the hydraulic specialists · High Pressure. 19 ENERPAC INDUSTRIAL TOOLS - 700 Bar Hydraulics...
Transcript of the hydraulic specialists · High Pressure. 19 ENERPAC INDUSTRIAL TOOLS - 700 Bar Hydraulics...
the hydraulic specialists
Contents
Dependable products and reliable service have made A.T. Hydraulics the choice of leading manufacturers Australia wide. As the sole distributors for Poclain Hydraulics in Australia and appointed distributors by the world’s foremost suppliers, we can offer a complete range for all your hydraulic component and system requirements. All are backed by our experienced sales, engineering and service staff. This condensed catalogue provides you with a brief overview of some of the products supplied by A.T. Hydraulics.
High Torque CAM-LOBE Motors Page 1
MS Series - Modular Motor Series Page 2-3
MK Series - Compact Series Page 4
PL Pumps Page 5
VB Brake Valves Page 5
SmartDrive ECU Page 6
AddiDrive CreepDrive Page 7
Pumps/Motors - Piston Page 8-9
Motors - Fixed Displacement Low Speed High Torque Page 10
Pumps/Motors - Gear Page 11-12
Motors - Variable Displacement Page 13
Remote Control Systems Page 14
Directional Control Valves - Constant Flow Page 15
Valves - Hydraulic Page 16-17
Accumulators Page 17
Filtration Page 18
Enerpac Industrial Tools - 700 Bar Hydraulics Page 19-20
Hydraulic Cylinder Range Page 21-24
AT HYDRAULICS
1
HIGH TORQUE CAM-LOBE MOTORS
✔ High pressure
✔ Radial piston cam-lobe motor
✔ Direct drive
✔ High effi ciency
✔ Very low noise
MS wheel motor MS shaft motor
MK motor MA motor
ES axle ML motor
MZ motor MF motor
MG motorMD motor
2
MS SERIES - Modular Motor Series
Features
• Industry leading size range, with displacements from 0, 2 to 151• Versatility of concept offering suitability for most applications• Unparalleled inventory of confi gurations, with various combinations
of motor modules• High performance, including high starting torques, high mechanical and
volumetric effi ciencies, and low noise and inertia• Hydrostatic service braking, inherent in the motor design• Small package size, providing tremendous machine design fl exibility• Excellent low speed running characteristics
Specifi cations
MS02 MS05 MS08
DISPLACEMENT* cm3/rev. 172 213 255 398 376 468 560 750 627 780 934 1248
MAXIMUM TORQUE Nm 1200 1500 1800 2500 2700 3350 4000 4750 4500 5600 6700 8000(THEORETICAL)
MAXIMUM PRESSURE bar 450 450 450 400 450 450 450 400 450 450 450 400
MAXIMUM SPEED rpm 390 310 260 180 250 240 200 160 210 170 140 105
MAXIMUM POWER kW 18 18 18 22 29 29 29 29 41 41 41 41
MS11 MS18 MS25
DISPLACEMENT* cm3/rev. 837 1048 1259 1687 1395 1747 2099 2808 2004 2498 3006
MAXIMUM TORQUE Nm 6000 7500 9000 10700 10000 12500 15000 17800 14300 17850 21500(THEORETICAL)
MAXIMUM PRESSURE bar 450 450 450 400 450 450 450 400 450 450 450
MAXIMUM SPEED rpm 200 180 150 120 160 150 125 90 145 140 115
MAXIMUM POWER kW 50 50 50 50 70 70 70 70 90 90 90
MS35 MS50 MS83 MS125
DISPLACEMENT* cm3/rev. 3143 3494 4198 4008 4996 6012 6679 8328 10019 10000 12500 15000
MAXIMUM TORQUE Nm 22500 25000 30000 28600 35700 43000 47700 60000 71500 71500 77000 77000 (THEORETICAL)
MAXIMUM PRESSURE bar 450 450 450 450 450 450 450 450 450 450 380 380
MAXIMUM SPEED rpm 140 130 110 145 135 110 85 70 55 55 45 35
MAXIMUM POWER kW 110 110 110 140 140 140 200 200 200 240 240 240
MS SERIES - Modular Motor Series
Hydrobase
Wheel Drive
Brakes
Variations
The pinnacle of application - specifi c design, the hydrobase allows you to plug our torque generation module directly to an output of your own design.
Advantages:
• Total freedom to adapt to your specifi c output shaft• Direct drive• Usable with any other MS motor module
The wheel fl ange output provides convenient assembly for your wheeled vehicle.
Advantages:
• Direct drive between vehicle chassis and the wheel
• Torgue provided proportional to load
• Adaptable to single or multiple wheel drive
• Work or travel speeds
Shrink-disc coupling Keyed shaft Geared shaft Dual-sprocket shaft
• Multi-disc
• Hydraulically released (fail-safe)
• Multi-disc
• Hydraulically released (fail-safe)
Distribution
Your Choice:
• Single displacement
• Dual displacement
• TWIN-LOCK
• Steerable wheel
3
4
MK SERIES - Compact Series
MK Motors - ultra-shortFeatures
Specifi cations
Dimensions
• Very small package provides greater design freedom for your machine• Wide range with displacements from 0, 3 to 5, 61• Optimal design for the best fi t on your machine• Particularly well suited to various compactors• High performance for high starting torque and overall effi ciency,
smooth operation, instantaneous reversibility and extremely low noise level• Hydrostatic braking to simplify your hydraulic circuit
DISPLACEMENT* cm3/ tr 272 408 447 558 670 667 833 1000
MAXIMUM TORQUE (THEORETICAL) Nm 1720 2600 2840 3540 4240 4240 5280 6360
MAXIMUM PRESSURE bar
MAXIMUM SPEED tr/min 150 100 80 65 55 100 80 65
MAXIMUM POWER kW
MK04 MK05 MK09
400 400 400
400 22,5 30
DISPLACEMENT* cm3/ tr 1747 2099 2574 2808 3143 3494 4198 4680 5624
MAXIMUM (THEORETICAL) Nm 12500 15000 16360 17800 27500 25000 30000 31000 35760
TORQUE bar
MAXIMUM PRESSURE tr/min 50 50 50 50 50 50 50 50 50
MAXIMUM SPEED kW
MK23 MK35 MK47
450 400 450 400
70 110 110
DISPLACEMENT* cm3/ tr 840 1050 1260 1395 1747 2099 2808
MAXIMUM (THEORETICAL) Nm 6000 7500 9000 10000 12500 15000 17800
TORQUE bar
MAXIMUM PRESSURE tr/min 200 180 150 160 150 125 90
MAXIMUM SPEED kW
MK12 MK18
450 450 400
50 70
PARKING BRAKE MK04 MK05 MK09 MK12 MK18 MK23 MK35 MK47
BRAKE TORQUE Nm 2500 3500 5250 11850 18600 3000 3000 3000
PARKING BRAKE MK04 MK05 MK09 MK12 MK18 MK23 MK35 MK47
BRAKE TORQUE Nm 2500 3500 5250 11850 18600 3000 3000 3000
MK04 MK05 MK05 MK09 MK12 MK18 MK23 MK35 MK47 AXIAL
ø A mm 205 216 216 247 308 329 388 388 388
L MAX. mm 170 188 192 289 358 375 417 423
ø E mm 36 38 61 48
WEIGHT kg 31 40 35 50 87 95 155 175 175
* For additional displacements, please consult us
5
PL PUMPS
VB BRAKE VALVES
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ Full power braking systems
✔ Multifunction
✔ Compact
✔ Smooth progressive control
✔ Convenient auxiliary outputs
✔ Can be integrated to existing braking circuit
6
SMARTDRIVETM ECU
✔ SmartDriveTM Off-Road: electronic solution for traction control systems
✔ SmartDriveTM Master: electronic solution for the management of hydrostatic transmissions
✔ SmartDriveTM Premier: electronic solution for the management of hydrostatic transmissions and for traction control systems
SmartDrive Systems Off-RoadTM MasterTM PremierTM EasyTM
Drivability • • • Management of components • • • Safety features • • • Traction control function • •
Front/rear differential drive lock • •
Limp Mode • • • • CAN Bus communication • • • • * Parameter setting • • • •
* with the PC software PHASESTM or with a HHT (hand-held terminal)
✔ For self-propelled machinery
✔ High productivity & safety
✔ Smooth and comfortable driving
✔ Advanced functions
Four solutions:
7
ADDIDRIVETM CREEPDRIVE
Move your truck with hydrostatics!
+ gas consumption saving + transmission and brakes preservation
+ comfort (less noise and pollution)
Road marking vehicles
Aircraft de-icing vehicles
Railway or bridge maintenance trucks
Road-Side sprayers...
Asphalt layers
Concrete mixer trucks
Utility boom trucks
Municipal trucks
Vocational trucks
is the ideal transmission for vehicles that need totravel fast between working sites, yet must work at a low and constant speed.
CreepDriveTM
The vehicle features two independent transmission types: hydrostatic and mechanical. Shifting from one to another is simply done by activating a switch. The mechanical transmission is naturally used for travelling on the road, while its hydraulic counterpart is used for work. In the latter the mechanical brakes are spared as hydrostatic brakes are suffi cient to stop the vehicle.
The CDM170-050 motor is at the heart of the system. Mechanically linked to the transmission shaft at its input and output, it is placed between the transmission and the differential. Light and compact package, it can fi t every type of transmission brand. Moreover, it eases the remote control of the machine.
How does AddiDriveTM CreepDrive operate?
Your benefi cits
At low speed the electronic control takes care of starting the vehicle smoothly, cruise control and safe braking. This frees the driver’s attention from the driving functions and allows him to focus on the quality of his work.
Engine
Transmission
Pump
CDM170-050
8
F11
F12
F1/F2
PUMPS/ MOTORS - Piston
PAVC
PUMPS/ MOTORS - Piston
PVP
P2/P3
9
10
TF
TG
MOTORS - Fixed Displacement Low Speed High Torque
TE
11
PUMPS/ MOTORS - Gear
PGP 300 Series
12
PGP 500 Series
P16
PUMPS/ MOTORS - Gear
13
MOTORS - Variable Displacement
V12
V14
T12
14
HydraulicPCL4
PCL4-N
REMOTE CONTROL SYSTEMS
15
DIRECTIONAL CONTROL VALVES - Constant Flow
VDP12
F130CF
P70CF
V20
MV3
VA20
We offer two types of directional valves for the mobile industry: open-center valves (CFO) and closed-center valves (CFC). The two types result in completely different control characteristics.
CFO valves are intended for applicationsin which simple, uncomplicated components are required and where the demands for simultaneous-operation characteristics are moderate. CFC valves are intended for applicationsin which the demands on control characteristics are great, while at the same time a system with a fi xed pump is required.
Valves can be obtained with a large number of optional components and mountings such as:• A main pressure relief• Individually adjusted port-relief and
anti-cavitation valves• Separate replenishing valves with
counterpressure valves• Application adapted spools• A large selection of spool actuators• Single or multi-pump operation by
stacked valves• Subplate, stackable or manifold
styles• Load hold checks• Crossover reliefs• Flow controls• Power beyond feature• Proportional inlets for fi ne metering• E-stop: pump channel blocked in
emergency
Options vary for different valves
VALVES - Hydraulic
Colorfl ow Valves
ParTrol Valves
Ball Valves
17
Directional Control Valve
D1MW
D1MW
VALVES - Hydraulic
ACCUMULATORS
18
FILTRATION
Low Pressure
Medium Pressure
High Pressure
19
ENERPAC INDUSTRIAL TOOLS - 700 Bar Hydraulics
Single-Acting Single - or Double-Acting
20
ENERPAC INDUSTRIAL TOOLS - 700 Bar Hydraulics
Hydraulic Hand Pumps Turbo/Hydraulic Hand Pumps
Titan Electric Pumps
Titan Electric Pumps
Flange Spreaders
Presses
Pipe Benders
Cutters
Nut Splitters
Spreaders
21
HYDRAULIC CYLINDER RANGE
3H
HMI
3L
2H
22
HYDRAULIC CYLINDER RANGE
AG Series
Top Link
Our AG Series offer the most affordable solution for your cylinder needs. Manufactured from high quality components they will provide years of trouble free operation.
This is the easy way to position implements on your tractors 3-point linkage.Based on the AG Series they are available in all bore and stroke lengths with either CAT 1 (3/4”) or CAT 2 (1”) pin sizes.(CAT 2 - not available in 1.5 inch bore)
• Available from 1 1/2” to 5” bore• Screwed gland• High quality honed barrel• Slimline construction• One piece piston
• SG Iron rod clevis (2” - 5” bore)• K1045 clevis pins• 1 1/4” pins available (4” - 5” bore only)• One piece steel base end - lugs are not welded• Suitable for both single and double acting operation
23
HYDRAULIC CYLINDER RANGE
AG Cylinder Dimensions
Order Code
BoreDiameter
1.50”38.10mm
2.00”50.80mm
2.50”63.50mm
3.00”76.20mm
3.50”88.90mm
4.00”101.60mm
5.00”127mm
A 0.75” 1.00” 1.00” 1.00” 1.00” 1.00” 1.0”+0.15mm +0.20mm 19.05 25.40 25.40 25.40 25.40 25.40 25.40
B 1.75” 2.10” 2.10” 2.10” 2.10” 2.10” 2.5”44.45 53.34 53.34 53.34 53.34 53.34 63.50
C 1.65” 1.97” 1.97” 1.97” 2.56” 2.56” 2.56”41.91 50.04 50.04 50.04 65.02 65.02 65.00
D 1.25” 2.00” 2.00” 2.00” 2.00” 2.00” 2.00”31.75 50.80 50.80 50.80 50.80 50.80 50.80
E 9.5” 12.25” 12.25” 12.25” 12.25” 12.25” 12.25”+3mm 241.30 311.15 311.15 311.15 311.15 311.15 311.15
F 0.875” 1.25” 1.50” 1.50” 1.75” 1.75” 2.00”22.23 31.75 38.10 38.10 44.45 44.45 50.80
G 3.50” 5.125” 5.125” 5.125” 5.125” 5.125” 4.25”88.90 130.18 130.18 130.18 130.18 130.18 108.00
H 1.25” 2.125” 2.125” 2.125” 2.125” 2.125” 2.125”31.75 53.98 53.98 53.98 53.98 53.98 54.00
I 0.46” 0.71” 0.71” 0.71” 0.71” 0.71” 0.70”11.68 18.03 18.03 18.03 18.03 18.03 17.80
J 0.85” 1.125” 1.125” 1.125” 1.125” 1.125” 1.125”21.59 28.58 28.58 28.58 28.58 28.58 28.58
K 0.84” 1.10” 1.10” 1.10” 1.10” 1.10” 1.10”21.34 27.94 27.94 27.94 27.94 27.94 27.94
L 1.875” 2.75” 2.75” 2.75” 2.75” 2.75” 2.63”47.62 69.85 69.85 69.85 69.85 69.85 67.00
M 0.48” 0.472” 0.625” 0.625” 0.787” 0.787” 0.78”12.19 11.99 15.88 15.88 19.99 19.99 19.90
N 1.875” 2.375” 2.875” 3.500” 4.000” 4.500” 5.500”47.63 60.33 73.03 88.90 101.60 114.30 139.7
O 9/16” 9/16” 3/4” 3/4” 3/4” 3/4” 3/4”UNO UNO UNO UNO UNO UNO UNO
P 4.125” 4.375” 4.375” 4.375” 4.375” 4.375” 5.35”104.78 111.12 111.12 111.12 111.12 111.12 136.00
Q 0.84” 0.950” 0.950” 0.950” 0.950” 0.950” 1.03”21.34 24.13 24.13 24.13 24.13 24.13 26.00
R 0.75”-16 1.25”-12 1.25”-12 1.25”-12 1.25”-12 1.25”-12 1.25”-12Rod Thread UNF UNF UNF UNF UNF UNF UNF
S 10.25” 12.25” 12.25” 12.25” 12.25” 12.25” 12.25”+3mm 260.35 311.15 311.15 311.15 311.15 311.15 311.15
Series Bore & Stroke Port Position Mounting
24
HYDRAULIC CYLINDER RANGE
Industrial Series
Special Cylinders
Phasing Cylinders
Quick Hitch Cylinders
Displacement Cylinders
Our heavy-duty cylinder is for your most rugged applications. Industrial series cylinder’s are available with a number of piston rod options.
Our range of Quick Hitch cylinders are available from 2” bore and are supplied complete with a pilot operated check valve.
• Available from 2” to 5” bore• Screwed gland with external collar• Optional piston rod sizes• 1/4” wall honed barrel• One piece steel base end
- lugs are not welded
Manufactured to your requirements of bore, stroke and mounting style. Our cylinder features a large width piston and wear ring for long trouble free life.
Operating Pressure
All cylinders up to 48” stroke are rated to operate at 3,000psi (210 Bar). In some applications higher pressuresare permissible and are dependant of bore, stroke and load. For pressure ratings above the standard recommended please consult our Engineering Department.
Cylinder Piston Speeds
Cylinders used in double acting applications have a maximum seal velocity of 500mm/sec. When used in single acting applications the maximum seal velocity is 200mm/sec. To maximise seal life we recommend that a small amount of oil be placed in the air side of the cylinder. The use of breather plugs is highly recommended as they assist in preventing the ingress of contamination into the cylinder. Running a hose from the air side back to the reservoir can further increase the cylinder life.
• SG Iron rod clevis (2” - 5” bore)• K1045 clevis pins• 1 1/4” pins available (4”, 4.5” and 5” only)• One piece steel base end - lugs are not welded• Suitable for both single and double applications
Our unique phasing mechanism has no moving parts or groove for the piston seal to travel over, therefore giving longer seal life and minimal creep.
Special cylinders are made to your requirements. Popular mounting optionsinclude fl ange, pin eye, foot trunnion or we can design something specifi callyto suit your application. Also available is the end cap machined to accept a threaded cartridge valve with either counterbalance or pilot operated check functions.
A T Hydraulics Pty Ltd is an Australian owned company established in 1990 to service the Australian fl uid power market. With branches located in Sydney, Perth and south of Brisbane the company is well situated to offer servicing
and support for the entire Australian market on its range of exclusive products. All our factories are well equipped with full machining and service facilities backed by our highly qualifi ed sales, workshop and engineering staff.
Whether you need components, repairs, service or an entire hydraulic system, we can deliver. We are dedicated in providing complete customer satisfaction. With our exclusive product ranges and distribution of some of the
world’s leading brands we can offer our customers a single source of hydraulics.
Sydney Head Offi ce: 22 Ormsby Place, Wetherill Park NSW 2164Telephone: (02) 9609 7944 Facsimile: (02) 9609 7955
Perth Offi ce: Unit 1, 21 Finance Place, Malaga WA 6090
Telephone: (08) 9249 5699 Facsimile: (08)9249 5692
Brisbane Offi ce: Unit 1, 93 Pearson Road, Yatala QLD 4207Telephone: (07) 3807 8188 Facsimile: (07) 3807 8607