The application: 40.0 PX40 Pacbld XpressClad - ARCHIPRO · 2018. 1. 18. · 0800 2255 727...

pacific build supply ltd

The application:

40.0 PX40 Pacbld XpressClad 40mm Cavity Cladding System

Drained and Bottom to Top Ventilated

Revision: June 2017


40.0 PX40 Pacbld XpressClad Full Manual

Revision: Jun 2017

Contents

1. Product Information

2. Quality Assurance Check Sheets

XpressClad PX40 QA

Application Guideline SikaTack Panel-50 System on Pacbld Cavity Systems

3. Maintenance

4. Details

5. Installation Guide

6. Order list

NOTE: This manual is to be read in conjunction with the designer’s drawings and specifications. Any details not in the standard set need to be approved in advance by Pacific Build Supply

www.pacbld.com

0800 2255 727

TE-SY-PX40-PI-20170601


Product Information

XPRESSCLAD PX40 raises the bar in negative detail cladding systems. The XPRESSCLAD PX40 rail system combines ease of installation to achieve a 40mm bottom to top ventilated cavity. XpressClad PX40 has a durability of 50 years on all aluminium profiles. XPRESSCLAD PX40 is fully tested to NZS 4284 with a ULS of 4.5kPa and taken up to +9.75kPa and -5.2kPa. It has a PS1 and LBA Durability Appraisal. There are two methods of fixing our range of cladding sheets onto the XPRESSCLAD PX40 rail system; The full SikaTack Panel-50 secret adhesive fixing system, or adhesive fix with 2x LSA Rivet fixing anchor points. Both methods allow for a variety of surface finishes including a clear seal.

Adhesive fixed cladding panels on XPRESSCLAD PX40 have no restriction on LRV. XPRESSCLAD PX40 is ideal for re-cladding an existing building or on new buildings.

IMPORTANT NOTES:

This is a legally binding document.

Refer to most current version of the XpressClad PX40 Full Manual at all times for completing cladding construction.

All construction shall comply with the requirements of the NZ Building Code.

System:

Material:

1.0

1.0.1

1.0.2

2.0

2.0.1

2.0.2

2.0.3

2.0.4

2.0.5

2.0.6

3.0

3.0.1

Fix framing needed for Cavity Fire Barriers if required. Refer Details 40.9.41 to 40.9.61.

Intermediate studs at centre < 600mm.

U.L.S. Wind loading < 1.55 kpa, can be flexible wall underlay.

Adhesive fixed or Adhesive fixed with LSA's (circle one)

Confirm that substrate is timber framing to NZS3604.

Check with designer that details are consistent with Pacbld standard details.

All Non-standard details have been approved in by Pacbld Design Mgr (attach).

DRAWING CHECKS

FRAMING CHECKS

IDENTIFY AIR SEAL

Water-proofing of deck/nib.

Please ensure that every item is ticked and accurately dated, or marked N/A where not applicable.

XpressClad PX40 Expressed Joint 40mm Cavity Cladding System

9mm Pacbld Refined / 8mm Swisspearl / 8mm Parklex / Other : (circle one)

Project:

Check for double stud at window/door openings & internal corners.

Fixing:

aligning with lower framing.

Check alignment of framing i.e. Studs & nogs straight and true, and upper framing

Revision: Jun-17R

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XpressClad PX40 Quality Assurance Check Sheet

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OK

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/A

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All sections of this check sheet shall be completed during construction.

Level / Zone:

Date

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Page 1 of 3

3.0.1

3.0.2

3.0.3

3.0.4

3.1

3.1.1

3.2

3.2.1

3.2.2

3.3

3.3.1

3.4 HOLD POINT - Sign off above details before proceding with 4.0 SIGN

4.0

4.0.1 If necessary, pack ≤10mm with PVC H packers, ensure 32mm embedment.

4.0.2

4.0.3

4.1

4.1.1

4.1.2

4.2

4.2.1

4.3

4.3.1

4.3.2

4.4

4.4.1

4.4.2

House out XVR40's as needed to allow C.F.B's to run behind. Refer 40.9.41 - 40.9.61.

Fit C.F.B.'s @250mm crs. at inter-stroreys & around windows. Refer 40.9.41 - 40.9.61.

VENTILATED CAVITY FIRE BARRIERS (IF REQUIRED)

WINDOW CONFIGURATION

Refer details 40.4.21-40.4.22 for commercial suite windows.

Refer detail 40.1.03 for relevant setouts for commercial suite windows.

wall underlay & stop ended where necessary.

Fit XVR40s to extend min. 15mm past bottom plate - refer detail 40.3.04.

U.L.S. Wind loading < 1.55 kpa, can be flexible wall underlay.

U.L.S. Wind loading > 1.55 kpa, must be 6.0mm or greater Pacbld RWU.

U.L.S. Wind Loading outside of NZS3604 requires Specific Engineering Design.

Must be compatible with Table 23, E2/AS1.

Fit lower roof flashings intersecting with upper framing with upstand behind flexible

Fit XVC40 vermin closers at top plate - refer detail 40.3.12.

Fire rated details required refer to details PX40.40.9.xx.

Install as per manufacturer's instructions.

RIGID WALL UNDERLAY

XPRESSCLAD RAILS & FLASHINGS

Refer to Pacbld RWU Rigid Wall Underlay Manual and QA Check Sheet.

ROOF FLASHING

FLEXIBLE WALL UNDERLAY

SET OUT RAILS FOR VERTICAL JOINTS

TOP & BOTTOM PLATE

Fit XVC40 vermin closers at bottom plate - refer details 40.3.04 & 40.3.06.

at centre if between 2 solid points).

Fix rails with 40mm x 10g SS pan head screws @250mm crs.

Leave a 3mm (1mm gap/m profile) expansion gap between profiles generally,

Page 1 of 3

System:

Material:

4.5

4.5.1

4.5.2

4.6

4.6.1 Fit XZR40 intermediate zed rails to all stud lines.

4.6.2 Fit XPF Pocket Fillers to XVR40s.

4.7

4.7.1

5.0

5.0.1 Complete SikaTack Panel-50 QA tests & forms daily (attached).

5.0.2 Check work place conditions - dust free and dry.

5.0.3

5.0.4

5.0.5

5.1

5.1.1

5.1.2

5.1.3

Check humidity not above 90% and no condensation or precipitation.

Check for optimum temperature (15°- 30° ideally or 5° - 35° if necessary).

Remove dust with lint free cloth or paper.

if Req

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Date

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SET UP CORNERS

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INTERMEDIATE RAILS

Install all pipe & duct penetrations and seal as per details 40.8.01 & 40.8.02.

PENETRATIONS

Rivet fix 75x75mm angle to XZR40 rails @ 300 crs when using XZR40s option.

Apply Sika Aktivator-205 with a clean, lint free cloth to aluminium rails and wipe away in

one direction only. Allow a flash-off (dry) time of 10mins (max. 2hrs).

Set up internal/external corners with XZR40 rails & 75x75 angle.

PRIMING AND TAPING RAILS

Fixing:



Adhesive fixed or Adhesive fixed with LSA's (circle one)

OK

√ / N

/A

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XpressClad PX40 Quality Assurance Check Sheet

Level / Zone:

Apply SikaTack Panel Fixing Tape to all aluminium, refer details 7.1.01 & 7.1.02.

PREPARATION FOR INSTALLING CLADDING SHEETS

Apply SikaTack Primer-210 to aluminium rails with Sika Cleaner PCA pad in a thin but

covering coat. Allow a flash-off time of 30mins (max. 2hrs).

Page 2 of 3

5.1.3

5.1.4

5.1.5

5.1.6

5.2 HOLD POINT - Sign off above details before proceding with 6.0 SIGN

6.0

6.1

6.1.1

6.1.2

6.1.3

6.1.4

6.1.5

6.1.6

6.2

6.2.1

6.2.2

6.2.3

6.2.4

6.2.5

6.2.6

6.2.7 Repeat steps 5.0.1 to 6.2.6 above often as necessary until completed.

Remove protective foil off SikaTack Panel Fixing Tape at horizontal joint locations only

enough to enable installation of HJF flashings.

Install HJF Flashings to fixing tape.

Allow 3mm clearance from any flashings to sheets.

Place panel in required position without contacting SikaTack Panel Fixing Tape. Once

alligned correctly, press panel firmly into position before the adhesive forms a skin.

Apply a thin but covering coat of Sika Primer-210 to back of soffit sheet with Sika

Cleaner PCA pad. Allow a flash-off time of minimum 30mins (max. 2hrs).

ADHESIVE FIX SHEETS

Maintain ground clearances. Bottom of sheets to finish 35mm clear of finished

deck surface or 100mm clear of paved surfaces or 175mm clear of unpaved surfaces.

FIX CLADDING SHEETS

Dry fit sheets.

Cut sheets and sand off burr.

Sheets to oversail bottom plate by 50mm.

Sand Parklex sheets on back of sheet where the adhesive will make contact.

CUT & DRY FIT SHEETS

Apply Sika Aktivator-205 with a clean, lint free cloth to back of soffit sheet and wipe

away in one direction only. Allow a flash-off time of 10mins (max. 2hrs).

Do not pull protective foil off SikaTack Panel Fixing Tape at this time.

Shake Sika Primer-210 bottle until steel ball is clearly audible.

Apply SikaTack Panel Fixing Tape to all aluminium, refer details 7.1.01 & 7.1.02.

Apply SikaTack Panel-50 adhesive with nozzle supplied, refer details 7.1.01 & 7.1.02.

Ensure a 5mm gap between the adhesive bead and the fixing tape.

Remove protective foil off SikaTack Panel Fixing Tape.

Page 2 of 3

System:

Material:

7.0

7.0.1

8.0

8.0.1

8.0.2

9.0

9.0.1

Site Address:

Building Consent No:

Territorial Authority:

Installer Trading Name:

Supervisor:

Main Contractor :

(If different to installer)

Contact Name:

Phone:

Install Life Safety Anchors (LSA's) if specified (Refer detail PX40.RU.AF.40.1.22).

LIFE SAFETY ANCHORS (IF REQUIRED)

Req

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SIGN OFF QUALITY ASSURANCE SHEET:-

REQUEST FOR PRODUCER STATEMENT

Date:

LBP# Qualification:

Owner made aware of maintenance schedule and undertakes to maintain.

PAINTING

Apply proprietary acrylic paint system as specified by paint manufacturer.

XpressClad PX40 Quality Assurance Check SheetRevision: Jun-17

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MAINTENANCE SCHEDULE

Project:

Mechanical fixed painted Pacbld Refined sheets must be ≤ LRV40.

Level / Zone:



Fixing: Adhesive fixed or Adhesive fixed with LSA's (circle one)

OK

√ / N

/A

Page 3 of 3

Phone:

Mobile:

Postal Address:

E-mail:

or a nominated company representative within 12 months of Practical Completion

Please note that all Producer Statement requests must be completed and signed by the installer/ builder Date:

Page 3 of 3

APPLICATION GUIDELINE SikaTack® Panel-50 System on Pacbld Cavity Systems

01.06.2017 / VERSION 1_E_ PACBLD CAVITY SYSTEMS

Application Guideline SikaTack® Panel System 06.04.2016, VERSION 3_E_SWISSPEARL®

Sika Services AG Tueffenwies 16 CH-8048 Zurich

2/17

TABLE OF CONTENTS 1 Purpose and General Information 3

2 Introduction 3

3 Design and Joint Dimensioning 3

4 Working Place Conditions 4

5 System structure 5 5.1 vertical carrier rail system 5 5.2 Design and dimensions 5 5.3 Panels 6

6 Surface Pre-treatment 7 6.1 SikaTack® Panel-50 Adhesive 7 6.2 Application of Sika® Aktivator-205 8 6.3 Application of SikaTack® Panel Primer & Sika® Primer-210 8

7 Processing and Product Application 9

8 Application Steps 10

9 Quality Assurance 12 9.1 Skin Time and Tack-free Time 12 9.2 Peel Adhesion Test 13 9.3 Recommended Basic Quality Control Scheme 14

10 Daily Record - Cladding Installation and Handling 15

11 Legal Note 17



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1 PURPOSE AND GENERAL INFORMATION

This document contains recommendations and hints for the application of the SikaTack® Panel-50 System for Pacbld Cavity Systems. This guideline is relevant for the following products: SikaTack® Panel-50 1-part silicone adhesive

The information herein is offered for general guidance only. Since structural bonding, applications are critical applications and conditions as well as substrates may vary greatly, customers and applicators must test the suitability of the product for each specific project and contact Sika for advice.

For detailed information about specific silicone and polyurethane products and surface pre-treatment agents, please refer to the most recent Product Data Sheets (PDS) and Safety Data Sheets (SDS) (see www.sika.com).

Figure 1: General Health and Safety Instructions Please refer to the relevant Pacific Build Supply Ltd Pacbld Cavity Systems Full manual for further information (see www.pacbld.com). 2 INTRODUCTION

The SikaTack® Panel System is an adhesive system for economic and concealed installation of wall cladding. Part of the system is the elastic adhesives, for long and durable fixation of the panels even under harsh climate conditions. In addition, the double-sided adhesives tape for keeping the distance between panel and substructure and for immediate fixation of the panel. Finally, the system contains corresponding products for the pretreatment of substrates. The SikaTack® Panel System has proven its suitability for internal and exterior wall cladding in thousands of façade projects and under various climatic conditions. The SikaTack® Panel System is used on all common panels and substructures.

3 DESIGN AND JOINT DIMENSIONING

Joints must be properly dimensioned, as changes are no longer possible after assembling and installation or adhesive application, respectively. Basis for calculation of the necessary joint dimensions are the technical values of the adhesive and the adjacent building materials, the exposure of the building elements, their construction, size and weight as well as external loads (wind, snow, temperature, etc.).

Generally, due to the way of installation, the joint has the dimension of 12 mm width and 3 mm thickness.



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4 WORKING PLACE CONDITIONS The working place must be as dust-free and dry as possible. All substrates and adhesives must never be exposed to direct sun radiation, rain, snow or other direct weathering impacts. The optimum application temperature of the products is between 15 °C and 30 °C. As this may be difficult to comply with on construction site, the SikaTack® Panel-50 System may be processed within 5 – 35 °C. The relative humidity should not exceed 90%. After installation, the temperature may not fall below +5 °C for five hours. The temperature of the components to be bonded (façade panels, sub-frames) must be at least 3 °C higher than the dew point of the air, to avoid condensation on the surfaces.

The skin time (time passed before the adhesive has formed a skin) stated on the product datasheets are based on controlled laboratory conditions (typically 23°C, 50% R.H.). In conditions with higher relative humidity, the skin time will be reduced, and will shorten the available time to bring the components to be bonded together safely. Refer to section 9 of this document for more information on determining the skin time for the conditions you are currently working in.



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5 SYSTEM STRUCTURE

5.1 VERTICAL CARRIER RAIL SYSTEM

The substructure must be approved by the responsible supervisory body and in line with the relevant local requirements. For any kind of coatings on the substructure, the suitability has to be tested and approved for the specific application. The substructure should be able to compensate the thermal expansion of the panels to minimize the thermal dilatation applied to the elastic bonding joints.

Please refer to the relevant Pacific Build Supply Ltd Pacbld Cavity Systems full manual for further information (see www.pacbld.com).

5.2 DESIGN AND DIMENSIONS

Design and dimension of the substructure depends on the constructional situation and used system. The distances between the sub-frame profiles and their width are determined by the load requirements and by the type of panel used. Each project requires specific design detailing. The framing must be designed by others in accordance with all relevant standards and appropriate consideration granted to design and manufacture. Project specific documented calculations and drawings should be issued by a qualified and competent person. Sika is unable to provide or approve designs other than the specific interface between rainscreen panels and the vertical sub-frame profile incorporating the SikaTack® Panel adhesive system. Please refer to the appropriate Pacbld Cavity System Full manual and architect; details, which may involve specific design or review by a facade engineer.

Single Multiple

Edge profiles Edge profile

Intermediate profiles

Edge

profile

Edge profile Intermediate profile

dilatation taken by the adhesive single bead

application

Please refer to Pacbld Cavity System full manual

Figure 2: Illustration of framing



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5.3 PANELS

The rain screen panel brand must have proof of suitability for use ideally with local accreditation (local accreditation body). Relevant panel manufacturer’s instructions with respect to structural adhesive fixation must be adhered to and incorporated within the full rain screen build up design.

Please refer to the appropriate Pacbld Cladding Panel product information

Movement joints: For the correct design and dimensioning of the system and for correct anchoring of the vertical aluminum substructure, all standard building regulations for cladding apply. The vertical aluminum profiles must be parallel and even in order to ensure uniform, stress free adhesion of the cladding panels. Joints in the substructure must not be bonded over by panels. The distances between the panels at joints must be sufficiently wide to avoid compression of the panels due to thermal movement. The data of the panel manufacturer is to be compiled with expansion coefficient of the substructure. Sufficiently large openings for ventilation must be provided at the top and bottom of the system. For the fixation of the direct substructure on the load bearing building shell, any transfer of loads or movements from the building shell to the vertical substructure and the adhesive joint has to be avoided.

These system configurations must be fully complied with as described and details and may not be changed.



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6 SURFACE PRE-TREATMENT

Surfaces must be clean, dry and free from oil, grease, release agents and dust. Do not contaminate pre-treated surfaces during any phase of installation. If contamination occurs, surfaces have to be cleaned again. The information in table 1 is offered for general guidance only. Advice on specific pre-treatment methods based on laboratory adhesion tests will be given on request.

Sika has to test the adhesion of SikaTack® Panel-50 System on project basis on production-run samples of the original materials used in the specific project. The use of the surface pre-treatment agents recommended in the laboratory report is mandatory; otherwise any guaranty for the adhesion behavior of SikaTack® Panel System adhesives isn’t valid.

The tables below this page apply as general guidance only. For each project, adhesion test on the actual panel type must be conducted and the suitable sequence of pre- treatment steps must be followed, what is given by the test report. Please ask your local Sika representative for specific advice.

6.1 SikaTack® Panel-50 ADHESIVE

Table 1: Overview of suitable pre-treatments for SikaTack® Panel-50 Adhesive on Pacbld Cavity Systems

Substrate Pre-treatment

Anodized Aluminum Sika® Aktivator-205 & Sika® Primer-210

Mill finished Aluminum

Swisspearl® Largo AVERA**

Swisspearl® Largo CARAT /CARAT HR** Swisspearl® Largo REFLEX**

Swisspearl® Largo NOBILIS**

Swisspearl® Largo PLANEA**

Abrasive pad very fine & Sika® Aktivator-205 & Sika® Primer-210 Sika® Aktivator-205 & Sika® Primer-210 Sika® Aktivator-205 & Sika® Primer-210 Sika® Aktivator-205 & Sika® Primer-210 Sika® Aktivator-205 & SikaTack® Primer-210 Sika® Aktivator-205 & Sika® Primer-210

Parklex Façade Sika® Aktivator-205 & Sika® Primer-210

Pacbld Refined Sika® Aktivator-205 & Sika® Primer-210

*Best alternative Pre-treatment ** Backside coating suitable for bonding (ARSB)

Sika has to test the adhesion of SikaTack® Panel-50 System on project basis on production-run samples of the original materials used in the specific project. The use of the surface pre-treatment agents recommended in the laboratory report is mandatory; otherwise any warranty for the adhesion behavior of SikaTack® Panel-50 System adhesives isn’t valid.



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6.2 APPLICATION OF Sika® Aktivator-205

Sika® Aktivator-205 is not a simple cleaning solvent but contains a bonding agent, which forms an activating film on the substrate surface.

1. Moisten a clean, dry, oil-free and lint-free cloth or felt with Sika® Aktivator-205 and apply it on the surface. Make sure to turn the cloth or paper to expose new surface, or replace it regularly in order to avoid wiping any residues back onto the surface.

2. The required minimum drying times are given in the latest product data sheet. In case of doubt, contact Sika’s Technical Service.

3. If pretreated parts are not bonded / sealed immediately, protect them against subsequent contamination. 4. Adhesives should be applied within 2 hours after the application of Sika® Aktivator-205, otherwise the procedure as

described above has to be repeated before bonding. Pre-treating procedure can be repeated once only. For more details about Sika® Aktivator-205, refer to the actual Product Data Sheet (PDS) and Safety Data Sheet (SDS).

Tightly re-seal container with the inner plastic liner immediately after each use. Sika® Aktivator-205 shall only be used within one month after opening the can. Discard any Sika® Aktivator-205 that has become opaque instead of transparent, has gelled or separated.

6.3 APPLICATION OF Sika® Primer-210 Sika® Primer-210 shall always be applied after the surfaces have been properly cleaned and dust free and / or pre-treated with Sika® Aktivator-205 as advised. Ideal application and surface temperature ranges between 15°C and 25°C (60°F - 75°F). 1. Apply a thin but covering coat of Sika® Primer-210 with a felt, clean lint-free cloth or foam applicator. Make

sure that this single application gives adequately dense coverage. 2. Let the primer dry for a minimum time of 30 minutes. 3. If pretreated parts are not bonded / sealed immediately, protect them against subsequent contamination.

Adhesives shall be applied within 2 hours after the application of Sika® Primer-210. For more details about Sika® Primer-210 refer to the actual Product Data Sheet (PDS) and Safety Data Sheets (SDS).

Sika® Primer-210 once only. Priming process must not be repeated! Tightly re-seal container immediately after each use. Sika® Primer-210 shall only be used within one month after opening the can. Discard any primer that has gelled or separated.



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7 PROCESSING AND PRODUCT APPLICATION

SikaTack® Panel-50 adhesive is applied manually directly from cartridges or unipacks with hand or compressed air guns.

The adhesive must be applied evenly and free of air bubbles. The 1-component products form a skin after a certain time (skin time, skin-over time), which varies with ambient humidity and temperature.

Apply SikaTack® Panel-50 adhesive in a triangular bead by using the triangular nozzle supplied (width 8 mm, height 10 mm) with at least 5 mm gap to the fixing tape and to the side of the sub-frame profiles. Some application trials will help to find the correct application speed that will form the correct joint dimension.

Figure 3: Application of SikaTack® Panel-50 Adhesive with a triangle bead.

Application Guideline SikaTack® Panel System06.04.2016, VERSION 3_E_SWISSPEARL®


10/17

8 APPLICATION STEPS

The temperature of the building components to be bonded (cladding panels, sub-frame profiles, etc.) must be at least 3 °C higher than the dew point temperature and within the ambient temperature: +5 °C min. / +35 °C max.

Mark precisely where the first panel must be bonded on the substructure or use a reference which is fixed on the substructure.

Record all relevant information for the job according to the form: Daily Record - Cladding Installation and Handling on page 15

The surface to be bonded must be clean, dry and free from grease. Abrading with an abrasive pad whererecommended (e.g. Scotch Brite very fine) or mechanical grinding of the surfaces to be bonded with a very fine grinder, (grain 80).

Remove dust with a lint-free paper towel or cleaning paper.

Activate the bond face with Sika® Aktivator-205 (or otherif required). Use a clean lint-free paper towel or cleaning paper and wipe in one direction only (dirty cloths must be replaced).

Allow a flash off time of 10 minutes and maximal 2 h. .

Shake SikaTack® Primer-210 thoroughly (the movement of the steel balls in the container must be clearly audible). Apply one thin coat of Sika® Primer-210 uniformly over the whole surface with a felt pad.

Allow a flash off time of at least 30 minutes and maximal 2 h.



11/17

Apply SikaTack® Panel Fixing Tape over the whole length of the vertical sections and parallel to the edges. Do not pull off the protective foil at this time.

Apply the SikaTack® Panel-50 adhesive in a triangular bead by using the triangular nozzle supplied with at least 5 mm gap to the fixing tape and to the side of the sub- frame profile.

Assembly time: SikaTack® Panel-50 < 10 min

Remove the protective foil on the SikaTack® Panel Fixing Tape. Place the cladding panel in the required position first, without the panel touching the fixing tape. After, press them firmly until they contact the SikaTack® Panel Fixing Tape.



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9 QUALITY ASSURANCE

Perfect results require carrying out each processing step perfectly. Sika therefore recommends that the applicators install a strict quality control system. Quality control is the primary responsibility of the processor / applicator but Sika will assist customers in setting up a comprehensive program and train staff to carry out the mandatory tests.

Please contact Sika’s Technical Service for further information.

9.1 SKIN TIME AND TACK-FREE TIME

With 1-part adhesives, check the skin time and tack-free time as follows: 1. Apply with a spatula the adhesive to paper or film in a thickness of about 3 to 4 mm and start timer. 2. Test every three minutes whether the adhesive surface has changed by probing with a clean fingertip.

Skin time is the point at which the adhesive no longer sticks to the finger (picture 4 – 8). Tack-free time is the point at which the surface feels dry (no longer tacky).

The skin time and tack-free time given in the Product Data Sheets were determined under standard climatic conditions (23 °C / 73 °F, 50 % relative humidity). Higher temperature and higher humidity reduce the skin time and tack-free time what affects application life of the adhesive.

Figure 4: Start at the beginning of the bead

Figure 5: Touch slightly the bead with the finger

Figure 6: Remove and check for residues

Figure 7: Always change the position for the next test Figure 8: If no residues on your fingers are recognized the skin-over time has been reached

For SikaTack® Panel-50, a clear differentiation between skin time and tack-free time is necessary. Assembling of the panels has to be done before skin formation!



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9.2 PEEL ADHESION TEST

This test is used to check adhesion of SikaTack® Panel adhesives in combination with the used cleaning and pre- treatment steps on samples of the original panel and sub-frame substrates when exposed to a peeling force.

1. Apply the required cleaning and pre-treatment step on the original samples exactly as in the site application.

Take into account specific flash-off time. 2. Extrude a bead of SikaTack® Panel-50 adhesive of at least 150 mm length onto the prepared substrate samples. 3. Store the test specimens at room temperature for minimum 72 hours. 4. Carry out peel adhesion testing by cutting approx. 30 mm of one end of the bead from the substrate with a

sharp knife or glass scraper. 5. Fold back the loose end at an acute angle of about 30°. The bead is held with one hand and pulled away from

the surface so maximum tension is maintained manually. 6. Simultaneously a cut is placed every few millimeters at an angle of around 45° several times and while keep on

pulling. Make sure that the cut completely goes through the bead to the substrate. 7. Repeat this procedure until at least 50 % of the bead length has been tested.

After 72 hours, the bead must not detach from the substrate during pulling (≥ 95 % cohesive failure).

Figure 9: Peel adhesion test

9.3

RECO

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QUA

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Tabl

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Sch

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Test

Subs

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Freq

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Rem

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Re

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Tim

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n/a

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Requ

ired

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Sika

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20 m

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Be

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Each

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&

Pane

l &

Sub-

fram

e

Ea

ch d

ay a

nd e

ach

pane

l as

sem

bled

Chec

k fo

r: co

mpl

ete

join

t fil

ling,

join

t dim

ensio

n,

prim

er p

rese

nce,

tape

s co

rrec

t app

lied

and

stick

ing

Jo

int d

imen

sions

: thi

ckne

ss 3

mm

, wid

th

12 m

m

Ever

ythi

ng m

ust b

e in

line

with

the

requ

irem

ents

to

the

subs

trat

es, d

rain

age

and

vent

ilatio

n en

sure

d,

adhe

sive

bead

hav

e co

ntac

t to

air

hum

idity

* Fo

r pee

l adh

esio

n te

st u

se su

bstr

ates

orig

inal

ly u

sed

in p

roje

ct.

Ap

plic

atio

n Gu

idel

ine

Sika

Tack

® Pa

nel S

yste

m

Sika

Ser

vice

s AG

06.0

4.20

16,

Tuef

fenw

ies 1

6 VE

RSIO

N 3_

E_SW

ISSP

EARL

®

CH-8

048

Zuric

h

14/1

7



15/17

10 DAILY RECORD - CLADDING INSTALLATION AND HANDLING

General Information

Contractor Name Address

Project name Address

Name of applicator

Installation Date Start Date End Date

Training obtained Yes No When

Weather Sunny Overcast Rainy

Air Temperature Morning: Min. °F / °C

Midday: Min. °F / °C

Indicate °F °C

Air Humidity % %

Construction Details

Material of Panel Brand name

Type

Dimensions Max. length: Max. width:

Thickness: Max. weight:

Aluminum Finish Dry Dust free

Free of grease Smooth

Pre-treatment of the substructure

Abrading Yes No Abrasive pad

Grinding Yes No Grinding paper

Sika® Aktivator-205 Yes No Flash off time in minutes

Sika® Primer-210 Yes No Flash off time in minutes

Pre-treatment of the cladding panels

Sika® Aktivator-205 Yes No Flash off time in minutes

Sika® Primer-210 Yes No Flash off time in minutes

Pacbld Cavity System Type PX40 Other PX20 Details: PX3-0



16/17

Tape and Adhesive

SikaTack® Panel Fixing Tape Yes No Applied on full length Yes No

SikaTack® Panel adhesive SikaTack® Panel-50 Cartridge Unipack

Best before: Batch no:

Quality Control

Skin time Prepared: Time:

Skin time min Temperature °C Air humidity %

Peel adhesion Prepared: Tested:

Panel Sub-frame

≥ 95% cohesive failure ≥ 95% cohesive failure

Visual Inspection Primer present Yes No

Joint dimension thickness mm width mm

Observations

Place and date: Signature:

Application Guideline SikaTack® Panel System06.04.2016, VERSION 3_E_SWISSPEARL®


17/17

© 2

015

Sika

Ser

vice

s AG

11 LEGAL NOTE

The information, and, in particular, the recommendations relating to the application and end-use of Sika products, are given in good faith based on Sika's current knowledge and experience of the products when properly stored, handled and applied under normal conditions in accordance with Sika’s recommendations. in practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The user of the product must test the products suitability for the intended application and purpose. Sika reserves the right to change the properties of its products. The proprietary rights of third parties must be observed. All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on request.

Version given by Sika Services AG Phone: +41 58 436 40 40Mail : [email protected]

www.pacbld.com

0800 2255 727

TE-SY-PX40-Maintenance-Prefinished-20170601


Swisspearl and Parklex Façade - Prefinished Panels

Maintenance Procedures

1.0 Swisspearl and Parklex Façade – Prefinished panels Maintenance All exterior surfaces require an annual clean. - A thorough wash with soapy water. - Caustic based preparations, mechanical or abrasive cleaning should never be used. - Refer to Pacific Build Supply Cleaning Advice Technical literature for cleaning procedures for specific products. 2.0 Cladding System Inspection An annual inspection of the cladding should be undertaken at the same time as the annual clean. - Check stop end flashings around decks and windows and report any adhesion failures of sealants. - Re-apply sealants at any sign of cracking or delamination. - Check parapet flashings and report any damage. Re-apply sealants to parapet flashings at any sign of cracking or

delamination. - Wash down horizontal and vertical aluminium profiles so as to remove all debris, grime and particles. - Visually inspect adhesive seals every five years. Report any degradation to Pacific Build Supply Ltd. - Ensure ventilation and drainage holes above windows, doors and soffit junctions are kept clear.

- Ensure ground levels are maintained as per the building code.

www.pacbld.com

0800 2255 727

TE-SY-PX40-Maintenance-Pacbld Refined Paint Finish-20170601


Pacbld Refined – Paint Finish Maintenance Procedures

1.0 Pacbld Refined – Paint Finish Maintenance All exterior surfaces require an annual clean. - A thorough wash with soapy water. - Caustic based preparations should never be used.

- Adhesive fixed cladding panels on XpressClad PX40 have no restriction on LRV. Mechanically fixed panels are

restricted to an LRV of not less than 40%. Any new paint colours should also be in accordance with this. - Contact the Paint manufacturer for re-coating frequencies and procedures. 2.0 Cladding System Inspection An annual inspection of the cladding should be undertaken at the same time as the annual clean. - Check stop end flashings around decks windows and report any adhesion failures of sealants. - Re-apply sealants at any sign of cracking or delamination. - Check parapet flashings and report any damage. Re-apply sealants to parapet flashings at any sign of cracking or

delamination. - Wash down horizontal and vertical aluminium profiles so as to remove all debris, grime and particles.

- Visually inspect adhesive seals every five years. Report any degradation to Pacific Build Supply Ltd. - Ensure ventilation and drainage holes above windows, doors and soffit junctions are kept clear.

- Ensure ground levels are maintained as per the building code.

40.0 PACBLD XPRESSCLAD PX40

40mm CAVITY CLADDING SYSTEM

www.pacbld.com

0800 2255 727


NTS

Drawing List 1

01/06/17

PX40.40.0.01

Pacbld XpressClad PX40 - 40mm Cavity Cladding System

Scale Date

Dwg. No.

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P

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www.pacbld.com

0800 2255 727


NTS

Drawing List 2

01/06/17

PX40.40.0.02

Pacbld XpressClad PX40 - 40mm Cavity Cladding System

Scale Date

Dwg. No.

©T

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www.pacbld.com

0800 2255 727


XVR40with

XPF

XZR40

HJF

XVC40

XVR40with

XPF

HJF

XVC40

Horizontal

Joint

Flashing

XpressClad

Zed

Rail

40

XpressClad

Vertical

Rail

40

XpressClad

Pocket

Filler

XpressClad

Vermin

Closer

40

Screw - SS

40mm x 10g

T17 pan

head

Angle -

Aluminium

75mm x 75mm

0.7 gauge

NTS

Read in conjunction with PX40 Order List & Xpressclad PX40 Manual including drawings and install guide

01/06/17

PX40.RU.40.0.11

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727


Pacbld XpressClad PX40 - 40mm Cavity System Components

Contact: [email protected]


HJF

XZR

XZR

HJF

FFL

CL

FFL

XVR

XVR

XVR

XVR

XVR

XZR

XZR

XZR

XZR

XZR

XZR

XZR

XZR

Sta

ndar

d 40

.3.1

2/

PX4

0.R

U.A

F.40

.1.2

1(&

Ove

r 10m

or O

ptio

nally

PX4

0.R

U.A

F.40

.1.2

2)/

Spa

nnin

g tim

ber f

loor

40.

3.03

(150

0 m

ax s

pan)

XZR

s 40

.2.1

1/135° 40.2.31/

Ref

er P

X40.

RU

.40.

0.11

HJF

- Xp

ress

Cla

d H

oriz

onta

l Joi

nt F

lash

ing

XVR

- Xp

ress

Cla

d Ve

rtica

l Rai

l

XZR

- Xp

ress

Cla

d Ze

d R

ail

XZRs

Ope

ning

Ope

ning

Ope

ning

Tim

ber f

loor

40.

3.01

/C

onc

floor

40.

3.02

40.3

.04

40.3

.06

XVR

XVR

XZR

XZR

XHR

Bul

khea

d so

ffit 4

0.3.

14

XZR

XVR

XVR XVR

HJF

HJF

HJF

&

XP

F Xp

ress

Cla

d P

ocke

t fill

er

XZRW

indo

ws:

40.4

.21

& 4

0.4.

22 fo

r pla

n de

tails

40.1

.03

for p

anel

set

out o

ptio

ns,

HJF

Scale Date

Dwg. No.

©TH

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www.pacbld.com

0800 2255 727


XZ

R +

Ja

mb

F

la

sh

in

g

XZ

R +

Ja

mb

F

la

sh

in

gX

ZR

+

Ja

mb

F

la

sh

in

g

XZ

R +

Ja

mb

F

la

sh

in

g

XZ

R +

Ja

mb

F

la

sh

in

g

XV

R

XV

R

XZ

RX

ZR

XV

RX

VR

XZ

R

XZ

RX

ZR

XZ

R

XZ

RX

ZR

HJF

HJF

XV

R

XV

R

HJFHJF

HJF

XV

R

XV

R

XV

R

XV

R

XZ

R +

Ja

mb

F

la

sh

in

g

40.4.2140.4.22

HJF

40.2.02

40.2.08

40.2.07

HJF

HJF

Scale Date

Dwg. No.

©TH

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www.pacbld.com

0800 2255 727


REFER TO DRAWING 40.4.21

FOR WINDOW INSTALLATION

DETAILS & 40.1.01 FOR

LOCATION DETAILS

VA

RIA

BLE

DE

PE

ND

IN

G

ON

W

IN

DO

W

VARIABLE

DEPENDING

ON WINDOW

70 M

IN

10 70

1

0

5

°

23 M

IN

10

5

4

3

170°

170°

5

1

0

5

°

9

0

°

3D - JAMB FLASHING:

3D TO SHOW CUTS FOLDS AND TURN-UPS AND TURN-DOWNS

SECTION TO SHOW CRITICAL DIMENSIONS AND MINIMUMS

3D - HEAD FLASHING:

CREATE STOP ENDS BEHIND

FLASHINGS AND CLADDING

30 MAX

15°

SECTION - JAMB FLASHING:

SECTION - HEAD FLASHING:

FLASHINGS MANUFACTURED BY OTHERS

0.7

0.7

20 MAX

1:2

XpressClad PX40 3D's & Sections of Head and Jamb Flashings (Manufactured by Others)

01/06/17

PX40.40.1.15

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

pacific build supply ltd©T

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XpressClad PX40 - 40mm Cavity Cladding System

SIZED TO SUIT WINDOW SIZED TO ENSURE 6MM CLEARANCE

FROM WINDOW SUB-SILL DRIP EDGE

52m

m A

CH

IE

VE

S

35m

m O

VE

RLA

P

OF

C

LA

DD

IN

G

7

5

1

0

5

°

1

0

5

°

8


FOR WINDOW INSTALLATION

DETAILS & 40.1.01 FOR

LOCATION DETAILS

3D TO SHOW CUTS FOLD AND TURN UPS AND DOWNS

SECTION TO SHOW CRITICAL DIMENSIONS AND MINIMUMS

SECTION - SILL FLASHING:

EXTEND BEYOND TRIMMED

OPENING TO ACHIEVE 20mm

MINIMUM CLEARANCE BEYOND

WINDOW SUITE

CREATE STOP ENDS BEHIND

JAMB FLASHINGS AND CLADDING

TURN BACK TO

STOP AT CLADDING

3D - SILL FLASHING:

50m

m U

PS

TA

ND

IN

SID

E T

RIM

ME

D

OP

EN

IN

G

15°

1.2

FLASHINGS MANUFACTURED BY OTHERS

1:2

XpressClad PX40 3D & Section of Sill Flashing (Manufactured by Others)

01/06/17

PX40.40.1.16

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727


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8-10mm

(400 CRS MAX)

TIMBER FRAMING

8mm x 3.3mm FOAM TAPE

PACBLD 8mm PREFINISHED PANEL

(OR PACBLD 9mm REFINED WITH

COATING SYSTEM)

XPRESSCLAD ZED RAIL (XZR40)

XPRESSCLAD VERTICAL

RAIL (XVR40)

12mm x 3mm FOAM TAPE

SIKATACK PANEL-50 STRUCTURAL

ADHESIVE WITH 5mm GAP TO

12mm x 3mm TAPE (SHOWN

BEFORE AND AFTER INSTALLING

SHEET FOR CLARITY)

XPRESSCLAD POCKET

FILLER (XPF)

6mm PACBLD RWU

(RIGID WALL UNDERLAY)

8mm min

(AFTER INSTALLATION

OF PANEL SHEET)40 5mm min

NOTE: REFER TO PACBLD RWUMANUAL AND RU.x.xx SERIES OFDETAILS FOR RIGID WALLUNDERLAY INSTALLATION

40mm x 10g SS PAN HEAD

SCREW @ 250mm CRS

2500

OR

300

0 TY

PIC

ALL

Y

1190 TYPICALLY

ADHESIVE LINES

SHOWN DASHED

ADHESIVE LINES

SHOWN DASHED

1190 TYPICALLY

≈1/2 ≈1/2 ≈1/3 ≈1/3 ≈1/3

SIKA 12mm x 3mm FOAM TAPE

SIKATACK PANEL-50

STRUCTURAL ADHESIVE

5mm GAP

XpressClad PX40 Adhesive fix sheet setout details

PX40.RU.AF.40.1.21

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

pacific build supply ltd©TH

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NTS/

1 : 2

XpressClad PX40 - 40mm Cavity Cladding System - Adhesive Fix

01/06/17

≈ 30mm



COATING SYSTEM)

6mm PACBLD RWU


TIMBER FRAMING

40mm x 10g SS PAN HEAD SCREW



ADHESIVE SYSTEM WITH 12 x 3mm

FOAM TAPE

LSA's: POWDERCOATED PACIFIC BUILD

SUPPLY SUPPLIED RIVET AND

FERRULE, CLEARANCE HOLED

3mm + FIXING dia. (8mm TYPICALLY)

NOTE: FERRULE LENGTH MUST BE

APPROPRIATE FOR SYSTEM &

MATERIAL THICKNESS

USE RIVET SETTING TOOL TO

PREVENT DAMAGE TO POWDER

COATED RIVETS

N.B. IT IS PREFERABLE FOR THE

PACBLD APPROVED ADHESIVE

TO CURE BEFORE INSTALLING

BACK UP ANCHORS


30mm

XPRESSCLAD VERTICAL RAIL (XVR40)

OPTIONAL ADDITIONAL

LIFE SAFETY ANCHORS

(LSA's)1/2

≈1/2≈1/2

NOTE: IF CENTRAL FIXING IS REQUIRED,

STUDS WILL HAVE TO BE INSTALLED

AT ≈ 30mm OFF CENTRE

1/2

TO SUIT RAILS

30

XpressClad PX40 Life Safety Anchor (LSA) Details

PX40.RU.AF.40.1.22

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

pacific build supply ltd©TH

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NTS/

1 : 2


01/06/17

3D VIEW OF XVR40, XZR40, HJF JOINT & HEAD FLASHING

CLADDING NOT SHOWN FOR CLARITY.

TIMBER FRAMING

LINTEL

HEAD FLASHING

(HOUSE OUT AT ENDS TO

CLEAR JAMB FLASHING)

XPF

HJF INSTALLED TO FACE

OF 12mm x 3mm FOAM TAPE

(NOT SHOWN)

XZR40

(BEHIND JAMB FLASHING)

HEAD FLASHING TURN-UP

TO CREATE STOP END

JAMB FLASHING TO

LAP HARD UP UNDER

HEAD FLASHING

WINDOW / OPENING

XVR40 SHOWN SHADED

(HOUSE OUT BACK AT BASE

TO CLEAR SILL FLASHING)

6mm PACBLD RWU



& 40.4.22 FOR WINDOW

iNSTALLATION DETAILS &

40.1.01 FOR LOCATION DETAILS

NTS

3D - Window Head and Jamb Junction Detail

01/06/17

PX40.RU.AF.40.2.01

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727


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3D VIEW OF XVR40, XZR40 & HEAD FLASHING






TIMBER FRAMING

LINTEL

HEAD FLASHING



XPF

XZR40

(BEHIND JAMB FLASHING)

STOP

END

JAMB FLASHING TO

LAP HARD UP UNDER

HEAD FLASHING

WINDOW / OPENING

XVR40

(HOUSE OUT BACK AT BASE

TO CLEAR SILL FLASHING)

6mm PACBLD RWU


NTS

3D - Window Head and Jamb Junction Detail (No Horizontal Joint)

01/06/17

PX40.RU.AF.40.2.07

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727


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3D VIEW OF JAMB AND SILL FLASHING JUNCTION

CLADDING AND WINDOW NOT SHOWN FOR CLARITY.

TIMBER FRAMING

HEAD FLASHING



XZR40

JAMB FLASHING

FOLD BACK SILL FLASHINGS

TO CLADDING

TURN UPS TO CREATE

STOP ENDS

SILL FLASHING

WINDOW / OPENING

6mm PACBLD RWU


50mm TURN UPS TO

SILL FLASHING





NTS

3D - WindowJamb and Sill Flashing Junction Detail

01/06/17

PX40.RU.AF.40.2.08

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727


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8-10mm

40mm X 10G SS PAN HEAD

SCREW @ 250mm CRS

TIMBER FRAMING

8-10mm



COATING SYSTEM)

VENTILATED & DRAINED CAVITY

(40mm)

APPROVED FLASHING TAPE



FOAM TAPE

52 / 53

6mm PACBLD RWU



(40mm)

40mm x 10G SS PAN HEAD

SCREW @ 250mm CRS

XPRESSCLAD ZED RAIL

(XZR40)

XPRESSCLAD ZED RAIL

(XZR40)

75 x 75 ALUMINIUM ANGLE

RIVETED TO XZR40's AT 300 CRS.

40

40

3

75 x 75 ALUMINIUM ANGLE

RIVETED TO XZR40's AT 300 CRS.

NOTE: REFER TO PACBLD RWU

MANUAL AND RU.x.xx SERIES OF

DETAILS FOR RIGID WALL

UNDERLAY INSTALLATION

80mm MAX

1 : 2

External and Internal 90 Degree Corner Details

PX40.RU.AF.40.2.11

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17


SCREW @ 250 CRS

135 DEGREE ALUMINIUM ANGLE

FLEXIBLE FLASHING TAPE



FOAM TAPE


135 DEGREE ALUMINIUM ANGLE

TIMBER FRAMING

RIVET FIX ANGLE @ 300 CRS

8-10mm

8-10mm



RIVET FIX ANGLE @ 300 CRS


SCREW @ 250 CRS

TIMBER FRAMING

52 / 53

5

2

/

5

3

6mm PACBLD RWU






6.0mm PACBLD RWU




COATING SYSTEM)



COATING SYSTEM)



FOAM TAPE

PX40.RU.AF.40.2.31

1 : 2

135° Internal & External Corner Details

01/06/17

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727


©T

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B

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TIMBER FRAMING



COATING SYSTEM)

CONTINUOUS MAINTENANCE

PACBLD APPROVED FACADE

SEALANT ON BOND BREAKER

TAPE


CONTINUOUS AIR SEAL

DPC

40mm x10g SS PAN HEAD

SCREW @ 250 CRS

APPROVED SEALANT



FOAM TAPE

RIVET FIX FLASHING @ 300 CRS

10

5

'AIR SEAL' FLASHING BEDDED

INTO EPOXY FILLED CHASE

6mm PACBLD RWU






1 : 2

Internal Join to Concrete

01/06/17

PX40.RU.AF.40.2.35

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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COATING SYSTEM)

TIMBER FRAMING

VENTILATED & DRAINED

CAVITY (40mm)

50m

m

40

PACBLD APPROVED SEALANT

PVC BOND BREAKER

6mm PACBLD RWU


XVR40 & XZR40 INTERMEDIATE

VERTICAL RAILS @ 600 CRS. MAX

20

10

52 / 53



F.L.


ADHESIVE SYSTEM WITH 5mm GAP

TO 12mm x 3mm FOAM TAPE





PACBLD APPROVED FLASHING TAPE

6mm PACBLD RWU


8-10mm

HORIZONTAL JOINT FLASHING

(HJF) INSTALLED TO FACE OF


1 : 2

Vertical Inter Floor Control Joint - Timber Floor

PX40.RU.AF.40.3.01

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

DISCONTINUOUS PACKING TO SUIT


(OR PACBLD 9.0mm REFINED WITH

COATING SYSTEM)

CONCRETE MIDFLOOR


CAVITY (40mm)

50m

m

40


PVC BOND BREAKER

6mm PACBLD RWU







20

10

52 / 53



F.L.



TO 12mm x3mm FOAM TAPE






6mm PACBLD RWU


8-10mm

1 : 2

Vertical Inter Floor Control Joint - Concrete Floor

01/06/17

PX40.RU.AF.40.3.02


Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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N


1500m

m M

AX

S

PA

N

TIMBER FRAMING



COATING SYSTEM)


(40mm)

WINDOW HEAD OR FRAMING

52/53


PVC BOND BREAKER

20

10

6mm PACBLD RWU







8-10mm

8-10mm














1 : 2

Vertical Inter Floor Control Joint - Spanning Timber Floor

01/06/17

PX40.RU.AF.40.3.03

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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(40mm)

XVC40 VERMIN CLOSER

TIMBER FRAMING

50m

m M

IN

52 / 53

6mm PACBLD RWU




40








COATING SYSTEM)

15





8-10mm

MAINTAIN GROUND CLEARANCES AS

PER NZBC E2/AS1

15

NOTE: IF 'A' IS LESS THAN 6MM

THE GAP BETWEEN SHEET AND

SLAB HAS TO BE SEALED WITH

APPROVED SEALANT

MIN 175mm TO UNFINISHED

GROUND/MIN 100mm TO

PAVED GROUND




1 : 2

Vertical Section - Base

PX40.RU.AF.40.3.04

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

3D VIEW OF XZR40 INTERNAL CORNER

CLADDING & WALL UNDERLAY

NOT SHOWN FOR CLARITY.

READ IN CONJUNCTION WITH 40.3.04

3D VIEW OF XVR40, XZR40 & XVC40 VERMIN CLOSER AT BASE


TIMBER FRAMING

XVC40VERMIN CLOSER

XZR40

6mm PACBLD RWU(RIGID WALL UNDERLAY)

RIVET FIX ANGLEAT 300 MAX CRS.

75 x 75 ALUMINIUMANGLE

3D - Internal Corner at Base

PX40.RU.AF.40.3.06

01/06/17

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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1:2

20mm

MIN

20m

m

MIN

40



COATING SYSTEM)

(TOP VENTILATED OPTION 1)







XVC40 VERMIN CLOSER





6mm PACBLD RWU


PACBLD SOFFIT (ADHESIVE FIX SYSTEM)

TIMBER FRAMING

20mm

MIN

20m

m

MIN

40

(TOP VENTILATED OPTION 2)

50x50 ANGLE DEFLECTOR



XVC40 VERMIN CLOSER

6mm PACBLD RWU


SOFFIT (DIRECT FIXED) BY OTHERS

TIMBER FRAMING







COATING SYSTEM)

1 : 2

Vertical Section - Soffit

PX40.RU.AF.40.3.12

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

TIMBER FRAMING



COATING SYSTEM)

PACBLD APPROVED FLASHING

TAPE OVER UPSTAND

PACBLD SOFFIT

(PXS - EXPRESSED JOINT

ADHESIVE FIX SYSTEM)

10mm MIN DRIP EDGE

52/53


ADHESIVE SYSTEM WITH

12mm x3mm FOAM TAPE

10

XVC40 VERMIN CLOSER

XVR40 & XZR40 INTERMEDIATEVERTICAL RAILS @ 400 CRS. MAX



1 : 2

Upper Wall / Lower Soffit Detail

01/06/17

PX40.RU.AF.40.3.14

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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2

0

m

m

M

IN

TIMBER FRAMING

XZR40 INTERMEDIATE VERTICAL

RAILS @600 CRS MAX (HOUSED

OVER HEAD FLASHING AT BASE)

HEAD FLASHING (BY OTHERS) TO

MATCH WINDOW TURNED UP AT

EACH END (SHOWN DASHED) BY 8mm

MINIMUM AND 10mm MAXIMUM

(REFER TO 40.1.15)

HEAD FLASHING TAPE SEALED TO

RIGID WALL UNDERLAY

8mm PACBLD PREFINISHED PANEL

(OR 9mm PACBLD REFINED WITH

COATING SYSTEM)


52 / 53

XPRESSCLAD VERTICAL

RAIL (XVR40)

PROPRIETARY FIXED GLAZED

WINDOW SYSTEM BY JOINERY

SUPPLIER


SUPPORT BLOCK BY JOINERY

SUPPLIER

6mm PACBLD RWU


35m

m

MIN

20mm

MIN

2

0

m

m

M

IN

ALUMINIUM WINDOW SILL

FLASHING BY OTHERS

(REFER TO 40.1.16)

40mm X 10g SS PAN HEAD SCREW

6mm MIN.

6mm MIN.

XVC40 VERMIN CLOSER

60m

m

MIN

LINE OF JAMB FLASHING BEYOND

(REFER TO 40.1.15)


10m

m

MIN

PACBLD APPROVED STRUCTURAL


TO 12mm FOAM TAPE




FLASHING SEALANT BEDDED ON

WINDOW SUITE





APPROVED AIR SEAL OVER PEF

BACKING ROD


BACKING ROD

6mm PACBLD RWU


10m

m

MIN

DIS

TA

NC

E T

O S

UIT

RE

QU

IR

ED

C

LE

AR

AN

CE

S

XVC VERMIN CLOSER

1 : 2

Window Head & Sill Details

PX40.RU.AF.40.4.21

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

52/53

LINE OF HEAD FLASHING OVER

6mm PACBLD RWU



@ 125mm CRS



COATING SYSTEM)

SIKATACK PANEL-50 STRUCTURALADHESIVE SYSTEM WITH 5mm GAPTO 12mm x 3mm FOAM TAPE


BACKING ROD



FLASHING (BY OTHERS) TO MATCH

WINDOW RIVET FIXED @300mm CRS TO

XZR & SEALANT BEHIND AT WINDOW

PROPRIETARY WINDOW SYSTEM

BY JOINERY SUPPLIER

20 MIN

.3

10 MIN

.

LINE OF SILL FLASHING BELOW

FLASHING SEALANT BEDDED ONWINDOW SUITE


55m

m M

IN

1 : 2

Window Jamb Detail

PX40.RU.AF.40.4.22

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

150m

m M

IN U

PS

TAN

D O

F M

EM

BR

AN

E

50

35m

m M

INTO

FIN

ISH

ED

DE

CK

LE

VEL

75m

m M

IN

CAP FLASHING AS PER Fig 10b

E2/AS1 (WITH CONCEALED CLIPS

AND FIXINGS)

10°

PACBLD APPROVED




12 x 3mm FOAM TAPE

SIKATACK PANEL-50 ADHESIVE

SYSTEM WITH 12x3mm FOAM TAPE

52 / 53


PACBLD BASE BARRIER LAPS

WATERPROOF MEMBRANE

(SEAL JUNCTIONS)

70m

m O

R C

OVE

R A

S P

ER

E2/

AS

1 TA

BLE

7

20 M

IN

6mm PACBLD RWU


NOTE: REFER TO PACBLD RWU MANUAL AND RU.x.xx SERIES

OF DETAILS FOR RIGID WALL UNDERLAY INSTALLATION

40 MIN

XVC40 VERMIN CLOSER RIVETED

TO XVR40s AND XZR40s

35m

m M

INO

VER

LAP

XVC40 VERMIN CLOSER

20mm MIN

43mm

Scale Date

Dwg. No.

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www.pacbld.com

0800 2255 727


10

SUPPORT PIPE WITH A NOG

UNDER & A SCREW FIXED

STRAP OVER


ADHESIVE SYSTEM WITH 12x3mm

FOAM TAPE

TIMBER FRAMING

40mmx10g SS PAN HEAD

SCREW @250 CRS


PACBLD APPROVED PENETRATION

FLASHING

APPROVED SEALANT

XZR40


Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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FIXING TO BE THROUGH THE SIDE ASPER E2/AS1 FIG 19 CLAUSE 7.4.5

VENTED & DRAINED CAVITY

NEOPRENE OR EPDM WASHER

APPROVED FAÇADE SEALANT

SOLID STRUCTURAL SUPPORT-DISCONTINUOUS SLOPED BLOCK

APPROVED SELF SEALING TAPE

PACBLD 8mm PREFINISHED PANEL(OR PACBLD 9mm REFINED WITHCOATING SYSTEM)

40mm IF MECHANICAL FIXED43mm IF ADHESIVE FIXED



XVR40 & XZR40 INTERMEDIATEVERTICAL RAILS @ 600 CRS. MAX

SCREW SIZES TO BE DETERMINEDBY OTHERS


Handrail/Munson Ring/Other externally fixed item support detail

1 : 2 01/06/17

PX40.RU.AF.40.8.02

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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8-10mm

(600 CRS MAX)

XPRESSCLAD POCKET FILLER

(XPF)

BUILT UP WITH 6mm PACBLD RWU - ETERPAN BASE, R2.2 FIBREGLASS INSULATION

& 10mm THICK FYRELINE GIB BOARD

BRANZ Ref: FAR 2710

90x45 TIMBER FRAMING


SCREW @250 CRS

XPRESSCLAD VERTICAL

RUNNER (XVR40)

10mm FYRELINE GIB BOARD

R2.2 MIN. FIBREGLASS INSULATION

PACBLD EXTERNAL

FIRE RATED SEALANT

8mm PACBLD PREFINISHED

SWISSPEARL PANEL OR 9mm PACBLD

REFINED WITH COATING SYSTEM

XPRESSCLAD PX40 ZED RAIL (XZR40)


ADHESIVE &12mm x 3mm FOAM TAPE

6mm PACBLD RWU - ETERPAN BASE






CLADDING OVER FIRE RATED ASSEMBLIES TO BE NON-COMBUSTIBLE PACBLD SYSTEMS

UNLESS OTHERWISE APPROVED (CONTACT PACIFIC BUILD SUPPLY).

NO PENETRATIONS ARE TO BE INSTALLED IN FIRE RATED WALL ASSEMBLIES.

PACBLD FIRE RATED WALLS ARE TO BE FIRE SEPARATED FROM ADJACENT CLADDINGS.

1 : 2

FR30 - Horizontal Section - Timber Stud

01/06/17

PX40.RU.AF.40.9.01

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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2 x 30mm PACBLD FR-MINERAL INSULATION

PACBLD EXTERNAL

FIRE RATED SEALANT

BUILT UP WITH 9mm PACBLD RWU - ETERPAN BASE, 2x30mm THICK PACBLD FR-MINERAL


BRANZ Ref: EP90.53

FR2387

FR2388

97/1136



SCREW @250 CRS

XPRESSCLAD VERTICAL

RUNNER (XVR40)

8-10mm

(600 CRS MAX)


(XPF)



ADHESIVE & 12mm x 3mm FOAM TAPE














1 : 2


01/06/17

PX40.RU.AF.40.9.11

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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2 x 30mm PACBLD FR-MINERAL INSULATION



BRANZ Ref: FR 2388

97 / 1137

PACBLD EXTERNAL

FIRE RATED SEALANT



SCREW @250 CRS

XPRESSCLAD VERTICAL

RUNNER (XVR40)

8-10mm

(600 CRS MAX)


(XPF)

















1 : 2


01/06/17

PX40.RU.AF.40.9.21

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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SCREW @ 250 CRS


2 x 60mm PACBLD FR-MINERAL

INSULATION



BRANZ Ref: FAR 4165

FR 2387

97/1137

FR 5269

PACBLD EXTERNAL

FIRE RATED SEALANT

140x45 TIMBER

FRAMING @ 600crs

XPRESSCLAD VERTICAL

RUNNER (XVR40)

8-10mm

(600 CRS MAX)


(XPF)

















1 : 2


01/06/17

PX40.RU.AF.40.9.31

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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SCREW @ 250 CRS


INSULATION

BUILT UP WITH 12mm PACBLD RWU (ETERPAN BASE) BOTH SIDES

& 2x60mm THICK PACBLD FR-MINERAL INSULATION

BRANZ Ref: FR 5269

PACBLD EXTERNAL

FIRE RATED SEALANT

XPRESSCLAD VERTICAL

RUNNER (XVR40)

140x45 TIMBER

FRAMING @ 600crs

8-10mm

(600 CRS MAX)


(XPF)










12.0mm PACBLD RWU - ETERPAN BASE









1 : 2


01/06/17

PX40.RU.AF.40.9.32

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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INSULATION


INSULATION & 16mm THICK FYRELINE GIB BOARD

BRANZ Ref: FR 2388

97/1137


SCREW @ 250 CRS

PACBLD EXTERNAL

FIRE RATED SEALANT

XPRESSCLAD VERTICAL

RUNNER (XVR40)

140x45 TIMBER

FRAMING @ 600crs

8-10mm

(600 CRS MAX)


(XPF)

















1 : 2


01/06/17

PX40.RU.AF.40.9.33

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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2

0

m

m

M

IN

TIMBER FRAMING

XZR40 INTERMEDIATE VERTICAL

RAILS @600 CRS MAX (HOUSED

OVER C.F.B. AT BASE)

HEAD FLASHING (BY OTHERS) TO

MATCH WINDOW TURNED UP AT

EACH END (SHOWN DASHED) BY 8mm

MINIMUM AND 10mm MAXIMUM

(REFER TO 40.1.15)

HEAD FLASHING TAPE SEALED TO

RIGID WALL UNDERLAY

PACBLD PREFINISHED SWISSPEARL

8mm PANEL (OR PACBLD REFINED)


52 / 53

XPRESSCLAD VERTICAL

RAIL (XVR40) HOUSED

OVER C.F.B. AT TOP

PROPRIETARY FIXED GLAZED

WINDOW SYSTEM BY JOINERY

SUPPLIER


SUPPORT BLOCK BY JOINERY

SUPPLIER

35m

m

MIN

20mm

MIN

2

0

m

m

M

IN

ALUMINIUM WINDOW SILL

FLASHING BY OTHERS

(REFER TO 40.1.16)

6mm MIN.

6mm MIN.

XVC40 VERMIN CLOSER

60m

m

MIN


(REFER TO 40.1.15)


10m

m

MIN




FLASHING SEALANT BEDDED ON

WINDOW SUITE






BACKING ROD


BACKING ROD

PACBLD RWU (RIGID WALL UNDERLAY)

THICKNESS TO DATA SHEET

10m

m

MIN

DIS

TA

NC

E T

O S

UIT

RE

QU

IR

ED

C

LE

AR

AN

CE

S

XVC VERMIN CLOSER

TENMAT CAVITY FIRE BARRIER (C.F.B.) TO

PREVENT VERTICAL SPREAD OF FLAME IF

REQUIRED (ADD EXTRA NOG FOR FIXING C.F.B.)

BUILT UP WITH XPRESSCLAD PX40, PACBLD RWU (RIGID WALL UNDERLAY) THICKNESS

TO DATA SHEET, PACBLD FR-MINERAL INSULATION TO THICKNESS INDICATED IN DATA

SHEET & INTERNAL LININGS TO THICKNESS IN DATA SHEET

INSULATION TO DATA SHEET

TENMAT CAVITY FIRE BARRIER (C.F.B.)

TO PREVENT VERTICAL SPREAD

OF FLAME IF REQUIRED

10m

m M

IN

CLADDING OVER FIRE RATED WALL

ASSEMBLIES TO BE NON-COMBUSTIBLE

PACBLD SYSTEMS UNLESS OTHERWISE

APPROVED (CONTACT PACIFIC BUILD

SUPPLY).

NO PENETRATIONS ARE TO BE

INSTALLED IN FIRE RATED WALL

ASSEMBLIES.

PACBLD FIRE RATED WALLS ARE TO BE

FIRE SEPARATED FROM ADJACENT

CLADDINGS.



1 : 2

Pacbld Ventilated Cavity Fire Barrier - Window Head & Sill

PX40.RU.AF.40.9.41

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

52/53

LINE OF HEAD FLASHING OVER


THICKNESS AS PER DATA SHEET


@ 125mm CRS


ADHESIVE SYSTEM WITH 5mm

GAP TO 12mm x 3mm FOAM TAPE


BACKING ROD



FLASHING (BY OTHERS) TO MATCH

WINDOW RIVET FIXED @300mm CRS TO

XZR & SEALANT BEHIND AT WINDOW

PROPRIETARY WINDOW SYSTEM

BY JOINERY SUPPLIER

20 MIN

.3

10 MIN

.

LINE OF SILL FLASHING BELOW

FLASHING SEALANT BEDDED ONWINDOW SUITE


55m

m M

IN


TO PREVENT VERTICAL SPREAD OF

FLAME IF REQUIRED (EXTRA FRAMING

MAY BE NEEDED FOR FIXING C.F.B.)


BUILT UP WITH XPRESSCLAD PX40, PACBLD RWU (RIGID WALL UNDERLAY),PACBLD FR-MINERAL INSULATION TO THICKNESS INDICATED IN DATA SHEET& FYRELINE GIB BOARD TO THICKNESS IN DATA SHEET

10m

m M

IN








1 : 2

Pacbld Ventilated Cavity Fire Barrier - Window Jamb

PX40.RU.AF.40.9.42

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

MIDFLOOR

INTERNAL LINING AS PER DATA SHEET

50m

m

40


PVC BOND BREAKER





20

10

52 / 53



(XVR40 HOUSED OUT OVER C.F.B.)

F.L.









8-10mm






FLAME IF REQUIRED


BUILT UP WITH XPRESSCLAD PX40, PACBLD RWU (RIGID WALL UNDERLAY),

PACBLD FR-MINERAL INSULATION TO THICKNESS INDICATED IN DATA SHEET

& FYRELINE GIB BOARD TO THICKNESS IN DATA SHEET




CAVITY (40mm)

50m

M

IN

IF

F

IX

IN

G F

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E

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RR

IE

R

IN

TO

C

ON

CR

ET

E

CLADDING OVER FIRE RATED WALL

ASSEMBLIES TO BE NON-COMBUSTIBLE

PACBLD SYSTEMS UNLESS OTHERWISE

APPROVED (CONTACT PACIFIC BUILD

SUPPLY).

NO PENETRATIONS ARE TO BE

INSTALLED IN FIRE RATED WALL

ASSEMBLIES.

PACBLD FIRE RATED WALLS ARE TO BE

FIRE SEPARATED FROM ADJACENT

CLADDINGS.




1 : 2

Pacbld Ventilated Cavity Fire Barrier - Inter Floor Control Joint

PX40.RU.AF.40.9.51

Scale Date

Dwg. No.

www.pacbld.com

0800 2255 727

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01/06/17

150m

m M

IN U

PS

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50

35m

m M

INTO

FIN

ISH

ED

DE

CK

LE

VEL

75m

m M

IN

CAP FLASHING AS PER Fig 10b

E2/AS1 (WITH CONCEALED CLIPS

AND FIXINGS)

10°

PACBLD APPROVED




12 x 3mm FOAM TAPE

SIKATACK PANEL-50 ADHESIVE

SYSTEM WITH 12x3mm FOAM TAPE

52 / 53


PACBLD BASE BARRIER LAPS

WATERPROOF MEMBRANE

(SEAL JUNCTIONS)

70m

m O

R C

OVE

R A

S P

ER

E2/

AS

1 TA

BLE

7

20 M

IN





DETAILS FOR RIGID WALL UNDERLAY

INSTALLATION

40 MIN

XVC40 VERMIN CLOSER RIVETED

TO XVR40s AND XZR40s

35m

m M

INO

VER

LAP

XVC40 VERMIN CLOSER

20mm MIN

43mmTENMAT CAVITY FIRE BARRIER (C.F.B.)


FLAME IF REQUIRED (HOUSE OUT

XVR40 AT TOP OVER C.F.B.)

CLADDING OVER FIRE RATED ASSEMBLIESTO BE NON-COMBUSTIBLE PACBLDSYSTEMS UNLESS OTHERWISE APPROVED(CONTACT PACIFIC BUILD SUPPLY).NO PENETRATIONS ARE TO BE INSTALLEDIN FIRE RATED WALL ASSEMBLIES.PACBLD FIRE RATED WALLS ARE TO BEFIRE SEPARATED FROM ADJACENTCLADDINGS.




Scale Date

Dwg. No.

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www.pacbld.com

0800 2255 727


TE‐SY‐XP‐Install 20170601© Pacific Build Supply Ltd. The content of these instructions remain the property of Pacific Build Supply Ltd and must not be altered, used or any other publication without the written permission of Pacific Build Supply Ltd.

INSTALLATION GUIDE

1

Pacbld XpressClad PX40

XpressClad PX40


40mm Cavity on aluminium rails

General remarks

This installation guide is to be used in conjunction with: XpressClad PX40 Technical Details XpressClad PX40 Specifications XpressClad PX40 QA sheet Architects’ Details and Specification for the project “Pacbld RWU Rigid Wall Underlay” Full Manual and details XpressClad PX40 Order ListPacbld Cladding Product Information Sheets

To determine details to be used refer PX40.40.1.01 and Architects details and specification for the project.

Details not in this manual MUST be approved by Pacific Build Supply’s Design Manager. On site training and inductions are available on request, call 0800 2255 727 to arrange. The methods selected for this guide are based on experience from sites and have proven

to give the best results. The sequence of the work steps as well as their implementation may vary more or less due to different building situations.

The XpressClad PX40 QA Sheet is to be completed during construction. Further documentation is available from the website: www.pacbld.com

2




XpressClad PX40 Profiles

XVR40 vertical cavity rail

3


XZR40 vertical cavity rail

XPF pocket filler for XVR40

HJF horizontal joint flashing

XVC40 vermin closer

Refer Order List for Accessories andother components



Step 1: Wall Underlay Options

Flexible Wall Underlay may be used without a Rigid Wall Underlay where the ULS is less than ± 1550 Pa.

Where wind pressures exceed ± 1550 Pa use a rigid wall underlay of Pacbld RWU.

For more information on Rigid Wall Underlays please see the Pacbld RWU as Rigid Wall Underlay installation Guide.

4



Go to the next page when the specifications require a Rigid Wall Underlay instead of FWU.

Step 1: Wall Underlay options – Flexible Wall Underlay (FWU)


The Flexible Wall Underlay should be compatible with Table 23, E2/AS1.

Fix FWU as per manufacturer’s instructions.

5



Step 1: Wall Underlay options ‐ Rigid Wall Underlay (RWU)


Refer to Pacbld RWU as Rigid Wall Underlay Manual for details and installation.

Note: No other rigid wall underlay may be used behind Pacbld XpressClad PX40.

6




Step 2: Soffit Junction

7


Ensure Flashing tape has been applied to the junction from rigid wall under (RWU) to underside of Soffit framing.

Refer to detail PX40.RU.AF.40.3.12.

Maintain 20mm minimum air gap for ventilation.

If using Pacbld Soffit PSX System install 103x20x0.7 Unequal ‘Z’ Flashing or 50x50 Angle Deflector at Soffits. Refer to Pacbld Soffit PSX Manual.

For all other soffits install a 50x50mm Angle Deflector.



Step 3: XVC40 Cavity Vermin Closer

8


XVC40 vermin closer

Install XVC40 vermin closers to locations where XVR40and XZR40 start at base (15mm minimum below bottom plate) and finish at the top of facade. Refer detail PX40.RU.AF.40.3.04 & PX40.RU.AF.40.3.12.

If cavity rails need packing, XVC40 should be installed with the long leg out & trimmed off to back of cladding.

Join the XVC40 vermin closer at XVR40’s only and do not overlap. Gaps between lengths should not exceed 3mm.

Notch out XVC40’s at corners to ensure that it is continuous and any gaps do not exceed 3mm to the wall underlay or the back of the cladding.

XVC40 vermin closers need to be installed under all sill flashings. Turn ups will be necessary to close cavity to underside of sill flashing.

XVC40 vermin closers are to be installed underneath all Parapet capping's. Refer detail PX40.RU.AF.40.6.01.



Step 4: Ventilated Cavity Fire Barriers – C.F.B. (If Required)

9


Install Pacbld Ventilated Cavity Fire Barriers (C.F.B.) (6mm x 75mm x 1000mm) at all inter‐storey control joints and around windows as required.

Refer to details PX40.RU.AF.40.9.41 – 40.9.61 Ensure any use of ‘H’ packers to pack out the system

does not create a cavity greater than 50mm Fix C.F.B.’s with 40mm x 10g CSK SS screws at

250mm maximum centres. C.F.B.’s should be fixed along their centre line Ensure the label side is facing into the cavity. Adjacent lengths shall be tightly butted together. C.F.B.’s installed around windows should be

continuous and XVR40’s should be housed out to allow the C.F.B. to run behind uninterrupted.

C.F.B.’s should be installed tight against fins of XZRs.



Step 5: Vertical Profiles – XVR40’s and XZR40’s

Ensure unequal ‘Z’ flashing is installed if using Pacbld Soffit PXS system. Otherwise install 50x50 Aluminium Deflector. See detail PX40.RU.AF.40.3.12.

Install XVR40’s at vertical expressed joint locations. Stop 15mm minimum below bottom plate. Check window details for locations of rails at those

points. Do not install XVR40’s above window heads until the

head flashings are installed (Refer Step 8). Install XZR40’s for intermediate support at maximum

600 centres. Depending on SLS and ULS. Stop 15mm minimum below bottom plate. Every punching in XVR40 and XZR40 to contain a

screw and be between 50‐100mm from rail ends. Install XPF pocket fillers to all XVR40 rails.

XVR40 vertical cavity rail

10


XZR40 vertical cavity rail

XPF pocket filler for XVR40



Leave a 3mm expansion gap between profiles generally (at centre if between two solid points).

Fit XVR40 rail for vertical joints refer PX40.RU.AF.40.3.04 with 10g x 40mm SS screws @ 250 centres into studs, head lintels and sill plates.

‘H’ packers up to max. 10mm may be required to pack rails straight and plumb on untrue framing substrate.

If packing out and Cavity Fire Barriers (C.F.B.’s) are required the system must not be packed out any more than 7mm to ensure a maximum overall depth of 50mm is not exceeded. Refer Step 4.

Screws must protrude through the ‘H’ packers and be sized to penetrate framing structure by 32mm min.

Step 6: Vertical Joint Profile – XVR40

11




Fix 75x75 Angle to XZR40 rails for vertical joints at internal and external corners with rivets at 300mm maximum centres to both sides of angle, refer detail PX40.RU.AF.40.3.06.

Stop 75x75 angle 35mm minimum below base of XVC40 vermin closer to finish at base of specified cladding sheet.

Step 7: Internal and External Corners – 75x75 Angle Flashings

12




Step 8: Window Configuration

13


Refer to Window manufacturers details and installation guides.

Refer detail PX40.40.1.03 for window setout details to determine which is most suitable for the project.

Refer to detail PX40.40.1.15 and PX40.40.1.16 for head, jamb and sill flashing requirements.



Step 9: Install Sill Flashings

14


Prior to installing sill flashings ensure that the XVC40’s vermin closers, XVR40’s and XZR40’s cavity rails are fitted and stopped below sill by the required distance to maintain the 20mm minimum clearance to the underside of the sill flashing once installed refer PX40.40.1.16 and 40.4.21.

Measure trimmed opening for window and ensure enough length is left at each end for the required 20mm minimum overlap beyond window jambs and for required turn‐ups, refer PX40.RU.AF.40.1.16.



Step 10: Jamb Flashings

15


Install Jamb Flashings to detail PX40.40.1.15, PX40.RU.AF.40.2.08 and PX40.RU.AF.40.4.22.

Check all variable dimensions indicated that are determined by the specific window suite specified and its offset from rigid wall underlay.



Step 11: Head Flashings

16


Install Head Flashings to detail PX40.40.1.15, PX40.RU.AF.40.2.07 and PX40.RU.AF.40.4.21.

Check all variable dimensions indicated that are determined by the specific window suite specified and its offset from rigid wall underlay.

Measure window and ensure enough length is left on at each end of head flashing for the required 20mm minimum overlap beyond window jambs and for required minimum 10mm turn‐ups to create stop ends, refer PX40.40.1.15

XVC40 vermin closers are to be installed at all Head flashings. Refer detail PX40.RU.AF.40.4.21.



Step 12: Flashing Turn Ups and Turn Downs

17


Apply 100mm Base Tape to top of head flashing.

Refer to detail PX40.40.1.15 and PX40.40.1.16for requirements for turn‐ups or turn‐downs on head, jamb and sill flashings.

It is essential that minimums where given are adhered too and that where no maximum is indicated that turn ups and turn downs are stopped within 2mm of either cavity rails or cladding.


Before applying Pacbld Refined, Swisspearl or Parklex sheets.(refer to the XpressClad PX40 check sheet)

check for tears in wall underlay and repair.check sill tapes on window sills and reveals.check for tapes on window flashings to window head and mid floor joints .check for 3mm expansion joints between all rails generally. (At centre if between two solid points).check that XVC40’s are installed to top and base of XVR40s and XZR40s.check that every punching for screws contains a screw, and 50‐100mm from ends.check all vertical joints have a XPF pocket filler installed.

For Pacbld Refined: check paint system. Pacbld Refined has to be balanced by using a breathable vapour‐open coating, such as a water‐based acrylic paint. For other coatings contact Pacific Build Supply. For advice on epoxy or impervious anti‐graffiti type coatings contact Pacific Build Supply.

Proceed to cut and dry fit your sheets.


Step 13: Check !

18



CHECK CLIMATIC CONDITIONS FOR APPLICATION (REFER TO SIKATACK PANEL 50 SYSTEM GUIDELINE)

Apply Sika Aktivator‐205 with a clean, lint free cloth to aluminium rails and wipe away in one direction only. Allow a flash‐off (dry) time of 10mins (max. 2hrs).

Apply SikaTack Panel Primer to aluminium rails with Sika Cleaner PCA pad in a thin but covering coat. Allow a flash‐off time of 30mins (max. 2hrs).

Apply Sika Aktivator‐205 with a clean, lint free cloth to back of cladding sheet and wipe away in one direction only. Allow a flash‐off time of 10mins (max. 2hrs).

Shake Sika Primer‐210 bottle until steel ball is clearly audible. Apply a thin but covering coat of Sika Primer‐210 to back of cladding sheet with Sika

Cleaner PCA pad. Allow a flash‐off time of minimum 30mins (max. 2hrs).


Step 14: Structural Adhesive Fix

19




Step 15: Structural Adhesive Fix – double sided tape

NOTE: the tape has three functions:•To support the sheet whilst the adhesive cures fully (retain sheer weight on packers)•To stop adhesive oozing into the expressed joint•To maintain 3mm integrity to adhesive line (tape must be applied to the rails at the center of the sheet to stop glue being depressed)

Sika 12mm x 3mm Foam tapeSika Aktivator 205 Sika Primer 210

20


Apply SikaTack Panel Fixing Tape to all aluminium, refer detail PX40.40.1.21.

Do not pull protective foil off SikaTack Panel Fixing Tape at this time.



Step 16: Install HJF ‐ Horizontal Joint Flashings

21


HJF horizontal joint flashing

Prep Rails as per Step 13. Install Tape as per Step 14. Determine position of the horizontal joint and

mark position on tape for HJF. Cut HJF to 2mm min. less than the sheet length. Remove sufficient tape in location of HJF and

position level on the face of the tape. The remainder will help with dry fitting of sheets.

Cut & dry fit the fibre cement sheet before applying adhesive system. Remember to account for the 3mm adhesive thickness where needed, e.g. at corners.

Remove burred edges and remove dust or foreign particles from sheet surface.


Apply SikaTack Panel‐50 adhesive with nozzle supplied, refer details PX40.40.1.21. Ensure a 5mm gap between the adhesive bead and the fixing tape.

Remove protective foil off SikaTack Panel Fixing Tape


Step 17: Structural Adhesive Fix – apply adhesive

22


SikaTack Panel‐50 adhesive

Sika 12mm x 3mm Foam tape

Sika Aktivator 205

Sika Primer 210


Support the sheer weight of the sheet with shim or block.

Place panel in required position without contacting SikaTack Panel Fixing Tape. Once aligned correctly, press panel firmly into position before the adhesive forms a skin.

Brace if necessary to achieve a flat and uniform surface until the SikaTack Panel‐50 adhesive has cured.

Use PVC 8‐10mm spacers to achieve a consistent negative detail.


Step 18: Option A – Adhesive Fix Method

23




Step 19: Option B – Adhesive Fix Method with Life Safety Anchors (LSA’s)

24


Refer detail PX40.RU.AF.40.1.16.

Best to drill holes first.

Install rivets after sheets are installed so adhesive has some time to cure.(Ideally 1 week)

Drill Holes ensuring they are sized for the required clearance.



Step 20: Completion

Finish Pacbld Refined with selected acrylic paint system.

Swisspearl and Parklex do not require any finishing.

Sign off XpressClad PX40 Q A sheet completed during construction to confirm compliance.

Sign off SikaTack Panel‐50 System QA.

Return to Pacific Build Supply Ltd for issue of completion documents.

25


Version: TE-SY-PX40-OL-20170601

Page 1

www.pacbld.com

0800 2255 727

Order list: Pacbld XpressClad PX40

Remarks:

FOR MERCHANT USE ONLY

• This order sheet needs to be used in conjunction with PX40.RU.AF.40.0.11, Name merchant:

and the Pacbld XpressClad PX40 Installation Guide & QA check sheet. Contact person:

• Return the order sheet to your merchant to be processed and delivered. Phone number:

• Always check lead times and deliveries with your merchant. Order number:

To be delivered to:

Delivery date:

Orders will only be processed when accompanied by a valid

merchant order confirming value of the order

Fax to Pacific Build Supply Ltd at 09 477 09 61

Or email to [email protected]

1) The cladding sheet is either (a) Pre-finished high density through colour fibre cement panels: choose Swisspearl

(b) Pre-finished timber veneer high pressure laminate panels: choose Parklex Façade

(c) medium density fibre cement sheet with a site applied paint/sealed finish: choose Pacbld Refined


Remarks:

- Swisspearl and Parklex Façade Sheets for exterior cladding are

- Refer to the Pacific Build Supply Colour Chart (on

- Swisspearl and Parklex Façade Sheets have to be cut, preferably

more information.

- Lead times of approx 12 to 16 weeks apply to Swisspearl

Please consult Pacific Build Supply Ltd.

2) There are 2 fixing methods available.

Please choose the fixing method on XpressClad PX40

Fixing method

Structural Adhesive

Structural Adhesive with LSA’s

Note:

This system is installed over flexible wall underlay

manual for details, installation guide and order list.

Flexible flashing tape needs to be applied after head flashings

Sheets for exterior cladding are generally a minimum 8 mm thick (greater thicknesses are available).

uild Supply Colour Chart (on www.pacbld.com) for the specific product to confirm colour code for the colour required.

be cut, preferably by the manufacturer or in our factory. Consult Pacific Build Supply Ltd for

Swisspearl and Parklex Façade and minimum quantities may be required.

XpressClad PX40 aluminium rails depending on the cladding sheet.

Swisspearl Parklex Façade Pacbld Refined

flexible wall underlay and/or rigid wall underlay. Please refer to the ‘Pacbld RWU as

and order list. No other rigid wall underlay may be used behind XpressClad PX40

after head flashings have been installed.

Page 2

www.pacbld.com

0800 2255 727

(greater thicknesses are available).

) for the specific product to confirm colour code for the colour required.

in our factory. Consult Pacific Build Supply Ltd for

and minimum quantities may be required.

Pacbld Refined

refer to the ‘Pacbld RWU as Rigid Wall Underlay’

ll underlay may be used behind XpressClad PX40


Page 3

www.pacbld.com

0800 2255 727

(a) Swisspearl: High Density Through Coloured Prefinished Fibre Cement Panels.

Product Description Colour Code (Refer to Swisspearl

Program & Colours Manual)

Unit Enter Quantity Required

Carat/Avera/Reflex (circle)

Swisspearl 8mm x 2500mm x 1220mm

Per sheet



Per sheet



Per sheet



Per sheet

Note:

For custom sizes the best result is to have sheets factory cut and sealed ideally by the manufacturer.

Refer to Pacific Build Supply for pricing and to complete ‘Swisspearl Panel List (Cutting and Drilling)’.

Allow an additional two weeks to lead time for custom cutting.

If sheets are to be site cut it is extremely important to follow the methodology in the Installation Guide.


Page 4

www.pacbld.com

0800 2255 727

(b) Parklex Façade: Timber Veneer High Pressure Laminate Prefinished Panels.

Product Description Unit Enter Quantity Required

Ambar Parklex Façade 8mm x 2440mm x 1220mm

Per sheet

Antra Parklex Façade 8mm x 2440mm x 1220mm

Per sheet

Bronze

Parklex Façade 8mm x 2440mm x 1220mm

Per sheet

Copper Parklex Façade 8mm x 2440mm x 1220mm

Per sheet

Gold Parklex Façade 8mm x 2440mm x 1220mm

Per sheet

Onix


Per sheet

Quartz


Per sheet

Rubi


Per sheet

Silver


Per sheet

Note:

For custom sizes the best result is to have sheets factory cut. Refer to Pacific Build Supply for pricing.

Allow an extra two weeks on top of lead time for cutting.



Page 5

www.pacbld.com

0800 2255 727

(c) Pacbld Refined: Medium Density Fibre Cement Panels (pre-sanded ready to be painted/sealed on site)

PBS Code Description Unit Enter Quantity Required

PBS0240/1 Pacbld Refined 9mm x 2400mm x 1190mm

Per sheet


Per sheet


Per sheet

Note:

For custom sizes the best result is to have sheets factory cut. Refer to Pacific Build Supply for pricing.

Allow an extra two weeks on top of lead time for cutting.



Page 6

www.pacbld.com

0800 2255 727

Pacbld XpressClad PX40: Aluminium Rails


PBS0551

XVR40 (aluminium vertical rail for expressed joints) 3000mm long

Each

PBS0574

XPF (aluminium pocket filler for XVR40’s at expressed joints) 3000mm long

Each

PBS0552

XZR40 (aluminium vertical rails for intermediate support) 3000mm long

Each

PBS0550 or PBS0463

PBS0550: HJF (Horizontal Joint Flashing with ‘birds beak’) 3000mm long

Each

PBS0463: HJF (Horizontal Joint Flashing with ‘birds beak’) 2400mm long

Each


Page 7

www.pacbld.com

0800 2255 727

PBS Code Description Unit Enter Quantity

Required PBS0553

XVC40 Vermin Closer, L-Shaped 40mm x 50mm x 3000mm long

Each

PBS0462

Aluminium Angle 75mm x 75mm x 3000mm

Each

PBS0524/1 or PBS0461

PBS0524/1: Aluminium Angle 135° 50mm x 50mm x 3000mm

Each

PBS0461: Aluminium Angle 135° 75mm x 75mm x 3000mm

Each

PBS0464

‘Air Seal’ Flashing 70mm x 3000mm

Each


Page 8

www.pacbld.com

0800 2255 727

Pacbld XpressClad PX40: Adhesives, Tapes and Sealant


PBS0408 SikaTack Aktivator-205 Primer (for Aluminium Rail) 1 litre

PBS0409 SikaTack Panel-210 Primer (for Cladding Panels) 1 litre

PBS0410 SikaTack Panel-50 Adhesive (600ml Sausage) Per Sausage

PBS0411 SikaTack Panel Fixing Tape (12mm x 3mm) Per 33m Roll

PBS0711/1 Swisspearl Luko Sealant (125ml) 125ml Bottle

Pacbld XpressClad PX40: Accessories


PBS0346 Base Seal Tape 60mm x 30m 30m Roll

PBS0586 40mm x 10g SS T17 Pan head screws (Jar of 500) Jar

PBS0453 SS 5-3 Rivets for attaching Flashings and Angles (Jar of 100) Jar

PBS0344 Base Seal Tape 100mm x 30m 30m Roll

PBS0452 Optional LSA SS 6-10 Rivets with large flange (Jar of 100) Jar

PBS0450 Optional LSA Ferrule – 11mm (8mm Panels adhesive fixed) Bag of 100

PBS0449 Optional LSA Ferrule – 12mm (9mm Panels adhesive fixed) Bag of 100

Pacbld XpressClad PX40: Ventilated Cavity Fire Barriers – C.F.B.


PBS0154 Vent Cavity Fire Barrier FF102/50 (75mm x 6mm x 1000mm) <50mm Cavity Per 1m strip

PBS0313 40mm x 10g SS CSK self/tap screw for fixing C.F.B’s at 250mm max. centres (Jars of 100, 200, 500, 1000)

Each

Refer Pacbld RWU order list for passive fire protection products

As referred to in details PX40.RU.AF.40.9.11 – PX40.RU.AF.40.9.33

The application: 40.0 PX40 Pacbld XpressClad - ARCHIPRO · 2018. 1. 18. · 0800 2255 727...

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Transcript of The application: 40.0 PX40 Pacbld XpressClad - ARCHIPRO · 2018. 1. 18. · 0800 2255 727...