TRUMPF TruPunch Brochure - Pantronic … · 5 Punching tools and accessories. Wide selection of...

Machine Tools / Power Tools

Laser Technology / Electronics

A new standard in punching efficiency.

TruPunch:

2

Uniquely efficient.

1 Resource-efficient processing.

2 Punching, forming and deburring (on one machine).

3 Full tool flexibility.

4 Quality to suit every requirement.

5 Custom automation.

Contents

Uniquely efficient. 2

Why TruPunch is impressive. 4

Punching tools and accessories. 5

Intelligent punching. 6

Totally flexible. 7

TruPunch 1000 8

TruPunch 2000 12

TruPunch 3000 16

TruPunch 5000 20

Components that pay off. 24

Software:

Programmed for success. 26

TruServices:

Service like no other. 27

TruPunch machines from TRUMPF offer you the flexibility to

process a diverse range of parts. The many and varied appli

cations stretch from simple to complex sheet metal parts with

serial forming and excellent surface and edge quality. This

means you can process a multitude of different parts entirely

on one machine – and that fully automated if desired.

TruPunch machines are extremely economical and efficient.

They provide particular savings in their use of energy and ma

terial resources. The broad choice of highquality punching

tools made by TRUMPF enable flexibility when processing to

the highest standards

TruPunch:Benefits at a glance.

Visit us on YouTube www.youtube.com/trumpftube

3

TruPunch 1000

Economical entry-level machine. This versatile machine offers an ideal start to punching. It is

particularly easy to operate, offers good value for money, and takes up little space.

TruPunch 3000

Resource-efficient universal machine. Thanks to skeletonfree processing, the TruPunch 3000

has material savings of 10% on average. Its clever automation makes it extremely userfriendly.

TruPunch 5000

Productive high-end machine. The TruPunch 5000 is the market leader in productivity, process

reliability and flexibility. Individual automation solutions guarantee diverse applications and enable

optimal throughput, especially in multishift operation.

TruPunch 2000

Powerful basic machine. The compact TruPunch 2000 paves the way for the automated

punching world of TRUMPF. Being highly productive and flexible, the machine manufactures

a wide range of parts – and that at a very attractive price.

4

Why TruPunch is impressive.

Profitably machining standard contours and formed sections.

Punch in three dimensions. The punching head is suitable for holes as well as for

threedimensional contours such as fishplates or threads. You can process your parts

entirely on one machine, with no need for downstream work steps.

Flexible and cost-efficient thanks to 360° tool rotation.

Versatile forming.

High-speed processing.

First-class punch contours.

Fast changeover times.

Good access to the machine from three sides.

High accuracy.

Fast unloading of parts.

Modular automation.

Both stable and accessible.

The design principle of all TruPunch machines is an open C frame. This means the machines and workpieces are accessible from

three sides. There is plenty of room for loading and unloading – whether by hand or automatically. The machine’s high level of

stability also ensures accuracy.

5

Punching tools and accessories.

Wide selection of highquality punching tools.

For over 40 years, TRUMPF has been providing its customers with topquality punching tools and much more besides.

No matter what challenges you face, we can offer you a range of support – from technical consulting to design assistance,

right on to the prompt delivery of your tools.

Punching tools: Within our leading tool system, Classic,

we offer a wide range of shapes and coatings as well as

free punch shears. With EasyUse in the standard equipment

offer, easy setup is guaranteed.

Slitting tools: Simple separation contours, the cutting of

formed areas or visible edges without nibbling marks can

all be performed flexibly and inexpensively.

Forming tools: By forming the sheet plastically you can

do a variety of forming operations. TRUMPF tools enable

you to perform the complete processing spectrum reliably

on one machine. A very high processing speed and part

quality without any visible forming marks can be achieved

by using roller technology. Furthermore, we also offer you

the appropriate solution for specialized applications such

as deburring.

Embossing and marking tools: Whether you are look

ing to inscribe serial numbers, the year of manufacture

or your corporate logo, we can provide the tools you need

for fast and efficient marking.

Tooling accessories: Make setup and maintenance

easier and increase the service life of your tools. Achieve

optimal results with precisely calibrated and perfectly

sharpened tools.

Slitting tool MultiShear. Roller deburring tool.

6

Intelligent punching.

The wearfree ram guidance system combined with the mechanism that actively

retracts the punch ensures accurate results and maximum process reliability.

Thanks to 360° rotation, you can punch at whatever angle you like.

Versatile and costefficient thanks to 360° tool rotation.

Tools fit snugly into the punching head. One of the biggest advantages of the head design is that it can rotate any tool to the

angle that is required, regardless of the tool’s shape, size or position in the magazine.

Benefits of 360° rotation at a glance:

Ability to position tools at any angle.

Easily programmed.

More efficient use of materials thanks to versatile sheet layout.

Fast changeover times.

Low tool costs.

7

Totally flexible.

Skeleton-free processing

The scrap skeleton that remains on the machine in a conventional production strategy is timeconsuming to remove. In skele

tonfree processing, by contrast, the sheet is totally pierced, leaving not even an edge strip behind. This offers multiple advantag

es.

Process-reliable

Finished parts can be unloaded

with higher process reliability.

Small parts are unloaded

reliably even when the part

chute is open.

Residual pieces of sheet metal

are automatically cut up and

removed.

Material-efficient

Common cuts ensure optimal

material usage.

An average of 10% higher

sheet utilization reduces

material costs.

Smaller bits of residual mate-

rial simplify logistics and yield

higher scrap prices.

Operator-friendly

Working without a scrap

skeleton increases safety.

Residual pieces of sheet metal

can be sorted by material fully

automatically.

The sorting flap routes good

parts and scrap to specific

containers.

If necessary, the machine can turn your parts

before unloading.

Materialefficient thanks to skeletonfree processing. The sorting flap separates scrap from good parts.

8

1 The most versatile machine in its class.

2 Control intuitive and easy to operate.

3 Low operating costs, even at low capacity.

4 Excellent part quality.

5 Minimal footprint.

TruPunch 1000

TruPunch 1000:Benefits at a glance.

9

Tools and technologies used: Punching, roller deburring, forming: thread

with upward and downward extrusion, upward thread punching, cup, clip and

hinge, bridges, MultiBend, embossing.

Technology used: Roller technology.

Economical entrylevel machine.

The TruPunch 1000 is the ideal punching machine for firsttime professional users. It takes up a minimum of space and is very

easy to operate, and is yet capable of handling the full range of basic applications of a TRUMPF punching machine: You can

process a complete mediumformat sheet with one single clamping operation and without repositioning. The TruPunch 1000

enables you to respond to lowvolume orders and batch sizes quickly and with flexibility.

The clear touch screen helps you to find your way immediately. Thanks to the intuitive operation and menu navigation you are

quickly able to produce simple to complex parts.

11

Technical data:

TruPunch 1000 small format

TruPunch 1000 medium format

Work area (X x Y) 2050 x 1250 mm 2500 x 1250 mm

Capacity

Max. sheet thickness 6.4 mm 6.4 mm

Max. punching force 165 kN 165 kN

Max. presser foot force 10 kN 10 kN

Max. workpiece weight 150 kg 150 kg

Speeds

X axis 80 m / min 80 m / min

Y axis 55 m / min 55 m / min

Simultaneous (X and Y) 97 m / min 97 m / min

C axis 180 rpm 180 rpm

Max. stroke rate when punching (E = 1 mm) 600 1 / min 600 1 / min

Max. stroke rate when marking 1300 1 / min 1300 1 / min

Max. acceleration[1]

X axis 10 m / s² 10 m / s²

Y axis 5 m / s² 5 m / s²

C axis 175 rad / s² 175 rad / s²

Tools

Linear magazine 15 tools with 2 clamps (optional 3rd clamp)

18 tools with 2 clamps (optional 3rd clamp)

No. when using MultiTool 15 – 150 18 – 180

MultiTool 5 / 10 station 5 / 10 station

Tool change time

Single tool 4.4 s 4.4 s

MultiTool 2.2 s 2.2 s

Accuracy[2]

Positioning accuracy Pa ± 0.1 mm ± 0.1 mm

Repeatability Ps ± 0.03 mm ± 0.03 mm

TRUMPF CNC control Bosch CML 45 Bosch CML 45

Programmable unloading of parts

Max. part size when using fixed chute 180 x 150 mm 180 x 150 mm

Max. part size when using moving table 460 x 500 mm 460 x 500 mm

Space requirements[3]

Including safety barriers 6000 x 5825 mm 6540 x 5837 mm

Power consumption

Average power consumption during production 4.3 kW 4.3 kW

Active autoshutdown 0.3 kW 0.3 kW

[1] Up to 100 kg sheet weight.[2] Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment, sheet size and position in

the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.[3] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.

12

TruPunch 2000

1 Highest productivity in its class.

2 Compact automation.

3 Optimum part quality.

4 Full machining flexibility.

5 High resource efficiency.


Powerful basic machine.

The compact TruPunch 2000 paves the way for the automated

punching world of TRUMPF – and that at a very attractive price.

When required, it delivers high productivity around the clock.

13

Productive manufacturing.

With the TruPunch 2000 you will be able to manufacture cost

effectively even at low utilization rates due to its low invest

ment and operating costs. Productive processing is ensured by:

Dynamic drives with performance at the level of

higher power classes.

High axis speeds of up to 108 m/min.

Maximum punching rates of up to 900 strokes

per minute.

Costeffective automation.

SheetMaster Compact is a costeffective entrylevel solution

for companies looking to exploit the benefits of automated

punching processes. As well as freeing up machine operators

for other tasks, automation also increases process reliability

and productivity. SheetMaster Compact loads sheets onto the

machine and unloads scrap skeletons and microjoint sheets.

The latter allow a processreliable production in multishift

operation.

Full flexibility and quality down to the finest detail.

Brush tables with loading and unloading aids help you to

handle materials gently while manufacturing.

The large selection of highquality TRUMPF tools enables you

to process a wide range of parts with great flexibility and top

quality results. You can also benefit from our decades of ex

perience in the fields of technology data, software, and service.

Ecofriendly and economical.

The OnDemand Drive feature means that the punching head’s

hydraulics always works at an optimum power level. This

means that less noise is generated during nonproductive

times and also reduces the hydraulic load on the overall system.

Additional gains in process reliability and efficient material

utilization are also possible through skeletonfree processing.

Productive electrohydraulic punching head. Brush tables for a gentle material handling.

15

Technical data:


Work area (X x Y) 2500 x 1250 mm

Capacity

Max. sheet thickness 6.4 mm

Max. punching force 165 kN

Max. presser foot force 10 kN

Max. workpiece weight 150 kg

Speeds

X axis 90 m / min

Y axis 60 m / min

Simultaneous (X and Y) 108 m / min

C axis 180 rpm

Max. stroke rate when punching (E = 1 mm) 900 1 / min

Max. stroke rate when marking 1600 1 / min


X axis 12 m / s²

Y axis 5 m / s²

C axis 175 rad / s²

Tools

Linear magazine 18 tools with 2 clamps (optional 3rd clamp)

No. when using MultiTool 18 – 180

MultiTool 5 / 10 stations

Tool change time

Single tool 4.0 s

MultiTool 2.2 s

Accuracy[2]

Positioning accuracy Pa ± 0.1 mm

Repeatability Ps ± 0.03 mm

TRUMPF CNC control Bosch CML 65


Max. part size when using fixed chute 180 x 150 mm

Max. part size when using moving table 460 x 500 mm


Including safety barriers 6540 x 5837 mm

Power consumption

Average power consumption during production 4.5 kW

Active autoshutdown 0.3 kW

[1] Up to 100 kg sheet weight.[2] Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment,

sheet size and position in the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.[3] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.

16

1 High resource efficiency.

2 Skeleton-free processing.

3 Scratch-free material handling.

4 Various automation solutions.

5 Flexible part removal.

TruPunch 3000


Energyefficient electric punching head.

Resourceefficient universal machine.

TRUMPF is the first manufacturer in the world to offer punching machines designed for skeletonfree processing. This innovation

reduces material requirements by an average of 10%, increases process reliability and is extremely userfriendly. With its electric

punching head and an average power consumption of 5.6 kW, the TruPunch 3000 is a very energyefficient machine.

Careful material handling.

The adjustable die height enables you to process sheet thicknesses of up to 6.4 mm and obtain topquality and scratchfree

results. For even more convenience, this compact machine can be equipped with an extensive range of automation options

designed to make ideal use of the space available.

17

Extensive automation.

SheetMaster:

Performs speedy and pro

cessreliable loading and un

loading, stacking and sort

ing. Optional tool changer

with space for additional

tools.

Sorter:

Separates good parts

from scrap.

SortMaster Box Linear

with part slider:

Ensures virtually scratchfree

sorting of good parts into

containers, moving in a linear

direction.

DisposeMaster:

Sorts sheet metal scrap,

including slugs, according

to material type.

19

Technical data:


TruPunch 3000 large format

Work area (X x Y) 2500 x 1250 mm 3000 x 1500 mm

Capacity

Max. sheet thickness 6.4 mm 6.4 mm


Max. presser foot force 20 kN 20 kN


Speeds








X axis 12 m / s² 12 m / s²

Y axis 6 m / s² 5 m / s²

C axis 350 1 / s² 350 1 / s²

Tools

Linear magazine 18 tools with 2 clamps 21 tools with 3 clamps


MultiTool 5 / 10 stations 5 / 10 stations

Tool change time

Single tool 3.0 s 3.0 s


Accuracy[2]



TRUMPF CNC control Bosch Rexroth MTX CMP70 Bosch Rexroth MTX CMP70


Max. part size with part removal flap 500 x 500 mm 500 x 500 mm



Power consumption



[1] Up to 100 kg sheet weight.[2] Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and

position in the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.[3] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.

20

1 Unbeatable productivity.

2 Reliable production.

3 Versatile forming.

4 Optimal part quality.

5 Individual automation.

TruPunch 5000

Productive highend machine.

The TruPunch 5000 sets new standards when it comes to pro

ductivity. This is facilitated by features such as the zeroback

lash drives, which permit maximum axis accelerations. You will

also benefit from the high rotation speed of the C axis which

enables extremely fast tapping and the productive machining

of complex contours. Thanks to the powerful hydraulic drive,

you can punch at rates of up to 1,600 strokes per minute and

mark at rates of up to 2,800 strokes per minute.

Smart, reliable production.

Thanks to its integrated smart functions, the machine thinks

for itself: It identifies potential problems and is even able to

resolve them in some cases. In any event, these intelligent

functions make the operator’s job easier, whether loading

with the SheetMaster or unloading with the GripMaster. The

variable vacuum slug removal feature adapts the suction

power precisely to match the material being machined.

Nimble and versatile.

Using retractable clamps, you reach the clamp dead area

without the need for resetting, saving yourself a lot of valuable

time that would otherwise be spent on programming. This

allows you to process the entire sheet in a single operation

and to do so quickly, flexibly, and with high precision. From

forming to roller deburring: with the TruPunch 5000, you can

perform a wide range of tasks.


Intelligent automation.

21

Taking quality into a new dimension.

The active die ensures that parts are scratchfree. When posi

tioning the sheet, the die is lowered so that it does not come

into contact with the material being processed. With the ac

tive forming stroke from below, the die achieves form sizes and

heights that were previously unattainable. Thanks to these

useful features, you can attain maximum part flexibility and

part quality. As an option, the TruPunch 5000 is also available

with programmable stripping force for imprintfree surfaces.

Earn more automatically.

You can choose the level of automation for your TruPunch

5000 that suits you and expand it in stages. Your benefits

with automation:

Increased machine utilization through a variety of

automation components such as the SheetMaster.

Expanded storage capacity and optimal tool change

speed thanks to the ToolMaster Linear automation

for 18, 54 or 90 tools.

Increased process reliability in automated multishift

operations with the help of smart functions.

TruPunch 5000 – the fastest punching machine

in the world.

Scratchfree processing with active die. Maximum flexibility thanks to retractable clamps.

23

Technical data:


TruPunch 5000 large format

Work area (X x Y)[1] 2500 x 1250 mm 3050 x 1550 mm

Capacity

Max. sheet thickness 8 mm 8 mm


Active presser foot force 4.5 – 20 kN 4.5 – 20 kN


Speeds








X axis 25 m / s² 22 m / s²

Y axis 12 m / s² 10 m / s²

C axis 350 1 / s² 350 1 / s²

Tools

Linear magazine 18 tools with 3 clamps 21 tools with 4 clamps


MultiTool 5 / 10 stations 5 / 10 stations

Tool change time

Single tool < 3 s < 3 s


Accuracy[3]



TRUMPF CNC control Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL


Max. part size with part removal flap 500 x 500 mm 500 x 500 mm



Power consumption



[1] Without repositioning.[2] Up to 100 kg sheet weight.[3] Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and

position in the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.[4] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.

24

Components that pay off.

Efficient, economical production through automation.

Everything from a single source: there are no interface problems.

Optimized material flow and enhanced process reliability boost productivity.

Increase capacity by running highly automated multishift operations up to 24 hours a day.

Careful material handling ensures more efficient material usage.

Clearly organized storage gives you fast access to materials and saves space.

SheetMaster SheetMaster Compact Cart systems SortMaster Pallet SortMaster Box SortMaster

Box Linear GripMaster ToolMaster Linear DisposeMaster TruStore Stopa storage

solutions

Compatible machines:

TruPunch 2000

TruPunch 3000 [1] [2]

TruPunch 5000

[1] With integrated tool changer (optional with SheetMaster). [2] With option “skeletonfree processing”.

25

SheetMaster: Fast and reliable loading and unloading,

stacking and sorting.

SheetMaster Compact: Spacesaving and inexpensive

entrylevel automation solution for loading sheets and

unloading microjoint sheets and scrap skeletons.

Cart systems: Double your loading and unloading capacity

by deploying versatile storage and sorting solutions for raw

materials and finished parts.

SortMaster Pallet: Sort and stack finished parts on up

to 6 europallets.

SortMaster Box: Sort finished parts into 4 standardized,

stackable containers.

SortMaster Box Linear: Virtually scratchfree sorting of

finished parts into containers traveling on horizontal rails.

GripMaster: Fast and reliable removal and stacking of sheet

skeletons parallel to the loading process.

ToolMaster Linear: Modular tool storage system for 18, 54

or 90 tool stations.

DisposeMaster: Conveniently sorts shredded sheet skeletons

and stubs according to material type.

TruStore: Modular and upgradable storage and shelving sys

tem provides a wellorganized, spacesaving storage solution.

Stopa storage solutions: For special requirements we also

offer highly customizable storage solutions in cooperation

with our partner, Stopa.

SheetMaster SheetMaster Compact Cart systems SortMaster Pallet SortMaster Box SortMaster

Box Linear GripMaster ToolMaster Linear DisposeMaster TruStore Stopa storage

solutions

Compatible machines:

TruPunch 2000

TruPunch 3000 [1] [2]

TruPunch 5000

[1] With integrated tool changer (optional with SheetMaster). [2] With option “skeletonfree processing”.

26

Programmed for success.

Software:

TruTops Boost takes you faster than ever from the geometry to the NC program.

TRUMPF’s TruTops Boost is the software solution for designing and

programming laser, punching and bending machines that lets you in

crease your performance at the touch of a button. The software

combines all order processing steps, from the geometry through to

the completed NC program, in a single allinone solution. Its intuitive

operating philosophy guides you through the software in a simple,

processoriented manner while allowing you to keep an overview of

your orders. Thanks to its numerous automated functions, the inno

vative Boost technology also makes you unbeatably fast. With it, you

become more profitable and boost your business!

Talk to your TRUMPF contact to find out when TruTops Boost will be

available to you. Until then, our TruTops Punch software can offer you

optimum support. We recommend our TruTops Fab software as the

ideal production control system for your requirements.

TruTops Boost: Your benefits at a glance.

From geometry to NC program faster than ever before.

Everything monitored: Single software solution for all order processes.

Everything under control: Intuitive user interface supports flexible working.

Everything faster: Boost technology with productive automated functions.

Innovative Boost technology + new operating philosophy = TruTops Boost

27

Service like no other.

TruServices:

Regardless of the TRUMPF technology you use, you will always

get the best service. Thanks to the awardwinning spare parts

logistics at TRUMPF, we guarantee the highest availability of

spare parts and provide you with all the products in the short

est time. TRUMPF offers you individual financing solutions

quickly and without a lot of paperwork. Our service technicians

are highly trained and always available when you need them.

A Service Agreement is the ideal way of ensuring the highest

availability of your machine. Should your requirements change,

we have flexible upgrading options and technical innovations

that will make your machine even better. Our broad range

of training courses with experienced trainers and handson

practice will also give you a head start in understanding and

operating your machine.

The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical

and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a onestop

shop for all of your technology needs: machines, automation, storage technology and services.

Throughout the lifecycle of your machine.

Financing

Bending Tools

Punching Tools

Software

Spare Parts

Preowned Machines

Consulting

Customer Training

Product Enhancements

Service Agreements

Technical Service

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TRUMPF Werkzeugmaschinen GmbH + Co. KGwww.trumpf.com

TRUMPF is certified according to ISO 9001:2008

(for additional information see www.trumpf.com/en/quality)

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