Diaporama Photos Paysages (Fil Eminimizer) (Fil Eminimizer) (Fil Eminimizer)
THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019...
Transcript of THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019...
![Page 1: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/1.jpg)
27-5-2019
ROLAND FOLZ
BUSINESS UNIT LEADER FOOD & BEVERAGE
THE ROLE OF A BEER MEMBRANE
FILTER IN AN ENVIRONMENTAL
FRIENDLY BREWERY
![Page 2: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/2.jpg)
2
A Growing and Dynamic New World…
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
HAS CREATED NEW GLOBAL CHALLENGES & OPPORTUNITIES
2X
3X
5XPopulation estimates projected in 2040
![Page 3: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/3.jpg)
70% of the water entering a brewery leaves it as effluent, 3 – 10 hl water is needed to produce 1 hl of beer
![Page 4: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/4.jpg)
Brewery processes are intensive users of both electrical and thermal energy - 3 to 8 % of production costs of beer is energy & water
![Page 5: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/5.jpg)
By appropriate waste managementbreweries can save 4.5% on theiroperational costs. The tendencyof this percentage is up.
![Page 6: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/6.jpg)
6
Brewing Industry and Sustainability
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
HOW DOES BEER MEMBRANE FILTRATION SUPPORT?
For more than a decade
sustainability is high on
the agenda of the brewer
![Page 7: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/7.jpg)
7
Membrains & Membranes
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
Pentair R&D
Membrane
Filtration:
Components:
Membranes &
Modules
Applications:
Water & Waste
Water
Treatment,
Beverage
Filtration – Beer,
Wine, Dairy &
Cider
![Page 8: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/8.jpg)
8
BMF – Technology Roadmap
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
Filt
ers
in O
per
atio
n
First BMF
2. Gen. BMF Double
3. Gen. BMF-18
First BMF Compact
4. Gen.+Flux
1990 2000 2006 2009 2012 2015 2018
Membrane Module type S-14
New Cleaning Agent
M2
FLEXIBILITY
€$
Next to Continuous -Also Batch operation
SUSTAINABILITY
New Membrane Module type R-30
![Page 9: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/9.jpg)
9
Sustainability KPI’s
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
CO2 Footprint
Water Consumption
Solid Waste Stream
Beer Loss
Shelf Life
![Page 10: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/10.jpg)
10
CO2 Footprint (1)
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
An investigation was executed to come to grounded number for CO2 footprint for
membrane filtration and DE filtration of beer
For the calculation of CO2 footprint the following directive of the British Standards
Organization BSI was used – ‘Guide to PAS2050: How to asses the carbon foot print
of goods and services
The CO2 footprint is calculated over the whole supply chain, so also energy
consumption in the production and shipping of DE and membranes is taken into
account
The energy consumption in making membranes has been taken from the Pentair
factory in Enschede
![Page 11: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/11.jpg)
11
CO2 Footprint (2)
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
DE Filtration
Production of DE
Shipping DE to a brewery 1000 km
Use of energy for pumps and hot
cleaning
Caustic for cleaning
Shipping for disposal 250 km
Membrane Filtration
The production of PES
The energy consumption of the
membrane manufacturing plant
Shipping to a brewery 1000 km
Use of energy for pumps and hot
cleaning
Caustic for cleaning
Shipping back to factory 1000 km
![Page 12: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/12.jpg)
12
CO2 Footprint (3)
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
DE Filtration Membrane Filtration
kg CO2eq per hl beer
Production of diatomaceous earth 0.11
Transport of diatomaceous earthto brewery
0.0060
Filtration of beer, steam & power 0.073
Filtration of beer, caustic 0.000017
Transport of used diatomaceousearth to place of disposal
0.0060
Total 0.19
kg CO2eq per hl beer
Production of PES 0.00094
Manufacturing of membrane modules
0.0035
Transport of modules to brewery 0.000017
Membrane filtration of beer, steam & power
0.10
Membrane filtration of beer, caustic
0.0045
Transport of modules back to Enschede
0.000017
Total 0.11
![Page 13: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/13.jpg)
13
CO2 Footprint (4)
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
CO2 Footprint of Beer
Source kg CO2eq per hl beerFosters Brewery Group, Australia
10
Heineken, the Netherlands 10
SABMiller, South-Africa 14
Sapporo, Japan 6
New Belgium, USA 8.5
Average 9.7
28%
22%
13%
8%
8%
6%
4%
2%
2%
7%
Retail Glass Barley Distribution Consumption Malt Brewing Operations Paper CO2 Other
![Page 14: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/14.jpg)
14
Water Consumption
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
DE Filtration
Water in a DE filter is used for flushing
out the DE, cleaning and sterilization
Consumption depends on run volumes
Typical consumption is 0.1 – 0.2 hl/hl
Membrane Filtration
Water in a BMF is used for periodical
back flushing with cold caustic and
regeneration of the membranes
Consumption depends on achieved run
volumes
Typical consumption is 0.1 - 0.2 hl/hl,
lower for beers produced with adjuncts
and use of extra enzymes
![Page 15: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/15.jpg)
15
Solid Waste Stream
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
Typical solid waste stream of a brewery is 0.8 kg/HL
DE is responsible for 50% being 0.4 kg/HL
For a brewery with an annual output of 1,000,000 HL it means the following:
• DE Filter: 400,000 kg/yr
• BMF: 180 kg/yr (replacement of membranes)
![Page 16: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/16.jpg)
16
Beer Loss (1)
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
With a Membrane Filter the beer is washed out and directly dosed back in the beer
stream – No Head & Tail Tank needed with complicated logistics because of dosing
back procedures and limitations in mixing
![Page 17: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/17.jpg)
17
Beer Loss (2)
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
System Volume is lower vs. DE filter - 30 HL vs. 70 HL
Especially in high gravity processes and high run volumes, the membrane filter can
reach down to 0.1%
A DE filter can reach this number seldom, only in a brewery with very low SKUs and
brand changes
As an average the beer loss for DE filtration is double the beer loss of membrane
filtration
![Page 18: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/18.jpg)
18
Shelf Life
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
O2 + Fe, Cu
Beer + •OH
H2O2
O2•-
Free radical oxidation
Beer free radicals + O2
Aldehydes
Ketones
Alcohols
Staleness
Reactive Oxygen Species
![Page 19: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/19.jpg)
19
Added Value BMF In Sustainability
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
Lower CO2 footprint – 40% reduction vs. DE
50% Lower Solid Waste Stream – Strong reduction
Water Footprint – Comparable level vs. DE
Average 0.2% Beer Loss – DE has double
Shelf Life - Better taste stability – No iron pick-up
![Page 20: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/20.jpg)
20
Take Home Message
©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission of Pentair.
With the BMF the brewing industry
has an alternative for beer filtration
with a clearly better contribution to
a sustainable beer brewing &
production process
Especially the 50% reduction of
solid waste stream, lower beer loss
and better shelf life of a membrane
filter is supporting the brewery on
sustainability KPI’s
![Page 21: THE ROLE OF A BEER MEMBRANE FILTER IN AN … FOLZ_O papel do fil… · Membrains & Membranes ©2019 Pentair | Confidential property of Pentair. Do not reproduce without express permission](https://reader034.fdocuments.in/reader034/viewer/2022043022/5f3dfd8186675c4b880b33cc/html5/thumbnails/21.jpg)
THANK YOUwww.pentair.com