THE PROPOSED EXPANSION PROJECT FOR MANUFACTURING...
Transcript of THE PROPOSED EXPANSION PROJECT FOR MANUFACTURING...
OF
THE PROPOSED EXPANSION PROJECT
FOR MANUFACTURING OF RESINS
(BY ENHANCEMENT IN CAPACITY AND ADDITION OF NEWPRODUCT)
Under Activity: 5(f) - Synthetic Organic Chemical Manufacturing Industry
OF
Located at:
S. No. : 441/P 1 & 2, Haripar-Kerala Road, Village- Bela (Rangpar), Bela (Rangpar)-363642,
Dist. & Tal. : Morbi (Gujarat)
Pre-feasibility Report M/s. Sun Particle Board Pvt. Ltd.
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INDEX
1. Executive Summary……………………………………………………………………………………….……………… 01
2. Introduction……………………………………………………………………………………..………….………………. 03
i. Identification of the Project and Proponent. 03
ii. Brief Description of the project 03
iii. Need of the project and its importance to the country and or region 04
iv. Demand –Supply Gap 04
v. Imports vs. Indigenous production 04
vi. Export Possibility / Domestic / export Markets 04
vii. Employment Generation (Direct and Indirect) due to the project. 04
3. Project Description………………………………………………………………………………………………………… 05
i. Type of Project including interlinked and interdependent projects, If any 05
ii. Location (map showing general location, Specific location, and project boundary & project site layout)with coordinates
05
iii. Profile of Project site 07
iv. Site Layout Plan 08
v. Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted
09
vi. Size or magnitude of operation 09
vii. Project description with process details (a schematic diagram/ flow chart showing the project layout components of the project etc. should be given)
10
viii. Resource optimization/ recycling and reuse envisaged in the project, If any, should briefly outlined
17
ix. Availability of water its source, Energy/power requirement and source should be given
17
x. Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal
18
xi. Schematic representations of the feasibility drawing which give information of EIA purpose
20
4. Site Analysis………………………………………………………………………………………………………………… 21
i. Connectivity 21
ii. Land Form, land Use and Land Ownership 21
iii. Existing Infrastructure/ land use pattern 21
iv. Soil Classification and Land Use Classification 21
v. Climate Data from secondary source 21
vi. Social Infrastructure available 21
5. Planning Description……………………………………………………………………………………………………… 22
i. Planning Concept (Type of industries, facilities, transportation, etc.) Town and Country Planning/Development authority Classification.
22
ii. Population Projection 22
iii. Land use planning (breakup along with green belt etc. 22
iv. Assessment of Infrastructure demand (Physical & Social) 22
v. Amenities/ Facilities 22
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6. Proposed Infrastructure ……………………………………………………………………………………………….. 23
i. Industrial Area (Processing Area) 23
ii. Residential Area (Non Processing Area). 23
iii. Green belt 23
iv. Connectivity (traffic and Transportation Road/Rail/Metro/Water ways etc): 23
v. Drinking Water management (Source& Supply of water) 23
vi. Sewage System 23
vii. Industrial Waste Management 23
7. Rehabilitation and Resettlement (R&R) Plan…………………………………………………………………. 23
I. Policy to be adopted (Central/ State) in respect of the project affected persons
including home oustees, land oustees and landless laborers (a brief outline to be given):
23
8. Project Schedule & Cost Estimates…………………………………………………………………….............. 23
i. Likely date of start of construction and likely date of completion 23
ii. Estimated project cost along with analysis in terms of economic viability of the project
23
9. Analysis of Proposal (Final Recommendations)…………………………………………………............. 24
i. Financial and social benefits with special emphasis on the befit to the local people including tribal population, if any, in the area
24
Prefeasibility Report M/s. Sun Particle Board Pvt. Ltd
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1. EXECUTIVE SUMMARY
1.0 About Project:
M/s. Sun Particle Board Pvt. Ltd. proposes to expand its existing Particle Board manufacturing unit by
capacity enhancement of “Particle Board” from 1500 MT/month to 2400 MT/month and addition of
new products Synthetic Organic resins (bonding glue) @850 MT/month,at S. No. : 441/P 1 & 2,
Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist.& Tal. : Morbi (Gujarat).
2.0 Highlights of the Project:
Sr. No. Particulates Description
1. Project Location M/s. Sun Particle Board Pvt. Ltd.
2. Project Activity, Category as
per amendments
Project Activity:-5(f)- Synthetic Organic Chemicals,
Category:- A
3. Project Cost 1310.00 Lakhs After proposed expansion
4. Total area of Project Existing:25192.00 sq.m.
Proposed expansion will be within the existing premises.
5. Products with capacity Existing: Plain and Pre-Laminated Particle Boards @1500.00 MT/Month Proposed: Plain and Pre-Laminated Particle Boards @900.00 MT/Month Synthetic Organic Resin(Bonding Glue)@850.00 MT/Month After Proposed Expansion: Plain and Pre-Laminated Particle Boards @2400.00 MT/Month Synthetic Organic Resin(Bonding Glue) @850.00 MT/Month
6. Power Requirement Existing:900 KVA ,Proposed:300 KVA
7. Utilities (D.G. Sets, Boilers,
Thermopack, etc...)
Thermic fluid heater: Existing: 30 lakhkcal/Hr
D.G. Set: Existing : 500 KVA, Proposed: 125 KVA
8. Fuel Requirements Agro waste for Thermic fluid heater: 10 MT/day
Diesel for D.G. Sets: Existing :50 Lit/ Hr., Proposed: 15 Lit/ Hr
9. Man Power Existing:50 person, Proposed:15, Total:65 persons
10. Air pollution Control
Measures
Dust Collector (Cyclone separator) and Bag filter.
11. Water requirement & waste
water generation with mode
of disposal
Total Fresh Water requirement will be 14.50KL/day&Water
will be met from existing open well.
The industrial Waste Water Generation will beNil.
Domestic waste water generated @1.50 KL/day will be
disposed of through Septic Tank.
12. Solid / Hazardous waste
Generation
Will be managed as per Hazardous Waste (Management,
Handling And Transboundary Movement) Rules-2016.
13. Nearest National Highway NH-27: 1.65Km W(Approx.)
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14. Nearest State Highway GJ SH 321 (5.75 Km E)
15. Nearest Railway Station Wakaner- 36.0 Km S (Approx.)
16. Nearest Airport Rajkot (68 Km S) Approx.
17. Nearest Forest/
Sanctuary/Eco-sensitive zone.
Machhu River -5.5Km W
Jeep Wild life Sanctuary, Kutch -72.65 km NE Khijadia Bird Sanctuary, Jamnagar – 85.22 Km SW
Hanging Bridge (Tourist place)- 12.21 km SW
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2. INTRODUCTION
I. Identification of Project and Proponent:
Name of the Project Proponent: M/s. Sun Particle Board Pvt. Ltd.
The unit was incorporated under the Companies Act, 1956 on February 2015. The Registered Office of
the Company is located at A-one Chamber, Shop No.:11,2ndFloor,AvaniChar rasta,Canal road,Morbi-
363641 (Gujarat). The main objects of the company on its incorporation by the promoters of the
company were to carry manufacture plain and pre-laminated particle boards to meet the growing
demand for the particle board in Indian market. This product is eco-friendly product; it is also very much
helpful in saving the forests and our environment too. The location for setting up this plant was selected
at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. :
Morbi (Gujarat).
The initial production of particle boards was started in March 2016; this factory produces the much
needed particle board to cater to the Furniture industry of Gujarat and to the various states of India.
The company is a registered Private Limited company and is promoted by three Directors. Details
related to them are given below:
Sr.
No. Name of Directors
Residential Address
1. Dayalal M. Jakasaniya 202-Prayag Tower,Narsang
Society,Ravapar Road,
Morbi-363641
By profession he is in
manufacturing(production) line since last 22
years and by qualification he is a civil engineer
2 Amitkumar D. Bhanvadia Milan Park, Block No-9,
Shobheshwar Road,
Morbi-363641
He has also experience of production line since
last 12 years but he knows the marketing of
the product very well.
II. Brief description of nature of the Project:
M/s. Sun Particle Board Pvt. Ltd. proposed for expansion of their products manufacturing unit at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. : Morbi (Gujarat).
The proposed expansion project involves the production of “Bonding Glue (Resin)” which is synthetic organic Resins used to manufacture Plain and Pre-laminated Particle Board. As per the EIA notification- 2006 as amended the manufacturing of proposed new products are covered under activity 5(f), hence required Prior Environmental Clearance.
For the proposed expansion project, the company intends to install required plant & machinery with the help of competent people in this field.
The industrial sector in the past 10 years has seen a drastic boom and also the keeping in mind the globalization trend, we have identified the demand for the proposed expansion products and with continuous R & D found that it can be developed in-house and produce commercially for domestic market as well as an eye more on export markets.
All the raw materials for the production of Resin are in plenty in India, so there will be no import of any
raw materials.
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III. Need for the project and its importance to the country and or region: The proposed expansion project provides a potential growth opportunity for the already runningbusiness of the company. The company is already engaged in the business of manufacturing of “Particle Boards”.
Additional capacities of product range required over & above our existing capacities, as the company
expect strong growth of local market.
IV. Demand–Supply Gap:
Theproducts have very high specific demand for manufacturing of Particle Boards.
V. Imports vs. Indigenous production:
Existing products manufacturing in the country will be very much economical compare to Imports of
the same and also the export of the same will earn extra revenue generation for our county.
VI. Export Possibility / Domestic / export Markets:
Existing products are having very good domestic market as well as high export potential.
Additional capacities of product range required over & above our existing capacities, as the company
expect strong growth of exports to the extent of 40-50%. Local market also showing strong growth
potential.
Our resin products are used as binders to manufacture various products of Particle Boards as per the
required applications. These are having very good market in domestic as well as international markets.
VII. Employment Generation (Direct and Indirect) due to the project:
The man power employed in the existing unit is 50 Nos. and due to the expansion of the project there
will be very good opportunity of employment generation directly and indirectly due to proposed
project. Due to proposed expansion project there will be requirement of manager, supervisor, operator
and semi skilled workers. Hence the company will employ about 15people to fulfill its need to handle
the plant. So that 15 people will be directly employed and about 10 people will be indirectly employed.
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3. PROJECT DISCRIPTION
I. Type of Project including interlinked and interdependent projects, If any :
The proposed project is an interdependent project of the company.
II. Location (map showing general location, specific location, and project boundary & project site
layout) with coordinates:
The map showing general location, specific location and project boundary and project site layout of
M/s. Sun Particle Board Pvt. Ltd.unit located at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village-
Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. : Morbi (Gujarat).The latitude and longitude of the
project site is 22°55’46.6”N and 70°50’28.5”E.
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Figure No- 1 Location Map showing the project site in satellite image (5 km radius)
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III. Profile of Project Site:
Sr. No. Nearest Infrastructure Feature Distance from Project Site
1 Geographical Position Lat.: 22.929216°N, Long.: 70.841634°E.
2 Elevation above Sea Level 36 Meters (Approx.)
3 Nearest Village Haripar (1.17kmNE)
4 Nearest Town Haripar (1.17 km NE)
5 Nearest National Highway NH 27 (1.65 Km W)
6 Nearest State Highway GJ SH 321(5.75 Km E)
8 Nearer RW Station Wakaner (36.0 Km S)
9 Nearest Airport Rajkot (68Km S)
10 Nearest Surface water Resource/Reservoir
Arabian Sea (56.00 Km W)
Machhu River (5.5Km W)
Machhu Dam (18.41 Km S)
11 Forest Patches No patches of Reserve Forest within the study
area of project site.
12 Location of Archaeologically /Historically
important places
Historically Place:
Mani mandir- 11.77 km SW
Darbar gadh- 58.00 km SW
13 National Park/Sanctuary or Ecologically
sensitive Area
Jeep Wild life Sanctuary, Kutch -72.65 km NE
Khijadia Bird Sanctuary, Jamnagar – 85.22 Km
SW
14 National or State Boundary --
15 Tourist Places Hanging Bridge- 12.21 km SW
Kesar Park- 11.76 km S
16 Selection of project Site and Detail of
alternate Site.
The existing land is owned by the company from
private owners of the land. The land use is non
cultivated land, non agriculture land. Also
company does not procure any forest or
government owned land.
17 Size or Magnitude of Operation Medium Scale (ME)
Plot site Area Statement:
Area Statement Existing Proposed Area After Proposed
Expansion (in m2)
Total Area 25192.00 -- 25192.00
Construction Area 10057.30 -- 10057.30
Open Land Area 6769.92 -- 6769.92
Internal Road Area 6326.35 -- 6326.35
Greenbelt Area 2038.43 -- 2038.43
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IV. Site Layout Plan:
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V. Details of alternate sites considered and the basis of selecting the proposed site, particularly the
environmental considerations gone into should be highlighted:
The proposed expansion project will be accommodated within the existing plot, so no alternative site is
being considered.
VI. Size or magnitude of operation:
As per the proposed project cost the project is covered under Medium Scale category of
manufacturing industries, it comes under SME segment of the industry.
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VII. Project descriptionwith process details (a schematic diagram/ flow chart showing the project
layout components of the project etc. should be given):
Detailed project & product profile details –
LIST OF FINISHED PRODUCTS
Sr. No
Name of Products Production Capacity Per Month
Unit Existing Proposed Total
1 Plain and Pre-Laminated Particle Boards MT 1500.00 900.00 2400.00
2 Synthetic Organic Resin (Bonding glue) MT 0.00 850.00 850.00
a. Urea Formaldehyde Resin
b. Melamine Formaldehyde Resin
c. Paraffin Wax Emulsion
End use of Finished Products:
Sr. No.
Name of Product Chemical Name End use of product
1. Plain and Pre-Laminated Particle Boards -- Used in furniture industries
2. Synthetic Organic Resin (Bonding glue)
a. Urea Formaldehyde Resin urea-methanal resin Use to mfg. plain and pre-laminated particles boards
b. Melamine Formaldehyde Resin Methylated melamine resin
c. Paraffin Wax Emulsion --
INFRASTRUCTURE, MACHINERIES, EQUIPMENT & TECHNOLOGIES:
In-house technology, Installation of the plants, machineries and suitable manpower will be required
to manufacture the above additional products with proposed capacity
To get the best results in terms of quality and quantity, the company will invests in the latest available
state-of-the-art plant - machinery and leverages of grass-root technologies duly supported by
excellent marketing network will enable the project to get best of results.
MANUFACTURING PROCESS:
The company shall use the latest documented & developed green & eco-friendlynon-hazardous
process technology for the production of all above products. This section includes the manufacturing
process of the product, chemical reactions, flow diagrams and mass balance of each product.
1. PLAIN AND PRE-LAMINATED PARTICLE BOARDS:
Capacity: 2400.00 MT/Month
Manufacturing process:
In The Manufacturing of Particle Board, The strips of the pine wood is crushed in the crusher and separate
the two particle size and then it mixed and bonding with the resin glue and it has to treat at 180
centigrade temp. so it become hard and then board passed through the polishing machine, so surface
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becomes smooth and silky, here Plain Particle Board is ready to dispatch, for the further process It is
coated with the melamine paper on the both side and get the Pre-Laminated Particle Board.
Process flow diagram:
Raw Material
Strips of the pine wood
Wood saw dust
Crushing
Screening
Core Face Over
Size
Size
Milling for Reuse
Size
GLUE BLENDER Raw Material
Bonding Glue
MAT FORMER
HOT PRESS Moisture Evaporation
PRE PRESS
TRIMMING
SANDING Surface Finishing Waste
Reused in process
Trimming waste Reused in process
Product
Particle Board
PRE-LAMINATION
Product: Particle Board (Pre-Laminated)
Raw Material
Decorative Paper, Craft
Paper/ Plastic sheet
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Mass Balance:
Sr.
No. INPUT
QTY
(Kgs) OUTPUT
QTY
(Kgs) REMARK
1 Srips of Pine wood/ Wood Saw Dust 2500.00 Particle Board 1000.00 Product
2 Bonding Glue 203.00 Moisture Evaporation 1460.00
3 Decorative Paper 14.00
Trimming Waste
Over size Fibre
Surface Finishing Waste
272.00
Reused in the
Process
4 Craft Paper/ Plastic sheet 15.00
Total 2732.00 Total 2732.00
2. BONDING GLUE (RESINS):
Capacity: 850.00 MT/Month
Manufacturing process:
a) Urea Formaldehyde Resin:-
Formaldehyde, Urea, Formic Acid, Sodium Penta Chlorophenate, Caustic soda are charged in a vessel
and mass is heated under continuous stirring to prepare urea formaldehyde resin. Water will be added
as to maintain solid content of resin.
Process flow diagram:
Raw Materials
Formaldehyde,
Urea, Water, Formic Acid,
Sodium PentaChlorophenate
Caustic Soda
VESSEL
Heated & Mixed by
continuous stirring
Product: Urea Formaldehyde
To Particle Board Unit Packing & Dispatch
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Chemical Reaction:
NH2 – CO – NH2 + HCHO
Urea Formaldehyde Urea Formaldehyde Resin
Mass Balance:
Sr. Input Qty. Out Put Qty. Remark
1 Formaldehyde 766.00
Urea Formaldehyde Resin 1000.00 Product 2 Urea 50.00
3 Water 182.50
4 Sodium Penta Chlorophenate 1.00
5 Caustic Soda 0.250
6 Formic Acid 0.250
Total 1000.00 Total 1000.00
b) Melamine formaldehyde Resin:-
Manufacturing Process:
Formaldehyde, Melamine,MEG/DEG, NBA, Paraformaldehyde is charged in a vessel and mass is heated
under continuous stirring to prepare melamine formaldehyde resin. Water will be added as to maintain
solid content of resin.
Process flow diagram:
Raw Materials
Formaldehyde, Water,
Melamine, MEG/DEG,
NBA, Peraformaldehyde
VESSEL
Heated & Mixed by
continuous stirring
Product: Melamine Formaldehyde
To Particle Board Unit Packing & Dispatch
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Chemical Reaction:
+ HCHO
Melamine Formaldehyde Melamine Formaldehyde Resin
Mass Balance:
Sr. Input Qty. Out Put Qty. Remark
1 Formaldehyde 480.00 Melamine Formaldehyde
Resin 1000.00 Product 2 Water 59.00
2 Melamine 380.00
3 MEG/DEG 48.00
4 NBA 26.00
5 Peraformaldehyde 7.00
C) Paraffin Wax Emulsion Manufacturing Process: Paraffin wax, Borax Powder, Stearic acid and Liquor ammonia are charged in a vessel and mass is heated
under continuous stirring to prepare Paraffin Wax Emulsion. Water will be added as to maintain solid content
of emulsion.
Process flow diagram:
Chemical Reaction: No chemical reaction only mixing and blending process
Raw Materials
Paraffin Wax, Water,
Liquor Ammonia, Stearic
acid and Borax Powder
VESSEL
Heated & Mixed by
continuous stirring
Product: Paraffin Wax Emulsion
To Particle Board Unit Packing & Dispatch
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Mass Balance:
Sr. Input Qty. (kg) Out Put Qty. (kg) Remark
1 Paraffin Wax 272.00 Paraffin Wax Emulsion 1000.00 Product
2 Water 674.00
3 Liq. Ammonia 9.00
4 Stearic Acid 36.00
5 Borax Powder 9.00
Total 1000.00 Total 1000.00
Raw material required along with estimated quantity, likely source, marketing area of final product(s), mode of transport of raw material and finished product:
Detailed raw material requirement along with estimated quantity, likely source, marketing area of final products, mode of transport of raw material and finish product
Marketing area of final products:
The proposed products are widely manufactured and are old and steady products. All the raw materials are
easily available indigenously in the local market. The sources of raw materials required for proposed products
are market driven and they will be transported through road.
Sr. No. Name of the product Raw Materials Raw Material Consumption
(kg/MT) MT/Month
01 Particle Boards Strips of Pine woods 1500.00 3600.00
wood saw Dust 208.00 500.00
Bonding Glue 354.17 850.00
Decorative Paper 54167.00 130000.00
02 Bonding and Lamination compound
Urea Formaldehyde Resin
Formaldehyde 766.00 620.50
Urea 50.00 40.50
Water 182.50 147.42
Sodium Penta Chlorophenate 1.00 0.81
Caustic Soda 0.250 0.20
Formic Acid 0.250 0.20
Melamine Formaldehyde Resin
Formaldehyde 480.00 19.20
Water 59.00 2.36
Melamine 380.00 15.20
Mono Ethylene Glycol (MEG)/DEG 48.00 1.9
NBA 26.00 1.04
Para formaldehyde 7.00 0.28
Paraffin Wax Emulsion
Paraffin Wax 272.00 1.90
Water 674.00 4.71
Liq. Ammonia 9.00 0.06
Stearic Acid 36.00 0.25
Borax Powder 9.00 0.06
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Transport and storage details of Raw materials:
Unit is manufacturing campaign based products as per market demand.
Sr.
No. Raw material Physical State
Maximum
Storage quantity
(In MT)
Means of
Storage
Mode of
transportation
1. Pine wood Solid 1200.00 In open area By road
2. Wood saw dust Solid
(powder form)
30.00 In open area By road
3. Formaldehyde Liquid 50.00 SS Tank By road
4. Urea Solid 15.00 Bags By road
5. Sodium penta chlorophenate Solid 2.00 Bags By road
6. Caustic soda Solid 0.60 Bags By road
7. Formic acid Liquid 0.55 Drums By road
8. Melamine Solid 15.00 Bags By road
9. Mono ethylene glycol (MEG)/DEG Liquid 6.00 Drums By road
10. n-Butyl Alcohal Liquid 3.00 Drums By road
11. Para formaldehyde Liquid 2.00 Drums By road
12. Paraffin wax Solid 8.00 Bags By road
13. Liq. Ammonia Liquid 0.50 Cylinder By road
14. Stearic acid Waxy solid 5.00 Drums By road
15. Borax powder Powder 0.50 Bags By road
Identification of Hazardous Raw Materials as per MSIHC Rules (2000)
sr. No.
Name Physical state Max. Storage
Quantity MSIHC Applicability
Probable Hazards
1 Melamine Bags 15 MT -- combustible
2 Urea Bags 15 MT -- Toxic and fire
3 Caustic Lye Bags 0.60 MT Sch-1,part –II,571 corrosive
4 Formic acid drums 0.55 MT Sch-1,part –II,287 Toxic and corrosive
5 Formaldehyde SS tank 50 MT Sch-1,part –II,285 corrosive ,Toxic and fire
6 Sodium penta chlorophenate
bags 2 MT Sch-1,part –II,572 Toxic
7 Di ethylene gycol drums 6 MT Sch-1,part –II,197 Toxic
8 Aqueous ammonia Cylinder 0.5 MT Sch-1,part –II,31 Toxic, fire
9 Paraffin Wax bags 8 MT Sch-1,part –II,462 fire
10 n-butyl alcohol drums 3 MT Sch-1,part –II,412 fire
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VIII. Resource optimization/ recycling and reuse envisaged in the project, if any, should briefly
outlined:
The raw materials packed in drums and stored in the warehouse.
The raw materials will be stored in closed containers and will be handled through closed system to
avoid the handling losses.
Trimming waste, Over size Fibre and Surface Finishing Waste will be reused in the process.
Resin residue will be reused in the next batch of preparation.
IX. Availability of water its source, energy/power requirement and source should be given:
Availability of water its source energy/power required and its source.
Water Requirement:
Sr.
No. Particulars
Quantity (KL/Day)
Existing Proposed Total
1. Domestic 2.00 1.00 3.00
Sub Total Domestic 2.00 1.00 3.00
2. Industrial
Processing - 6.00 6.00
Cooling 2.00 2.50 4.50
Sub Total Industrial 2.00 8.50 10.50
3. Other (Gardening) 1.00 - 1.00
Total 5.00 9.50 14.50
Source: The fresh water will be sourced from the existing open well within the premises.
Power Requirements and its source:
Sr.
No. Particulars Existing Proposed Total Source
1. Power –Electricity
requirement 900 KVA 300 KVA 1200 KVA PGVCL
2. Standby Power
requirement 500 KVA 125 KVA 625 KVA
From authorized
manufacturer
Energy Requirements and its source:
Sr. No. Particulars Existing Proposed Source
1 Heat
requirement
30 lakhs
kcal/hr
NIL Will be obtained from Thermic fluid heater
having heat generation capacity of 30 Lakhs
Kcal/Hr.
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X. Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal:
Quantity of Waste Water (liquid waste) generation and its management :
Waste water generation:
Sr.
No. Particulars
Quantity (KL/Day)
Existing Proposed Total
1. Domestic 1.00 0.50 1.50
Sub Total Domestic 1.00 0.50 1.50
2. Industrial
Processing 0.00 0.00 0.00
Cooling 0.00 0.00 0.00
Sub Total Industrial 0.00 0.00 0.00
Total 1.00 0.50 1.50
Domestic waste water (1.50 KL/day) will be disposed off through Septic Tank.
The Processing water is consumed in the product.
Figure 2: Water Balance Diagram after proposed expansion:
Domestic
Process Cooling Gardening
3.00 KL/Day 6.00 KL/Day 4.50 KL/Day 1.00 KL/Day
Septic Tank
& Soak Pit
1.50 KL/Day Evap. Loss
4.50
KL/Day
Total Water Requirement 14.50 KL/day
Consumed in
process
Waste water:
nil
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DETAILS OF AIR POLLUTION CONTROL MEASURES AFTER PROPOSED CHANGE:
Sr.
No.
Stack
Attached
Type of fuel
and consumption
Air Pollution
Control Measures Parameter
Existing
1.
Thermic pack
(30 Lakh K.cal)
Agro waste: 10
MT/day
Adequate stack height 30m and bag
filter is provided.
PM <150 mg/Nm3
SO2 < 100 ppm
NOx< 50 ppm
2. D.G. Set 500 KVA Diesel: 50 Lit/hr
Adequate stack height 9mand
acoustic enclosure is provided and
operated only during power break
down.
PM <150 mg/Nm3
SO2 < 100 ppm
NOx< 50 ppm
Proposed
3. D.G. Set 125 KVA Diesel: 15 Lit/hr
Adequate stack height 9m and
acoustic enclosure is provided and
operated only during power break
down.
PM <150 mg/Nm3
SO2 < 100 ppm
NOx< 50 ppm
Process Gas Emission
Sr.
No. Stack attached to
Stack Height in Mtrs. Probable Pollutants
& Limits
Air Pollution
Control System Existing Proposed
1 Trimming Machine 15 m -- PM <150 mg/Nm3 Cyclone Separator
2 Sanding Machine 15 m -- PM <150 mg/Nm3 Bag Filter
3 Forming -- 15 m PM <150 mg/Nm3 Bag Filter
Hazardous Waste Management:
During our proposed production activities hazardous wastes will be generated as per HW (M, H & TM) Rules 2008 and will be managed as follows.
Types of Waste Existing
Quantity
After proposed
expansion Storage Method Method of Disposal
Resin Residue 0.00 kg/Month 200 kg/Month In HDPE Drums To be reused in next
batch preparation.
Discarded Empty
Bags, Drums,
Carboys& Paper
100 Nos/Day 250 Nos/Day
Covered solid waste
storage site provided
with in the process
area.
To be sold to GPCB
approved scrape dealers
as scrap.
Used oil 5.00 L/Yr 50 L/Yr In HDPE drums. To be sold to GPCB
approved vendors.
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XI. Schematic representations of the feasibility drawing which give information of EIA purpose:
A schematic representation of the feasibility drawing
Resource requirements • Raw Material: Sourced from Manufacturer / Traders of the same. • Land: Acquired land for proposed project, at existing land • Water: Will be sourced through bore well. • Power: Power will be sourced through paschim Gujarat Vij Co.
Ltd. • Fuel : Local dealer
Env. Mgt. Plan (EMP)
Air Pollution Control Measures: Air Pollution control system will be
provided.
Greenbelt area 12% of the total area is within company premises
Health & Safety measures will be followed properly
Soak pit/ Septic Tank and ETP for Industrial waste water.
Flue Gas emissions: Adequate chimney height will be provided.
Fugitive emission: There is no generation of fugitive emissions.
Type of Industry Proposed to expand its manufacturing
capacity of “Particle boards and Synthetic resins “
Site Location: S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela
(Rangpar)-363642,Dist& Tal. : Morbi (Gujarat)Gujarat-India
Public consultation:Is required as the project is located in non
agriculture land
Submission of Form-1 and Pre-Feasibility Report & Draft TOR
Proposed Activity: The proposed expansion project
involves the production of “Particle boards and Synthetic resins”
Type of category as per EIA notification:Synthetic Organic Chemicals
(Activity -5(f)- Category-A)
Presentation before the EAC for TOR
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Expansion project-Synthetic Organic Chemicals Page | 21
4. SITE ANALYSIS
4.0 Site Analysis
I. Connectivity:
The project is owned by the company from private owners of the land. The land use is non cultivated
land, non agriculture land. Kerala , Gujarat which is very well connected to National Highway no.27. are 1.65 W And the nearest Rajkot airport and port are 68.00 KM S away from the project site by road.
II. Land Form, Land use and Land ownership:
The total plot area (25192sq.m.) is belonging to M/s. Sun Particle Board Pvt. Ltd.The existing land is located in the privet land (non-agriculture land)
III. Existing Infrastructure/ land use pattern Proposed project will be located in the private non-cultivated, Non agriculture land. It is very well connected to national highway NH-27.
IV. Soil classification and Land use classification: Study area is located at North Gujarat in which most of the area cultivated and some area non cultivated under sallow and past forest. The soils found in the district are mostly of Inceptisol and Entisol order and of Othids, Ochrepts, Orthents, Fluvents, Psamments and Aquepts suborder. The soils are of clayey loam to clay type. They are moderately deep to deep and vary in colour from very dark brown to very dark greyish brown and reddish brown. The EC of the soils is generally less than 1.0 mmhos/cm and cation exchange capacity is between 40 and 60 me/100 gm of soil.
V. Climate data from secondary sources:
The prevailing climate in Morbi is known as a local steppe climate. There is not much rainfall in Morbi all year long. The climate here is classified as BSh by the Köppen-Geiger system. In Morbi, the average annualtemperature is 27.0 °C. About 521 mm of precipitation falls annually.
VI. Social Infrastructure available:
M/s. Sun Particle Board Pvt. Ltd. Infrastructure owes itself largelyin building the Industrial infrastructure and in attracting young entrepreneurs from neighboringvillages.
The city-state of Morbi and much of the building heritage and town planning is attributed to the administration of Sir Lakhdhiraji Waghji,[2] who ruled from 1922 to 1948. Sir Waghji acted as a ruler, manager, patron and policeman of the state with great authority. Sir Waghji, like other contemporary rulers of Saurashtra, built roads and a railway network (of seventy miles), connecting Wadhwan with Morbi and the two small ports of Navlakhi and Vavania, for exporting the state's production of salt and cloth. The Morbi railway station combines Indian and European architectural elements. Today, Sir Waghji Thakor's grandson Shivam Thakor is still the Prince of the state and resides in the royal palace.
Morbi has one of the oldest Engineering Institutes of Gujarat which is Lukhdhirji Engineering College which have been started since 1951. Institute run more than 8 Graduate courses, 4 post graduate courses, 8 Diploma in Engineering. Major branches are Mechanical Engineering, Civil Engineering, Electrical Engineering, Specially Production and Industrial Engineering in Bachelor of Engineering. This Institute is only Institute in Gujarat which has Ceramic Engineering in Diploma course.
Morbi has many schools and colleges of commerce, arts, science, home science and different branches of engineering.
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5. Planning Description
5.0 Planning Brief.
I. Planning Concept (Type of industries, facilities, transportation etc) Town and Country Planning
/Development authority Classification:
The project site is located at the non-agricultural area.
II. Population Projection:
Not applicable
III. Land use planning (breakup along with green belt etc.):
The project is located privet non agricultural land and due to the proposed project there will not be
any change in the land use pattern of the region.
Plot Area Statement:
Area Statement Existing Proposed Area After Proposed Expansion
(in m2)
Total Area 25192.00 -- 25192.00
Construction Area 10057.30 -- 10057.30
Open Land Area 6769.92 -- 6769.92
Internal Road Area 6326.35 -- 6326.35
Greenbelt Area 2038.43 -- 2038.43
IV. Assessment of Infrastructure demand (Physical & Social):
The proposed infrastructure to manufacture products will be built with standard engineering design
considering all the relevant parameters related to environment, health and safety.
Facilities like road and communication are good. Banks, ATM's and medical facilitiesare also
adequate.
V. Amenities/ Facilities:
Education- schools including middle, secondary and higher secondary schools, Colleges, social
welfare hostels.
Medical and Health- Community Health Centre, & Primary Health center are available nearby area.
Power and water- All the villages are electrified and drinking water facilities are extended to all
villages.
Rail and Road- The project site is very well connected by road through Natinal Highway no. 27.
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6. Infrastructure Details
6.0 Proposed Infrastructure:
I. Industrial Area (Processing Area):
Basic infrastructure developed already and the required additional plant and machineries will be
installed after getting statutory clearance.
II. Residential Area (Non Processing Area):
No residential area is involved in the proposed project. The employs are accommodated in nearby
Residential areas
III. Green Belt:
Green belt area will be provided and maintain at the tune of about 12% of the total land area as the
project site is within the developed industrial area.
IV. Connectivity (Traffic and Transportation Road/ Rail/ Metro/ Water ways etc):
The project site is very well connected by road through National Highway no. 8 and western
railways.
V. Drinking Water management (Source& Supply of water):
Water requirement will be fulfilled through Bore wells.
VI. Sewerage System:
Sewerage water is disposed off to soak pit through septic tank.
VII. Industrial Waste Management:
There is no generation of industrial wastewater.
Generated domestic liquid waste is being disposed off through soak pit system to drainage. 7. Rehabilitation and Resettlement (R&R) Plan:
II. Policy to be adopted (Central/ State) in respect of the project affected persons including home
oustees, land oustees and landless laborers (a brief outline to be given):
The proposed Industry does not envisage any disturbance to local community or the village since
the land is acquired and fully owned by privet non agriculture land. The proposed project will not
affect the home oustees, land oustees and landless laborers. Hence there is no R & R plan required.
8. Project Schedule & Cost Estimates:
I. Likely date of start of construction and likely date of completion (Time schedule for the project to
be given):
After obtaining Environmental clearance and Consent to Establish from GPCB, the company shall
start the proposed construction and commissioning of the project.
II. Estimated project cost along with analysis in terms of economic viability of the project:
Estimated project cost along with the analysis in terms of economic viability of the project
Plant & Machinery, Pipeline & Fittings, Electrical Installation, Safety systems, etc. are the major
heads considered in the Capital Cost Projection for the proposed expansion project. Environment
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Expansion project-Synthetic Organic Chemicals Page | 24
Protection has also been considered in planning the Cost Projection, which will include Green belt
development, safety systems, etc.
Capital Cost Projection
Sr.
No. Purpose
Cost(Rs. in lakh)
Existing Proposed Total after expansion
1. Land 15.00 -- 15.00
2. Building and Civil Works 133.77 10.00 143.77
3. Plant & Machinery and other fittings 1006.23 15.00 1021.23
4. Environmental protection measures 125.00 5.00 130.00
TOTAL : 1280.00 30.00 1310.00
The company will provide budgetary provision for the recurring expenses for environmental issues while
planning the allocation of funds during the annual budgetary planning.
Recurring Cost per annum
Sr.
No. Component
Proposed
(Rs. in Lacs/annum)
1. Environment & Safety Management System 7.00
2. Greenbelt Maintenance 1.00
3. Enterprise social contribution 2.00
Total 10.00
9. Analysis of Proposal (Final Recommendations):
I. Financial and social benefits with special emphasis on the befit to the local people including tribal
population, if any, in the area:
Proposed expansion activity will provide benefits to the local people in terms of financial and social
welfare.
Local people will get direct financial benefit by way of employment.
Local people will get some contracts of supply and services to get indirect income.
Company will contribute in improving education and health facilities in nearby area.