www.tiwsteelplatework.ca

Consistent & Flawless Execution

Turnaround Projects

When every day of non-production can cost you in excess of

a million dollars,

Volume II, Issue 2

there’s no room for error.

& Maintenance Events

Preparing for Lifting of new Regenerator Head

1•

or more than 100 years, TIW/MBB has served the industry’s top refineries, guiding them through the planning, execution and turnover of major projects and turnarounds. Safety and quality are core values built into every task, with customized plans developed for every job site. Our team utilizes its considerable experience and scheduling tools of the industry when planning each step of the work. Further, our site supervisors ensure our skilled workforce completes every task with precise attention to detail. From our fabrication shop to the field, we coordinate the people and resources to get the job done right and exceed our clients highest expectations.

F

You need expert project management with comprehensive experience in turnaround

maintenance to plan and execute your project safely, on time and on budget.

When every day of non-production can cost you in excess of a million dollars, there’s no room for error.

Assembly of New Reactorand Regenerator Heads

2

Every job-related accident and occupational injury is preventable, thus we dedicate ourselves to ensuring each and every worker goes home safely at

the end of the day.

ach employee is accountable for their personal safety and the safety of those around them on every job, 365 days a year. Every time we plan a project, pick up a tool or turn on a piece of equipment, we consciously practice safety. Each small action we take contributes to the overall safety of our workforce.

At TIW/MBB, safety, quality and productivity are our guiding principles and this is demonstrated on every project we undertake. From analyzing workplace hazards in order to create a customized safety plan for every job, conducting ongoing training and giving employees, partners and subcontractors stop work authority, we foster an exceptional safety culture.

E

Installing New RegeneratorHead over Internals

3

We Never Compromise on Safety

Lift of Cyclonesfor Assembly

t TIW/MBB we view government regulations and industry standards as minimums. Everyone from the president to our employees and the certified tradespeople we hire commit to communicating proactively and taking every precaution to ensure that all hazards are identified and mitigated.

A Safe Procedures in Confined Spaces

Our culture explicitly reinforcesthe need to build safetyinto everything we do.

4

Removal of Existing Reactor HeadWith Safe Rigging Practices

y providing turnkey solutions, we eliminate costly delays, service duplication and communication problems that can happen when clients attempt to manage multiple contractors. As a company, we are renowned for our ability to effectively manage turnaround projects of any size and scale, on time and on budget. In fact, we often reach the sign-off stage before the projected deadline, saving our clients millions.

B

5

Construction of New Reactor andRegenerator Heads and Cyclone Assemblies

ith more than a century of experience in the oil and gas industry we’ve developed solid relationships with trade unions across North America, allowing us to directly hire and train local, certified tradespeople and field personnel –another way we save overhead costs while providing value to our clients.

W

Replacing the Bottomof the Reactor Stripper

New Reactor Headand Cyclone Assembly

6

Replacing the J Bend from the Regenerator to the Reactor

Our experienced team plans every step of the

project and uses the best tools in the industry to

schedule our work.ver the past century, we’ve assembled a team

of highly qualified specialists that have perfected the art of field execution and transformed our company into a leader in turnaround projects and maintenance services. Our certified boilermakers, pipefitters, and other tradespeople as well as our supervisors, engineers, operators, technicians and mechanical personnel take pride in making your

project a success from day one.

Erecting New Regenerator Plenum Head

Preparing Hoarding to Cover Reactor Head and Cyclone Assembly

O

7

Installing the Plenum Skirt/Barrel on the Regenerator Cyclone Assembly

8New Regenerator HeadReactor and Regenerator

Cyclone Assembly

arge turnaround projects depend on sound planning and scheduling for successful execution. From pinpointing material and production costs to efficiently scheduling the resources, every detail has to be carefully organized to avoid conflicts, cost overruns and rework.

Using industry standard scheduling software Primavera, we schedule every task, from preparation activities to quality control inspections. This critical tool enables us to track the progress of every project, identify potential issues or concerns and effectively forecast and plan for remaining activities.

L

New Reactor Head and Cyclone Assembly (Left) Internal Riser Shed Inside the Reactor Stripper (Center)

Replacement Duct from the ID Fan to the Heaters Duct (Right)

Erection of a Replacement320 Foot Flare Stack at Grade

rom CAT crackers to towers, from ducts to boilers, and from heaters to flare stacks, our experienced project team delivers efficient solutions for the refinery to complete several complex jobs during the same outage.

F

Completed 320’ Replacement Flare StackHydraulic Jack System toErect a 320’ Flare Stack

Complex Scope… One Outage

9

New Section of FCCU, ReactorHead and Cyclone Assembly

BoilermakersPipefitters

ScaffoldingRefractory

Electrical & Instrumentation

Large-Scale OutagesMulti-Trade

10

Installing New Center PipeInto Platformer Reactor No. 4

In Kind Replacement

Replacement Top Sectionof Stripper Tower

Extensive Knowledge Developed over Decades of Experience in the Industry

11

ur company has developed custom work procedures and retained professional experts which are key to the company’s successful operation.

O

ur project team includes all the necessary resources, readily available to tackle high priority breakthrough work immediately.

O

Installing the Primary and Secondary Reactor Cyclones

200,000 Sq. Ft. Fabrication Shop

Available to Respondat a Moment’s Notice

12

Engineering • Drafting • ProcurementIn-House Fabrication • Shipping

Regenerator Cyclone Assembly

We learn something new on every job we complete, and we harness those lessons by incorporating them into

future projects.

13

We don’t believe in bad luck, we plan around it.

Removal of Old Regenerator Head

The success of a turnaround depends on how effectively it’smanaged, from the planning stage to the final turnover.

ur highly qualified andexperienced project managers, planners and schedulers bring decades of practical field experience.

From managing multiple subcontractors to finding creative solutions in complex environments, our leadership will always maintain the critical path of the turnaround schedule.

O

14

Replacement Radiant Heater Tubes and New Convection Tubes Section/Duct

e believe that delivering service is more than just getting the job done. Having qualified staff, experienced supervision, the right equipment, proven methods and open communication ensure that you receive the service you deserve. It’s part of our culture and our promise to you.

W

15

Replacing ExistingFin Fan

Installation of Superheater Modules

Transporting HeatExchanger Bundle 16

Boiler Steam Drum Installation

Heater Radiant TubeSection Replacement

17

Package Boiler Assembly

Crude Heater ConvectionSection Replacement

6Convection Section Heater

hat sets us apart is our ability to respond to our customers’ needs for any type of repair or alteration–planned or unplanned. We employ experienced supervision that can properly plan and execute the repair safely and on time. Our experience list includes numerous projects working on minor repairs (i.e. repairing a tube or casing leak) to major turnarounds.

W

Welding the ConvectionSection Tube Elbow

18New Convection Box Section Installation

19

e provide repair and maintenance services for all types of

HRSG’s plus Cogeneration and Waste Heat Boilers. Whether you

require the repair of a single coil leak, the repair or replacement of

liner plates or the complete replacement of a module, we have the

ability to execute this work in a timely manner in order to minimize your down time and loss of revenue.

W

Supporting Client Needs from Repairs and Alterations to Full Unit Replacements.

Installation of Superheater Modules

20

Assembly of Two Fired Heaters

Installation of New HeaterConvection Boxes

21

TIW/MBB has established itself as a leader in turnaround projects and maintenance events of all process vessels,

boilers, heaters and related equipment.

22

Give us a call today to discuss your next project with one of our specialists. We would be pleased to assist

you with your needs and thank you for yourinterest in our company.

www.tiwsteelplatework.ca

23 Smith Street, L2P 3J7St. Catharines, ON, CanadaTEL: (905) 684-9421EMAIL: sales@tiwsteelplatework.ca

1-888-853-4347

With decades of experience TIW/MBB has proven to be leaders in turnaround projects and maintenance events of all process vessels, boilers, heaters and related equipment.

Give us a call today to speak with one of our specialists.

200,000 Square Foot Covered Material Processing Plant