The Cutting Edge - Premier Machinery · The Cutting Edge Rottler Manufacturing ~ 8029 South 200th...
Transcript of The Cutting Edge - Premier Machinery · The Cutting Edge Rottler Manufacturing ~ 8029 South 200th...
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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ACCESSORIES AND TOOLING CATALOG
SG7 – SG8 – SG9
SG9A AND SG80A MODELS
ROTTLER MANUFACTURING COMPANY 8029 South 200th Street ~ Kent, Washington 98032 USA
Phone: (253) 872‐7050 ~ Fax: (253) 395‐0230 Web Site: www.rottlermfg.com
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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Spindle Adapters – SG7 / SG8 / SG8A / SG80A Models and others
RBHA01 RBHAR1 RBHA375
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) for Tobin Arp & Sunnen Spindle Taper
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) for Rottler R1 and Serdi Spindle Taper
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) with .750" 3/4" Straight Shank
RBHAR40 RBHAR40STD SAD750R40
Spherical Self Aligning Spindle Adapter Patented for Rottler ISO 40 Spindle Taper for large 1.500: Dia. Ball heads) SG80A only
Spindle Adapter Patented for Rottler ISO 40 Spindle Taper for 1.000: Dia. For .375" and 6.00MM Toll holders tooling) SG80A only
Spindle Adapter for Rottler R40 Spindle Taper for 3/4" (19.05mm) Shank Diameter Tools, reamers, drills, etc incl. 2 locking set screws SG80A Model Only
SAD375R1 SAD500R1 R1MT3
Spindle Adapter for Rottler R1 Spindle Taper (Serdi Taper) for 3/8" (9.525mm) Shank Diameter Tools, reamers, drills, etc include 2 locking set screws
Spindle Adapter for Rottler R1 Spindle Taper (Serdi Taper) for 1/2" (12.70mm) Shank Diameter Tools, reamers, drills, etc include 2 locking set screws
Adapter for Morse #3 to Rottler R1 taper
For multiple application where mores taper tooling is use (Injector Tubes Tooling)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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R1MT2 R40MT2 R40MT3
Adapter for Morse #2 to Rottler R1 taper
Adapter for Morse #2 to Rottler ISO 40 Spindle Taper SG80A Machine only
Adapter for Morse #3 to Rottler ISO 40 Spindle Taper SG80A Machine only
R40MT4 R40MT3 R5100S
Adapter for Morse #4 to Rottler ISO 40 Spindle Taper SG80A Machine only
Adapter for Morse #3 to Rottler ISO 40 Spindle Taper SG80A Machine only
Rottler tool holder Live Style Taper. Range 18.00 - 60.00mm (0.709" - 2.360") It fit Serdi Spindle cone.
R5300S RS105 RUP5100
Rottler tool holder Live Style Taper. Range 40.00 - 120.00mm (1.575" - 3.125") It fit Serdi Spindle cone.
Rottler Live Milling Head Driver for Fixed and adjustable replaceable milling head cutters for .625" ID milling head body.
Rottler (Patent Pending) Unipilot Toolholder, range 0.787" - 2.360" (20.0 - 60.00mm) (for live and fixed centering system) SG9 and SG9A models only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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UNIPILOT Tool Holders (SG9 models only) UPT600 UPT5100 UPT5300
Rottler (Patent Pending) UNIPILOT Toolholder, range: .570" - .1.250" (14.48mm-33.52mm) 1.00" 25.4mm Long (for 6.00mm Shank UNIPILOT system) SG9 and SG9A models only
Rottler (Patent Pending) UNIPILOT Toolholder, range 0.787" - 2.360" (20.0 - 60.00mm) (for live and fixed centering system) SG9 and SG9A models only
Rottler (Patent Pending) UNIPILOT Toolholder, range 2.280" - 3.150" (58mm - 80mm) (for live and fixed centering system) SG9 and SG9A models only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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UNIPILOT Spindle Adapters and Tool Holders for SG80A/M RBHAR40UPT RBHAR40UPT2 UPTSH375R
Rottler UNIPILOT Spindle Adapter for SG80A for use with UPTSH375R and UPTSH375WR spindle adapters
Rottler UNIPILOT Spindle Adapter for SG80M for use with UPTSH375R and UPTSH375WR spindle adapters
UNIPILOT Tool holder, for .375” UNIPILOTs and TH2000, TH2001, or TH2002 tip holders. Seat diameter range 0.570” ‐ 2.3600" (SG80 ONLY)
UPTSH375WR
UNIPILOT Tool holder, for .375" UNIPILOTs and TH2003, TH2004, or TH2005 tip holders. Seat diameter range 1.27" ‐ 4.724" (SG80 ONLY)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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Spherical Tool Holders – SG7 / SG8 / SG8A / SG80A Models BH375WR1 BH375R1 BH600R1
Rottler Spherical Self aligning Tool Holder for large diameter - Diesel Applications, For TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm)
Toll Holder for Small and Mid Size Dia. for Insert holders TH2000, TH2001, TH2002 Automotive Applications From .750" - 2.400" (20mm - 60mm)
Tool Holder (no Spring) Mini Spherical Tool Holder, Small, for TH1999 from .551" - .984" (14mm-25mm) for 6.00mm Shank Carbide Pilots
BH20-R BH20-RW BH385R1
Tool Holder for 20.00MM shank Pilots For TH3005 & TH3006 Tip Holders from 2.362" - 4.330" (60mm-110mm) diameter seats SG80A Only
Tool Holder for 20.00MM shank Pilots For TH3007 & TH3008 Tip Holders from 3.740" - 5.905" (95mm-150mm) diameter seats SG80A Only
Toll Holder For .385" Pilot Shank Pilot. For Insert Holders TH2000, TH2001, TH2002 Automotive Applications From .750" - 2.400" (20mm - 60mm) (Sunnen shank Pilot size)
BD105 BD560 BH375R1-7.5EL
Spherical Milling Head Driver for Fixed and adjustable replaceable milling head cutters for .625" ID milling head body. (To be used with RBHAR1)
Spherical Milling Head Driver for 9/16" ID Diameter Milling Heads (.562") (To be used with RBHAR1)
Rottler Spherical Self aligning Tool Holder For AIRCRAFT Cylinder Applications only, to use with TH2000, TH2001, TH2002 Tip Holders From .750" - 2.400" (20mm - 60mm) (To be used with RBHAR1)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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BH375WR1-7.5EL FIXED MILLING HEADS FOR COUNTERBORING VALVE SEAT POCKETS
Diameter BD105 Driver BD560 Driver1.0000” FMH10000 FMH10000R11.0625” FMH10625 FMH10625R11.1250” FMH11250 FMH11250R11.1875” FMH11875 FMH11875R11.2500” FMH12500 N/A1.3125” FMH13125 FMH13125R11.3750” FMH13750 FMH13750R11.4375” FMH14375 FMH14375R11.5000” FMH15000 FMH15000R11.5625" FMH15625 FMH15625R11.6250" FMH16250 FMH16250R11.6875" FMH16875 FMH16875R11.7500" FMH17500 FMH17500R1
1.8125" FMH18125 FMH18125R1
Rottler Spherical Self aligning Tool Holder For AIRCRAFT Cylinder Applications only, to use with TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm) (To be used with RBHAR1) SG8 and SG8A only
Fixed Double Replaceable Insert Milling Heads - Bore diameters available from 1” to 2.25” in increments of 1/16" (Requires Milling Head driver) specify size. See Part numbers and descriptions to right.
1.8750" FMH18750 FMH18750R1
1.9375" FMH19375 FMH19375R1
2.0000" FMH20000 FMH20000R1
2.0625" FMH20625 N/A
2.1250" FMH21250 N/A
2.2500" FMH22500 N/A
Additional Fixed Double Replaceable Insert Milling Heads
FMH10000 1.0000" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH10000R1 1.0000" Fixed Double Replaceable Insert Milling Head with .562" Driver (Require RS560 or BD560 .562" ID Milling head Driver)
FMH10625 1.0625" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH10625R1 1.0625" Fixed Double Replaceable Insert Milling Head with .562" Driver (Require RS560 or BD560 .562" ID Milling head Driver)
FMH11250 1.1250" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH11250R1 1.1250" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH11875R1 1.1875" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH11875 1.1875" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH12500 1.2500" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH13125 1.3125" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH13125R1 1.3125" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH13750 1.3750" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH13750R1 1.3750" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH14375 1.4375" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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FMH14375R1 1.4375" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH15000 1.5000" Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH15000R1 1.5000" Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH15625 1.5625"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH15625R1 1.5625"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH16250 1.6250"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH16250R1 1.6250"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH16875 1.6875"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH16875R1 1.6875"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH17500 1.7500"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH17500R1 1.7500"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH18125 1.8125"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH18125R1 1.8125"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH18750 1.8750"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH18750R1 1.8750"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH19375 1.9375"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH20000 2.0000"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH20000R1 2.0000"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver)
FMH20625 2.0625"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
FMH21250 2.1250"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require BD105 .625" ID. Ball Head Milling head Driver)
FMH22500 2.2500"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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Insert Holders – SG7 / SG8 / SG8A / SG80A Models TH1999 TH2000 TH2000-00
Tip Holder, Range using the BH600-R1: .570" - .1.250" (14.48mm-33.52mm) (Using RCA630 Cutting Insert for minimum range) Range with BH375R1: .800" -1.320" (20.32mm - 33.52mm Using RCA630 Cutting Insert for minimum range)
Tip Holder, Range using the BH600-R1: .597" - 1.180" (15.16mm - 30mm) (Using RCA630 Cutting Insert for minimum range) Range with BH375R1: .800" - 1.395" (20.32mm - 35.43mm Using RCA630 Cutting Insert for minimum range)
00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (FOR COUNTERBORING ONLY)
TH2001 TH2001-00
Tip Holder, Range using the BH600-R1: .850" - 1.625" (21.6mm - 41.3mm) (Using RCA630 Cutting Insert for minimum range) Range with UPT5100 Unipilot , R5000CL1 or BH375R1 Toolholder: 1.00" -1.800" (25.4mm - 35.4mm Using RCA630 Cutting Insert for minimum range)
00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (FOR COUNTERBORING ONLY)
TH2002 TH2002-00 TH2002-10
Tip Holder, Range: 1.200" - 2.360" (30.48mm - 60.0mm) Using RCA630 Cutting Insert for minimum range and 1.00" -1.800" (25.4mm - 35.4mm Using RCA026 Cutting Insert for maximum range) for BH375R1, UPT5100 Unipilot or 5100CL1 Toolholder range)
00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring. Uses RT211 (1/4" I.C.) Triangular Insert. Range 1.055"-1.400” Requires UPT5100 Unipilot or R5000CL1 Toolholder.
10 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 toolholder adapter (for counterboring seats)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
10
TH2002-20 TH2002-30 TH2002-45
20 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats)
30 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats)
45 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats)
TH2003 TH2003-00 TH2003-10
Tip Holder, Range: 1.270’’ - 2.360’’ (32.26mm - 60mm) (Using RCA630 Cutting Insert for minimum and maximum range) For BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring.
Uses RT211 (1/4" I.C.) Triangular Insert. Range: 1.640" - 2.200" (41.65mm - 55.88mm) Requires BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
10 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
TH2003-20 TH2003-30 TH2003-45
20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
11
TH2004 TH2004-00 TH2004-10
Tip Holder, Range: 1.850" - 3.150" (47mm - 80mm) (Using RCA630 Cutting Insert for minimum and maximum range) For BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring.
Uses RT211 (1/4" I.C.) Triangular Insert. Range: 2.220" - 2.850" (56.38mm - 72.40mm) Requires BH375-WWR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
10 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, , UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
TH2004-20 TH2004-30 TH2004-45
20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
TH2005 TH2005-00 TH2005-20
Tip Holder, Range: 2.625" - 4.724" (66.7mm - 120mm) (Using RCA630 Cutting Insert for minimum range) for: BH375-W-R1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. FOR LARGE SEAT USING THE .375: SHANK PILOTS
00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (for counterboring seats)
20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
12
TH2500-30 TH2005-45
30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
Large Insert Holders Std. Profile for (SG80A Model Only) TH3005 TH3006 TH3007
For RCC Style Insert only using RBH20-RW Large Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) SG80A model only
For RCC style Insert only using RBH20-RW Large Toolholder. Range 3.700" - 4.606" (94.00 - 117.00mm) Req. two SG80A model only
For RCC style Insert only using RBH20-RW Large Toolholder. Range 4.370" - 5.236" (111.00 - 133.00mm) Req. two SG80A model only
TH3008
For RCC style Insert only using RBH20-RW Large Toolholder. Range diameter 5.039" - 5.905" (128.00 - 150.00mm) Req. two, SG80A Model only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
13
Triangle insert Holder (SG80A model Only) TH3005-00 TH3005-10 TH3005-20
00 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (for Counterboring large diameter seats) SG80A only
10 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
20 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
TH3005-30 TH3005-30.125 TH3005-35
30 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
30.125 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
35 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
TH3005-45 TH3005-60
45 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
60 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
14
Collets and Drill chucks System – SG7 / SG8 / SG8A / SG80A Models COLLET-KITR40 ER40-COLLET CCWSETST
Collet chuck set of 10 collets Including: (1/4, 5/16, 11/32, 3/8, 7/16, 1/2, 9/16, 3/4, 7/8, 1.00" Spring Collets) Collet Chuck Spindle Adapter with Collet Nut for Rottler R40 Spindle, SG80A only
ER40 Spring Collets For Collet Chuck Spindle Adapter (ER40 / ISO40) for Rottler R40 Spindle Taper SG80A model only
Collet Chuck Spindle Adapter with Collet Nut for Tobin Arp & Sunnen Spindle Taper
ER32-COLLET ER32SW PC375R1
ER32 Spring Collets For Collet Chuck Spindle Adapter (ER32) for Rottler R32 Spindle Taper
ER32 Spanner Wrench for Collet Chuck Precision Chuck including Spindle Adapter for Rottler R1 Spindle Taper
PC375ST
Universal 3-Jaw Chuck including Spindle Adapter for Tobin Arp & Sunnen Spindle Taper
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
15
Suggested Basic Tooling and Drivers – SG7 / SG8 / SG8A / SG80A T8D 511-29-12F T15D
T8 Torx Tip Holding Screw Driver T7 Torx driver for 1/4" insert (straight angle insert holders only)
T15 Torx Tip Holding Screw Driver (Large tool bit inserts) SG80A only
PRW375 PRW600 PRW20
Pilot Removal Wrench for .375" shank pilot
Pilot Removal Wrench for 6.00mm shank pilot
Pilot removal wrench for 20.00MM shack Pilots (SG80A only)
PRW375PIN – Replacement pin for above
PRW600PIN – Replacement pin for above
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
16
Micrometers Setting fixtures & Measuring Tools – SG7 / SG8 / SG8A / SG80A Models
6-1SETTINGFIX BM BM20
Six in 1 measuring Fixture (Pilot OD, Valve Stem OD, Set Dia. On profile inserts, Setting 90 degree Counterboring, Set adjustable milling head cutters, Check alignment on valve
Boring Micrometer, Digital Reading Inch and Metric (.800" - 2.80") with setting standard for .375" (9.52mm) and 6.00mm (152.40mm) shank diameter
Counterboring Micrometer Assembly with Digital Reading inch and metric (2.200" - 5.400") For 20mm shank diameter tooling, including Setting Standard
DSP20 DSP GROOVING TOOL
Table mount tool setting device with Interchangeable Point for 20.00mm Shank pilots
Diameter Setting Pointer with Interchangeable Point
Volvo grooving tool with large tool Holder for SG80A model only
CALFIXT20
Calibration fixture for dual Insert RCC Style on 20mm shank holders Including 502-9-9A Indicator (.001" Resolution) SG80A machine only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
17
Tool Bit Sharpener & and Fixtures - SG7 / SG8 / SG8A / SG80A
BWS02 BWSHD20 BSW002
Diamond Wheel Cutting Bit Sharpener - Single Wheel
Heavy Duty Diamond Wheel Insert Sharpener with edge honing brush for 20.00mm and 9.52mm Shank Tooling
Diamond Wheel Cutting Bit Sharpener replacement Wheel (3.000" Dia. OD by .375" ID)
BSW003 DIESELFIX 502-1-30
Diamond Wheel Cutting Bit Sharpener replacement Wheel (Fine Grit) (3.000" Dia. OD by .375" ID)
Diesel Fixture for large in line cylinder heads, includes 1 pair Parallels 12" X 6" (304.80mm X 152.40mm), (1) Jack screw
Clamp Arm Assembly, Set of 2 (also requires (2) 7619 T-nut plate - no charge)
DUALHEFIXT 7618 2DEGREE-TILT
Center Cradle support system assembly for dual cylinder head clamping (SG8 Only)
Large Cylinder Head Clamping Fixture only (for CAT. 3406E Heads) (For SG8 Only)
Tilt Fixtures for large cylinder heads Incl. adjustable base plate, Set of two 1.875" and 4" parallels; required one set of Clamp Towers (7242N) (For SG80A Only)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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CANTEDFIX 7242N 7242T
Canted Fixture for leveling Canted cylinder heads on Any fixed pilot Seat and Guide Machine
Set of 2 Clamp Tower assembly including lower plates ( for SG80A Only)
Set of 2 Clamp Tower assembly including T-Nuts ( for SG8 Machine only)
Valve Seat Concentricity Gage - 6.00mm / .375” / 20mm
VSG102-375 VSG102-6mm
Precision Valve Seat Concentricity Gage .0001" for .375" Pilot Shank. Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
Precision Valve Seat Concentricity Gage .0001" for 6.00mm Pilot Shank. Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
VSG2000 DIAL INDICATORS
Precision Valve Seat Concentricity Gage Base Only for 20.00mm Pilot Shank Range 2.362" - 5.905" (60.00 - 150.00mm). Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
Dial Indicators are not included with Concentricity Gages and must be ordered separately. Available in inch or metric options: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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Accessories VGTC-KIT3 CDR312 CDR343
Valve Guide top cutter Kit with 1/2" straight Shank Kit include 5/16", 11/32" & 3/8" pilot for guide top cutter)
Combo Core drill / Reamer .312" Pilot to bore for standard 1/2" OD valve guide insert with .375" diameter Shank, required SAD375R1 spindle adapter
Combo Core drill / Reamer .343" Pilot to bore for standard 1/2" OD valve guide insert with .375" diameter Shank, required SAD375R1 spindle adapter
CDR375 VALVE GUIDE DRIVERS
Combo Core drill / Reamer .375" Pilot to bore for standard 1/2" OD valve guide insert with .375" diameter Shank, required SAD375R1 spindle adapter
Valve Guide Drivers available individually in four sizes or together in a kit.
VGD275A - .275” (7.00 mm) Valve Guide Driver
VGD312A - .312” (7.925 mm) Valve Guide Driver
VGD343A - .343” (8.712 mm) Valve Guide Driver
VGD372A - .372” (9.449 mm) Valve Guide Driver
VGD-KIT includes all four drivers above in a single kit
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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Consumable Parts for SG Models SLEEVE R1 VT-FP33X27 VT-FP31X20
Spindle adapter replacement sleeve Replacement Foam Pad for Square Vacuum Pad 3.375"x 2.750" square
Replacement Foam Pad for Square Vacuum Pad 3.125" x 2.000" square
VT-FP25X22 VT-FP3125 VT-FP2125
Replacement Foam Pad for Square Vacuum Pad 2.500" x 2.250" square
Replacement Foam Pad for Round Vacuum Pad 3.125" diameter
Replacement Foam Pad for Round Vacuum Pad 2.125" diameter
VT-FP1875 VT-FP1562
Replacement Foam Pad for Round Vacuum Pad 1.875" diameter
Replacement Foam Pad for Round Vacuum Pad 1.562" diameter
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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BSW002 BSW003
Diamond Wheel Cutting Bit Sharpener replacement Wheel (3.000" Dia. OD by .375" ID)
Diamond Wheel Cutting Bit Sharpener replacement Wheel (Fine Grit) (3.000" Dia. OD by .375" ID)
Screws, Handles and Locking Screws for SG Tooling MHS-375 Fixed Double Replaceable Insert Milling Head Screws for Large diameter milling Head (3/8” insert)
MHS-250 Fixed Double Replaceable Insert Milling Head Screws for Small diameter milling Head (1/4” insert)
S1032-250 BH375R1 and BH600R1 Tip Holder Looking Screw (10/32" X 1/4") Req. 2
S250-28-250 BH375WR1 Tip Holder Looking Screw 1/4"-28" X 1/4" Req. 2
S1032-437 TH1999 Adjusting Screw (10/32" X 7/16")
S1032-375 TH2000 Adjusting Screw (10/32" X 3/8")
S1032-500 TH2001 Adjusting Screw (10/32" X 1/2")
S1032-625 TH2002 Adjusting Screw (10/32" X 5/8")
S600-1570 TH2003 Adjusting Screw (6.00mm X 15.70mm)
S600-2015 TH2004 Adjusting Screw (6.00mm X 20.15mm)
M10X15X35 SG7 Rollover Fixture Hold down swivel Handle Zinc Handle 35mm (1.375") Long stud (KHF-725)
500-13X2 SG8 Rollover Fixture Hold down swivel Handle Zinc Handle 2.000" Long stud (KHF-162)
500-13X1375 SG7- SG8 Rollover Fixture Lock swivel Handle Zinc Handle 1.375" Long stud (KHF-158)
ICC003 Insert, Indexable carbide, for Fixed milling heads - large size - for 1.562" and larger cutters
ICC002 Insert, Indexable, carbide, for Fixed milling heads - small size - for 1.250" to 1.500" cutters
CONV-KIT-SG8
Spring pulley to gas spring conversion kit for SGF8 model only.
Including: Jig plate for drilling new - plug to verify hole diameter – Spindle support plate – Gas spring mounting tube – Gas spring cylinder
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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DIESEL-KIT Tooling for competitive machines Note: Carbide Pilots and Spindle Adapter are NOT included on the DIESEL-KIT you must select Spindle adapter from the three different ones from the list below
RBHA375 RBHA01 RBHAR1
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) with .750" 3/4" Straight Shank
Tool Holder adapter (patent pending) for Tobin Arp & Sunnen Spindle Taper
Tool Holder adapter (patent pending) for Rottler R1 and Serdi Spindle Taper
DIESEL-KIT Include the following Tooling
T8D PRW375 BM
T8 Torx Tip Holding Screw Driver Pilot Removal Wrench for .375" shank pilot Digital Reading Boring Micrometer Inch and Metric (.800" - 2.80") for .375" (9.52mm) and 6.00mm (152.40mm) shank diameter
DSP 6RCBIT-KIT
Diameter Setting Pointer with Interchangeable Point
Kit of 6 Bits package include RCA 001(45 °), RCA 004 (45 °), RCA 005 (45 °), RCA 007
(45 °), RCA 301(30 °), RCA 637(45 ° Small)
BH375WR1 TH2003 TH2004
Tool Holder for large diameter - For TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm)
Tip Holder 2003 Diameter 1.570’’ - 2.360’’ (40mm - 60mm)
Tip Holder 2004 Diameter 2.280" - 3.150" (58mm - 80mm)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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Universal Heavy Duty Bolt Down 360 Rollover fixture Rollover fixture Clamping Jaguar head
Rollover fixture clamping a 6 Cyl. Jaguar head on the SGF7 seat and Guide machine
Universal Heavy Duty Bolt Down 360 degree Roll Over Cylinder Head Fixture
Left side view clamping on the 6 Cyl. Jaguar head
LSIBRAKET 7618 Lycoming Aircraft Cylinder
Lower spindle indicator Bracket (REQUIRES 7038Y DIAL INDICATOR)
Large Cylinder Head Clamping Fixture only (CAT 3406E)
Machining an Aircraft Cylinder using the Low profile Clamp Towers (7242T)on the 2-1/2” wear pads (650-1-30)
Square Frame Square Frame New Square Frame
new square frame clamping for overhead cam cylinder heads
new square frame clamping for overhead cam cylinder heads or other difficult heads to clamp
Right side view using the new square frame clamping for overhead cam cylinder heads
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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SG80A Universal Heavy Duty Bolt Down 360 and other fixtures
SG80A Cradle SG80A Cradle
SG80A 360 Degree Roll Over Fixture with Safety Chains for Large Cylinder Heads
SG80A 360 Degree Roll Over Fixture with Safety Chains clamping a 3406E Cat Head
MULTIHEADFIX
SG80A Multi Cylinder Head Fixture for Small Heads like CAT3500 or Jenbacher
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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MULTI-HEAD HEAVY DUTY ROLL OVER FIXTURE
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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DIESEL HEAD FIXTURE Reference No. 7618
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com
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Tooling for Counterboring Small Diameter Valve Seat Pockets
Rottler offers two options for counterboring small diameter valve seat pockets:
6 mm Pilots
1. BH600R1 Mini Spherical Toolholder 2. BH600R1 Mini Spherical Toolholder TH2000-00 Tip Holder TH1999 Tip Holder RT211 Triangular Insert RCA513 Seat Cutting Insert Bore diameter: 1.055” – 1.400” Bore diameter: .800” – 1.200” 26.80 mm – 35.55 mm 20.80 mm – 30.48 mm
.375” Pilots
1. BH375R1 Spherical Toolholder 2. BH375R1 Spherical Toolholder TH2000-00 Tip Holder TH1999 Tip Holder RT211 Triangular Insert RCA513 Seat Cutting Insert Bore diameter: 1.270” – 1.580” Bore diameter: 1.000” – 1.280” 32.26 mm – 40.15 mm 25.42 mm – 32.51 mm
Rottler can also provide Fixed Milling Heads to cut valve seat pockets. They are available in fixed diameters from 1.000” to 2.250” in .0625” increments.