TRUCORE CORE ORIENTATION KIT - Boart Longyear … · barrels. Its unique digital core marking...

User GuideTRUCORE CORE ORIENTATION KIT™

CONTENTSChapter 1: Getting Started 02 Kit Contents 03 Specifications 04 Handheld Features and Functions 05 Tool Features 05 Modes of Operation 06 Initial Setup

Chapter 2: Marking Core 10 Step-by-Step Chapter 3: Advanced Functions 13 Check Tool ID and Modes of Operation 13 Check Tool Status on Handheld 14 TruCore™ Reset 15 Check Tool Battery Life 16 Tool ID Override 16 Total Orientation Count 17 Check Firmware Version 17 Single Tool Operation Chapter 5: Troubleshooting 18 Handheld Error Messages 21 Tool and Handheld Symptoms 24 Orientation Misalignments 25 Handheld Message Summary

Chapter 5: Maintenance 26 Replacing the Battery 28 Recharging the Handheld 28 Cleaning the Tools 29 Calibration Check Procedure 30 Spare Parts and Kit Selection 31 TruCore Compatibility 32 Recommended Spares

Chapter 6: Verification of Competency 33 Delivering Verification of Competency Training 33 Competency Checklist

Quick Reference Guide

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TruCore™ is an easy to use, highly accurate core orientation system featuring wireless communication, a corrosion resistant steel body and a field replaceable battery. The integrated housing combined with Boart Longyear™ parts reduces the number of joints and high wear on outer tube extension barrels. Its unique digital core marking technology facilitates the use of a single handheld controller to operate both tools while wireless communication eliminates the need for disassembly to retrieve results.

Please review the complete contents of this User Guide prior to using TruCore™ Orientation tools. If additional training and support is required, please contact a local Boart Longyear representative.

For more information, visit: www.boartlongyear.com/TruCore

Patents Pending

CHAPTER 1: GETTING STARTED

Chapter 1: Getting Started

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KIT CONTENTS


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*An Allen Key is not supplied with B size tools

ID Description

1 Extension Barrel2 2 x TruCore™ Tools3 2 x Spare Batteries4 Level Finder5 Car Charger6 O-ring Replacement Kit7 User Guide and Certificate of Conformance8 2 x Inner Tube Adapters with Check Valve Installed9 Allen Key*10 Handheld Charging Dock11 TruCore™ Handheld Unit12 Power Pack with Electrical Cord

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SPECIFICATIONS


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Press and hold to power-up handheldPress to turn on a TruCore™ toolPress and hold to resume operation if handheld turns off (60s inactive)Press to select the displayed optionPress to navigate through menuPress and hold to display which TruCore™ tools are runningPress to navigate through menuPress and hold to retrieve the TruCore™ ID and status. Refer to Chapter 3: Advanced Functions.

Press and hold both buttons to enter Advanced Functions

handheld FunctionsKey Use

Upbutton

Downbutton

OKbutton

Messagedisplay

Infrared/opticalcommunication port

HANDHELD FEATURES AND FUNCTIONS


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MODES OF OPERATION

Sleep ModeSleep mode allows a TruCore™ tool to extend battery life indefinitely (up to 10 years) when in storage. TruCore™ enters sleep mode if it remains in Standby Mode for 4 hours. TruCore™ is not able to communicate with the handheld or perform any functions in this mode. TruCore™ will automatically switch to Standby Mode from Sleep Mode if subjected to any vibration. To wake up TruCore™ from Sleep Mode, strongly shake the tool.

Standby ModeIn the standby mode, TruCore™ is ready to start running an orientation. TruCore™ automatically enters this mode when shaken in sleep mode, after a successful orientation or after TruCore™ has been reset. It will automatically switch from Standby Mode to Sleep Mode if it remains in Standby Mode for more than 4 hours.

Running ModeTruCore™ takes orientation measurements in the Running Mode. TruCore™ will enter this mode from Standby Mode when it is commanded to turn on by the handheld.

Orientation ModeIn Orientation Mode, TruCore™ flashes its LEDs to indicate the correct core orientation to the driller. TruCore™ enters this mode when commanded by the handheld to FIND ORI. TruCore™ will return to standby mode once the correct orientation is confirmed or the tool is reset.

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TOOL FEATURES

Check valvebody and ball Infrared/optical

communication port Integratedgrease cap

Inner tube adapter


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INITIAL SETUP

Tip: Order two extra inner tube adapters to prevent downtime when worn or damaged. Also, order other adapter sizes if you will be running other inner tube sizes e.g. BQTK and LTK60 adapters for a B size tool (See Chapter 3 Maintenance – Spare Parts).

Step 1: Installing TruCore™ Place the inner tube assembly on a bench.

Remove the inner tube cap by unthreading it from the spindle bushing on one end and the inner tube on the other.

Thread the integrated grease cap side of tool onto spindle bushing of head assembly.

Thread the inner tube adapter onto the tool (if not pre-assembled).

Check the inner tube adapter for the check valve body and ball. If not pres-ent, locate the components and install.

Thread the inner tube onto the inner tube adapter.

Wait until setup is complete before sending inner tube assembly downhole.

Inner tube assembly before installation

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Troubleshooting: If the inner tube adapter does not thread to the inner tube it is likely a different adapter was ordered than the one required by the inner tube. e.g. NQTK adapters for an NQ size tool (See Chapter 3 Maintenance – Spare Parts).

Troubleshooting: If you have difficulty drilling or with core washing after instal-lation of TruCore™, the check valve may not be installed. Retrieve the inner tube assembly, check for valve body and ball, and install as needed.


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Tip: Order extra extension barrels or extended length outer tubes to prevent downtime if one is damaged. (See Chapter 3 Maintenance – Spare Parts).

Troubleshooting: If the extension barrel or extended length outer tube does not thread to the adapter coupling or reaming shell, it is likely a different outer tube or extension was ordered than the one required by the system being used. e.g. BQTK or LTK60 (See Chapter 3 Maintenance - Spare Parts).

Step 2: Installing the Extension Barrel Trip rods to retrieve outer tube assembly as necessary.

Unthread reaming shell from outer tube. Install extension barrel between outer tube and reaming shell. Optionally: remove outer tube from adapter coupling and reaming shell. Install extended length TruCore™ outer tube (no extension required).

Slide inner tube assembly into outer tube assembly to verify that the inner tube latches. If inner tube does not latch check and make sure either the extension barrel or extended length outer tube was installed not both.

Wait until setup is complete before tripping assemblies and rods downhole.

Inner tube assembly after installation

TruCore™ Tool

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Step 3: Initializing Handheld and Tools When the handheld first communicates with a TruCore™ tool, the first tool chosen is designated and locked in as the Blue Tool. When the handheld then commu-nicates with the second tool, it is designated and locked as the Green Tool. The three devices become a system locked to work only with eachother.

a Press and hold button of handheld to wake it up. The handheld will display, PLEASE HOLD and then TURN ON TOOL. Note: If the button is pressed too quickly, the handheld will not display a message.

While the handheld displays, TURN ON TOOL, press again to place the tool in running mode. The handheld will display POINT TO TOOL.

Aim infrared port on handheld directly at infrared port on the tool so that they are at right angles and almost touching. Once communication is established, the handheld will display, BLUE RUNNING indicating the tool is in Running Mode and ready to use.

The core barrel assembly may now be sent down the hole to begin drilling.

Mark the core using the procedure outlined in Chapter 2: Marking Core.

Press and hold button of handheld to wake it up. The handheld will display, PLEASE HOLD and then TURN ON GREEN.

While the handheld displays, TURN ON GREEN, press again to place the second tool in running mode. The handheld will display POINT TO TOOL.

Aim infrared port on handheld directly at infrared port on the second tool so that they are at right angles and almost touching. Once communication is established, the handheld will display, GREEN RUNNING indicating the second tool is in Running Mode and ready to use.

The second core barrel assembly may now be sent down the hole to continue drilling directly following the retrieval of the first core barrel assembly from the hole

Proceed to Chapter 2: Marking Core

Troubleshooting: If only one tool is working or available skip step Instead proceed to Chapter 2: Marking Core.

Tip: Ensure that tools are kept at least 2 meters away from each other in order to avoid interference with infrared communications. Interference may cause prob-lems identifying and tracking tools; i.e. both tools are identified as Blue.

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Tip: If the handheld displays LOW TOOL BATTERY the tool has approximately 2 weeks of power left. Check to make sure at least two spare batteries are on site and if not order immediately. Order additional spare batteries as soon as spares are installed in the tool. Troubleshooting: If the handheld displays REPLACE TOOL BATTERY, the tool has less than a week of power remaining and may stop operating at any time. Replace the battery as soon as possible.

Warning: Only use TruCore™ batteries in sealed plastic and keep two spare batteries on-hand at all times. The seal should only be broken immediately before installation, or battery life will not be accurately measured and could result in lost data. Any unsealed batteries should be considered used and disposed of properly.

Troubleshooting: If the message RECHARGE HANDHELD is displayed instead of TURN ON, the handheld battery is down to 33% of capacity or approximately two days of use. Use the supplied charging base to recharge the handheld. Note: The handheld battery is not field replaceable. Removing the tamper proof screws and opening the case will void the warranty and the renter will be charged for its replacement if damaged.

Troubleshooting: If the handheld does not communicate with the tool, then the tool is in Sleep Mode. Shake the tool to switch it into Standby mode. The LED will flash rapidly for a short period of time upon entering Standby Mode.


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CHAPTER 2: MARKING CORE

Step 1: Mark Core If the handheld has turned off, press to turn it back on.

The handheld should display, MARK BLUE or MARK GREEN depending on what tool is currently being marked.

The tool status (i.e. GREEN RUNNING, or BLUE RUNNING) will be dis-played momentarily before changing to MARK BLUE or MARK GREEN.

Before breaking core, press and handheld will display, KEEP STABLE…WAIT. Keep rig still as prompted by display.

Troubleshooting: If only one tool is working or available after selecting MARK BLUE skip TURN ON GREEN if displayed by pressing until FIND BLUEORI is displayed then continue to Step 2.

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The TruCore™ marking procedure is broken down to 5 simple steps:

Electronically marking the core down hole using the handheld.

Retrieving the core per standard operating procedure.

Orienting the TruCore™ tool on surface and physically transferring the loca-tion to the core sample.

Confirming the core orientation using the handheld.

Re-initializing the TruCore™ tool.

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STEP-BY-STEP

Chapter 2: Marking Core

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Step 3: Orienting the Core Return to the bench with the Inner Tube Assembly just retrieved.

If the handheld has turned off, press to turn it back on. The handheld should display, FIND BLUEORI or FIND GREENORI (depending on what tool is currently being oriented.

Press and the handheld should now display, POINT TO TOOL.

Aim the infrared port on handheld directly at infrared port on the tool such that they are at right angles and almost touching.

Once communication is established, the handheld will display, ORIENT SAMPLE and the LED on the tool will begin to pulse. Rotate the inner tube assembly to orient the core. The rate of pulsation will

increase as the measured orientation is approached.

When the correct orientation is reached the LED will turn red.

Once the LED has turned red, ensure the inner tube is held in position and mark the downside of the core sample using a red wax pencil and the included Level.

Tip: If operating in direct sunlight, casting a shadow over the LED may improve visibility.

Troubleshooting: The pulsing LED will turn off after 60 seconds if the correct ori-entation is not reached or after being left stationary for 10 seconds to save power. To restart the pulsing LED, press on the handheld and point to the tool.

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Step 2: Retrieve Core

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Retrieve inner tube assembly per standard operating procedure.

Place inner tube assembly on bench.

Initialize the tool currently not in use per “Step 3: Initializing the tools and handheld” from the previous chapter.

Send the most recently initialized tool down the hole and resume drilling. Pro-ceed to Step 3 to orient the core in the retrieved inner tube assembly.

Chapter 2: Marking Core

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Step 4: Confirming the Orientation Once the correct orientation is reached, the LED turns red and

the core has been marked, the orientation is ready to be confirmed.

Press and the handheld should now display, POINT TO TOOL.

Aim infrared port on the handheld directly at the infrared port on the tool such that they are at right angles and almost touching.

Once communication is established, the handheld will display, ORI PASS

If the handheld displays, ORI FAIL RETRY, then return to Step 3c, Rotate the inner tube assembly and repeat process.

Tip: This step cannot be completed until the handheld displays ORI PASS.

Tip: If restarting the pulsing LED and the tube assembly is already in the correct orientation, this will prompt an ORI PASS and immediately causing the LED to turn off again sending the tool to standby mode.

Step 5: Remove Core and Re-initialize tool Unthread inner tube and remove core sample per standard

operating procedure.

Once core is removed re-attach the inner tube to the adapter.

Press and hold button of handheld to turn it on. The handheld will display, TURN ON BLUE or TURN ON GREEN.

Press again to place the tool in running mode. The handheld will display POINT TO TOOL.

Aim infrared port on the handheld directly at the infrared port on the tool such that they are at right angles and almost touching.

Once communication is established, the handheld will display, BLUE RUNNING or GREEN RUNNING and indicating the tool is ready to use again.

Repeat Steps 1 through 5 alternating every run between both blue and green TruCore™ tools.

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Chapter 3: Advanced Functions

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CHAPTER 3: ADVANCED FUNCTIONS

Press and hold and the handheld should display, POINT TO TOOL.

Aim infrared port on handheld directly at infrared port on the tool of interest so that they are at right angles and almost touching.

The TruCore™ ID and its status will be indicated by the colour and pulsation of the LED according to the following table:

CHECK TOOL ID AND MODES OF OPERATION

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Pattern ID Mode of OperationSingle Pulses

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No IDBlue Tool

Green ToolBlue Tool

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Reset or new; StandbyStandby ModeStandby ModeRunning ModeRunning Mode

Press and hold and the handheld should display one of the following messages:

CHECK TOOL STATUS ON HANDHELD

Message Action DescriptionNotification that only the Blue Tool is in Running Mode.Notification that only the Green Tool is in Running Mode.Notification that both tools are in Running Mode.Indication that there are no tools currently in Running Mode.

BLUE RUNNINGGREEN RUNNINGBOTH RUNNINGNO TOOLS RUNNING


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A reset must be performed any time a tool or handheld is replaced. The system reset can also be used to recover from a malfunction or system hang up (no response). When a TruCore™ tool is reset it goes back to factory settings and switches to Standby Mode. Any pending orientation data is lost after a reset.

TRUCORE™ RESET

Press and hold to turn on the handheld. The handheld will display, PLEASE HOLD and then whichever message it was last on.

Press and hold both buttons and simultaneously to enter Advanced Functions. The handheld should now display, RESET TOOL.

Press again to place handheld in reset mode. The handheld will display HOLD OK BUTTON.

Press and hold and the handheld should now display, POINT TO TOOL.

Aim infrared port on the handheld directly at infrared port on the tool of interest such that they are at right angles and almost touching.

Once communication is established, the handheld will display RESET COMPLETE, however the first tool is not ready for use until the second tool is also reset.

Repeat steps ‘b’ through ‘f’ for the second tool.

Warning: Mixing or swapping equipment with other kits or resetting either tool independently will cause the handheld to not recognize the tool as part of the system. When further communications are attempted a WRONG HANDHELD or WRONG TOOL may be displayed. Resolve this issue first by trying a different handheld or tool before performing a system reset.

Warning: If one tool is reset during normal operation while the other tool is in Running Mode, the handheld will no longer have the option to the orientation. Use the MARK ANY feature in Advanced Functions (Chapter 3 Advanced Features, Advanced Functions). Once selected, the MARK ORI option will become available and the orientation of the running TruCore™ tool can be completed. A system reset must be performed before resuming normal operation.

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Tip: Once a handheld is reset it can still be used to mark a running tool, but the advanced function MARK ANY must be used (see Chapter 3: Advanced Func-tions, tool ID Override). Once orientation is complete the system will need to be reset per the above procedure in order to return to normal operation.


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15 Chapter 3 Advanced Features



Press to scroll through advanced functions until the screen reads TOOL % BATTERY

Press to select this option.

Aim the handheld at the tool to display battery life as a percentage.

CHECK TOOL BATTERY LIFE

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Warning: The LOW TOOL BATTERY message indicated less than 10% battery life is remaining (approximately two weeks of operation). Change the battery to avoid any potential data loss and rig downtime.

Warning: The REPLACE TOOL BATTERY message the tool has less than a week of power remaining and may stop operating at any time. Replace the battery as soon as possible.

Warning: Only use TruCore™ batteries in sealed plastic and keep two spare bat-teries on-hand at all times. The seal should only be broken immediately before installation, or battery life will not be accurately measured and could result in lost data. Any unsealed batteries should be considered used and disposed of properly.

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TOOL ID OVERRIDE (MARK ANY)



Press to scroll through advanced functions until the screen reads MARK ANY

Press to select this option and continue marking the core.

Upon completing the orientation, perform a System Reset using the new handheld to re-establish the link between the tools.

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The ID of the tools can be overridden to allow an orientation to be found under the following circumstances:

If one tool is reset during normal operation while the other tool is in Running Mode.

If a new handheld is introduced due to a dead battery.

Handheld is missing or non-operational after turning on TruCore™ tool(s).

To access the tool ID override functionality, the following procedure should be followed:

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The total number of times the message ORI PASS is displayed can be accessed through the advanced function procedure:

TOTAL ORIENTATION COUNT



Press to scroll through advanced functions until the screen reads YYYY PASSES where YYYY represents the number of passes recorded.

Press to toggle the number of passes display message.

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When prompted by the handheld to TURN ON BLUE/GREEN, press to scroll through the options. Keep scrolling until desired option appears.

Press to TURN ON TOOL. Deploy the tool per procedure in chapter 2.

Upon completion of drilling the run, MARK BLUE/GREEN per procedure inchapter 2.

When prompted by the handheld to TURN ON BLUE/GREEN, press toscroll until FIND BLUE/GREEN ORI appears.

Press to confirm and repeat the process.

The check firmware version function is an internal audit feature built into the tools to provide a visual confirmation that the tools have been updated to the latest release. It is for Boart Longyear reference and troubleshooting purposes only. To access the function, use the following procedure:

CHECK FIRMWARE VERSION



Press to scroll through advanced functions until the screen reads VERSION: YYYB where YYYB represents the tools firmware version.

Press to toggle the version display message.

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SINGLE TOOL OPERATIONSingle tool operation may be required in cases where there is only one tool avail-able (lost, broken etc.). There are two options for single tool operation:

Use the same tool for every run by swapping it between each innertube assembly.

Mark orientation every second run.

In both of the above situations, the following workflow changes are required:

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Warning: Do not mark core orientation every second run without formal client con-sent. Incomplete or missing core orientation data could have significant consequenc-es in the downstream core orientation process.

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Symptom Handheld Message ERROR 02: WRONG TOOL

Cause: The handheld is attempting to communicate with TruCore™ tool that does not match the message prompt or sequence (i.e. Blue or Green Tool).

Solution: Select the same function and point to the other TruCore™ tool.

Prevention: Point to correct tool initially.

Symptom Handheld Message ERROR 01: WRONG HANDHELD

Cause: 1. A different handheld from the one originally used to communicate with the TruCore™ tool is being used. 2. The handheld has been reset since the TruCore™ tool was turned on.

Solution: 1. Use the correct handheld. 2. If not available follow system reset procedure (Chapter 3 Advanced

Functions, TruCore™ Reset).

Prevention: 1. Keep handheld with matching tools. 2. When performing a system reset, follow procedure.

(Chapter 3 Advanced Functions, TruCore™ Reset).

Symptom Handheld Message ERROR 03: SURVEY TIMEOUT - ORI MARK LOST!

Cause: The MARK BLUE or MARK GREEN command was initiated on the handheld beyond the maximum survey time of 6.5 hours. The orientation directly preceding the appearance of this error will not be available. Solution: Do not reset the tool. The orientation of the previous run has been lost. Proceed to the next run by following the handheld prompt: POINT TO TOOL.

CHAPTER 4: TROUBLESHOOTING

HANDHELD ERROR MESSAGES

Chapter 4: Troubleshooting

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Symptom Handheld Message ERROR 04: INCOMPATIBLE VERSION

Cause: 1. The TruCore™ tool and handheld are not compatible. 2. The handheld has been reset since the TruCore™ tool was turned on.

Solution: Return the complete TruCore™ Kit to Boart Longyear for replacement.

Prevention: N/A

Symptom Handheld Message ERROR 05: ORIENTATION TIMEOUT

Cause: An attempt to orient the core was made beyond the maximum orientation limit of 10.5 hours. Solution: Press OK and proceed to the next run as usual. The orientation of the run directly preceding this error is not available.

Prevention: Ensure the core is oriented within 10.5 hours from the time the tool has been initiated.

Symptom Handheld Message ERROR 06: SERVICE REQUIRED

Cause: The tool has been used beyond it’s expected service interval. Solution: Return the complete TruCore™ Kit to Boart Longyear for replacement.

Prevention: N/A


Prevention: Ensure core is marked within 6.5 hours from the time the tool is initiat-ed on surface (i.e. TURN ON TOOL).

Warning: The orientation of the run directly preceding ERROR 03: SURVEY TIMEOUT error is null and void.

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Symptom Handheld Message ERROR 07: COMMUNICATION ERROR

Cause: 1. The Communication Window on the TruCore™ tool is dirty or obstructed 2. The handheld is not aimed at the Communication Window on the TruCore™ tool properly. 3. An internal sensor has failed. Solution: 1. Clean the Communication Window of any visible dirt and debris by following the TruCore™ tool maintenance guidelines (see Chapter 4: Maintenance). 2. Aim infrared port on the handheld directly at infrared port on the tool of interest such that they are at right angles and almost touching. 3. Return the complete TruCore™ Kit to Boart Longyear for replacement.

Prevention: 1. Keep the Communication Window free from dirt and debris by following the recommended tool maintenance guidelines (see Chapter 4: Maintenance). 2. Ensure the infrared port on the handheld is aimed directly at infrared port on the tool of interest such that they are at right angles and almost touching.

Symptom Handheld Message ERROR 08: HANDHELD FAILURE

Cause: An internal electronic error is preventing normal operation. Solution: 1. Return the handheld to Boart Longyear for immediate replacement. 2. Temporarily use a handheld from a spare kit if available.

Prevention: None.


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Symptom Handheld is missing or non-operational after turning on TruCore™ tool(s).

Cause: N/A

Solution: Use a new handheld and the MARK ANY? function to mark core. After orien-tation is confirmed, reset handheld and TruCore™ tools. (Chapter 3 Advanced Functions, TruCore™ Reset).

Prevention: 1. Keep handheld with corresponding TruCore™ tools and use reasonable care in handling. 2. Do not let handheld battery to become fully discharged.

Symptom Both TruCore™ tools are flashing Blue

Causes: 1. Incorrect reset procedure was performed. One tool was reset and turned on,

before the other tool was reset. 2. A tool was turned on in close proximity to the other tool. 3. New or just reset TruCore™ tool; Blue Tool started and stopped then second

tool started.

Solution: Reset handheld and TruCore™ tools (refer to Chapter 3 Advanced Func-

tions, TruCore™ Reset for correct procedure).

Prevention: 1. When performing a system reset, both TruCore™ tools must be reset before

setting either one to Running Mode. 2. When turning on a TruCore™ tool, the other tool should be least 2 meters

away.

TOOL AND HANDHELD SYMPTOMS


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Symptom The TruCore™ tool has dim LED lights.

Cause: 1. The TruCore™ tool has a drained or damaged battery. 2. The Communication Window on the TruCore™ tool is dirty or obstructed.

Solution: 1. Install a new battery into the TruCore™ tool (see Chapter 4: Maintenance). 2. Clean the Communication Window of any visible dirt and debris by following the TruCore™ tool maintenance guidelines (see Chapter 4: Maintenance).

Prevention: 1. Replace the tool battery before it becomes critically low. 2. Keep the Communication Window free from dirt and debris by following the recommended tool maintenance guidelines (see Chapter 4: Maintenance).

Symptom Handheld does not communicate with the TruCore™ tool.

Cause: 1. The Communication Window on the TruCore™ tool is dirty or obstructed 2. The TruCore™ tool has been stationary for more than four hours and entered sleep mode. 3. The handheld is not aimed at the Communication Window on the TruCore™ tool properly. 4. An internal sensor has failed.

Solution: 1. Clean the Communication Window of any visible dirt and debris by following the TruCore™ tool Maintenance guidelines (see Chapter 4: Maintenance). 2. Shake the TruCore™ tool to switch it from sleep mode to standby mode. 3. Aim infrared port on the handheld directly at infrared port on the tool of interest such that they are at right angles and almost touching. 4. Return the complete TruCore™ Kit to Boart Longyear for replacement.

Prevention: 1. Keep the Communication Window free from dirt and debris by following the recommended tool Maintenance guidelines (see Chapter 4: Maintenance). 2. Ensure the infrared port on the handheld is aimed directly at infrared port on the tool of interest such that they are at right angles and almost touching.


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Symptom TruCore™ tool light goes solid Red or Blue, even if rotated while in Orientation Mode.

Cause: The TruCore™ tool has a drained or damaged battery.

Solution: Install a new battery into the TruCore™.

Prevention: Replace the tool battery before it becomes critically low.


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Symptom Core mark does not line up with previous sample.

Causes: 1. The tool was not initialized prior to sending down the hole. 2. The rig was not stable while marking the core. 3. The core lifter was worn allowing the sample to move in the lifter. 4. The Inner Tube Adapter was not tight causing it to unthread during orientation. 5. The ground was not competent preventing an orientation from being made. 6. Orientation mark lost In removal due to difficulty removing the core.

Solution: 1. Initiate each tool by following the steps outlined in Chapter 2: Marking Core. 2. Keep the rig stable when marking the core (i.e. not spinning). 3. Replace core lifter. 4. Tighten Inner Tube Adapters before using the tool (see Chapter 1: Getting Started). 5. None. 6. When the core is difficult to remove from the lifter, continue the orientation mark along the bottom of the core, before striking the core face to free the sample.

Prevention: 1. Ensure the tool has been initiated by following the steps outlined in Chapter 2: Marking Core. 2. Ensure the rig is stable when marking the core by following the prompts on the handheld. 3. Inspect core lifter condition prior to each run and replace as required. 4. Ensure Inner Tube Adapters are tight before using the tool. 5. None. 6. Ensure the orientation mark is continued along the core exterior if the mark is likely to be lost during the removal process.

ORIENTATION MISALIGNMENTS


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Message

HANDHELD MESSAGE SUMMARYAction Description

Press “OK” button to initialize first (blue) tool.Align handheld communication window with tool window.Notification that only the Blue Tool is in Running Mode.Notification that only the Green Tool is in Running Mode.Notification that both tools are running.Press “OK” button to electronically mark the core down hole.Press “OK” button to electronically mark the core down hole.Press “OK” button to electronically mark the core down hole.Maintain Rig silence.Press “OK” button to electronically mark the core down hole.Press “OK” button to electronically mark the core down hole.Hold “OK” button for 3 seconds to confirm.Cancel current marking operation.33% of battery life remaining. Recharge handheld.Press “OK” to initiate Green Tool for running mode.Press “OK” to initiate Blue Tool for running mode.Press “OK” to begin tool orientation mode.Press “OK” to begin tool orientation mode.Rotate inner tube assembly until LEDs in the tool flash red.Attempt to orient sample failed. LEDs must be flashing red.Core sample was oriented correctly.Attempt to orient sample failed. LEDs must be flashing red.Press “OK” to enter reset procedure.Press “OK” to override current tool ID prompt.Press “OK” to display tool battery percentage remaining.Number of orientation passes displayed.Current tool version displayed.Tool battery percentage remaining.Warning approx. 2 weeks of battery life remaining.Indication of successful tool reset.Indication that the tool has not been paired with the handheld.Cancel the last orientation and start a new one.Indication that there are no tools currently in Running Mode.Tool battery level critical. Replace immediately.Notification the handheld is powering offInstructions to hold the “OK” button for 3 secondsHandheld battery is currently chargingHandheld battery is fully charged

TURN ON TOOLPOINT TO TOOLBLUE RUNNINGGREEN RUNNINGBOTH RUNNINGMARK BLUEMARK GREENMARK ORIKEEP STABLE…WAITRE-MARK BLUERE-MARK GREENHOLD “OK”CANCEL TASK?RECHARGE HANDHELDTURN ON GREENTURN ON BLUEFIND BLUEORIFIND GREENORIORIENT SAMPLEORI FAIL RETRYORI PASSRETRY ORIRESET TOOLMARK ANYTOOL % BATTERY XXXX PASSESVERSION: 506BXXX% LOW TOOL BATTERYRESET COMPLETEWRONG TOOLCANCEL ORIENTATION?NO TOOLS RUNNINGREPLACE TOOL BATTERYPOWER OFFPLEASE HOLD “OK”BATTERY CHARGING BATTERY CHARGED


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CHAPTER 5: MAINTENANCE

The TruCore™ tool is powered by a non-rechargeable lithium battery. When a tool is turned on to Running Mode, the tool battery power level is checked automatically. If the handheld displays LOW TOOL BATTERY the tool has approximately 2 weeks of power left. Check to make sure at least two spare batteries are on site. If not, order immediately. The following procedure should be followed each time a battery replacement is required.

REPLACING THE TRUCORE™ TOOL BATTERY

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Move the TruCore™ tool to a location free of dust, water and dirt.

Clean and dry tool.

Remove inner tube adapter if still installed.

Position the tool horizontally and open the battery cap using the supplied 14mm Allen key. Wipe the threads on both the cap and the tool with a dry cloth to remove any moisture from the threads.

Carefully disconnect the drained battery from the battery connector and properly dispose of it.

Unpack the new battery from its plastic sealing and reconnect the connectors.

Once the new battery is connected to the TruCore™ tool, it will flash rapidly in a single color and power up. Gently insert the battery back into the housing.

Replace the O-rings on the battery cap and apply the included grease.

Re-install battery cap to 55 Nm (40 ft.lbs).

Re-install inner tube adapter.

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Chapter 5: Maintenance

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Warning: When the handheld displays REPLACE TOOL BATTERY, the tool has less than a week of power remaining and may stop operating at any time. Replace the battery as soon as possible.

Warning: Only use TruCore™ batteries in sealed plastic. The seal should only be broken immediately before installation, or battery life will not be accurately mea-sured and could result in lost data. Any unsealed batteries should be considered used and disposed of properly.

Warning: Failure to apply grease when changing O-rings could cause the electron-ics to fail due to water damage.

O-rings

Battery Connectors

Battery

Inner Tube Adapter

Battery Cap

TruCore™ Exploded view


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RECHARGING THE HANDHELDThe handheld is powered by a rechargeable battery that can be recharged on site using the supplied base and either AC or DC charging cable. The handheld will display RECHARGE HANDHELD, when it drops to 33% of a full charge. It will display this message every time its turned on until recharged.

Ensure the appropriate charging cable is connected to the base and either a wall outlet or 12/24V car outlet.

Slide handheld on to charging base. Hold the to display the message BATTERY CHARGING should display on the handheld. The handheld will require four hours to fully charge if allowed to go completely flat or 30 minutes a shift will maintain its charge.

The message BATTERY CHARGED will be displayed on the handheld when charging is complete. Remove the handheld once charged.

Warning: Only use the supplied power adapters. Other power adapters may not regulate correctly and damage the battery and or handheld. Warning: The handheld battery is not field replaceable. Removing the tamper proof screws and opening the case will void the warranty and the renter will be charged for its replacement if damaged.

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Both TruCore™ tools should be rinsed off with fresh water after every shift to limit the build up of potentially corrosive substances.

The communication ports should be cleaned regularly to keep them free from dirt and debris. Avoid using any sharp or abrasive materials that could potentially damage the communication port.

CLEANING THE TOOLS1

2


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CALIBRATION CHECK PROCEDUREIf a tool is suspected of false or incorrect orientation readings, the following calibration check procedure can be used to verify functionality:

Place TruCore at the approximate dip angle of the hole as shown. Note: The angle should be less than 85° to ensure accurate results. The tool must be secured at this angle to prevent it from rolling.

Initialize the tool using the procedure outlined in Step 3: Initializing Hand-held and Tools of the Initial Setup section from Chapter 1 (see pg. 8).

Once the tool is turned on, use a paint pen or other visible marking medium to mark the bottom of the TruCore™ body at whichever end is convenient. This mark simulates the downhole position of the core sample in the hole prior to core break.

Ensure the tool remains stable at this position and perform a mark opera-tion (see section Chapter 2: Marking Core).

Place the tool on a horizontal surface and perform Step 3: Orienting the Core from Chapter 2. The red LEDs should align the tool with the down side position previously marked in step c of this procedure.

Repeat steps a through e, with each iteration marking the tool 90° from the previous attempt. Four successive alignments of these marks will confirm the tool is within the calibration limits and is fully functional.

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85° or less

Paint pen mark

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SPARE PARTS AND KIT SELECTIONAll parts required to get started are included in the TruCore™ Kit with the exception of the PQ size option which may need additional parts (see PQ Head Conversion Kit table). The Kit Selection table below contains all the items initially supplied in each Kit according to the chosen size. Contact Boart Longyear to replace any lost, damaged or worn out parts as required.

KIT SELECTIONQUANTITY

PART # DESCRIPTION

5008418 KIT, BQ TRUCORE

5008424 KIT, BQTK TRUCORE

5008426 KIT, LTK60 TRUCORE

5008419 KIT, NQ TRUCORE

5008425 KIT, NQTK TRUCORE

5008420 KIT, HQ TRUCORE

5008788 ASM, SOLID SPINDLE PQ CONVERSION

5008462 TOOL, TRUCORE B SIZE 2 2 2

5008463 TOOL, TRUCORE N SIZE 2 2

5008464 TOOL, TRUCORE H SIZE 2 2

5008341 ADAPTER, BQ CHECK VALVE 2

5008342 ADAPTER, BQTK CHECK VALVE 2

5008346 ADAPTER, LTK60 CHECK VALVE 2

5007973 ADAPTER, NQ TRUCORE CHECK VALVE 2

5007974 ADAPTER, NQTK TRUCORE CHECK VALVE 2

5008202 ADAPTER, HQ TRUCORE CHECK VALVE 2

5008335 ADAPTER, PQ TRUCORE CHECK VALVE 2

62374 BALL, 22mm 2 2 2 2

24943 BALL, 3/4in 2 2 2

40656 BODY, BQ CHECK VALVE 2 2 2

37382 BODY, CHECK VALVE 2 2 2 2

5008407 EXTN, BQ TRUCORE O/TUBE 1

5008408 EXTN, BQTK TRUCORE O/TUBE 1

5008409 EXTN, LTK60 TRUCORE O/TUBE 1

5008144 EXTN, NQ O/TUBE TRUCORE 1 1

5008203 EXTN, HQ O/TUBE TRUCORE 1

5008414 EXTN, PQ TRUCORE O/TUBE 1

BQ BQTK LTK60 N

Q

NQ

TK HQ

PQ*

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KIT SELECTION CONTINUEDQUANTITY

PART # DESCRIPTION

5008435 HANDHELD, TRUCORE 1 1 1 1 1 1 1

5008436 LEVEL, TRUCORE 1 1 1 1 1 1 1

5008447 BATTERY, TRUCORE 2 2 2 2 2 2 2

5008443 RECEPTACLE, HANDHELD CHARGER 1 1 1 1 1 1 1

5008444 POWER PACK, HANDHELD CHARGER 1 1 1 1 1 1 1

5008445 POWER CORD and COUNTRY ADAPTERS 1 1 1 1 1 1 1

5008446 CAR ADAPTER, HANDHELD CHARGER 1 1 1 1 1 1 1

5008460 ALLEN KEY, M14 1 1 1 1

5008457 USER GUIDE, TRUCORE 1 1 1 1 1 1 1

5700065 CASE, TRUCORE B SIZE 1 1 1

5700066 CASE, TRUCORE N SIZE 1 1

5700067 CASE, TRUCORE H SIZE 1 1

5700072 KIT, B SIZE O-RING REPLACEMENT 1 1 1

5700073 KIT, N/H/P SIZE O-RING REPLACEMENT 1 1 1 1

BQ

BQTK

LTK60

NQ

NQ

TK

HQ

PQ*


* PQ TruCore™ rentals require the conversion assembly part number 5008788.

Kit Size BQ BQTK LTK60 NQ NQTK HQ PQPart Number 5008418 5008424 5008426 5008419 5008425 5008420 5008421*

Compatible Head

Assemblies

3542282MKII3544012MKII

5008850

306434MKII3544014MKII

5008845

63948xx

3542751MKII3548625MKII

5008850

3542752MKII3549598MKII

5008855

5001440MKII3548750MKII

5008860

5001444MKII*5008422

x

IncompatibleHead

Assemblies

5007740 5007745 x 5007750 5007755 5007760 5007770

TRUCORE COMPATIBILITYThe following table outlines the compatibility of Boart Longyear head assemblies with each size of TruCore.

* PQ TruCore™ rentals require the conversion assembly part number 5008788.


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RECOMMENDED SPARESThe items presented in the table below are the recommended spares required for each kit to ensure continuous operation. The part numbers highlighted in orange are optional extended outer tubes that may be substituted for the ex-tension tubes initially supplied in each kit to eliminate the extra joint in the drill string. It is recommended that at least two of each item be kept on hand per kit.

RECOMMENDED SPARES PER KITQUANTITY

PART # DESCRIPTION

5008404 O/TUBE, BQ 3M/10' TRUCORE EXTENDED 2

5008405 O/TUBE, BQTK 3M/10' TRUCORE EXTENDED 2

5008406 O/TUBE, LTK60 3M/10' TRUCORE EXTENDED 2

5008336 O/TUBE, NQ 3M/10' TRUCORE EXTENDED 2 2

5008337 O/TUBE, HQ 3M/10' TRUCORE EXTENDED 2

5008415 O/TUBE, PQ 3M/10' TRUCORE EXTENDED 2

5008407 EXTN, BQ TRUCORE O/TUBE 2

5008408 EXTN, BQTK TRUCORE O/TUBE 2

5008409 EXTN, LTK60 TRUCORE O/TUBE 2

5008144 EXTN, NQ O/TUBE TRUCORE 2 2

5008203 EXTN, HQ O/TUBE TRUCORE 2

5008414 EXTN, PQ TRUCORE O/TUBE 2

5008341 ADAPTER, BQ CHECK VALVE 2

5008342 ADAPTER, BQTK CHECK VALVE 2

5008346 ADAPTER, LTK60 CHECK VALVE 2

5007973 ADAPTER, NQ TRUCORE CHECK VALVE 2

5007974 ADAPTER, NQTK TRUCORE CHECK VALVE 2

5008202 ADAPTER, HQ TRUCORE CHECK VALVE 2

5008335 ADAPTER, PQ TRUCORE CHECK VALVE 2

62374 BALL, 22mm 2 2 2 2

24943 BALL, 3/4in 2 2 2

40656 BODY, BQ CHECK VALVE 2 2 2

37382 BODY, CHECK VALVE 2 2 2 2

5008447 BATTERY, TRUCORE 2 2 2 2 2 2 2

5700072 KIT, B SIZE O-RING REPLACEMENT 1 1 1

5700073 KIT, N/H/P SIZE O-RING REPLACEMENT 1 1 1 1

17447 FITTING, HYD GREASE 2 2 2 2 2 2 2

BQ

BQTK

LTK60

NQ

NQ

TK

HQ

PQ*

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CHAPTER 6: VERIFICATION OF COMPETENCY

Boart Longyear recommends an ongoing Verification of Competency program be implemented at each site to ensure all supervisors and drilling personnel are adequately trained in the operation of TruCore™. The training session should include a combination of class room lessons, a practical assessment, a training session attendance sheet and competency sign-off to be kept on file.

DELIVERING VERIFICATION OF COMPETENCY TRAINING

Chapter 6: Verification of Competency

COMPETENCY CHECKLISTIn order to verify each TruCore™ user is able to use the tools correctly, Boart Longyear recommends the following skills be periodically assessed. By the end of the assessment session, the participant will be able to successfully operate and maintain a Boart Longyear TruCore™ Orientation tool.

1. Ability to identify all the tool and handheld features2. Clear understanding of the Modes of Operation3. Completing the Initial Setup

• Installing TruCore™• Installing the Extension Barrel• Initializing Handheld and tools

4. Marking the Core• Electronically marking the core down hole using the handheld.• Retrieving the core per standard operating procedure. • Orienting the TruCore™ tool on surface and physically transferring the

location to the core sample.• Confirming the core orientation using the handheld.• Re-initializing the TruCore™ tool.

5. Check Tool ID and Modes of Operation6. Check Tool Status on handheld7. TruCore™ Reset 8. Tool ID Override9. Replacing the Battery10. Recharging the Handheld11. Cleaning the Tools

Function Keys

Press to turn on handheld

Press to view standard options

Press to select currently displayed function

Operation Sequence

Install TruCore™ tool onto Inner Tube Assembly One.

Press to TURN ON TOOL on TruCore™ and assign Blue Tool status.

Send Inner Tube Assembly One downhole and begin drilling.

Install second TruCore™ tool onto Inner Tube Assembly Two.

Once drilling is complete before breaking core, press to MARK BLUE.

Retrieve Inner Tube Assembly One after core break.

Press to TURN ON GREEN TruCore™ tool.

Upon retrieving the Inner Tube Assembly One (Blue Tool), send down Inner Tube Assembly Two (Green Tool) and continue drilling.

Press to FIND BLUEORI to end Orientation Mode.

Rotate inner tube until flashing LED changes from Blue to Red. Keep Inner Tube Assembly stable once the correct orientation is found as indicated by the Red LED.

Physically mark downside of core and remove core per normal procedure.

Press and point handheld at the Blue TruCore™ tool to confirm.

Handheld must display ORI PASS, otherwise repeat steps and to

Reassemble Blue TruCore™ tool onto the Inner Tube Assembly.

Repeat steps e to n alternating between Blue and Green for each cycle.

QUICK REFERENCE GUIDE

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Tool Assignment Legend

First tool to be initialized becomes the Blue Tool.

Second tool to be initialized becomes the Green Tool

TRUCORE CORE ORIENTATION KIT - Boart Longyear … · barrels. Its unique digital core marking...

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Transcript of TRUCORE CORE ORIENTATION KIT - Boart Longyear … · barrels. Its unique digital core marking...