TECHNOLOGY SERVICES SUSTAINABLE YOUR COMPREHENSIVE
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GAS TURBINE COGENERATION SOLUTIONS COMPREHENSIVE SERVICES YOUR COMPETITIVE EDGE SUSTAINABLE TECHNOLOGY
Transcript of TECHNOLOGY SERVICES SUSTAINABLE YOUR COMPREHENSIVE
POWER GENERATION SOLUTIONS 5 - 50 MWe
GAS TURBINE COGENERATIONSOLUTIONS
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INDUSTRIES USING COGENERATION• PulpandPaper• FoodandBeverageProcessing• Pharmaceuticals• UniversitiesandHospitals• Refineries• Utilities• IndustrialManufacturing
These advantages go a long way in solving the power generationchallenges that are facing countries and communities worldwide.Increased electricity demand, ageing equipment, and stringentenvironmental standards are driving companies towards alternativesto the central power station. Cogeneration is a solution to thesechallengesandisattractivetoavarietyofindustrystakeholders.
Cogeneration,alsoknownasCombinedHeatandPower(CHP),isaprocessthatenablesthesimultaneousgenerationofelectricalandthermalpowerfromasinglefuelsource.Cogenerationcanbeillustratedbytheadditionofawasteheatrecoveryboilertoagasturbinegeneratorset inordertorecoverthehighqualityheatfromthegasturbine’sexhaustforsteamand/orhotwaterproduction.
Applying the cogeneration technique, allows the production of electricity at an efficiency rate above 85%, whichissignificantlyhigher thanany largecentralpowerplantefficiency.Sincecogeneration installationsareprimarilydecentralised,theyprovideothersignificantadvantagesinadditiontobeinghighlyefficient:
• securelocalenergysupply• contributiontoglobalenvironmentalimprovement• developmentoflocalcompetenceinenergyefficiency
• reductioninenergycosts• highpowerdensity• reducedreliabilityonthegrid
COGENERATION IS THE MOST EFFICIENT WAY TO GENERATE ENERGY FROM FOSSIL FUELS
OVERALL SYSTEM EFFICIENCY
ELECTRICPOWER10 MW
THERMALENERGY14.3 MW
Electricity
SteamSteam
Oil Fired BoilerEfficiency 85%
Coal Fired Central Power PlantEfficiency 40%COAL
25 MJ/s
NATURAL GAS28.6 MJ/s
OIL16.8 MJ/s
Cogeneration PlantEfficiency 85%
LOSSES 15 MWCO2 85’000 t/y
LOSSES 2.5 MWCO2 36’000 t/y
LOSSES4.3 MW
CO245’000 t/y
Electricityfrom Grid
58% 85%
ApapercompanyinSpainisincreasingthesustainabilityofitsproductionprocessusinga22MWegasturbinegeneratorset.
GasTurbinesarecrucialtocogenerationdeployment.Mediumscale(1to25MWe)industrialgasturbines,whichhavefewrotatingparts,arewellappraisedfortheirrobustness,fuelflexibility,andtheabilitytoabsorborrejectsuddenloaddemands.Suchadesigngeneratesmultiplebenefitsintermsofmaintainabilityandoperability,includingnolubricatingoilconsumption,lowerdowntime-thereforeincreasedavailability,andthepotentialtoeasilyreplacethecompleteenginewhenanoverhaulisrequiredorattheendoftheturbine’slife.TheirabilitytogeneratehighqualityheatallowsgasturbinestosetextremelyhighCHPefficiencyratesfromdistrictheating/coolingtoheatintensiveindustrialprocesses.
MATCHING THERMAL NEEDS Gasturbinescanconvertupto60%offuelenergyintohightemperature,cleanexhaustgasessuitableforawiderangeofapplicationsincludingdirectdryingordirectchilling,andsuperheatedsteamgenerationcombinedwithhotwaterproduction.Sincegasturbineexhaustgasescontainasignificantportionofoxygen,post-firingsystemscanbeeasilyfittedinordertoadjustheatproductionaccordingtoprocessrequirements.
COPING WITH GRID POWER FLUCTUATIONSInplaceswheregridpower isnotavailableor isunstable,gas turbinegeneratorsetsare ideal tosupport thecontinuousoperationsofyourplant.Turbomachgasturbinepackagescanacceptorrejectloadsratedupto80%ofnominalwhichmakesthemidealforstarting-upandsupportingindustrialoperations.
SECURING POWER SUPPLY Industrialgasturbinesaredesignedtoensurecontinuousoperationinremotelocationssuchasanoffshoreoilrigoranaturalgastransmissionline.Assuch,thekeytotheirsuccessresidesinthecombinationofasimpledesign,aruggedcombustionsystemthatprovidesfuelflexibilityandlowemissionsaswellastheavailabilityofareplacementturbinefleetthatensuresminimumdowntimeduringoverhaul,whileoffering“as-new”performancelevels.
WE HAVE THE SOLUTION
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COMBINED CYCLEINDUSTRIALHEATING AND COOLING
SECTORSSERVEDRefineriesChemicalPlantsCokingPlantsFoodandBeveragesPulpandPaperCeramicIndustryBiomassWasteTreatmentPrintingIndustry
TYPICALNEEDSSteamThermalOilDirect/IndirectDrying
BENEFITSLowEmissionsBest-In-ClassEfficiencyHighAvailabilityCleanGasesinDrying
SECTORSSERVEDIndependentPowerProducersUtilitiesIndustrialParksAutomotiveIndustriesPulp&PaperRefineries
TYPICALNEEDSFlexibleHeatandPower
BENEFITSHighAvailabilityFlexibilityLowEmissionsBest-In-ClassEfficiency
SECTORSSERVEDHospitalsUniversitiesCommercialBuildingsAirportsMunicipalities
TYPICALNEEDSHot/ChilledwaterTrigeneration
BENEFITSSmallFootprintHighAvailabilityLowEmissionsBest-In-ClassEfficiency
EXAMPLE OF CHP PROJECTS
COUNTRY
SECTOR
REQUIREMENT
PROJECTMWe
GASTURBINETYPE
FUEL
PLANTEFFICIENCY
KEYBENEFITS
CHINA
ChemicalManufacturing
PowerSteam
16.24
Taurus604Units
CokeOvenGas(Dieselbackup)
68%
Economicuseofpreviously
flaredgas.ReducingyearlyCO2emissionsbyover100’000
tonnes.
Flexibleheatgeneration.
18%CO2reduction.
Energyefficiencyincentives.
Continuouspowerand
steamsupply.
Continuouspowerand
steamsupply.
Costeffectiveandreliable
energysupply.
16%CO2reduction.LowNOx
emissions.Accesstoincentives.
15%CO2reduction.
Uninterruptablepowersupply.
Accesstoincentives.
Taurus602Units
NaturalGas(Dieselbackup)
80%
Taurus702Units
NaturalGas
84%
Taurus601Unit
NaturalGas(Dieselbackup)
80%
Titan1303Units
NaturalGas
77%
Titan2501Unit
NaturalGas
78%
Mercury501Unit
NaturalGas
81%
PowerSteamHotwater
CombinedCycle
PowerSteamHotwater
CombinedCycle
13.0 63.0
PowerSteam
14.6
PowerSteam
5.0
PowerSteam
21.0
PowerSteamHotwater
Chilledwater
4.5
GERMANY
University
INDIA
Fertilizer
NIGERIA
Brewery
RUSSIA
DistrictHeating
SPAIN
PaperMill
UK
Hospital
Whereverthelocation,whatevertheapplication,Turbomachunderstandsthatcustomer’smightrequirecomplete,integratedpowerplants tosupport theircoreactivities.Turbomach’sextensiveexperience inplantengineeringandsupportservicesthroughawiderangeofapplicationsallowsustobeacustomer’spreferredsinglepointofcontactfromprojectdefinitiontoplantoperation.
GENERATING RELIABLE HEAT AND POWERGasturbinegeneratorsetsarecompact,self-contained,andhavelowvibrationlevelsthatallowforeasyinstallationinexistingfacilitiesorboilerrooms,whiletheirlowemissionslevelsmakethemsuitablefordeploymentinurbanareas.
REDUCING YOUR ENVIRONMENTAL FOOTPRINTGas turbines provide best-in-class energy efficiency for industrial processes, thanks to their unmatched high quality heatgenerationcapability.SolarindustrialgasturbinesbenefitfromthelatestdevelopmentsinemissionreductionusingSoLoNOxTMdry lowemissionscombustion technologywhichallows them tosetbenchmarks in termsofNOxandCOemissions,whilecancellingunburnedhydrocarbonemissions.
SUPPORTING INDEPENDENT POWER PLANTSWithlowlifecyclecostsandhighflexibilityinheatandpowergeneration,gasturbinecogenerationplants,whetherinsimplecycleorincombinedcycleconfigurations,arethemosteffectivesystemstoprovide24/7heating,coolingandpowertoyourconsumers.
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PROJECT EXECUTION• Definedrolesandresponsibilities• Highsafetystandards• Maximumminimumon-sitecivilworks• Quickandeasytransportation,installation,andconnection• Professionalandhighly-trainedpersonnel
CUSTOMER SERVICES Turbomach Customer Services offers a wide range of products andservicestooptimizeoperation,ensuremaximumdurability,andextendthe life of your turbomachinery. Foremost in this suite of supportoptions is our comprehensive technologically based system knownasInSight System™.
InSight System is the people, processes, and technology deployedto deliver high value machinery management solutions, and directlysupportourapproachtoequipmenthealthmanagementforcustomersworldwide.
The system includes advanced diagnostics in support of conditionmonitoring, remote troubleshooting, alert notifications, availabilityand reliability tracking, and equipment operational summary reportsto provide predictive recommendations to minimize downtime. Thistechnologyalsoallowsforcollaborative,remotetechnicalsupportbyadesignatedFleetManagerandGlobalSupportNetworktoenhancedecision-making.
DetailDesignBasicConcept
SchedulingModularDesign
ProcurementandExpeditingBasicDesign
LogisticsFacilityIntegrationPlanning
TechnologySelection
TechnicalandFinancialAssessment
ThermalDynamicOptimization
Customization
PROJECT MANAGEMENTPROCESS & BASIC DESIGNFEASIBILITY STUDIES
WE HAVE THE SOLUTION
Withover40yearsofexperience,Turbomachisestablishedasamajorplayerinthepowergenerationmarket.Wehavenearly1,000gasturbinegeneratorsetsinstalledinover50countries.Turbomachpromotesapartnershiprelationshipwithcustomers.Weunderstandthatourgrowthdependsonhelpingyoutosucceedinyourbusiness.
Aworldwideleaderingasturbinecogenerationsystems:
• EFFICIENT AND RELIABLE GAS TURBINE GENERATOR SETS• THE MOST COMPREHENSIVE PORTFOLIO OF INDUSTRIAL GAS TURBINE APPLICATIONS• OVER 40 YEARS OF EXPERIENCE IN COGENERATION• WORLDWIDE SUPPORT STRUCTURE• TRAINING SOLUTIONS FOR YOUR BUSINESS NEEDS
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WorkshopAssemblyandTesting
InstallationandSupervision
Commissioning
PerformanceTesting
OPERATION & MAINTENANCE
RemoteMonitoringandDiagnostics
PreventiveMaintenance
Long-TermServiceAgreements
TurbineOverhauls
LONG - TERM SUPPORT
ControlSystemUpgrades
TurbineUprates
Refurbishments
TrainingSupport
Manufacturing,AdministrativeandEngineeringFacility
RepairandOverhaulFacility
Spare-partsWarehouse
FieldOffice
Caterpillar is a trademark of Caterpillar Inc.Solar, Taurus, Mercury, Titan, SoLoNOx and InSight System are trademarks of Solar Turbines Incorporated Turbomach is the trademark of Turbomach S.A.Specifications subject to change without notice.©2012 Turbomach S.A. All rights reserved.B-TBM-GTCS
BrazilSao PauloTel: +55 11 2109 2015 orTel: +34 93 586 41 [email protected]
ColombiaCartagena de IndiasTel: +57 5 664 72 16 orTel: +34 93 586 41 [email protected]
EgyptCairoTel: +20 10 00 36 76 [email protected]
France91280 St-Pierre-Du-PerrayTel: +33 1 6989 00 [email protected]
Germany64347 GriesheimTel: +49 6155 [email protected]
IndiaMumbai 400 076Tel: +91 22 4042 54 [email protected]
Italy43122 ParmaTel: +39 0521 275 [email protected]
Netherlands2171 AL SassenheimTel: +31 71 408 09 [email protected]
Pakistan54000 LahoreTel: +92 42 35 87 [email protected]
Russia114400 MoscowTel: +7 495 755 [email protected]
SingaporeSingapore 627973Tel: +65 6828 [email protected]
Spain08290 Cerdanyola - BarcelonaTel: +34 93 586 41 [email protected]
ThailandBangkok 10250Tel: +66 2 366 [email protected]
Turkey34330 IstanbulTel: +90 212 284 [email protected]
UnitedArabEmiratesDubaiP.O. BOX 17779Jazfa, United Arab EmiratesTel: +971 [email protected]
FORFURTHERINFORMATION,PLEASEVISITWWW.TURBOMACH.COMORCONTACTUSAT:
TURBOMACHSwitzerlandVia Campagna 156595 RiazzinoTel: +41 91 851 15 11Fax: +41 91 851 15 [email protected]
SOLARTURBINESUSASolar Turbines IncorporatedSan Diego, CaliforniaTel: +1 (619) 544 [email protected]
OROURNEARESTFIELDOFFICE.
ABOUTUSTurbomach is a fully integrated part of Solar Turbines, a leading manufacturer of mid-range industrial gas turbines and a subsidiary of Caterpillar Inc. With over 60 years of experience Solar has an installed base of more than 14’000 units produced in 98 countries around the world. The Solar Turbines family has more than 7’000 employees worldwide, 400 of whom are located at Turbomach in Switzerland.
