Turning MTS

8/18/2019 Turning MTS

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Mathemat isch Techn ische

Software-Entwicklung GmbH

Introduction to TopTurnCNC simulator turning

Version 7.1

© MTS GmbH • Kaiserin-Augusta-Allee 101 • D-10553 Berlin • Tel.: +49 / 30 / 349 960 - 0 • Fax: +49 / 30 / 349 960 - 25


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MTS – Introduction to TopTurn Version 7.1

Seite: 2 MTS GmbH 2006

Introduction to TopTurn

Version V7.1

© MTS Mathematisch Technische Software-Entwicklung GmbHKaiserin-Augusta-Allee 101 • D - 10553 Berlin • Tel.: (030) 349 960 0 • Fax: 349 960 25Berlin, 2006.

Any form of reproduction, including photo-mechanical copies and copies in electronic form, requires our prior authorization.

We are always grateful for improvement suggestions and reports on any errors detected


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6.2. SETUP FORM FOR “TURNING WORKPART 1” .................................................................................31

6.3. PRODUCTION SHEET FOR „TURNING WORKPART 1” ...................................................................32

Sequence of machining steps........................................................................................................................32

7.0. SETTING UP THE MACHINE ................................................................................................................33

8.0. NC PROGRAMMING IN MTS PROGRAMMING KEY ..........................................................................43

8.1. INSIDE STRAIGHT ROUGHING CYCLE G81 ...................................................................................... 44

8.2. DRILLING CYCLE G84..........................................................................................................................45

8.3. OUTSIDE STRAIGHT ROUGHING CYCLE G81 ..................................................................................46

8.4. INSIDE STRAIGHT ROUGHING CYCLE G81 ...................................................................................... 46

8.5. INSIDE FINISHING.................................................................................................................................47

8.6. OUTSIDE FINISHING.............................................................................................................................47

8.7. OUTSIDE THREAD-CUTTING CYCLE G31 ......................................................................................... 48

8.8. OUTSIDE GROOVE-CUTTING CYCLE G79.........................................................................................49

8.9. INSIDE GROOVE-CUTTING..................................................................................................................50

9.0. QUALITY CONTROL – MEASURING OF WORKPART.......................................................................51

10.0 APPENDICES ........................................................................................................................................52

10.1. NC PROGRAM %3.................................................................................................................................53

10.2. WORKPART DRAWING........................................................................................................................56

10.3. WORKING TEMPLATES.......................................................................................................................57

Tool data / magazine or turret positions ........................................................................................................ 57 Sequence of machining steps........................................................................................................................58 NC-Code........................................................................................................................................................59

10.4. NOTICE FOR ADMINISTRATING AND ORGANISING OF SETUP TURNING ...................................60

10.5. SYSTEM INFORMATION.......................................................................................................................62


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1.2. Starting of TopTurn

Click on the Windows START button in the task bar, select the Programs folder and then (sofar you have notchanged the folder name when installing the software) the MTS-CNC English folder to access the MTSprograms TopTurn, TopMill or TopCAM.

The respective documentation / training manuals are stored in PDF format in the Help subfolder.

If you start TOPCAM, the start-up menu will offer you the following software modules for selection:

TopCAM A CAD system with integrated NC programming forturning/lathe work with up to 5 axes and milling workwith 3 axes

TopTurnNC programming module, either control-system-specific or of neutral ISO control system type, withsimulation and collision detection; optionally availablewith opposite spindle and up to 7 axes

TopMillNC programming module, either control-system-specific or of neutral ISO control system type, withsimulation and collision detection in 3 axes

When you start up the TURNING software for the first time, an MTS configuration group with the MTSprogramming key will always be active::

MTS TM -___.___.042x0500x1000 x MTS TM CONTROL

If you have not purchased the MTS programming key, which is independent of the type of control system, buthave a turning/lathe work control system using e. g. PAL94 command codes or SINUMERIK 820T, the StartTurning button is not active after you have installed the software. In this case, you first have to select acorresponding configuration group. This activates the Start Turning button. This configuration group selectionis memorized for subsequent program starts.

Info on the machine tool axes, tailstockin the selected configuration

Click left hand mouse button to selecta configuration group


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MTS GmbH 2006 Seite: 7

1.3. Notes on setting up a configurationtype

You can skip over this chapter when first learning to operate the software.

The name of a configuration group is always related to a particular combination of machine tool and controlsystem configurations. These are saved and managed by the Configuration Administration. For instance, a lathewill be configured according to the manufacturer’s instructions. The definitive properties will include the

machining space, tool travel ranges, tool magazine type and the tool positions, number of NC axes, whether aopposite spindle, headstock or tailstock are installed etc.The control configuration will comprise the CNC programming syntax, the allocation of the optionalpostprocessor and the control settings.

A postprocessor is always needed for translating an MTSor PAL program into a specific control system code. Thesame as with the programming key, this will be activatedafter the target control system has been selected.

Which of these modules are available will depend on which software level you have purchased. You can addmodules whenever required.

In the following illustration, both modules, i. e. the programming key and the postprocessor are available. ThePostprocessor and Start turning buttons are therefore enabled and activated.

Driving tool 5 axes machining (X, Z, Y, B, C) mainspindle and Counterspindel

Programming key of the control Sinumerik 810Dwith 5 axes simulationCycle postprocessor for translating programs intothe Sinumerik 810 D NC code for 5 axes

Transfer of the NC data between the PC AND THE ncmachine tool

If you have not purchased a programming key for your postprocessor, then the button is notenabled.

Before continuing, re-check the active configuration group.

Now start the CNC simulator by double-clicking on the button. The simulator will either use the

MTS TM -___.___.042x0500x1000 x MTS TM CONTROL

configuration group as in the example bevor, or the one which you have purchased.


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2.0. TopTurn – the CNC simulator turning

The CNC simulator has three different operating modes:

NC Editor

Automatic mode

Setup mode

Setup dialog

For teaching purposes, it is best to start with the . This means that the trainee will firstget familiar with the various types of simulation.

We switch the simulator to 3D

Let us start by explaining some features of the initial screen display.

The power-on state of the CNC simulator isdetermined by a setup sheet. This describes a specificsimulator setup which is determined by the followingcomponents:

• a lathe chuck with clamping jaws,

• the workpiece blank / blank material and

• tooling setup with tool positions in the toolmagazine.

The start setup sheet is stored as header in an NCprogram. In each control system, it is stored under theprogram administration and is named. The user can adapt this setupsheet individually or can change its name of in therespective control system configuration.

To activate the program and set upthe system, select by mouse pointer

or press the key. This returns the simulator to itsoriginal power-on state.

Header of the setup sheet as areshown by the NC editor.

For further information on setup sheets, refer to Chapter 3.1,


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2.1. Automatic mode

We want to run an NC program on a CNC machine tool. To enable this process, the program first has to beloaded into the control system’s memory. The following description illustrates the individual steps required tooperate the MTS system in this mode.

Press key , or select the button to open the NC Program Administration, which willdisplay a list of all NC programs for this control system

Double-click on the file name to loadthis NC Program into the machine tool memory for further processing.

With mouse click you can activate further functions of the explorer:e.g. copy program to diskette,

delete, rename etc..

In our example, the program has been selected. Press to confirm the

action. The system will display a new menu. This offers you four different types of simulation. We shall startbyselecting automatic mode .

Automatic mode Single block

Interactive mode Tool tracing

To start the simulation in automatic mode, press the key. The CNC program currently loaded into themachine memory is run automatically from the first to the last block.

The right-hand pane shows important system

information on the operating state of the virtual CNClathe:

• current co-ordinates of the X and Z axis (as wellas of the optional additional axes),

• cutting speed, rotation speed, tool feed,tool number,

• direction of spindle rotation, machining time,

• active G code and

• override & runtimeThe lower section of the simulation window shows asection of the program with the NC block currentlybeing processed by TopTurn


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2.2. Interactive mode

Interactive mode, called up by pressing the key, enables the user to write, tocreate, edit and run an NCprogram in dialog with the software. The CNC simulator runs the NC program block-by-block. The program canbe corrected at any time. After being executed by the simulator, any block can be rejected so that you can re-edit it and then re-run on the simulator. During this process, the workpiece will be continuously updated, or, if

the block is rejected, the workpiece will be returned to its former condition.Let us run the NC program in < Interactive modef > .

Initially, the program administration is opened:

Double-click left on the programm inorder to transfer it to the machine program memory.

This will get the program wunning in interactive mode. After editing and confirmation every NC block will besimulated and this block will be represented for editing after simulation.

Execute an NC block:

Accept NC block [Y/N]Execute an NC block

Accept NC block [Y/N]

In this operating mode, the NC code can be editedagain as follows:

Reject the block by pressing the or . Usingthe keyboard, edit the current block.

Accept NC block [Y/N]

Instead of you may press also .


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If you wish to change the speed at which the simulation is run, use the function . Thisfunction is available on all modern machine tools, both during machining work and during tooling and set-up(zero-position scratching, setting zero co-ordinates).

To access the various functions for altering the time taken to run the simulation, press the button. Try using the individual options offered in the menu bar. To apply your settings, press key .

You may change the settings at any time.

Important: The override setting affects the calculated machining time. As opposed to this, the slow-motion andtest run on/off functions do not affect calculated machining times.

2.3. Single block mode

The function is used when running in Automatic mode and requires the operator to confirm theexecution of each NC block or record individually.

The NC-Program should be executed in the operating mode

.

Click on or press the or confirm

with to run the NC block.

Note:You can switch over between the simulation modes Automatic mode, Single block and Interactive mode

even after simulation of an NC program has been started.


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2.4. Tool tracing

The function is used to display the tool travel paths described by the selected NC program e. g..

The program is run and the programmed 3D tool tracing of the the tool tip are displayed graphically and eachtool is shown in different colors.

Careful and precise evaluation of the programmed tool movements in rapid speed and subsequent correction ofthe NC program can lead to considerable reductions in manufacturing times.

With the toolbar you can manipulate the graphic display of the tool tracing and you can also alternatively insertthe workpart.

Note:

The currently selected NC program can be run in any of the simulation modes.

If the setup sheet interpreter is activated, every time an NC program is started the CNC simulator will be set upaccording to the setup sheet in the header of the NC program. This has the advantage that the originalworkpiece blank is always placed back on the machine whenever the program is restarted.


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2.6. 3D representation and surface finish

The viewing angle, viewer distance and zoom factor,as well as a cut-away section angle, can be set to suityour requirements. In the sections menu, you candefine the cut-away segment..

To obtain a full-screen display, press + , youcan only switch back to the normal user interface by

pressing the key. With the toolbar you can alsoobtain a permanent 3D representation of the selectedtool

Roughness depth analyse

, calls up a function to analyse the workpiececontour by individual contour entities, one at a time.

Using the cutting tool geometry and feed, the systemwill calculate and display the surface and determinethe roughness depth average value. To obtain more

detailed information on the currently selected contourentity, press keys and .


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2.7. 2D representation

The functions accessed by the or key allow you to modify the on-screen display mode inthree ways:

• Workpiece views

•Zoom functions

• NC code line display

To apply the setting changes made in the , press the key; to reject them, press .

A rectangular zoom section will be defined by the twopoints of a section diagonal.To define a zoom section,

click with the left-hand mouse button on one edgeof the rectangle and drag the mouse pointer to thediagonally opposite corner of the rectangle..

You can always switch back instantly to the overallview of the machining space or to a standard displayrelated to the workpiece blank.

After selecting the new display mode, exit the menu by clicking on the button or by pressing . Theselected view mode will remain in force until it is changed again. (Except when the NC program itself calls up awindow setting). The simulator will return to the function which was selected at the time you called up the functions.


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The following workpiece geometry views can be selected: outside view, half-section (top or bottom half) and fulllongitudinal section.

Outside view display Display showing bottom half-section

Display showing full section The button or key calls up afunction which you can use to define the number oflines of NC code to be displayed in automatic mode.


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3.0. The NC Editor

The initial menu of the NC editor provides access to the following functions:

• Edit the current NC program

• not assigned

• Select an NC program from the Administration in order to edit it, or to create a new program

• not assigned

• Print the NC program

• Transfer the NC program to the machine tool in DNC mode

• Return to setup mode

• Return to automatic mode

•

As you already learned in the section on , you can select a program or create a newprogram using the file selection dialog.

This offers various ways of opening or creating a program. Press or click on , and entera program name.If a program with this name already exists, it will be opened for editing, if not, you will be shown a message:“Program does not exist! Create program [Y/N]?”. In the latter case, press the [Y] key to create a newprogram and [N] [to abort.

You can also select a program by clicking or pressing . The selected name is thencopied into the simulator’s status bar when the dialog window is closed. You can subsequently open it with

or by using other functions.

The NC program is to be opened for viewing. It contains allrequired information, from the setup data for simulationright down to the NC code of the program.

After you have marked the NC program with a single

left mouse click , you can click on the right-hand

mouse button to call up further supplementary

functions.


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3.1. Setup sheet

A setup sheet stored as header of an NC program always has the same structure. It comprises the followinggroups:

• Machine tool and control system configuration names,

• Workpiece blank and geometry

• Clamping devices and their positioning

• Active tool in the machining position

• Tools in the tool magazine, tool positions including tool correction values

In the main menu, click on or press in order to access the setup form menu.

After the simulator was set-up in setup mode you can save this setup in a respective setup sheet:

Press and enter a program name.

Setup sheet information

• () Beginning and end marks for the setup sheet interpreter

• ( Setup sheet line which is to be processed by the interpreter

• (( Comments, these are not to be processed by the interpreter

When you create a new setup sheet, the command (meaning “end of program”) will be the only NC lineto be added to the setup sheet. Without the error message “unanticipated end of program” will bedisplayed when you are working in automatic mode or when the setup sheet is being used as a startup setupsheet.


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3.2. Keyboard layout for NC editor functions

The section of the program that can currently be edited is always shown between two horizontal rules. To select

a word, use the cursor key . You can change, delete or write new code as you wish.

Confirm and conclude your entries by pressing the key.

Browse a page at a time or

Browse block by block or

Insert a line: +

Delete a line: +

Inset a word:

Delete a word:

• Link programs

• Group operation• Renumber the NC program

To insert another NC program in front of the currently selected line, call up the appropriate function by pressing

the key or clicking on on . This is an important function that is needed for creatingmodification copies, for instance.

The group operation function, called up by pressing the key, enables you to mark a block of multiplecomplete lines, including the beginning and end marks, and then carry out operations such as shift, copy ordelete block.

The Renumber functions called up by pressing enable you to renumber the NC program from a firstprogram number up to another program number by specifying a start number and a numbering increment.


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3.3. NC dialog programming

To enter dialog programming mode, press the key or click on . This is a universal MTS

software function which can be adapted to all types of NC controls. When you press the key, the currentwork line is analyzed to locate commands for which a dialog screen is available. If a fitting dialog screen isfound, it will be displayed and the respective input parameter values shown in the dialog screen.

Dialog screen List of contentc

In the above example, this is an MTS straight roughing machining cycle call G81 with three addresses: X, Z andI, as well as supplementary parameters which have not yet been assigned values in the example. You canchange the address values and also add values from the dialog screen. To enter all values into the actual NC

program, click on the button.

If no key word is found, the dialog programming module will call up the list of contents showing all available

commands, allowing you to select one of these by clicking on “Parameter” . The corresponding dialog

screen is then opened so that you can enter the desired values. Click on to confirm your input. Thecorresponding new NC code line will replace the line originally selected. If you have accessed the end of the NCprogram, a new line will be appended to the existing NC program. (This operation also applies to multiple-lineNC programming commands, provided that the selected NC control system supports these).You can either enter a numerical value, or in the case of switch functions, select the respective function setting.In this procedure, the permissible value ranges are checked and a distinction is made between mandatoryaddresses and optional addresses. You also have the option of using an alternative address combination, e. g.defining an arc by I and K instead of by the radius.

In dialog programming of more complex cycles, youcan also call up the corresponding Windows helpscreens if available for this specific control..


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3.4. Additional information to MTS NC editor

The function key Dialog/Help can also be activated by pressing the key combination + , or by clicking

on with the right mouse button , to get into a help box for tool magazine informations.

Enter T in the input field and confirm with , then you will get the information display of the actual toolmagazine equipment of the CNC simulator.

Here you can get additional informations about themarked tool.

Note:The modification of the tool equipment is not possiblein this helpscreen.

Press to leave this tool magazine information.


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4.0 The “turning” set-up dialog

Four simple steps to create a setup sheet

The set-up dialog assists you to create a setup sheet for a new programming task quickly. First, the clampingdevice - e.g a chuck and jaws - is selected. Then the workpiece - a cylinder or a pipe - is defined, the workpiece

origin is specified and the new program is completed by adding a suitable set of tools. After the procedure isfinished, the controls read in the setup sheet in the form of a program header, and the user can immediatelystart to key in the new program.

4.1. Open the dialog window and assign a program name

To open the set-up dialog, press key . Enter anew name for the CNC program you wish to create,e. g. "Exercise 01" and then open the program

4.2. Select the clamping device and clamping configuration

Select the clamping device.

Explanation: 7 different clamping devices are offered for selection. A clamping depth definition is not necessary in case ofpeak clamping. In this case the workpart must have a centering. Is the workpart a pipe, an external and internaldiameter must be entered.


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Select the clamping deviceKFD-HS 130 min.46 max.118 Et=18

Determine the clamping depth of the workpartInput: 18 mm

Next open the tab:Blank/Zero point

Explanation:Observe the range of values in the display field. If a value cannot be evaluated, then it is shown in red in the

input field and is not processed.

Selection of the vise corresponds to the standard in the „Turning“ clamping device library.KFD-HS 130 min.46 max.118 Et=18

KFD-HS 130 describes the lathe chuck, min. 46 til max. 118 mm describes the opening range of the respective jaw and Et=18 mm is the maximum clamping depth possible for a workpart.

4.3. Werkstückmaße und Nullpunkt definieren

Specify the workpart dimensions:Input length = 120 mm,Input width = 60 mm

and enter a zero point shift from front side into thematerial.

Input Z= -2 mm

Next open the tab:

Tools

Explanation:The position of the workpiece origin can be specified by selecting a value in the center input field of this tab. A total of 2 possible workpart origins are offered for selection: right or left from the workpart.

Additionally this point can be moved incrementally in Z ± direction from the selected point.


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4.4. Select the machining tool set

Select the tool set e.g. 94-03 and inform about thetooling of the turret magazine.

Next open the tab:Compensation value

Explanation:The tool set determines which tools are to be made available on the setup sheet.

You find here a list of compensation values.

Explanation:Select the compensation values tab in order to obtainmore detailed tool information.

Confirm your input by clicking on the button tocreate the new setup sheet. This is then read in by theCNC machine tool in Automatic mode – Interactiveprogramming – and you can then start programmingthe machine.

The CNC program can be created immediately.The machine origin (zero point) specified in the dilaog

is entered at the bottom of the setup sheet and canthen be activated with the assigned command, e.g.G54.

Below is an excerpt from the setup sheet:

(( WORKPART ZERO-POINT( G54 X200.000 Y+150.000 Z+105.000


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4.5. Program for exercises 01.dnc

()(( 06.04.2006 16:57(( CONFIGURATION( MACHINE MTS01 TM-016_-R1_-060x0646x0920

( CONTROL MTS TM01(( PART( CYLINDER D+060.000 L+120.000(( MAIN SPINDLE WITH WORKPART( CHUCK KFD-HS 130( STEP JAW HM-110_130-02.001( TYPE OF CHUCK EXTERNAL CHUCK OUTSIDE STEP JAW( CHUCKING DEPTH E18.000(( Right side of the part: Z+230.000(( TOOLS

( T01 "DIN69880 V 30\Left corner tool\CL-SCLCL-2020 L 1208 ISO30"( T02 "DIN69880 V 30\Left corner tool\CL-SVACL-2020 L 1604 ISO30"( T03 "DIN69880 V 30\Left corner tool\CL-MTJNL-2020 L 1608 ISO30"( T04 "DIN69880 V 30\Round horizontal\CT-SRDCN-2016 L 0603 ISO30"( T05 "DIN69880 V 30\Left corner tool\CL-SDJCL-2020 L 1208 ISO30"( T06 "DIN69880 V 30\Recessing tool\EA-SGTFL-2012 L 02.5-0 ISO30"( T07 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 1.50 ISO30"( T08 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 2.00 ISO30"( T09 "DIN69880 V 30\Left corner tool\CL-SVJCL-2020 L 1604 ISO30"( T10 "DIN69880 V 30\Twist drill\DR-18.00 130 R HSS ISO30"( T11 EMPTY( T12 EMPTY( T13 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 1.50 ISO30"( T14 "DIN69880 V 30\Recessing tool\ER-SGTFL-1212 L 01.6-0 ISO30"(( TOOL COMPENSATION( D01 T01 Q3 R0.800 X+070.0 Z+045.000 G000.000 E005.005 I-0.800 K-000.800 A+004.375 L011.855 N01( D02 T02 Q3 R0.400 X+070.0 Z+045.000 G000.000 E052.393 I-0.400 K-000.400 A+002.372 L016.178 N01( D03 T03 Q3 R0.800 X+070.0 Z+045.000 G000.000 E027.130 I-0.800 K-000.800 A+002.372 L015.678 N01( D04 T04 Q8 R3.000 X+070.0 Z+034.000 G006.000 E090.000 I-3.000 K+000.000 A+000.000 L003.000 N01( D05 T05 Q3 R0.800 X+070.0 Z+045.000 G000.000 E032.178 I-0.800 K-000.800 A+002.372 L010.785 N01( D06 T06 Q3 R0.160 X+060.0 Z+041.250 G002.500 E000.000 I-0.160 K-000.160 A+000.000 L012.000 N01( D07 T07 Q8 R0.217 X+070.0 Z+042.699 G000.000 E000.000 I-0.217 K+000.000 A+000.000 L000.000 N01( D08 T08 Q8 R0.288 X+070.0 Z+042.699 G000.000 E000.000 I-0.288 K+000.000 A+000.000 L000.000 N01( D09 T09 Q3 R0.400 X+070.0 Z+045.000 G000.000 E052.393 I-0.400 K-000.400 A+002.372 L016.178 N01( D10 T10 Q7 R0.000 X+000.0 Z+204.000 G018.000 E059.000 I+0.000 K+000.000 A+000.000 L000.000 N01( D11 T11 Q0 R0.000 X+000.0 Z+000.000 G000.000 E000.000 I+0.000 K+000.000 A+000.000 L000.000 N01( D12 T12 Q0 R0.000 X+000.0 Z+000.000 G000.000 E000.000 I+0.000 K+000.000 A+000.000 L000.000 N01( D13 T13 Q8 R0.217 X+070.0 Z+042.699 G000.000 E000.000 I-0.217 K+000.000 A+000.000 L000.000 N01( D14 T14 Q3 R0.160 X+060.0 Z+041.300 G001.600 E000.000 I-0.160 K-000.160 A+000.000 L008.000 N01(( WORKPART ZEROPOINTS(( Right side of the part: Z+230.000( G54 X000.000 Z+228.000(()N0010 G54


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5.0. Setup mode overview

The setup mode integrated into the TopTurn has a very wide function range. The following chapters provide abrief synopsis of the various options offered.

5.1. Clamping devices, clamping methods of blank material shapes

5.2. Tool turrets, tool mountings and tools

Tool length compensation

1.Ouadrant: K= R I= R2.Ouadrant: K=-R I= R3.Ouadrant: K=-R I=-R4.Ouadrant: K= R I=-R5.Ouadrant: K= R I= 06.Ouadrant: K= 0 I= R7.Ouadrant: K=-R I= 08.Ouadrant: K= 0 I=-R

P = Tool holder reference pointB1 = Length compensation in X A1 = Length compensation in ZF1 = Cutting radius F1 gives the values for I and K

E1 = Value for ID1 = Value for K


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5.3. Tool library

Currently, the software handles about 700 turning tools in 20 tool types (extendable by the user).

5.4. Axis motions in setup mode

Motion control keys:

or move along Z axis in feedrate

or move along X axis in feedrate

+ or move along Z axis in rapid speed

+ or move along X axis in rapid speed

To move the tool turret around in the machining space, press the respective motion control keys just as on areal machine tool. The workpiece coordinate origin can also be determined by zero-point scratching.

With the technology menu, or the direct hot-keys:

switch spindle 3, 4 or 5, lubricant 7, 8 or 9

rotation speed 1000

feed rate 0.220

turret tool position 0202

you can set the correct speed, feed, tool, spindle and machining lubricant by numerical input


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6.0. Preparations for programming

Before starting to write an NC program, you must study the drawings and production specifications carefully. Assoon as all the information required for creating a program is available, you can start planning the individual

machining steps. It is important to take into consideration which machine tool the respective workpiece is to beproduced on and which tools and clamping devices are available on that machine tool.

Appendix 1 contains a complete drawing of the part (“Drehteil 1”, page ) used in our example.

• Analyze the workshop drawing

• Fixing the work plan

• Select the clamping devices and the required tools (setup sheet)

• Write the NC program

Typical work preparation and planning forms

studyworkshop drawing

studywork order

programmer clamping

devicestools

work plan set-up form

program sheet


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6.1. Production planning and technology

Machining step Type of tool, position in turretcutting data

Machining step diagram

1

2

3

Determine

Blankdimensions

Clamp blank

Determineorigin ofworkpiececoordinates

Calinder D: 80 mm L: 122 mmMaterial: AlMg1Chuck: KFD-HS 130

Chuck jaws: HM-110_130-02.001

Clamping depth: 18.0 mm

4 Facing LEFT HANDED CORNER CUTTER

CL-SCLCL-2020/L/1208 ISO30

T0101 G96 S260 M04G95 F0.250 M08

5 Straightroughingexternal profile

LEFT HANDED CORNER CUTTER

CL-SCLCL-2020/L/1208 ISO30

T0101 G96 S260 M04

G95 F0.350 M08

6 Drilling TWIST DRILL

DR-18.00/130/R/HSS ISO30

T0606 G97 S1200 M03

G95 F0.220 M08

7 Straightroughinginternal profile

BORING TOOL (POSTAXIAL)

BI-SCAAL-1010/L/0604 ISO30

T0808 G96 S220 M04

G95 F0.250 M08


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Production planning (continued)

Machining step Type of tool, position in turretcutting data

Machining step diagram

6 Finishinginternal profile

BORING TOOL (POSTAXIAL)

BI-SCAAL-1010/L/0604 ISO30

T1010 G96 S300 M04

G95 F0.100 M08

7 Finishingexternal profile

LEFT HANDED CORNER CUTTER

CL-SVJCL-2020/L/1604 ISO30

T0202 G96 S360 M04

G95 F0.100 M08

8 ExternalThreading

LEFT HANDED THREADING TOOL

TL-LHTR-2020/R/60/1.50 ISO30

T0303 G97 S1000 M03

G95 F1.5 M08

9 Cutting threeexternalgrooves

EXTERNAL RECESSING TOOL7

RI-GHILL-1013/L/01.10 ISO30

T0404 G97 S1000 M04

G95 F0.150 M08

10 Cutting internalgroove

INSIDE RECESSING TOOL (POSTAXIAL)

RI-GHILL-1013/L/01.10 ISO30

T1212 G97 S01000 M04G95 F000.150 M08

The setup sheet is to be compiled on the basis of this work plan.


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6.2. Setup form for “Turning workpart 1”

Setup SheetCNCTurning

Mathematisch Technische Software-Entwicklung GmbH Datum :

Program No. Turning workpart 1

Programmer MTS

Drawings No. 2704

Designation Turning workpart 1

Material: AlMg1

Raw part/blank 80 x 122

Other info: MTS TM

Clamping mode: Inside

Clamping device: Chuck

Clamping depth back stop 18 mm

Tailstock position: 800

Tool data / magazine or turret positionsStation Tool designation Tool File No. Compensation data Ag.

01 LEFT HANDED CORNERCUTTER

CL-SCLCL-2020/L/1208 ISO30 X 60,0

Z 43,0

R 0,8

Quadr. 7

01

02

06 TWIST DRILL DR-18.00/130/R/HSS ISO30 X 0,0

Z 210,0

R 0,0

Quadr. 7

03

08 BORING TOOL (POSTAXIAL) BI-SCAAL-1010/L/0604 ISO30 X –6,77

Z 160,0

R 0,4

Quadr. 2

04

10 BORING TOOL (POSTAXIAL) BI-SCAAL-1010/L/0604 ISO30 X –6,77

Z 160,0

R 0,4

Quadr. 2

05

02 LEFT HANDED CORNERCUTTER

CL-SVJCL-2020/L/1604 ISO30 X 70,0Z 43,0

R 0,4Quadr. 3

06

03 LEFT HANDED THREADINGTOOL

TL-LHTR-2020/R/60/1.50 ISO30 X 70,0

Z 38,783

R 0,217

Quadr. 8

07

04 EXTERNAL RECESSINGTOOL

ER-SGTFL-1212/L/01.8-0 ISO30 X 60,0

Z 40,2

R 0,160

Quadr. 3

08

12 INSIDE RECESSING TOOL(POSTAXIAL)

RI-GHILL-1013/L/01.10 ISO30 X –11,5

Z 125,9

R 0,1

Quadr. 2

09

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.X

Z

R

Quadr.


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6.3. Production sheet for „Turning workpart 1”

Production SheetCNCTurning Mathematisch Technische Software-Entwicklung GmbH Datum :

Program No . Turning workpart 1

Programmer MTS

Drawings No. 2704

Designation Turning workpart

Material AlMg1

Raw part/blank 80 x 122

Steuerung MTS TM

Sequence of machining stepsNr. Machining step NC programming code Tool

positionCutting data

01 Facing G01 T01 F 0,25 NVc 260

02 Straight roughing external profile G81 Straight roughing cycle T01 F 0,35 NVc 260

03 Drilling G84 Drilling cycle T06 F 0,22 N 1200Vc

04 Straight roughing internal profile G81 Straight roughing cycle T08 F 0,25 NVc 220

05 Finishing internal profile G41 G01 G02 G03

G23

T10 F 0,10 N

Vc 30006 Finishing external profile G42 G01 G02 G03 G85

G23T02 F 0,10 N

Vc 300

07 External threading G31 threading cycle T03 F 1,5 N1000Vc

08 Cutting three external grooves G79 grooving cycle T04 F 0,15 N1000Vc

09 Cutting internal groove G01 T12 F 0,10 N1000Vc

10 F NVc

11

12 F NVc

13 F NVc

14 F NVc

15 F NVc

16 F nVc

17 F nVc

18 F nVc


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7.0. Setting up the machine

This chapter explains how to set up the CNC simulator for an exercise. This involves the following steps:

• Selecting a blank, blank material, the clamping device and clamping method, clamping device changes

• Assigning tools to tool turret positions and creating new tool data

• Generating the setup sheet

Exercise: A cylindrical aluminium alloy (AlMg1) blank, 80 x 122 mm is to be clamped against a back stop (18 mm) in a jaw

chuck. In the setup mode menu, click on or press to select the workpiece/clamping menu.

First select the desired material from the material table by pressing , then enter the blank geometry – acylinder in our example. (However, material selection is not mandatory on the CNC simulator).

Select the material groupSelect the material and press to confirm.

Enter the dimensions of the blank in the top right-handinput fields:

• Enter the cylinder geometry data:In filed D: enter : 80

im field L: enter : 122

To confirm your entries for the workpiece blank and

register, press

Information to the material AlMg1You have now defined the blank, the next step is to

clamp it on the machine tool.


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To change clamping mode, press or click leftThe coloured frame marks the currently selected type.

To confirm your selection, press ..

The last set-up to be used determines the currentlysuggested clamping method. As the current jaws onlypermit a maximum clamping depth of 15…16 mm, anew chuck combination must be set up on themachine.

To access the chuck menu, press .

Here again, you may change the clamping method for your workpiece. In our example, this is not necessary

To accept the selected clamping method, press tocall up the chuck device library.

First select a suitable lathe chuck.Open the lathe chuck library.

Clamping and chuck devices are stored, by name, in a special library. You can modify these in order to complywith the tooling available in the respective workshop.


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Click on to select the required item in the library

KFD-HS 130, then press to confirm.

Next, you must select suitable stepped jaws.

Chuck jaw selection, explanation of designations insidethe name:HM (hard alloy)110_130 (suitatble

for the chuck and blank diameter)-02 (number of Steps in the jaw)-001 (serial number)

Press in order to select type HM-110_130-02.001

With this, you have equipped your machine tool with anew chuck with stepped jaws.You can still make changes at any time. The otherclamping devices are released in relation to themethod of clamping selected before.

Press in order to install the combination on thesimulator.

Of course, you can also define other chucks and stepped jaws as you wish.


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Now the workpiece blank has to be clamped in thechuck.

Press in order to select the main spindle forclamping the workpiece.

Now clamp the workpiece

Press several times to move the workpiece intothe chuck area.

Press to close the chuck.

Press several times to move the workpiece until itrests against the jaw stop.

Press to conclude and accept the clamping set-up.

Note:

The clamping device combination of chuck and jaw type can clampworkpieces with a diameter of 50 mm up to 116 mm and can grip these up to a length of 18 mm to the jaw stop.When creating a setup sheet, this informations will be saved as header in an NC program. Open this program inthe NC editor and you will see the following entry:

( ZYLINDER D080.000 L122.000.

If you use the editor to change the dimension entries e. g. to D060.000 L050.000, a blank with these dimensionswill be used in the simulator the next time the program is started. If you have chosen a blank diameter which istoo small or too big for the combination of chuck and jaws, e. g. D040, an error message will be generated.


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Assigning tools to tool stations on the turret

The tool turret currently installed has 16 tool positions (“stations”). (You can change this in the configurationsettings). Use the mouse pointer to select the turret position. The associated tool in this position is shown morelargely on the screen.

You will have to mount the tools on the turret to comply with your production sheet.

T01 LEFT HANDED CORNER CUTTER CL-SCLCL-2020/L/1208 ISO30

Select position T01 and with double click open thetool library.

Press to select the tool type library.

Select tool type Use the mouse to locate the tool called and select it with

. This tool is then mounted on turret position T01.

In the two preceding steps, you have replaced a tool in the tool turret. To locate this tool, you have searchedthrough a tool type for a tool with a specific name.

The tool T02 < CL-SVJCL-2020/L/1604 ISO30> ist suitable for tooling.


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We will now show you an alternative method, using the tool set-up for position T03 as an example. We need athread-cutting tool for cutting an external thread with a pitch of 1.5 mm.Thus, the first step is to search for all tools suitable for cutting threads with a 1.5 mm pitch.

Select position T03 and then press with double click

to open the tool library.

Press to select the tool type library.

Select tool type With mouse click we select in the list field

. All left handed thread cutting tools are thenordered in the pitch parameter Pmin.


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Now scroll all left handed thread cutting tools suitablefor cutting threads with a 1.5 mm pitch. Select one ofthe two availabel tools.

Press to select and confirm the tool with thedesignation . Nowthis tool has been mounted in position T03.

We have now shown you two different ways of selecting tools and mounting them on the turret. You can nowmount the other tools of your setup sheet on your own.

You can press the tool bar button to remove an unnecessary marked tool from the turret.

Tool table synopsis:

T01 LEFT HANDED CORNER CUTTER CL-SCLCL-2020 L 1208 ISO30T02 LEFT HANDED CORNER CUTTER CL-SVJCL-2020 L 1604 ISO30T03 LEFT HANDED THREADING TOOL TL-LHTR-2020 R 60 1.50 ISO30T04 EXTERNAL RECESSING TOOL ER-SGTFL-1212 L 01.8-0 ISO30T05 TWIST DRILL DR-18.00 130 R HSS ISO30T08 BORING TOOL (POSTAXIAL) BI-SCAAL-1010 L 0604 ISO30T10 BORING TOOL (POSTAXIAL) BI-SCAAL-1010 L 0604 ISO30T12 INSIDE RECESSING TOOL (POSTAXIAL) RI-GHILL-1013 L 01.10 ISO30


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The tool for position T12 of type inside recessing tool RI-GHILL-1013 L 01.10 ISO30, is currently not available inthe library.

Using the tool function we will enter the respective tool data and create a new tool.

The tool management enables you to create new tool data in the individual tool types as well as to edit or deleteexisting tool data.

We select position T12 and select the toolmanagement.

Press to open the tool type library.

Since a large amount of data is required, it is helpful toselect an existing, similar tool to use as a template.Mark the selected tool < RI-GHILL-1013 L/01.30

ISO30> to be processed per mouse click . Open

with mouse click a context menu and selectfunction “create”.

The selected tool is read in as a copy.Next, select a new name for the the tolol and write theselected tool name in the entry field.

RI-GHILL-1013 L/01.10 ISO30


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We select with mouse click tool parameter setcutting plate.The new tool data can be edited in the respectiveparameters

You can now select with the input field.

Write the following values and enter the required data:

Broad, upper: 2.9 Broad, bottom: 3.2

.

After you have modified all required data you can nowgenererate the tool.

Confirm by pressing . The new tool is storedunder the tool type in the toolmanagement. You come back to the tool type list viewof the tool management.

Exit tool management with .Now the new tool has to be assigned to position T12

on the tool turret.We move the tool into position 12 as before

When all tools are selected for tooling, leave the tool

magazine with

Now tooling is completed. Our next step is to generate a setup sheet.


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In the main menu press to call up the setup form menu.

Press to generate a new setup sheet. Enter a program name e.g. .

Save with or or press to quit. The setupsheet has been created as header for the NC program.

Call up the NC Editor and open the new NCprogram.

If you wish you can exit the NC editor by pressing

The next chapter will outline one of the methods forcreating NC programs.


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8.0. NC programming in MTS programming key

This chapter describes how the editor can be used in combination with interactive programming and dialogprogramming as an NC programming method.

Using the NC editor, delete the “M30” command at theend of the setup form section by positioning the cursor

on [M] and pressing .

The beginning of the NC program will be written blockby block. Exit the editor after block N40 and changeover to interactive programming mode, a secondoptional method of generating NC programs withTopTurn.

Each NC command block is run individually.

N0010 G90N0015 G54N0020 G00 X+100.000 Z+0150.000

N0025 G92 S4000N0030 G96 F0000.250 S0260N0035 T0101 M04N0040 G00 X+082.000 Z+0000.000N0045 G01 X-001.600N0050 G00 X+082.000 Z+0002.000N0055 G57 X+000.500 Z+0000.200

After the facing, a straight roughing turning cycle follows, as mentioned in the production sheet..


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8.1. Inside straight roughing cycle G81

We shall enter the canned cycle call in dialog programming mode by pressing .

G81 Straight roughing cycle will be selected.

In the command overview you select the cycle with

mouse click and press on to confirm

Enter the cycle parameter values into the respective

fields in the form screen, then click on to savethem to the program.

N0060 G81 X+033.000 Z+002.000 I+003.000

Now enter the contour description in interactive mode:

N0065 G01 Z+0000.000N0070 X+036.000 Z-0001.500N0075 Z-0030.000N0080 X+040.000N0085 X+060.000 Z-0050.000N0090 Z-0095.000N0095 X+074.000N0100 X+084.000 Z-0100.000N0105 G80

Once the cycle call G80 is entered, the NC program willbe run.

Note: In interactive mode the programmed contour will be shown graphically.


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8.2. Drilling cycle G84

Technology and tool changefor drilling cycle programing.

N0110 G00 X+150.000 Z+0100.000N0115 G97 S1200 M08 F0000.150

N0120 T0505 M03N0125 G00 Z+0002.000N0130 G00 X+000.000

Call up dialog programming mode in order to program the drilling cycle.


mouse click and press on to confirm.

Enter the cycle parameter values into the input

screen, then click on to save them to theprogram.

The NC command line thus created reads:

Drilling cycle

N0135 G84 Z-0095.326 A+000.200 B+000.200D+010.000 K+020.000


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8.3. Outside straight roughing cycle G81

Technology and tool change

N0140 G00 X+150.000 Z+0150.000N0145 G92 S4000

N0150 G96 F0000.250 S0220N0155 T0808 M04N0160 G00 X+015.000 Z+0001.500N0165 G57 X-001.000 Z-0000.100

8.4. Inside straight roughing cycle G81

Inside straight roughing cycle and contour description

N0170 G81 X+021.000 Z+0001.000 I+002.000N0175 G01 X+020.000 Z-0000.500N0180 Z-0035.000N0185 G01 X+024.000 Z-0038.464N0190 Z-0076.536N0195 X+020.000 Z-0080.000

N0200 Z-0091.000N0205 X+013.000N0210 G80


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8.5. Inside finishing

Technology and tool change, finishing with repeated program sections.

N0215 G00 X+100.000 Z+0150.000N0220 G92 S4000

N0225 G96 F0000.100 S0300N0230 T1010 M04N0235 G57 X+000.000 Z+0000.000N0240 G41 G00 X+021.000 Z+0001.500N0245 G01 X+021.000 Z+0000.000N0250 G23 O0175 Q0205N0255 G40N0260 G00 Z+0002.000

8.6. Outside finishing

Technology and tool change, finishing with repeatedprogram sections.

N0265 G00 X+100.000 Z+0150.000N0270 G92 S4500

N0275 G96 F0000.100 S0360N0280 T0202 M04N0285 G42 G00 X+033.000 Z+0001.500N0290 G01 Z+0000.000N0295 G01 X+036.000 Z-0001.500N0300 G85 X+036.000 Z-0030.000 I+001.100K+005.300N0305 G23 O0080 Q0100 N0310 G40


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8.7. Outside thread-cutting cycle G31

Technology and tool change for calling up thread-cuttingcycle.

N0315 G00 X+100.000 Z+0150.000

N0320 G97 F001.500 S1000N0325 T0303 M03N0330 G00 X+038.000 Z+0004.000

Dialog programming the threadding cycle





The NC command line thus created:

N0340 G31 X+036.000 Z-0027.600 F0001.500D+000.920 S0006 F0001*N0345 M05


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8.8. Outside groove-cutting cycle G79

Technology and tool change

N0350 G00 X+100.000 Z+0150.000N0355 G92 S4000N0360 G96 F0000.150 S0260

N0365 T0404 M04N0370 G00 X+062.000 Z-0063.500

Dialog programming the groove-cutting cycle G79





Cutting three external grooves

N0380 G79 X+054.000 Z-0064.500 I+000.300K+000.300 J+002.000 A+000.200 D-002.600W+000.300 O0005 Q0005N0380 G79 X+054.000 Z-0072.500 I+000.300K+000.300 J+002.000 A+000.200 D-002.600W+000.300 O0005 Q0005N0380 G79 X+054.000 Z-0080.500 I+000.300K+000.300 J+002.000 A+000.200 D-002.600W+000.300 O0005 Q0005


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8.9. Inside groove-cutting

Technology and tool change and inside groove-cutting

N0390 G00 X+100.000 Z+0150.000N0395 G97 F0000.100 S1000N0400 T1212 M04

N0405 G00 X+018.000 Z+0002.000N0410 Z-0002.600N0415 G01 X+021.000N0420 X+018.000N0425 G00 Z-0023.700N0430 G01 X+021.000N0435 X+018.000N0440 G00 Z+0002.000N0445 G00 X+100.000 Z+0150.000N0450 M30

3D representation of the workpart created by the entered program


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9.0. Quality control – Measuring of workpart


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10.0 Appendices

Sample NC program

Drawing Turning workpart1

Template setup form (setup sheet)

Template work plan

Template NC programming sheet

Information hardlock


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10.1. NC Program %3

()(( 12.4.2006 10:09(( CONFIGURATION( MACHINE MTS01 TM-016_-R1_-060x0646x0920

( CONTROL MTS TM01(( FINISHED PART %040____TN08-TR01-16-TM1(( PART( CYLINDER D080.000 L122.000( MATERIAL "N\Aluminium\AlMgSi0.5"( DENSITY 002.70(( MAIN SPINDLE WITH WORKPART( CHUCK "Chuck Turning\Jaw chuck\KFD-HS 130"( STEP JAW "Jaw\Step jaw\HM-110_130-02.001"( TYPE OF CHUCK EXTERNAL CHUCK OUTSIDE STEP JAW( CHUCKING DEPTH E18.000(( Right side of the part: Z+0232.000

((( TAILSTOCK( TAILSTOCK POSITION Z+1095.000(( CURRENT TOOL T01( TOOLS( T01 "DIN69880 V 30\Left corner tool\CL-SCLCL-2020 L 1208 ISO30"( T02 "DIN69880 V 30\Left corner tool\CL-SVJCL-2020 L 1604 ISO30"( T03 "DIN69880 V 30\Left threading tool\TL-LHTR-2020 R 60 1.50 ISO30"( T04 "DIN69880 V 30\Recessing tool\ER-SGTFL-1212 L 01.8-0 ISO30"( T05 "DIN69880 V 30\Twist drill\DR-18.00 130 R HSS ISO30"( T06 EMPTY( T07 EMPTY

( T08 "DIN69880 V 30\Inside turning tool postaxial\BI-SCAAL-1010 L 0604 ISO30"( T09 EMPTY( T10 "DIN69880 V 30\Inside turning tool postaxial\BI-SCAAL-1010 L 0604 ISO30"( T11 EMPTY( T12 "DIN69880 V 30\Inside recessing tool postaxial\RI-GHILL-1013 L 01.10 ISO30"( T13 EMPTY( T14 EMPTY( T15 EMPTY( T16 EMPTY(( TOOL COMPENSATION( D01 T01 Q3 R000.800 X+070.000 Z+0045.000 G000.000 E005.005 I-000.800 K-000.800 A+004.375 L011.855 N01( D02 T02 Q3 R000.400 X+070.000 Z+0045.000 G000.000 E052.393 I-000.400 K-000.400 A+002.372 L016.178 N01( D03 T03 Q8 R000.217 X+070.000 Z+0042.699 G000.000 E000.000 I-000.217 K+000.000 A+000.000 L000.000 N01

( D04 T04 Q3 R000.160 X+060.000 Z+0041.200 G001.800 E000.000 I-000.160 K-000.160 A+000.000 L008.000 N01( D05 T05 Q7 R000.000 X+000.000 Z+0204.000 G018.000 E059.000 I+000.000 K+000.000 A+000.000 L000.000 N01( D08 T08 Q2 R000.400 X-008.238 Z+0170.000 G000.000 E032.079 I+000.400 K-000.400 A+002.721 L005.992 N01( D10 T10 Q2 R000.400 X-008.238 Z+0170.000 G000.000 E032.079 I+000.400 K-000.400 A+002.721 L005.992 N01( D12 T12 Q2 R000.100 X-011.500 Z+0125.000 G001.100 E000.000 I+000.100 K-000.099 A+000.000 L004.000 N01(( WORKPART ZEROPOINTS(( Right side of the part: Z+0232.000( G54 X+000.000 Z+0231.000(()N0010 G90N0015 G54N0020 G00 X+100.000 Z+0150.000N0025 G92 S4000

N0030 G96 F0000.250 S0260N0035 T0101 M04N0040 G00 X+082.000 Z+0000.000N0045 G01 X-001.600N0050 G00 X+082.000 Z+0002.000


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N0055 G57 X+000.500 Z+0000.200N0060 G81 X+033.000 Z+0002.000 I+003.000N0065 G01 Z+0000.000N0070 X+036.000 Z-0001.500N0075 Z-0030.000N0080 X+040.000N0085 X+060.000 Z-0050.000N0090 Z-0095.000N0095 X+074.000

N0100 X+084.000 Z-0100.000N0105 G80N0110 G00 X+150.000 Z+0100.000N0115 G97 S1200 M08 F0000.150N0120 T0505 M03N0125 G00 Z+0002.000N0130 G00 X+000.000N0135 G84 Z-0095.326 A+000.200 B+000.200 D+010.000 K+020.000N0140 G00 X+150.000 Z+0150.000N0145 G92 S4000N0150 G96 F0000.250 S0220N0155 T0808 M04N0160 G00 X+015.000 Z+0001.500N0165 G57 X-001.000 Z-0000.100

N0170 G81 X+021.000 Z+0001.000 I+002.000N0175 G01 X+020.000 Z-0000.500N0180 Z-0035.000N0185 G01 X+024.000 Z-0038.464N0190 Z-0076.536N0195 X+020.000 Z-0080.000N0200 Z-0091.000N0205 X+013.000N0210 G80N0215 G00 X+100.000 Z+0150.000N0220 G92 S4000N0225 G96 F0000.100 S0300N0230 T1010 M04N0235 G57 X+000.000 Z+0000.000N0240 G41 G00 X+021.000 Z+0001.500

N0245 G01 X+021.000 Z+0000.000N0250 G23 O0175 Q0205N0255 G40N0260 G00 Z+0002.000N0265 G00 X+100.000 Z+0150.000N0270 G92 S4500N0275 G96 F0000.100 S0360N0280 T0202 M04N0285 G42 G00 X+033.000 Z+0001.500N0290 G01 Z+0000.000N0295 G01 X+036.000 Z-0001.500N0300 G85 X+036.000 Z-0030.000 I+001.100 K+005.300N0305 G23 O0080 Q0100N0310 G40

N0315 G00 X+100.000 Z+0150.000N0320 G00 X+100.000 Z+0150.000N0325 G97 F0001.500 S1000N0330 T0303 M03N0335 G00 X+038.000 Z+0004.000N0340 G31 X+036.000 Z-0027.600 F0001.500 D+000.920 S0006 F0001*N0345 M05N0350 G00 X+100.000 Z+0150.000N0355 G92 S4000N0360 G96 F0000.150 S0260N0365 T0404 M04N0370 G00 X+062.000 Z-0063.500N0380 G79 X+054.000 Z-0064.500 I+000.300 K+000.300 J+002.000 A+000.200 D-002.600 W+000.300 O0005 Q0005N0380 G79 X+054.000 Z-0072.500 I+000.300 K+000.300 J+002.000 A+000.200 D-002.600 W+000.300 O0005 Q0005

N0380 G79 X+054.000 Z-0080.500 I+000.300 K+000.300 J+002.000 A+000.200 D-002.600 W+000.300 O0005 Q0005N0390 G00 X+100.000 Z+0150.000N0395 G97 F0000.100 S1000N0400 T1212 M04N0405 G00 X+018.000 Z+0002.000


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N0410 Z-0002.600N0415 G01 X+021.000N0420 X+018.000N0425 G00 Z-0023.700N0430 G01 X+021.000N0435 X+018.000N0440 G00 Z+0002.000N0445 G00 X+100.000 Z+0150.000N0450 M30


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10.2. Workpart drawing


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10.3. Working templates

Setup SheetCNCTurning

Mathematisch Technische Software-Entwicklung GmbH Datum :

Program No.Programmer

Drawing No.

Designation

Material:

Raw part/blank :

CNC control

Clamping modeClamping device

Clamping depth

Tailstock/vise position

Tool data / magazine or turret positions

Station Tool designation Tool file No. Compensation data Ag.

X

Z 0

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

X

Z

R

Quadr.

XZ

RQuadr.


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Production SheetCNCTurning Mathematisch Technische Software-Entwicklung GmbH Datum :

Program No.

Programmer

Drawing No.

Designation

Material

Raw part/blank

CNC control

Sequence of machining steps

Nr. Maching step NC programming code Tool

position

Cutting data

01 F NVc

02 F NVc

03 F NVc

04 F NVc

05 F NVc

06 F N

Vc07 F NVc

08 F NVc

09 F NVc

10 F NVc

11 F NVc

12 F NVc

13 F NVc

14 F NVc

15 F NVc

16 F nVc

17 F nVc

18 F nVc

19 F nVc


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Programming SheetCNCTurning Mathematisch Technische Software-Entwicklung GmbH Datum :

Program No.

ProgrammerDrawing No.

Designation

MaterialRaw part/blank

NC-Code

N G X Z I K F M T05

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

105

110

115


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10.4. Notice for administrating and organising of setup turning

The data available in the setup dialogue are read from already existing setup sheets. Those sheets can befound in the file:

.\MTS-CNC Deutsch\Setup_T\ mtssetup.sct

The data mtssetup.sct .(Turning) contains the corresponding informations on the setup dialog. They can be atany time edited and extended for new clamping devices.

Excerpt Source File mtssetup.scm Meaning

[HAUPTSPINDEL]INFO=KFD-HS 130 min.42 max.118 Et=30DATEI=KFD-HS 130-42-118-E30-A.dncLMIN=10LMAX=300DMIN=42DMAX=118

IMIN=30IMAX=80EMIN=5EMAX=30CMIN=1CMAX=6

= Keyword= Name Clamping device= Setup sheet with clamping device= min. workpart size= max. workpart size= min. outside diameter= max. outside diameter

= min. inside diameter= max. inside diameter= min. clamping depth= max. clamping depth= min. center diameter= max. center diameter

New tool set:

During setup assign the tools from the tool administration to the corresponding tool positions. Leave themagazine with exact correction values and create a new setup sheet. Tool set 05.dnc.

Consider, that every tool correction values must be listed, otherwise the new workpart set will not be shown inthe setup dialog.

Copy the setup sheet Tool set 05.dnc into .\MTS-CNC Deutsch\Setup_T\.The new tool set is automatically shown in the list field and is available for new setup.


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Clamping device overview

CNC-Programm INFO für clamping device Clampingpicture

KFD-HS 130-42-118-E30-A.dncKFD-HS 130-42-118-E33-A.dnc

KFD-HS 130-42-118-E40-A.dnc

KFD-HS 160-60-148-E30-A.dncKFD-HS 160-60-148-E33-A.dncKFD-HS 160-60-148-E40-A.dnc

KFD-HS 130 min.42 max.118 Et=30KFD-HS 130 min.42 max.118 Et=33

KFD-HS 130 min.42 max.118 Et=40

KFD-HS 160 min.60 max.148 Et=30KFD-HS 160 min.60 max.148 Et=33KFD-HS 160 min.60 max.148 Et=40

KFD-HS 130-46-118-E10.dncKFD-HS 130-42-118-E15.dncKFD-HS 130-46-118-E18.dnc

KFD-HS 160-50-148-E12.dncKFD-HS 160-50-148-E18.dncKFD-HS 160-56-148-E22.dnc



KFD-HS 130-48-114-E10-I.dncKFD-HS 130-48-114-E15-I.dncKFD-HS 130-48-114-E18-I.dnc





KFD-HS 160 min.114 max.184 Et=40KFD-HS 160 min.114 max.193 Et=42.5KFD-HS 160 min.114 max.196 Et=44.0

KFD-HS 130-46-118-E30-A-RS-02MT2.dncKFD-HS 130-46-118-E33-A-RS-02MT2.dncKFD-HS 130-46-118-E40-A-RS-02MT2.dnc

KFD-HS 160-60-148-E30-A-RS-02MT2.dncKFD-HS 160-60-148-E40-A-RS-02MT2.dncKFD-HS 160-60-148-E33-A-RS-02MT2.dnc

KFD-HS 130 min.46 max.118 Et=30 RS 02-MT2KFD-HS 130 min.46 max.118 Et=33 RS 02-MT2KFD-HS 130 min.46 max.118 Et=40 RS 02-MT2


KFD-HS 130-42-118-E15-RS-02MT2.dncKFD-HS 130-46-118-E10-RS-02MT2.dncKFD-HS 130-46-118-E18-RS-02MT2.dnc

KFD-HS 160-50-148-E12-RS-02MT2.dncKFD-HS 160-50-148-E18-RS-02MT2.dncKFD-HS 160-56-148-E22-RS-02MT2.dnc



FDSC 046-60-100-02-MT2.dncFDSC 070-90-200-04-MT3.dnc

FDSC 046 min.060 max.100 02-MT2FDSC 070 min.090 max.200 04-MT3


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10.5. System Information

* Windows NT 2000 or XP: Administrator right must be available in order to install the software. The software must have read and writerights in the installation folder.

* Windows NT:The dialog programming of the simulator requires the Internet Explorer 4.01 SP2 (or higher).

If for technical reasons once is not activ, the system must be checked.

With right mouse click on you open a meu.

Under Info for TopMill the number of the hardlock is shown.

Compare it with the number of the software licence you have purchased.

If hardlock number 0 is shown, there is a mistake in the system or in the software installation.

• Search in Windows functions for a file name:

• Hardlock.sys (WINNT-2000 XP).

• Examine the attachment of the hardlock on the LPT-Port.

Turning MTS

Documents

Transcript of Turning MTS