TL-Series Electric Cylinders Installation...

Installation Instructions

Original Instructions

TL-Series Electric CylindersCatalog Numbers TLAR-A1xxxB, TLAR-A1xxxE, TLAR-A2xxxC, TLAR-A2xxxF, TLAR-A3xxxE, TLAR-A3xxxH

Summary of ChangesThis publication contains new and updated information as indicated in the following table.

Topic Page

Summary of Changes 1

Catalog Number Explanation 2

About the TL-Series Electric Cylinders 3

Before You Begin 4

Install the Electric Cylinder 5

Mount the Electric Cylinder 7

Dimensions 8

Connector Data 12

Commissioning 13

Maintenance 22

Storage 22

Troubleshooting 23

Accessories 24

General Specifications 39

Performance Specifications with Kinetix 300/350 (200V-class) Drives 46

Performance Specifications with Kinetix 3 (200V-class) Drives 50

Performance Specifications with Kinetix 2000 (200V-class) Drives 53

Additional Resources 56

Topic Page

The Bulletin TLAR electric cylinders are discontinued and all product specifications are archived in this publication. Throughout

Added General Specifications that were removed from the Kinetix® Linear Motion Specifications Technical Data, publication KNX-TD002. 39

Added Performance Specifications with Kinetix 300/350 (200V-class) Drives that were removed from the Kinetix 300 and Kinetix 350 Drive Systems Design Guide, publication KNX-RM004.

46

Added Performance Specifications with Kinetix 3 (200V-class) Drives that were removed from the Kinetix 3 Drive Systems Design Guide, publication KNX-RM005.

50

Added Performance Specifications with Kinetix 2000 (200V-class) Drives that were removed from the Kinetix 2000 Drive Systems Design Guide, publication KNX-RM006.

53

http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/knx-rm005_-en-p.pdf


http://literature.rockwellautomation.com/idc/groups/literature/documents/td/knx-td002_-en-p.pdf


TL-Series Electric Cylinders

Catalog Number ExplanationCatalog numbers consist of various characters, each identifies a specific version or option for that component. Use the catalog numbering chart below to understand the configuration of your actuator.

(1) This field does not apply to actuator cylinder replacement parts.

Motor Mounting (1)

A = Axial (in-line)Holding Brake (1)

2 = No Brake4 = 24V DC BrakeFeedback (1)

B = Multi-turn, absolute 17-bit encoder, battery backedMechanical Drive/Screw Lead, Motor Type B = 3.0 mm/rev (0.118 in./rev)C = 5.0 mm/rev (0.197 in./rev)E = 10.0 mm/rev (0.394 in./rev)F = 12.7 mm/rev (0.50 in./rev)H = 20.0 mm/rev (0.787 in./rev)Rod Stroke Length100 = 100 mm (3.94 in.)200 = 200 mm (7.87 in.)300 = 300 mm (11.81 in.)400 = 400 mm (15.75 in.)600 = 600 mm (23.62 in.)800 = 800 mm (31.50 in.)Actuator Frame Size1 = 322 = 403 = 63Voltage Class/DesignatorA = 230V motorsX = Actuator cylinder replacement part (refer to Actuator Cylinders on page 45 for ordering examples)Actuator TypeAR = Actuator RodBulletin NumberTL-Series™

TL AR - xx xxx x - Bx A

Accessory Item NumberAccessory TypeNA = Axial (in-line) Mounting AccessoryNP = Parallel Mounting AccessoryNE = Rod-end AccessoryActuator TypeAR = Actuator RodBulletin NumberMP = MP-Series™ or TL-Series Actuator Accessory

MP AR - xx xxxxxx

2 Rockwell Automation Publication TLAR-IN001D-EN-P - May 2018


About the TL-Series Electric CylindersTL-Series electric cylinders feature multi-turn high-resolution encoders and are available with 24V DC brakes. The TL-Series motor rotates a ball screw drive that converts rotary motion into linear movement. This linear movement results in the piston rod extending and retracting from the electric cylinder housing.

The TL-Series electric cylinders have been designed for exact positioning at high speeds.

IMPORTANT The TLAR-Axxxxx-x2A electric cylinders are non-braking. When there is no input torque, the piston rod can be moved freely. You can achieve self-locking of your motion system by using motors with an integrated brake or with high self-braking torque.

Item Description

1 Power connector

2 Feedback connector

3 TL-Series motor

4 Motor mounting bolts

5 Actuator cylinder

6 Breather port (must not be sealed or covered)

7 Hollow bolts with internal treads for fastening

8 Piston rod

9 Wrench flats for counteracting torque on piston rod

8

7 (x4)

5

9

6

4 (x4)

2

3

1

Rockwell Automation Publication TLAR-IN001D-EN-P - May 2018 3


Before You BeginRemove all packing material, wedges, and braces from within and around the item. After unpacking, verify the nameplate catalog number against the purchase order.

1. Remove packaging polyethylene foil and cardboard.

The packing materials are recyclable, except for oiled paper that is waste.

2. Remove the electric cylinder carefully from its shipping container.

Consider the weight of the electric cylinder. Depending on the design, the electric cylinder can weigh up to 15.0 kg (33.07 lb).

3. Visually inspect the electric cylinder for damage.

4. Examine the electric cylinder frame, piston shaft, and hollow bolts for anomalies.

5. Notify the carrier of shipping damage immediately.

Planning Your Installation

See Kinetix Linear Motion Specifications, publication KNX-TD002, for the specifications and more products that are referenced in this section:

• This product can be operated in compliance with the relevant safety regulations, only if the maximum loading limits are observed.

• If you are mounting your electric cylinder in a vertical or sloping position, include safety measures that control the work load, if the spindle nut fails.

• Corrosive environments reduce the service life of electric cylinders.• Depending on the work load, the piston rod can bend. See the piston-rod deflection specifications for limitations.• Motor feedback, auxiliary feedback, and I/O connector kits are not included, but can be purchased separately. • Factory manufactured feedback and power cables are available in standard cable lengths. They provide environmental sealing and shield

termination. Contact your Rockwell Automation sales office or refer to the selection guide for cables.

Electric Cylinders with Brake Option

The brake option on this servo motor is a spring-set holding brake that releases when voltage is applied to the brake coil. A separate power source is required to disengage the brake. The servo motor controller can apply the power source or it can be done manual operator control.

If system main power fails, holding brakes can withstand occasional use as stopping brakes. However, it creates rotational mechanical backlash that is potentially damaging to the system, increases brake wear, and reduces brake life.

An unpowered electric cylinder requires a brake to maintain its position if the force on the actuator exceeds the Back Drive Force that is listed in Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002.

A brake can be use with the actuator to keep it from back driving, typically in vertical applications. A brake can be used for safety reasons or for energy savings, allowing the actuator to hold position when unpowered.

ATTENTION: Do not attempt to open and modify the electric cylinder. Only a qualified Allen-Bradley employee can service the internal working of the electric cylinder or motor. Failure to observe these safety precautions could result in personal injury or damage to equipment.

ATTENTION: The electric-cylinder is not intended to be used in applications where side-loading occurs. Loads must be guided and supported. Align the load with the line-of-motion of the piston rod. Side loading reduces the lifetime of the electric-cylinder.

ATTENTION: Uncontrolled moving masses can injure or damage to property. If there is a spindle nut fracture inside the electric cylinder due to wear, the working mass drops down.Check whether more external safety measures are required to prevent damage in the event of a spindle nut fracture.

IMPORTANT Holding brakes are not designed to stop rotation of the motor shaft, nor are they intended to be used as a safety device. They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque.

The recommended method of preventing motor shaft rotation is a four-step process: first, command the servo drive to 0 rpm; second, verify that the motor is at 0 rpm; third, engage the brake; and fourth, disable the drive.

Disabling the drive removes the potential for brake wear that is caused by a badly tuned servo system oscillating the shaft.


http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdf


message URL http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdf



Preventing Electrical Noise

Electromagnetic interference (EMI), commonly called electrical noise, can reduce motor performance. Effective techniques to counter EMI include filtering the AC power, using shielded cables, separating the signal cables from power wiring, and practicing good grounding techniques.

Follow these guidelines to avoid the effects of EMI:

• Isolate the power transformers or install line filters on all AC input power lines.• Physically separate signal cables from motor cables and power wiring. Do not route signal cables with motor and power wires, or over the

vent openings of servo drives.• Ground all equipment by using a single-point parallel ground system that employs ground bus bars or large straps. If necessary, use more

electrical noise reduction techniques to reduce EMI in noisy environments.

See System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001, for more information on reducing the effects of EMI.

Build and Route Cables

Knowledgeable cable routing and careful cable construction improves system electromagnetic compatibility (EMC).

Follow these steps to build and install cables.

1. Keep wire lengths as short as physically possible.

2. Route signal cables (encoder, serial, analog) away from motor and power wiring.

3. Separate cables by 0.3 m (1 ft) minimum for every 9 m (30 ft) of parallel run.

4. Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent electromagnetic interference (EMI) from other equipment.

Install the Electric CylinderThe installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety.

ATTENTION: High voltage can be present on the shield of a power cable, if the shield is not grounded.Make sure that there is a connection to ground for any power cable shield.Failure to observe these safety precautions could result in personal injury or damage to equipment.

ATTENTION: Unmounted electric cylinders, disconnected mechanical couplings, and disconnected cables are dangerous if power is applied.Appropriately identify disassembled equipment (tagged-out) and access to electrical power restricted (locked-out). Failure to observe these safety precautions could result in personal injury.

ATTENTION: Make sure that cables are installed and restrained to prevent uneven tension or flexion at the cable connectors. Excessive and uneven lateral force at the cable connectors can result in the connector environmental seal opening and closing as the cable flexes. Failure to observe these safety precautions could result in damage to the electric cylinder motor and its components.

ATTENTION: Damage can occur to the electric cylinder bearings and the feedback device if a sharp impact to the piston rod is applied during installation. Do not strike the piston rod with tools during installation or removal. Do not attempt to rotate the piston rod. Rotating the piston rod breaks the mechanism that lets the electric cylinder extend and retract.Failure to observe these safety precautions could result in damage to the electric cylinder and its components.


http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdf


Follow these steps to install the electric cylinder.

1. Provide sufficient clearances in the area of the electric cylinder for it to stay within its specified operating temperature range.

See Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002, for the operating temperature range. Do not enclose the electric cylinder unless forced air is blown across the electric cylinder for cooling. Keep other heat producing devices away from the electric cylinder.

2. Make sure that the mounting surface supports the electric cylinder evenly so that it is free of mechanical stress and distortion.

The evenness of support surface must be ≤ 0.2 mm (0.008 in.).

3. Attach mounting accessories to the electric cylinder, see Accessories on page 24.

Tighten the fastening screws evenly.

4. Attach rod-end accessories and the work load.

Be sure that the work load center of gravity is centric to the piston rod.

When fastening a rod-end accessory or work load to the piston rod, use two wrenches. Use one wrench to tighten the mounting nut or rod-end accessory and the other, on the piston-rod wrench flats, to counter act the applied torque. Be sure that the torque is not applied to the piston rod and that the piston rod does not rotate.

If you are using a coupling piece attachment, catalog number MPAR-NE3612x, or trunnion mounting kit, catalog number MPAR-NA1635xx, see page 26 for torque values.

If you are using a rod guide accessory, catalog number MPAR-NE34xxx or MPAR-NE150xxx, adjust the guides of the work load and the electric cylinder so that they are exactly parallel. By making the components parallel, you avoid excessive wear on the guide.

IMPORTANT Position the electric cylinder so that all operating parts are accessible and the breather port is not covered.

ATTENTION: Do not modify the settings of the screws and the threaded pins. Do not fasten the electric cylinder by the front cover alone when used with high loads. Heavy tensile strain can cause the screws in the cover to pull out.

Attribute Frame 32 Frame 40 Frame 63

Internal thread of cover screws M6 M6 M8

Torque, max (1)

(1) Unless otherwise noted, the torque specification has a ±20% tolerance.

5 N•m(3.69 lb•ft)

5 N•m(3.69 lb•ft)

9 N•m(5.90 lb•ft)

ATTENTION: Damage can occur to the electric cylinder bearings and the feedback device if sharp impact to the piston rod is applied during installation. Do not strike the piston rod with tools during installation or removal.

Failure to observe these safety precautions could result in damage to the electric cylinder and its components.

IMPORTANT Do not twist or rotate the piston rod. If the piston rod is rotated, the absolute position of the electric cylinder is lost and the absolute home position must be re-established.

Frame Size Piston Rod Thread Wrench Flats Width

32 M10 x 1.25 10 mm 40 M12 x 1.25 13 mm

63 M16 x 1.5 17 mm

ATTENTION: Do not rotate the piston rod during installation. Rotating the piston rod breaks the mechanism that lets the electric cylinder extend and retract. Use two wrenches to install the work load.Failure to observe these safety precautions could result in damage to the electric cylinder and its components.

Wrench Flat




Mount the Electric Cylinder

1. Use stainless steel fasteners to mount your electric cylinder to your application.

2. Attach power and feedback cables and use a drip loop in the cable to keep liquids away from the motor.

BURN HAZARD: Outer surfaces of the motor can reach high temperatures, 65 °C (149 °F), during electric cylinder operation. Take precautions to prevent accidental contact with hot surfaces. Failure to observe these safety precautions can result in personal injury.

ATTENTION: Consider electric-cylinder surface temperature when selecting motor-mating connections and cables. Failure to observe these safety precautions can result in personal injury or damage to equipment.

ATTENTION: Keyed connectors must be properly aligned and hand-tightened the recommended number of turns. Improper connector alignment requires excessive force, such as the need for t tools to fully seat connectors. Failure to observe these safety precautions could result in damage to the motor and cable, and their components.

ATTENTION: Be sure that cables are installed and restrained to prevent uneven tension or flexion at the cable connectors. Excessive and uneven force at the cable connector can result in damage to the housing and contacts as the cable flexes. Failure to observe these safety precautions can result in damage to the motor and its components.

Drip Loop

Power Connector Feedback Connector



Dimensions

Ø30.0

(1.18

) d11

Ø16.0

(0.63

) h9

12.0

(0.47

)M10

x1.25

10

16.0

(0.63

)

Ø35.0

(1.38

) d11

Ø20.0

(0.79

) h9

16.0

(0.63

)M12

x1.25

13

16.0

(0.63

)

E TG

ETG

WH

VDAM

L1

LBG

GI

L2+

ZJ+

P

AD

HD

1000

(39.4

)±

50 (1

.97)

M6

(x4)

6.0 (0

.24)

(x4)TL-S

erie

s Ele

ctric

Cylin

ders

Dim

ensio

ns (f

ram

e 32 a

nd 40

)

See D

etail

A

Dim

ensio

ns ar

e in

mm

(in.

)

Deta

il A

Fram

e 40

Deta

il A

Fram

e 32

L7 Dim

ensio

ns ZJ

and L

7 are

with

pisto

n rod

fully

retra

cted.

+ =

Plus

Stro

ke Le

ngth

Powe

r/Bra

keCo

nnec

tor

Feed

back

Conn

ecto

r

Flat f

or W

renc

h



TL-S

erie

s Ele

ctric

Cylin

der D

imen

sions

(fra

me 3

2)

TL-S

erie

s Ele

ctric

Cylin

der D

imen

sions

(fra

me 4

0)

Act

uato

rs ar

e des

igne

d to

met

ric d

imen

sions

. Inc

h di

men

sions

are a

ppro

xim

ate c

onve

rsio

ns fr

om m

illim

eter

s. D

imen

sions

with

out t

oler

ance

s are

for r

efer

ence

.

Elec

tric

Cylin

der

Cat.

No.

L7 (1

)

mm

(in.

)

(1)

If ord

erin

g TLA

R-A1

xxxB

-B4A

actu

ator

with

brak

e, ad

d 35.4

mm

(1.39

in.)

to di

men

sions

L7 an

d LB.

If ord

erin

g TLA

R-A2

xxxE

-B4A

actu

ator

with

brak

e, ad

d 34.6

mm

(1.36

in.)

to di

men

sions

L7 an

d LB.

LB (1

)

mm

(in.

)P m

m (i

n.)

AD mm

(in.

)HD m

m (i

n.)

AM mm

(in.

)G m

m (i

n.)

G1 mm

(in.

)L1 m

m (i

n.)

L2 mm

(in.

)ZJ

(2)

mm

(in.

)

(2)

The t

olera

nce f

or th

is dim

ensio

n is ±

1.0 m

m (0

.039 i

n.).

VD mm

(in.

)W

Hm

m (i

n.)

E mm

(in.

)TG m

m (i

n.)

TLAR

-A11

00B-

B2A

391.5

(15.4

1)

73.5

(2.89

)40

.0 (1

.57)

31.1

(1.22

)51

.1 (2

.01)

22.0

(0.87

)24

.0 (0

.94)

26.0

(1.02

)18

.0 (0

.71)

122.0

(4

.80)

148.0

(5

.83)

10.0

(0.39

)26

.0 (1

.02)

45.5

(1.79

)32

.5 (1

.28)

TLAR

-A12

00B-

B2A

491.5

(19.3

5)

TLAR

-A13

00B-

B2A

591.5

(23.2

9)

TLAR

-A14

00B-

B2A

691.5

(27.2

2)

TLAR

-A11

00E-

B2A

405.5

(15.9

6)

76.1

(3.0)

60.0

(2.36

)43

.0 (1

.69)

73.0

(2.87

)TL

AR-A

1200

E-B2

A50

5.5 (1

9.90)

TLAR

-A13

00E-

B2A

605.5

(23.8

4)

TLAR

-A14

00E-

B2A

705.5

(27.7

8)

Elec

tric

Cylin

der

Cat.

No.

L7 (1

)

mm

(in.

)

(1)

If ord

erin

g TLA

R-A2

xxxx

-B4A

actu

ator

with

brak

e, ad

d 34.6

mm

(1.36

in.)

to di

men

sions

L7 an

d LB.

LB (1

)

mm

(in.

)P m

m (i

n.)

AD mm

(in.

)HD m

m (i

n.)

AM mm

(in.

)G m

m (i

n.)

G1 mm

(in.

)L1 m

m (i

n.)

L2 mm

(in.

)ZJ

(2)

mm

(in.

)

(2)

The t

olera

nce f

or th

is dim

ensio

n is ±

1.0 m

m (0

.039 i

n.).

VD mm

(in.

)W

Hm

m (i

n.)

E mm

(in.

)TG m

m (i

n.)

TLAR

-A21

00C-

B2A

436.0

(17.1

7)

76.1

(3.0)

60.0

(2.36

)43

.0 (1

.69)

73.0

(2.87

)24

.0 (0

.94)

28.5

(1.12

)30

.0 (1

.18)

21.5

(0.85

)14

6.5

(5.77

)17

6.5

(6.95

)10

.5 (0

.41)

30.0

(1.18

)54

.0 (2

.13)

38.0

(1.50

)

TLAR

-A22

00C-

B2A

536.0

(21.1

0)

TLAR

-A23

00C-

B2A

636.0

(25.0

4)

TLAR

-A24

00C-

B2A

736.0

(28.9

8)

TLAR

-A26

00C-

B2A

936.0

(36.8

5)

TLAR

-A21

00F-

B2A

457.9

(18.0

3)

98.1

(3.86

)

TLAR

-A22

00F-

B2A

557.9

(21.9

6)

TLAR

-A23

00F-

B2A

657.9

(25.9

0)

TLAR

-A24

00F-

B2A

757.9

(29.8

4)

TLAR

-A26

00F-

B2A

957.9

(37.7

1)



TL-S

erie

s Ele

ctric

Cylin

ders

Dim

ensio

ns (f

ram

e 63)

E TG

ETG

WH

VDAM

L1

LBG

GI

L2+

ZJ+

P

AD

HD

Ø28.0

(1.10

) h9

M16

x1.50

17.0

(0.67

)

Ø45.0

(1.77

) d11

1000

(39.4

)±

50 (1

.97)

M8

(x4)

8.0 (0

.31)

(x4)

+ =

Plus

Stro

ke Le

ngth

Dim

ensio

ns ar

e in

mm

(in.

)

Powe

r/Bra

keCo

nnec

tor

Feed

back

Conn

ecto

r

See D

etail

A

L7 Dim

ensio

ns ZJ

and L

7 are

with

pisto

n rod

fully

retra

cted.

Flat f

or W

renc

h



TL-S

erie

s Ele

ctric

Cylin

der D

imen

sions

(fra

me 6

3)

Act

uato

rs ar

e des

igne

d to

met

ric d

imen

sions

. Inc

h di

men

sions

are a

ppro

xim

ate c

onve

rsio

ns fr

om m

illim

eter

s. D

imen

sions

with

out t

oler

ance

s are

for r

efer

ence

.

Elec

tric

Cylin

der

Cat.

No.

L7 (1

)

mm

(in.

)

(1)

If ord

erin

g TLA

R-A3

xxxx

-B4A

actu

ator

with

brak

e, ad

d 23.0

mm

(0.91

in.)

to di

men

sions

L7 an

d LB.

LB (1

)

mm

(in.

)P m

m (i

n.)

AD mm

(in.

)HD m

m (i

n.)

AM mm

(in.

)G m

m (i

n.)

G1 mm

(in.

)L1 m

m (i

n.)

L2 mm

(in.

)ZJ

(2)

mm

(in.

)

(2)

The t

olera

nce f

or th

is dim

ensio

n is ±

1.0 m

m (0

.039 i

n.).

VD mm

(in.

)W

Hm

m (i

n.)

E mm

(in.

)TG m

m (i

n.)

TLAR

-A31

00E-

B2A

564.6

(22.2

3)

144.2

(5

.68)

86.0

(3.39

)56

.0 (2

.20)

99.0

(3.90

)32

.0 (1

.26)

34.0

(1.34

)36

.0 (1

.42)

28.5

(1.12

)17

7.0

(6.97

)21

4.0

(8.43

)15

.0 (0

.59)

37.0

(1.46

)75

.5 (2

.97)

56.5

(2.22

)

TLAR

-A32

00E-

B2A

664.6

(26.1

7)

TLAR

-A33

00E-

B2A

764.6

(30.1

0)

TLAR

-A34

00E-

B2A

864.6

(34.0

4)

TLAR

-A36

00E-

B2A

1064

.6 (4

1.91)

TLAR

-A38

00E-

B2A

1264

.6 (4

9.79)

TLAR

-A31

00H-

B2A

564.6

(22.2

3)

TLAR

-A32

00H-

B2A

664.6

(26.1

7)

TLAR

-A33

00H-

B2A

764.6

(30.1

0)

TLAR

-A34

00H-

B2A

864.6

(34.0

4)

TLAR

-A36

00H-

B2A

1064

.6 (4

1.91)

TLAR

-A38

00H-

B2A

1264

.6 (4

9.79)



Connector DataThis table lists the signal descriptions for feedback, power, and brake connector pins on the electric cylinder.

Pin Signal

Tyco AMP 206152-1

1…5 Reserved —

6 BAT+ Brown

7…12 Reserved —

13 Data+ Blue

14 Data- Blue/black

15…21 Reserved —

22 EPWR 5V Red

23 ECOM & BAT- Black

24 Shield Drain wire

25…28 Reserved —

Power and Brake Pin Signal

Tyco AMP 206705-2 1 U phase Red

2 V phase White

3 W phase Black

4 Reserved —

5 Ground Yellow/green and drain wires

6 Reserved —

7 MBRK+ Yellow

8 Reserved —

9 MBRK- Blue

ATTENTION: Be sure that cables are installed and restrained to prevent uneven tension or flexion at the cable connectors. Excessive and uneven force at the cable connector can result in damage to the housing and contacts as the cable flexes. Failure to observe these safety precautions could result in damage to the motor and its components.

3

148

20

2825

1

94

15

2621

3

6

9

1

4

7



CommissioningThis section provides guidelines for using the Studio 5000 Logix Designer® application to configure your electric cylinder servo-drive system.

Required Files

Firmware revisions and software versions that are required to support the electric cylinders include the following:

• Kinetix 2000 multi-axis drives – Firmware revision 1.096 or later – Studio 5000 Logix Designer application– For RSLogix 5000® software, version 16.xx,

Use Motion Database file, version 4_18_0 or later– For RSLogix 5000 software, version 17.xx or later,

Use Motion Database file, version 5_9_0 or later• Kinetix 3 component servo drive

– Connected Components Workbench™ software• Kinetix 350 single-axis EtherNet/IP servo drive

– Logix Designer application• Kinetix 300 EtherNet/IP Indexing Servo Drive

– Logix Designer application• Motion Analyzer software, version 4.70 or later

Download these files from http://www.rockwellautomation.com/support.

Configure Your Electric Cylinder

Configure the electric cylinder by using the basic parameter settings that are described in this section. Use the procedure appropriate for your drive.

ATTENTION: Moving parts can cause injuries. Before running the electric cylinder, make sure that all components are secure and safe guards are in place to prevent access to the path of moving machinery.

Safeguards must prevent access to the electric cylinder until all motion has stopped.

Check that the electric cylinder is clear of foreign matter and tools. Objects hit by the moving piston rod can become projectiles that cause personnel injury or damage to the equipment.

IMPORTANT You are responsible to verify that the servo control system safely controls the electric cylinder regarding maximum force, acceleration, and speed.


http://www.rockwellautomation.com/support


Configure the Logix Designer Application for Electric Cylinder with Kinetix Drives

Use the following procedure to configure the drive for your electric cylinder. It is assumed that the electric cylinder and a Kinetix 2000 or Kinetix 350 drive are installed and wired.

1. Open the Logix Designer application.

2. On the Axis Properties tabs, enter these parameters for your electric cylinder.

ATTENTION: Incorrect parameter settings can result in uncontrolled motion, with the potential for damage to the electric cylinder.

Initiating a motion command on an electric cylinder with an incorrect Position mode setting can result in damage to the electric cylinder, and the machine in which it is installed.

Axis Properties Tab Parameter Entry/Selection

Drive/Motor

Motor Catalog Number

Select one from this list TLAR -A1xxxB-B2ATLAR -A1xxxB-B4ATLAR -A1xxxE-B2ATLAR -A1xxxE-B4ATLAR -A2xxxC-B2ATLAR -A2xxxC-B4ATLAR -A2xxxF-B2ATLAR -A2xxxF-B4ATLAR -A3xxxE-B2ATLAR -A3xxxE-B4ATLAR -A3xxxH-B2ATLAR -A3xxxH-B4A

Drive Resolution 200,000

Drive Counts per Motor Rev

Axis Properties Tab Parameter Entry/Selection, with applicable distance unit settings

Metric English

Conversion Positioning Mode Linear

Setting the Positioning Mode to Rotary can damage to the electric cylinder or the machine due to incorrect positioning.

Conversion Constant 66666.667 drive cnts/1.0 mm for 1693333.3 drive cnts/1.0 in. for

TLAR-x1xxxB-B2ATLAR-x1xxxB-B4A

Conversion Constant

20000 drive cnts/1.0 mm for 508000 drive cnts/1.0 in. for

TLAR-x1xxxE-B2ATLAR-x1xxxE-B4ATLAR-x3xxxE-B2ATLAR-x3xxxE-B4A

Conversion Constant 40000 drive cnts/1.0 mm for 1016000 drive cnts/1.0 in. for

TLAR-x2xxxC-B2ATLAR-x2xxxC-B4A

Conversion Constant 15748.0315 drive cnts/1.0 mm for 400000 drive cnts/1.0 in. for

TLAR-x2xxxF-B2ATLAR-x2xxxF-B4A

Conversion Constant 10000 drive cnts/1.0 mm for 254000 drive cnts/1.0 in. for

TLAR-x3xxxH-B2ATLAR-x3xxxH-B4A



3. Click the Homing tab.

4. Set parameters for either absolute homing or torque level-to-marker homing as shown in the table.

5. Do the following for absolute homing. a. Use motion direct commands to jog your axis slowly to the home location; do not exceed 10 mm/s (0.4 in/s). a. Issue the Motion Direct Command (MAH) to set the home position on your axis.

6. Click the Limits tab.

Dynamics

Maximum Speed(1)

150 mm/s (default 157.5 mm/s) 5.91 in/s (default 6.20 in/s)

TLAR-x1xxxB-xxA

500 mm/s (default 525 mm/s) 19.68 in/s (default 20.67 in/s)

TLAR-x1xxxE-xxATLAR-x3xxxE-xxA

250 mm/s (default 262.5 mm/s) 9.82 in/s (default 10.33 in/s)

TLAR-x2xxxC-xxA


TLAR-x2xxxF-xxA


TLARx3xxxH-xxA

Maximum Acceleration (2) 6000 mm/s/s 236.22 in/s/s

Maximum Deceleration (2) 6000 mm/s/s 236.22 in/s/s

Maximum Acceleration Jerk Use default values, or adjust for your application.

Maximum Deceleration Jerk Use default values, or adjust for your application.

(1) The default value is 5% more than your actuator rated maximum speed. Do not command maximum speed in your application in excess of the rated speed.(2) Accelerations in excess of the following can lead to reduction of life of your actuator.

ParameterAbsolute Homing Torque Level-to-Marker Homing

Value Value

Mode Absolute Active

Position 0, typical 0, typical

Offset N/A 0 mm

Sequence Immediate Torque Level-to-Marker

Direction N/A Reverse Bi-directional

Torque Level N/A30%, min Greater if the system friction, force, or weight exceeds 30% of the Continuous Force Rating at any point in the range of motion

Speed N/A 10 mm/s (1.97 in/s)

Return Speed N/A 10 mm/s (0.39 in/s)

ATTENTION: Avoid excessive force while homing the electric cylinder. Do not exceed 10 mm/s (0.4 in/s) during a home routine.

Speeds greater than 10 mm/s (0.4 in/s) can damage the electric cylinder when the piston rod reaches the end of travel.

Axis Properties Tab Parameter Entry/Selection, with applicable distance unit settings

Metric English



7. Enter these parameters.

8. Set overtravel limits according to the maximum speed of the servo drive system and the payload of the application.

You can determine the deceleration distance before the piston rod contacts the end of travel that is based on the deceleration rate of the load, and the available peak force from the motor/ballscrew combination. Use Motion Analyzer to calculate the minimum deceleration distance at the maximum speed of your application.

This table lists maximum velocity for end-stop impact with no load.

Parameter Entry/Selection, with Applicable Distance Unit Settings

Hard Travel Limits Check if hardware limits are in use. Use Motion Analyzer to determine the maximum stopping distance in your application to set negative and positive limits.

Soft Travel Limits Check if software limits are in use. Use Motion Analyzer to determine the maximum stopping distance in your application to set negative and positive limits.

Maximum Positive Enter a value that is within the piston-rod mechanical travel.

Maximum Negative Enter a value that is within the piston-rod mechanical travel.

ATTENTION: Software overtravel must be set before you initiate the tuning process. Check the starting position of the piston rod and allow for adequate travel.Insufficient travel while auto tuning causes the software overtravel to trigger or an end-stop impact.

IMPORTANT Set travel limits and direction of tuning moves in reference to the piston rod starting position. Leave adequate travel for the piston rod to complete its moves while tuning.

IMPORTANT Do not exceed the maximum energy that is specified for end-of-travel impacts.

Impact EnergyCat. No. Impact Energy, max

TLAR-x1xxxx-xxA 0.0001 J



End-stop Impact

Cat. No. Extracted Massg (oz)

Impact Velocity, max mm/s (in/s)

TLAR-x1100B-xxx 239 (8.4) 28.9 (1.14)

TLAR-x1200B-xxx 308 (10.8) 25.5 (1.00)

TLAR-x1300B-xxx 377 (13.9) 23.0 (0.91)

TLAR-x1400B-xxx 446 (15.7) 21.2 (0.83)

TLAR-x1100E-xxx 269 (9.5) 27.3 (1.07)

TLAR-x1200E-xxx 338 (11.9) 24.3 (0.96)

TLAR-x1300E-xxx 407 (14.36) 22.2 (0.87)

TLAR-x1400E-xxx 476 (16.8) 20.5 (0.81)

TLAR-x2100C-xxx 399 (14.1) 31.7 (1.25)

TLAR-x2200C-xxx 488 (17.2) 28.6 (1.12)

TLAR-x2300C-xxx 577 (20.4) 26.3 (1.03)

TLAR-x2400C-xxx 666 (23.5) 24.5 (0.96)

TLAR-x2600C-xxx 844 (29.8) 21.8 (0.86)

TLAR-x2100F-xxx 469 (16.5) 29.2 (1.15)

TLAR-x2200F-xxx 558 (19.7) 26.8 (1.05)

TLAR-x2300F-xxx 647 (22.82) 24.9 (0.98)

TLAR-x2400F-xxx 736 (26.0). 23.3 (0.92)

TLAR-x2600F-xxx 914 (32.2) 20.9 (0.82)


https://motionanalyzer.rockwellautomation.com/



http://ab.rockwellautomation.com/motion-control/motion-analyzer-software





Tune Your Electric Cylinder with the Logix Designer Application

This section shows the steps to tune electric cylinders with the Logix Designer application:

• Tuning your electric cylinder requires you to calculate and configure the loop gain based on the actual measured inertia. • By setting travel limits, your application minimum deceleration is defined.

Follow these steps to tune your electric cylinder.

1. In the Axis Properties dialog box, click the Fault Actions tab.

2. Click Set Custom Stop Action.

3. In the Custom Stop Action Attributes dialog box, set the Brake Engage and the Brake Release delay times to the values listed in Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002.

4. Reduce the default Stopping Time Limit 10...0.5 seconds.

TLAR-x3100E-xxx 938 (33.1) 29.2 (1.15

TLAR-x3200E-xxx 1066 (37.6) 27.4 (1.08)

TLAR-x3300E-xxx 1194 (42.1) 25.9 (1.02)

TLAR-x3400E-xxx 1322 (46.6) 24.6 (0.97)

TLAR-x3600E-xxx 1578 (55.7) 22.5 (0.86)

TLAR-x3800E-xxx 1834 (64.7) 20.9 (0.82)

TLAR-x3100H-xxx 938 (33.1) 29.2 (1.149)

TLAR-x3200H-xxx 1066 (37.6) 27.4 (1.08)

TLAR-x3300H-xxx 1194 (42.1) 25.9 (1.02)

TLAR-x3400H-xxx 1322 (46.6) 24.6 (0.97)

TLAR-x3600H-xxx 1578 (55.7) 22.5 (0.88)

TLAR-x3800H-xxx 1834 (64.7) 20.9 (0.82)

IMPORTANT Absolute position is maintained while the motor feedback cable is connected to the drive. If the cable is disconnected or if the drive reports a motor fault the absolute home position must be reestablished.

TIP These parameter settings work best if the electric cylinder is installed in a horizontal (table top) or a wall mount (vertical) orientation.

IMPORTANT To prevent the rod from moving or falling when installed in a vertical orientation, the Stopping Time Limit must be set to 0.99 seconds or less.

End-stop Impact (continued)

Cat. No. Extracted Massg (oz)

Impact Velocity, max mm/s (in/s)




5. Click Close.

6. Click the Tune tab and enter the following parameters: • Travel Limit - Set to within software limits• Speed (velocity)• Torque/Force

7. Click Start Tuning.

The Motion Initiation dialog box is displayed.

8. Click Yes.

Tuning is complete when the Tune Servo dialog box appears.

9. Click OK.


ATTENTION: Software overtravel must be set before you initiate the tuning process. Check the piston-rod starting position and allow for adequate travel.

Insufficient travel while auto tuning causes the software overtravel to trigger or an end stop impact.

ATTENTION: Motion occurs immediately after you click Yes.



The Tune Results dialog box appears.

10. If you are satisfied with the tuning results, click OK; otherwise, continue with Calculate and Configure the Loop Gain.

Calculate and Configure the Loop Gain

Calculate a position loop bandwidth that is based on the actual measured inertia values from the Tune Results dialog box.

In this example, the Tune Results dialog box shows a default Position Loop Bandwidth of 45.14153 Hz, and a Load Inertia Ratio of 6.8707952.

1. Calculate the Corrected Position Bandwidth.

Corrected Position Loop Bandwidth = (Initial Position Loop Bandwidth Result/(Initial Load Inertia Ratio Result +1)

For example, 5.73532 = 45.14153/7.8707952

2. In the Position Loop Bandwidth box, type 5.73532.

3. Click OK.

4. Click OK on the remaining dialog boxes to apply the values.

The proper Position Bandwidth results in a stable starting point; from that point, you can adjust the gains to fit your application requirements.



Configure and Tune Your Kinetix 300 Drive for an Electric Cylinder with MotionView On Board Software

In this section, you use the MotionView OnBoard software to configure and tune your electric cylinder.

Configure Your Kinetix 300 Drive

These steps assume that an electric cylinder and the Kinetix 300 drive are installed and wired as one axis of a motion system.

For help using the Kinetix 300 drive as it applies to configuring your electric cylinder, refer to Additional Resources on page 56. This procedure assumes that you are familiar with the Kinetix 300 drive.

1. Open the MotionView OnBoard software.

2. From the Drive Organizer, click Motor.

3. Verify that your electric cylinder model is displayed in the Motor Model field.

4. Click Change Motor.

The motor model automatically updates to the correct model number.

5. Click OK, then Click Yes.

6. Verify that the motor model matches the electric cylinder model that is connected to the drive.

7. From the Drive Organizer, choose General.

8. From the Drive Mode pull-down menu, choose Indexing.

9. Enter the Accel Limit, Decel Limit, and the User Units by using values from the following table.

User Units can be entered in rev/mm or rev/in. Your choice determines the unit of measure for the axis.

10. From the Drive Organizer, click Homing.

11. Enter values from the following table.

These values are recommended; your application can require different values.

Cat. No.Accel/Decel Limits rpm/s

User Units rev/mm (rev/in.)

TLAR-x1xxxB-Bxx 120000 0.33333 (8.46667)

TLAR-x1xxxE-Bxx 36000 0.10000 (2.54000)

TLAR-x2xxxC-Bxx 72000 0.20000 (5.08000)

TLAR-x2xxxF-Bxx 28346 0.07874 (2.00000)

TLAR-x3xxxE-Bxx 36000 0.10000 (2.54000)

TLAR-x3xxxH-Bxx 18000 0.05000 (1.27000)

Parameter Metric English

Home Accel/Decel 10.0000 mm/s2 0.3937 in/s2

Home Offset 0.0000 mm 0.0000 in.

Home Velocity Fast 10.0000 mm/s 0.3937 in/s

Home Velocity Slow 10.0000 mm/s 0.3937 in/s

Home Switch Input B1



12. Select the recommend homing method, ID = 33, Home to marker, Reverse.

13. Click Start Homing.

14. Set overtravel limits according to the maximum speed of the servo drive system and the payload of the application.

You can determine the deceleration distance before the piston rod contacts the end of travel based on the deceleration rate of the load, and the peak force available from the motor/screw combination. Use Motion Analyzer to calculate the minimum deceleration distance at the maximum speed of your application.

Tune Your Electric Cylinder

1. Open the MotionView OnBoard software.

2. Disable the motor.

3. From the Drive Organizer, choose General.

4. From the Drive Mode pull-down menu, choose Autotune.

5. Enable the motor.

6. From the Drive Organizer, choose Dynamics.

7. Click Autotune.


ATTENTION: Software overtravel must be set before you initiate the tuning process. Check the starting position of the piston rod and allow for adequate travel. Insufficient travel while auto tuning causes the software overtravel to trigger an end-stop impact.

ATTENTION: Care must be taken not to exceed the physical travel limits of the electric cylinder. If you exceed the physical travel limits the electric cylinder and impact the mechanical end-of-stroke you can physically damage the screw and internal components of the electric cylinder.

IMPORTANT A positive-direction move command denotes a rod extend operation; a negative-direction move command denotes a retract operation.




The Autotune dialog box appears with the default set to Velocity Tuning.

8. Check Velocity Tuning or Position Tuning or both.

9. Click Start.

10. To accept the new tuning value, click Yes.

Configure and Tune Your Kinetix 3 Drive for an Electric Cylinder with Connected Components Workbench or Ultraware Software

To configure and tune your Kinetix 3 drive by using Connected Components Workbench software or Ultraware software, refer to the Kinetix 3 Component Servo Drives User Manual, publication 2071-UM001.

MaintenanceFollow these steps to maintain your electric cylinder.

1. Remove power to the electric cylinder and lockout tag-out the power source.

2. Check the axial play of the piston rod for wear of the spindle nut.

Wear on the electric cylinder leads to increased noise.

3. Clean the electric cylinder with a soft cloth, if necessary, by using any non-abrasive cleaning solution.

4. Lightly dampen a soft cloth with isopropyl alcohol and wipe the piston rod and seal.

5. Lubricate the piston rod with a fine layer of LUB-KC1 grease from Klueber at https://www.klueber.com/en/.

StorageStore your electric cylinder for a minimal amount of time in a clean and dry location within specifications found in the Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002.

ATTENTION: If a worn spindle nut breaks on a vertically or diagonally mounted electric cylinder, the work load falls. Uncontrolled moving mass can cause personal injury or damage equipment.


http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2071-um001_-en-p.pdf

http://www.klueber.com/

http://www.klueber.com/

https://www.klueber.com/en/





TroubleshootingUse the Troubleshooting table to troubleshoot your linear actuator.

Description Possible cause Corrective action

Axial play too large. Wear. • Replace actuator cylinder. • Send to Rockwell Automation for repair.

Squeaking noises or vibrations.

Distortions.

• Check the electric cylinder is free of stress and evenly supported≤ 0.2 mm (0.008 in.).

• Lubricate piston rod. See Maintenance on page 22.• Modify positioning speed.

Needs tuning. Modify control parameters.

Running noises of the spindle support (with strokes 300 mm (11.81 in.) and high positioning speeds). Normal, no impairment of function.

Piston rod does not move.

Jamming in mechanical end position, after traveling at excessive speed or into end position.

• Loosen jamming manually.1. Switch off power supply.2. Remove motor and coupling housing.3. Turn drive shaft.

• Reduce speed for reference travel.• Provide software end positions, at least 0.25 mm (0.01 in.) from the

mechanical end positions (stops).

Load is too large.• Reduce load mass.• Reduce positioning speed.• Return for repairs.

Ambient temperature too low (increased breakaway torque in initial run due to increasing viscosity of the lubricants in the spindle system).

• Reduce load mass. • Reduce positioning speed.• If necessary, allow higher current with servo motors (see operating

instructions for the motor).• Increase ambient temperature.

No response from electric cylinder.

Controller/drive not enable. Enable controller/drive.

Controller/drive faulted. Reset the controller/drive.

Improper/failed wiring. Check the wiring.

Electric cylinder is enabled but not operating or is operating erratically.

Feedback cable is damaged. Test the feedback cable.

Feedback wiring is incorrect. Verify correct feedback wiring.

Electric cylinder is operating but is not up to rated speeds/forces.

Motor phase are wired incorrectly or in incorrect order. Verify correct motor power wiring.

Amplifier is improperly tuned. Check gain settings.

Amplifier is set up improperly for electric cylinder used. Check amplifier setting for number of poles, voltage, current, resistance, inductance, inertia, and other motor settings.

Actuator cannot move load.

Force is too large for the capacity of the electric cylinder or too much friction is present. Verify force requirements.

Misalignment of piston rod to load. Verify load alignment.

Amplifier has too low current capacity or is limited to too low of current capacity. Verify correct amplifier and settings.

Electric cylinder moves or vibrates when piston rod is in motion.

Loose mounting. Check electric cylinder mounting.

Amplifier is improperly tuned- wrong gain setting. Tune amplifier.

Actuator is overheating.

Duty cycle is higher than actuator rating. Verify load forces and electric cylinder rating.

Actuator is being operated outside of continuous rating. Adjust operation to be within continuous operation rating.

Amplifier is poorly tuned, causing excessive current to be applied to motor. Check gain settings.



AccessoriesThe following diagram and tables show the available accessories and their weights. Mounting accessory dimensions begin on page 27.

Mounting Accessories

Accessory Item

Fram

e

Cat. No.Weight, Approxg (oz)

Item Dimensions

1 Foot Mounting Kit

32 MPAR-NA174991 240 (8.46)

page 2740 MPAR-NA174992 310 (10.93)

63 MPAR-NA174993 510 (17.99)

2

Flange Mounting

32 MPAR-NA174376 240 (8.46)

page 27

40 MPAR-NA174377 280 (9.88)

63 MPAR-NA174379 690 (24.34)

Flange Mounting(corrosion resistant)

32 MPAR-NA161846 240 (8.46)

40 MPAR-NA161847 300 (10.58)

63 MPAR-NA161849 710 (25.04)

3

Trunnion Flange

32 MPAR-NA174411 130 (4.58)

page 28

40 MPAR-NA174412 240 (8.46)

63 MPAR-NA174414 600 (21.16)

Trunnion Flange(corrosion resistant)

32 MPAR-NA161852 150 (5.29)

40 MPAR-NA161853 260 (9.17)

63 MPAR-NA161855 640 (22.57)

4

Trunnion Support

32 MPAR-NA32959 130 (4.58)

page 2840 MPAR-NA32960 400 (14.11)

63 MPAR-NA32961 480 (16.93)

Trunnion Support(corrosion resistant)

32 MPAR-NA161874 200 (7.05)

page 2940 MPAR-NA161875 330 (11.64)

63 MPAR-NA161876 440 (11.64)

5 Trunnion Mounting Kit

32 MPAR-NA163525 210 (7.41)

page 2940 MPAR-NA163526 390 (13.76)

63 MPAR-NA163528 890 (31.39)

8

9

11

12

7

23

4

10

6

13

5

1

4



6 Clevis Foot

32 MPAR-NA31761 220 (7.76)

page 3040 MPAR-NA31762 300 (10.58)

63 MPAR-NA31764 580 (20.46)

7 Clevis Foot(right angle)

32 MPAR-NA31768 290 (10.23)

page 3140 MPAR-NA31769 360 (12.70)

63 MPAR-NA31771 880 (31.0)

8

Rod Eye

32 MPAR-NE9261 70 (2.47)

page 32

40 MPAR-NE9262 110 (3.53)

63 MPAR-NE9263 210 (7.41)

Rod Eye(corrosion resistant)

32 MPAR-NE195582 70 (2.47)

40 MPAR-NE195583 110 (3.53)

63 MPAR-NE195584 210 (7.41)

9

Rod Clevis

32 MPAR-NE6144 110 (3.88)

page 3340 MPAR-NE6145 170 (6.00)

63 MPAR-NE6146 390 (13.76)

Rod Clevis(corrosion resistant)

32 MPAR-NE13569 110 (3.88)

page 3340 MPAR-NE13570 180 (6.35)

63 MPAR-NE13571 400 (14.11)

10 Rod Clevis

32 MPAR-NE32954 140 (4.94)

page 3440 MPAR-NE10767 210 (7.41)

63 MPAR-NE10768 500 (17.64)

11 Coupling Piece

32 MPAR-NE36125 110 (3.88)

page 3440 MPAR-NE36126 180 (6.35)

63 MPAR-NE36127 250 (8.82)

12 Self-aligning Rod Coupler

32 MPAR-NE6140 210 (7.41)

page 3540 MPAR-NE6141 220 (7.76)

63 MPAR-NE6142 650 (22.93)

Mounting Accessories (continued)

Accessory Item

Fram

e

Cat. No.Weight, Approxg (oz)

Item Dimensions



TL-Series Electric Cylinders Rod-end Accessories (continued)

Accessory Item (1)

(1) See Rod Guide Dimensions-on page 36.

Cat. No.

Fram

e Stroke Lengthmm (in)

Weight, Approx kg (lb)

13 Rod Guide

MPAR-NE34494

32

100 (3.94) 1.7 (3.747)

MPAR-NE34496 200 (7.87) 1.9 (4.19)

MPAR-NE34497 320 (12.60) 2.1 (4.63)

MPAR-NE150290 400 (15.75) 2.3 (5.07)

MPAR-NE34500

40

100 (3.94) 2.7 (5.95)

MPAR-NE34502 200 (7.87) 3.0 (6.61)

MPAR-NE34504 320 (12.60) 3.4 (7.49)

MPAR-NE150291 400 (15.75) 3.7 (8.16)

MPAR-NE34505 500 (19.68) 4.0 (8.82)

MPAR-NE34514

63

100 (3.94) 5.9 (13.01)

MPAR-NE34516 200 (7.87) 6.4 (14.11)

MPAR-NE34518 320 (12.60) 7.0 (15.43)

MPAR-NE34519 400 (15.75) 7.4 (16.31)

MPAR-NE34520 500 (19.68) 7.9 (17.42)

Trunnion Mounting Kit

Cat. No.FrameSize

TorqueN•m (lb•ft)

MPAR-NA163525 32 4…5 (2.9…3.7)

MPAR-NA163526 40 8…9 (5.9…6.6)

MPAR-NA163528 63 18…20 (13.3…14.5)

Coupling Piece Attachment

Cat. No.FrameSize

Max Torque (1)

N•m (lb•ft)

(1) Torque applies to mounting screws with standard threads and strength class 8.8. Apply torque evenly to mounting screws.

Max Torque (2)

N•m (lb•ft)

(2) Torque applies to lock nut on piston rod.

Max Torque (3)

N•m (lb•ft)

(3) Torque that the coupling can transmit with coefficient of friction μ = 0.1 and 10 x safety margin at maximum permissible tightening torque.

MPAR-NE36125 32 5.9 (4.35) 34 (25.1) 12 (8.8)

MPAR-NE36126 40 5.9 (4.35) 61 (45.0) 22 (16.2)

MPAR-NE36127 63 9.9 (7.3) 148 (109.2) 57 (42.0)



Mounting Accessory Dimensions

Foot Mounting Kit

Flange Mounting Attachment

Cat. No. (1)

(1) Material is galvanized steel and subject to low corrosion stress. Contains no copper, PTFE, or silicone.

Fram

e AHmm (in.)

AOmm (in.)

ATmm (in.)

AUmm (in.)

B1mm (in.)

B2mm (in.)

B3mm (in.)

H1mm (in.)

H2mm (in.)

TRmm (in.)

USmm (in.)

XJmm (in.)

SAmm (in.)

L1mm (in.)

MPAR-NA174991 32 32.0(1.26)

6.5(0.26)

4.0(0.16)

24.0(0.94)

100(3.94)

84.0(3.31)

66.1(2.60)

17.5(0.69)

26.1(1.03)

32.0(1.26)

45.0(1.77)

106(4.17)

104(4.09)

32.0(1.26)

MPAR-NA174992 40 36.0(1.42)

9.0(0.35)

4.0(0.16)

28.0(1.10)

130(5.12)

108(4.25)

85.2(3.35)

15.7(0.62)

23.3(0.92)

36.0(1.42)

54.0(2.13)

129.5(5.10)

127.5(5.02)

34.0(1.34)

MPAR-NA174993 63 50.0(1.97)

12.5(0.49)

5.0(0.20)

32.0(1.26)

150(5.91)

128(5.04)

104.8(4.13)

22.9(0.90)

30.4(1.20)

50.0(1.97)

75.0(2.95)

157.5(6.20)

152.5(6.00)

41.0(1.61)

Cat. No. (1)

(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.

Cat. No. (2)

Corrosion Resistant

(2) Material is high-alloy steel for environments requiring higher corrosion resistance. Contains no copper, PTFE, or silicone.

Fram

e Emm (in.)

FBmm (in.)H13

MFmm (in.)

Rmm (in.)

TFmm (in.)

UFmm (in.)

MPAR-NA174376 MPAR-NA161846 32 45.0(1.77)

7.0(0.28)

10.0(0.39)

32.0(1.26)

64.0(2.52)

80.0(3.15)

MPAR-NA174377 MPAR-NA161847 40 54.0(2.13)

9.0(0.35)

10.0(0.39)

36.0(1.42)

72.0(2.83)

90.0(3.54)

MPAR-NA174379 MPAR-NA161849 63 75.0(2.95)

9.0(0.35)

12.0(0.47)

50.0(1.97)

100(3.94)

120(4.72)

AUAO

TR US

2x Ø AB

AT

SA+

XJ+

B3B2

B1

AH H2

H1

2x Ø D1 THRU.

L1

Frame ØABmm (in.)

ØD1mm (in.)

32 7.0(0.28)

6.6(0.26)

40 10.0(0.39)

9.0(0.35)

63 10.0(0.39)

9.0(0.35)

+ = Plus Stroke Length

Dimensions are in mm (in.)

4x Ø FB W

RE

TFUF MF

Attachment includes:• 1 Flange mounting• 4 Mounting bolts




Trunnion Flange Attachment

Trunnion Support Block Attachments

Cat. No. (1)

(1) Material is special steel casting and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.

Cat. No. (2)

Corrosion Resistant

(2) Material is electrolytically-polished special steel casting for environments requiring higher corrosion resistance. Contains no copper, PTFE, or silicone.(3) These dimensions are drawn to the trunnion support blocks as shown on page 29 (not included with the trunnion flange attachment).

Fram

e C2mm (in.)

C3mm (in.)

TDmm (in.)e9

TKmm (in.)

TLmm (in.)

TMmm (in.)

USmm (in.)

MPAR-NA174411 MPAR-NA161852 32 71.0(2.80)

86.0(3.39)

12.0(0.47)

16.0(0.63)

12.0(0.47)

50.0(1.97)

45.0(1.77)

MPAR-NA174412 MPAR-NA161853 40 87.0(3.43)

105(4.13)

16.0(0.63)

20.0(0.79)

16.0(0.63)

63.0(2.48)

54.0(2.13)

MPAR-NA174414 MPAR-NA161855 63 116(4.57)

136(5.35)

20.0(0.79)

24.0(0.94)

20.0(0.79)

90.0(3.54)

75.0(2.95)

Cat. No. (1)

(1) Material is anodized aluminum and subject to moderate corrosion stress. Plain bearing: Polymer. Contains no copper, PTFE, or silicone.

Fram

e CRmm (in.)D11

DAmm (in.)H13

FK (2)

mm (in.)

(2) Tolerance for this dimension is ±0.1 mm (±0.0039 in.).

FNmm (in.)

FSmm (in.)

H1mm (in.)

HBmm (in.)H13

KEmm (in.)

NHmm (in.)

TH (3)

mm (in.)


ULmm (in.)

MPAR-NA32959 32 12.0 (0.47) 11.0 (0.43)

15.0 (0.59)

30.0 (1.18)

10.5 (0.41)

15.0 (0.59)

6.6(0.26)

6.8(0.27) 18.0 (0.71) 32.0

(1.26)46.0 (1.81)

MPAR-NA32960 40 16.0 (0.63) 15.0 (0.59)

18.0 (0.71)

36.0 (1.42)

12.0(0.47)

18.0 (0.71)

9.0(0.35)

9.0(0.35) 21.0 (0.83) 36.0

(1.42)55.0 (2.17)

MPAR-NA32961 63 20.0 (0.79) 18.0 (0.71)

20.0 (0.79)

40.0 (1.57)

13.0 (0.51)

20.0 (0.79)

11.0 (0.43)

11.0 (0.43) 23.0 (0.91) 42.0

(1.65)65.0 (2.56)

XHTL TLTM

TD

US

TK Attachment includes:• 1 Trunnion mounting• 4 Mounting bolts


C2 (2)

C3 (2)

DA

HB

CR

THUL

FKFN

KE

NHH1FS


Attachment includes two trunnion supports as shown.



Trunnion Support Block (corrosion resistant) Attachments

Trunnion Mounting Attachment

Cat. No. (1)


Fram

e

CRmm (in.)D11

FK (2)

mm (in.)


FNmm (in.)

FSmm (in.)

H1mm (in.)

HBmm (in.)H13

NHmm (in.)

TH (3)

mm (in.)


ULmm (in.)

MPAR-NA161874 32 12.0 (0.47) 15.0 (0.59) 30.0 (1.18) 10.5 (0.41) 15.0 (0.59) 6.6 (0.26) 18.0 (0.71) 32.0 (1.26) 46.0 (1.81)

MPAR-NA161875 40 16.0 (0.63) 18.0 (0.71) 36.0 (1.42) 12.0 (0.47) 18.0 (0.71) 9.0 (0.35) 21.0 (0.83) 36.0 (1.42) 55.0 (2.17)

MPAR-NA161876 63 20.0 (0.79) 20.0 (0.79) 40.0 (1.57) 13.0 (0.51) 20.0 (0.79) 11.0 (0.43) 23.0 (0.91) 42.0 (1.65) 65.0 (2.56)

Cat. No. (1) (2)

(1) Material is tempered steel and subject to moderate corrosion stress.(2) You can attach the trunnion mounting kit anywhere along the cylinder barrel.

Fram

e B1mm (in.)

C2mm (in.)

C3mm (in.)

TDmm (in.)e9

TLmm (in.)

TMmm (in.)

UWmm (in.)

XGmm (in.)

XJmm (in.)

XVmm (in.)

Tightening TorqueN•m (lb•in)

MPAR-NA163525 32 30.0(1.18)

71.0(2.80)

86.0(3.39)

12.0(0.47)

12.0(0.47)

50.0(1.97)

65.0(2.56)

65.0(2.56)

107(4.21)

86.0(3.39)

4.0(35.4) (3)

(3) Tolerance for this tightening torque value is +1.0 N•m (+8.8 lb•in).

MPAR-NA163526 40 32.0(1.26)

87.0(3.43)

105(4.13)

16.0(0.63)

16.0(0.63)

63.0(2.48)

75.0(2.95)

74.5(2.93)

130.5(5.14)

102.5(4.04)

8.0(70.7) (3)

MPAR-NA163528 63 41.0(1.61)

116(4.57)

136(5.35)

20.0(0.79)

20.0(0.79)

90.0(3.54)

105(4.13)

91.5(3.60)

157.5(6.20)

124.5(4.90)

18.0(159) (4)

(4) Tolerance for this tightening torque value is +2.0 N•m (+17.7 lb•in).(5) These dimensions are drawn to the trunnion support blocks as shown on page 28 (not included with the trunnion mounting attachment).

2x Ø HB CR

THUL

FKFN

NHH1FS


Attachment includes two trunnion supports as shown.

B1TL

TM

TL Ø TD

UW

XG

XV + 1/2

XJ +

+ = Plus Stroke Length+ 1/2 = Plus Stroke Length


C2 (5)

C3 (5)



Clevis Foot (pin) Attachment

Cat. No. (1)

(1) Material is nodular graphite cast iron for environments requiring moderate corrosion resistance. Contains no copper, PTFE, or silicone.(2) The pivot pin is secured against rotation with a dowel pin.

Fram

e CLmm (in.)

CMmm (in.)

EKmm (in.)

FLmm (in.)

GLmm (in.)

HBmm (in.)

LEmm (in.)

MRmm (in.)

RFmm (in.)

RGmm (in.)

S1mm (in.)

UKmm (in.)

UXmm (in.)

MPAR-NA31761 32 28.0(1.10)

14.1(0.56)

10.0(0.39)

32.0(1.26)

16.0(0.63)

6.8(0.27)

24.0(0.94)

12.0(0.47)

42.0(1.65)

20.0(0.79)

4.8(0.19)

56.0(2.20)

36.0(1.42)

MPAR-NA31762 40 30.0(1.18)

16.1(0.63)

12.0(0.47)

36.0(1.42)

20.0(0.79)

6.8(0.27)

26.0(1.02)

14.0(0.55)

44.0(1.73)

26.0(1.02)

5.8(0.23)

58.0(2.28)

41.5(1.63)

MPAR-NA31764 63 40.0(1.57)

21.1(0.83)

16.0(0.63)

50.0(1.97)

25.0(0.98)

9.0(0.35)

38.0(1.50)

17.0(0.67)

56.0(2.20)

31.0(1.22)

7.8(0.31)

70.0(2.76)

47.0(1.85)

CL

CMEK

UKRF

HB

MR GL

FLLE

S1RGUX

Attachment includes:• 1 Clevis foot• 1 Pivot pin (2)

• 1 Retaining clip




Clevis Foot (right-angle) Attachment

Cat. No. (1)

(1) Material is nodular graphite cast iron for environments requiring moderate corrosion resistance.

Fram

e

CKmm (in.)h9

CLmm (in.)

CM (2)

mm (in.)

(2) Tolerance for this dimension is +0.2 mm (+0.008 in.).

EBmm (in.)

EMmm (in.)

FL (3)

mm (in.)

(3) Tolerance for this dimension is ±0.3 mm (±0.012 in.) for Frame 32. Tolerance is js14 for Frame 40 and Frame 63.

GL (3)

mm (in.)H1 (4)

mm (in.)

(4) Tolerance for this dimension is ±0.5 mm (±0.019 in.) for Frame 32 and Frame 40.(5) The pivot pin is secured against rotation with a dowel pin.

H2mm (in.)

H3mm (in.)

HBmm (in.)

LEmm (in.)

MPAR-NA31768 32 10.0(0.39)

27.0(1.06)

14.2(0.56)

11.0(0.43)

25.0(0.98)

32.0(1.26)

22.0(0.87)

45.0(1.77)

9.0(0.35)

14.0(0.55)

6.6(0.26)

18.0(0.71)

MPAR-NA31769 40 12.0(0.47)

31.0(1.22)

16.2(0.64)

11.0(0.43)

25.0(0.98)

36.0(1.42)

22.0(0.87)

52.0(2.05)

9.0(0.35)

15.0(0.59)

6.6(0.26)

22.0(0.87)

MPAR-NA31771 63 16.0(0.63)

41.0(1.61)

21.2(0.83)

15.0(0.59)

36.0(1.42)

50.0(1.97)

38.0(1.50)

71.0(2.80)

12.0(0.47)

20.0(0.79)

9.0(0.35)

28.0(1.10)

Cat. No.

Fram

e MRmm (in.)

RF (1)

mm (in.)

(1) Tolerance for this dimension is ±0.3 mm (±0.012 in.) for Frame 32. Tolerance is js14 for Frame 40 and Frame 63.

RG (1)

mm (in.)S1mm (in.)

UKmm (in.)

UXmm (in.)

MPAR-NA31768 32 12.5(0.49)

40.0(1.57)

29.0(1.14)

4.8(0.19)

56.0(2.20)

45.0(1.77)

MPAR-NA31769 40 15.0(0.59)

40.0(1.57)

29.0(1.14)

5.8(0.23)

56.0(2.20)

45.0(1.77)

MPAR-NA31771 63 18.0(0.71)

57.0(2.24)

47.0(1.85)

7.8(0.31)

75.0(2.95)

65.0(2.56)

EM

EB

HBRF

UK

GLLE

CK

MR

CLH3

CM

S1RG

UX

H2

FLH1

Attachment includes:• 1 Clevis foot• 1 Pivot pin (5)





Rod-end Accessory Dimensions

Components are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances are for reference.

Rod-eye Attachment

Cat. No. (1)


Cat. No. (2)

Corrosion Resistant


Fram

e AV (3)

mm (in.)

(3) Tolerance for this dimension is -2.0 mm (-0.079 in.).

B1mm (in.)

CEmm (in.)

CNmm (in.)H7

D1mm (in.)

EF (4)

mm (in.)


ENmm (in.)

EUmm (in.)

ZAngle

MPAR-NE9261

MPAR-NE195582 32 20.0

(0.79)5.0(0.20)

43.0(1.69)

10.0(0.39)

19.0(0.75)

14.0(0.55)

14.0(0.55)

10.5(0.41) 13° 17 17

MPAR-NE9262

MPAR-NE195583 40 22.0

(0.87)6.0(0.24)

50.0(1.97)

12.0(0.47)

22.0(0.87)

16.0(0.63)

16.0(0.63)

12.0(0.47) 13° 19 19

MPAR-NE9263

MPAR-NE195584 63 28.0

(1.10)8.0(0.31)

64.0(2.52)

16.0(0.63)

27.0(1.06)

21.0(0.83)

21.0(0.83)

15.0(0.59) 15° 24 22

EFCE

D1

AV

KK

Z

CNB1

EN

EU

FL1 FL2

Attachment includes:• 1 Rod eye• 1 Hex nut


FL1mm

FL2mm



Rod Clevis Attachment

Rod Clevis Attachment (corrosion resistant)

Cat. No. (1)


Fram

e B1 mm (in.)

B2mm (in.)

B3mm (in.)

CE (2)

mm (in.)

(2) Tolerance for this dimension is ±0.4 (0.016 in.).

CK (3)

mm (in.)H9

(3) Tolerance for this dimension is H9.

CM mm (in.)

CVmm (in.)

D1mm (in.)

LE (4)

mm (in.)


KK

MPAR-NE6144 32 5.0(0.20)

26.0(1.02)

20.0(0.79)

40.0(1.57)

10.0(0.39)

10.0 (5)

(0.39)

(5) Tolerance for this dimension is B13.

12.0(0.47)

18.0(0.71)

20.0(0.79) 17 M10x1.25

MPAR-NE6145 40 6.0(0.24)

31.0(1.22)

24.0(0.94)

48.0(1.89)

12.0(0.47)

12.0 (6)

(0.47)

(6) Tolerance for this dimension is a range between +0.7…+0.15 mm (+0.027…0.006 in.).

14.0(0.55)

20.0(0.79)

24.0(0.94) 19 M12x1.25

MPAR-NE6146 63 8.0(0.31)

39.0(1.54)

32.0(1.26)

64.0(2.52)

16.0(0.63)

16.0 (6)

(0.63)19.0(0.75)

26.0(1.02)

32.0(1.26) 24 M16x1.50

Cat. No. (1)


Fram

e B1 mm (in.)

B2mm (in.)

B3mm (in.)

CE (2)

mm (in.)


CKmm (in.)H9

CMmm (in.)

CVmm (in.)

D1mm (in.)

LE (3)

mm (in.)


KK

MPAR-NE13569 32 5.0(0.20)

27.0(1.06)

20.0(0.79)

40.0(1.57)

10.0(0.39)

10.0 (4)

(0.39)

(4) Tolerance for this dimension is B13.

12.0(0.47)

18.0(0.71)

20.0(0.79) 16 M10x1.25

MPAR-NE13570 40 6.0(0.24)

33.0(1.30)

24.0(0.94)

48.0(1.89)

12.0(0.47)

12.0 (5)

(0.47)

(5) Tolerance for this dimension is a range between +0.7…+0.15 mm (+0.027…0.006 in.).

14.0(0.55)

20.0(0.79)

24.0(0.94) 18 M12x1.25

MPAR-NE13571 63 8.0(0.31)

43.0(1.69)

32.0(1.26)

64.0(2.52)

16.0(0.63)

16.0 (5)

(0.63)19.0(0.75)

26.0(1.02)

32.0(1.26) 24 M16x1.50

LE

D1 KK

CKCE

CMB2

CV

B3

B1

FL1Attachment includes:• 1 Rod clevis• 1 Hinged spring pin• 1 Hex nut


FL1mm

LE

D1

KK

CK

CECV

CM

B2

B3

B1

FL1Attachment includes:• 1 Rod clevis• 1 Pivot pin• 1 Hex nut


FL1mm



Rod Clevis (threaded rod) Attachment

Coupling Piece Attachment

Cat. No. (1)

(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.(2) The pivot pin is secured against rotation with a dowel pin.

Fram

e B1 mm (in.)

B2mm (in.)d12

B3mm (in.)

CEmm (in.)

CKmm (in.)F7/h9

CM mm (in.)B12

CVmm (in.)

D1mm (in.)

L2mm (in.)

L3mm (in.)

L4mm (in.)

LEmm (in.)

T1mm (in.)

KK

MPAR-NE32954 32 3.3

(0.13)28.0(1.10)

20.0(0.79)

78.0(3.07)

10.0(0.39)

14.0(0.55)

12.0(0.47)

18.0(0.71)

53.0(2.09)

50.0(1.97)

11.0(0.43)

20.0(0.79)

3.0(0.12) M10x1.25

MPAR-NE10767 40 4.3

(0.17)30.0(1.18)

25.0(0.98)

92.0(3.62)

12.0(0.47)

16.0(0.63)

16.0(0.63)

19.0(0.75)

58.0(2.28)

55.0(2.17)

12.0(0.47)

26.0(1.02)

3.0(0.12) M12x1.25

MPAR-NE10768 63 4.3

(0.17)40.0(1.57)

35.0(1.38)

108(4.25)

16.0(0.63)

21.0(0.83)

21.0(0.83)

24.0(0.94)

65.0(2.56)

62.0(2.44)

14.0(0.55)

31.0(1.22)

3.0(0.12) M16x1.50

Cat. No. (1) (2)

(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.(2) Coupling is for non-rotating piston rods with male threads. You can use these coupling pieces to connect a cylinder with a non-rotating piston rod to another component with a defined orientation, without rotating either the

cylinder or the other component.

Fram

e B1 mm (in.)

B2mm (in.)

B3mm (in.)

B4 mm (in.)

D1 (3)

mm (in.)


D2mm (in.)

D3mm (in.)H13

H1mm (in.)

H2mm (in.)

T1mm (in.)

KK

MPAR-NE36125 32 40.0(1.57)

35.0(1.38)

30.0(1.18)

25.0(0.98)

17.0(0.67)

26.0(1.02)

5.5(0.22)

20.0(0.79)

10.0(0.39)

0.10(0.004) 15 M10x1.25

MPAR-NE36126 40 50.0(1.97)

40.0(1.57)

40.0(1.57)

30.0(1.18)

17.0(0.67)

26.0(1.02)

5.5(0.22)

22.0(0.87)

12.0(0.47)

0.10(0.004) 15 M12x1.25

MPAR-NE36127 63 60.0(2.36)

45.0(1.77)

48.0(1.89)

33.0(1.30)

22.0(0.87)

34.0(1.34)

6.6(0.26)

25.0(0.98)

12.0(0.47)

0.10(0.004) 19 M16x1.50

CK

B2 CM

CV LECE

L4 L2L3

B3

B1

5°5°

T1

120°

30°

KK D1

Attachment includes:• 1 Rod clevis• 1 Pivot pin (2)


Rod Clevis Rod Eye

Use the rod clevis in combination with the rod eye for spherical mounting of cylinders.


4x Ø D3

B2B4

B3B1

D1

H1H2

KKD2

T1

FL1A

A

SECTION A - A

Attachment includes:• 1 Flange plate• 1 Threaded coupling


FL1mm



Self-aligning Rod Coupler Attachment

Cat. No. (1)

Fram

e B1 mm (in.)

D1mm (in.)

D2mm (in.)

D3mm (in.)

L1mm (in.)

L2mm (in.)

L3mm (in.)

L4mm (in.)

L5mm (in.)

L6mm (in.)

MPAR- NE6140 32 5.0(0.20)

21.4(0.84)

32.0(1.26)

13.8(0.54)

69.5(2.74)

49.5(1.95)

9.0(0.35)

34.0(1.34)

23.0(0.91)

31.0(1.22)

MPAR-NE6141 40 6.0(0.24)

21.4(0.84)

32.0(1.26)

13.8(0.54)

74.5(2.93)

50.5(1.99)

10.0(0.39)

34.0(1.34)

24.0(0.94)

32.0(1.26)

MPAR-NE6142 63 8.0(0.31)

33.8(1.33)

45.0(1.77)

22.0(0.87)

103(4.06)

71.0(2.80)

10.0(0.39)

53.0(2.09)

32.0(1.26)

44.5(1.75)

Cat. No. (1)


Fram

e Radial Deviationmm (in.)

KK

MPAR-NE6140 32 19 30 12 17 ±0.7 (±0.027) M10x1.25

MPAR-NE6141 40 19 30 12 19 ±0.7 (±0.027) M12x1.25

MPAR-NE6142 63 30 41 19 24 ±1.0 (±0.039) M16x1.50

B1L6

L5KK

D1

L3L4L2

L1

D3

4°4° 0.2 (0.008 in.) max

D2

KK

FL4 FL2

FL1FL3Attachment includes:• 1 Self-aligning rod coupler• 1 Hex nut

Angular Compensation Radial Compensation of Central Axis


FL1mm

FL2mm

FL3mm

FL4mm



Rod Guide DimensionsFr

ame B1 (1)

mm (in.)


B2mm (in.)

B3 (2)

mm (in.)


B4 (3)

mm (in.)


D1mm (in.) D2 D3

mm (in.)D4mm (in.)

D6mm (in.)h6

H1 mm (in.)

H2mm (in.)

H3 (2)

mm (in.)H4 (2)

mm (in.) KK

32 50.0(1.97)

45.0(1.77)

74.0(2.91)

50.5(1.99)

44.0(1.73) M6 11.0

(0.43)6.6(0.26)

12.0(0.47)

97.0 (4)

(3.82)


90.0(3.54)

61.0(2.40)

78.0(3.07) M10x1.25

40 58.0(2.28)

54.0(2.13)

87.0(3.43)

58.5(2.30)

44.0(1.73) M6 11.0

(0.43)6.6(0.26)

16.0(0.63)

115 (4)

(4.53)110(4.33)

69.0(2.72)

84.0(3.31) M12x1.25

63 85.0(3.35)

80.0(3.15)

119(4.69)

85.5(3.37)

60.0(2.36) M8 15.0

(0.59)9.0(0.35)

20.0(0.79)

152 (5)

(5.98)


145(5.71)

100(3.94)

105(4.13) M16x1.50

Fram

e L1 mm (in.)

L2 mm (in.)

L4 mm (in.)

L5mm (in.)

L6 mm (in.)

L9 mm (in.)

L10 mm (in.)

L11mm (in.)

L12 (1)

mm (in.)


L13 (1)

mm (in.)L14 (1)

mm (in.)L15 mm (in.)

L16 mm (in.)

32 155(6.10)

67.0 (2)

(2.64)


125(4.92)

24.0(0.94)

76.0(2.99)

20.0(0.79)

12.0(0.47)

4.3(0.17)

32.5(1.28)

70.3(2.77)

78.0(3.07)

6.5(0.26)

12.0(0.47) 15

40 170(6.69)

75.0 (2)

(2.95)140(5.51)

28.0(1.10)

81.0(3.19)

22.0(0.87)

12.0(0.47)

11.0(0.43)

38.0(1.50)

84.0(3.31) – 6.5

(0.26)14.0(0.55) 15

63 220(8.66)

89.0 (3)

(3.50)


182(7.17)

34.0(1.34)

111(4.37)

25.0(0.98)

15.0(0.59)

15.3(0.60)

56.5(2.22)

105(4.13) – 9.0

(0.35)16.0(0.63) 19

L1 +

L12

L11

L12

L13L14

L15D4

D3

B1

D2L16

H3H1

L16

H2H4

L12D2

B2

L12

L4

L5 L6D6

B4

L11

L2 +L9L10

KKD1B3

SECTION A - A

FL1

You can drill additional mounting holes along these axes as required.

Piston Rod Cylinder Shown for Reference

Compensating Coupling for Radial and Axial Misalignment




FL1mm



Rod Guide Specifications

Rod guides protect ISO standard cylinders from torsion when subjected to radial or torsional side loads. They provide high-precision guidance for workpiece handling and other handling applications.

Rod Guides for Fixed Strokes

Material Specifications

Rod Guide Cat. No.Frame 32

Strokemm (in.)

Cat. No.Frame 40

Strokemm (in.)

Cat. No.Frame 63

Strokemm (in.)

MPAR-NE34494 10…100(0.39…3.94) MPAR-NE34500 10…100

(0.39…3.94) MPAR-NE34514 10…100(0.39…3.94)

MPAR-NE34496 10…200(0.39…7.87) MPAR-NE34502 10…200

(0.39…7.87) MPAR-NE34516 10…200(0.39…7.87)

MPAR-NE34497 10…320(0.39…12.60) MPAR-NE34504 10…320

(0.39…12.60) MPAR-NE34518 10…320(0.39…12.60)

MPAR-NE150290 10…400(0.39…15.75)

MPAR-NE150291 10…400(0.39…15.75) MPAR-NE34519 10…400

(0.39…15.75)

MPAR-NE34505 10…500(0.39…19.68) MPAR-NE34520 10…500

(0.39…19.68)

Item Attribute Value (1)

(1) Contains no copper, PTFE, or silicone.

1 Yoke Plate Aluminium

2 Coupling Steel

3 Guide Aluminium

4 Bearing Steel

5 Guide Rods Steel

1 2 3 4 5

RecirculatingBall-bearing Guide



Maximum Working Load (F) as a Function of Cantilever Extension A

Maximum Load Forces (frame 32)



A X

S

A = Cantilever ExtensionX = Distance for Center of Gravity of Working LoadS = Center of Gravity of Working Load

A + X (mm)

F (N)

400

350

300

250

200

150

100

50

1000 200 300 400 500

A + X (mm)

F (N)

400

350

300

250

200

150

100

50

1000 200 300 400 500

A + X (mm)

F (N)

400

350

300

250

200

150

100

50

1000 200 300 400 500



General Specifications

TL-Series Electric Cylinders Rod Load Ratings

Electric cylinders must have the weight of the load supported and guided separately so that only axial force (no radial load) is required of the piston rod throughout the complete extend and retract motion. If some residual radial and/or torsional loading remains unavoidable, a rod guide can be added. Refer to Motion Analyzer software, version 4.7 or later, for assistance when making these calculations and to determine when a rod guide is needed.

Maximum Permissible Lateral Forces Fymax and Fzmax on the Piston Rod

Load Force Ratings

AttributeTL-Series Electric Cylinders

Frame 32 Frame 40 Frame 63

Fx max (static) 600 N (135 lb) 1400 N (315 lb) 3700 N (832 lb)

Mx max 1 N•m (8.8 lb•in) 1 N•m (8.8 lb•in) 1.5 N•m (13.3 lb•in)

My max, Mz max 8 N•m (70.7 lb•in) 20 N•m (177 lb•in) 27 N•m (239 lb•in)

[Fy]Fy max

[Fz]Fz max

[My]My max

[Mz]Mz max+ + + 1

[Fx] Fx max

[Mx] Mx max

If there are two or more forces and torques acting simultaneously on the piston rod, the following equations must be true:

0 100 200 300 400 500 600 700 8001

510

50100

5001000

l (mm)

Fy, F

z, (N

)

0 100 200 300 400 500 600 700 8001

510

50100

5001000

l (mm)

Fy, F

z, (N

)

Horizontal Mounting Position Vertical Mounting Position

TL-Series (frame 32)TL-Series (frame 40)TL-Series (frame 63)



TL-Series Electric Cylinders Piston Rod Deflection Specifications

These specifications are for determining the amount of shaft deflection to expect from a given load. Piston-rod deflection specifications are a function of stroke length.

TL-Series Electric Cylinders (frame 32)



l

f

F

0 50 100 150 200 250 300 350 4000

0.51

1.52

2.53

3.54

l (mm)

f (m

m)

Lateral Force F = 0 NLateral Force F = 10 N (2.25 lb)Lateral Force F = 20 N (4.50 lb)Lateral Force F = 45 N (10.10 lb)

2.1 mm (0.083 in.) deflection at stroke limit of 188 mm (7.40 in.)

for 45 N (10.1 lb) load.

0 100 200 300 400 500 6000

1

2

3

4

5

6

7

l (mm)

f (m

m)

Lateral Force F = 0 NLateral Force F = 20 N (4.50 lb)Lateral Force F = 30 N (6.74 lb)Lateral Force F = 40 N (8.99 lb)Lateral Force F = 115 N (25.85 lb)

1.9 mm (0.075 in.) deflection atstroke limit of 185 mm (7.28 in.)


0 100 200 300 400 500 600 700 8000

1

2

3

4

5

6

7

l (mm)

f (m

m)

Lateral Force F = 0 NLateral Force F = 20 N (4.50 lb)Lateral Force F = 30 N (6.74 lb)Lateral Force F = 40 N (8.99 lb)Lateral Force F = 95 N (21.36 lb)

3.1 mm (0.122 in.) deflection atstroke limit of 389 mm (15.31 in.)




TL-Series Electric Cylinders Life Specifications

Electric cylinder life specifications (running performance) are based on a combination of tested and calculated data. If the parameters of your application are different, your results can be different. The achievable running performance, expressed as L (km), is a function of mean feed force F, according to DIN 69051-4 as shown below and illustrated on page 42. Refer to Motion Analyzer software, version 4.7 or later, for assistance when making these calculations and determining the running performance for your application.

Calculation of the Feed Force Fx

The peak feed force value must not exceed the maximum feed force within a movement cycle. In the case of vertical operation, the peak value is generally achieved during the acceleration phase of the upwards stroke. If the maximum feed force is exceeded, you can increase wear and shorten the service life of the ballscrew. The maximum speed must likewise not be exceeded.

During operation, the continuous feed force can be briefly exceeded up to the maximum feed force. The continuous feed force must, however, be adhered to when averaged over a movement cycle.

Mean Feed Speed (to DIN 69051-4)

Mean Feed Force (to DIN 69051-4)

FxandVx

Fx max

Vx max

Fxm Fx cont

vx1vx3

vx2vx max

vxmvxm = |vx| x |vx1| x |vx2| x |vx3| x +

q100 +

q1100 +

q2100 +

q3100

q1q (100%)

q2 q3

v x(m

m/s)

Fxm |Fx|3 x q100

3==

F x(N

)

q1q (100%)

Fx1

Fx 2Fx 3

Fx max

Fxm

q2 q3

|vx||vxm|

x

Fxm |Fx1|3 x q1100

3= |vx1|

|vxm|x + |Fx2|3 x q2

100|vx2||vxm|

x + |Fx3|3 x q3100

|vx3||vxm|

x +

Fx = Feed Force Vx = Feed Speed

Fxm = Mean Feed Force Vxm = Mean Feed Speed

Fxmax = Maximum Feed Force Vxmax = Maximum Feed Speed

Fxcont = Continuous Feed Force

q = % of Time



The achievable running performance, L (km), is a function of mean feed force F, according to DIN 69051-4 as illustrated in the figures below.




0 2500 5000 7500 100000

100

200

300

400

500

L (km)

F (N)

TLAR-A1xxxBTLAR-A1xxxE

0 2500 5000 7500 100000

200

400

600

800

1000

L (km)

F (N)

TLAR-A2xxxCTLAR-A2xxxF

0 2500 5000 7500 100000

500

1000

1500

2000

2500

3000

L (km)

F (N)

TLAR-A3xxxETLAR-A3xxxH



TL-Series Electric Cylinders General Specifications

TL-Series Electric Cylinders Motor Brake Specifications

Attribute Frame 32 Frame 40 Frame 63

Construction design Ballscrew servo-driven non-rotating piston rod (1)

(1) The maximum rotational force (Mx) applied in the application is limited as specified in Load Force Ratings on page 39.

Piston rod thread M10x1.25 M12x1.25 M16x1.50

Working stroke

100 mm (3.94 in.)200 mm (7.87 in.)300 mm (11.81 in.)400 mm (15.75 in.)

100 mm (3.94 in.)200 mm (7.87 in.)300 mm (11.81 in.)400 mm (15.75 in.)600 mm (23.62 in.)

100 mm (3.94 in.)200 mm (7.87 in.)300 mm (11.81 in.)400 mm (15.75 in.)600 mm (23.62 in.)800 mm (31.50 in.)

Protection against torsion/guide Plain bearing guide

Stroke reserve 0 mm

Angle of rotation at the piston rod, max ±0.30° ±0.25° ±0.20°

Impact energy (E) at the end positionsE=0.5 x m x v2 0.0001 J 0.0002 J 0.0004 J

Positioning repeatability, max ±0.02 mm (0.0008 in.)

Reversing backlash, max (2)

(2) In new condition.

0.05 mm (0.002 in.)

Duty cycle 100%

Position sensing (feedback) Multi-turn absolute encoder

Type of mountingVia female threads

Via accessories

Mounting position Any

Electric CylinderCat. No.

Holding ForceN (lb)

Coil Currentat 24V DCA

Brake Response Time

Releasems

Engage (by using external arc suppression device)

MOV ms Diode ms

TLAR-A1xxxB 300 (67) 0.18…0.22 21 7 40

TLAR-A1xxxE 350 (79)

0.333…0.407 22 13 73TLAR-A2xxxC 525 (118)

TLAR-A2xxxF 552 (124)

TLAR-A3xxxE 1414 (318)0.351…0.429 42 14 86

TLAR-A3xxxH 707 (159)



TL-Series Electric Cylinders Performance Specifications

TL-Series Electric Cylinders Moving Load Specifications

Weight Specifications

Electric Cylinder (1)

Cat. No.

(1) Stroke length replaces xxx in each catalog number.

Frame Peak Feed ForceN (lb)

ContinuousStall ForceN (lb)

Speed, maxm/s (in/s)

Stroke Lengthsmm (in.)

Acceleration, maxm/s2 (in/s2)

TLAR-A1xxxB-BxA

32

300 (67) 240 (54) 0.15 (5.9) 100 (3.94)200 (7.87)300 (11.81)400 (15.75)

6.0 (236)

TLAR-A1xxxE-BxA 350 (79) 280 (63) 0.50 (19.7)

TLAR-A2xxxC-BxA

40

525 (118) 420 (94) 0.25 (9.8) 100 (3.94)200 (7.87)300 (11.81)400 (15.75)600 (23.62)

TLAR-A2xxxF-BxA 800 (180) 520 (117) 0.64 (25.2)

TLAR-A3xxxE-BxA

63

2500 (562) 1750 (393) 0.50 (19.7) 100 (3.94)200 (7.87)300 (11.81)400 (15.75)600 (23.62)800 (31.50)

TLAR-A3xxxH-BxA 1625 (365) 975 (219) 1.0 (39.4)

AttributeTLAR-A1xxxB TLAR-A1xxxE TLAR-A2xxxC TLAR-A2xxxF TLAR-A3xxxE TLAR-A3xxxH

Frame 32, Weight, approxg (oz)



Moving load with 0 mm stroke 170 (6.0) 200 (7.05) 310 (10.93) 380 (13.40) 810 (28.57) 810 (1.79)

Moving load per 10 mm stroke 6.9 (0.24) 6.9 (0.24) 8.9 (0.31) 8.9 (0.31) 12.8 (0.45) 12.8 (0.028)


Weight, Approx kg (lb)


Weight, Approx (3)

kg (lb)

(3) If ordering an TLAR-A2xxxx-B2A electric cylinder with brake, add 0.4 kg (0.9 lb).


Weight, Approx (4)

kg (lb)

(4) If ordering an TLAR-A3xxxx-B2A electric cylinder with brake, add 0.6 kg (1.3 lb).

TLAR-A1100B-B2A 1.7 (3.75) (1)

(1) If ordering an TLAR-A1xxxB-B2A electric cylinder with brake, add 0.2 kg (0.4 lb).

TLAR-A2100C-B2A 3.1 (6.83) TLAR-A3100E-B2A 9.5 (20.94)

TLAR-A1200B-B2A 2.0 (4.41) (1) TLAR-A2200C-B2A 3.6 (7.94) TLAR-A3200E-B2A 10.3 (22.71)



TLAR-A1100E-B2A 2.4 (5.29) (2)

(2) If ordering an TLAR-A1xxxE-B2A electric cylinder with brake, add 0.5 kg (1.1 lb).

TLAR-A2600C-B2A 5.4 (11.90) TLAR-A3600E-B2A 13.5 (29.76)

TLAR-A1200E-B2A 2.8 (6.17) (2) TLAR-A2100F-B2A 3.7 (8.16) TLAR-A3800E-B2A 15.2 (33.51)

TLAR-A1300E-B2A 3.1 (6.83) (2) TLAR-A2200F-B2A 4.1 (9.04) TLAR-A3100H-B2A 9.3 (20.50)

TLAR-A1400E-B2A 3.4 (7.49) (2) TLAR-A2300F-B2A 4.6 (10.14) TLAR-A3200H-B2A 10.1 (22.27)

TLAR-A2400F-B2A 5.1 (11.24) TLAR-A3300H-B2A 10.9 (24.03)

TLAR-A2600F-B2A 6.0 (13.23) TLAR-A3400H-B2A 11.7 (25.79)

TLAR-A3600H-B2A 13.4 (29.54)

TLAR-A3800H-B2A 15.0 (33.07)



Actuator Cylinders (weight of replacement cylinder)

Compatible Cables

Refer to the Kinetix Motion Accessories Technical Data, publication KNX-TD004, for cable specifications.

Actuator Cylinder(1)

Cat. No.

(1) Replacement actuator cylinder example, if ordering a replacement cylinder for electric cylinder catalog number TLAR-A2100C-B2A, the replacement actuator cylinder is catalog number MPAR-X2100C.

Weight, Approxkg (lb)

Actuator Cylinder (1)

Cat. No.Weight, Approxkg (lb)

Actuator CylinderCat. No.

Weight, Approxkg (lb)

MPAR-X1100B 1.1 (2.43) MPAR-X2100C 1.7 (3.75) MPAR-X3100E 3.8 (8.38)




MPAR-X1100E 1.1 (4.63) MPAR-X2600C 4.0 (8.82) MPAR-X3600E 7.9 (17.46)

MPAR-X1200E 1.4 (3.09) MPAR-X2100F 1.8 (3.97) MPAR-X3800E 9.5 (20.94)

MPAR-X1300E 1.8 (3.97) MPAR-X2200F 2.3 (5.07) MPAR-X3100H 3.8 (8.38)

MPAR-X1400E 2.1 (4.63) MPAR-X2300F 2.8 (6.17) MPAR-X3200H 4.6 (10.14)

MPAR-X2400F 3.2 (7.05) MPAR-X3300H 5.4 (11.90)

MPAR-X2600F 4.2 (9.26) MPAR-X3400H 6.3 (13.89)

MPAR-X3600H 7.9 (17.42)

MPAR-X3800H 9.5 (20.94)

TLAR-Axxxx Electric Cylinders

Threaded PlasticConnectors

• 2090-CFBM6DF-CBAAxx (standard, non-flex) flying-lead, feedback cables• 2090-CFBM6DD-CCAAxx (standard, non-flex) drive-end connector, feedback cables

• 2090-CPWM6DF-16AAxx (standard, non-flex) power-only cables• 2090-CPBM6DF-16AAxx (standard, non-flex) power-with-brake cables

Threaded Plastic (M6) Cable Plugs




Performance Specifications with Kinetix 300/350 (200V-class) DrivesThis section provides system combination information for the Kinetix 300/350 drives when matched with TL-Series electric cylinders. Included are power/brake and feedback cable catalog numbers, system performance specifications, and the optimum force/velocity curves.

Bulletin TLAR Cable Combinations

For cable configuration illustrations and feature descriptions, by catalog number, refer to Compatible Cables on page 45.Cable length xx is in meters. Refer to the Kinetix Motion Accessories Technical Data, publication KNX-TD004, for standard cable lengths.

Performance Specifications (non-brake) with Kinetix 300/350 (200V-class) Drives

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient and rated line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software.

Electric Cylinder Cat. No. (200V-class) Motor Power/Brake Cable Motor Feedback Cable (1)

(1) The TLY-Axxxx-B motors with 17-bit high-resolution encoder feedback (mounted to the electric cylinder) require the 2090-CFBM6DF-CBAAxx flying-lead feedback cable and 2090-K2CK-D15M connector kit with 2090-DA-BAT2 battery.

TLAR-A1xxxBTLAR-A1xxxE 2090-CPWM6DF-16AAxx (standard, non-flex)

(without brake)

2090-CPBM6DF-16AAxx (standard, non-flex)(with brake)

2090-CFBM6DF-CBAAxx (standard, non-flex)Absolute High-resolution Feedback




Speed, maxmm/s (in/s)

System Continuous Stall CurrentAmps 0-pk

System Continuous Stall ForceN (lb)

System PeakStall CurrentAmps 0-pk

System Peak Stall ForceN (lb)

Motor Rated OutputkW

Kinetix 300/350 200V-class Single-phase or Three-phase Drives

TLAR-A1xxxB 150 1.36 240 (53.9) 1.79 300 (67.4) 0.0362097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A1xxxE 500 2.59 280 (62.9) 3.03 350 (78.7) 0.1402097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A2xxxC 250 3.03 420 (94.4) 3.41 525 (118) 0.1052097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A2xxxF 640 5.50 640 (144) 7.25 800 (180) 0.3502097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A3xxxE 500 10.0 2000 (450) 12.9 2500 (562) 0.9302097-V33PR5-xx

2097-V32PR4-xx

TLAR-A3xxxH 1000 10.0 1300 (292) 17.2 1625 (365) 0.9302097-V33PR5-xx

2097-V32PR4-xx




Performance Specifications (brake) with Kinetix 300/350 (200V-class) Drives



Speed, maxmm/s (in/s)



System Peak Stall CurrentAmps 0-pk


Motor Rated OutputkW

Kinetix 300/350 200V-class Single-phase or Three-phase Drives

TLAR-A1xxxB 150 1.18 240 (53.9) 1.79 300 (67.4) 0.0362097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A1xxxE 500 2.24 280 (62.9) 3.03 350 (78.7) 0.1402097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A2xxxC 250 2.68 420 (94.4) 3.41 525 (118) 0.1052097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A2xxxF 640 4.95 640 (144) 7.25 800 (180) 0.3502097-V33PR1-xx

2097-V32PR0-xx2097-V31PR0-xx

TLAR-A3xxxE 500 10.0 2000 (450) 12.9 2500 (562) 0.9302097-V33PR5-xx

2097-V32PR4-xx

TLAR-A3xxxH 1000 10.0 1300 (292) 17.2 1625 (365) 0.9302097-V33PR5-xx

2097-V32PR4-xx



Kinetix 300/350 (200V-class) Drives/TL-Series Electric Cylinder Curves

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

Velocity (mm/s) 1501000 20050

2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A1xxxB-B2A

Force(N)

Force(lb)

Intermittent curve representsthree-phase or single-phase inputs.

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

Velocity (mm/s) 1501000 20050

2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A1xxxB-B4A (brake)

Force(N)

Force(lb)


500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A1xxxE-B2A

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200


500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A1xxxE-B4A (brake)

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200


2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A2xxxC-B2A

Force(N)

Force(lb)

Velocity (mm/s) 50 2001500 300250100

22.5

45.0

67.4

89.9

112

135

0

100

200

300

400

500

600

700 157

0


2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A2xxxC-B4A (brake)

Force(N)

Force(lb)

Velocity (mm/s) 50 2001500 300250100

22.5

45.0

67.4

89.9

112

135

0

100

200

300

400

500

600

700 157

0


= Intermittent operating region= Continuous operating region



Kinetix 300/350 (200V-class) Drives/TL-Series Electric Cylinder Curves (continued)

1000

800

600

400

200

0

Velocity (mm/s) 6004000 800200

2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A2xxxF-B2A

Force(N)

Force(lb)

225

180

135

89.9

45.0

0500300 700100


1000

800

600

400

200

0

Velocity (mm/s) 6004000 800200

2097-V31PR0, 2097-V32PR0, or 2097-V33PR1and TLAR-A2xxxF-B4A (brake)

Force(N)

Force(lb)

225

180

135

89.9

45.0

0500300 700100


2097-V32PR4 or 2097-V33PR5and TLAR-A3xxxE-B2A

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

3000

2400

1800

1200

600

0

674

540

405

270

135

0


2097-V32PR4 or 2097-V33PR5and TLAR-A3xxxE-B4A (brake)

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

3000

2400

1800

1200

600

0

674

540

405

270

135

0


2000

1600

1200

800

400

0

450

360

270

180

89.9

0

2097-V32PR4 or 2097-V33PR5and TLAR-A3xxxH-B2A

Force(N)

Force(lb)

Velocity (mm/s) 200 8006000 12001000400


2000

1600

1200

800

400

0

450

360

270

180

89.9

0

2097-V32PR4 or 2097-V33PR5and TLAR-A3xxxH-B4A (brake)

Force(N)

Force(lb)

Velocity (mm/s) 200 8006000 12001000400





Performance Specifications with Kinetix 3 (200V-class) DrivesThis section provides system combination information for the Kinetix 3 drives when matched with TL-Series (200V-class) electric cylinders. Included are power/brake and feedback cable catalog numbers, system performance specifications, and the optimum force/velocity curves.

Bulletin TLAR Cable Combinations

For cable configuration illustrations and feature descriptions, by catalog number, refer to Compatible Cables beginning on page 45.Cable length xx is in meters. Refer to the Kinetix Motion Accessories Technical Data, publication KNX-TD004, for standard cable lengths.

Bulletin TLAR (non-brake) Performance Specifications with Kinetix 3 Drives

Bulletin TLAR (brake) Performance Specifications with Kinetix 3 Drives


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)

(1) The TLY-Axxxx-B motors with 17-bit high-resolution encoder feedback (mounted to the electric cylinder) require 2090-CFBM6DF-CBAAxx flying-lead feedback cables and 2071-TBMF connector kit (with customer-supplied battery).


(without brake)





Electric Cylinder Speed, maxmm/s (in/s)





Rated OutputkW

Kinetix 3 200V-class Drives

TLAR-A1xxxB 150 1.36 240 (53.9) 1.79 300 (67.4) 0.036 2071-AP0

TLAR-A1xxxE 500 2.59 280 (62.9) 3.03 350 (78.7) 0.140 2071-AP2

TLAR-A2xxxC 250 3.03 420 (94.4) 3.41 525 (118) 0.105 2071-AP2

TLAR-A2xxxF 640 5.50 640 (144) 7.25 800 (180) 0.350 2071-AP4

TLAR-A3xxxE 50010.0

2000 (450) 12.9 2500 (562)0.930

2071-A10

TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365) 2071-A15






Rated OutputkW


TLAR-A1xxxB 150 1.18 240 (53.9) 1.79 300 (67.4) 0.036 2071-AP0

TLAR-A1xxxE 500 2.24 280 (62.9) 3.03 350 (78.7) 0.140 2071-AP2

TLAR-A2xxxC 250 2.68 420 (94.4) 3.41 525 (118) 0.105 2071-AP2

TLAR-A2xxxF 640 4.95 640 (144) 7.25 800 (180) 0.350 2071-AP4

TLAR-A3xxxE 50010.0

2000 (450) 12.9 2500 (562)0.930

2071-A10

TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365) 2071-A15




Kinetix 3 (200V-class) Drives/TL-Series Electric Cylinder Curves

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

Velocity (mm/s) 1501000 20050

2071-AP0 and TLAR-A1xxxB-B2A

Force(N)

Force(lb)

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

Velocity (mm/s) 1501000 20050

2071-AP0 and TLAR-A1xxxB-B4A (Brake)

Force(N)

Force(lb)

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

2071-AP2 and TLAR-A1xxxE-B2A

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

2071-AP2 and TLAR-A1xxxE-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

2071-AP2 and TLAR-A2xxxC-B2A

Force(N)

Force(lb)

Velocity (mm/s) 50 2001500 300250100

22.5

45.0

67.4

89.9

112

135

0

100

200

300

400

500

600

700 157

0

2071-AP2 and TLAR-A2xxxC-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 50 2001500 300250100

22.5

45.0

67.4

89.9

112

135

0

100

200

300

400

500

600

700 157

0




Kinetix 3 (200V-class) Drives/TL-Series Electric Cylinder Curves (continued)

1000

800

600

400

200

0

Velocity (mm/s) 6004000 800200

2071-AP4 and TLAR-A2xxxF-B2A

Force(N)

Force(lb)

225

180

135

89.9

45.0

0500300 700100

1000

800

600

400

200

0

Velocity (mm/s) 6004000 800200

2071-AP4 and TLAR-A2xxxF-B4A (Brake)

Force(N)

Force(lb)

225

180

135

89.9

45.0

0500300 700100

2071-A10 and TLAR-A3xxxE-B2A

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

3000

2400

1800

1200

600

0

674

540

405

270

135

0

2071-A10 and TLAR-A3xxxE-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

3000

2400

1800

1200

600

0

674

540

405

270

135

0

2000

1600

1200

800

400

0

450

360

270

180

89.9

0

2071-A15 and TLAR-A3xxxH-B2A

Force(N)

Force(lb)

Velocity (mm/s) 200 8006000 12001000400

2000

1600

1200

800

400

0

450

360

270

180

89.9

0

2071-A15 and TLAR-A3xxxH-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 200 8006000 12001000400




Performance Specifications with Kinetix 2000 (200V-class) DrivesThis section provides system combination information for the Kinetix 2000 (200V class) drives when matched with TL-Series (200Vclass) electric cylinders. Included are power/brake and feedback cable catalog numbers, system performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations

For cable configuration illustrations and feature descriptions, by catalog number, refer to Compatible Cables beginning on page 45.Cable length xx is in meters. Refer to the Kinetix Motion Accessories Technical Data, publication KNX-TD004, for standard cable lengths.

Electric Cylinder (non-brake) Performance Specifications with Kinetix 2000 Drives

Electric Cylinder (brake) Performance Specifications with Kinetix 2000 Drives


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)

(1) TLY-Axxxx-B motors with 17-bit high-resolution encoder feedback (mounted to the electric cylinder) require the 2090-CFBM6DF-CBAAxx flying-lead feedback cable and 2090-K2CK-D15M connector kit with 2090-DA-BAT2 battery.


(without brake)










Rated OutputkW


TLAR-A1xxxB 150 1.36 240 (53.9) 1.79 300 (67.4) 0.036 2093-AMP2

TLAR-A1xxxE 500 2.59 280 (62.9) 3.03 350 (78.7) 0.1402093-AMP5

TLAR-A2xxxC 250 3.03 420 (94.4) 3.41 525 (118) 0.105

TLAR-A2xxxF 640 5.50 640 (144) 7.25 800 (180) 0.350 2093-AM01

TLAR-A3xxxE 50010.0

2000 (450) 12.9 2500 (562)0.930 2093-AM02

TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365)






Rated OutputkW


TLAR-A1xxxB 150 1.18 240 (53.9) 1.79 300 (67.4) 0.036 2093-AMP2

TLAR-A1xxxE 500 2.24 280 (62.9) 3.03 350 (78.7) 0.1402093-AMP5

TLAR-A2xxxC 250 2.68 420 (94.4) 3.41 525 (118) 0.105

TLAR-A2xxxF 640 4.95 640 (144) 7.25 800 (180) 0.350 2093-AM01

TLAR-A3xxxE 50010.0

2000 (450) 12.9 2500 (562)0.930 2093-AM02

TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365)




Kinetix 2000 Drives/TL-Series Electric Cylinder Curves

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

Velocity (mm/s) 1501000 20050

2093-AMP2 and TLAR-A1xxxB-B2A

Force(N)

Force(lb)

Intermittent curve representsthree-phase and single-phase inputs.

500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

Velocity (mm/s) 1501000 20050

2093-AMP2 and TLAR-A1xxxB-B4A (Brake)

Force(N)

Force(lb)


500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

2093-AMP5 and TLAR-A1xxxE-B2A

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200


500

400

300

200

100

0

112

89.9

67.4

45.0

22.5

0

2093-AMP5 and TLAR-A1xxxE-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200


2093-AMP5 and TLAR-A2xxxC-B2A

Force(N)

Force(lb)

Velocity (mm/s) 50 2001500 300250100

22.5

45.0

67.4

89.9

112

135

0

100

200

300

400

500

600

700 157

0


2093-AMP5 and TLAR-A2xxxC-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 50 2001500 300250100

22.5

45.0

67.4

89.9

112

135

0

100

200

300

400

500

600

700 157

0





Kinetix 2000 Drives/TL-Series Electric Cylinder Curves (continued)

1000

800

600

400

200

0

Velocity (mm/s) 6004000 800200

2093-AM01 and TLAR-A2xxxF-B2A

Force(N)

Force(lb)

225

180

135

89.9

45.0

0500300 700100


1000

800

600

400

200

0

Velocity (mm/s) 6004000 800200

2093-AM01 and TLAR-A2xxxF-B4A (Brake)

Force(N)

Force(lb)

225

180

135

89.9

45.0

0500300 700100


2093-AM02 and TLAR-A3xxxE-B2A

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

3000

2400

1800

1200

600

0

674

540

405

270

135

0


2093-AM02 and TLAR-A3xxxE-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 100 4003000 600500200

3000

2400

1800

1200

600

0

674

540

405

270

135

0


2000

1600

1200

800

400

0

450

360

270

180

89.9

0

2093-AM02 and TLAR-A3xxxH-B2A

Force(N)

Force(lb)

Velocity (mm/s) 200 8006000 12001000400


2000

1600

1200

800

400

0

450

360

270

180

89.9

0

2093-AM02 and TLAR-A3xxxH-B4A (Brake)

Force(N)

Force(lb)

Velocity (mm/s) 200 8006000 12001000400




Allen-Bradley, Connected Components Workbench, Kinetix, MP-Series, Rockwell Automation, Rockwell Software, RSLogix 5000, Studio 5000 Logix Designer, and TL-Series are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication TLAR-IN001D-EN-P - May 2018

Rockwell Automation SupportFor technical support, visit http://www.rockwellautomation.com/support/overview.page.

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

At the end of its life, this equipment should be collected separately from any unsorted municipal waste.

Additional ResourcesThese documents contain more information concerning related products from Rockwell Automation.

You can view or download publications at https://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.

Resource Description

TL-Series Servo Motors Installation Instructions, publication TL-IN003 Information on installing TL-Series motors.

Kinetix 2000 Multi-axis Servo Drive User Manual, publication 2093-UM001 Information on installing, configuring, starting up and troubleshooting a Kinetix 2000 servo drive system with a TL-Series electric cylinder and Kinetix 2000 servo drive.

Kinetix 3 Component Servo Drives User Manual, publication 2071-UM001 Information on installing, configuring, starting up, and troubleshooting a Kinetix 3 servo drive system with a TL-Series electric cylinder and Kinetix 3 servo drive.

Kinetix 300 EtherNet/IP Indexing Servo Drives User Manual, publication 2097-UM001 Information on installing, configuring, starting up, and troubleshooting a Kinetix 300 servo drive system with a TL-Series electric cylinder and Kinetix 300 servo drive.

Kinetix 350 Single-axis EtherNet/IP Servo Drives User Manual, publication 2097-UM002 Information on installing, configuring, startup, and troubleshooting a Kinetix 350 servo drive system with a TL-Series electric cylinder and Kinetix 350 servo drive.

Motion Analyzer System Sizing and Selection Toolwebsite https://motionanalyzer.rockwellautomation.com/

Comprehensive motion application sizing tool used for analysis, optimization, selection, and validation of your Kinetix Motion Control system.

System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001 Information, examples, and techniques that are designed to minimize system failures that are caused by electrical noise.

Kinetix Motion Control Selection Guide, publication KNX-SG001 Specifications, motor/servo-drive system combinations, and accessories for Kinetix motion control products.

Supersedes Publication TLAR-IN001C-EN-P September 2015 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/tl-in003_-en-p.pdf





http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/sg/knx-sg001_-en-p.pdf

https://www.rockwellautomation.com/global/literature-library/overview.page

http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page


TL-Series Electric Cylinders Installation...

Documents

Transcript of TL-Series Electric Cylinders Installation...