Trondheim Gas Technology Conference Statoil Subsea FactoryPeer group inkluderer BG, BP, CVX, COP,...
Transcript of Trondheim Gas Technology Conference Statoil Subsea FactoryPeer group inkluderer BG, BP, CVX, COP,...
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Trondheim Gas Technology Conference
Statoil Subsea Factory June 4, 2014 Hege Rognø, VP Statoil RDI Subsea & Gas Treating Technologies
Contents • Background
• Statoil’s Subsea Factory
• Subsea Gas Technologies
• Statoil Technology Qualification
• The Subsea Cost challenge
• The future?
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A technology focused upstream company
Drilling and well construction
Reservoir characterisation
Subsea technology
Seismic imaging
and interpretation
Corporate strategy
Technology strategy
Production above 2.5 mill boe/day after 2020
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Technology for safe and environmental friendly production
from ANY field
Flow modelling and flow assurance
New field development
concepts
Automation/ unmanned
facilities
Subsea technology
Power supply and
distribution
Subsea and in-well
processing
Condition monitoring –
sensor technology
Increased production efficiency
Arctic marine operations
Integrity management and
risk reduction
Gas processing and LNG
Leakage prevention and
detection
Prioritized areas for governmental funded R&D:
Business Case Gas condesate
Business Case Sensitive areas
Business Case Field life extension
OG21 TTA4 Future technologies
for production, processing
and transportation
“Summarized
in one figure”
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Troll
Water separation
Lufeng
Multiphase pumping
Gullfaks
Compression Tyrihans
Sea water injection
Statoil’s subsea future - building on the existing toolbox
Tordis
Separation and
boosting
Åsgard
Compression
• Realise by 2020
• Towards 60% recovery
• Improved CAPEX OPEX
HSE
The Statoil Subsea Factory TM
Security
Classificati
on: Open -
Status:
Final
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Longer, deeper, colder, heavier and older
2013-11-20 5 Classification: Open
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Potential subsea factory developments
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Defining Subsea Factory New / improved factory building blocks
7 Classification: Open
ARCTIC FACTORY/
SUBSEA TO GAS MARKET
HEAVY OIL FACTORY TO ENABLE VISCOUS OIL TIE-BACK
DEEP WATER FACTORY TO ENABLE 3000m PRODUCTION
COMPACT
SEPARATION
DEEPER
INSTALLATION
& IMR
ARTIFICIAL LIFT
ESP & DUAL
BOOST
HIGH VISCOSITY
BOOSTING
OIL STORAGE
& OFFLOADING OIL TREATMENT
INTERVENTION SIMPLIFIED
COMPRESSION POWER
DISTRIBUTION SIMPLIFIED
BOOSTING
WATER
SEPARATION
& INJECTION
LONG DISTANCE OIL
TRANSPORT
HIGH CAPACITY
BOOSTING
EXTENDED REACH FACTORY FOR LONG TIE-BACKS
Short
term
M
ediu
m t
erm
Long t
erm
SUBSEA-TO-HOST FACTORY FOR DE-BOTTLENECKING
SEA WATER
INJECTION SUBSEA FIELD
CENTRE GAS TREATMENT
BROWNFIELD FACTORY FOR INCREASED RECOVERY
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Subsea Factory- Key Building Blocks
2013-
11-20
8 Classification: Open
Water
handling
Gas
Treatment
Power
transmission
&distribution Separation Boosting
Gas
compression
Cooling Flow
Assurance
Monitoring System
design
Installation,
intervention
&IMR
Controls
Storage
Structures
Pipelines &
Risers
Subsea
Field centre
technology
Oil
Treatment Main processing systems
Supporting systems
SPS
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Subsea Factory- Key Building Blocks
2013-
11-20
9 Classification: Open
Water
handling
Gas
Treatment
Power
transmission
&distribution Separation Boosting
Gas
compression
Cooling Flow
Assurance
Monitoring System
design
Installation,
intervention
&IMR
Controls
Storage
Structures
Pipelines &
Risers
Subsea
Field centre
technology
Oil
Treatment Main processing systems
Supporting systems
SPS
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Åsgard Subsea Compression project
• 280 mill bbl additional reserves
• 2 x 11,5 MW subsea compressors
• 40 km step out
• Water depth 250-325 meters
• Production 21 Mill Sm3/d
• Start-up 2015
Gas
compression
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World class recovery rate
(expected)
Gas
compression
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Key building block
Subsea compression
Classif
ication
:
Intern
al
2012-
11-28
1
2
Åsgard Subsea Compression Project
Security
Classificati
on:
Confidentia
l - Status:
Draft
Compressor
Gas
compression
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Goal: Simplified subsea compression system based on centrifugal
compressor technology (high dp, high flow)
X
X
X
X
X X
First generation Next generation
Wet gas compression Gas
compression Gas
compression
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14
Gas
compression Gas
compression
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Master&
PhD thesis
Multiphase
pressure
recovery in
diffusers
1997-
1998
Multiphase
full scale
test on K-
lab
compressor
2003-
2004
2008
Installation
of subsea
compressor
at K-lab
2011
Subsea
compressor
testing at K-
lab completed
after new
3150 hrs
2012
New subsea
compressor
test loop to
be
completed at
K-lab Q3
2012.
2015
Startup of
subsea
compresso
rs at
Midgard/Mi
kkel 2015
Motor and
AMB
insulation
screening,
particle
erosion,
droplet
erosion,
corrosion
2006-
2007
PhD:
Motor
insulation
system
2007-
2010
2009
Subsea
compressor
technology
qualified
after 3150
running
hours
Pulse
monitoring
system
2006-
2009
Feasibility
study
Siemens,
Man Turbo&
PhD: Surge
behavior of
multiphase
centrifugal
compressor
2005
Design of
motor
penetrator
2006-
2008
Screening of
droplet
erosion and
corrosion of
impeller
materials &
PhD: EOS for
multiphase
compression
2003-
2006
Multiphase
flow in axial
compressor
blades
2004
Persistence is key Gas
compression Gas
compression
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Subsea gas processing
Host facility
Long distance single phase transport
• Water dew point control
• Hydrocarbon dew point control
Gas
compression Gas
Treatment
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Statoil Technology development and implementation?
• Governing document: FR12 - Technology Development and Implementation
• Why focus on first use implementation of technology (FUIT)?
• Why focus on multi use implementation of technology (MUIT)?
Classification: Internal 2012-10-02 17
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The Subsea Cost Challenge Global E&P subsea expenditure ($ billions) going forward
18
SURF: subsea installation, umbilicals, risers, and flowlines
Subsea equipment: trees, wellheads, manifolds, etc.
Subsea services: inspection, maintenance, and repair Source: DCube by Rystad Energy
Today
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Challenges:
Profitability in the industry is under pressure
Higher investment cost, reduced production
Despite increase in oil price
Kilde: Statoil; Wood Mackenzie; Bloomberg; JP Morgan; Company reports.
Peer group inkluderer BG, BP, CVX, COP, ENI, XOM, RDS, STL, TOT
2013
40
70
100
130
S&P 500
Oil & Gas
2012 2005
Total return vs. other industries
Production
Investm
ents
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SPS interfaces
2013-
11-20
2
0
Classification: Open
Water
handling
Gas
Treatment
Power
transmission
&distribution Separation Boosting
Gas
compression
Cooling Flow
Assurance
Monitoring System
design
Installation,
intervention
&IMR
Controls
Storage
Structures
Pipelines &
Risers
Subsea
Field centre
technology
Oil
Treatment Main processing systems
Supporting systems
SPS
Towards The Subsea Factory: How do we reduce cost?
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2
1
Standardization of interfaces
1 2 3
Requirements Adapters Interfaces
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The Future in Subsea (Gas) Processing?
2
2
Classification: Open
ARCTIC FACTORY/
SUBSEA TO GAS MARKET
HEAVY OIL FACTORY TO ENABLE VISCOUS OIL TIE-BACK
DEEP WATER FACTORY TO ENABLE 3000m PRODUCTION
COMPACT
SEPARATION
DEEPER
INSTALLATION
& IMR
ARTIFICIAL LIFT
ESP & DUAL
BOOST
HIGH VISCOSITY
BOOSTING
OIL STORAGE
& OFFLOADING OIL TREATMENT
INTERVENTION SIMPLIFIED
COMPRESSION POWER
DISTRIBUTION SIMPLIFIED
BOOSTING
WATER
SEPARATION
& INJECTION
LONG DISTANCE OIL
TRANSPORT
HIGH CAPACITY
BOOSTING
EXTENDED REACH FACTORY FOR LONG TIE-BACKS
Short
term
M
ediu
m t
erm
Long t
erm
SUBSEA-TO-HOST FACTORY FOR DE-BOTTLENECKING
SEA WATER
INJECTION SUBSEA FIELD
CENTRE GAS TREATMENT
BROWNFIELD FACTORY FOR INCREASED RECOVERY
- Will depend on profitable technology solutions and cost
sharing
- The ability and willingness to establish industry standards
- Solid business cases
- Willingsness (by O&G industry) to take technology bets