The oil & gas engineering quiz
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Transcript of The oil & gas engineering quiz
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The Oil & Gas Engineering Quiz
Welcome to this presentation.
It will test you general knowledge as a Project Engineer.
Good luck!
Comments are most welcome ([email protected]),
which I will incorporate for the benefit of all.
Hervé
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The Oil & Gas Engineering Quiz
The Heat & Material Balance (HMB) shows the flowrate, conditions and
composition of process and utility streams.
Right or Wrong?
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The Oil & Gas Engineering Quiz
The Heat & Material Balance (HMB) shows the flowrate, conditions and
composition of process and utility streams.
Right or Wrong?
Wrong, only the process streams. Utility streams, such as cooling water
flowrate etc., are defined later on, once equipment is sized.
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The Oil & Gas Engineering Quiz
Consider a process unit with an INPUT and OUTPUT.
The following is true:
� INPUT flow rate (kg/hr) = OUTPUT flow rate (kg/hr) – True (mass
balance)
� INPUT flow rate (kmol/hr) = OUTPUT flowrate (Kmol/hr) – False, if
chemical reaction has occured
� INPUT enthalphy (kJ/hr) = OUTPUT enthalpy (kJ/hr) – False, if heat or
mechanical work has been exchanged with outside
PROCESS UNITINLET OUTLET
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HERVE
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The Oil & Gas Engineering Quiz
Consider a process unit with an INPUT and OUTPUT.
The following is true:
� INPUT flow rate (kg/hr) = OUTPUT flow rate (kg/hr) – True (mass
balance)
� INPUT flow rate (kmol/hr) = OUTPUT flowrate (Kmol/hr) – False, if
chemical reaction has occurred
� INPUT enthalpy (kJ/hr) = OUTPUT enthalpy (kJ/hr) – False, if heat or
mechanical work has been exchanged with outside
PROCESS UNITINLET OUTLET
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The Oil & Gas Engineering Quiz
Which Engineering document do I need to estimate the cost of a
pressure vessel?
� The Process data sheet
� The Mechanical data sheet
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The Oil & Gas Engineering Quiz
Which Engineering document do I need to estimate the cost of a
pressure vessel?
� The Process data sheet
� The Mechanical data sheet, as it indicates the equipment weight from
which I can estimate the cost (for pressure vessels, for instance, USD
4/kg for carbon steel and USD 12/kg for SS)
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The Oil & Gas Engineering Quiz
Per ASME B31.3, at which pressure shall piping be hydraulically tested?
� 1.5 times the design pressure
� 1.2 times the design pressure
� The design pressure
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The Oil & Gas Engineering Quiz
Per ASME B31.3, at which pressure shall piping be hydraulically tested?
� 1.5 times the design pressure
� 1.2 times the design pressure
� The design pressure
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The Oil & Gas Engineering Quiz
Mention 3 different ways to measure engineering progress
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The Oil & Gas Engineering Quiz
Mention 3 ways to measure engineering progress
� Weighting of documents and issue
� Milestones, e.g. Plot Plan IFC, P&ID IFC, etc.
� IFC issuance curves, e.g. m3 of IFC concrete, tons of IFC steel, tons of
IFC piping isometrics
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The Oil & Gas Engineering Quiz
Which document issued by the Engineering Manager serves as reference
to all Engineering disciplines?
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The Oil & Gas Engineering Quiz
Which document issued by the Engineering Manager serves as reference
to all Engineering disciplines?
The Engineering Design Data
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The Oil & Gas Engineering Quiz
Which document issued by the Engineering Manager serves as reference
to all Engineering disciplines?
The Engineering Design Data
What are the contents of this document?
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The Oil & Gas Engineering Quiz
Which document issued by the Engineering Manager serves as reference
to all Engineering disciplines?
The Engineering Design Data
What are the contents of this document?
� Feedstock conditions, composition,
� Products flow and specifications, performance guarantees
� Battery limits & battery limits conditions
� Design criteria
� Site climatic conditions: Min/max temperature, rain/snow, wind, seismic
� Applicable codes and standards
� Utilities conditions: Fuel gas composition, pressure, electric power: voltage etc.
� Regulatory requirements: Emission limits etc.
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The Oil & Gas Engineering Quiz
Put the following tasks in order
� HAZOP
� P&ID review meeting between COMPANY and CONTRACTOR
� Issue of P&IDs for Review (IFR)
� Issue of P&IDs for Design (IFD)
� Issue of P&IDs for Construction (IFC)
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HERVE
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The Oil & Gas Engineering Quiz
Put the following tasks in order
� Issue of P&IDs for Review (IFR)
� P&ID review meeting between COMPANY and CONTRACTOR
� Issue of P&IDs for Design (IFD)
� HAZOP
� Issue of P&IDs for Construction (IFC)
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The Oil & Gas Engineering Quiz
Are these items reviewed in HAZOP or HAZID?
� ESD logic
� Equipment spacing
� Overflow of equipment
� PLANT location
� Overpressure hazard
� Building blast resistance
� Fire & Gas detection
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The Oil & Gas Engineering Quiz
Are these items reviewed in HAZOP or HAZID?
� ESD logic - HAZOP
� Equipment spacing - HAZID
� Overflow of equipment - HAZOP
� PLANT location - HAZID
� Overpressure hazard - HAZOP
� Building blast resistance - HAZID
� Fire & Gas detection - HAZID
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The Oil & Gas Engineering Quiz
Are the following documents used in HAZOP or HAZID?
� P&IDs
� Cause & Effects
� PFDs
� Plot Plan
� H&MB
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The Oil & Gas Engineering Quiz
Are the following documents used in HAZOP or HAZID?
� P&IDs - HAZOP
� Cause & Effects - HAZOP
� PFDs - HAZID
� Plot Plan – HAZID
� H&MB - HAZID
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The Oil & Gas Engineering Quiz
Are the following disciplines attending HAZOP, HAZID or both?
� Process
� Safety
� Plant layout
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The Oil & Gas Engineering Quiz
Are the following disciplines attending HAZOP, HAZID or both?
� Process - HAZOP
� Safety - HAZID
� Plant layout - HAZID
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The Oil & Gas Engineering Quiz
The Inspection and Test Plan specifies the extent of Non Destructive
Examination and tests.
Right or wrong?
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The Oil & Gas Engineering Quiz
The Inspection and Test Plan specifies the extent of Non Destructive
Examination and tests.
Right or wrong?
Wrong, it specifies the attendance -or not- of the Purchaser to these
examination and tests. The extent is specified of examination/tests in
the code.
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The Oil & Gas Engineering Quiz
To specify means to define the duty whereas to design is to size.
Right or wrong?
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HERVE
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The Oil & Gas Engineering Quiz
To specify means to define the duty whereas to design is to size.
Right or wrong?
Right
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The Oil & Gas Engineering Quiz
The material requisition contains
� The quantities to be supplied
� The technical requirements
� The inspection requirements
� The list of applicable documents
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The Oil & Gas Engineering Quiz
The material requisition contains
� The quantities to be supplied
� The technical requirements – Wrong: The technical requirements are
contained in the specification(s) and the data sheet. The MR gives the
list of the applicable specification(s) and data sheet but does not
contain the technical requirements themselves.
� The inspection requirements – Wrong: these are found in the
spec/code.
� The list of applicable documents
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For more information and…
to get on top of Engineering in hours, not years!
Get the Guide!
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Get familiar with the 200 most common engineering deliverables
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Get familiar with the 200 most common engineering deliverables
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Get familiar with the 200 most common engineering deliverables
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For more information and…
to get on top of Engineering in hours, not years!
A unique synthesis and
reference manual
200 pages, 250 illustrations
![Page 35: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/35.jpg)
HERVE
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For more information and…
to get on top of Engineering in hours, not years!
A unique synthesis and
reference manual
200 pages, 250 illustrations
To browse the book:
http://goo.gl/dfDrS
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HERVE
BARON
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For more information and…
to get on top of Engineering in hours, not years!
A unique synthesis and
reference manual
200 pages, 250 illustrations
To browse the book:
http://goo.gl/dfDrS
To order with a 30% discount:
http://goo.gl/J3TkE
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The Oil & Gas Engineering Quiz
Which discipline defines the diameter of lines?
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The Oil & Gas Engineering Quiz
Which discipline defines the diameter of lines?
Process
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The Oil & Gas Engineering Quiz
Not endorsed data and rely-upon data mean the same thing.
Right or Wrong?
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The Oil & Gas Engineering Quiz
Not endorsed data and rely-upon data mean the same thing.
Right or Wrong?
Right. It means the Engineer is not responsible for this data. If it changes,
the Engineer is entitled to a change order.
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The Oil & Gas Engineering Quiz
On an typical large EPC Project of 3 year duration, the IFC P&IDs are
usually issued at which month of the Project?
� Month 6
� Month 9
� Month 12
� Month 15
� Month 18
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The Oil & Gas Engineering Quiz
On an typical large EPC Project of 3 year duration, the IFC P&IDs are
usually issued at which month of the Project?
� Month 6
� Month 9
� Month 12
� Month 15
� Month 18
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The Oil & Gas Engineering Quiz
Which discipline defines the wall thickness of lines?
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The Oil & Gas Engineering Quiz
Which discipline defines the wall thickness of lines?
Piping
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The Oil & Gas Engineering Quiz
As per the piping code for oil & gas plants (ASME/ANSI B31.3), the wall
thickness of a line
� Is proportional to the line diameter
� Is proportional to the square of the line diameter
� Is proportionally to the line pressure
� Is proportionally to the square of the line pressure
� Depends on the manufacturing process of the line pipe
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The Oil & Gas Engineering Quiz
As per the piping code for oil & gas plants (ASME/ANSI B31.3), the wall
thickness of a line
� Is proportional to the line diameter
� Is proportional to the square of the line diameter
� Is proportionally to the line pressure
� Is proportionally to the square of the line pressure
� Depends on the manufacturing process of the line pipe: w.t. of
seamless pipe is less than that of welded pipe
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The Oil & Gas Engineering Quiz
The essential electrical power consumers are defined by
� Safety
� Electrical
� Process
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The Oil & Gas Engineering Quiz
The essential electrical power consumers are defined by
� Safety
� Electrical
� Process: they are the consumers to which backed-up (diesel) power
shall be supplied
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The Oil & Gas Engineering Quiz
This question relates to the respective roles within the Engineering
personnel. The question is:
The designer performs the calculations and the Engineer check them.
Right or wrong?
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The Oil & Gas Engineering Quiz
This question relates to the respective roles within the Engineering
personnel. The question is:
The designer performs the calculations and the Engineer check them.
Wrong, calculations are done by Engineers.
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The Oil & Gas Engineering Quiz
Carbon steel withstands temperature down to:
� -46°C
� -29°C
� -20°C
� 0°C
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The Oil & Gas Engineering Quiz
Carbon steel withstands temperature down to:
� -46°C
� -29°C
� -20°C
� 0°C
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The Oil & Gas Engineering Quiz
For each of the following equipment, does Engineering specify of design?
� Heat exchangers
� Rotating equipment
� Packages
� Pressure Vessels
� Boilers
� Fired Equipment
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The Oil & Gas Engineering Quiz
For each of the following equipment, does Engineering specify of design?
� Heat exchangers – design shell & tubes, specifies other types
� Rotating equipment - specifies
� Packages - specifies
� Pressure Vessels - designs
� Boilers - specifies
� Fired Equipment - specifies
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HERVE
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The Oil & Gas Engineering Quiz
What is the governing factor that determine the strength of pipe-rack?
� Number and size of supported pipes
� Wind
![Page 56: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/56.jpg)
HERVE
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The Oil & Gas Engineering Quiz
What is the governing factor that determine the strength of pipe-rack?
� Number and size of supported pipes
� Wind, as wind exercises horizontal loads, which have much more
impact on the design than vertical loads
![Page 57: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/57.jpg)
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The Oil & Gas Engineering Quiz
What is the governing factor for the sizing of steel members of pipe-
racks/structures?
� Steel yield strength
� Structure deflection
![Page 58: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/58.jpg)
HERVE
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The Oil & Gas Engineering Quiz
What is the governing factor for the sizing of steel members of pipe-
racks/structures?
� Steel yield strength
� Structure deflection
![Page 59: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/59.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The following is adjusted at Site during commissioning/Start-Up
� Settings of controllers
� Settings of alarms
� Setting of trips
![Page 60: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/60.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The following is adjusted at Site during commissioning/Start-Up
� Settings of controllers
� Settings of alarms
� Setting of trips
![Page 61: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/61.jpg)
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The Oil & Gas Engineering Quiz
The P&ID review entails:
� checking that the needed alarms and trips are provided
� checking that the required equipment and valves isolations are
provided
� checking that the drains, vents are provided
� checking versus similar equipment/unit P&ID
� checking the adequacy of the equipment design pressure and
temperature
� checking the allocation of piping class and insulation type
![Page 62: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/62.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The P&ID review entails:
� checking that the needed alarms and trips are there
� checking that the required equipment and valves isolations are
provided
� checking that the drains, vents are provided
� checking versus similar equipment/unit P&ID
� checking the adequacy of the equipment design pressure and
temperature
� checking the allocation of piping class and insulation type
![Page 63: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/63.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Piping (ASME) flanges exist up to
� 16” and 2500 lbs ?
� 24” and 2500 lbs?
� 36” and 1500 lbs?
� 48” and 1500 lbs?
![Page 64: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/64.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Piping (ASME) flanges exist up to
� 16” and 2500 lbs, above that hubs (see picture) have to be used
� 24” and 2500 lbs?
� 36” and 1500 lbs?
� 48” and 1500 lbs?
![Page 65: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/65.jpg)
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The Oil & Gas Engineering Quiz
Instrumentation discipline is split in 3 specialties:
� Field instrumentation
� Systems
� Installation
Right or Wrong?
![Page 66: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/66.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Instrumentation discipline is split in 3 specialties:
� Field instrumentation
� Systems
� Installation
Right
![Page 67: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/67.jpg)
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The Oil & Gas Engineering Quiz
Stress calculations are required for:
� large diameter lines
� thick lines
� fragile lines
� lines subject to high temperature
� lines connected to rotating equipment
![Page 68: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/68.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Stress calculations are required for all the types listed!
� large diameter lines
� thick lines
� fragile lines
� lines subject to high temperature
� lines connected to rotating equipment
![Page 69: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/69.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The NDE requirements for a pressure vessel are specified in:
� The engineering specification
� The engineering data sheet
� The engineering requisition
� The code
![Page 70: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/70.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The NDE requirements for a pressure vessel are specified in:
� The engineering specification
� The engineering data sheet
� The engineering requisition
� The code
![Page 71: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/71.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The wall thickness of lines is indicated on which of the following
engineering document(s)?
� the P&ID
� the line list
� the piping class specification
� the isometric drawing
![Page 72: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/72.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The wall thickness of lines is indicated on which of the following
engineering document(s)?
� the P&ID
� the line list
� the piping class specification – not for large diameters for which the
w.t. is calculated with the line design pressure!
� the isometric drawing
![Page 73: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/73.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Electrical discipline is split in 2 specialties:
� Medium Voltage (MV)
� Low voltage (LV), lighting and small power
Right or Wrong?
![Page 74: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/74.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Electrical discipline is split in 2 specialties:
� Medium Voltage (MV)
� Low voltage (LV), lighting and small power
Wrong
![Page 75: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/75.jpg)
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The Oil & Gas Engineering Quiz
Piping routing drawings are produced at FEED stage.
Right or Wrong?
![Page 76: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/76.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Piping routing drawings are produced at FEED stage.
Right or Wrong?
Right, but for main process lines only. This is where the money is.
Remember that the FEED is to estimate the cost – and allow EPC
contractors to bid.
![Page 77: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/77.jpg)
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The Oil & Gas Engineering Quiz
Engineering is a
� Linear
� Iterative
Process?
![Page 78: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/78.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Engineering is a
� Linear
� Iterative: documents undergo revisions as design develops
Process?
![Page 79: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/79.jpg)
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The Oil & Gas Engineering Quiz
The following documents contain redundant information
� P&ID and line list
� Process Data Sheet and consumers list
� Process Data sheet and Mechanical Data Sheet
� P&ID and instrument list
� Heat & Material Balance and Process Data Sheet
� All of the above
![Page 80: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/80.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The following documents contain redundant information
� P&ID and line list: line numbers, piping class
� Process Data Sheet and consumers list: power consumption
� Process Data sheet and Mechanical Data Sheet: design pressure/temp
� P&ID and instrument list: instrument numbers
� Heat & Material Balance and Process Data Sheet: flowrate, operating
conditions
� All of the above
![Page 81: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/81.jpg)
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The Oil & Gas Engineering Quiz
The design and construction code applied in the Oil & Gas industry for
pressure vessels is
� ASME VIII
� API 5L
� ANSI B31.3
� ASME I
![Page 82: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/82.jpg)
HERVE
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The Oil & Gas Engineering Quiz
The design and construction code applied in the Oil & Gas industry for
pressure vessels is
� ASME VIII
� API 5L
� ANSI B31.3
� ASME I
![Page 83: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/83.jpg)
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The Oil & Gas Engineering Quiz
Post Weld Heat treatment is specified by Piping and Pressure Vessel
codes above a certain
� Temperature
� Pressure
� Wall thickness
![Page 84: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/84.jpg)
HERVE
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The Oil & Gas Engineering Quiz
Post Weld Heat treatment is specified by Piping and Pressure Vessel
codes above a certain
� Temperature
� Pressure
� Wall thickness: above 19.7mm for piping (ANSI B31.3) and above
38mm for ordinary CS plates (ASME VIII div. 1)
![Page 85: The oil & gas engineering quiz](https://reader036.fdocuments.in/reader036/viewer/2022081718/547d39beb479598e508b48b4/html5/thumbnails/85.jpg)
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