Truck Products - National Plastics & Rubber...Komatsu 930E Rear Axle Exhaust Housing Rear Diff Vent...

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Leaders in the design and manufacture of Polyurethane, Rubber and Industrial Plastic products. BRO-A-133 V2.0.0 Truck Products

Transcript of Truck Products - National Plastics & Rubber...Komatsu 930E Rear Axle Exhaust Housing Rear Diff Vent...

Page 1: Truck Products - National Plastics & Rubber...Komatsu 930E Rear Axle Exhaust Housing Rear Diff Vent NPR2395 8kg To Suit Caterpillar 795 Rear Axle Exhaust Housing. National Plastics

Leaders in the design and manufacture of Polyurethane, Rubber and Industrial Plastic products.

BRO-A-133 V2.0.0

TruckProducts

Page 2: Truck Products - National Plastics & Rubber...Komatsu 930E Rear Axle Exhaust Housing Rear Diff Vent NPR2395 8kg To Suit Caterpillar 795 Rear Axle Exhaust Housing. National Plastics

TRUCK PRODUCTS

1National Plastics & Rubber

5

Caterpillar

4

32

8

4

7

16

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National Plastics & Rubber 2

TRUCK PRODUCTS

1 - Step Nosing KitPRODUCT DETAILS ON PAGE 7Made to order.

To Suit Part Number

777 NPR1868

793 NPR1509

797F NPR1511

2 - Wheel Chocks & BracketsCHOCK SIZE TABLE ON PAGE 16Refer to the table to find the right size chock for your truck.

3 - Sound Suppression Mat (Diff)

To Suit Part Number

793D NPR1968

4 - ID NumbersPRODUCT DETAILS ON PAGE 14

5 - Body PadsPRODUCT DETAILS ON PAGE 8Available to suit 797, 793, 789. Contact us to find the right part number.

6 - FlexiFlapTM MudFlapMade to order.

To Suit Part Number

789C NPR1803

793D NPR1804

793F NPR1723

795F NPR1824

7 - Tray Support BlocksPRODUCT DETAILS ON PAGE 9

To Suit Part Number

793 NPR05233-00

8 - Louvered VentPRODUCT DETAILS ON PAGE 10

To Suit Part Number

795 NPR2395

Sound Suppression7mm thick fire resistant PVC matting used for general sound suppression. Cut to size for your application. Contact us with your requirments.

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TRUCK PRODUCTS

3National Plastics & Rubber

Hitachi

4

2

3

6

1

78

3

5

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National Plastics & Rubber 4

TRUCK PRODUCTS

1 - Step Nosing KitPRODUCT DETAILS ON PAGE 7Made to order. Contact us to find the right part number.

2 - Wheel Chocks & BracketsCHOCK SIZE TABLE ON PAGE 16Refer to the table to find the right size chock for your truck.

3 - ID NumbersPRODUCT DETAILS ON PAGE 14

4 - FlexiFlapTM MudFlapMade to order. Contact us to find the right part number.

5 - Body PadsPRODUCT DETAILS ON PAGE 8Available to suit EH4500 & EH4501. Contact us to find the right part number.

6 - Tray Support BlocksPRODUCT DETAILS ON PAGE 9Contact us to find the right part number.

7 - Axle Door Impact PadPRODUCT DETAILS ON PAGE 13

To Suit Part Number

EH5000 NPR2397

EH4000 NPR2397

8 - Louvered VentPRODUCT DETAILS ON PAGE 10

To Suit Part Number

EH5000 NPR2077

Sound Suppression7mm thick fire resistant PVC matting used for general sound suppression. Cut to size for your application. Contact us with your requirments.

Page 6: Truck Products - National Plastics & Rubber...Komatsu 930E Rear Axle Exhaust Housing Rear Diff Vent NPR2395 8kg To Suit Caterpillar 795 Rear Axle Exhaust Housing. National Plastics

TRUCK PRODUCTS

5National Plastics & Rubber

5

Komatsu

71

138

3

6

9

10

6

12

2

11

4

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National Plastics & Rubber 6

TRUCK PRODUCTS

1 - Wheel Chocks & BracketsCHOCK SIZE TABLE ON PAGE 16Refer to the table to find the right size chock for your truck.

2 - Step Nosing KitPRODUCT DETAILS ON PAGE 7Made to order. Contact us to find the right part number.

3- Battery BoxTo Suit Part Number

830 NPR1874

930 NPR2557

4 - Body PadsPRODUCT DETAILS ON PAGE 8Contact us to find the right part number.

5 - FlexiFlapTM MudFlapAvailable to suit 830E & 960E. Made to order. Contact us to find the right part number.

6 - ID NumbersPRODUCT DETAILS ON PAGE 14

7 - MattcapPRODUCT DETAILS ON PAGE 11

To Suit Part Number

730 NPR06035-00

830 NPR06035-00

8 - Cable Clamp Split BlockPRODUCT DETAILS ON PAGE 12Custom Made.

9 - Tray Support BlocksPRODUCT DETAILS ON PAGE 9

To Suit Part Number

830 NPR05233-00

930 NPR05233-00

10 - Wheel Dust CoverContact us to find the right part number.

11 - Louvered VentPRODUCT DETAILS ON PAGE 10

To Suit Part Number

930E NPR2077

12 - Axle Door Impact PadPRODUCT DETAILS ON PAGE 13

INTERNAL LOCATION PAD

To Suit Part Number

830E NPR2227

DOOR COVER IMPACT PAD

To Suit Part Number

830E NPR2227

13 - Hydraulic Ram CoverTo Suit Part Number

930E NPR2310

Sound Suppression7mm thick fire resistant PVC matting used for general sound suppression. Cut to size for your application. Contact us with your requirments.

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7National Plastics & Rubber

TRUCK PRODUCTS

Slip ResistantStep NosingNational Plastics & Rubber can supply heavy duty, slip resistant step nosing for applications ranging from the office, to airports, mine sites and offshore oil rigs.

» HEAVY DUTY COARSE GRAIN FOR MAXIMUM GRIP

» KITS CAN BE MADE FOR ANY MACHINE OR APPLICATION

Standard nosing is made using 1.6mm galvanized steel, 50mm tread and a 20mm rise. Nosing comes pre-drilled and supplied with fasteners. Other options are available on request.

» PRE-DRILLED & SUPPLIED WITH FASTENERS

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National Plastics & Rubber 8

TRUCK PRODUCTS

bodypads

» HIGH QUALITY BODY PADS AVAILABLE TO SUIT:

» CATERPILLAR

» HITACHI

» KOMATSU

» TEREX

» TESTED AND PROVEN TO BE EQUIVALENT TO OEM PARTS

» NO MODIFICATION REQUIRED

» MADE IN AUSTRALIA

» PREMIUM GRADE RUBBER BONDED TO STEEL PLATES

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9National Plastics & Rubber

TRUCK PRODUCTS

TraySupport BlocksTimber chocks have been shown to fail catastrophically during simulated hydraulics tests. National Plastics Tray Support Blocks are the safer alternative for truck maintenance.

» TRAY SUPPORT BLOCKS ARE MADE FROM LOAD RATED MATERIAL

» LIGHTER THAN EXISTING STEEL ALTERNATIVES

» WILL NOT SPLINTER OR WARP LIKE TIMBER

» RESISTANT TO MOST FUEL, OIL & CHEMICALS

FAILED TIMBER BLOCK

To Suit Komatsu 830 & 930and Caterpillar 793PART NO. NPR05233-00

Customer to conduct their own risk assessment based on application.

Don’t Risk It!

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National Plastics & Rubber 10

TRUCK PRODUCTS

Louvered Vent » FLEXIBLE &

DURABLE DESIGN

» IMPACT RESISTANT

» LIGHTWEIGHT

» COST EFFECTIVE

» NON CORROSIVE

Louvered VentNPR06069 (LONG KIT)NPR05448 (SHORT KIT)

16kg

Individual Components

Louvered Vent NPR2077Vent Tube Long NPR06069-10Vent Tube Short NPR2206

To Suit

Komatsu 930E Rear Axle Exhaust Housing

Rear Diff VentNPR2395

8kg

To Suit

Caterpillar 795 Rear Axle Exhaust Housing

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11National Plastics & Rubber

TRUCK PRODUCTS

MattCapthe innovatively designed mattcap, a safety award winner for an international mining company.The Mattcap has proven its benefits to the marketplace with its superior design.

» 75% LIGHTER THAN THE STEEL ALTERNATIVE

» FLEXIBLE BUT HOLDS ITS SHAPE

» IMPACT RESISTANT

» NON-CORROSIVE

» EASY TO VIEW OIL LEVELS

Mattcap to suitKomatsu 730E & 830EPART NO. NPR06035-00

Kit Includes

1 x Cap3 x Sight Glasses1 x Magnetic Plug1 x Valve1 x O Ring

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TRUCK PRODUCTS

Cable ClampSplit Block

» DURABLE POLYURETHANE

» WON’T SPLIT UNDER TENSION

» RESISTANT TO MOST CHEMICALS AND FUELS

» LASTS LONGER THAN CONVENTIONAL TIMBER CLAMPS

To Suit Komatsu 930-ePART NO. NPR1923

210mm x 62mm x 50mmwith 3 x Ø29mm holes & 2 x Ø19mm locating holes

To Suit Komatsu 803E Haul TruckPART NO. NPR1983

210mm x 62mm x 50mmc/w 2 x Ø28mm holes & 1 x Ø33mm locating holes

To Suit Komatsu 830E-ACPART NO. NPR1984

210mm x 62mm x 51mmc/w 3 x Ø25mm holes

To Suit Komatsu 830E-ACPART NO. NPR1985

210mm x 62mm x 51mmc/w 3 x Ø20mm holes

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13National Plastics & Rubber

TRUCK PRODUCTS

Axle Doorimpact PadsDon’t lose machine availability due to preventable causes. These cost effective pads help to eliminate differential pressure leakage caused from damaged axle doors and help prevent damage from rock impact.

» AVAILABLE TO SUIT:

» KOMATSU 830

» HITACHI

» DURABLE

» FITS TO EXISTING OEM DOOR WITH ONLY SLIGHT MODIFICATIONS

» INTERNAL LOCATION PAD IN DIFF HOUSING PREVENTS DOORS FROM BEING LIFTED OFF THEIR HINGES

Axle DoorImpact Pad

Axle Door

Axle DoorInternal Location Pad

Page 15: Truck Products - National Plastics & Rubber...Komatsu 930E Rear Axle Exhaust Housing Rear Diff Vent NPR2395 8kg To Suit Caterpillar 795 Rear Axle Exhaust Housing. National Plastics

National Plastics & Rubber 14

TRUCK PRODUCTS

I.D NumbersNational Plastics & Rubber has a variety of Identification Numbers to suit your needs:

» HANGING I.D

» ROOFTOP I.D

» LED I.D

» MADE FROM DURABLE MATERIALS

» HIGHLY VISIBLE

» FITS UP TO 3 DIGITS

» EASY TO ATTACH

Rooftop I.DPART NO. NPR1606With Magnetic Base

500mm W

325mm H

Hanging I.dPART NO. NPR816Multiple Sizes Available

1020mm W

1200mm L

25mm D

LED I.DPART NO. NPR247824V Display

654.05mm W

438.15mm H

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TRUCK PRODUCTS

WheelCHocksWorld Class Chocks.National Plastics & Rubber Wheel Chocks are tough and durable with sizes to cover almost every application from your family car to the largest mining trucks.

» LIGHTWEIGHT

» FIELD TESTED

» SLIP-RESISTANT, DURABLE POLYURETHANE

» ONE-PIECE CONSTRUCTION

» IMPERVIOUS TO CHEMICALS, SALTS, ROT AND RESISTANT TO FUEL, OIL & SOLVENTS

» WIDE RANGE OF SIZES TO SUIT EVERY APPLICATION

Page 17: Truck Products - National Plastics & Rubber...Komatsu 930E Rear Axle Exhaust Housing Rear Diff Vent NPR2395 8kg To Suit Caterpillar 795 Rear Axle Exhaust Housing. National Plastics

Make Series Tyre Size Width(MM)

Diameter (MM)

Suitable Wheel Chock Product Number

Caterpillar 797 59/80R63 1467 4017 Size 6 LW NPR984

Caterpillar 793C 40.00R51 1108 3575 Size 6 LW NPR984

Caterpillar 789 37.00R57 1043 3442 Size 6 LW NPR984

Caterpillar 789 37.00R57 1043 3442 Size 5 LW NPR2155

Caterpillar 785 33.00R51 932 3061 Size 4 LW NPR1329

Caterpillar 785 33.00R51 932 3061 Size 5 LW NPR2155

Caterpillar 777 27.00R49 750 2708 Size 4 LW NPR1329

Caterpillar 777 27.00R49 750 2708 Size 5 LW NPR2155

Caterpillar 775 24.00R35 660 2194 Size 4 LW NPR1329

Caterpillar 773 21.00R35 577 2048 Size 3.7 LW NPR1891

Caterpillar 769 18.00R33 515 1890 Size 3.7 LW NPR1891

Caterpillar 740 29.5-R25 850 1865 Size 3.7 LW NPR1891

Hitachi EH5000 53/80R63 1304 3828 Size 6 LW NPR984

Hitachi EH4500 50/90R57 1283 3840 Size 6 LW NPR984

Hitachi EH4000 46/90R57 1199 3576 Size 6 LW NPR984

Hitachi EH3500 37.00R57 1044 3422 Size 5 LW NPR2155

Hitachi AH250 23.5R25 600 1613 Size 3.7 LW NPR1891

Hitachi AH300 23.5R25 600 1613 Size 3.7 LW NPR1891

Hitachi AH400 29.5R25 756 1958 Size 3.7 LW NPR1891

Komatsu 930 53/80R63 1304 3828 Size 6 LW NPR984

Komatsu 830E 40.00R57 1127 3575 Size 6 LW NPR984

Komatsu 730E 37.00-R57 1044 3422 Size 6 LW NPR984

Komatsu 730E 37.00-R57 1044 3422 Size 5 LW NPR2155

Komatsu 630E 36.00R51 1015 3204 Size 5 LW NPR2155

Komatsu 785 27.00-R49 750 2692 Size 4 LW NPR1329

Komatsu HD465 24.00R35 660 2194 Size 4 LW NPR1329

Komatsu HD405 18.00R33 515 1890 Size 3.7 LW NPR1891

Liebherr T282 56/80R63 59/80R83 1467 4017 Size 6 LW NPR984

Terex MT4400 40.00R57 1127 3575 Size 6 LW NPR984

Terex TR60 24.00R35 660 2180 Size 4 LW NPR1329

Volvo A40F 29.5R25 756 1958 Size 3.7 LW NPR1891

Volvo A25F 25.5R25 673 1736 Size 3.7 LW NPR1891

Volvo A30F 750/65R25 738 1599 Size 3.7 LW NPR1891

National Plastics & Rubber 16

TRUCK PRODUCTS

Wheel Chock Size Guide - To Suit Dump Trucks

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17National Plastics & Rubber

TRUCK PRODUCTS

» LOAD RATED - LABORATORY & INDEPENDENTLY TESTED

» UV STABILISED

» LIGHT WEIGHT - UP TO 30% LIGHTER THAN TIMBER & OTHER PRODUCTS

» TOUGH & SAFE - INTERLOCKING DESIGN FOR ADDED SAFETY

» STACKS UP TO 150CM (60”)

StackoTM

BlocksPerfect for your truck maintenance.StackoTM Blocks have been developed from the ground up as a superior alternative to traditional timber blocks. Manufactured from high quality UV stabilised materials ensures StackoTM Blocks will perform to expectations for the long term.

StackoTM Blocks are safe due to their interlocking design, up to 30% lighter than other products and are load rated with laboratory & independent testing.

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National Plastics & Rubber 18

All our products undergo extensive Field testing.

National Plastics & Rubber’s commitment to our customers is to be the Best Industry Provider of polyurethane products to the global marketplace. Therefore, quality and reliability of our products is the concern and responsibility of every person in our organization.

As proof of our commitment to quality and to ensure our customers can depend on NPR products we conduct extensive field testing of all our products.

Our testing procedures push the limits far beyond what the customer will ever require from our products. Knowing our products can stand up to the harshest abuse lets us know you’ll be able to rely on them.

Products you can rely on!

EXTR

EM

E ROLLBACK TEST

UN

ASSISTED BY BREAKS

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Copyright © 2018 National Plastics & Rubber. All Rights Reserved. Truck Products

nationalplastics.net.auEmail [email protected] Phone +617 3279 3066

National Plastics & Rubber has the experience and knowledge necessary to meet your needs.

National Plastics & Rubber promotes safe working practices therefore, performing your own risk assessment is essential before using these products.

We specialise in polyurethane, rubber and industrial plastics design and manufacturing for the mining, automotive and manufacturing industries.