Underground Engineering Equipments Productsconghasunward.vn/images/pro/tailieu_71.pdf · 2020. 2....
Transcript of Underground Engineering Equipments Productsconghasunward.vn/images/pro/tailieu_71.pdf · 2020. 2....
ZYJ Series Hydraulic Static Pile DriverSWDM Series Multi-purpose Rotary Drilling RigSWSD Series Multi-purpose Dual Rotary Drilling RigSWMC Series Tri-axial Soil Mixing Wall Drilling RigSWTM Dynamic Compaction MachinerySWHG Hydraulic diaphragm wall grabSWMD Hydraulic crawler drillSWCFG Continuous Flight Auger Drilling Rig
X-II-Z EN 2016-07(MACM)-⑤
Please read the maunal book and maintenance book before operation, changes are periodically added to the information, and Sunward may change the products or services described in this book at any time without announcement. All rights of this manual book reserve to Sunward. SUNWARD Internal Use Only Underground Engineering Equipments Products
Sunward Hydraulic Static Pile driver is a kind environment-friendly foundation equipment. It features no pollution, no noise, no vibration,
fast piling, etc. which represents the future direction of pile driving machinery development. The ZYJ series Hydraulic Static Pile Driver
has more than 20 models, ranges from 80 tons to 1200 tons piling force.
ZYJ Series Hydraulic Static Pile Driver
Cutting-edge Technologies
Unique side piling and corner piling device
Simple structure and ease of transport
High efficient power-saving constant-efficiency pilling system
With ergonomic-design cabin and operation panel
New hydraulic step-walking
Technology and Equipment
02Underground Engineering Equipments Products
(此装置供用户选择)
Optional clamping mechanism (Clamping box)
Square & round pile clamping available(Clamping box)
"H" shape steel pile available (patent No. ZL022223278.8)
" H" shape steel pile mechanism powered by multi points clamping technology, with special structure, material, gear shape and heat treatment technology, successfully prevented sliding from clamping device while piling.
Explicit and effective piling verticality monitoring system enables the operator to observe pile verticality and control piling quality.
3D modeling, engineering analysis, and dynamic simulation technologies for accurate design and efficient.
ZYJ Series Hydraulic Static Pile Driver
Technology and Equipment
04Underground Engineering Equipments Products
Technical dataParameter
Pile-pressing monitor & record system(optional)
3D hydraulic pipe layout
Dimension
Working length
Working width
Transportation height
mm
mm
mm
tf
Unit
6000
3940
3500
ZYJ60B
60Max. piling force
m/min 2.4Min. piling speed
m/min 10.8M . piling speedax
Lengthwise
Widthwise
Angel
m
m
°
1.6
0.4
14
Travelllingability
m 1.4Lifting stroke
QY5CStandard crane model
m 8Max. length of pile
Long ship
Short ship
Side pile distance
kPa
kPa
128
140
290
Ground pressure
mm
Min. angle pile distance 1040mm
Max. circular pile jaw 250mm
Max. square pile jaw 250mm
6650
4100
3200
ZYJ90B
90
2.4
8.3
1.6
0.4
14
1.4
QY5C
9
100
119
340
730
350
350
6650
4100
3580
ZYJ100B
100
2.4
8.0
1.6
0.4
14
1.4
QY5C
9
110
129
340
730
400
400
7911
4100
3630
ZYJ120B-III
120
1.6
6.2
1.6
0.4
13
1.4
QY8C
13
128
128
346
1140
350/400
350/400
9855
5000
3591
ZYJ180B-II
180
2.5
12.6
2.2
0.4
10
1.4
QY8C
13
136
141
398
1498
400
400
11800
6200
3141
ZYJ260B-II
260
1.12
7.0
3.6
0.6
8
0.9
QY12D
14
99
121
860
1570
500
500
13133
6530
3238
ZYJ360B-II
360
1.4
7.2
3.6
0.7
8
0.9
QY12C
14
122
145
1240
1620
600
600
Pile clamping box (optional) 2518 3522 3522/4022 3522/4022 4025 5022 6025
Parameter
Dimension
Working length
Working width
Transportation height
mm
mm
mm
tf
Unit
13400
7310
3386
ZYJ460B-II
460Max. piling force
m/min 0.95Min. piling speed
m/min 9.5M . piling speedax
Lengthwise
Widthwise
Angel
m
m
°
3.6
0.7
8
Travelllingability
m 1Lifting stroke
QY16D/QY12CStandard crane model
m 14.5Max. length of pile
Long ship
Short ship
Side pile distance
kPa
kPa
112
155
1045
Ground pressure
mm
Min. angle pile distance 1593mm
Max. circular pile jaw 600mm
Max. square pile jaw 600mm
13500
7860
3242
ZYJ600B-II
600
0.7
6.45
3.6
0.7
8
1.1
QY16C
15
132
162
600
1100
600
600
14000
8360
3240
ZYJ680B-II
680
0.9
6.85
3.6
0.7
8
1.1
QY16C
15
137
168
600
1160
600
600
14000
8560
3320
ZYJ860B-II
860
0.8
7
3.6
0.7
8
1.1
QY25C
16
154
203
600
1160
800
600
15122
9160
3240
ZYJ960B-II
960
0.7
7.3
3.6
0.7
8
1.1
QY25C
16
148
196
995
2500
800
800
17315
9160
3490
ZYJ1060B-II
1060
0.7
7.6
3.6
0.7
5
1.1
QY25C
16
150
198
995
2500
800
600
18679
9600
2998
ZYJ1260B
1260
0.6
7.8
3.6
0.7
8
1.6
QY35C
23
150
200
2162
2528
1000
600
Pile clamping box (optional) 6028/6014 6032/6014 6032/6016 8016/6038/6036/6016
8038/8016/6038 8016/6038 10036
▼
No need to replace the kelly sleeve to equip both friction or interlocking kelly bar or other combination kelly bar.
Optional drilling tools including Bucket, Auger, Core barrel, Roller bit core barrel to drill into clay, sand, pebble and rock stratums.
Sunward multi-purpose Rotary Drilling rig is a kind of equipment for cast-in-situ boring pile. Key
components including engine, hydraulic pump, motor and hydraulic valve are from international
leading brand. The independently developed retractable undercarriage ensures the competitive
stability compared with other competitors installed with general excavator chassis. The
independently developed control system is of high integration, multiple functions, quick response,
high accuracy. Kelly bar can self-assembly and self- disassembly. The patent parallelogram
system offer big drilling radius and well stability. It can be adopted with various drilling tools,
applicable for construction under complicated geological conditions such as clay, sand, pebble
and weathered rock stratums and widely used in construction of large-diameter pile piers and
high-rise building foundations for highways, railway overpasses and viaducts, etc.
Product introduction
Main features
Cabin with large space and comfortable operate condition
Patented Parallelogram system with big driving force and free erecting
Multi-purpose auxiliary mast foot
Flexible and convenient self-assembly and disassembly system
Energy-saving and safe hydraulic system
Advanced and reliable independently developed electronic control system, with multiple functions, ease of maintenance
Top brand environment-friendly and energy-saving power system
Tailored strong rotary table with reliable lubrication system.
Strong technology development capability and quality assurance system
Tailored retractable chassis, large-roller winch platform, with
solid stability and extended duration of winch rope
The dedicated retractable hydraulic chassis
independently developed by Sunward
match the practical load. Meanwhile, the
main and auxiliary winches are installed
rear on the rotating platform can greatly
reduce the tipping loads for high stability
during drilling 360°round the rig, and can
also adopt the patent wide & large roller
winches. According to the working features of heavy-duty piling the patent winch
roller (Patent No.: 201010152233.5) is designed to reduce the winding layers
and even to single-layer winding for double increased duration of winch rope,
thus improve the reliability of the machine and greatly reduce the operating cost.
Multiple construction method
Kelly bar and drilling tools
CFA(Continuous Flight Auger): CFA is a kind of method with continuous flight augering and grouting. As a new type of composite foundation treatment method, it can ensure high construction efficiency, especially suits for small, dry or shallow holes drilling.
Casing Oscillator : Casing Oscillator suits wild geologic conditions, even if cased in hard stratums. With the advantages of high pile forming quality, low noise, free of mud pollution, it is mainly used for complicated stratums that easily collapse, with flowing sand, mud deposit , underground river and swamp area.
Cased bored piles: The casing adaptor provide vertical continuous casing to prevent from collapse. Drilling with casing simultaneously greatly improves drilling efficiency.
Kelly bar
Sheave cathead
Drilling mast
Cabin
Engine
Winches
Engine
Counterweight
Swing platform
Rotary drive
Drill bit
Mast foot
Undercarriage
SWDM Series Multi-purpose Rotary Drilling Rig
Parallelogram system
Technology and Equipment
06Underground Engineering Equipments Products
SWDM Series Multi-purpose Rotary Drilling Rig
Technology and Equipment
08Underground Engineering Equipments Products
Technical data
1、SWDM+Model# Represent Rig for Boring Pile with Crowd Cylinder
2、SWDM+Model#A Represent Rig for Boring Pile with Crowd Winch
3、Due to continuous product improvement, design and technical parameters may be changed without prior notice.
Parameter
Overall height
Total weight
Max. drilling diameter
Max. drilling depth
Rated power
Brand
Model
Main pumpMax.working pressure
Max. oilflow rate
Aux pump
Aux pump
Main pump
Max. torque
Ratation speed
Throwing soil speed (optional)
Max. applied pressure
Max. lifting force
Max. stroke
Max. lifting force
Max. lifting speed
Max. lifting force
Max. lifting speed
Left and Right tilt
Forward tilt
Max. travel speed
Max. grade ability
Extendable crawler width
Crawler width
Chassis length
Boring Pile
Engine
HydraulicSystem
Rotary Power Head
Pressurized Systems
Main Winch
Aux Winch
Drill Mast
Chassis
Unit
t
mm
m
m
kW/rpm
Mpa
Mpa
L
L
kN.m
rpm
rpm
kN
kN
mm
kN
m/min
kN
m/min
°
°
°
km/h
mm
mm
mm
SWDM04
16
900
23
8.79
PERKINS
1104-44T
74.5/2200
34.3
/
2×110
/
40.8
6~54
/
60
70
1500
60
66
15
50
±3
5
20
3
500
2420
3415
SWDM06 II
22
1000
28
12.7
ISUZU
AA-4BGITCG-04
89/2200
34.3
/
2×139
/
60
8~35
/
100
120
3000
80
72
30
45
±3
5
15
3.2
600
2600
3745
SWDM10 II
34
1300
35 ( 24)optional
16.0
CUMMINS
QSB7 - C166
124/2050
32
/
280
/
120
8~38
70
100
120
3000
120
60
50
45
±5
5
15
3
600
2550~3450
4260
SWDM12
37
1300
35 ( 47)optional
16.3
32
/
300
/
120
8~40
70
150
150
4000
130
65
50
45
±5
5
15
3
600
2600~3500
4630
CUMMINS
QSB7 - C166
124/2050
SWDM15C
43
1500
35
14.4
CUMMINS
QSB6.7-C220
164/2200
34
26
300
99
160
6~32
70
150
150
4000
150
64
50
45
±5
5
15
1.5
600
2680~3880
4630
Parameter
Overall height
Total weight
Max. drilling diameter
Max. drilling depth
Rated power
Brand
Model
Main pumpMax.working pressure
Max. oilflow rate
Aux pump
Aux pump
Main pump
Max. torque
Ratation speed
Throwing soil speed (optional)
Max. applied pressure
Max. lifting force
Max. stroke
Max. lifting force
Max. lifting speed
Max. lifting force
Max. lifting speed
Left and Right tilt
Forward tilt
Max. travel speed
Max. grade ability
Extendable crawler width
Crawler width
Chassis length
Boring Pile
Engine
HydraulicSystem
Rotary Power Head
Pressurized Systems
Main Winch
Aux Winch
Drill Mast
Chassis
Unit
t
mm
m
m
kW/rpm
Mpa
Mpa
L
L
kN.m
rpm
rpm
kN
kN
mm
kN
m/min
kN
m/min
°
°
°
km/h
mm
mm
mm
SWDM15H II
46
1500
56
18.6
CUMMINS
QSB6.7-C220
164/2200
34
26
300
99
160
6~32
70
150
150
4000
150
64
50
45
±5
5
15
1.5
700
2750~3950
4630
SWDM20 II
60
1800
60
20.5
CUMMINS
QSB6.7-C260
194/2200
34
26
395
99
200
6~26
70
200
210
5000
170
75
80
55
±5
5
15
1.63
700
2900~4200
5145
SWDM22 III
72
2000
63 ( 68)optional
21.6
CUMMINS
QSL9-325
242/2100
32
28
2×235
90
238
6~26
70
200
210
5000
210
70
80
55
±5
5
15
1.63
800
3000~4400
5145
SWDM25 II
75
2200
72 (optional 80)
22.7
CUMMINS
QSL9-325
242/2100
32
28
2×235
90
258
6~26
70
200
210
5000
260
60
80
55
±5
5
15
3.5
800
3000~4400
5690
SWDM25A II
76
2000
72
22.7
CUMMINS
QSL9-325
242/2100
32
28
2×235
90
258
6~26
70
270
270
16100
260
60
80
55
±5
5
15
3.5
800
3000~4400
5690
SWDM Series Multi-purpose Rotary Drilling Rig
Technology and Equipment
10Underground Engineering Equipments Products
Technical data
1、SWDM+Model# Represent Rig for Boring Pile with Crowd Cylinder
2、SWDM+Model#A Represent Rig for Boring Pile with Crowd Winch
3、Due to continuous product improvement, design and technical parameters may be changed without prior notice.
Parameter
Overall height
Total weight
Max. drilling diameter
Max. drilling depth
Rated power
Brand
Model
Main pumpMax.working pressure
Max. oilflow rate
Aux pump
Aux pump
Main pump
Max. torque
Ratation speed
Throwing soil speed (optional)
Max. applied pressure
Max. lifting force
Max. stroke
Max. lifting force
Max. lifting speed
Max. lifting force
Max. lifting speed
Left and Right tilt
Forward tilt
Max. travel speed
Max. grade ability
Extendable crawler width
Crawler width
Chassis length
Boring Pile
Engine
HydraulicSystem
Rotary Power Head
Pressurized Systems
Main Winch
Aux Winch
Drill Mast
Chassis
Unit
t
mm
m
m
kW/rpm
Mpa
Mpa
L
L
kN.m
rpm
rpm
kN
kN
mm
kN
m/min
kN
m/min
°
°
°
km/h
mm
mm
mm
Parameter
Overall height
Total weight
Max. drilling diameter
Max. drilling depth
Rated power
Brand
Model
Main pumpMax.working pressure
Max. oilflow rate
Aux pump
Aux pump
Main pump
Max. torque
Ratation speed
Throwing soil speed (optional)
Max. applied pressure
Max. lifting force
Max. stroke
Max. lifting force
Max. lifting speed
Max. lifting force
Max. lifting speed
Left and Right tilt
Forward tilt
Max. travel speed
Max. grade ability
Extendable crawler width
Crawler width
Chassis length
Boring Pile
Engine
HydraulicSystem
Rotary Power Head
Pressurized Systems
Main Winch
Aux Winch
Drill Mast
Chassis
Unit
t
mm
m
m
kW/rpm
Mpa
Mpa
L
L
kN.m
rpm
rpm
kN
kN
mm
kN
m/min
kN
m/min
°
°
°
km/h
mm
mm
mm
SWDM28 II
85
2500
86
23.5
CUMMINS
QSM11-335
250/2100
32
28
520
140
300
6~28
70
240
240
6000
280
65
110
55
±4
5
15
1.75
900
3000~4500
5700
SWDM28A II
86
2300
86
23.4
CUMMINS
QSM11-335
250/2100
32
28
520
140
300
6~28
70
270
270
16600
280
65
110
55
±4
5
15
1.75
900
3000~4500
5700
SWDM32 IIR
88
2500
40 (optional 78)
22.5
CUMMINS
QSM11-335
250/2100
32
28
520
140
338
6~28
70
240
240
6000
280
65
110
55
±4
5
15
1.75
900
3000~4500
5910
SWDM36 II
116
2500
25.7
CUMMINS
QSM11-C400
298/2100
32
28
520
200
360
6~31
/
280
280
6000
360
60
110
55
±4
5
15
1.2
900
3300~4800
6120
96 (optional 102)
SWDM36H II
118
2500
25.7
CUMMINS
QSX15-C535
403/2100
32
32
520
380
418
6~24
/
340
340
13000
360
60
110
55
±4
5
15
1.2
900
3300~4800
6120
96 (optional 102)
SWDM40
130
2800
105
28.4
CUMMINS
QSM11-C400
300/1800
/
/
/
/
418
6~24
/
340
340
8000
450
55
110
55
±4
5
15
1.2
900
3300~4800
6120
SWDM42
136
3000
105
28.4
CUMMINS
QSX15-C535
439/1800
/
/
/
/
418
6~24
/
340
340
10000
450
50
110
55
±4
5
15
1.2
900
3400~5000
7030
SWDM45
145
3000
121
31.1
CUMMINS
QSX15-C535
439/1800
/
/
/
/
450
6~24
/
420
420
7000
450
55
110
55
±4
5
15
1.2
900
3400~5000
7030
SWDM520
180
3500
125
32.5
CUMMINS
QSX15-C535
439/1800
/
/
/
/
520
5~22
/
420
420
9000
520
50
110
55
±4
5
15
1.2
1000
6000
7655
ZL 200410070744.7ZL 200420087779.7ZL 200620158137.0ZL 200910311281.1ZL 200920317217.X
200610138353.3201110305831.6201110101540.5201110169360.0
SWSD Series Multi-purpose Dual Rotary Drilling RigProduct introductionThe SWSD series Multi-purpose Dual Rotary Drilling Rig is a new product of independent intellectual property developed by Sunward through innovation by absorbing advanced technologies and experience both at domestic and abroad and its key technologies have been awarded with multiple patents including national invention patent.
The SWSD series Multi-purpose Dual Rotary Drilling Rig is mainly composed of Dual rotary table, crawler pile driver & advanced hydraulic electrical control system and equipped with drilling tools including casing, auger and DTH hammer, which can be used for multiple-purpose construction. Particularly, it can perform drilling in an efficient manner on complicated stratums with pebble, gravel and hard rock. It provide regular and fine-quality bored pile with high vertical accuracy and free of pollution in construction. Also, it can solve the technical difficulties in big-diameter bored pile drilling in hard rock stratums in a high-efficient manner and eliminate the serious mud pollution. As a new product and construction technology the SWSD Multi-purpose Dual Rotary Drilling Rig is the ideal environmental –friendly equipment in terms of energy saving and emission reduction proposed by the state.
Applicable piles: Cast-in-place bored pile, Secant pile, Steel pipe pile, Grouting pile, CFG & CFA pile, Drilled Jack-in Pre-stressed spun concrete pile, Removal & treatment of waste pile and etc.
Applicable stratums: Soil, sand, pebble, gravel and all kind of rock.
Applicable pile diameters: Φ500 to Φ1500mm.
Patents of SWSD series Multi-purposeDual Rotary Drilling Rig
Authorized patent No.:
Patent No. in application:
Main featuresSafe, comfortable and convenient cabinIntensive design of Electronic & hydraulic control joystick, button and switch, Dedicate layout of cabin with air-conditioner provide safe, comfortable and convenient operating condition.
Advanced electronic control system, with completefunctions, reliable and conveniently controlled
Applying advanced intelligent control, CANBUS and virtual instrumentation technologies and embedded engineering controller, true color LCD display panel and independently developed electronic control system of high integration that can be controlled in a steady, rapid and accurate manner and simplifying operating handle and actions. The human machine interface (HMI) is friendly and can be easily and reliably operated.Manual control of mast vertical calibration and graph guide mast vertical.Real-time drilling depth monitoring and displaying records (Rotary speed of Rotary tables—Optional).Real-time monitoring and record of Main and auxiliary winches full force. Safety lockout of Winch pull and faulty operation.Interlocking safety lockout of MOVE & WORK condition.
Dual rotary table , full hydraulic-driven, constant power variables, large torque output.Large-diameter high strength mast and three-point hinging support provide fine adjustment vertically and horizontally.High stability of undercarriage
Dual engines ,dual pumps, full hydraulic drivenNew drilling tool combinations with Auger, Casing and DTH hammerOptional electric driven dual speed rotary table or electric driven stepless frequency speed control rotary table.
Technology and Equipment
12Underground Engineering Equipments Products
Construction process
Analysis of geological survey report,Planning the schedule
Measure and pile location Auger drilling
DTH hammer test Casing drilling in place Auger drilling in place
Rock drilling with DTH hammer DTH hammer drilling in place Measure of pile deep
Concrete grounting Grouting tube Placing reinforcing cage
Drawn casing with rotary table Drawn casing with oscillator Pile finish excavation
SWSD2512/SWSD3618 Double Rotary Head (Full Hydraulic)SWSD2512E Double Rotary Head (Electric) SWSD3618E Double Rotary Head (Electric)
SWSD3612E Double Rotary Head (Electric)
SWSD Series Multi-purpose Dual Rotary Drilling RigTechnology and Equipment
14Underground Engineering Equipments Products
SWSD2512 SWSD2518 SWSD3612 SWSD3618mm φ1000
kW/rpm
N.m/rpm
QSB6.7-C260
194/2200
987/1500
kN.mrpm
t
250
3.5~10
App. 7
kN.mrpm
t
120
7~22
App. .5 5kNmm
m
98
26 44/
280
kNmm
m
61 25.
22
350
kNmm
m
98
22 40/
175
kNmm
m
78
22
100
kNmm
m
10
14
90mm
m
mm
mm
°°
kN (t)
φ920
21~36φ102×600
φ70×330
±10
±2784 (80)
mm
mm
mm
km/hrpm
°
5000
3300
860
0.6~1.2
0.6~1.0
360m
m12.50×6.23×38.85
11.43×3.30×3.53
t 25.5(8+7.5+5.5)t App. 70
t App. 1502m 9.3912
Mpa 0.159
φ1000
QSB6.7-C260
194/2200
987/1500
250
3.5~10
App. 7180
7~22
App. .5 598
26 44/
280
61 25.
22
350
98
22 40/
175
78
22
100
10
14
90
φ920
21~36φ102×600
φ70×330
±10
±2784 (80)
5000
3300
860
0.6~1.2
0.6~1.0
360
12.50×6.23×38.85
11.43×3.48×3.53
25.5(8+7.5+5.5)App. 75
App. 170
App. 10.42
0.163
φ1200
QSB6.7-C260
194/2200
987/1500
360
3~9.7
App. .5 8120
7~22
App. .5 598
26 44/
280
61.25
22
350
98
22 44/
175
78
22
100
10
14
90
φ920
21~36φ102×850
φ70×330
±10
±2784 (80)
5380
3480
960
0.6~1.2
0.6~1.0
360
φ1500
QSB6.7-C260
194/2200
987/1500
360
3~9.7
App. .5 8180
5.5 9.6~1
App. .1 798
26 44/
280
61.25
22
350
98
22 40/
175
78
22
100
10
14
90
φ920
21~36φ102×850
φ70×330
±10
±2784 (80)
5380
3480
960
0.6~1.2
0.6~1.0
360
Technical data
Item UnitMain Parameter
Remark
Max. drilling diameter
Max. torque
Engine
Brand
Model
Weight
Outer Rotary Head
Torque
Rev.
Weight
InnerRotary Head
Torque
Rev.
Needed rope length
Main Winch(Outer Rotary Head)
Pull force in single rope
Steel frope diameter
Needed rope length
Aux Winch(Inner Rotary Head)
Pull force in single rope
Steel frope diameter
Needed rope length
Vertical FrameWinch
Pull force in single rope
Steel frope diameter
Needed rope length
Lifting HookWinch
Pull force in single rope
Steel frope diameter
Needed rope length
Manned Winch
Pull force in single rope
Steel frope diameter
Stud diameter
Stud length
Main rack dimension
Aux rack dimension
Left and Right tilt
Forward and Backwardt tilt
Max. lifting force
Pile Frame Stud
Crawler extend width
Crawler retract width
Track shoe width
Travel speed
Upper-carriage swing speed
Upper-carriage swing angle
Crawler Chassis
Machine Dimension(L×W×H)
Working status
Transport status
Counterweight weight
Machine weight
Allowable max. travel weight
Ground area
Ground pressure
with casing
2 sets
/transition rope
/transition rope
“app.”represents approximately
Without lifting hook arm
Without stud etc.
In work device loading
Product information
Technology and EquipmentSWMC Series Tri-axial Soil Mixing Wall Drilling Rig
Main features
The SWMC series Tri-axial Soil Mixing Wall Drilling Rig is a type of dedicated equipment recently designed and developed by Sunward according to the SMW construction method and represents a new product with exclusive intellectual property and its key technologies have been awarded with national invention patent. The SMW construction method is to mix self-hardening slurry in-situ with native soil for the construction of walls for groundwater control (cut-off walls), walls for excavation support (retaining walls) as well as for ground improvement. The SMW has the following advantages: small impact on surrounding stratums; water cut-off, low noise, free vibration, very little generation of spoil; short construction period, high efficiency, low cost, large wall thickness and depth; high vertical accuracy of pile, high safety; particularly suitable for engineering applications in urban subways, high-rise building deep foundation pile as well as continuous wall for river dyke-dam seepage prevention, etc.
The SWMC series Tri-axial Soil Mixing Wall Drilling Rig use optimized tri-axial Rotary table driven by special dual-speed constant power motor. Different rotary speed can be selected according to geological conditions so as to achieve high efficiency and energy conservation. It features powerful construction torque, powerful overloading capacity, fine engineering quality, fast construction speed and extra-deep construction (Φ850), it adopts electronic control and instrumentation display, from which the change of current in construction can be visually seen. Particularly, it can carry the creative equal-wall thickness cutting device and build an underground equal-thickness continuous wall, which is characterized by simple construction process, equal thickness and strength of wall, reliable quality and fine performance as cut-off wall.
The three adjacent slightly overlapping augers and mixing paddles of SWMC series Tri-axial Soil Mixing Wall Drilling Rig can carry the creative equal-wall thickness cutting device that adopt the unique theory of reacting force roll cutting to contribute equal-thickness continuous wall.
Unique and creative equal-wallthickness cutting device
SWMC series Tri-axial Soil Mixing Wall Drilling Rig can construct the column-type continuous wall with normal construction technique or the equal-thickness continuous wall with the creative equal-wall thickness cutting device.
Flexible construction options—Continuous wall of column type—Equal-thickness continuous wall
Comparison of equal-thicknesscontinuous wall andnon-equal-thickness column wall
The equal-wall thickness cutting device is used to construct equal-thickness continuous wall, with simple construction process, equal wall thickness, even wall strength and reliable quality. Meanwhile, the quantity and arrangement of imbedded steel sheet for cut-off wall is not constrained.
The column-type continuous wall is of non-equal thickness and calabash shape, with different thickness and uneven strength. Particularly, when used as cut-off wall, the wall tip easily suffers from water leakage. Moreover, the quantity and arrangement of imbedded steel sheet for cut-off wall is constrained.
Water
Water
Water
Uneven strengthWeak seepage prevention for the overlapping partLimited layout of imbedded steel sheet
Water
Water
Water
Even strengthStrong seepage preventionRandom configured imbedded steel sheet
16Underground Engineering Equipments Products
Dimension drawingSpecification
Main specification of SWMC Series Tri-axial Soil Mixing Wall Drilling Rig
SWMC853 Tri-axialSoil Mixing Wall
Drilling Rig
SWET858 Electrichydraulic piling rig
Craw
ler
exte
nded
Craw
ler
retr
acte
d
** The design and technical specification may be subject to change without notice due to continuous updating of this product.
Technology and EquipmentSWMC Series Tri-axial Soil Mixing Wall Drilling Rig
18Underground Engineering Equipments Products
Rated rotationspeed
of auger
Rated torqueof auger
Drill diameter
Motor rated power
Rail center distance
Rail center distancepulley center
Drill pipe connection
Operation method
Total weight
/
/
3、6、8、10
φ1000×3
32.3(Standard)
750
30
16
46
φ273
225(75×3)
φ102×600
925
Hexagonal bolting
Electrical control
40
/
/
3、6、8、10
φ850×3
32.3(Standard)
600
30
15
39
φ273
180(90×2)
φ102×600
925
Hexagonal bolting
Electrical control
36
3、6、8、10
φ850×3
32.3/44.3 (Optional)
600
30/42 (Optional)
15
39
φ273
180(90×2)
φ102×600
925
Hexagonal bolting
Electrical control
37
19.5
30/
/
3、6、8、10
φ1000×3
32.3(Standard)
750
30
16
21.8
φ219
110(55×2)
φ102×600
925
Hexagonal bolting
Electrical control
20
SWMC653 SWMC853 SWMC853A SWMC1003
m
mm
m
mm
m
r/min
r/min
mm
kW
mm
mm
t
r/min
r/min
8P
8P
4P
4P
Diamond drill diameter×number stir
Drill center distance
Total lengthof drill pipe
Basic lengthof drill pipe
Drilling depth
Main ParmeterItem Unit
SWTM Dynamic Compaction Machinery
Cathead
Hook
Compact hammer
Inclined supporting pole
Truss Propeller strut
Main winch
Counterweight
Main features
Adopting special waking-type chassis structure for high stability and nice adaptability in job site
The SWTM series Dynamic compaction machinery adopts the special waking-type traveling mechanism for construction in soft ground condition. The equipment enjoys large grounding area and low ground pressure, which can effectively eliminate the machine sinking and overlapping accident
Product introduction
SWTM1880B Dynamic compaction machinery is foundation equipment for ground improvement adopts walking type traveling mechanism specialized for heavy-duty dynamic compaction with great stability and powerful compaction capacity.
The hydraulic and electrical control system of the equipment features high integration, powerful functions, low operation costs, fast construction speed and good construction quality, which are widely applicable to construction of soft foundations such as land reclamation, airport runway and expressway.
Technology and Equipment
20Underground Engineering Equipments Products
SWTM Dynamic Compaction Machinery
Main characteristics
Safe and comfortable working condition for operator
Hydraulic and electric system safety interlock
Strong power, Reliable operation ,Low cost of maintenance
Reliable, efficient, energy-saving, safe hydraulic system
SWTM1880B Dynamic compaction machinery use high power motor and advanced electric control system, the maintenanceand use cost is less than hydraulic power while the reliability is higher.
Hydraulic buffer can prevent the impact on machine
Triangular truss of high intensity,good stability
Fast fall off of main hoist hook, greatly improve the no-loadhook fall speed
Technology and Equipment
22Underground Engineering Equipments Products
SWHG Hydraulic diaphragm wall grab
Main featuresSpecial hydraulic telescopic chassis with great stability
Unique hydraulic hose drumand advanced winding system
Two large-diameter synchronized winches, big pull force, fast lifting speed, high efficiency and long life of wire ropes
The box type section of mast is of high strength and rigidity and of fine shock resistance performance.
Product introductionThe SWHG42 Hydraulic diaphragm wall grab mainly consists of hydraulic grab, hydraulic hose drum system, special extendable chassis for hydraulic grab, synchronized dual winch system, real-time deviation correction system, advanced hydraulic and electrical control system. Different working devices can be configured for construction of various types of diaphragm wall .
The SWHG42 Hydraulic diaphragm wall grab is applicable for the construction of various deep foundation diaphragm wall for cut-off wall and retaining wall for hydroelectric project, dams, building basement and underground structures such as subways, tunnel, parking lots and stores underground.
Applicable stratums: various types of soil, sand, gravel cobble layer.
Specifications of applicable walls: 350 to 1,200mm.
Technology and Equipment
24Underground Engineering Equipments Products
SWHG42
0.35~1.2
62
28
32
2.8
420
5.7
6.8
35
60
62
90
2×210
12918×3000×3400
10100×4400×17450
m
m
Mpa
Mpa
m
kN
sec
sec
m/min
m/min
T
L/min
L/min
mm
mm
250 / 2100
QSM11-335
kw/rpm
1674 / 1400N.m/rpm
210
28mm
kN
70m/min
3r/min
360°
15%
3.5km/h
800mm
325mm
3000~4400mm
4720mm
0.856kg/cm²
Main featuresAdvanced and efficient hydraulic and control system
Electronic control system, Independent R&D with complete functions, advanced and reliable, convenient maintenance
Capacious and bright, operation comfortable cab
Technical specification
HydraulicSystem
Dimension
Engine
Main Winch
Rotation
Domain
Working position
Item Unit
** The design and technical specification may be subject to change without noticedue to continuous updating of this product.
Gantry grab
Push type grab
SWHG Hydraulic diaphragm wall grab
Technology and Equipment
26Underground Engineering Equipments Products
Groove width
Groove depth
Groove length
Maximum lift
Grab open time
Grab close time
Lifting speed loaded
Hollow lower speed
Total weight (not contain the grab)
Ground pressure
Track portrait tread
Track flexible width
Track width
Min. ground clearance
Max. gradeability
Max. traveling speed
Speed of rotation
Angle of rotation
Diameter of wire rope
Max. single rope speed
Max. single rope
Max. torque
Rated power
Model
Conveying state
Main pump
Auxiliar pump
Auxiliar pump
Main pump
Max. working pressure
Max. flow rate
12
1
465927118
3 10
SWMD97305
3780
110 / 2300
598 / 1500
25
150×2
50
9700
110
1200 / 1800 / 2500
590 / 400 / 340
48
80
4360
800
-26~64
0~122
0~88
1000
40~254
196
45
2.3
30
400
2413
70
6.93×2.25×6.84
7.46×2.25×2.8
13800
①②③④⑤
SWMD Hydraulic crawler drill
Product introductionThe SWMD97 Hydraulic crawler drill is suitable for direct or cyclic drilling for various types of stratums (including soil, clay, sand, rock and water-bearing stratums). By carrying hydraulic impact hammer or DTH hammer, the drilling rig can perform impact rock breaking and hole excavation tasks and satisfy the requirements for construction of infrastructures such as draining, underground micro pile, anchor drilling, soil investigation, geothermal drilling, foundation improvement and slope consolidation. Equipped with high pressure pump unit, it can perform jet grouting method and the tunnel consolidation. Currently, Hydraulic crawler drill has been most popular in the applications of anchor and cable support of deep foundation pits, slopes, mine tunnels, etc. in terms of civil and industrial building engineering of China.
Technical specificationItem
Max. drilling depth
Motor
Hydraulic system
Power unit
Propulsion System
Adjusting Angleof Drilling Cramp
Retainer
Chassis
External Dimensions
Operating mass
Undercarriage
Crawler
Rotary table
Fuel tank
Hydraulic oil tank
Rear supporting leg
⑦⑧⑨⑩
Front supporting leg
Mobile operation panel
Main operation panel
Traveling operation panel
Mast parallelogram system
Feed system
Technology and Equipment
28Underground Engineering Equipments Products
mm
mm
kw/rpm
N.m/rpm
Mpa
L min/
L/min
N.m
rpm
min-1
J
kN
kN
mm
mm
°
°
°
mm
kN
km h/
mm
kN.m
mm
kPa
mm
°
m
m
kg
Unit
Max. drilling dia.
Brand
Power rating
Max. torque
Max. operating pressure
Max. flow of primary pump
Max. flow of auxiliary pump
Max. output torque
Impact frequency of impinger
Impact energy of impinger
Max. propulsion force
Max. lifting force
Vertical travel of power unit
Horizontal travel of power unit
Lifting angle of moving arm
Front and rear inclined angle
Rotary angle of drilling cramp
Horizontal travel of drilling cramp
Retaining capacity
Retaining force
Inverse torsion
Max. traveling speed
Max. slope crawling capacity
Width of crawler
Wheel distance
Grounding pressure
Operating status (L*W*H)
Transporting status (L*W*H)
Cummins QSB4.5
Max. rotary speed of primary shaft
14730
33
80
1095
1400
13625
7500
5200
3725
0
SWCFG Continuous Flight Auger Drilling RigProduct introductionThe SWCFG32B Continuous Flight Auger Drilling Rig grout the concrete through the stem flight auger synchronously during the auger extraction to form the cast-in-situ pile efficiently. It is suitable for multiple infrastructure project such as CFG pile , cast-in-situ pile, pre-drilling for precast concrete pile and soft soil ground consolidation and etc. The equipment is no affected by underground water level in construction, is with low noise, free of vibration and pollution in operation. Characterized by simple operation, low cost, high efficiency, fine quality and short construction period, it is particularly suitable for construction of urban high-rise building and road foundation projects. It enjoys the advantages of high reliability, high working efficiency, great stability as well as low maintenance costs and etc.
Main featuresFull hydraulic driven, strong power, high rotation speed and stepless transmissionRotary table adopts two sets of reduction gears and variable displacement motor with large torque, high rotation speed and high load capacity. According to different geological conditions it can automatically adjust its torque and rotation speed to improve the working efficiency. The stem Kelly and augers enable the Continuous Flight Auger (CFA) drilling application. When equipped with rotation joint, it can perform construction of super-fluid concrete and high-pressure grouting and etc.
High verticality of pileThe mast is supported by three points bracket and can be controlled in two directions (front and rear, right and left, or inclined). The X and Y directions of the mast are provided with pendulous pointers and is convenient for installation and observation by the operator personnel to adjust the verticality of the mast at any time. The mast is of large front inclined angle and is of high stability during mast vertical. Two inclined support bracket can action independently to adjust the verticality of pile mast.
Stable swingThe swing mechanism can swing the pile driver by±180°. The big swing reducer provide high reliability and stability of swing operation. Meanwhile, the large swing bearing can withstanding more tipping load and axial force.
Stable traveling and safe operationFour leg cylinders are provided for the stability of pile driver during operation and keep machine from tipping accident and its big cylinder feet is more suitable for construction in soft soil ground and also for easy transportation with its long cylinder stroke.
Humanized designKey parts adopt renowned brand. The ANSYS finite element analysis is carried out on structural parts, with more humanized operation design. The electrical, hydraulic, operating and monitoring instrumentations are integrated in the cabin, simple and convenient. With full hydraulic crawler, the pile driver can lift up and lay down the mast on its own and ensure accurate and reliable rotary positioning.
Safe and energy conservative hydraulic systemThe hydraulic system satisfies the operating conditions of continuous auger drilling rig, with less energy consumption, low system oil temperature and high efficiency. It adopts independent automatic control method of heat radiation and uses imported key parts, ensuring stable and reliable operation.
Electronic control systemRenowned electrical components are especially for high reliability. All operation are well relocated in cabin for the operators to easily align piles separately.
Technical specification
Operating status Transporting status
Technology and Equipment
30Underground Engineering Equipments Products
SWCFG32Bφ400~800
32
φ1000
29
φ1200
26
Item
Max. output torque
Rotary speed
Pulling force for single rope
Rope speed
Diameter of steel wire rope
Pulling force for single rope
Rope speed
Diameter of steel wire rope
Length of column
Diameter of column
Inclined range
Traveling method
Wheel spacing
Rail spacing
Step
Grounding pressure
Rotating speed
Rotating angle
Operating status (L*W*H)
Transporting status (L*W*H)
Power Unit
Primary Winch
Secondary Winch
Frame Column
Chassis
RotatingMechanism
ExternalDimensions
Total weight
Max. diameter of borehole
Max. drilling depth
Allowable pulling force
0.35
±180
13.6×6.39×37.25
14.65×3×3.38
80
0.25 (supporting leg)0.056(chasusure)
Front 10°,rear 2°,right and left 2°
Walking type
5200
5050
1.8
mm
m
kN.m
r/min
kN
m min/
mm
kN
kN
m min/
mm
m
mm
mm
mm
°
mm
mm
Mpa
mm
r min/
°
m
m
t
Unit
Specification of secondary column
Specification of primary column
120
12~28
100
22.5
φ24
30
21
φ16
36
φ720
φ70×330
φ102×600
800
SWSD Multi-purpose Dual Rotary Drilling Rig project
Multi-purpose, diversified construction
Rock drilling with multi bit DTH hammer
Secant pile construction
CFG construction
Rock drilling with single bit DTH hammer
Project reference
32Underground Engineering Equipments Products
Indonesia Vietnam
Batch delivery of Hydraulic Static Pile Driver machines to Russia Malaysia
Singapore Bangladesh
Project reference
Dalian Wuhan
South China Sea New Pile driver for cast-in-situ pile, Xiamen,China
Tianjin SUNWRD’s first Pile Driver still in working ( Delivered in 1999)
ZYT series Hydraulic Static Pile pile driver operation example
34Underground Engineering Equipments Products
Project referenceSWDM Rotary drilling rigThe SWDM Rotary Drilling Rig has reputed performance in various types of geological conditions both in domestic & overseas market for projects in medium or light-weathered rock, hardening sand and soil with big gravel. The product is of unique advantages in terms of overall high stability, system integration control and less steel wire rope wearing, etc. Its performance has reached international leading level. The product has been exported in large amount to European, American and African countries. Typical projects involved are as follows: Beijing-Harbin and Harbin-Dalian dedicated passenger lines, Nest Bird, Capital steel Group’s plant in Caofeidian, Taiyuan-Zhongwei- Yinchuan Railway line, Wuhan-Guangzhou and Zhengzhou-Xian Express Railway lines, etc.
Construction place: Songhuajiang River Bridge, Harbin-Dalian railway lineConstruction units: China Communications Construction Company Ltd, China Construction Engineering Corporation, China Railway Construction CorporationProject information: Sand stratum at 0 to 30m underground, low liquid limit clay stratum at 30 to 45m, fully weathered mud rocks at 43 to 53m and strong weathered mud rocks. The project is of high technical standards, short construction period and heavy tasks, high environmental protection requirements, complicated geological conditions, large technical difficulties and large construction amount of pile foundation. Three construction enterprises including China Communications Construction Company Ltd, China Construction Engineering Corporation, China Railway Construction Corporation join hands with Sunward and carry out in-depth cooperation through the whole line and in multiple directions, in which Sunward provides supports in terms of construction equipment, process and overall plan guidance and create several records in the construction of Harbin-Dalian railway line.
Location: Qianling Park, Guizhou ProvinceModel: SWDM28Geological conditions: The soil stratum is quite thin. Rock stratum start only 1m below the soil stratum. There is a large difficulty in construction and high requirements on the equipment.Construction conditions: Pile depth is 19m on average., mainly 1.0m dia. And some are of 1.8m dia. 9 units of drills including international renowned brands and some prevailing brands in China were sent to the job site. However, due to complicated stratum conditions the drills didn’t can’t drill the rock or drill efficiency except Sunward. Some of the drills can only drill 2 meters depth in 10 hours. SUNWARD SWDM28 spent only 2hours to drill 8m’s rock with 1.0m dia. It completely drilled one pile within 6 hours while our competitors spent 16 hours only for 2 meter depth.
Feedback from users: An operator from northeast of China raised his thumb up after seeing our performance, smiled and praised, “Sunward equipment, OK! OK! OK!” The project manager of the construction party also raised his thumb up, grinned from ear to ear and appreciated for the great performance and high efficiency of the machine.
Italy-AZZNO road expansion project Moscow, Russia- construction at -30°temperature
America-American football training venue foundation pile job site Across-the-river GOBHAVAR Bridge, East India
Switzerland,CFA construction method Tinaco-Anaco Railway, Venezuela,
by China Railway Engineering Corporation (CREC)Bureau II
Location: Rajahmundry (Port city in the south of India)
Project information: 45°ambient temperature , Drilling dia of 1 to 1.5m, Hole depth of 45m; Railway piles along the river bed; 16m sand stratum, 5m thick pebble and silt stratums with gravel and bluestone; 3m rock drilling; Uniaxial comprehensive strength of rock from 30 to 50MPa; 5 hours for one pile.
36Underground Engineering Equipments Products