Thai Woo Ree - June 2013

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TABLE OF

1. Introduction

2. EPC Total Service & Management System

3. Organization

4. Man Power Capability

5. Project Experiences

6. Execution Capacity of each Disciplines

7. Major Facilities

8. TWRE EPC IT System

9. Quality Management System (QMS)

10. Safety Management System

11. Certificate of Appreciation from clients

3 Page

6 Page

11 Page

17 Page

20 Page

29 Page

91 Page

98 Page

113 Page

.. .127 Page

....132 Page

CONTENTS

TABLE OF

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Introduction

s one of the leading international EPC contractor, SK

Engineering & Construction Co., Ltd. have successfully

completed numerous projects related to petrochemical

industry and maintained high reputation from various clients.

urthermore, we certainly have an edge over other

competitors since we have being executed and achieved

successfully in many project in Thailand.

With or extensive experience and capabilities, November 29,2004 We was launched the new company in Thailand ThaiWoo Ree Engineering Co., Ltd. as an affiliated company of

SK Engineering and Construction to be competitive in cost

requirement form client with also to the highest degree in

Thailand regardless of project amount.

Thai Woo Reesmajor business range is EPC TotalService & Management System (Engineering,

Procurement and Construction) to provide clients

with the best possible service in all phases of project

(Design , engineering, procurement, construction

management, commissioning, operation and

maintenance)

Herewith Thai Woo Ree Engineering commit toclient Offering the best servic e to Clients.

1

Info

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Contact Address 239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand.Tel. (6638) 606 234 Fax. (6638) 606164 5

CEO Hong Chung SikDate Established 29. 11 . 2004Area Land : 160,000

No. of StaffEPC Biz Div. 501

Shop Biz Div. 112Supporting Div. 103Marketing Div. 2Total 718

FinanceCapital USD$ 5,283,950

Total Assets USD$ 50,690,000 (2010 Year)

Company Name Thai Woo Ree Engineering Co., LTD

TWRE IN BRIEF 2012

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1

Info


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Sukhumvit Rd.

Introduction

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FoundationThai Woo Ree Engineering has founded since Nov 29, 2004 as an aff iliated company of SK Engineering&Construction Co., Ltd.

Office & Workshop are located in area closed to Job Site in Map TaPhut Industrial Estate (IEAT).

Contact Address239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand.Tel. (6638) 606 234 Fax. (6638) 606 1645http://www.twre.co.th

Sukhumvit 19

MAP TA PHUT INDUSTRIAL

ESTATE (IEAT).

THAI WOO REEENGINEERING CO., LTD.

36

1247'15.98"N

Distance : 13 km from MAP TA PHUT INDUSTRIAL ESTATE ( IEAT).

THAI WOO REE ENGINEERING CO., LTD.Sukhumvit Main. No 3.

1

Info


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& Management System

Total Service & Management System

2

EPC

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2. EPC Total Service and Management System

EPC Project

Engineering

Procurement

Construction

BusinessPortfolio

Shop Fab- Piping & Steel Structure- Furnace & Heater

Vessel & H/Ex Fab.

(ASME)

Shop Fab- CRT, DRT, FRT- SPHERICAL

EPC Project

Shop Manufacturing

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TWRE Market and Services

2. EPC TotalService and Management System

Lump Sum

TurnkeyExecution

Power

Plant

Petrochemical

Plant

Industrial

Plant

Refinery

Plant

Engineering

Procurement

Construction

Steel Structure Fab./Erection

Shop & Field Fab. Tank Erection

Pressure Vessel Fab.

Using All Engineering Program

TWRE has developed QualityManagement System to controlTotal Quality which is includedQuality Assurance, QualityControl and Quality Audit

(DQS, DAR, U, U2, PP, S, R)


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Total E, P&CService

WEs unique E,P&C (Engineering, Procurement & Construction) system was created toprovide clients with the best possible service in all phases of project planning, feasibility

studies, engineering design, procurement, construction management, commissioning,

operation and maintenance.

Project Management System

Our company provides clients with flexibility inproject organization and custom-tailors services to

the requirement of each individual project. The

most efficient organization is designed and

mobilized with a team of qualified experts for each

task and discipline.

All key staffs possesses specialized knowledgeand expertise and has been specially trained tounderstand clients needs and to communicate

with clients effectively to achieve the best possible

results.


Management Steering Committee

Project Control

Administrator

Construction

QC/QA Management

Engineering

Procurement

Shop

Safety/Security

EPC IT System

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TeamWorkforQualityManagement

The team work strategy is the one of WEs management methods which focuses every resourcesof the company on each project.

TEAMstands for Together Everyone Achieves More. Therefore, TEAM Building with the clients is

the most important aspect for every projects. WE instigates, assists and monitors each project

with Quality Management Policy.

WE plan, do for client satisfaction.

WE always deliver quality on time.

WE are the best on Quality, Service and Price.


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3

Organization

Organization

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3. Organization - Company Organizat ion

CEO

Mr. C.S.Hong

Marketing Div.

Mr. C.S Hong

EPC Biz Div. Shop Biz Div. Supporting Div.

Mr. J.T Lee Mr. J.Y Chen

Nationality Staffs

Korean 76

Thai 612

Filipino 10

Vietnam 16

Others 4

Total 718

Operation

Philosophy

Organization of Engineering, Construction, Project Management, etc. settle by the long term contractEmployees. All discipline leaders are Koreans.

Saving the cost by maximizing local staffs operation.

Total : 2 Staffs Total : 495 Staffs Total : 112Staffs Total : 103 Staffs

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Mr. Y.L Oh


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Nationality Engineers

Korean 59

Thai 420

Filipino 9

Vietnamese 9

Others 4

Total 501

- EPC B iz Div. Organization3. Organization

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Mr. J.T Lee

Eng`g Dept

EPC QSE Team

Biz Mgmt Dept.Cons. Dept

EPC Biz Div.

Mr. Yutthana k.

Mr. Y.J Sa Mr. S.G Choi Mr. Y.C Choi

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Shop Biz Div.3. Organization


Korean 7

Thai 98

Vietnamese 6

Filipino 1

Others 0

Total 112

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Mr. J.Y Chen

Heater Dept.Tank&Vessel Dept.

Shop Biz. Mgmt.Team

Structure Team.

Shop Biz Div.

Mr. B.W Kwak Mr. K.S Yang

Mr. S.S Kim Mr. Wattanathon

Shop Proc. Team

Mr. Nok

Shop HSE Team

Mr. Yutthana K.

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Mr. Y.L Oh

RM Dept.

SP/IT Team

Financial Dept.

S.L Sohn

B.K You

W.C Jeon

3. Organization


Korean 9

Thai 93

Filipino 0

Vietnam 1

Total 103

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Supporting Div.

HAS Dept.

Ms. Boonraksa

Supp ort ing Div.

4


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Man Power Capability

4Man Power

Capability


4 M P C it M P M bil i t i C i t


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4. Man Power Capacity - Man Pow er Mobi l izat ion Capaci ty

DICIPLINE MAX. MOB. CAPABILITY MOB. EXPERIENCE CURRENT MANPOWER

CIVIL / ARCH. 1,500 910 510

STRUCTURE FAB. 600 420 610

PIPING 1,600 1,200 1,000

STRUCTURE / MECH .

INSTALLATION600 500 250

ELEC. / INSTRUMENT 800 560 350

PAINT / SCAFFOLDING 900 600 400

TOTAL 6,000 4,190 3,120

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Work Load Analys is (Year 2010 ~ )4 Man Power Capacity


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- Work Load Analys is (Year 2010 ~ )4. Man Power Capacity

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5


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5PROJECT

Project

EXPERIENCE

Experiences

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5 Project Experiences


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LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD

Project Client /Location Description Period Remark

Rundown Mixed

Xylene Project

The Aromatics (Thailand) Co.,

Ltd. & SKEC

/ Map Ta Phut

Rundown Mixed Xylene Unit

-Two Cooling Fan Units

-Heat Exchanger / EPC Lump Sum

S

F

Nov. 04

Jun. 05

LSTK

0.5

Additional LPG Tank at

Ban Rong Po Project

Petroleum Authority of

Thailand & SKEC

/ Chonburi

Additional 6,000 m3Spherical Tank at Ban

Pong Po LPG Depot and Related Facilities

Extension of Rail Loading Station and

Additional FWP Engine

S

F

Jan. 05

May 05

C+CM

0.5

Hiring of Engineering Work

Project

Vinythai Public Co., Ltd.

/ Map Ta Phut

Engineering Work such as Field check &

Incorporation all changes into drawings of all

disciplines

S

F

Jan. 05

Mar. 05

E

0.2

ROC M4 Phase ll Rayong Olefins Co., Ltd.

/ Map Ta Phut

EPC Lump sum work for Turn around 2005

of Olefin Plant

(45 days)

S

F

Nov. 05

Dec. 05

LSTK

2.7

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Project Client /Location Description Period Remark

Standby Compressor at

Ratchaburi Metering Station

PTT & SKEC

/ Ratchaburi

Construction Lump Sum for Gas Turbine

Compressor System

S

F

May 05

Mar. 06

C+CM

1.0

ATC Feed Fraction &

Cyclohexane Project


Ltd. & SKEC

/ Map Ta Phut

Piping/ Mechanical/ Structure/ Painting/

Electrical/ Instrument Work

S

F

May 05

Mar. 06

C

3.5

TPI Crude Facilities System

Project

Thai Petrochemical Industry

Public Co., Ltd.

/ Rayong

EPC Lump Sum Work for Crude Piping

Modification Work

S

F

Jul. 05

Jun. 06

LSTK

2.6

ROC Furnace Q Project Rayong Olefins Co., Ltd./ Map Ta Phut

EPC Lump sum work for Ethylene Cracking

Furnace

(EPC Consortium with ABB (Licensor)

SF

Sep. 05Mar. 07

LSTK11.0

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ProjectClient /

LocationDescription Period Remark

ATC Complex #2 Project +

C2


Ltd. & SKEC

/ Map Ta Phut

Construction Lump Sum for Civil, Structure,

Piping, Electrical and Instrument, Painting

for Utility Unit

(First General Contractor PJT)

S

F

Nov. 06

Mar. 08

C+CM

15.0

Plant 2 Bottleneck Project

Cracking Furnace Unit

PTT Chemical (Public) Co., Ltd.

/ Map Ta Phut

EPC Lump Sum for Cracking Furnace Unit

(EPC Consortium with Linde)

S

F

Dec. 06

Nov. 08

LSTK

7.8

RRC Condensate and Drain

Tanks Design and

Construction

Rayong Refinery (Public) Co.,

Ltd.

/ Map Ta Phut

Design and Construction Lump Sum for Civil

Work for 3 Condensate Tanks and 2 Drain

Tanks including Bund wall and Drainage

System

S

F

Dec. 06

Feb. 08

LSTK

8.4

RRC Diesel Tanks Design and

construction


Ltd. & SKEC

/ Map Ta Phut

Design and Construction Lump Sum for Civil

Work for 3 Diesel Tanks and all Construction

including Piping, E&I, Structure and Painting

Work

S

F

Apr. 07

Apr. 08

E+C

4.4

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ProjectClient /



Tanks Phase 2


Ltd./ Map Ta Phut

Design and Procurement Service for

Mechanical, Piping, E&I Work for 3

Condensate Tank and 2 Drain Tanks

S

F

Feb. 07

Nov. 07

E+P

0.4


Tanks Phase 3


Ltd./ Map Ta Phut


Piping & Equipment, E&I Work

S

F

Sep. 07

Feb. 08

LSTK

4.3

Technip MOC Cracking

Furnace

Technip & MOC

/ Map Ta Phut

Erection of 8 Cracking Furnace and Furnace

Piping Work

(Ethylene Cracking Furnace with 10,000ton

& Alloy material application)

S

F

Sep. 07

Aug. 09

C

5.4

PTT Chem GHU Spare

Reactor

PTT Chemical (Public) Co.,

Ltd./ Map Ta Phut

EPC Lump Sum for Spare 2 Reactor S

F

Sep. 06

Jan. 09

LSTK

4.5

Ethylene Off Spec. Tank PTT Chemical (Public) Co.,

Ltd./ Map Ta Phut

EPC Lump Sum for Ethylene Off Spec. Tank

System

S

F

Sep. 07

Aug. 08

LSTK

4.2

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ProjectClient /


THPP #3 ProjectThai Polypropylene Co., Ltd.

/ Map Ta Phut

Construction Lump Sum

(Consortium with SKEC)

(Largest PP plant in the World)

S

F

Oct. 07

Oct. 09

LSTK

28.3

MOC Aromatic Recovery

Unit

MOC

/ Map Ta Phut


(Consortium with HEC)

S

F

Oct. 07

Oct. 08

LSTK

19.5

RRC Upgrading Project PTT AR (Public) Co., Ltd.

/ Map Ta Phut

Fabrication & Erection Work of Structure,

Platform & Ladder

(1,700 tons)

S

F

Jan. 08

Aug. 08

P+C

4.7

PTT Chem Plant ll

Debottleneck Project


Ltd.

/ Map Ta Phut

Construction Lump Sum for Civil, Structural

and Diversion Box Work

S

F

Feb. 08

Aug. 08

C+CM

1.4

PTT Sriracha Terminal

Expansion Project

(IFRT Tank)

PTT Public Co., Ltd.

/ Sriracha Chonburi

EPC Lump Sum for FRT Tank

(Capacity: 70,000 m3X 1 set)

S

F

Oct. 08

Sep. 09

LSTK

11.2

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ProjectClient /


PSA Unit Project PTT AR (Public) Co., Ltd. &

SKEC

/ Map Ta Phut


Mechanical, Piping and E&I Work

S

F

Dec. 08

Sep. 09

LSTK

3.1

PTT Chem EPS Power Plant

Project


Ltd.

/ Map Ta Phut

114 MW Cogeneration Power Plant

Construction for Civil/Building, Mechanical,

Piping and Paint/Insulation Work

S

F

Jan. 09

Sep. 10

LSTK

14.4

Offsite Pipeline Project DOW Chemical Co., Ltd.

/ Map Ta Phut

Engineering, Construction Lump Sum for

Civil, Structural and Piping Work for Offsite

Pipeline

S

F

Mar. 09

Sep. 10

E/C+CM

5.1

Thai Growth Project

Field Erected Tank

DOW Chemical Co., Ltd. &

AIE

/ Rayong

EPC Lump Sum for Field Erected Tanks for

TPO, PUI and SE Plant

(9 sets)

S

F

Mar. 09

Mar. 10

LSTK

3.6

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j p


ProjectClient /


Clean Fuel Project PTT AR Co., Ltd.

/ Map Ta Phut



S

F

Jun. 09

Dec. 11

E/C+CM

26.1

PTT Tank Terminal Project PTT Tank Terminal Co., Ltd.

/ Map Ta Phut

EPC Lump Sum

(Consortium with SKEC) for Tankage and

Jetty Facilities

S

F

Mar. 10

Mar. 11

LSTK

67.1

SOLVAY Project DOW Chemical Co., Ltd.

/ Map Ta Phut Construction Lump Sum for Civil Work

S

F

May 10

Mar. 11

C

5.1

BST NB Latex ProjectBangkok Synthetics Co., Ltd.

/ Map Ta Phut

EPC Lump Sum

(Single contract PJT for EPC.)

S

F

Dec. 10

Jun. 12

LSTK

53.0

Onshore Compressor Station

4 Project


/ Map Ta Phut

EPC Lump Sum


S

F

Mar 11

Feb. 13

LSTK

67.0

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ProjectClient /


DOW Propylene Glycol (PG)Project

DOW Chemical Co., Ltd./ Map Ta Phut

EPC Lump Sum(Single contract PJT for EPC.)

SF

Jun. 11Jun. 12

LSTK0.92

Singapore Jurong Aromatics

Complex Project

SK Engineering & Construction

Co.,Ltd.

/ Jurong Island, Singapore



S

F

Nov. 11

Jan. 14

E/C+CM

28.4

Environmental Improvement

Project(TGTU)

Bangchak Petroleum Public

Company Limited/ Bangkok

EPC Lump Sum

(Single contract PJT for EPC.)S

F

Feb. 12

Aug. 13

LSTK

29.0

Saiyok Compressor Station

unit 4


/Kanchanaburee EPC Lump Sum

S

F

June12

June14

LSTK

28.0

Waste Heat Recovery System

for GSP5 Project


/Rayong

EPC Lump Sum

(Consortium with eTec) SF

Jan13

Mar15

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Execution Execution

Capacity of each Disciplines

6. Execution Capacity of each Discipline


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p y p

1) Engineering Division

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- Project Exp eriences1) Engineering Division


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LSTK : Lump Sum Turn Key / Figure : Project Amount in million Thai Baht

2010 Bangkok Synthetics Co., Ltd. NB Latex Project, Map Ta Phut LSTK / 1,705

2010 PTT Tank Terminal Co., Ltd. PTT Tank Terminal PJT, Map Ta Phut LSTK / 2,632

2008 PTT Public Co., Ltd. Sriracha Petroleum Terminal Extension PJT, Sriracha LSTK / 400

2007 PTT Chemical Public Co., Ltd. Ethylene Off Spec Tank PJT, Map Ta Phut E+P / 133

2007 PTT Chemical Public Co., Ltd. GHU Spare Reactor PJT, Map Ta Phut LSTK / 143

2007 Rayong Refinery Co., Ltd. Diesel Tank Construction PJT, Map Ta Phut E+C / 140

2006 PTT Chemical Public Co., Ltd. Plant II Bottlenecking PJT Cracking Furnace Unit, Map Ta Phut LSTK / 252

2006 Rayong Refinery Co., Ltd. Condensate & Drain Tank Construction PJT, Map Ta Phut LSTK / 297

2005 Rayong Olefins Co., Ltd. Furnace Q PJT, Map Ta Phut LSTK / 353

2005 PTT Chemical Public Co., Ltd. Crude Facility System PJT, Rayong LSTK / 82

2005 Rayong Olefins Co., Ltd. M4 Phase 2 PJT, Map Ta Phut LSTK / 86

2005 Vinythai Public Co., Ltd. Hiring of Engineering Work PJT, Map Ta Phut E / 5

2004 The Aromatics Co., Ltd. Run Down Mixed Xylene PJT, Map Ta Phut LSTK / 18

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- Detai l References1) Engineering Division


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Scope

EPC Lump Sum for Ethylene Cracking

Furnace (ABB SRT VI)

- Furnace Q capacity :83,000 tons /yr

- Structure total weight : 840 tons

- Pipe rack STR : 46 tons

- Radiant Section : 793 tons

Discipline Man Hour

Process 500

Fire Fighting -

Mechanical 2,720

Piping 13,600

HVAC -

Electrical 2,200

Instrument 6,400

Civil / STR 1,600

Architecture -

TOTAL 27,020

Rayong Olefins Co., Ltd.

Map Ta Phut

Furnace Q Project

(September 2005 ~ March 2006)

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Scope

EPC Lump Sum for Design &

Construction of Civil, Piping, E&I an

Structure for 3 Condensate Tanks and 2Drain Tanks

Discipline Man Hour

Process 420

Fire Fighting -Mechanical 282

Piping 8,494

HVAC -

Electrical 1,065

Instrument 2,178

Civil / STR 1,885

Others 1,714

TOTAL 16,038

Rayong Refinery Public Co., Ltd. / SKEC

Map Ta Phut

Condensate & Drain Tank Construction Project

(December 2007 ~ February 2008)

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Scope

EPC Lump Sum and Consortium with

Linde + Selas Fluid/USA

Discipline Man Hour

Process 400

Fire Fighting -

Mechanical 1,700

Piping 13,000

HVAC -

Electrical 5,600

Instrument 10,800

Civil / STR 4,400Architecture -

TOTAL 35,900

PTT Chemical Public Co., Ltd.

Map Ta Phut

Debottlenecking 2 Plant New Furnace Unit

(October 2007 ~ December 2008)

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Scope

EPC Lump Sum and Consortium with

SK Engineering & Construction

Discipline Man Hour

Process 9,340

Fire Fighting 2,000

Mechanical 17,200

Piping 32,000

HVAC 1,000

Electrical 9,200

Instrument 11,200

Civil / STR / Arch. 10,480

TOTAL 92,420PTT Tank Terminal Co., Ltd.Map Ta Phut

Tank Terminal Project

(March 2010 ~ March 2011)

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1) Engineering Division - Detai l References


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Scope

EPC Lump Sum

Discipline Man Hour

Process 21,640

Fire Fighting 2,760

Mechanical 35,760

Piping 51,020

HVAC 800

Electrical 16,960

Instrument 31,500

Civil / STR / Arch. 34,820

TOTAL 195,260Bangkok Synthetics Co., Ltd.Map Ta Phut

NB Latex Project

(December 2010 ~ June 2012)

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2) Civil & Building Division


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2) Civil & Building Division

2) Civil & Building Work


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2) Civil & Building Work - Work Experience


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2012 PTT Onshore Compressor Station #4 Project Concrete : 15,020 m3

2011 BST NB Latex Project Concrete : 9,200 m3

2010 PTT Tank Terminal Project Concrete : 14,700 m3

2009 PTTAR Clean Fuel Project Concrete : 10,410 m3

2008 PTT FRT Tank Project Concrete : 1,520 m3

2008 SCG THPP #3 Project Concrete : 15,000 m3

2008 MOC ARU Project Concrete : 8,700 m3

2008 PTT Chem Furnace, EOT & GHU Project Concrete : 410 m3

2008 PTT Chem Diversion Pit Project Concrete : 990 m3

2007 PTTAR Complex #2 Project Concrete : 6,900 m3

2007 PTTAR Diesel Tank Project Concrete : 2,700 m3

2006 PTTAR Condensate Tank Project Concrete : 11,300 m3

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2) Civil & Building Work


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Civil Work

Piling (Bored / Driven / Non-Pollution Pile)

Equipment Foundation

Tank Foundation (Concrete Type) Tank Foundation (Earth Type)

Pre-Casting Concrete Pipe Rack

Concrete Fire Proofing

Water Storage Pond & Pit

Concrete Dike & Earth Bund-wall

U/G Drainage Manhole & Box

Trench & U-Ditch with Grating Cover Pipe Support & Pipe Sleeper

Cooling Tower (4 Cell Basin & Conc structure)

Building Work

Central Control Building

Pelletizing Building

Compressor Building Sub-Station Building

Manpower Mob. Capability : 2,000 Workers (Currently 850 Workers)

Labor Camps for 1,500 Workers in Thailand

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3) Structure Division


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3) Structure/ Mechanic Fabrication Work - Work Experiences


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Major Work

Pipe rack, Equipment Structure & Shelter Structure Work

Furnace & Heater Fabrication Work

Platform & Ladder Fabrication Work

Flare Stack Fabrication Work

41

2010 PTT Tank Terminal PJT 350 tons

2009 PTTAR Clean Fuel PJT 1,800 tons

2008 MOC Furnace Cracker PJT 9,800 tons

2008 SCG THPP #3 PJT 2,800 tons

2008 MOC ARU PJT 600 tons

2008 RRC Upgrading 1,600 tons

2007 PTT Chem Furnace 600 tons

2007 PTTAR Complex #2 PJT 450 tons

2006 ATC FRC Project 340 tons

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- Erect ion Work3) Structure/ Mechanic Fabrication Work


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Structure Production Capability : 60 ton/Day

Manpower Mob. Capability

Total 450 Workers (Current 320 Workers)

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4) Piping Work Division


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4) Piping Work


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Piping Work Capability

Shop Fabrication Work: 3,000 DB/Day

Field Erection Work : 3,000 DB/Day


Welders : 400 workers (Currently 122 Welders)

Workers : 1,200 workers (Currently 580 Workers)

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4) Piping Work - Work Experiences


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2010 PTT Tank Terminal Project 128,000 DB

2009 PTTAR Clean Fuel Project 160,000 DB

2009 PTT Chem. Power Plan 86,000 DB

2009 DOW Offsite Pipeline Project 120,000 DB

2008 MOC ARU Project 196,000 DB

2008 MOC Furnace Cracker Unit 65,000 DB

2007 PTTAR Complex #2 Project 98,000 DB

2007 ROC Furnace Q Project 20,000 DB

2006 ATC FRC Project 55,000 DB

2005 ROC M4 Project 28,000 DB

2004 ATC Debottlenecking Stage 2 Project 45,000 DB

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4) Piping Work


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General Welding

Carbon Steel Pipe

A333 Gr. 1 & 6

A335 P11 & P22/P91

A312 TP304/304L, A312 TP316/316L A312 TP321H, A312 TP347H

Dissimilar Welding

A351-CF8C + SA 312 TP321H

SA 312 TP321H + A335 Gr.P22

KHR32C + Alloy 800H

35Cr-45Ni + 25Cr-35Ni

SA 312 TP321H + 25Cr-35Ni

35Cr-45Ni + 20Cr-32Ni

GX10NiCrNb3220 + 20Cr-32Ni

20Cr-10NiCb + SA 312 TP321H,347H

Special Welding

Carbon Steel Pipe

KHR32C ( Kubota Steel )

35Cr-45Ni

25Cr-35Ni 20Cr-32Ni

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5) Equipment Work Division


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5) Equipment Work - Work Experiences


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Heavy Equipment Lifting (Over 50 ton)

Experience

2008 SCG THPP #3 PJT 12 sets/ 1,080 tons

2008 MOC ARU PJT 10 sets/ 1,200 tons

2008 MOC Furnace Cracker Unit 48 sets/ 4,300 tons

2007 PTTAR Complex #2 PJT 4 sets/ 320 tons

2007 ROC Furnace Q 1 sets/ 20 tons

2006 ATC FRC Project 4 sets/ 340 tons

2005 ROC M4 PJT 2 sets/ 20 tons

2004 ATC Bottlenecking Stage 2 11 sets/ 920 tons

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5) Equipment Work


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Equipment Shut Down Work

Replacement of Air Fan Cooler

Re-tray work (UOP 3 to 4 tray, Packing

tray & etc.)

Heater Modification Work (Burnerreplacement, Radiant Coil replacement

Work)

Heat Exchanger & Bundle Replacement

Work

Pump Modification Work (Impeller,

Motor, Pump replacement )

Special Equipment Work

Reciprocating Compressor, Centrifugal

Compressor Installation work

Heater, Furnace Installation Work

Rotating Pump Installation Work

Cooling Tower, Clarifier Installation Work

Air Fan Cooler assembly andInstallation Work

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6) Electrical & Instrument Work Division


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6) E&I Work


51/137

TWRE IN BRIEF 2013

E&I Work Capability

Instruments Calibration & Loop Testing

Electrical Installation; i.e. HV & LV SWGR, MCC,

TR, cabling work, etc., Motor Solo Run Testing


600 Manpower (Currently 350 MP)

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6) E&I Work - Work Experiences


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TWRE IN BRIEF 2013

2010 PTT Tank Terminal Project Cable : 197,000 m

2009 PTTAR Clean Fuel Project Cable : 227,523 m

2009 SCG THPP #3 Project Cable : 368,380 m

2008 MOC ARU Project Cable : 219,410 m

2008 MOC Furnace Cracker Unit Cable : 18,410 m

2007 PTTAR Complex #2 Project Cable : 202,758 m

2007 ROC Furnace Q Project Cable : 48,451 m

2006 ATC FRC Project Cable : 12,941 m

2005 MOC M4 Project Cable : 6,478 m

2004 ATC Debottlenecking Stage 2 Project Cable : 46,785 m

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6) E&I Work


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TWRE IN BRIEF 2013

Instrument Work

Instruments Calibration / Loop Test

Cable Tray / Conduit Work Tubing / Air Piping Work

Safety Valve Popping Test

Start-up Assistance

Local Control Panel Trouble Shooting

Electrical Work Motor Solo Run Test

Grounding / Cathodic Work & Testing

Cable Tray & Conduit Work

Electrical Equipment Installation

SWGR / MCC Trouble Shooting

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7) Paint/Scaffold Division


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7) Painting Work


55/137

TWRE IN BRIEF 2013

Metal Grid Blasting Work

900 m2/ day


Total 350 painters (Currently 95 painters)

-55-

7) Scaffolding Work


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TWRE IN BRIEF 2013

BS Standard Scaffolding Stock : 240,000 m3

Manpower Mob. Capability : 400 Workers

(Currently 180 Workers)

-56-

8) Tank Division


57/137


8) Tank Work Experiences


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TWRE IN BRIEF 2013

ProjectClient /Location

Period RemarkDescription

1. PTT Sriracha Terminal

Expansion Project

(FRT Tank)


Sriracha Chonburi

EPC Lump Sum for FRT Tank

(Capa. 70,000 m3x 1 set)Oct. 08 ~Sep. 09

2. PTT CHEM EPS

POWER PLANT Project

PTT Chemical

(Public) Co., Ltd.

Map Ta Phut

114 MW Cogeneration Power Plant

Construction & Tank

Fabrication/Erection (5 Tank)

Jan. 09 ~

Sep. 10

3. MOC Aromatic Recovery

Unit

MOC/ Map Ta Phut Construction Lump Sum

& Solvent Tank Fab./Erection

Oct. 07

~Dec. 09

4. Thai Growth Project

Field Fabrication

Tank Project

DOW Chemical

Co., Ltd. /

AIE/Rayong

EPC Lump Sump Contract for Field

Erection Tanks for TPO, PUI and SE

Plant (9 sets)

Mar. 09 ~

Mar. 10

5. PTT Tank TerminalProject

PTT Tank Terminal

Co., Ltd. /

Map ta phut

EPC Lump Sump Contract for Tank

Terminal including 8 CRT tanks

May. 10 ~Apr. 11

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TWRE IN BRIEF 2013

6. PTT Tank Terminal PJT EPC Lump Sum for Propylene Sphere

Tank (3000 Tons)

Oct. 10~

July. 11

7. PTTAR Biodiesel Tank PTT AR (Public)

Co., Ltd.

Map Ta Phut

Bio-Diesel Tank Fabrication/Erection (2

Tank)

Feb. 11 ~

Nov. 11

PTT Tank Terminal

Co., Ltd. /Map ta phut


Erection Tanks for PG (6 Tanks)

June. 11 ~

Apr. 12

8. Thai Growth Project

Field Fabrication

Tank Project

DOW Chemical

Co., Ltd. /

AIE/Rayong

ProjectClient /Location


-59-

9. OCS#4Project. PTT Public Co.,Ltd.

Map Ta Phut


Erection Tanks for OCS#4 (2 Tanks)

April 12~

Sep. 12

ProjectClient /




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TWRE IN BRIEF 2013

9. PTT Tank Terminal

Project

PTT Tank Terminal

Co., Ltd. /

Map ta phut

EPC Lump Sump Contract for Tank

Terminal 1 Spherical Tank

Jul. 10 ~

May. 11

Project/

LocationPeriod RemarkDescription

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TWRE IN BRIEF 2013

PTT FRT TANK

DOW DRT/CRT TANK

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62/137

TWRE IN BRIEF 2013

PTTChem /CRT TANK

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9) Vessel Division


63/137


9) Vessel Project Experiences

Project Equipment Name Type Dimension Material Period Remark


64/137


EPS Power Plant Project (PTT Chemical Co.,Ltd.)

Clean Flash Tank A Vertical ID1200 x 3000L x 6t A516-70 2008

Air receive drum B Vertical ID1200 x 3000L x 6t A516-70 2008

Drain Tank for cooling tower Vertical ID2400 x 6500L x 14t A516-70 2008

SIPCO HRSG Stack Project(Siam Power Generation Public Co.,Ltd.)

160MW Mainstack HRSG Stack ID5000 x 35000L x 16t SS400 2009

PetroChem Vessel Project(Petro-Chem Development Co.,INC.)

Aqueous Ammonia Vaporizer Vertical ID762 x 3048TL x 6t SA516-70 2009 Stamp "U"Aqueous Ammonia Storage Tank Vertical ID1372 x 4877TL x 10t SA516-70 2009 Stamp "U"

PTT AR Clean Fuel Stack Project (PTT Aromatic andRefining Public Co.,Ltd.)

Double Wall Stack Stack ID3500 x 80000L x 12.7t A36 2009

PTTChem Add. Drain nozzle,Valve for T-270A,C,D&E(PTT Chemical Co.,Ltd.)

Bundle Change, Add. Nozzle BEU ID1450 x 8650TL x 16t SA516-70 2009 Stamp "R"




PTTChem Fabricate GHU Feed Fillter Project(PTT Chemical Co.,Ltd.)

ER.929 ADD Filter Inlet Vertical ID406 x 930TL x 12.7t SA516-70 2009 Stamp "U"

ER.929 ADD Filter Inlet Vertical ID406 x 930TL x 12.7t SA516-70 2009 Stamp "U"

Fuel Oil Stripper Column ID600 x 10300TL x 8t SA516-70 2009 Stamp "U"

BST-E 3001B Heater work(Bangkok Synthetics Co.,Ltd) MTBE Heater BET ID475 x 2944TL x 10t SA516-70/SA179 2009

PTT Tank Terminal Vessel Project(PTT Tank Terminal Co.,Ltd.)

Shilled Water Expansion Drum Horizontal ID1500 x 3000TL x 8t A516-70 2010

Instriment Nitrojen Drum Vertical ID1500 x 6000TL x 14t A516-70 2010

MMA Loading Arm Drain Drum Horizontal ID900 x 2400TL x 6t A240-304 2010

Propylene Loading Arm Drain Drum Horizontal ID1100 x 2800TL x 17t A537-CL2 2010

Blanketing nitrogen Drum Vertical ID2680 x 1100TL x 17t A516-70 2010

AN Loading Arm Drain Drum Horizontal ID900 x 2400TL x 10t A516-70 2010

Sulfuric Acid Loading Arm Drain Drum Horizontal ID1300 x 5000TL x 8t A240-304 2010

Sulfuric Acid Closed Drain Receiver Horizontal ID1500 x 3000TL x 8t A240-304 2010

PTT Tank Terminal Heat Exchanger Project(PTT Tank Terminal Co.,Ltd.)

Acylonitrile (AN) Cooler A BEM ID457 x 6657TL x 10t A106-B/A312-304 2010

Acylonitrile (AN) Cooler B BEM ID457 x 6657TL x 10t A106-B/A312-304 2010

Methyl Methacrylate (MMA) Cooler A BEM ID355 x 6790TL x 10t A106-B/A312-304 2010

Methyl Methacrylate (MMA) Cooler B BEM ID355 x 6790TL x 10t A106-B/A312-304 2010

BST E-1405AR Heat Exchanger Project(Bangkok Synthetics Co.,Ltd)

BD Unit E-1405A BEM ID324 x 6268TL x 9t A106-B/A179 2010

BD Unit E-1405R BEM ID324 x 6268TL x 9t A106-B/A179 2010




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TWRE IN BRIEF 2013

BST NB Latex Project Pressure Vessel New Fabrication(Bangkok Synthetics Co.,Ltd)

AN Scrubber Vertical + HorizontalID1530x8230TL +

ID670x8600LA516-70 2011

BD Day Tank Horizontal ID3810 x 8230TL A516-70 2011

BD Decanter Horizontal ID1370 x 3660TL A516-70 2011

BD Change Tank Horizontal ID3050 x 5180TL A516-70 2011

Spent Caustic tank Vertical ID1067 x 1270TL A516-70 2011MMA Storage Tank Vertical ID3050 x 5180TL A240-316L 2011

PTZ Solution Prep. Tank Vertical ID500 x 1005L A240-316 2011

DOWFAX Tank Vertical ID3050 x 5180TL A240-316L 2011

Short Short Stopper 2 Tank Vertical ID762 x 1219TL A240-316L 2011

SDBS Sol. Prep Tank Vertical ID2440 x 3350TL A240-316L 2011

SDBS Master batck Tank Vertical ID2740 x 4880TL A240-316L 2011

TKPP Master Blend Tank Vertical ID1829 x 2032TL A240-304 2011

Seed Latex Tank Vertical ID3050 x 5180TL A240-304 2011

Bostex 728 Tank Vertical ID3050 x 5180TL A240-316L 2011

Antioxidant 2 Tank Vertical ID2440 x 3850TL A240-316L 2011

Kordek Tank Vertical ID1270 X 1219TL A240-316L 2011

Biocide 2 Tank Vertical ID1270 X 1219TL A240-316 2011

O2 Scavenger Tank Vertical ID742 X 1219TL A240-316 2011

Reactor Standpipe Train A/B/C/D/E/F Vertical 12" SCH.30 x 3050L A106-B 2011

Feso4 Premix Tank B Vertical ID508 x 1391L A240-316L 2011

KP,Nap Bomb Vertical ID762 x 1219TL A240-316L 2011

Acrylic Acid Feed Tank Vertical ID762 x 1219TL A240-316L 2011

Stripper Standpipe Train A/B/C Vertical 12" SCH.30 x 3050L A106-B 2011

Distillated Receiver Train A/B/C Vertical ID1524 x 2134TL A240-304 2011

BD Receiver Horizontal ID1800 x 2900TL A516-70 2011

Knockout Drum Horizontal ID4572 x 6852TL A516-70 2011

Vacuum Receiver Vertical ID 3658 x 5407TL A516-70 2011

Scrubber Knockout Drum Vertical ID762 x 1829TL A516-70 2011

Vapor K.O. Drum Vertical ID2743 x 3048TL A516-70 2011

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66/137

TWRE IN BRIEF 2013

BST NB Latex Project Pressure Vessel Fabrication(Bangkok Synthetics Co.,Ltd)

Screener Collection Tank Train A/B/C Vertical ID762 x 915TLA516-70 + Teflon

Coating2011

Condensate Flush Drum Vertical ID1000 x 3200TL A516-70 2011

Process Air Receiver Drum Vertical ID2800 x 6500TL A516-70 2011

Instrument Air Receiver Drum Vertical ID3200 x 10000TL A516-70 2011

Flare K.O. and Blow Down Drum Horizontal ID3400 x 7000TL A516-70 2011Recovered an Storage Tank Horizontal ID2200 x 3850TL A516-70 2011

Na2SO3 Hopper Vertical 920W x 920L x 810H A240-316L 2011

Bruggoglite Bag Dump Hood Vertical 900W x 910L x 810H A240-316L 2011

O2 Scavenger Bag Dump Hood Vertical 500W x 500L x 510H A240-316 2011

Compound Tank B/C Vertical ID3048 x 5182TL A240-304L 2011

Emergency Killing Agent Tank Vertical ID700 x 1050TL A240-304 2011

Hot Water Drum Vertical ID750 x 2100TL A516-70 2011

Compound Tank Train A Vertical OD3657.6 x 6832.6H CS + Glass lined 2011

Blowdown Tank Train A/B Vertical ID3810 x 6769.1H CS + Glass lined 2011

Blowdown Tank Train C Vertical ID3810 x 6807.2H CS + Glass lined 2011

Stripper Train A Vertical ID3658/3810 x 4744H CS + Glass lined 2011

Stripper Train B Vertical ID3658/3810 x 4744H CS + Glass lined 2011

Stripper Train C Vertical ID3658/3810 x 4673.6H CS + Glass lined 2011

Reactor Train A Vertical ID2590.8 x 4673.6H CS + Glass lined 2011

Reactor Train B Vertical ID2590.8 x 4673.6H CS + Glass lined 2011

Reactor Train C Vertical ID2600/2700 x 5247.9H CS + Glass lined 2011

Scrubber Solution Prep Tank Vertical OD1371.6 x 1660H A240-316L 2011

AN Storage Tank Saddle ID3048 x 9067.8L A240-304L 2011

TDDM Day Tank Vertical OD3048 x 4877H A240-304L 2011

PTZ Solution Charge Tank Vertical ID600 x 610H A240-304 2011

DDBSA Storage Tank Vertical OD2895.6 x 6705.6H A240-316 2011

Caustic Tank Vertical OD2743.2 x 7426H A240-304 2011

NH40H Tank Vertical OD3200 x 6000H A240-316 2011

Chainguard Tank Vertical ID1270 x 2600H A240-316L 2011

-66-




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TWRE IN BRIEF 2013

BST NB Latex Project Pressure Vessel New Fabrication(Bangkok Synthetics Co.,Ltd)

PMHP Tank Vertical OD762 x 1219H A240-316L 2011

Reducer Tank Vertical OD1270 x 1829H A240-316 2011

Initial Charge Tank A Vertical OD2133.6 x 5181.6H A240-316 2011

Initial Charge Tank B Vertical OD2438 x 3352.8H A240-316L 2011

Aqueous Feed Tank Train A Vertical OD1524 x 3080H A240-316 2011

Catalyst Feed Tank Train A Vertical OD1524 x 3080H A240-316 2011

Aqueous Feed Tank Train B Vertical OD1524 x 3080H A240-316 2011

Catalyst Feed Tank Train B Vertical OD1524 x 3080H A240-316 2011

Aqueous Feed Tank Train C Vertical OD1524 x 1981.2H A240-316 2011

Catalyst Feed Tank Train C Vertical OD1676.4 x 2606.8 A240-316 2011

FeSO4 Premix Tank A Vertical ID500 x 750H A240-316L 2011

Persulfate Catalyst Premix Tank Vertical OD1372.6 x 406.4H A240-316 2011

White Water Tank AB Vertical OD3657.6 x 6096H A240-304 2011

Intermediate Latex Tank A Vertical OD3660 x 11000H A240-304 2011

Intermediate Latex Tank B Vertical OD3650 x 9470H A240-304 2011

BST NB Latex Project Heat Exchanger(Bangkok Synthetics Co.,Ltd)

Stripper Jacket Heater Train C BEM OD8" Pipe x 2297.2L A106-B , A240-304L 2011

AN Scrubber Water Cooler H-Double Pipe 400W x 5305.7L x 1500H A106-B 2011

First BD Condenser BEM ID450 x 5039L A516-70 2011

Deaerator Water Cooler BEM ID700 x 7920L A516-70 2011

Hot Water Heater BEM OD8" Pipe x 2527.2L A106-B 2011

First BD Condenser BEM OD8" Pipe x 3033L A106-B 2011

AN Recycle Cooler H-Double Pipe 400W x 5305.7L x 1500H A312-304 , A106-B 2011

Vent Condenser BEM OD16" Pipe x 3264.8L A106-B 2011

Vent Condenser BEU OD10" Pipe x 2209L A106-B 2011

Reactor Jacket Heater Train CDEF BEM OD12" Pipe x 2228.8L A106-B , A240-304 2011

Initial Charge Heater AB BEM OD10" Pipe x 2448L A106-B , A240-316L 2011

Dodecyl Benzene Sulfonic (DDBSA) TankHeater

H-Double Pipe 400W x 4011.3L x 1900H A312-316 , A106-B 2011

MAA Cooler BEM OD16" Pipe x 2002.8L A106-B , A312-316L 2011

Stripper Overhead Condenser Train AB BEM Shell ID1044 x 5156.2H S/T=CS , Tube=304SS 2011

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68/137

TWRE IN BRIEF 2013

PTT OCS#4 Project (PTT Public Co.,Ltd.)

Flar Blow Down Drum Horizontal ID3500 x 12000TL x 21t SA516-60N+S5 2012 Stamp "U"

Slop Tank Horizontal ID3000 x 12000TL x 13t SA516-60N+S5 2012 Stamp "U"

Instrument Air Receiver Vertical ID3600 x 10000TL x 20t SA240-304 2012 Stamp "U"

Utility Air Accumulator Vertical ID1500 x 4000TL x 11t SA516-70 2012 Stamp "U"

Desel Oil Tank Horizontal ID1800 x 5000TL x 9t A283-C 2012 Stamp "U"

Bayer Public Co.,Ltd.

Vacuum package BEM ID400 x 2500L x 12tA240-316Ti/A312-

TP316Ti2012 Stamp "U"

Spare Charge heater BEU ID1020 x 3782TL x 14t A516-60N/A179 2012 Stamp "U"

Vent Cooler BEU ID389 x 3800TL x 11t A516-60N/A179 2012 Stamp "U"

BCP TGTU Project (The Bangchak Petroleum PublicCo.,Ltd.)

Quench Column Column ID1600 x 14700TL x 9t A240-316L 2012

Absorber Column ID1200 x 15800TL x 13t A516-60N 2012

Regenerator Column ID1100 x 19350TL x 11t A516-60N/A240-316L 2012

Hydrogeneration Reactor Horizontal ID2100 x 3800TL x 13t A516-60N 2012

Tail Gas Preheater BEU ID1020 x 3782TL x 14t A516-60N/A179 2012

Tail Gas Heater A BEU ID1016 x 5998TL x 13t A516-60N/A179 2012

Tail Gas Heater B BEU ID1016 x 5998TL x 13t A516-60N/A179 2012

Recycle Gas Preheater BEU ID489 x 3800TL x 11t A516-60N/A179 2012

Reboiler BKU ID1550 x 5657TL x 10tA240-316L/A312-

TP316L2012

PTTGC 2 and 3 Project

AC Filter A Vertical ID2100 x 4700TL x 15t A516-60 2012

AC Filter B Vertical ID2100 x 4700TL x 15t A516-60 2012

AC Filter C Vertical ID2100 x 4700TL x 15t A516-60 2012

Absorber Column V63 Vertical ID970 x 3315TL x 15t A516-60 2012

Absorber Column V4 Vertical ID970 x 3315TL x 15t A516-60 2012

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9) Fabrication Capability


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1. Fabrication Items

Pressure Vessel / Tank, Heat Exchanger, Column & Tower, Stack(Steel/Flare), Fired Heater, SKID Unit

2. Capability

1) Thickness : Max. 75 m/m

2) Handling Weight : Max. 120 Ton/unit

3) Handling Length : Max. 50 m

4) Max Capability : 200 Tons / Month (Pressure Vessel)

3. Material

1) Carbon Steel : A36/A283,5/A516/A537

2) Stainless Steel : A312 TP304(L)/316(L)/310(H)/321(H)/347(H)

3) Alloy Steel : A387/Kubota Steel

4) CLAD Material : SS+CS

-69-

Sh M i F iliti

9) Fabrication Work


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TWRE IN BRIEF 2013

Shop Main Facilities

Automatic Welding M/C (6 set)

Auto Press M/C (2,500Ton)

--- For Spherical Tank

& Head Forming Plate Rolling M/C (Max. 50mm

CNC Plate Cutting M/C

---- 4*14m, 2 Sets

Section Steel Bending Roller

---- Max. H150*150

Turning Rolling M/C (3 set)

---- Max. 30ton

Plate Shearing Machine

---- Max. 12 mm

Band Saw

Radial Drilling M/C

Hydro/Gantry/Tower Crane

Others

-70-

- CNC Cutt ing - Auto Welding

9) Fabrication Work


71/137


- Head Forming - Shell Rol l ing

9) Fabrication Work


72/137


Stack (SIPCO Power Plant) & Vessels ( Petro-chem. Dev.)

9) Fabrication Work


73/137

TWRE IN BRIEF 2013

Pressure Vessels (PTTChem) & Heat Exchangers ( BST)

-73-

Skid-Work

9) Fabrication Work


74/137


10) Heater Division


75/137

TWRE IN BRIEF 2013

10.2 Project Experiences



76/137

TWRE IN BRIEF 2013

Project Owner/Client /Location Description Period Remark

ROC Furnace Q Project Rayong Olefins Co., Ltd./ Map Ta Phut

Cracking Furnace (1 Set, 600 Tons)- Coil material P11, P12 Alloy LPG

SF

Sep. 05Mar. 07

Plant 2 Bottleneck ProjectCracking Furnace Unit

PTT Chemical (Public) Co.,Ltd.

/ Map Ta Phut

Cracking Furnace (1 Set, 480 Tons)- Coil material P11, P12 Alloy

SF

Dec. 06Nov. 08

Technip MOC CrackingFurnace

Technip & MOC/ Map Ta Phut

Erection of Ethylene Cracking Furnaceand Furnace Piping Work(8 Sets, 9,700 Tons)- KUBOTA STEEL/P11/P12, 68,000DB

SF

Sep. 07Aug. 09

SIPCO 160MW Co-Generation Project

Siam Power

Generation(Public) Co., Ltd.

Ban Kay

Main Stack FabricationSF

Mar.09

Aug.09

PTTAR Clean Fuel ProjectPTTAR Co., Ltd. / (CDI)

Map ta phut

Fuel Steel Stack - 1sets

- Duel Wall Type 5Stage (80 m)

SF

Mar. 10

Sep. 10

-76-


Project Owner/Client/Location Description Period Remark

10.2 Project Experiences


77/137

TWRE IN BRIEF 2013

Project Owner/Client/Location Description Period Remark

Tianjin China Project TBCO/ITT/China Reactor charge heater (1 Set, 880 Tons)- Coil material A335P11/TP321/TP347 SF Oct. 11Jun. 12 F / 2.0 M

JAC Project SKEC/ITT/Singapore

Reformer & Charge heater & Re-boiler(13 Sets, 7,800 Tons)- Coil material A335P9/P11/P22/

TP304H/TP321H/TP347H

SF

Jan. 12Dec. 12

FME/ 26.0 M

RMP ProjectPetronBataan/ITT/Philippines

Fired heater ( 2 Sets, 515 tons)- Coil material A335P9/P11/TP347H

SF

Mar. 12Oct. 12

F / 1.2 M

South Par Project NIOC/ITT/IranFired heater (6 Sets, 256 tons)- Coil material A106B

SF

Feb. 12

Aug. 12F / 0.8 M

Algiers Refinery Project AADR/ITT/AlgeriaAtmospheric & Fired Heater(6 Sets, 1,780 Tons)- Coil material A335P5/P9/P11/P22

SF

Mar. 12

Nov. 12F / 30.0 M

West Qurma Project SECL/ITT/IRAQHot oil heater (8 Sets, 880 tons)

- Coil material A106B

S

F

Jul. 12

Dec. 12

F / 2.2 M

SAMUR Project PETRONAS/ITT/Malaysia

Reformer (1 Set, 1,150 tons)

- Coil material A335P11/P22/

TP304H/321H

SF

Jul. 12

Mar. 13F / 40.0 M

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- Radiant Wor k10.2 Project Experiences


78/137


10.2 Project Experiences - Convect ion Work


79/137


10.2 Project Experiences - Coi l Work


80/137


10.2 Project Experiences - Stack Work 1


81/137


10.2 Project Experiences - Stack Work 2


82/137


10.2 Project Experiences - Paint ing Work


83/137


10.2 Project Experiences - Refractory Work


84/137


- Pre-assembly Wor k10.2 Project Experiences


85/137


- Modular izat ion Wo rk10.2 Project Experiences


86/137

TWRE IN BRIEF 2013

10.3 Coil & Piping Work Division


87/137

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88/137

TWRE IN BRIEF 2013

Piping Work Capability

Shop Fabrication Work: 3,000 DB/Day

Field Erection Work : 3,000 DB/Day


Welders : 400 workers (Currently 122 Welders)

Workers : 1,200 workers (Currently 580 Workers)

-88-

- Work Experiences

2007PTT Tank Terminal Project

(ROC Ethylene Cracking Furnace)P11/P12 / 24,000 DB



89/137

TWRE IN BRIEF 2013

(ROC Ethylene Cracking Furnace)

2008 PTT Chem. LPG Cracking Furnace P11/P12 / 18,000 DB

2009 MOC Cracking Furnace KUBOTA STEEL/P11/P12 / 68,000 DB

2011 Tianjin China Project P11/TP321/TP347 / 9,600 DB

2011 JAC ProjectP9/P11/P22/TP304H/TP321H/TP347H /

51,000 DB

2012 RMP Project P9/P11/TP347H / 4,600 DB

2012 South Par Project A106B / 2,800 DB

2012 Algiers Refinery Project P5/P9/P11/P22 / 11,500 DB

2012 West Qurma Project A106B / 6,000 DB

2012 SAMUR Project P11/P22/TP304H/321H / 18,800 DB

-89-

General Welding

Carbon Steel Pipe

A333 Gr. 1 & 6



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TWRE IN BRIEF 2013

A335 P11 & P22/P91

A312 TP304/304L, A312 TP316/316L

A312 TP321H, A312 TP347H

Dissimilar Welding

A351-CF8C + SA 312 TP321H

SA 312 TP321H + A335 Gr.P22

KHR32C + Alloy 800H

35Cr-45Ni + 25Cr-35Ni

SA 312 TP321H + 25Cr-35Ni

35Cr-45Ni + 20Cr-32Ni

GX10NiCrNb3220 + 20Cr-32Ni

20Cr-10NiCb + SA 312 TP321H,347H

Special Welding

Carbon Steel Pipe

KHR32C ( Kubota Steel )

35Cr-45Ni

25Cr-35Ni

20Cr-32Ni

-90-

7

Major

Major

Facilities

7


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TWRE IN BRIEF 2013

MajorFacilities

-91-

7.1 Work shop and Office

Total 160,000 M2


92/137


7.1 Work shop and Office

Total Area :160,000 m2

EnggB/DNew Work Shop Area


93/137

TWRE IN BRIEF 2013

,

-93-

Maptaphut Work shop Area

New Work Shop

New Work shop Area(Huaypong-Nongbon Road)

7.2 Major Equipment and Tools


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96/137




97/137


8Informationtechnology


98/137

TWRE IN BRIEF 2013

TWRE EPC IT System

- Overal l Ap pl icat ion Arc hi tecture

2D CAD

Engineering Application

Procurement ConstructionPre-comm. &

CommissioningProjectControlProcess/

MechanicalPipingSystem

ControlSystem

Electrical/Instrument

Civil/Arch

e-WeldPJCS

Welding Point

C-WorksIIII

SPOOLGEN



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TWRE IN BRIEF 2013

PROWEB (DOCUMENTUM) Document Management (Project All Deliverables)

ISOGEN

ISO Drawing

i-PAM

Primavera

CDRS

FICS

IMMS

IMMS

Pipe, Fitting Valve BM

Paint/Insulation/Support BM

ETAPINTOOLS

II

PCMS

QA Inspec. Rep

Fab. Installation

Const. Daily Rpt

Piping Joint

Const. Progress

Elec. Transient

Line

EQ

Inst. Spec./ Data

Bill of Material

Elec. Engineering

ProjectPortal

SupportingApplication

OEINS LMS/SMS/TMS MCMS/EMS GROUPWARE

IV

FrameWorks+

CAS 3D

STAAD

Stl Str Analysis

SP Review

EDMS

TOMMS

AutoCAD

EPPM

EPR/RPR/PP

CPRS

HTFSCompressPVELITE

HTRIE Tank

IEES

Smart Plant Foundation - Data Integration

MicroStation

Completion

Pjt. Turn Over

TEKLA

E-Draw

PDS 3DINSTCALC

Inst. Engg

SPCM

SFIM

Spool Tracking

- Finance & Cost Management8. TWRE EPC IT System

Finance/Cost


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/

PCMS

IMMS

ESMS

Input Cost

CCMS

OEINS

AutomaticSlip

OEINS: Overseas Enterprise Information System, Accounting System

CCMS: Common Code Management System, Code Management System

PCMS: Project Cost Management System

IMMS: Integrated Material Management System for Engineering

ESMS: e-Subcontractor Management System

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- HR Managemen t8. TWRE EPC IT System

HR


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TMS

SMS

LMS LMS: Labor Management System based on Finger Scan System - Manpower Management- Resource Management according to capability(with Evaluation)- Daily Report System- Calculate Salary, OT & Leave Management, etc

SMS: Staffs Management System based on Finger Scan System - Manpower Management- Resource Management according to capability(with Evaluation)

- Daily Report System- Calculate Salary, OT & Leave Management, etc

TMS: Time Sheet Management System- Manpower Cost Management- Monitoring for Effective Manpower Operation

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- Too ls & Cons um able Management8. TWRE EPC IT System

TCMS: Tools & Consumable Management System(The Application of a Bar-Code System)


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TCMS

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- (STMS)Piping Spoo l Management8. TWRE EPC IT System

- Check Production, Stock, Erection of Spool- Check Accurate Status of Spool by Bar-Code

T ki ll S l i L d


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- Tracking all Spool in Laydown- Real Time Check of Spool Status

Status &

Location

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- (STMS)Piping Spoo l Management8. TWRE EPC IT System


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- (SPCM)Struc tur e Fabric ation Managemen t8. TWRE EPC IT System

- Data Management for Raw Materials- Production Management for Steel Members

Delivery Management for Steel Members


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- Delivery Management for Steel Members- Searching & Reporting for Status of Production

- Operating of Each Project

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- (SPCM)Struc tur e Fabric ation Managemen t8. TWRE EPC IT System


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< TEKLA 3D > < SPCM 3D >

< 4D Search >

Yellow : Completed

(Checking Function by process)

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- TEKRA Sys tem8. TWRE EPC IT System


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SAMPLE ONLY

- Docum ent Management & Groupware8. TWRE EPC IT System

ProWeb Groupware


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- Issue the Purchasing Request / Order- Issue the official document(OT, Leave, etc)- Sharing General Information

- Document Management for project all deliverables- Vendor Prints Control System- Established project workflows for Internal collaboration- Sharing Document between HQ and Site by Web-based

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Program Description

PDS PLANT DESIGN SYSTEM Intergraph Software

MicroStation Software by Bentley working with PDS

Caesa II Piping St ct al St ess Anal sis

- For Piping Engin eering



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Caesar II Piping Structural Stress Analysis

ACAD 2D, 3D Piping Geometric drawing, Isometric drawingPro DSMS AutoCAD Developed Program for Piping Designer

PDS (Plant Design System) MicroStation

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- For CSA Engin eering


Program Description

AFES Automatic Foundation Engineering System

STAAD/PRO2001 Concrete & Steel Str. Cal. & Design Analysis

TEKLA SPCM Generate Structure Shop drawing


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TEKLA, SPCM Generate Structure Shop drawing

ACAD 2D, 3D Generate Civil, Structure & Arch. DrawingTAMP TWRE AUTO MTO PROGRAM

AFESAuto. FDN. STAAD/PRO2001 Concrete/Steel STR. Calc

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- For E&I Engineering


Program Description

SP Instrumentation/INTOOLS Software by Intergraph for Cable routing work with PDS software

ACAD 2D, 3D AutoCAD generic E&I layout drawing and hook-up diagram etc.


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TWRE ORIFICE CALC. Orifice Sizing Calculation

EE POWER TWRE Voltage Drop Calc.

ETAP TWRE Cable Sizing Calculation

SAMPLE ONLY

INTOOLS ETAP

SAMPLE ONLY

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- For Tank & Vessel


Program Description

HTFS Heat Exchanger Thermal rating Program

COMPRESS Pressure Vessel & H-Ex. Calculation

l l l


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PVELITE Pressure vessel & H-Ex. Calculation

HTRI Heat Exchanger Thermal rating Program

E TANK Storage Tank Calculation

HTRI COMPRESS

SAMPLE ONLY SAMPLE ONLY

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9

QMS


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QualitySystem

Management

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9. QUALITY ASSURANCE

1) QSE Organization

The purpose will be part to construction reviewteam as the quality Develops

To establish the quality requirements for the scope

CEO


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To establish the quality requirements for the scopeof work in construction

General rule to be used by the quality assurancepersonal for controlling the manufacture of productsand their respective records

QSE Site ControlSite QSE

Committee

QSE Div.QSE Committee

ConstructionTeam

Another Project Another ProjectProject Manager

ConstructionManager

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2) Quality policy


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Internationalstandard

High Quality&

High Safety

Personalperformance

On-timedelivery

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3) Quality Objectives & Target : Increase Quality Index more than 80%


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Key Performance Management System:- Customers Accept Review & Evaluation- Procurement savings cost- Delivery performance- Training /Standardized work- Risk Reduction- Control of nonconforming during fabrication & installation- Lessons learned

Performance indicators:- Customer satisfaction- Response time to customer inquiries- Packages conformity- Corrective Action/Preventive Action- Internal Audits- Management Reviews- Empower/review everyone in the organization to participate from Lessons Learned process to assure implementation

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4) Quality management system

Continual Improvement of Quality Management system


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OUTPU

TCUSTOMERS

INPUT

CUSTOMERS

Management res

ponsibility

Resource managementMeasurement analysis

& Improvement

Product realizationREQUIREMENT Product

SATISFACTION

Value adding activities

Information flowKey

Plan

Do heck

ct

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5) Structure of Quality Document System

PROJECT QA

Level 1

Level 2

PROJECT QA

MANUAL

QS PROCEDURE

QM MANUAL(ISO 9001)


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PROJECT QA

PROCEDURE

PROJECT WORKPROCEDURE

DRAWING/SPEC.

Level 3

Project Quali ty SystemCorporate Qual i ty

System

TEAM WORKPROCEDURE

Quality Records

Project Files

- Contract/Purchase Order

- Contract Specification

- Project Correspondence

- Route/Process Sheet

- Inspection/Test Plan & Report

- As-built Drawings

- Material Test Reports

- Calibration DataNonconformance Reports

Training

Records

Qualification

Records

Internal

Quality

Audit

Reports

Management

Review

Reports

Contract

Review

Reports

Vendor/

Subcontractor

Control

Data

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6) Project Quality Execution Flow

Requisition

ProcurementEngineeringOrganization

Project Team Organization Design Input / Output


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- Evaluation & Registration of vendor

/Subcontractor

- Procurement of Item/Material &Service

Contract Review & Contract

- CBE, TBE & Quality Evaluation

Review & Approval of Vendor print

Preparation of Source InspectionPlan

Source Inspection and ResultReporting

- Control of M&TE

Nonconformance Control

Issue of Inspection ReleaseCertificate (IRC)

Site Team Organization & Site open

Preparation of ITP

Qualification of Special process worker(NDE, welding, etc.)

Receiving inspection & test

Site construction

- Implementation of inspection & test

- Control of M&TE, field change & NCR

Mechanical completion of Construction

Pre-commissioning & commissioning

- Preparation of Procedure & checklist

Turn-over to client

- Products & turn-over package

ConstructionManufacturing

Project Open

- Preparation of PJT ExecutionPlan / Procedure

- Establishment of PQP

Design Plan

- Determination of design criteria

- Preparation and control of DWG/Spec. /Calculation Sheet

Design Review/Verification

- Control of Design Change

- Analysis of Design Trouble

Commissioning

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7) ISO 9001 Certificates

TWRE has developed Quality Management System to control


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Total Quality which is included Quality Assurance, Quality

Control and Quality Audit

Achieved Certificate of ISO 9001 on Feb. 2008 (DQS)

Updated Certificate of ISO 9001 : 2008 on Sep. 2009 (DAR)

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7) ISO 9001 Certificates


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9.8 ASME Certificates


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Approved by ASME Certified Body, Certificates were issued in

December 2008 and has been updated in December 2011.

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9) Result of Internal audit Quality Performance2011 : 1st-3rd

63%Average


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2012 : 1st

73%Average

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10) Result of Internal audit Quality Performance

Ranging score for evaluation


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90 Above : Excellent

80-89 : Very good

70-79 : Good

50-69 : Fair0-49 : Unsatisfactory

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10

Safety


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SafetyManagement

System

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10. Safety Management System - QSE Organization

CEO Safety Supervision by Pre-QSE Plan

Make Potential hazards clear by QSE Operation

Make Contribution to Society Welfare


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QSE Site ControlSite QSE Committee

QSE Div.QSE Committee

Construction Team

Project Manager

Construction Manager

Another Project

Another Project

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10. Safety Management System - Au dit Plan

MonthlyPoint out Mistake


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QSE FacilitiesWorking MethodCheck the RectificationHousekeepingAny unsafe acts or conditions

Management InspectionWeekly)

Joint PatrolOn 4Thevery Month)

Any unsafe acts or conditionsInjurious and Dangerous WorkEquipmentFire ProtectionPersonal protective equipment

Weekly

DailySupervisor

Inspection Report

Check to rectify

Safe and Healthful

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10. Safety Management System - Safety Record

Year RC TRCF DAWC DAWCF Total Man Hours Worked

2006 6 0.70 0 0.00 1,704,653

2007 7 0.31 0 0.00 4,399,656


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, ,

2008 7 0.25 0 0.00 5,547,524

2009 6 0.11 1 0.02 12,407,955

2010 4 0.10 0 0.00 7,923,135

2011 4 0.10 0 0.00 7,749,252

2012 4 0.13 2 0.04 8,991,518

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10. Safety Management System - Safety Record

Project / Owner Year RC TRCF DAWC DAWCFTotal Man Hours

Worked

EI&PSA3 / TOP2012-Present

1 0.23 0.00 0.00 846,285


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TGTU / BCP2012-Present

1 0.24 0.00 0.00 833,789

OCS4 / PTT PLC2010-2013

1 0.05 0 0.00 3,484,410

NB Latex / BST2011-2012

4 0.19 2 0.09 4,104,878

PTT Tank / PTT2010-

20110 0.00 0 0.00 3,286,666

Clean Fuel / PTTGC2009-2011

0 0.00 0 0.00 4,229,709

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10. Safety Management System - Safety Rewards

Safety ewardsAchieving 6,000,000 Safe Man hours on PTTAR / ATC # 2 ProjectAchieving 500,000 Safe Man hours on SCG / MOC CFU ProjectAchieving 10,000,000 Safety Man hours on SCG / MOC Cracker Project

Achieving 4,000,000 Safe Man hours on SCG / THPP # 3 Project


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g , , / j

Achieving 3,000,000 Safe Man-hours on SCG / ARU Project

Achieving 3,000,000 Safe Man-Hours on PTTCHEM / EPS Project

Achieving 1,000,000 Safe Man-Hours on SCG/DOW / Offsite pipeline Project

Achieving 3,000,000 Safe Man-Hours on PTT TANK / PTT Tank Terminal Project

Achieving 4,000,000 Safe Man-Hours on PTTAR / Clean Fuel Project

Achieving 2,000,000 Safe Man-Hours on BST / NB Latex Project

Achieving 3,000,000 Safe Man-Hours on PTT PLC / PTT OCS4 Project

2ndBest EH&S Performance Award 2008 Honorable Mention on SCG / MOCCracker Project

11

Certificateof Appreciation


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Certificate of AppreciationFrom Clients

11. Certificate of Appreciation from PTT Tank

For outstanding performance and lasting contribution with quality, safety and schedule management


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11. Certificate of Appreciation from PTT Public Company Limited

For outstanding performance and lasting contribution with quality, safety and schedule management


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11. Certificate of Appreciation from PTT Global Chemical

For early completion and lasting contribution with quality, safety and schedule management


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THANK YOU

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Thai Woo Ree - June 2013

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Transcript of Thai Woo Ree - June 2013