Thermodynamics for gas turbine cycles 1of2

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Introduction to Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools A Cycle Innova-ons Tutorial Session by Pavlos K. Zachos Luis Sanchez de Leon Department of Power & Propulsion Cranfield University, UK ASME Turbo Expo 2013 San Antonio, US 1

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Transcript of Thermodynamics for gas turbine cycles 1of2

Page 1: Thermodynamics for gas turbine cycles 1of2

Introduction to Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools

A  Cycle  Innova-ons  Tutorial  Session  by

Pavlos  K.  Zachos  -­‐  Luis  Sanchez  de  LeonDepartment  of  Power  &  Propulsion

Cranfield  University,  UK

ASME Turbo Expo 2013San Antonio, US

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CRANFIELD UNIVERSITYDEPARTMENT OF POWER & PROPULSION

These slides have been prepared by Cranfield University for the personal use of tutorial attendees. Accordingly, they may not be communicated to a third party without the express permission of the author(s). The slides are intended to support the tutorial in which they are to be presented. However the content may be more comprehensive than the presentations they are supporting.

Some of the data contained in the notes/slides may have been obtained from public literature. However, in such cases, the corresponding manufacturers or originators are in no way responsible for the accuracy of such material.

All the information provided has been judged in good faith as appropriate for the course. However, Cranfield University accepts no liability resulting from the use of such information.

Disclaimer

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Who we are...

Pavlos K. ZachosLecturer in Aerothermal Performance of TurbomachineryDepartment of Power & PropulsionCranfield University, [email protected]

Luis Sanchez de LeonDoctoral Researcher in Advanced Cycle Performance

Department of Power & PropulsionCranfield University, UK

[email protected]

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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PART I - Thermodynamics in our every day life.

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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PART II - A little bit of modelling.

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PART III - A whole lot of modelling.

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Why do you care ?

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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The science.

The people.

The product.

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Thermo dynamics

θέρμη (therme)

heat

δυναμική

power

=theory of relationship between heat and mechanical energy

Aeolipile (or Hero engine)Hero of Alexandria

1st century AD[source: Encyclopedia Britannica]

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source: WikipediaThermodynamics for Gas Turbine Cycles & Cycle Simulation Tools

ASME Turbo Expo San Antonio, Texas, 6th June 2013

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1650

Otto von Guericke invents the vacuum pump

1656

Boyle & Hookenotice a correlation betweenpressure, temperature and volume

18501750

1824

Carnotcorrelates heat , power, energy & engine efficiency

Rankine - Clausius - Lord Kelvin1st & 2nd Laws of Thermodynamics

1750

Saverybuilds the first steam piston engineto be later improved by Watt

Father of Thermodynamics

equation of state

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Entropy, s

Tem

pera

ture

, T

1 2

34Entropy, s

Tem

pera

ture

, T

1

2

3

4

Entropy, s

Tem

pera

ture

, T

1

23

4

v = co

nst.

v = const.

P = const.

v = co

nst.

Entropy, s

Tem

pera

ture

, T

1

2

3

4P =

const

.

P = const.

Carnot cycle Ideal Otto cycle

Ideal Diesel cycle Ideal Brayton cycleThermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Why do you care ?

EAT.

BREATH.

TRAVEL.

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Case study:London to New York5,526 km

100 days in 1866 by sailing ship

15 days in 1910 by early steam ships

3 days in 1960 by the fastest steam ship

< 8 hrs today by plane !!

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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= £475 per kg[source: http://www.bullionbypost.co.uk on 21.5.2013]

=

Courtesy of Rolls-Royce

per kg

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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aerodynamics materials

fuels

emissions

fuels

mechanical integrity

market research&

logistics

system integration

cycle thermodynamics

controls

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Entropy, s

Tem

pera

ture

, T

1

2

3

4P =

const

.

P = const.

George Brayton1830 - 1892

Sir Frank Whittle1907 - 1996

Dr Hans von Ohain1911 - 1998

Courtesy of Rolls-Royce

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Here’s to the crazy ones.The misfits.The rebels.The troublemakers.The ones who see things differently.They are not fond of rules.And they have no respect for the status quo.You can praise them, disagree with them, quote, disbelieve them, glorify or vilify them.

About the only thing you can’t do...

Apple advertising campaignSeptember 1997

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...is ignore them...

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...because they change things

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...and also the way WE see things...22

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Let’s talk about today...

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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6 Trillion kg CO2

source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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20,000 kg CO2 per year and person

4,500 kg CO2 per year and person

source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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450 ppm

source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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10% less rainfall

source: ClimateCrisis.netThermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Dust storm approaching Stratford, TEXAS - April 1935source: http://www.weru.ksu.edu

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aerodynamics materials

fuels

emissions

fuels

mechanical integrity

market research&

logistics

system integration

cycle thermodynamics

controls

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Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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PART II

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Families of thermodynamic cycles

Powercycles

Refrigerationcycles

Gascycles

Vaporcycles

Closedcycles

Opencycles

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Families of thermodynamic cycles

Powercycles

Refrigerationcycles

Gascycles

Vaporcycles

Closedcycles

Opencycles

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Basic considerations in the analysis of power cycles

1. Study the ideal cycle first

No frictionNo heat lossesQuasi-equilibrium compressions & expansions

2. Neglect kinetic and potential energies

3. Use P-v or T-s diagrams

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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• Air as working fluid

• Ideal gas

Air standard assumptions

Equation of State: PV = RT

Cp

Cv=γ R = Cp - Cv

• Semi-perfect gas

Cp / Cv

Constant Cp / Cv

functions of Temperature

γ= 1.33 - Turbinesγ= 1.40 - Compressors

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Internal Energy=

The total energy contained by a thermodynamic system

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Internal Energy = u(T)

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u(T) + pV = Enthalpy

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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u(T) + pV = Enthalpy

u(T) + RT = Enthalpy = h(T)

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Specific Heat Capacity at Constant Volume

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Specific Heat Capacity at Constant Volume

=Cv

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Specific Heat Capacity at Constant Volume

=Cv =

du

dT

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Specific Heat Capacity at Constant Pressure

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Specific Heat Capacity at Constant Pressure

=Cp

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Specific Heat Capacity at Constant Pressure

=Cp =

dh

dT

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Ideal Gas Model

PV = RT

Internal Energy = u(T) = Cv T

Enthalpy = u(T) + RT = h(T) = Cp T

Cp

Cv=γ

γ= 1.33 - Turbines

γ= 1.40 - Compressors

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Wilcock R. C., Young J. B., and Horlock J. H., 2002, “Gas properties as a limit to gas turbine performance.”

Kyprianidis K., Sethi V., Ogaji S. O., PILIDIS P., Singh R., and KALFAS A. I., 2009, “Thermo-Fluid Modelling for Gas Turbines-Part I: Theoretical Foundation and

Uncertainty Analysis.”

Kyprianidis K., Sethi V., Ogaji S. O., PILIDIS P., Singh R., and KALFAS A. I., 2009, “Thermo-Fluid Modelling for Gas Turbines-Part II: Impact on Performance

Calculations and Emissions Predictions at Aircraft System Level.”

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Entropy, s

Tem

pera

ture

, T

1

2

3

4

P2 = co

nst.

P1 = const.

heat in

heat out

work in

maximum cycle pressure

limited by compressor

technology

maximum cycle temperaturelimited by turbine technology

work out

Useful work(Net)

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Entropy, s

Tem

pera

ture

, T

1

2

3

4

P2 = co

nst.

P1 = const.

heat in

heat out

work in

work out

Compressor Turbine

Combustionchamber

Ideal Brayton cycle processes:

1-2: Isentropic compression2-3: Constant pressure heat addition3-4: Isentropic expansion4-1: Constant pressure heat rejection

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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win

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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win

qin+

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win

qin+

wout-

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win

qin+

wout-

qout-

InletEnthalpy

OutletEnthalpy

(qin - qout) + (win - wout) = 0

= -wnet

wnet = qin - qout

Steady-flow process energy balance on a unit-mass basis:

-=

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wnet = qin - qout

qin = h3 - h2 = cp (T3 - T2)

qout = h4 - h1 = cp (T4 - T1)

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Entropy, s

Tem

pera

ture

, T

1

2

3

4

P2 = co

nst.

P1 = const.

heat in

heat out

work in

work out

Compressor Turbine

Combustionchamber

Fresh air

Fuel

Exhaust gases

work out

wnet = qin - qout

qin = h3 - h2 = cp (T3 - T2)qout = h4 - h1 = cp (T4 - T1)

ηthermal =wnet

qin= 1-

qout

qin

using...

T2

T1=

P2

P1

( )γ-1/γ

=P3

P4

( )γ-1/γ

=T3

T4

ηthermal = 1- 1

P2

P1

γ-1/γ

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Entropy, s

Tem

pera

ture

, T

1

2

3

4

P2 = co

nst.

P1 = const.

heat in

heat out

work in

work out

Compressor Turbine

Combustionchamber

Fresh air

Fuel

Exhaust gases

work out

ηthermal = 1- 1

P2

P1

γ-1/γ

ηth

erm

alPressure ratio

Is this right ?

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Entropy, s

Tem

pera

ture

, T

1

2s4s2a

in reality...- no compression/expansion is isentropic &- some pressure loss is inevitable

4a

3

ηcompr

ηturb

=

=

h2s - h1

h2a - h1

h3 - h4a

h3 - h4s

Component isentropic efficiencies:

note

for preliminary cycle modelling component

efficiencies can be guessed or estimated

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Case  study  #1:Effect  of  compressor  efficiency  on  cycle  performance

Compressor Turbine

Combustionchamber

- Standard air assumptions- Standard ISA conditions: 288.15K @ 1 bar- Constant ηt,is

- T3 = 1600K - Combustion efficiency=0.98- Account for cooling flows

isentropic

Isentropic

0.90.85

0.8

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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0.65

0.7

0.75

0.8

0.85

0.9

0.95

1

1 3 5 7 9 11 13 15OVERALL PRESSURE RATIO

ISEN

TRO

PIC

EFF

ICIE

NC

Y

POLYTROPIC EFFICIENCY = 0.90

0.85

0.8

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Case  study  #2:Effect  of  Turbine  Entry  Temperature  on  cycle  performance

Compressor Turbine

Combustionchamber

- Standard air assumptions- Standard ISA conditions: 288.15K @ 1 bar- Constant ηt,is

- Combustion efficiency=0.98- Account for cooling flows

Assuming a value for the polytropic efficiency of our compressor a new isentropic efficiency is calculated for every pressure ratio based on:

TET = 1000 K

1200 K1400 K

1600 K 1800 K

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Cycle  design  in  a  gas  turbine  performance  solverUse  of  “BRICKS”

Compressor Turbine

Combustionchamber

Thrust per unit flow

IntakeFreshair

ALTITUDE

MACH No.

Rel. Humidity

PRESSURE RECOVERYFACTOR

PRESSURE RATIO

POLYTROPICEFFICIENCY

BLEED FLOWS

COMBUSTION EFFICIENCY

PRESSURE LOSS

TURBINE ENTRY TEMPERATURE

(TET)

ISENTROPICEFFICIENCY

COOLINGFLOWS

Nozzle

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Cycle  design  in  a  gas  turbine  performance  solverUse  of  “BRICKS”

Compressor Turbine

Combustionchamber

IntakeFreshair

ALTITUDE

MACH No.

Rel. Humidity

PRESSURE RECOVERYFACTOR

PRESSURE RATIO

POLYTROPICEFFICIENCY

BLEED FLOWS

COMBUSTION EFFICIENCY

PRESSURE LOSS

TURBINE ENTRY TEMPERATURE

(TET)

ISENTROPICEFFICIENCY

COOLINGFLOWS

Output Powerper unit flow

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Case  study  #3:Single  spool  gas  generator  design  space  exploraIon

Compressor Turbine

Combustionchamber

IntakeFreshair

ALTITUDE

MACH No.

Rel. Humidity

PRESSURE RECOVERYFACTOR

PRESSURE RATIO

POLYTROPICEFFICIENCY

BLEED FLOWS

COMBUSTION EFFICIENCY

PRESSURE LOSS

TURBINE ENTRY TEMPERATURE

(TET)

ISENTROPICEFFICIENCY

COOLINGFLOWS

Output Powerper unit flow

0.9

0.98

5% 0.91

SpecificFuel

Consumption=

Fuel flow [kg/s]def

initio

nsor SFC

SpecificPower =

Net Output [J/s]

Net Output [J/s]

Mass flow [kg/s]Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools

ASME Turbo Expo San Antonio, Texas, 6th June 2013

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PR = 3

PR = 6

PR = 15 TET = 1000 K TET = 1200 K

TET = 1400 K TET = 1600 K Large sizeHigh weight

Small sizeLow weight

Lowtechnology

Hightechnology

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Compressor Turbine

Combustionchamber

IntakeFreshair

ALTITUDE

MACH No.

Rel. Humidity

PRESSURE RECOVERYFACTOR

PRESSURE RATIO

POLYTROPICEFFICIENCY

BLEED FLOWS

COMBUSTION EFFICIENCY

PRESSURE LOSS

TURBINE ENTRY TEMPERATURE

(TET)

ISENTROPICEFFICIENCY

COOLINGFLOWS

Thrust per unit flow

Nozzle

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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High Pressure

Compressor

Combustionchamber

Low Pressure

Compressor

Low Pressure Turbine

High Pressure Turbine

COMING UP NEXT...

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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High Pressure

Compressor

Combustionchamber

Low Pressure

Compressor

Low Pressure Turbine

High Pressure Turbine

COMING UP NEXT...

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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High Pressure

Compressor

Combustionchamber

Low Pressure

Compressor

Low Pressure Turbine

High Pressure Turbine

COMING UP NEXT...

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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High Pressure

Compressor

Combustionchamber

Low Pressure

Compressor

Low Pressure Turbine

High Pressure Turbine

Combustionchamber

COMING UP NEXT...

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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High Pressure

Compressor

Combustionchamber

Low Pressure

Compressor

Low Pressure Turbine

High Pressure Turbine

Combustionchamber

COMING UP NEXT...

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Related textbooks

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Related textbooks

Thermodynamics for Gas Turbine Cycles & Cycle Simulation ToolsASME Turbo Expo San Antonio, Texas, 6th June 2013

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Introduction to Thermodynamics for Gas Turbine Cycles & Cycle Simulation Tools

further  info,  compliments  &  complaints  to  be  addressed  to:

[email protected]  

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