganimal well-being and productivity.

The Ventridge system can beincorporated into the design of newbuildings; it can be easily andeconomically retro-fitted to existingroofs. The minimum recommendedpitch is 8˚.

Perforated Upstand Ridge

This simple solution consists of aperforated “mini-zed” upstand fixed tothe crown of your profiled sheets, towhich a ridge capping is then installed.This system provides more protectionfrom the elements where lower levelsof airflow are required at the ridgeline.

vented zed upstand ridge flashing

full profile filler

50mm gap

10 | United Roofing Products

Ventair

Ventair is a box profile wall cladding sheet with louvred slots punched in the wide pan of the profile. This solution provides good protection from the elements whilst allowing airflow in through the walls lending itself for use in exposed elevations.

It is available in a range of colours and finishes cut to length to your specification.

Light and Ventilation in farm buildings

Spaced Roofing

Spaced Roofing is run in a strong1000/34 profile with an upturn at bothsides of the sheet, with the intentionfor the sheets to be laid with a smallgap running ridge to eaves. This designinhibits most of the weather enteringthe building whilst allowing the roof tobreath. Cut to length to yourspecification in a range of colours and finishes.

Anticon

United Roofing Products | 11

Ventridge

SpacedRoofing

Ventair

Longbridge Meadow Ind Estate • Cullompton • Devon • EX15 1BT • UKTel: 01884 839 302 • Fax: 01884 839 029 • Email: sales@unitedroofingproducts.com • www.unitedroofingproducts.com

Technical Support

We offer free technical support for all our products,including:

• technical data sheets;

• copies of test certificates;

• loading calculation:

• design and installation guidance.

Call us on 01884 839302 or email queries tosales@unitedroofingproducts.com.

Copies of all our product information are available on ourweb site: www.unitedroofingproducts.com

Environmental Credentials

We are keen to reduce the impact our business and processes have onthe environment and the communities we live in.

While the introduction of sustainable construction methods is achallenge to the whole construction industry, our main raw material – steel – is widely recycled: 85 - 90% of steel from demolition goes for re-use and 40% of steel used in new construction has been recycled.

By using modern machinery and upgrading our facilities we arecontinually reducing the impact of our products on the environment,and improving their contribution to the long-term performance ofbuildings.

Single skin profiles Composite panels Purlins & Rails Condensation fleece Ventilated cladding

Gutters Flashings Ventilated ridge Fixings & sealants Aluminium products

Assessed to ISO 14001 Cert/LPCB ref 42234

Assessed to ISO 18001 Cert/LPCB ref 42234

© Building Solutions (National) Ltd: The information contained within this document is correct at the time of publication but Building Solutions (National) Ltd (The Company) does not accept liability for errors or information found to be misleading. The Company reserves the right to change product details and specifications without prior notice.

A customer must satisfy itself that the Company’s products are suitable for the customer’s needs. The Company undertakes business solely on its terms and conditions. Registered in England and Wales No. 11912299.