UFL Line Fiber Laser Cutting Machine - Maurice Platt Machine … · 2014. 7. 2. · Expert Cut...

UFL Line – F iber Laser Cut t ing Machine

www.uzma.com.tr

Infrastructure for Productive Solutions

All datas are approximate. Design and datas can be changed without notice

When we invest on a

cutting machine, what we

seek and necessity is; low

investment costs, operating

expenses, high breaking

capacity per unit time, also

low maintenance and

environmentally friendly.

Besides, which are

essentials; productivity,

precise cutting quality and

low slags rates. Those

which we mentioned above

are our prospect and

international expectations

from Fiber Laser

Technology. We develop

our Fiber Laser on that

concept.

UFL 1530 Fiber Laser

UZMA Fiber Laser Cutting Machine :

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Your Fiber Laser Cutting Machine; tandard Accessories The resonator where the laser beam is produced, the special fiber cable which transmits laser beam to the cutting head, the

cutting head X, Y, Z axes which moves in the direction of drive motors and guide bearings, the body of machine, protective

cabinet, machine in front of a fast loading and unloading system with integrated pallet changer. Fiber laser diode produced

by a large number of resonators are combined and pumped to the pump inlet. Fiber Bragg mirrors have been established in

the form of the resonators cage and wavelength of the laser beam so that the produced fiber is limited around 1070 nm.

This wavelength is one – tenth of the wavelength of CO2 lasers which are generally used in the markets. The average life of

the resonator diode is over 100.000 hours. A very high quality fiber laser beam which is produced at a wavelength of

1070 and 8 mm. * m rad could be transmitted with the quality intact to the resonator up to a distance of 50 m. Active as

a means of wires used in the fiber thickness is only a few micrometers. The laser beam transmission between the resonator

and cutting head is done with a special fiber cable. Here we do not need router mirror, beam cleaning and bellows which

need to be changed often and which have high expenses. Space saving is also provided due to the compact structure of the

resonator. Comparing against CO2 Lasers which are widely used in the market until nowadays, Fiber laser has ten times

shorter wavelength and very high beam quality such as 8mm*m rad which gives opportunity to cut many of the materials

which used to cause a problem. Because, laser beam which has those features will not be reflected by metals but well

absorbed. Particularly, non-ferrous metals such as copper and brass, thin foils of stainless steels, aluminums can be cut

faster directly. Depending on the power of the machine and type of material used on the thin plates, the cost can be

reduced by up to 20%. That means 80% of saving against the CO2 lasers in the market. Also, focusing ability of fiber laser

beam is better, has a high cutting speed, the heat dissipation is lower on the cut piece composed, has a smoother cutting

surface and the deformation is almost negligible. A fast loading and unloading system with integrated pallet changer is

placed in front of the cutting unit of the machine. The main purpose of cutting the high efficiency unit is to avoid falling due

to loss of time during loading and unloading, the machine is to minimize unproductive downtimes.

Auto Dual Pallet Exchange Table System

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Resonator contains a modular structure ( For example : After a while you used 1 kW laser and you wanted to change it with

2 kW laser; So you only need to add new modules) No mirror on the laser beam path, the light transferred without any loss with flexible fiber cable. Zero power loss. Easy to use operator friendly cutting head. User friendly with 20 kW low power consumption ( for 2 kW laser) Mechanically robust and rigit body. Conveyor system for discharging slags and materials. Auto dual pallet exchange hydraulic table system. Includes lighting system Mild Steel, stainless steel, Aluminum, copper, brass cutting is possible.

Minimum service requirements Low power consumption High accuracy Quiet operation (till 10 decibel)

High acceleration High speed capacity 0,001 positioning accuracy

Main Features

Motor Linear Technology Digital Servo Motors With Rack & Pinion

Fiber Laser Technology is the major breakthrough nowadays. It has countless advantages;

High output power and focus. Low maintenance costs Flexible and durable fiber cable. High electrical efficiency. 100.000 hours, diode life. Low cooling requirements. Thin materials can be cut 2 times faster.

Fiber Resonator

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HP-SSL cutting head is given the best

cutting results at 2 D cutting technology.

The pictured model is designed for fiber

laser

Lens cartridge is included in the set

and can be change very easily. There

are two types of lens options; 5inch

and 7,5inch.

Lens has very long life with a

protection glass. Protection glass is

the first shield; which compensates

the reactions during the cutting.

Focusing adjustments can be

performed easily from the window

that placed on the front side.

It has water and Air cooling systems

which helps to complete hard

cutting applications.

The entire body is made of stainless

steel and aluminum.

Cutting Head

Expert Cut Software Lantek Expert cut is a CAD/CAM system specially designed to automate the

programing of plasma cutting machines. It is the result of over 25 years experience and close colloboration with manufacturers and users of plasma machines.

It perfectly combines machine technology with the customer’s programing and management needs. Lantek expert Cut offers an advanced, intuitive and friendly interface able to improve the user’s efficiency when it comes to programing.

Nesting Automatic and manual nesting provides great flexibility and optimum

performance. The perfect combination of automatic and semi automatic nesting along with

powerful manual nesting functions like: copying, moving, rotating, etc. The automatic nesting of Lantek Expert optimizes the utilization of parts on any

sheet remnant.

Laser Technology Lantek Expert Cut provides specific laser technology tables for each type of

machine; management of reduced lead-ins/lead outs with runback; personalized piercing; fast piercing; sprint laser; flying cut; microe-welds; micro-joints; headmanagement; contour attributes; automatic and manual extractions …

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Laser System : In order to create laser; Carbondioxide molecules

needs gas mixture

Does not need any gas in order to create laser;

laser is formed by diode directly

Reflection : CO2 laser reflection is high because of low beam

density. Therefore, high power used when cutting

materials with a high reflection property.

There is no redlectivity in the faber laser. Copper,

Bronze, Aluminum can be cut with low power and

provides high efficiency

Reliability Life of Laser System : Only around 20.000 hours Between 50.000 to 100.000 hours

Power Consumption

Electrical Power Requirement

( Value is estimated according to

20 Hours working Time)

: Provides very high power consumption

Laser : 55 kW

Chiller : 30 kW

Calculation : 20 hours/ a day x 250day/year

85kW x 0,08 cent x 5.000 hours =34.000 Euro

Provides very low power consumption

Laser : 13 kW

Chiller : 7 kW

Calculation : 20 hours/ a day x 250day/year

20kW x 0,08 cent x 5.000 Hours = 8.000 Euro

Maintenance Needs : Maintenance and service cost around

15.000 Euro / year.

If you choose Helium or Nitrogen in order to

clean and cool mirror and mirror ways, it costs

around 4 Euro / hour.

If you use dry air; it costs around 1 Euro/hour.

So,it costs around 20.000 Euro or around 5.000

Euro

No maintenance cost. ( Only superficial cleaning)

No mirror setting or no cleaning gas

requierements.

Costless

Beam Road & Quality Light : Beam Quality varies significantly according to

cleaning of mirrors.

Fiber Cable up to 50 meters with beam quality

does not change. There is no power loss

Cooling Capacity : Around 50.000 BTU Around 7.000 BTU

Annual Cost :CO2 between around 54.000,-Euro to 69.000,-

Euro Around 8.000,-Euro


CO2 Laser

CO2 Laser VS Fiber Laser

Fiber Laser

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UFL 1530 - Dimesions & Technical Datas

1 KW 2 KW 3 KW 4KW

Watt1000 Watt

Fiber-Laser

2000 Watt

Fiber-Laser

3000 Watt

Fiber-Laser

4000 Watt

Fiber-Laser

Watt 1000 2000 3000 4000

8 mm 15 mm 18 mm 20 mm

3 mm 6 mm 10 mm 12 mm

2 mm 5 mm 8 mm 10 mm

- 3 mm 5 mm 5 mm

- 3 mm 5 mm 5 mm

%

-

μm

-

-

-

l/min

-

mm

kg

-

m /min

mm

mm

mm

X,Y,Z Axis G

mm/m

mm

palette

Mild Steel -

Stainless Steel -

Aluminium -

-

inch

-

kW 20 35 40

mm

kg

8700 x 3000 x 2300

15.500

Flying Optic Head

Cutting Capacitys

Mild steel (S185JR, S235JR, RAEX 250 C LASER)

Stainless steel (AISI 304)

Aluminum (AIMg3)

Copper (Cu-ETP and Cu-DHP)

Brass (Cu Zn)

X Axis Movement

Oxygen (0,1-6 Bar)

Nitrogen ( 0,2-20 Bar)

Dry Air or Nitrogen ( 0,2-20 Bar)

PRECITEC HP SSL Fiber- 25 Bar

5’’ - 7,5’’

LANTEK CAD / CAM

3030

85

1.5

± 0,02

± 0,02

2 ( 40 sec )

No touch - Z axis Tracing type

PA 8000 LW series CNC with 19'' TFT touch screen and operator

consol, all relevant laser functions, Ethernet

1530x3030

5000

4-Axes [X, Y, W,Z ]

80

1530

100

Direct

Mechanical Safe Shutter

Don't need

15

CAD/CAM Software

Total Electric Power Necessity

Machine Dimensions ( L x W x H )

Aprox. Machine Weight

Resonator

Long service time 100.000 hour

± 1 (power monitor)± 2 (power monitor)

Freq: 5 - 2000Hz

Duty: 0 - 100%

Assist Gas

Assist sensor 2

Assist sensor 3

Cutting Head

Cutting Head Focal Lengths

Assist sensor 1

Linear Mot. Compensation Unit

Accelerations

Linear Motorized Table

Positioning Accurancy

Repetition Accurancy

Shuttle Table (Automatic Loading - Unloading Unit)

Z Axis Movement

Z Axis Distance Control

Maximum Worksheet Dimensions

Maximum Burden Capacity

Machine Axes

Axial Speeds

Servo Motorized Table

Linear Motorized BridgeY,W Axis Movement

Beam Mode

Laser Supply Shutter

Laser Gas Consumtion

Cooling Water Flow Rate

CNC Controler & Operator Panel

Maximum Pulse Peak Power

Power Stability

Pulse Mode

Laser Beam Diameter

UFL 1530

Laser Type

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UFL 2040 Dimesions & Technical Datas

1 KW 2 KW 3 KW 4KW

Watt1000 Watt

Fiber-Laser

2000 Watt

Fiber-Laser

3000 Watt

Fiber-Laser

4000 Watt

Fiber-Laser

Watt 1000 2000 3000 4000

8 mm 15 mm 18 mm 20 mm

3 mm 6 mm 10 mm 12 mm

2 mm 5 mm 8 mm 10 mm

- 3 mm 5 mm 5 mm

- 3 mm 5 mm 5 mm

%

-

μm

-

-

-

l/min

-

mm

kg

-

m /min

mm

mm

mm

X,Y,Z Axis G

mm/m

mm

palette

Mild Steel -

Stainless Steel -

Aluminium -

-

inch

-

kW 20 35 40

mm

kg


Machine Dimensions ( L x W x H ) 10650x 3500 x 21500

Aprox. Machine Weight 21.500

Laser Type


Assist sensor 1

Cutting Head PRECITEC HP SSL Fiber- 25 Bar

Cutting Head Focal Lengths 5’’ - 7,5’’

CAD/CAM Software LANTEK CAD / CAM

Assist Gas

Oxygen (0,1-6 Bar)

Assist sensor 2 Nitrogen ( 0,2-20 Bar)

Assist sensor 3 Dry Air or Nitrogen ( 0,2-20 Bar)


Positioning Accurancy ± 0,02

Repetition Accurancy ± 0,02

Shuttle Table (Automatic Loading - Unloading Unit) 2 ( 40 sec )

Z Axis Movement Linear Mot. Compensation Unit 85

Accelerations

Linear Motorized Table 1.5

Axial Speeds 80

X Axis Movement Servo Motorized Table 2030

Y,W Axis Movement Linear Motorized Bridge 4030

Maximum Worksheet Dimensions 2030 x 4030

Maximum Burden Capacity 5000

Machine Axes 4-Axes [X, Y, W,Z ]

Laser Gas Consumtion Don't need

Cooling Water Flow Rate 15

CNC Controler & Operator PanelPA 8000 LW series CNC with 19'' TFT touch screen and operator


Laser Beam Diameter 100

Beam Mode Direct

Laser Supply Shutter Mechanical Safe Shutter

Power Stability ± 2 (power monitor) ± 1 (power monitor)

Pulse ModeFreq: 5 - 2000Hz

Duty: 0 - 100%

Flying Optic Head

UFL 2040

Resonator



Cutting Capacitys



Aluminum (AIMg3)


Brass (Cu Zn)

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UFL 2060 Dimesions & Technical Datas

1 KW 2 KW 3 KW 4KW

Watt1000 Watt

Fiber-Laser

2000 Watt

Fiber-Laser

3000 Watt

Fiber-Laser

4000 Watt

Fiber-Laser

Watt 1000 2000 3000 4000

mm 8 mm 15 mm 18 mm 20 mm



mm - 3 mm 5 mm 5 mm

mm - 3 mm 5 mm 5 mm

%

-

μm

-

-

-

l/min

-

mm

kg

-

m /min

mm

mm

mm

X,Y,Z Axis G

mm/m

mm

palette

Mild Steel -

Stainless Steel -

Aluminium -

-

inch

-

kW 20 35 40

mm

kg


Machine Dimensions ( L x W x H ) 14800 x 3550 x 2250

Aprox. Machine Weight 25.500

Laser Type


Assist sensor 1

Cutting Head PRECITEC HP SSL Fiber- 25 Bar

Cutting Head Focal Lengths 5’’ - 7,5’’

CAD/CAM Software LANTEK CAD / CAM

Assist Gas

Oxygen (0,1-6 Bar)

Assist sensor 2 Nitrogen ( 0,2-20 Bar)

Assist sensor 3 Dry Air or Nitrogen ( 0,2-20 Bar)


Positioning Accurancy ± 0,02

Repetition Accurancy ± 0,02

Shuttle Table (Automatic Loading - Unloading Unit) 2 ( 40 sec )

Z Axis Movement Linear Mot. Compensation Unit 85

Accelerations

Linear Motorized Table 1.5

Axial Speeds 80

X Axis Movement Servo Motorized Table 2030

Y,W Axis Movement Linear Motorized Bridge 6030

Maximum Worksheet Dimensions 2030x6030

Maximum Burden Capacity 5000

Machine Axes 4-Axes [X, Y, W,Z ]

Laser Gas Consumtion Don't need

Cooling Water Flow Rate 15

CNC Controler & Operator PanelPA 8000 LW series CNC with 19'' TFT touch screen and operator


Laser Beam Diameter 100

Beam Mode Direct

Laser Supply Shutter Mechanical Safe Shutter

Power Stability ± 2 (power monitor) ± 1 (power monitor)

Pulse ModeFreq: 5 - 2000Hz

Duty: 0 - 100%

Flying Optic Head

UFL 2060

Resonator



Cutting Capacitys



Aluminum (AIMg3)


Brass (Cu Zn)

UFL Line Fiber Laser Cutting Machine - Maurice Platt Machine … · 2014. 7. 2. · Expert Cut...

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Transcript of UFL Line Fiber Laser Cutting Machine - Maurice Platt Machine … · 2014. 7. 2. · Expert Cut...