Technical Manual WD 290 - Frank's Hospital Workshop...Introduction Technical Manual WD290 001 7/143...

Technical ManualWD 290

Item Number: 10537-0118-EN

Version: 001-08/09

2/143 001 Technical Manual WD290

10537 © Belimed

Index of contents

Index of contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1 Before you read on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4 Symbols and notices used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Care responsibilities for dealing with the device . . . . . . . . . . . . . . . . 8

2.3 Instruction of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Safety instructions on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Fields of application for the device . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Process validation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Device specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1 Device dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Device dimensions with condenser (optional). . . . . . . . . . . . . . . . . 11

3.3 Optional additional components . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3.1 Additional panelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3.2 Switchable heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3.3 Condenser with heat retrieval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3.4 Dosing pump set with empty level indicators and flow meter . . . . . 12

3.3.5 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3.6 Independent process data management system (IPD). . . . . . . . . . 13

3.4 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5 Surrounding conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5.2 Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5.3 Setup location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.6 Connection requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.6.1 General requirements for mains power supply . . . . . . . . . . . . . . . . 16

3.6.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.6.3 Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.6.4 Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.6.5 Exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.6.6 Connection requirements for installation. . . . . . . . . . . . . . . . . . . . . 19

3.6.7 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.6.8 Electric function diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.6.9 Function diagram with steam heating and steam drying. . . . . . . . . 22

4 Consumption data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.1 Water consumption for tiered tracks . . . . . . . . . . . . . . . . . . . . . . . . 23

4.2 Water consumption for anaesthesia rack . . . . . . . . . . . . . . . . . . . . 23

5 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.1 Device loading side (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2 Device unloading side (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.3 Operating unit on loading side (LS) . . . . . . . . . . . . . . . . . . . . . . . . 26

5.3.1 Description of operating unit on loading side . . . . . . . . . . . . . . . . . 26

Index of contents

Technical Manual WD290 001 3/143© Belimed 10537

5.4 Operating unit on unloading side (US) . . . . . . . . . . . . . . . . . . . . . . 28

5.4.1 Description of operating unit on unloading side . . . . . . . . . . . . . . . 28

5.5 Process status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.5.1 Process status display description . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.6 Procedure for changing settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.7 Alphanumeric entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.7.1 Procedure for alphanumeric entry. . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.7.2 Operating buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6 Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1 Logging on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.2 Automatic start / Autom. switch-off / Self-disinfection . . . . . . . . . . . 35

6.2.1 Automatic switch-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2.2 Automatic start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2.3 Self-Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Why self-disinfection? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Activating and setting the self-disinfection function . . . . . . . . . . . . 37

Starting self-disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3 Machine information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.4 Messages, Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.5.1 Printing the setup settings and program recipe . . . . . . . . . . . . . . . 42

6.5.2 Batch print-out in the event of error or program interruption. . . . . . 42

6.5.3 Batch print-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.6 Cleaning the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.7 User management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.8 Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7 System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1 General Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1.1 User log-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.1.2 Rack identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.1.3 Batch content identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.1.4 Communication address RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.2 Machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2.1 Periodic Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.2.2 Hours of operation of the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.2.3 Door locking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.2.4 Program recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.2.5 Pumping off upon program termination. . . . . . . . . . . . . . . . . . . . . . 55

7.2.6 Step repeat (foam control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.2.7 PW tank pre-heating temperature / pre-heating time . . . . . . . . . . . 56

7.2.8 PW tank disinfection temperature / disinfection time . . . . . . . . . . . 56

7.2.9 Operating level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2.10 Empty level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2.11 Drainage time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2.12 Drying lag time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2.13 Heating interlock tank / washing chamber . . . . . . . . . . . . . . . . . . . 57

7.2.14 Steam dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.2.15 Delay interval for water heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 57


10537 © Belimed

Index of contents

7.2.16 Potential-free outputs K28, K57 and K58 . . . . . . . . . . . . . . . . . . . . 57

7.2.17 Rack position delay interval for loading and unloading. . . . . . . . . . 58

7.2.18 Waste water cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.2.19 Batch counter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.2.20 Support modem number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.2.21 Adjustment of threshold values. . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.3 Program parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.3.1 Parameter entry overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.3.2 Utility M1 Cold Water Step (CW) . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.3.3 Utility M2 Warm Water Step (WW) . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.3.4 Utility M3 Mixed Water Step (CW+WW) . . . . . . . . . . . . . . . . . . . . . 62

7.3.5 Utility M4 Purified Water Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.3.6 Utility M5 Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.3.7 Condenser M6 functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.3.8 Pre-heated Purified Water M9 (Final Rinse) . . . . . . . . . . . . . . . . . . 63

7.3.9 Utility MA (1 step with 4 or more phases) . . . . . . . . . . . . . . . . . . . . 63

7.3.10 Function F0 - inactive step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

7.3.11 Function F1 - Pre-Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

7.3.12 Functions F2-F5, F8, FD, FE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

7.3.13 Function F9 Clean Rinsing (optional IPD). . . . . . . . . . . . . . . . . . . . 64

7.3.14 Functions F6+F7 - thermal or chemical disinfection . . . . . . . . . . . . 64

7.3.15 Function FA - Thermal Disinfection A0=3000 . . . . . . . . . . . . . . . . . 64

7.3.16 Function FB - Thermal Disinfection A0=600 . . . . . . . . . . . . . . . . . . 65

7.3.17 Function FC - thermal disinfection A0=60. . . . . . . . . . . . . . . . . . . . 65

7.3.18 Functions FD, FE and FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

7.4 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

7.4.1 Adjustment of temperature sensors using reference sensor . . . . . 69

7.4.2 Adjustment of temperature sensors in calibrating bath. . . . . . . . . . 70

7.4.3 Mix-Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

7.4.4 Calibrating the dosing pumps (time) . . . . . . . . . . . . . . . . . . . . . . . . 71

7.4.5 Calibrating the flow meters (impulses) . . . . . . . . . . . . . . . . . . . . . . 72

7.4.6 Setting LS door contact pressure (potentiometer value). . . . . . . . . 73

7.4.7 Setting US door contact pressure (potentiometer value) . . . . . . . . 73

7.5 Manual function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8 Configuration of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

8.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

8.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

8.3 Inputs X4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.3.1 SA Peak load block (building) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.3.2 SB Floor pan leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.3.3 SC PW tank code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.3.4 SD PW tank float switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.3.5 SE Open LS door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.3.6 SF Close door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.4 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.5 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

8.5.1 Batch Documentation System ICS 8535 / 8565 . . . . . . . . . . . . . . . 77

8.5.2 Telegram allocation for batch documentation system. . . . . . . . . . . 77

8.5.3 Overview of interfaces for printer, barcode reader and modem . . . 79

9 Downloading the control software . . . . . . . . . . . . . . . . . . . . . . . 80

Index of contents


9.1 Locating and downloading the software . . . . . . . . . . . . . . . . . . . . . 80

10 Errors with process termination and their elimination . . . . . . . 81

10.1 Procedure in the event of errors with process termination . . . . . . . 81

10.2 Low voltage colour code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

10.3 Error display, cause and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . 82

11 Process data of factory programs. . . . . . . . . . . . . . . . . . . . . . . . 97

11.1 Process time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

11.2 Water and electric power consumption. . . . . . . . . . . . . . . . . . . . . . 97

11.3 Validated process parameters P1-P12 . . . . . . . . . . . . . . . . . . . . . . 97

11.4 Allocation of the utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

11.4.1 With condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

11.4.2 Purified water pre-heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

11.4.3 Deactivating program steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

11.5 Overview of ex-factory programs . . . . . . . . . . . . . . . . . . . . . . . . . . 99

11.6 P1 Alkaline washing of anaesthetics material . . . . . . . . . . . . . . . . 100

11.7 P2 Mildly alkaline washing of anaesthetics material . . . . . . . . . . . 101

11.8 P3 Alkaline washing of OT shoes . . . . . . . . . . . . . . . . . . . . . . . . . 102

11.9 P4 Alkaline washing of instruments . . . . . . . . . . . . . . . . . . . . . . . 103

11.10 P5 Alkaline intensive washing of instruments . . . . . . . . . . . . . . . . 104

11.11 P6 Highly alkaline washing of instruments . . . . . . . . . . . . . . . . . . 105

11.12 P7 Neutral washing of containers . . . . . . . . . . . . . . . . . . . . . . . . . 106

11.13 P8 Neutral washing of MIS instruments . . . . . . . . . . . . . . . . . . . . 107

11.14 P9 Alkaline washing of MIS instruments. . . . . . . . . . . . . . . . . . . . 108

11.15 P10 Alkaline washing of baby bottles . . . . . . . . . . . . . . . . . . . . . . 109

11.16 P11 Alkaline intensive washing of laboratory glassware . . . . . . . 110

11.17 P12 Supplementary drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

12.1 Maintenance in general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

12.2 Replacing the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

12.3 Error code and batch number statistics . . . . . . . . . . . . . . . . . . . . 113

12.4 Overview of maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . 114

12.5 Spare parts for maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

12.6 Maintenance of the lower wash arm . . . . . . . . . . . . . . . . . . . . . . . 117

12.7 Maintenance of the upper wash arm. . . . . . . . . . . . . . . . . . . . . . . 118

12.8 Cleaning fine screens and coarse screen. . . . . . . . . . . . . . . . . . . 119

12.9 Cleaning the water intake pre-filter . . . . . . . . . . . . . . . . . . . . . . . . 120

12.10 Tube clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

12.11 Heating elements / dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

12.12 Steam heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

12.13 Dosing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

12.13.1Peristaltic tubes for peristaltic pumps . . . . . . . . . . . . . . . . . . . . . . 122

12.14 Drying system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

12.14.1Air tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

12.14.2Pre-filter and fine filter (HEPA) . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

12.14.3Non-return valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124


10537 © Belimed

Index of contents

12.14.4Differential pressure (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

12.15 Door system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

12.15.1Safety switch actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

12.15.2Replacing the door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

12.15.3Retightening the door belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

12.15.4Vertical door movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

12.15.5Readjusting door clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

12.15.6Calibrating the door setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

12.16 Electro drawer with PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

12.17 Maintenance of the electro drawer . . . . . . . . . . . . . . . . . . . . . . . . 130

12.18 Dismantling the door system (LS). . . . . . . . . . . . . . . . . . . . . . . . . 132

12.19 Dismantling the door system (US) . . . . . . . . . . . . . . . . . . . . . . . . 135

12.20 Dismantling the linear drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

12.21 Maintenance of washing chamber lighting . . . . . . . . . . . . . . . . . . 138

12.22 Adjusting the temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . 139

12.23 Automatic loading and unloading (optional) . . . . . . . . . . . . . . . . . 139

13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

13.1 Disposing of packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . 140

13.2 Disposal of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

13.3 Disposing of dosage media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

14 Conformity and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . 141

15 Organisation Belimed AG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

15.1 Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

15.2 Subsidiaries, Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . 142

16 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Introduction


1 Introduction

1.1 Before you read on

Your product meets high standards and is easy to operate. Nevertheless, please

take time to read these instructions carefully. You will become familiarised with

your product and be able to use it to its best.

1.2 Target group

These instructions are a component of the product and are intended for the fol-

lowing personnel:

They must be accessible for this group of persons!

1.3 Changes

The text, graphics and data correspond to the technical status of the product at

the time of going to print. Changes due to further development may occur.

Language original for this document is German (DE)

1.4 Symbols and notices used

The following symbols and occupational safety alerts used throughout the docu-

mentation are important to avoid harm to health and life.

Installation instructions Installer; Operating company; Technical support

Operating instructions Operator; Operating company; Technical support

Technical manual Operating company; Technical support

Danger

Indicates a hazard with high risk which, if not avoided, causes death or seri-

ous injury.

Warning

Indicates a hazard with medium risk which, if not avoided, can cause death or

serious injury.

Caution

Indicates a hazard with low risk which, if not avoided, can cause minor or

moderate injury.

Note

Operating tips and useful information on the best possible utilization.


10537 © Belimed

For your safety

2 For your safety

We affirm with the EC Declaration of Conformity and the CE mark that this prod-

uct complies with the basic health and safety requirements in accordance with

Directive 93/42/EEC Annex II (see Chap. 14 "Conformity and certifications").

Hazards may still arise from the product if it is used incorrectly by inadequately

trained personnel or not as intended.

2.1 Intended use

This product is exclusively approved for the uses stated in the instructions.

Namely for central sterilisation, substerilisation in surgery, in hospitals and in lab-

oratories. All other applications are considered as non-intended use.

2.2 Care responsibilities for dealing with the device

• Only use original racks, spare parts and accessories

• Load racks as intended (see Chap. 5 "Device description")

• Daily maintenance work on the device must be performed regularly and ac-

cording to instructions (see Chap. 12 "Maintenance")

• Validation of the program parameters must be performed regularly (see

Chap. 2.6 "Process validation")

• Installation, deinstallation, maintenance or modification must only be

performed by persons authorised by Belimed

2.3 Instruction of personnel

This product must only be used, maintained and repaired by authorised, trained

and briefed personnel. This assumes that these instructions are read and under-

stood.

Responsibilities and competencies in operation, servicing and maintenance

must be clearly defined and observed.

2.4 Safety instructions on the device

Warning"Dangerous voltage"

Warning"Hot surface"

Warning"Caustic substances"

Follow safety instructions of the dosage media manufacturer!

For your safety


2.5 Fields of application for the device

Cleaning and reconditioning of:

• Surgical instruments

• Minimally invasive instruments

• Instruments for anaesthesia and intensive care

• Baby bottles and teats

• Containers

• OT Shoes

• Laboratory instruments used in research and production

• Rigid endoscopes

• Eye instruments

• Neurosurgery

2.6 Process validation

The aim of process validation is to achieve a high level of safety in the recondi-

tioning of medical devices in order to afford the operators and patients the great-

est possible protection.

Process validation consists of:

a) Type testing / factory testing

b) Process validation consisting of:

• IQ (Installation Qualification)

• OQ (Operational Qualification)

• PQ (Performance Qualification)

c) Routine testing / Annual requalification

Warning

No single-use products may be reconditioned! Always adhere to the instruc-

tions of the medical device manufacturer!

Note

Further information on process validation may be obtained from Belimed

Customer Service.

Caution

Validation must only be carried out by authorised persons!

Devices must only be operated with processes validated in accordance with

regulations! Only use components (items to be washed, racks, programs and

dosage media) which have been validated together.

The safety of operators and patients may be compromised if the devices

used are not validated in accordance with the regulations.


10537 © Belimed

Device specifications

3 Device specifications

3.1 Device dimensions

Dimensions Measurements

Height 1,840 mm

Width 900 mm

Depth 940 mm

Height of base 100 mm

Loading height 870 mm

Clearance height of washing chamber 690 mm

Clearance width of washing chamber 630 mm

Clearance depth of washing chamber 800 mm

Dimension height of rack 670 mm

Dimension width of rack 610 mm

Dimension depth of rack 750 mm

Unloaded weight 310 kg

Total weight 380 kg

Volume of washing chamber min./max. 310 / 350 L

Fig 493

690m

m

610mm

750m

m

870m

m

800m

m

940m

m

900mm

630mm

1840

mm

100m

m

max

.670

mm



3.2 Device dimensions with condenser (optional)

Dimensions Measurements

Height 2,210 mm

Width 900 mm

Depth 940 mm

Height of base 100 mm

Loading height 870 mm

Clearance height of washing chamber 690 mm

Clearance width of washing chamber 630 mm

Clearance depth of washing chamber 800 mm

Dimension height of rack 670 mm

Dimension width of rack 610 mm

Dimension depth of rack 750 mm

Unloaded weight 365 kg

Total weight 490 kg

Volume of washing chamber min./max. 310 / 350 L

Fig 494

690m

m

610mm

max

.670

mm

750m

m

870m

m

800m

m

630mm

100m

m22

10 m

m

940m

m

900mm


10537 © Belimed


3.3 Optional additional components

3.3.1 Additional panelling

• Side panelling, two-door

• Side panelling, single door

• Rear panel, single door

• Base panelling

• Intermediate panelling

• Panelling for condenser and purified water pre-heating system

3.3.2 Switchable heating system

• Bivalent water heating system with steam or electricity, automatically switch-

able

3.3.3 Condenser with heat retrieval

• Condenser with purified water pre-heating and heat retrieval

• Exhaust air condenser

• Purified water pre-heating system

3.3.4 Dosing pump set with empty level indicators and flow meter

• Empty level monitoring system for dosage media, small/large (see Chap. 7.4

"Adjustment")

• Flow monitoring system for dosage media (see Chap. 7.4 "Adjustment")

• Dosing pumps with empty level indicators (max. 5 units) (see Chap. 7.4 "Ad-

justment")



3.3.5 Miscellaneous

• Diverse racks (instructions supplied separately with the rack)

• Steam heating system (tank heater) (Chap. 3.6.9 "Function diagram with

steam heating and steam drying")

• Steam dryer (see Chap. 7.2.14 "Steam dryer") and (Chap. 3.6.9 "Function di-

agram with steam heating and steam drying")

• Floor pan with leakage sensor (see Chap. 8.3.2 "SB Floor pan leakage")

• Drainage pump

• Built-in printer on loading or unloading side

• Tabletop printer

• Servicing and program recipe management with diagnostic software CADI

for PC via RS 232

• Pressure gradient monitoring system for sterile dryer-filter

• Modem connection for remote support

• Automatic loading and unloading system

• User, batch content and rack identification via barcode reader

• Batch documentation system with PC ICS 8535 or 8565

• IQ, OQ, PQ Documentation

• Barcode reader for PC (see Chap. 7.2.4 "Program recognition")

• Potential-free contacts (see Chap. 7.2.16 "Potential-free outputs K28, K57

and K58")

3.3.6 Independent process data management system (IPD)

Independent process data management system (IPD) for conductivity measure-

ment, analogue pressure, two additional temperature sensors and redundant

flow monitoring system. Process verification between controller and independent

batch documentation system.


10537 © Belimed


3.4 Technical data

Performance characteristics / components Data/performance/specifi-

cations

Circulation pump nominal delivery rate (delivery height) 585 L/min (10 m)

Circulation pump effective delivery rate (delivery height) Depending on load and water

temperature

Power rating of circulation pump 2.2 kW

Material of pump rotor Chrome steel 1.4301

380-415 V Electrical tank heating capacity 22.5 kW

200-220V Electrical tank heating capacity 18 kW

Steam tank heating capacity (450 kPa) 30 kW

Length of wash arm in the device 600 mm

Drainage valve Chrome steel 1.4301

Dosing pumps 24 V AC / 10L / min

Number of dosing pumps in basic model 3 - 5

Flow meters for impulse measurement Max. 4 (optional)

Dryer electrical heating capacity 10.5 kW

Dryer heating capacity for steam and pure steam 16 kW at 300 kPa

Dryer, nominal (2 brush-free DC turbines) 2.4 kW

Dryer fan max. nominal ventilation capacity 650 m3/h

Dryer fan max. nominal pressure increase 13.4 kPa

Air filter: Filter class H13 EN 1822, retention rate for particle

sizes from 0.1-0.2 µ

99.95%

Heat radiation when standing free 500 (+/- 200) W

Max. noise emission 65 dB (A)

Opening and closing of washing chamber doors Automatic

Door safety shut-off Safety switch actuator

Washing chamber seal Silicone

Washing chamber and doors of chrome steel (CNS) 1.4404, AISI 316 L

Frame and panelling of chrome steel (CNS) Chrome steel 1.4301

Thickness of washing chamber wall 1.5 mm

Drainage pump (optional) 100 L/min



3.5 Surrounding conditions

3.5.1 Storage

3.5.2 Transportation

3.5.3 Setup location

Criterion Requirement

Surrounding or room temperature 0°C - +50°C

Relative humidity, non-condensing 10 - 90%

Max. storage period 1 Year

Surrounding atmosphere Non-corrosive

Caution

Avoid direct sunlight or one-sided air currents (near window).


Room temperature -25°C - +55°C

Short-term room temperature (24 h) -25°C - +70°C

Relative humidity, non-condensing 10 - 90%

Max. duration of transport 1 Month


Max. altitude of setup location 1600 m above sea level

Max. relative humidity 80%

Surrounding or room temperature +5°C - +40°C

Degree of contamination 2 (P2)

Space required for each device 5 m2

Min. load bearing capacity of floor 500 kg/m2

Floor characteristics Fire proof

Minimum distance between devices 50 mm

Evenness of floor - difference in levels < 10 mm

Caution

Avoid direct sunlight or one-sided air currents (near window).


10537 © Belimed


3.6 Connection requirements

3.6.1 General requirements for mains power supply

General mains power supply requirements for error-free operation of the devices

3.6.2 Electrical connections

Voltage Frequency

3N 380-415 V ~ 50 Hz

3N 380-415 V ~ 60 Hz

208 V 3 ~ 60 Hz

200-220 V 3 ~ 60 Hz

200-220 V 3 ~ 50 Hz

Caution

Largest permissible mains voltage fluctuation +/- 10%.

Largest permissible frequency tolerance +/- 1Hz

Voltage 3N 380-415 V ~

50 Hz

3N 380-415 V ~

60 Hz

208 V 3 ~

60 Hz

200-220 V 3 ~

60 Hz

200-220 V 3 ~

50 Hz

Electrically heated

Washing chamber; dryer;

PW tank "interlocked"

Power rating of connection 25 kW 25 kW 20 kW 21 kW 21 kW

Fuse 40 A 40 A 50 A 60 A 60 A

Steam heated

Washing chamber

Electrically heated

Dryer; PW tank "interlocked"


Fuse 25 A 25 A 40 A 40 A 40 A

Steam heated

Washing chamber; dryer

Power rating of connection 3.5 kW 3.5 kW 3.5 kW 3.5 kW 3.5 kW

Fuse 16 A 16 A 15 A 16 A 16 A

Steam heated

Washing chamber; dryer

Electrically heated

PW tank "non-interlocked"


Fuse 25 A 25 A 40 A 40 A 40 A



3.6.3 Water connections

Cold water (CW) Min. temperature

Max. temperature

Water hardness

Salt content

Chloride content

pH

Water pressure (absolute)

Min. volume flow

Connection thread on building side

°C

°C

mmol/L

°dH

°fH

mg/L

mg/L

kPa

L/min

inch

5

20

0.7 - 2.0

3.9 - 11.2

7 - 20

< 500

< 100

5 - 8

200 - 600

8

3/4"

Warm water (WW) Max. temperature

Water hardness

Salt content

Chloride content

pH


Min. volume flow


°C

mmol/L

°dH

°fH

mg/L

mg/L

kPa

L/min

inch

60

0.7 - 2.0

3.9 - 11.2

7 - 20

< 500

< 100

5 - 8

200 - 600

8

3/4"

Purified water (PW) Max. recommended conductivity

pH

Water hardness

Salt content

Phosphate

Silicate

Chloride content


Min. volume flow


µS/cm

mmol/L

mg/L

mg/L

mg/L

mg/L

kPa

L/min

inch

5 - 15

5 - 8

0.02

< 10

< 0.5

< 1

< 2

200 - 600

8

3/4"

Waste water Max. temperature

pH

Connection

Max. short term discharge

°C

DN

L/min

95

5 - 12

55

150


10537 © Belimed


3.6.4 Steam

(a) = absolute

3.6.5 Exhaust air

Heating steam Steam pressure (a)

Max. boiling temperature (a)

Design capacity at 600 kPa (160°C)

Connection thread (flat sealing)

kPa

°C

kg/h

inch

350 - 450

160

50

1/2" External

thread

Water heating Mass flow of saturated steam

Consumption / batch at 300 kPa (a)

kg/min

kg

0.8

12 - 16

Dryer Mass flow of saturated steam

Consumption / batch for 10 min

drying at 300 kPa

kg/min

kg

0.45

4.5

Exhaust air connection Connecting piece machine side mm D 114.5

I. Exhaust facility con-

nected directly to out-

door surroundings(not

recommended)

Do not merge the exhaust

facilities of several clean-

ing and disinfecting units

Max. length of exhaust air pipe on building side

Exhaust air volume flow

Temperature average / short term max.

Rel. humidity - average / short term max.

Exhaust air pipe - maximum permissible pres-

sure drop

m

m3/h

°C

%

Pa

5

250 - 350

70 / 90

80 / 100

350

II. Connection without

condenser to building

exhaust facility with fan

Volume flow of building exhaust facility



m3/h

°C

%

250 - 350

70 / 90

80 / 100

III. Connection with con-

denser to building exhaust

facility with fan

Volume flow of building exhaust facility



Condenser power rating

Quantity of condensed water

(applies only to thermal disinfection A0 3000

93°C; 12 minutes drying at 120°C)

m3/h

°C

%

kW

mL

250 - 350

70 / 90

< 70 / 100

2.7

approx. 100mL



3.6.6 Connection requirements for installation

Building side Machine side

Water

Cold, Warm

Purified

• Shut-off valve, 3/4" • Armoured tube, 2 m

• Fine filter, 3/4" / mesh width 250µ

• Free flow passage

Drain • Floor drain with syphon

• Drainage nozzle

outer = 55 mm

• Odour trap

• T-Piece for condensed water drainage

inner = 20 mm

outer = 26 mm

• Drainage tube, EPDM

inner = 55 mm

Drainage pump • Drainage pipe with syphon • Max. delivery height 1 m (100 L/min)

(optional)

• Drainage tube, EPDM

inner = 19 mm

Exhaust air • Exhaust air pipe, water resistant

inner = 115 mm

• Motor-driven exhaust flap

• Draught interrupter, exhaust

air channel

• Exhaust air pipe

outer = 114.5 mm

• Condensed water drain

• Exhaust flap with false-air opening

Electrical

mains connec-

tion

Mains power supply requirements - see

Chap. 3.6.2 "Electrical connections"

Installation category (CAT II)

Device can be separated from mains via

main switch or mains plug within easy

reach.

• Harmonised cable, 5 x 6 mm2

Cable length 1 m

• Harmonised cable, 5 x 2.5 mm2

Cable length 1 m

• Terminal clamp

Steam connec-

tion

• Two shut-off valves, 1/2"

• Dirt separator, 1/2"

• Isolated armoured tube, 2 x 3.5 m

• Pressure gauge recommended

• One 2/2 solenoid valve, 1/2" 24VAC

• Connection G1/2", 60° inner cone

• Outlet G1/2", 60° inner cone

• Two condensed water separators,

1/2"

• Two non-return valves

Warning

Maximum operating pressure for steam connection 700 kPa (a)! A building

excess-pressure protective device at the steam connection site with 700 kPa

(a) response pressure must be provided. Use certified armatures only!

Note

Pressurised air connection must not be provided.

Steam supply and discharge pipes are flushed via bypass.

Keep electrical supply and steam supply separate.

Note

A line disconnector is to be installed on-site near the device and must be

well within reach! The operational current is at least 60 A.


10537 © Belimed


3.6.7 Connection diagrams

1 Cold water supply (blue)

2 Warm water supply (red)

3 Purified water supply (green)

4 Steam connections (optional)

5 Main connecting cable

6 Floor-type connection

7 Drainage valve

8 Water drainage

9 Drainage pump (optional)

10 Exhaust air casing

11 Exhaust air pipe

Fig 495

10

11

1

2

3

4

5

6

7

8

9



3.6.8 Electric function diagram

1) Water connections

2) PW tank

3) Float switch

4) PW tank

temperature sensor

5) PW tank valve

6) Pressure switch

for clogged screen

7) Pressure switch

8) Level sensor

9) Free flow passage

10) Safety level

pressure switch

11) Water- Air valve

12) Filter differential pres-

sure switch

13) Temperature limiter

14) Dryer heating

15) Pressure sensor venti-

lator

16) Ventilators with fine

filters

17) Electro drawer

18) Drainage valve,

drainage pump

19) Drain

20) Circulation pump

21) Codensate separator

22) Tank heater, heat

exchanger

23) Rack coding

24) Rack

25) Exhaust air condensed

water/Overflow

purified water

26) Water valves

27) Exhaust flap

28) Condenser

29) Non-return flap

30) Exhaust air

31) Air temperature sensor

32) Fine filter

4

T

T

P

T T

M31

DI WW CW

NTC4Y27SD

Y14

R26

S109

P1

S211Y13 Y12 Y11

S101S102S103S106

S105S107

S212

R18

P18

M17.2M17.1

M15

Y31

NTC2

S31

NT

C 5

NT

C 1

2

1

3

5

6

7

8

9

10

11

29

12

13

14

15

17

16

30

26

13

28

27

26

25

24

23

13

4

20

18

19

21

18

22

Fig 237

31

32


10537 © Belimed


3.6.9 Function diagram with steam heating and steam drying

1) Steam connection

2) PW tank

3) Float switch

4) PW tank temperature

sensor

5) Purified water heating

6) Tank valve

7) Pressure switch

for clogged screen

8) Pressure switch

9) Level sensor

10) Safety level

pressure switch

11) Air temperature sensor

12) Water- Air valve

13) Filter differential

pressure switch

14) Pressure sensor ventilator

15) Dryer heat exchanger

16) Codensate separator

17) Ventilators

18) Electro drawer

19) Fine filter

20) Drain

21) Drainage pump

22) Drain valve

23) Dryer steam valve

24) Tank heating steam valve

25) Circulation pump

26) Tank heat exchanger

27) Rack

28) Rack coding

29) Exhaust air condensed wa-

ter/Overflow

purified water

30) Water valves

31) Exhaust flap

32) Condenser

33) Exhaust air

34) Water connections

35) Temperatur limiter

36) Non-return flap

T

T

P

T T

DI WW CW

Y27 NTC4SD

R26

Y14

S109

S211

P1

S31

NTC2

S102S103

S106

S107S105

S101

Y13 Y12 Y11

S212

P18

M17.2M17.1

NT

C1

NT

C5

M15

M31

1

2

3

4

5

6

7

8

9

10

11

12

36

13

14

15

16

19

17

18

16

Y31

20

22

21

23

24

16

25

4

26

28

27

29

30

31

32

30

33

34

Fig 238

35

Consumption data


4 Consumption data

The data in the table below were measured with the single-tier rack.

*depending on load

**Relation CW / WW depends on temperature and programming

4.1 Water consumption for tiered tracks

1-Tier rack approx. 31 litres





4.2 Water consumption for anaesthesia rack

Anaesthesia rack approx. 40 litres

Description Water consumption (litres)* Consumption of chemicals (mL)

CW WW PW Total Type Concen-

tration

Con-

sumption

Min Max Min Max Min Max Min Max Min Max

1. Pre-rinse 31 40 31 40

2. Washing** 16 18 15 18 31 40 Chemicals 5.0 mL/L 155 200

3. Neutralisa-

tion

31 40 31 40 Neutraliser 1.5 mL/L 46 60

4. Rinsing /

disinfecting

31 40 31 40

Total 47 58 46 58 31 40 124 160


10537 © Belimed

Device description

5 Device description

5.1 Device loading side (LS)

1 Process status display

2 Operating unit

3 Safety switch actuator

4 Washing chamber door

5 Emergency Stop

6 Lower front panel

7 Location of power rating plate

8 Transfer cart

9 Rack

Fig 496

9

8

3

5

6

2

4

7

1

Device description


5.2 Device unloading side (US)

1 Process status display


3 Lower front panel

4 Emergency Stop

5 Operating unit

15

3

2

Fig 497

4


10537 © Belimed

Device description

5.3 Operating unit on loading side (LS)

5.3.1 Description of operating unit on loading side

Status bar

The status bar draws attention to certain settings and events by means of icons

and data. The status bar is device-dependent and in each case has the same

content on all screens.

Status bar icons

1) Menu button

2) Display

– Displays the

status bar, communication bar,

activity bar, selection options

3) Selection buttons

4) Confirmation button <OK>

5) On/Off button

6) Activity buttons

1

3

4

Fig 499

5

2

6

Symbol Description Symbol Description

Message inactive Warning active

Error active Doors locked

Doors open Doors closed

Door on loading side open Door on unloading side open

Automatic system active Automatic system inactive

Automatic system error

Device description


Communication bar

The communication bar comprises an icon for the scroll wheel and a two-line text

display. The scroll wheel icon indicates, whether the operating unit is displaying

the "Home screen" or the "Information screen" .

Communication bar icons

Activity bar

The respective function options of the activity buttons are shown in the activity

bar. For screens with several pages, the respective page number and total num-

ber of pages is additionally displayed in the activity bar.

Activity bar icons


Scroll wheel Home Scroll wheel Info


Cursor forward Cursor back

Delete Delete all

Cursor up Cursor down

Capital letters Lower case letters

Numbers New

Page forward Page back

Open door Close door

Value minus (smaller) Value plus (larger)

Back

No user logged on New user

Program pause Program start

Deactivate door contact

pressure

Activate door contact pres-

sure


10537 © Belimed

Device description

5.4 Operating unit on unloading side (US)

5.4.1 Description of operating unit on unloading side

Status bar

The status bar draws attention to certain settings and events by means of icons

and data.

Status bar icons

1) LED Displays

– a) LED Red flashes - Warning active;

LED Red lights permanently - error ac-

tive

– b) LED Green lights permanently -

Program cycle active

– c)LED Green lights permanently -

Doors locked

2) Display

– Displays the

Status bar, activity bar

3) Activity button

1

Fig 500

3

2

a b c


Automatic system active Automatic system inactive

Doors locked

Doors open Doors closed

Door on loading side open Door on unloading side open

Device description


Activity bar

The respective function option of the activity button is shown in the activity bar.

The options available depend on the respective machine status of the device.

Activity bar icons

5.5 Process status display

5.5.1 Process status display description

Process status display

The process status display is located above the washing chamber door on the

loading side and the unloading side. The process status display shows the cur-

rent operating status of the device.

Symbol Description When displayed

Open doorProgram completed correctly, door

ready to open

Close door Door ready to close

Brightness and background

illumination setting

User setting, display settings for

unloading side

Contrast settingUser setting, display settings for

unloading side

Confirmation of display set-

tings

User setting, display settings for

unloading side

• Display starting position

– All LEDs = Dark (no display)

• Program in Progress-Display

– see description

• Error display

– All LEDs = Red, flashing

• Process interruption display

– All LEDs = Red, flashing

* = 1. LED

Fig 576

*


10537 © Belimed

Device description

Display while program is in progress:

• If the remaining run time is more than 55 min, a running light which rotates

clockwise is displayed.

• If the remaining run time is between 50 and 55 min, the first LED lights up.

Every 5 min, a further LED lights up.

• At the end of the program, all 12 LEDs flash.

• The LEDs are turned off when the door is opened or in the event of an error.

5.6 Procedure for changing settings

Example - Setting the date:

� Select date display

The current cursor position is lighted up

� Select value to be modified using the activity button

� Increase value using activity button , or decrease with

� After setting all values, confirm settings with <OK> -Button

O

Settings

Operating language

German �

Date

09.02.2009 �

Weekday

Monday �

Time

07:15 �

� O � � �

Device description


5.7 Alphanumeric entry

The alphanumeric entry screen consists of three separate screens.

1st screen = Capital letters

2nd screen = Lower case letters

3rd screen = Numbers

To change screens, press activity button > > .

Example - Capital letters:

5.7.1 Procedure for alphanumeric entry

If a text is to be edited, or if entry of a user password is required, the screen

switches to alphanumeric entry, and the text to be edited is copied into the line.

The cursor is positioned after the last character.

The initial screen is always the entry screen with capital letters. The line is de-

fined according to the screen that was selected before.

Only one character is edited at a time. The cursor position is indicated by the

background of the character flashing, the background alternating between white

and light green.

By pressing the <OK> -Button, the edited text is saved and the display reverts to

the original screen.

5.7.2 Operating buttons

Selection buttons

The characters of the respective line can be selected using the selection buttons.

Pressing for the first time selects the first character of the line. Pressing again

causes the cursor to jump to the next character on the right. After the last char-

acter, the cursor returns to the first character again.

O

XXX

XXX

A B C D E F G �

H I J K L M N �

O P Q R S T U �

V W X Y Z _ - �

� � � � �

S a m p l e t e x t


10537 © Belimed

Device description

Confirmation button

Activity buttons

Icon:

Icon description: Confirmation button

Function when acti-

vated:

Display reverts to original screen; the edited text is

saved

Icon:

Icon description: Back

Function when acti-

vated:

Display reverts to original screen; the edited text is

not saved

Icon: > > > > > >

Icon description: Capital letters Lower case let-

ters

Numbers

Function when acti-

vated:

Screen switches

to capital letters

Screen switches

to lower case

letters

Screen switches

to numbers

Icon:

Icon description: Delete

Function when acti-

vated:

Deletes character at cursor position; cursor stays at

this position

Special function: For password entry (depending on activated option),

it is possible to log on the user under "No Identifica-

tion"; Display <NIdent>; when a character is

entered, the function switches to "Delete" -activity

Icon:

Icon description: Cursor forward

Function when acti-

vated:

Cursor moves forward one position

OK

Menu


6 Menu

Fig

70

3

Use

r 1

Use

r 2

Use

r 3

Use

r 4

21

Log-

on /-

off

0

Aut

omat

ic S

tart

/A

utom

atic

Sw

itch-o

ff /

SD

Aut

omat

ic S

witc

h-o

ff

Aut

omat

ic S

tart

Sel

f-D

isin

fect

ion

Mac

hine

Inf

orm

atio

n

Mac

hine

Typ

e

Mac

hine

Nam

e

Mac

hine

Num

ber

Bat

ch C

ount

er

Mes

sage

s / E

rror

s1

Pro

cess

Err

or

Con

firm

Res

olut

ion

Set

tings

Ope

ratin

g la

ngua

ge

Dat

e

Wee

kday

Tim

e

Dis

play

Brig

htne

ss L

S

Set

Dis

play

Unl

oadi

ng S

ide

Aco

ustic

Sig

nal

Prin

ter

Prin

ter

Lang

uage

Tes

t Prin

t

Rep

rint

Con

trolle

r Con

figur

atio

n D

ata

IPD

Con

figur

atio

n D

ata

IPD

Ver

ifica

tion

Aut

omat

ic L

oadi

ng

Cle

an S

cree

n

1

Use

r M

anag

emen

t

Onc

e th

is s

elec

tion

has

been

con

firm

ed w

ith th

e „O

K“

butto

n, a

ll di

spla

y bu

ttons

are

sw

itche

d of

f for

10

sec

onds

Use

r N

ame

Use

r P

assw

ord

Use

r Le

vel

1

Mea

sure

men

ts

T1

Cha

mbe

r T

empe

ratu

r

T2

Air

Tem

pera

tur

T4

PW

Tan

k T

empe

ratu

r

T5

Te

mp

era

ture

Do

cum

en

tatio

n

Sys

tem

Con

figur

atio

n

Gen

eral

Set

tings

Mac

hine

Par

amet

ers

Pro

gram

Par

amet

ers

Adj

ustm

ent

3

Man

ual F

unct

ions

Gen

eral

Set

tings

Last

Mod

ified

Per

iodi

c S

ervi

cing

Air

Filt

er

Sig

nal K

28

Doo

r C

onta

ct P

ress

ure

LS

Doo

r C

onta

ct P

ress

ure

US

Num

ber

of D

oors

Ope

n D

oor

at E

nd o

f Pro

gram

Doo

r lo

ckin

g fu

nctio

n

Pro

gram

Rec

ogni

tion

Dra

inag

e at

Pro

gr.

Ter

m.

Ste

p R

epea

t S10

9

Tan

k P

re-H

eatin

g T

emp

. (°C

)

Tan

k P

re-H

eatin

g T

ime

(h)

Tan

k D

isin

fect

ion

Tem

p. (

°C)

Tan

k D

isin

fect

ion

Tim

e (m

in)

Ope

ratin

g Le

vel

(V)

Em

pty

Leve

l (V

)

Dra

inag

e T

ime

(s)

Dra

inag

e T

ype

Dry

ing

Lag

Tim

e (s

)

Tan

k /

Was

h C

h. H

eat.

Inte

rl.

Ste

am D

ryin

g

Wat

er H

eatin

g In

terv

al

(s)

Out

put K

28

Out

put K

57

Out

put K

58

Rac

k P

os.

Del

ay In

terv

al (

ms)

Dat

e F

orm

at

Tem

pera

ture

Uni

t

Use

r Lo

g-o

n

Use

r S

yste

m L

og-o

ff

Rac

k Id

entif

icat

ion

Bat

ch C

onte

nt Id

entif

icat

ion

Mac

hine

Nam

e

Mac

hine

Num

ber

ICS

853

5 B

us A

ddre

ss

Pri

nter

Typ

e

Mac

hine

Par

amet

ers

Was

te W

ater

Coo

ling

Adj

ust B

atch

Cou

nter

Sup

port

Mod

em N

umbe

r

Thr

esho

ld V

al's

Las

t Mod

ified

Err

or 1

40 P

W T

ank

Fill

ing

Err

or 1

41 C

old

Wat

er

Err

or 1

41 C

old

Wat

er

Err

or 1

43 P

W W

ater

Err

or 1

46 P

W fr

om T

ank

Err

or 1

48 D

rain

age

Tim

e

Err

or

16

1 T

em

p.

Dif

f. N

TC

1

Err

or

16

2 T

em

p.

Dif

f. N

TC

4

Pro

gram

Par

amet

ers

Pro

gram

P01

-P

12

Adj

ustm

ent

Man

ual F

unct

ions

K11

K12

K13

K14

K11

(C

W v

alve

)K

12 (

WW

val

ve)

K13

(P

Wva

lve

)K

14(P

W-T

ank

Dra

inag

e -

Opt

iona

l)K

15 (

Circ

ulat

ion

pum

p)

K16

(T

ank

heat

er)

K17

(D

ryer

fin

)K

18 (

Dry

er h

eate

r)K

21 (

Dos

ing

pum

p 1

)K

22 (

Dos

ing

pum

p 2

)K

23 (

Dos

ing

pum

p 3

)K

24 (

Dos

ing

pum

p 4

)K

25 (

Dos

ing

pum

p 5

)K

26 (

Hea

ting

PW

-Tan

k)

K27

(V

alve

(PW

) co

nden

ser

)K

28 (

Sig

nal e

nd, R

un, E

rror

, Dra

in f

lap

, W

aste

wat

er c

oolin

g, P

re-D

eact

ivat

ion

)K

31 (

Dra

in v

alve

, D

rain

age

pum

p)

K32

(W

ashi

ng c

ham

ber

light

ing

)K

33 (

Wac

k dr

ive

)K

34 (

Sw

itchi

ng t

ank

heat

ing

stea

m)

K35

(H

oist

mot

or L

S o

peni

ng)

K36

(H

oist

mot

or L

S c

lose

d)

K37

(H

oist

mot

orr

US

ope

ning

)K

38 (

Hoi

st m

otor

US

clo

sed

)M

41 (

Line

ar m

otor

LS

, ope

ning

)M

42 (

Line

ar m

otor

LS

, clo

sed

)M

43 (

Line

ar m

otor

U

S, o

peni

ng)

M44

(Li

near

mot

or

US

, clo

sed

)K

51K

52K

53K

54K

55K

56K

57 (

Add

ition

al p

rint

with

aco

ustic

sig

nal

, R

un, E

rror

, Dra

in f

lap

, Dra

in c

oolin

g, P

re-

Dea

ctiv

atio

n)

K58

(A

dditi

onal

prin

t w

ith a

cous

tic s

igna

l,

Run

, Err

or, D

rain

fla

p, D

rain

coo

ling

, Pre

-D

eact

ivat

ion

)K

61K

62K

63K

64K

65K

66K

67K

68K

71-7

8K

81-8

8

: K81

-88

54

55

Aut

omat

ic

Tim

e

Aut

omat

ic S

witc

h-o

ff

Aut

omat

ic

Tim

e

Pro

gram

Num

ber

Sel

f-D

isin

fect

ion

Ope

ratio

n

Wai

ting

Tim

e

Last

Sel

f-D

isin

fect

ion

CP

-TO

P S

oftw

are

Ver

sion

Mac

hine

Sof

twar

e V

ersi

on

Sen

sor

Sel

ectio

n

Sel

ectio

n do

sing

Sen

sor

Sel

ectio

n

T1

Cha

mbe

r T

empe

ratu

r

T2

Air

Tem

pera

tur

T4

PW

Tan

k T

empe

ratu

r

T5

Te

mp

era

ture

Do

cum

en

tatio

n

Te

mp

era

ture

Se

nso

r

Act

ual V

alue

Dis

play

ed V

alue

Cor

rect

ion

Sel

ectio

n do

sing

Nam

e / D

escr

iptio

n

Dos

ing

Mod

e

Impu

lses

/ L

itre

Cu

rre

nt

Va

lue

Im

pu

lse

s

Pro

gram

PX

X in

Pro

gres

s

Bat

ch In

form

atio

n

Ter

min

ate

Pro

gram

Ba

tch

In

form

atio

n

Pro

gram

Num

ber

Pro

gram

nam

e

Logg

ed-o

n U

ser:

Rac

k Id

entif

icat

ion

Nu

mb

er

of

Ba

tch

Da

ta R

ea

d i

n

Mea

sure

men

ts

Cle

an S

cree

n

Mes

sage

s / E

rror

s

Pro

cess

Err

or

Pro

gram

Inte

rven

tion

Con

firm

Res

olut

ion

Pro

gram

Inte

rven

tion

Rep

eat P

rogr

am

Mac

hine

Sta

tus

Main

men

ue w

hen

no

t P

rog

ram

in

Pro

gre

ss

Me

nu

e

Main

men

ue w

hen

Pro

gra

m in

Pro

gre

ss

Hin

ts t

o m

ake c

han

ges in

„S

etti

ng

s“:

1. M

ake

you

sele

ctio

n us

ing

the

butto

ns

(1-4

) av

aila

ble

on th

e ri

ghth

ands

ide

2. U

se th

e ra

nge

butto

ns to

mod

ify w

ith

-+

àA

BC

etc

. as

requ

ired

3. T

he s

elec

ted

item

will

be

high

light

ed b

y th

e cu

rser

pos

ition

4. U

se th

e +

and

–in

crea

se/d

ecre

ase

a va

lue

, or

to s

elec

t an

„On“

/„O

ff“ o

ptio

n.

5

. Con

tinue

by

usin

g th

e à

curs

or

6. C

onfir

m w

ith th

e „O

K“

butto

n7

. Ret

urn

to s

elec

tions

or

mai

n m

enue

.

P0

4

Pro

gram

Nam

e

Pro

gram

Log

onU

ser

Pas

swor

dR

ack

Iden

tific

atio

nB

atch

info

rmat

ion

11

11

Pro

gram

PX

X in

Pro

gres

s1

Wee

kday

Q1

Dos

ing

1

Q2

Dos

ing

2

Q3

Dos

ing

3

Q4

Dos

ing

4

Dos

ing

1-5

1 2 2 2 1 1 2 3 3 1 1 1 1 1 1

Us

er

lev

el:

The

re a

re 6

use

r le

vels

acc

ordi

ng t

o th

e fo

llow

ing

orde

r:

Leve

l 0 =

Not

logg

ed o

nP

rogr

am s

tart

is n

ot p

erm

itted,

onl

y ac

cess

to

log

onLe

vel 1

= N

orm

al C

SS

D m

embe

rA

cces

s: lo

g on

, Pro

gram

sta

rt, e

rror

s ha

ndlin

g: L

evel

0-1

Leve

l 2 =

C

SS

D

Man

ager

Ext

ende

d ac

cess

to

user

s m

anag

emen

t: Lev

el 0

-2

Leve

l 3 =

Hos

pita

l tec

hnic

ian

Ext

ende

d ac

cess

to

Sys

tem

con

figur

atio

n/Man

ual f

unct

ions

: Lev

el 0

-3Le

vel 4

= H

ospi

tal A

dmin

istr

ator

Ext

ende

d ac

cess

to

prog

ram

par

amet

ers: Le

vel 0

-4Le

vel 5

= B

elim

ed S

ervi

ceA

cces

s to

all

avai

labl

e fu

nctio

ns: L

evel

0-5

Sel

ectio

n do

ors

Sel

ectio

n do

ors

Cur

rent

Val

ue

End

Pos

ition

ope

n

End

Pos

ition

clo

sed

Do

orp

os

itio

n l

oa

din

g s

ide

Do

orp

osi

tio

n u

nlo

ad

ing

sid

e

Do

orp

os

itio

n L

S/U

S

Aut

omat

ic U

nloa

ding

1

Litr

e / 6

min

3

Fu

ncti

on:

1 P

re-R

inse

2 W

ash

3 N

eutr

alis

e

4 R

inse

5 C

onde

nse

6 C

hem

. D

isin

fect

ion

7 T

herm

al D

isin

fect

ion

8 D

ryin

g

9 C

lean

Rin

se

A O

pen

Uti

lity

:

1 C

old

Wat

er (

CW

)

2 W

arm

Wat

er (

WW

)

3 M

ixed

Wat

er

4 P

urifi

ed W

ater

(P

W)

5 D

ryin

g

6 D

ryin

g/C

onde

nse

7 C

old

Wat

er h

eat

exch

ange

r

8 P

W-T

ank

55°C

9 P

W-T

ank

93°C

A

Ope

n

Bot

h do

ors

open

ing

5

P0

1

Pro

gram

Nam

e

P0

2

Pro

gram

Nam

e

P0

3

Pro

gram

Nam

e

Aut

omat

ion

LS

Aut

omat

ion

US

Mea

sure

men

t tim

e

Bot

h do

ors

open

ing

Use

r 5

Aut

omat

ic S

tart

11

Pro

gram

par

amet

ers

Alk

alin

e

Ne

xt S

tep

Pro

gra

m 1

Sta

tus

Info

rma

tion

Ste

p:1

Fu

nct

ion:

2U

tility

:3

Ph

ase

1:

Ph

ase

2:

Te

mp.

:3

56

0°C

Ho

ldin

g T

ime:

10

min

Do

sag

e:3

AD

os.

Vo

l.:4.

20

.0m

l/lT

ime:

25

32

min


10537 © Belimed

Menu

6.1 Logging on and off

The user must log on each time before using the device. The identification is for-

warded to the printer or the digital documentation system and assigned to the re-

spective batch.

Identification is entered via the operating unit or via barcode reader.

If a user is logged on, he can be logged off here.

OLog on

User 01 �

User 02 �

User 03 �

User 04 �

� O � � O

O

Log-on /-off

UserO

User 01 O

Log off?O

O

� O O O O

OUser

U 03

User Name

User 03 �

User Password

158 �

User Level

5 �

O

� O O O O

Menu


6.2 Automatic start / Autom. switch-off / Self-disinfection

6.2.1 Automatic switch-off

In an automatic start, a washing program can be started automatically at a time

which can be freely selected. After completing the program, the device switches

automatically to "Stand by" -Mode. In this mode, the PW tank is not kept at the

specified temperature any more.

6.2.2 Automatic start

In an automatic start, a washing program can be started automatically at a time

which can be freely selected.

O

Automatic start/switch-off/SD

Automatic switch-off �

Automatic start �

Self-Disinfection �

O

� O O O �

O Automatic function:

Selection On / Off

Time:

Time for automatic switch-off can be freely selected.

Automatic switch-off

Automatic function

On �

Time

19.00 �

O

O

� O O O �


10537 © Belimed

Menu

O Automatic function:

Selection On / Off

Time:

Time for automatic start can be freely selected.

Weekday:

Weekday selection. Options see note below.

Program number:

Selection of an existing program.

Automatic start

Automatic function

On �

Time

5:00 �

Weekday

Monday-Friday �

Program number

02 �

� O O O �

Note

Selecting weekly programs: Monday-Friday; Monday-Saturday; Monday-

Sunday; Sunday-Friday; Saturday-Thursday

Menu


6.2.3 Self-Disinfection

Why self-disinfection?

Microorganisms form in the washing chamber, tubing and PW tank after a pro-

longed period not using the device. Following a thermal disinfection step, resi-

dues of dead germs on the medical device may constitute a risk for patients.

If self-disinfection is active, the user is requested to perform self-disinfection af-

ter a programmed period (24 hours as standard) following the last program run.

Activating and setting the self-disinfection function

� Select "Self-disinfection" -Function.

� Selection of function and enter value for setting via operating unit

� After entering settings, confirm values by pressing <OK> -Button

Caution

Never carry out self-disinfection without a rack!

Always carry out self-disinfection with empty rack!

Note

When the power supply is interrupted (main switch "Off"), the timer is inac-

tive. For this reason, the request "Start self-disinfection" always appears

when the device is switched on and self-disinfection is active.

Always carry out self-disinfection with empty rack!

O Operation:

Selection On / Off

Waiting time:

Waiting time can be freely selected. 1-99 h.

Self-disinfection

Operation

On �

Waiting time

24 �

O

O

� O O O �


10537 © Belimed

Menu

Starting self-disinfection

� Open washing chamber door with activity button

� Insert empty rack

� Close washing chamber door with activity button .

� User identification (see Chap. 6.1 "Logging on and off")

� Start self-disinfection in the "Self-disinfection" sub-menu

This is always the last of the programs available

Procedure in case of error:

� If an error occurs during operation, resolve the error and confirm error reso-

lution.

� Select "Confirm error resolution" -Function

� If the error persists -->see Chap. 10 "Errors with process termination and

their elimination"!

� If the error cannot be rectified, technical support must be informed

� End of program is displayed and additionally indicated by flashing process

status display

Caution

Do not wash any items with the self-disinfection program! No cold pre-rinse is

carried out. There is a risk of excessive foam formation and fixing proteins.

O

Process errorProgram Name

Error xxx Oxxxxxxx

Step x.x:

Date:

Time:

xxxxx

xx.xx.xxxx

xx:xx

O

Program intervention �

Confirm resolution �

O O O O O

Danger

If smoke is emitted or water escapes, immediately press Emergency Stop

and disconnect the device from the building power supply. Call technical sup-

port to have system repaired.

Note

For manual loading and unloading, unload the rack in reverse from the LS

after the program has ended. The US washing chamber door remains locked.

For automatic loading and unloading, the self-disinfection function is inactive.

Menu


6.3 Machine information

6.4 Messages, Errors

O Machine Type:

Machine type information.

Machine Name:

Machine name, can be freely selected.

Machine Number:

Unique machine number of the machine.

Batch Number:

Number of batches processed with this machine.

Machine Information

Machine Type

WD290 O

Machine Name

Machine 1 O

Machine Number

998320096000 O

Batch Number

513 O

� O � � O

O Self-Disinfection:

Information on last implementation of self-disinfection.

CP-TOP Software Version:

Current version of CP-TOP Software.

Machine Software Version:

Current version of machine software.

Machine Information

Last Self-Disinfection

2009/02/09 O

CP-TOP Software Version

V-1.00-WD290 O

Machine Software Version

V3.00 O

O

� O � � O

O Display of last 10 errors with process termination or

warning messages.Messages / Errors

Error 154 DD.MM.YYYY/HH.MM

�Dosage 4 False


�Door is Open


�Screen Clogged


�Object in Door

� O � � O


10537 © Belimed

Menu

6.5 Settings

O Detailed display of errors or warning messages.

Process errorProgram Name

Error 100 O

Door is open

Step x.x:

Date:

Time:

O

O

Confirm Resolution �

� O O O O

O Operating Language:

Set operating language.

Date:

Set current date.

Weekday:

Set current weekday for automatic start activation (see

Chap. 6.2.2 "Automatic start").

Time:

Set current time for correct batch documentation.

Settings

Operating Language

English EN �

Date

01.10.2008 �

Weekday

Thursday �

Time

12:00 �

� O � � �

O Brightness of display on loading side (LS):

Setting 1-6; Basic setting 100-250

Setting the display on the unloading side (US):

Activate "Start" and set brightness and contrast on

unloading side.

Acoustic Signal:

On / Off

At end of program or in case of error.

Settings

Display Brightness LS

100 �

Set Display Unloading Side

Display Setting - Brightness �

O

Acoustic Signal

On �

� O � � �

Menu


O Printer:

Printer On/Off/Only in case of error

Printer Language:

Set printout language 1-3.

Test Print:

Direct activation of a test printout.

Reprint:

Activation of printout for last batch.

Settings

Printer

On �

Printer Language

English EN �

Test Print

Print �

Reprint

Print �

� O � � �

O Controller Configuration File:

Print controller configuration data.

IPD Configuration File:

Print IPD configuration data

IPD Verification:

On / Off

Automatic Loading:

On / Off

Settings

Controller Configuration File

Print �

IPD Configuration File

Print �

IPD Verification

On �

Automatic Loading

On �

� O � � �

O Automatic Unloading:

On / OffSettings

Automatic Unloading

On �

O

O

O

� O � � �


10537 © Belimed

Menu

6.5.1 Printing the setup settings and program recipe

6.5.2 Batch print-out in the event of error or program interruption

When the printer is activated in stand-by mode, all inputs, outputs, sensor values

and errors at program interruption are recorded as well.

6.5.3 Batch print-out

Sample batch print-out:

Note

All parameters and configurations are lost when the Processor PCB is

replaced (see Chap. 9 "Downloading the control software").

Keep a print-out of the data with the device after taking the device into opera-

tion.

Substeri West 1

Belimed WD 290

Maschinennummer 99814.0161.113

23.10.2007 Chargen Nr.: 15

Programm P1

Wagen Name / Nr. 5

Benutzername / Nr.: 2

Instrumente Normal

Schritt Eins. WD IPD

----------------------------------------

Vorspülen 14:25

S1.1 T1 22°C 36°C 1min

P1 144mbar

Reinigen 14:28

S2.1 T1 30°C 34°C 0min

D1 1.0ml/l 32ml 33ml

P1 158mbar

S2.2 T1 34°C 36°C 3min

P1 149mbar

Reinigen 14:34

S3.1 T1 45°C 48°C 5min

D1 6.0ml/l 193ml 193ml

P1 305mbar

S3.2 T1 85°C 86°C 5min

P1 179mbar

Spülen 14:57

S4.1 T1 65°C 67°C 1min

P1 238mbar

Reinspülen 15:00

S5.1 T1 31°C 35°C 1min

P1 331mbar

Desinf.Ao 3000 15:03

S6.1 T1 93°C 93°C 1min

P1 292mbar

C0 28u5/cm

S6.2 T1 93°C 93°C 1min

P1 295mbar

C0 29u5/cm

Trocknen 15:22

S7.1 T2 122°C 35°C 4min

----------------------------------------

Programm P1 korrekt beendet

Total Programmzeit 68min 15:33

Ao=4417, Desinfektion i.O.

Verifikation IPD ok

Freigabe: Ja/Nein

-----------------

Deutsch English Français

Fig 184

Substeri West 1

Belimed WD 290

Machine Number 99814.0161.113

23.10.2007 Batch No. 15

Program P1

Rack Name / No. 5

User Name / No. 2

Instruments Normal

Step Setup WD IPD

----------------------------------------

Pre rinse 14:25

S1.1 T1 22°C 36°C 1min

P1 144mbar

Wash 14:28

S2.1 T1 30°C 34°C 0min


P1 158mbar

S2.2 T1 34°C 36°C 3min

P1 149mbar

Wash 14:34

S3.1 T1 45°C 48°C 5min

D1 6.0ml/l 193ml 193ml

P1 305mbar

S3.2 T1 85°C 86°C 5min

P1 179mbar

Rinse 14:57

S4.1 T1 65°C 67°C 1min

P1 238mbar

Clean rinse 15:00

S5.1 T1 31°C 35°C 1min

P1 331mbar

Disinf.Ao 3000 15:03

S6.1 T1 93°C 93°C 1min

P1 292mbar

C0 28u5/cm

S6.2 T1 93°C 93°C 1min

P1 295mbar

C0 29u5/cm

Drying 15:22

S7.1 T2 122°C 35°C 4min

----------------------------------------

Program P1 correctly finished

Total program time 68min 15:33

Ao=4417, Disinfection i.O.

Verification IPD ok

Release: yes/no

-----------------

Substeri West 1

Belimed WD 290

Numéro de machine 99814.0161.113

23.10.2007 Lot No. 15

Programme P1

Plateau / No. 5

Utilisateur / No. 2

Instruments normal

Par etape Reglage WD IPD

----------------------------------------

Rinçage prelim. 14:25

S1.1 T1 22°C 36°C 1min

P1 144mbar

Nettoyage 14:28

S2.1 T1 30°C 34°C 0min


P1 158mbar

S2.2 T1 34°C 36°C 3min

P1 149mbar

Nettoyage 14:34

S3.1 T1 45°C 48°C 5min

D1 6.0ml/l 193ml 193ml

P1 305mbar

S3.2 T1 85°C 86°C 5min

P1 179mbar

Rinçage 14:57

S4.1 T1 65°C 67°C 1min

P1 238mbar

Rinçage final 15:00

S5.1 T1 31°C 35°C 1min

P1 331mbar

Desinf.Ao 3000 15:03

S6.1 T1 93°C 93°C 1min

P1 292mbar

C0 28u5/cm

S6.2 T1 93°C 93°C 1min

P1 295mbar

C0 29u5/cm

Séchage 15:22

S7.1 T2 122°C 35°C 4min

----------------------------------------

Programme P1 terminé correctement

Duree du programme 68min 15:33

Ao=4417, désinfection i.O.

Vérification IPD ok

Approuvé: Oui/Non

-----------------

Menu


6.6 Cleaning the screen

For cleaning the screen, the operating unit is deactivated for 10 s so that it can

be cleaned.

6.7 User management

O

Device in Standby

O

Clean Screen O

O

O

� O O O �

O Select existing user and modify as appropriate.

Set up new user.User Management

User 01 �

User 02 �

User 03 �

User 04 �

� O � � O

O For entry or modification of a user, the display switches

to alphanumeric entry (see Chap. 5.7 "Alphanumeric

entry").

User Name:

Select and enter any user name.

User Password:

Select and enter any user password.

User Level:

Determine and select User Level 0-5.

User

U 03

User Name

Technics �

User Password

XX �

User Level

5 �

O

� O O O �

Further information: 6 "Menu"


10537 © Belimed

Menu

6.8 Measurements

O T1 Chamber Temperature:

Actual value of temperature in washing chamber.

T2 Air Temperature:

Actual value of temperature in drying air system.

T3 PW Tank Temperature:

Actual value of temperature in PW tank.

T5 Temperature Documentation:

Verifies T1. Value is forwarded to documentation.

Measurements

T1 Chamber Temperature

25 O

T2 Air Temperature

26 O

T3 PW Tank Temperature

35 O

T5 Temperature Documentation

23 O

� O O O O

System configuration


7 System configuration

7.1 General Settings

�

System Configurations

General Settings �

Machine Parameters �

Program Parameters �

Adjustment �

� O � � O

�

System Configurations

Special Functions �

Both sides door opening �

O

O

� O � � O

O Date Format:

Select between: Europe / USA

Europe 10.12.2008

USA = 12/10/2008

Temperature Unit:

Select between: °C (Celsius) / F (Fahrenheit)

General Settings

Date Format

Europe �

Temperature Unit

°C �

O

O

� O � � �


10537 © Belimed


7.1.1 User log-on

The user names or numbers are read into the system via the operating unit or via

barcode reader for batch documentation.

When user identification is active, a user query appears at the start of the pro-

gram.

Identification entry 20 characters max. (barcode type Code 39).

Default setting = "Off"

Data transmission:

The data are forwarded to the printer with Connector X31 (RS232) or to the in-

terface with Screw Clamp X32 (RS485). The barcode scanner is also connected

to Connector X31. A program can only be started once an entry has been made,

otherwise the software remains on query.

O User Log-on:

Select between: On without "No Identification" / On with

"No Identification" / Off

System User Log-off:

For timing, select from: 20 min / End of Program / End of

Day

Rack Identification:

Select between: Manual / RFID / Off

Batch Content Identification:

On/Off

General Settings

User Log-on:

On without "No ID" �

System User Log-off

20 min �

Rack Identification

RFID �

Batch Content Identification

On �

� O � � �

Further information: 7.1.1 "User log-on"

7.1.2 "Rack identification"

7.1.3 "Batch content identification"

O Machine Name:

Free text entry (max. 20 characters).

Machine Number:

Enter serial number (power rating plate).

ICS 8535 Bus Address:

Select from 0-255

Printer Type:

Select printer type

General Settings

Machine Name

Left Machine �

Machine Number

998320087035 �

ICS 8535 Bus Address

4 �

Printer Type

Custom Mini Plus �

� O � � �

Further information: 7.1.4 "Communication address RS485"



7.1.2 Rack identification

The rack names or numbers are read into the system via the operating unit or via

barcode reader for batch documentation.

When rack identification is active, a rack query appears at the start of the pro-

gram.



Data transmission: (see Chap. 7.1.1 "User log-on")

7.1.3 Batch content identification

The batch number (e.g. sieve tray number) is read into the system via the oper-

ating unit or via barcode reader for batch documentation.

When batch content identification is active, a batch content query appears on the

display instead of "Door is open" when the door is open.



Data transmission: (see Chap. 7.1.1 "User log-on")

7.1.4 Communication address RS485

Allocate Device Numbers 4-9. Addresses 1-3 are reserved for sterilisers.

0 = Interface inactive.

Device Number 1: Address 4




When the RS485 address is not 0, the RS485 interface is monitored for commu-

nication during stand-by mode. If communication fails for 10 s, Error 188 "No

Communication with I/O" appears on the display instead of "Program ready" (see

Chap. 10.3 "Error display, cause and remedy").


10537 © Belimed


7.2 Machine parameters

O Last Modified:

Enter date when settings were last modified.

Periodic Servicing:

Next prompt in accordance with batch counter.

Air Filter:

Next prompt for replacing the HEPA air filter.(h)

Signal K28:

Set signal - Contact K28. Select On/Off.

Machine Parameters

Last Modified

20.06.2008 �

Periodic Servicing

1000 �

Air Filter

500 �

Signal K28

On �

� O � � �

Further information: 7.2.1 "Periodic Servicing"

7.2.2 "Hours of operation of the air filter"

7.2.16 "Potential-free outputs K28, K57 and K58"

O Door Contact Pressure LS:

Set contact pressure current of door motors. (0.5-0.9 A).

Door Contact Pressure US:

Set contact pressure current of door motors. (0.5-0.9 A).

Number of Doors:

Select number of doors (1 / 2)

Open Door at End of Program:

Door opens automatically when program has finished.

On/Off

Machine Parameters

Door Contact Pressure LS

0.6 �

Door Contact Pressure US

0.6 �

Number of Doors

2 �

Open Door at End of Program

On �

� O � � �



O Doors Locked:

Set door locking function if program is terminated.

On / Off.

Program Recognition:

Set automatic program recognition On / Off. Magnets for

coding are on the rack.

Drainage at Program Termination:

Automatic drainage of the device at program termination.

On / Off

Step Repeat:

Step (S109) repeated in case of excessive foam forma-

tion. On / Off

Machine Parameters

Doors Locked

On �

Program Recognition

On �

Drainage at Progr. Term.

On �

Step Repeat S109

On �

� O � � �

Further information: 7.2.3 "Door locking function"

7.2.4 "Program recognition"

7.2.5 "Pumping off upon program termination"

7.2.6 "Step repeat (foam control)"

O Tank Pre-Heating Temperature:

Set pre-heating temperature (°C).

Tank Pre-Heating Time:

Set pre-heating time (h).

Tank Disinfection Temperature:

Set disinfection temperature (°C).

Tank Disinfection Time:

Set disinfection time (min).

Machine Parameters

Tank Pre-Heating Temp. (C°)

85 �

Tank Pre-Heating Time (h)

24 �

Tank Disinfection Temp. (C°)

95 �

Tank Disinfection Time (min)

3 �

� O � � �

Further information: 7.2.7 "PW tank pre-heating temperature / pre-heating time"

7.2.8 "PW tank disinfection temperature / disinfection time"


10537 © Belimed


O Operating Level:

Set operating level (V) of level sensor (P1).

Range 1.4 - 2.2 V

Empty Level:

Set empty level (V) of level sensor (P1).

Drainage Time:

Set minimum required drainage time (s). Range 0-99 s

Drainage Type:

Select drainage type - drainage valve / drainage pump.

Machine Parameters

Operating Level (V)

1.7 �

Empty Level (V)

0.5 �

Drainage Time (s)

30 �

Drainage Type

Drainage Valve �

� O � � �

Further information: 7.2.9 "Operating level"

7.2.10 "Empty level"

7.2.11 "Drainage time"

O Drying Lag Time:

Set cooling-off time (s) after drying. Range 1-60 s

Tank / Washing Chamber Heating Interlock:

Set tank/washing chamber heating interlock. On / Off

Steam Drying:

Set drying support by steam heating. On / Off

Water Heating Delay Interval:

Set delay interval for switching on tank heating. Range 2-

10 s

Machine Parameters

Drying Lag Time (s)

30 �

Tank / Wash Ch. Heat. Interl.

On �

Steam Drying

On �

Water Heating Delay Interval (s)

10 �

� O � � �

Further information: 7.2.12 "Drying lag time"

7.2.13 "Heating interlock tank / washing chamber"

7.2.14 "Steam dryer"

7.2.15 "Delay interval for water heating"



O Output K28:

Options for output K28: Washing chamber lighting/Error/

Program finished/Program ready.

Output K57:



Output K58:



Machine Parameters

Output (K28)

Washing Chamber Lighting �

Output (K57)

Program Finished �

Output (K58)

Error �

O

� O � � �

Further information: 7.2.16 "Potential-free outputs K28, K57 and K58"

O Automation LS:

Options for automation LS: Fully Automated/Semi Auto-

mated/Off.

Automation US:

Options for automation US: Fully-Automated/Semi-Auto-

mated/Off..

Rack Position Delay Interval:

Set delay interval (ms) for automatic loading and unload-

ing. Range 0-999 ms.

Machine Parameters

Automaton LS

Semi-Automated �

Automaton US

Semi-Automated �

Rack Pos. Delay Interval (ms)

200 �

O

� O � � �

Further information: 7.2.17 "Rack position delay interval for loading and unloading"

O Waste water Cooling:

Set waste water cooling >60°C. On / Off

Adjust Batch Counter:

Adjust batch counter after controller replacement

(0-999999).

Support Modem Number:

Store modem support telephone number.

Machine Parameters

Waste water Cooling

On �

Adjust Batch Counter

0 �

Support Modem Number

- �

O

� O � � �

Further information: 7.2.18 "Waste water cooling"

7.2.19 "Batch counter adjustment"

7.2.20 "Support modem number"


10537 © Belimed


O Threshold Values Last Modified:

Enter date when threshold values were last modified.

Error 140 PW Tank:

Enter delay interval (min).

Error 141 Cold water:


Error 142 Warm water:


Machine Parameters

Threshold Val's Last Modified

20.06.2008 �

Error 140 PW Tank Filling

5 �

Error 141 Cold water

3 �

Error 142 Warm water

3 �

� O � � �

Further information: 7.2.21 "Adjustment of threshold values"

O Error 143 Purified Water:


Error 146 PW from Tank:


Error 148 Drainage Time:


Error 161 Temperature Difference NTC 1:


Machine Parameters

Error 143 Purified Water

7 �

Error 146 PW from Tank

3 �

Error 148 Drainage Time

3 �

Error 161 Temp. Diff. NTC 1

1 �

� O � � �

O Error 162 Temperature Difference NTC 4:

Enter delay interval (min).Machine Parameters

Error 162 Temp. Diff. NTC 4

3 �

O

O

O

� O � � �



7.2.1 Periodic Servicing

Upon reaching the specified hours of operation of the ventilator, "Periodic Servic-

ing" appears on the display instead of "Program Ready". The device can still con-

tinue operating.

00 = Maintenance display is switched off.

7.2.2 Hours of operation of the air filter

After replacing the HEPA air filter, set the hours of operation to Zero.

7.2.3 Door locking function

If a program is terminated, both doors remain locked. "Doors Locked" appears

on the display. LS Door can only be opened after program has finished.

Note

Following maintenance, the number must be increased by the corresponding

number of batches.


10537 © Belimed


7.2.4 Program recognition

For automatic program recognition, the magnets attached to the rack are trans-

mitted as rack coding to the sensors.

When the positioning sensor (S105) is closed, the rack coding S101-S103, S106

and S107 is imported. Different programs which have been stored are then acti-

vated, depending on the magnet combination.

When Activity Button is activated, the device starts with the respective pro-

gram.

Arrangement of the sensors

All sensors must close at least once when the rack is inserted, otherwise an error

is displayed (see Chap. 10.1 "Procedure in the event of errors with process ter-

mination").

Standard rack coding

Instrument rack, 3-5 tiers / T+A+C / P4

MIS instrument rack / T+A+E / P9

Basic rack, 1-tier / T+A+D / P6

Basic rack, 2-tier / T+A+D / P6

Anaesthesia rack / T+A / P1

Container rack / T+C+D / P7

Baby bottle rack / T+B+E / P10

Program No. S105 (T) S101 (A) S102 (B) S103 (C) S106 (D) S107 (E)

P1

P2

P3

P4

P5

P6

P8

P7

P9

P10

P11

P12

T

T

T

T

T

T

T

T

T

T

T

T

A

A

A

A

A

A

A

B

B

B

B

C

C

C

C

C

D

D

E

E

E

E

E

Fig 186

T A B C D E

Unloading side Loading side

Fig 501

P F G



7.2.5 Pumping off upon program termination

On: Pumping off is always activated upon program termination.

Off: Pumping off is not activated upon program termination.

Upon program restart, the circulation pump is activated again without pumping

off.

Exception!

If the first program step is Drying (M5) or Drying+Condensing (M6), the setting is

ignored.

Drainage suppression in accordance with applicable laws for protection

against infectious diseases (IfSG)

No pumping off upon program termination.

According to §18 of the German Law for Protection against Infectious Diseases,

a special program is required in the event of an epidemic.

The disinfection phase must be at the beginning of the program. First drainage

must not take place before termination of the disinfection phase. If the program

is interrupted, the procedure must not be continued with discharge of the wash-

ing liquid before the disinfection phase has been completed. This prevents con-

taminated washing liquid from entering the waste water.

In the event of an epidemic, the door locking function (see Chap. 7.2.3 "Door

locking function") must be "On", and pumping off upon termination must be "Off".

7.2.6 Step repeat (foam control)

Function F1 (see Chap. 7.3.11 "Function F1 - Pre-Rinsing").

On:

If S109 opens during pre-rinsing (only in Function F1), the pre-rinsing step is re-

peated without error display. Two steps with pre-rinsing appear without comment

in the batch documentation (see Chap. 6.5.3 "Batch print-out").

If S109 opens again during repeat, Error 113 "Screen clogged" is triggered, and

pre-rinsing is discontinued (see Chap. 10.3 "Error display, cause and remedy").

Off:

If S109 opens during pre-rinsing, Error 113 "Screen clogged" is triggered and

pre-rinsing is discontinued (see Chap. 10.3 "Error display, cause and remedy").

Note

If the first program step is Drying (M5) or Drying+Condensing (M6), the set-

ting is ignored.

Caution

When skipping a step, "Pumping off upon program termination" must not be

deactivated (Off).


10537 © Belimed


7.2.7 PW tank pre-heating temperature / pre-heating time

Set the pre-heating temperature and the corresponding pre-heating time. The

PW tank is temporarily kept up to temperature. The pre-heating time is only ac-

tive when the device is switched on and no program is running. It starts afresh

after correct completion of a program cycle. If the switch (code) of the PW tank

is switched off, this function is deactivated (see Chap. 8.3.3 "SC PW tank code").

Pre-heating temperature: 65°C-95°C

Pre-heating time: 0-99 hours

7.2.8 PW tank disinfection temperature / disinfection time

Heating up to the pre-set disinfection temperature takes place only after the pro-

gram has started. The program ensures that the specified disinfection time is ob-

served. If 0 minutes is set, the PW tank is emptied even if the target temperature

has not been reached.

Default setting = 95°C / 0 min

7.2.9 Operating level

The higher the operating level, the greater is the water consumption.

Default setting: 1.7 V

7.2.10 Empty level

Default setting: 0.5 V

7.2.11 Drainage time

The waiting time can be changed between program steps. It is measured only

after the empty level (e.g. 0.5 V) has been reached.

Depending on the drainage situation, the value must be readjusted and the time

increased accordingly.

The drainage pump/drainage valve opens for 20 s before every start of a pro-

gram.

Default setting = 5 s

(See also Chap.7.2.21 "Adjustment of threshold values").

7.2.12 Drying lag time

A fixed ventilator lag time is programmed in order to protect the electrical heating

system from damage. This lag time is added to the programmed drying time.

Default setting: 30 s

Warning

Residual water can lead to transfer of suds between water steps.



7.2.13 Heating interlock tank / washing chamber

On:

Tank heater (R16) is interlocked with PW tank heater (R26). The PW tank heater

is interlocked with the dryer heater (R18).

Off:

Tank heater and PW tank heater are not interlocked.

(See Chap.3.6.9 "Function diagram with steam heating and steam drying").

7.2.14 Steam dryer

For steam heated drying, both heaters are opened in parallel. Air and tank heat-

ers are switched on when drying.

7.2.15 Delay interval for water heating

When the temperature falls below target, heating is switched on or off with delay.

7.2.16 Potential-free outputs K28, K57 and K58

The signals can be allocated to Outputs (K28), (K57) and (K58). The relay (K28)

is located in the electro drawer (see Chap. 12.16 "Electro drawer with PCBs").

Connection can be made potential-free or with voltage, depending on the type of

connection. This information is for the house control system.

Signals:

Error; Program running (Run); Program finished; Open exhaust flap (Drying); Pre

shut-off valves, Waste water cooling

Caution

Never set as "On" with electrical tank heater on!


Note

The delay interval for electrical heaters must not be too short (preferably 10

s), as Relay (K16) is otherwise overloaded.

Reduce the delay interval to approx. 2 s for steam-heated water heating with

high steam pressure.

Note

(K57) and (K58) are optional and only possible with additional PCB!


10537 © Belimed


7.2.17 Rack position delay interval for loading and unloading

After Switch (S105) has been read in, the automatic loading and unloading motor

(M33) continues running for the selected delay interval.

7.2.18 Waste water cooling

If the temperature of the water in the tub exceeds 60°C, the cold water valve Y25

is activated. This cold water is then fed into the drain before the T-piece of the

condensed-water drain.

Default setting = "On"

7.2.19 Batch counter adjustment

When the controller is replaced, the batch number is lost. The batch number must

always be recorded before replacement is carried out and re-entered subse-

quently.

Default setting = 000000

7.2.20 Support modem number

Phone number for external modem connection

, = Pause

0 = External

W = Waiting for second dial tone

+4141... = Phone number of modem service centre

(See Chap.8.5.3 "Overview of interfaces for printer, barcode reader and mo-

dem").

7.2.21 Adjustment of threshold values

In this module, threshold values for error messages are adjusted.

Warning

Increasing threshold values entails a higher risk, and such adjustments may

only be carried out under the responsibility of the Belimed service technician!

Every modification must be documented precisely.

Error 140 PW tank Filling Default setting 15 min

Error 141 Cold water Default setting 5 min

Error 142 Warm water Default setting 5 min

Error 143 Purified water Default setting 7 min

Error 146 PW from tank Default setting 3 min

Error 148 Drainage Time Default setting 3 min

Error 161 Temp. Diff. NTC 1 Default setting 3 min

Error 162 Temp. Diff. NTC 4 Default setting 3 min



7.3 Program parameters

O

Program Parameters

P01

MIS Alkaline �

P02

Instruments Normal �

P03

Containers Neutral �

P04

Anaesthetics �

� O � � O

O If a value on this screen has been modified, the <OK> -

Button starts flashing. The new value can be saved using

the <OK> -Button.Program Parameters

MIS Alkaline

Program 1Status Information OStep: 1

Function: 2

Utility: 3

Phase 1: Phase 2 °C OTemp: 35 60 °C

Holding Time: 1 0 min

Dosage: 3 A ODosage 4.2 0.0 mL/L

Time 25 32 min

Next Step �

� � � � �


10537 © Belimed


7.3.1 Parameter entry overview

7.3.2 Utility M1 Cold Water Step (CW)

Dynamic filling process (minimal water consumption)

Consumption of water and chemicals is reduced to a minimum. The quantity of

water needed for optimal operation of the circulation pump is filled in by the con-

troller, and water is then added as appropriate for the respective rack and load.

CW Step:

� Water is filled in by the device up to the calibration point (Fig. 228 Pos.1)

Calibrating procedure: The filling rate (L/s) is calculated from the time for

which the intake valve is open until the calibration point is reached (Fig. 228

Pos.6). The calibration point corresponds to the specified quantity of water.

� Circulation pump switches on (Fig. 228 Pos.4)

� Level drops

� Dynamic filling procedure starts. The filling procedure is terminated upon

reaching the operating level (Fig. 228 Pos.5).

� The controller calculates the quantity of water filled in.

� The system checks after approx. 7 s, whether the specified value of 1.7 Volts

has been reached

If 1.7 Volts (Fig. 228 Pos.2) has not been reached, additional water is filled

in. If the threshold value (5 minutes) is exceeded, Error Message 141 "No

Cold water" appears (see Chap. 10.3 "Error display, cause and remedy").

Function F Utility M

F0 = Step Inactive

F1 = Pre Rinse (M1)

F2 = Wash (M3)

F3 = Neutralise (M1, M2)

F4 = Rinse (M1, M2)

F5 = Condense (M6)

F6 = Chemical Disinfection (M4, M9)

F7 = Thermal Disinfection (M4, M9)

F8 = Drying (M5, M6)

F9 = Clean Rinsing (M4), conductivity system

FA = Thermal Disinfection A0 3000 (M4, M9)

FB = Thermal Disinfection A0 600 (M4, M9)

FC = Thermal Disinfection A0 60 (M4, M9)

FD = Final Rinse (M4, M8, M9)

FE = Second Rinse (M2, M4)

FF = Measuring Rinse (not available)

M1 = Cold water

M2 = Warm water

M3 = Mixed water (warm+cold)

M4 = Purified water (fully de-ionised)

M5 = Drying (air)

M6 = Drying, Exhaust Air Condensing

M8 = Disinfected purified water (tank 55°C, only

for endoscopy)

M9 = Pre-heated purified water (tank 95°C)

MA = Preceding Utility



1 Calibration point 2.1 Volts

2 Operating level 1.7 Volts

3 Empty level 0.5 Volt

4 Pump switches on (corresponds to uniform quantity of water; time to

calibration point 2.1V is stored)

5 Operating level reached

6 Depends on the filling rate (L/sec)

Further information:

(see Chap. 7.3.5 "Utility M4 Purified Water Step")

(Chap. 7.2.9 "Operating level")

(Chap. 7.2.10 "Empty level")

Temperature control

• Monitoring starts with heating up

• A max. of 45°C is permissible for F1 "Pre Rinse". If this water temperature is

exceeded, the process is terminated with Error 163 "Water Too Hot"

• If the target temperature is not reached, the software terminates the process

with Error 161 "No Heat".

Dosing procedure

1) Dosages for the additives are calculated by means of the calibrating proce-

dure, and the respective doses can be added at the start after the target tem-

perature has been reached.

2) Dosing can be controlled via dosing pump or flow meter (see Chap. 7.4.5

"Calibrating the flow meters (impulses)").

Level

Time

4

5

1

2

30.5 V

1.0 V

1.5 V

2.0V

2.5 V

3.0 V

6

Fig 228

Note

Water consumption in the respective water step is calculated from the valve

opening time - relevant for dosing.

Threshold value modifications (see Chap. 7.2.21 "Adjustment of threshold

values").

Note

If dosing is entered together with a temperature in the first program phase,

dosing is carried out only after the target temperature has been reached.


10537 © Belimed


7.3.3 Utility M2 Warm Water Step (WW)

Same functions as in cold water Step (see Chap. 7.3.2 "Utility M1 Cold Water

Step (CW)").

7.3.4 Utility M3 Mixed Water Step (CW+WW)

Same functions as in cold water step (see Chap. 7.3.2 "Utility M1 Cold Water

Step (CW)").

During the dynamic filling procedure, cold and warm water are filled in up to the

specified temperature. WW is added first, and after the target temperature is

reached, CW is added.

7.3.5 Utility M4 Purified Water Step

Same functions as in cold water Step (see Chap. 7.3.2 "Utility M1 Cold Water

Step (CW)").

7.3.6 Utility M5 Drying

Ventilator (Output K17) and dryer heater (K18) are controlled by means of the air

temperature sensor input (NTC2). Temperature indicated on display or printer

corresponds to air temperature sensor (NTC2) at tub intake (see Chap. 7.2.5

"Pumping off upon program termination").

7.3.7 Condenser M6 functions

In order to activate the condenser, Utility M6 "Condense" must be programmed

instead of M5 "Dry". In this medium, the CW valve (Y27) is opened for drying.

After 8 minutes of drying, the CW valve remains closed, as the exhaust air hu-

midity drops below 20%.

Note

If no temperature is programmed (00), the program starts with the current

temperature of the warm water.

Note

If temperature drops below target, WW is added.

Note

A fixed lag time is always programmed for the ventilator (see Chap. 7.2.12

"Drying lag time").



7.3.8 Pre-heated Purified Water M9 (Final Rinse)

Enter M9 instead of M4 for Final Rinse.

Content can be kept at the desired pre-heating temperature for e.g. 24 hours.

When no program is selected, the temperature of the water tank drops after the

preset time has elapsed (economy mode).

Setup functions:

(See Chap. 7.2.7 "PW tank pre-heating temperature / pre-heating time" (Chap.

7.2.8 "PW tank disinfection temperature / disinfection time") (Chap. 7.2.13 "Heat-

ing interlock tank / washing chamber") (Chap. 8.3.3 "SC PW tank code")

Filling procedure corresponds to the same functions as in cold water step

(see Chap. 7.3.2 "Utility M1 Cold Water Step (CW)").

7.3.9 Utility MA (1 step with 4 or more phases)

An unspecified number of temperature holding points and dosages can be pro-

grammed. Washing with a complex heating-up slope is possible

7.3.10 Function F0 - inactive step

A step can be switched on or off. If for example two clean rinsing steps have

been programmed, one of them can be deactivated with F0 in spite of being pro-

grammed with various parameters.

7.3.11 Function F1 - Pre-Rinsing

A maximum water temperature of 45°C is permissible for this function. If this limit

is exceeded, Error 163 "Water Too Hot" is displayed and the process is

terminated.

Note

Preferably enter Holding-Temperature 95°C, 0 minutes for the thermal disin-

fection temperature of the PW tank. This reduces the heating up of the Final

Rinse water in the washing chamber.

Note

When programming condenser purified water pre-heating (optional), Utilities

M6 and M9 must always be included in the same program. If this is not the

case, the purified water runs via the overflow into the drain.

Warning

Do not set programs inactive. Programs that are not used must be deleted

completely! There is the risk of an unwanted program being selected with

"Automatic Program Recognition".

Note

Temperatures above 45°C can lead to protein coagulation during the rinsing

phase. Query S109 is only active in F1 (see Chap. 7.2.6 "Step repeat (foam

control)").


10537 © Belimed


7.3.12 Functions F2-F5, F8, FD, FE

These are only display functions. Holding time is set to 0.

Only use M4 and M9 together with F9.

7.3.13 Function F9 Clean Rinsing (optional IPD)

After the neutralising step, rinsing with purified water is carried out. The step

"Clean Rinsing F9" is repeated in order to reach the required conductivity value

is. Water is drained off and the step is restarted. This procedure is repeated for

a max. of 4 times. The number of repetitions can be set in the service program

"CAST for IPD" (see Chap. 3.3.6 "Independent process data management sys-

tem (IPD)"). In the following step, "thermal disinfection" can be selected for ex-

ample.

7.3.14 Functions F6+F7 - thermal or chemical disinfection

In both display functions, holding time is set at 1 (see Chap. 7.2.7 "PW tank pre-

heating temperature / pre-heating time").

7.3.15 Function FA - Thermal Disinfection A0=3000

A0 = Lethal effect on germs comparable to procedures using moist heat.

The action time for thermal disinfection can be shortened using Function FA. The

device continuously measures and sums up the heat quantities during heating-

up time and terminates the phase when the required A0-Value 3000 has been

reached.

Equation:

Selection of A0-values in practice

Definition:

"Reduction of the number of living microorganisms on a product to a pre-speci-

fied level, which is appropriate for the subsequent utilisation of the product".

Reduction factor values of mostly 4 or 5 logarrhythmic steps are required of all

dosage media, depending on the type of germ.

– Disinfect containers for human excretions at minimum with A0-Value=60

– Disinfect surgical instruments at minimum with A0-Value=600

According to standard requirements, disinfection with A0-Value=3000 must be

possible. However, implementation is not defined.

Fig 210

(10 ) (Z=10, =10 Sec above 65°C)t tA = Σ (T-80)/Z

0

Note

We recommend disinfection with A0-Value=3000 for all semi-critical instru-

ments which require thermal disinfection but need not be sterilised subse-

quently.



7.3.16 Function FB - Thermal Disinfection A0=600

The same functions (see Chap. 7.3.15 "Function FA - Thermal Disinfection

A0=3000"), but with A0-Value=600. All instruments which are sterilised after dis-

infection in the WD can be disinfected with A0-Value=600. This corresponds to

60 s at 90°C or 10 min at 80°C.

7.3.17 Function FC - thermal disinfection A0=60

The same functions (see Chap. 7.3.15 "Function FA - Thermal Disinfection

A0=3000"), but with A0-Value=60. This corresponds to 6 s at 90°C or 1 minute at

80°C.

7.3.18 Functions FD, FE and FF

FD = Final Rinse

FE = Second Rinse

FF = Measuring Rinse


10537 © Belimed


7.4 Adjustment

� T1 Chamber Temperature:

Actual value of temperature in washing chamber.

T2 Air Temperature:

Actual value of temperature in drying air system.

T3 PW tank Temperature:

Actual value of temperature in PW tank.

T5 Temperature Documentation:

Verifies Sensor T1. Value is forwarded to documentation.

Sensor Selection

T1 Chamber Temperature �

T2 Air Temperature �

T3 PW tank Temperature �

T3 Temperature Documentation �

� O � � O

Further information: 7.4.1 "Adjustment of temperature sensors using reference sensor"

7.4.2 "Adjustment of temperature sensors in calibrating bath"

O Actual Value:

Actual temperature of the sensor as measured via the

controller.

Displayed Value:

Effective value which is displayed. (CADI, documenta-

tion, display)

Correction:

Enter correction +/- in steps of 0.1. Compare with effec-

tive value as measured by service technician.

Chamber Temperature Sensor

Actual Value

25.3 �

Displayed Value

26.5 �

Correction

+1.2 �

O

� O O O �

� Select the available dosing.Selection dosing

Q1 Dosing 1 �

Q2 Dosing 2 �

Q3 Dosing 3 �

Q3 Dosing 4 �

� O � � O



O Name:

Enter name of dosage medium.

Dosing Mode:

Set dosing mode. Impulses (with flow meter) / Time

(without flow meter) / Time-Impulses

Dosage 1

Name

Beliclean 503 �

Dosing Mode

Impulses �

O

O

� O � � �

Further information: 7.4.4 "Calibrating the dosing pumps (time)"

7.4.5 "Calibrating the flow meters (impulses)"

O Impulses / Liter:

Number of Impulses / Liter.

Current Value Impulses:

Current value to be confirmed.

Dosage 1

Impulses / Liter

5000 �

-

- O

Current Value Impulses

0 �

-

- O

� � � � �

O Liter / 6 min:

Flow volume to Dosage medium.

Mesasurements:

Given measurements.

Dosage 1

-

- O

Liter / 6 min

11.6 �

- O

Measurements

360 �

� � � � �


10537 © Belimed


�

Door Selection

Loading Side �

Unloading Side �

O

O

� O � � O

O Current Value:

Display of current potentiometer value.

End Position LS Open:

Set end positions (0-32) for door position LS Open.

End Position LS Closed:

Set end positions (153-255) for door position LS Closed.

Door Position Loading Side

Current Value

5 O

End Position LS Open

3 �

End Position LS Closed

170 �

O

� O � � O

Further information: 7.4.6 "Setting LS door contact pressure (potentiometer value)"

O Current Value:

Display of current potentiometer value.

End Position US Open:

Set end positions (0-32) for door position US Open.

End Position US Closed:

Set end positions (153-255) for door position US Closed.

Door Position Unloading Side

Current Value

5 O

End Position US Open

3 �

End Position US Closed

170 �

O

� O � � O

Further information: 7.4.7 "Setting US door contact pressure (potentiometer value)"



7.4.1 Adjustment of temperature sensors using reference sensor

It must be ensured that temperature sensors lie within the required limit values.

If a temperature sensor deviates more than +/- 1°C from the calibrated reference

sensor at 93°C, the temperature sensor must be corrected.

� Select Menu System Configuration/Adjustment/e.g. Chamber Temperature

(see Chap. 6 "Menu")

� Remove coarse and fine screens from the washing chamber

� Download configuration settings from device to PC (see Chap. 9 "Download-

ing the control software")

� Insert reference sensor via the validation opening until the reference sensor

is in the tub sump

� Start washing program with thermal disinfection at 93°C

� Measure temperature with calibrated reference sensor at control sensor

NTC1 and monitoring sensor NTC5 in disinfection step (93°C).

Saving new values via CADI

� In Setup/Config2, enter Offset for NTC1 and NTC5 until the value in the "Ad-

justed" -Field agrees with the reference sensor

� Reload adjusted values to the device with Washer/Write to Washer, and save

on PC with File/Save

Saving new values via operating unit

� Enter difference between effectively measured temperature and actual value

in correction field using Activity Buttons /

� Save value using <OK> -Button

Note

Temperature sensors for drying (NTC2) and PW tank (NTC4) need not be

checked. These are not relevant to the process.


10537 © Belimed


7.4.2 Adjustment of temperature sensors in calibrating bath

The temperature sensors are adjusted in an external calibrating bath at 93°C.

� Dismount temperature sensors and place in calibrating bath

� Further procedure - see Chap. 7.4.1 "Adjustment of temperature sensors us-

ing reference sensor")

7.4.3 Mix-Dosing

This dosing method allows simultaneous dosing of a max. of 4 dosage media

with respective concentrations in each phase. Mix-Dosing is activated when one

of the letters "A-F" is entered for a dosage. A maximum of four concentrations

can be allocated to each letter.

Programming:

Without Mix-Dosing / Dosage 1 = 2.6 mL/L

With Mix-Dosing/A = D1 = 5.0mL D2 = 3.0mL

Recommended dosage media (see Chap. 11.5 "Overview of ex-factory pro-

grams")

Note

The software activates a maximum of two dosages simultaneously (maxi-

mum safeguarding exceeded).



7.4.4 Calibrating the dosing pumps (time)

1 Calibrating tube connection site

2 Calibrating tube

3 Measuring vessel

4 Dosing pumps (1-5 depending on outfit)

5 Containers for dosage media

6 Flow meters (1-4 depending on outfit)

� Open door using button

� Select Menu System Configuration/Adjustment/Dosing (see Chap. 6 "Menu")

� Select dosing mode "Time"

� Select calibration program using the button

� Mount calibrating tube (Fig. 618 Pos.2) to connection site (Pos.1) and place

other end in measuring vessel (Pos.3)

� Start calibration program using button . The dosing pump pumps the

dosage medium into the measuring vessel. After 6 minutes, the dosing pump

shuts off automatically

� Read the volume level in the measuring vessel and correct the volume in the

value "l/6min" using the / buttons

� Dismount calibrating tube

� Pour dosage medium in measuring vessel back into the container

(Fig. 618 Pos.5)

1

4

2

3

5

6Fig 618

Warning

Wearing protective goggles and gloves is compulsory when handling any

dosage media!



10537 © Belimed


7.4.5 Calibrating the flow meters (impulses)

1 Calibrating tube connection site

2 Calibrating tube

3 Measuring vessel

4 Dosing pumps (1-5 depending on outfit)

5 Containers for dosage media

6 Flow meters (1-4 depending on outfit)

� Open door using button

� Select Menu System Configuration/Adjustment/Dosing (see Chap. 6 "Menu")

� Select dosing mode "Impulses"

� Select calibration program using the button

� Mount calibrating tube (Fig. 618 Pos.2) to connection site (Pos.1) and place

other end in measuring vessel (Pos.3)

� Start calibration program using button . The dosing pump pumps the

dosage medium into the measuring vessel by impulses.

� When 1 litre has been reached according to the measuring vessel, use

the button to stop the flow meter. Confirm with "actual value" button

follwed by <OK>

� Dismount calibrating tube

� Pour dosage medium in measuring vessel back into the container

(Fig. 618 Pos.5)

1

4

2

3

5

6Fig 618

Warning


dosage media!




7.4.6 Setting LS door contact pressure (potentiometer value)

Setting the positioning (potentiometer value) of the linear drive for door contact

pressure Open / Closed.

� Select menu System Configuration / Adjustment / Loading side

� Select function "End Position Open" or "End Position Closed"

� The value of the current position is now displayed

� Keep Activity Button or pressed until the door has reached the end

position.

� Save value using <OK> -Button

Potentiometer value range:

Linear motor extended = 0

Linear motor retracted = 255

Range defined as Open = 0-32 / Range defined as Closed = 153-255

7.4.7 Setting US door contact pressure (potentiometer value)

Procedure see Chap. 7.4.6 "Setting LS door contact pressure (potentiometer val-

ue)".

7.5 Manual function

Note

The potentiometer value should preferably be between 1-30, otherwise the

position of the door frame must be adjusted using the threaded tree rods.

The tolerance range until Error 100 "Door is Open" is displayed is defined by

the saved value +/-30 units; for this reason, 30 units are always added to or

subtracted from the saved value.

OPEN CLOSED

0 - 32 153 - 255

Fig 142

O K11 - K18

K21 - K28

K31 - K58

K51 - K48

K61 - K68

K71 - K78

K81 - K88

Manual Function

K11 �

K12 �

K13 �

K14 �

� O O � O


10537 © Belimed

Configuration of connections

8 Configuration of connections

8.1 Inputs

Input Description

X2

S101 A Automatic program recognition

S102 B Automatic program recognition

S103 C Automatic program recognition

S104 External reset / Close US door

S105 T Rack positioning / Test

S106 D Automatic program recognition

S107 E Automatic program recognition

S108 Reserve

S109 Pressure switch for clogged screen (opener)

S110 Auxiliary relay for LS door closed

S111 Auxiliary relay for US door closed

S112 LS Door switch open

S113 US Door switch open

X3

S201 Empty Level Indicator 1





S206 Steam pressure at pressure control

S207 LS Emergency Stop

S208 US Emergency Stop

S209 LS Safety switch actuator

S210 US Safety switch actuator

S211 Pressure switch 50 mbar

S212 Filter differential pressure switch (optional)

S213 Exhaust system error (external)

X4

SA Load shut-off

SB Floor pan leakage

SC PW tank code

SD PW tank float switch

SE Open LS door

SF Close US door



8.2 Outputs

Output Description

X17

Y11 CW Valve

Y12 WW Valve

Y13 PW Valve

K14 PW tank drainage (optional)

K15 Circulation pump

K16 Tank heating

K17 Dryer fan

K18 Dryer heating

X18

M21 Dosing Pump 1

M22 Dosing Pump 2

M23 Dosing Pump 3

M24 Dosing Pump 4

M25 Dosing Pump 5

K26 PW tank heating

Y27 CW Valve (PW) for condenser

K28 Signal for End, Run, Error, Exhaust flap, Drain

cooling function, Pre switch-off function

X19 Y/M31 Drainage valve / Drainage pump

X20 K32 Washing chamber lighting

X21 K33 Rack drive inside the device

X22 Y/K34 Steam / electricity switch-over for tank heating

X23 K35 Hoist motor for opening LS

X24 K36 Hoist motor for closing LS

X25 K37 Hoist motor for opening US

X26 K38 Hoist motor for closing US

X53 M41 LS Linear motor

X54 M42 US Linear motor

X63

K57 Additional PCB with Acoustic signal, Run, Error,

Exhaust flap, Drain cooling function

K58 Additional PCB with Acoustic signal, Run, Error,

Exhaust flap, Drain cooling function


10537 © Belimed


8.3 Inputs X4

8.3.1 SA Peak load block (building)

If Input SA is closed, the current program is not interrupted. A new program can-

not be activated. "Program Ready" appears on the display instead of "Peak Load

Block".

8.3.2 SB Floor pan leakage

If Input SB is closed, the program in operation is interrupted. Error 112 "Leakage

in Device" appears on the display (see Chap. 10 "Errors with process termination

and their elimination")

8.3.3 SC PW tank code

If Input SC is closed, a PW tank is connected. Temperature sensor NTC4 is mon-

itored. Functions for operation (float switch SD, K26, NTC4, K34) are activated

(see Chap. 7.3.8 "Pre-heated Purified Water M9 (Final Rinse)").

8.3.4 SD PW tank float switch

Float switch for PW tank is only active if SC is closed.

8.3.5 SE Open LS door

If Input SE is closed, the LS door is opened (see Chap. 12.23 "Automatic loading

and unloading (optional)").

8.3.6 SF Close door

If Input SF is closed, the US door is closed (see Chap. 12.23 "Automatic loading

and unloading (optional)").

8.4 Temperature sensors

NTC1 = Tank temperature sensor (K16) for process control

NTC2 = Temperature sensor for dryer (K18)

NTC3 = Void

NTC4 = Temperature sensor for PW tank (K26)

NTC5 = Tank temperature sensor during Steps (M1-M4), (M9) and for batch

documentation/printer and documentation 85X5

NTC6 = Void



8.5 Interfaces

8.5.1 Batch Documentation System ICS 8535 / 8565

(See also Chap. 7.1.2 "Rack identification")

8.5.2 Telegram allocation for batch documentation system

1) - Data

2) + Data

3) GND (Shielding)

Interface RS 485

Connections for Batch Documentation Sys-

tem ICS 8535 (Fig. 115).

Address allocation

(See Chap. 7.1.4 "Communication address

RS485")

RS 232X 32

Fig 115

RS 485

1 2 3


10537 © Belimed


Telegram allocation for position number activation (ECU 2000)

Telegram allocation for independent recording with DAQ channel alloca-

tion (optional)

No. Type Abbreviation Description Pos. No.

1 Machine Med Medium 1

2 Machine CT Temperature Sensor NTC5 /

NTC2

2

3 Machine CDNo Dosing number 4

4 Machine DosV Dosing volume 8

5 Machine A0 A0-Value 7

14 Machine t Remaining run time 9

No. Type Abbrevia-

tion

Description Pos. No.

6 DAQ T1 Air Temperature PT 100 0

7 DAQ T2 Water Temperature PT 100 0

8 DAQ ae1 Conductivity 0

9 DAQ P1 Analogue water pressure 0

10 DAQ IDo1 Independent Flow 1 1




Caution

If software not tested and approved by Belimed is used, Belimed accepts no

responsibility, and no warranty claims of any kind will be accepted. This

applies to operational software of the device, and also with regard to data-

backup purposes.



8.5.3 Overview of interfaces for printer, barcode reader and modem

RS232/485 (2x) are separated with regard to voltage.

When multiple machines are set up, an additional 150 Ohm resistor must be in-

serted for the ICS 8535 at the (X32) connection of the last machine.

Adjusting and operating the:

Printer (see Chap. 6.5.3 "Batch print-out").

Barcode reader

Modem (see Chap. 7.2.20 "Support modem number").

No. Connector Function / Interface

X1 Printed circuit board con-

nector

24V Supply AC

X30 Serial interface CADI-PC or modem Interface RS 232


nector

Printer, scanner Interface RS 232

X32 Screw clamp Interface RS 232 (inactive)

Interface RS 485 for Batch Documentation

ICS 8535

1. Clamp from left (Data-)

2. Clamp from left (Data+)

3. Clamp from left (GND)


nector

Data connection to controllers


nector

Data connection to controllers


nector

Hardware key

S1 Reset button, red Reset button

S2 Mode button Boot mode

1

4

1

6

1

6

123

Mode

Reset

RS 232

X32

X36

X1

X35

X34

X30

X31

F2 F1

Fig 122


10537 © Belimed

Downloading the control software

9 Downloading the control software

9.1 Locating and downloading the software

� Locating the software / software download

� Confirm path (.mot) with "Download to ECU"

� Connect with controller using data communication cable

� Press black Mode-button and at the same time briefly press red Reset button

� Release Mode-button and confirm with "OK"

� Restart controller using Reset button. Software will be loaded

Note

The setup data must be always saved "save setup" before downloading the

software (Firmware); otherwise these data will be lost. After loading the soft-

ware, reload the saved setup data to restore information such as machine

serial number, manufacturing date, date of the last PCB replacement and

batch count (see Chap. 6.5.1 "Printing the setup settings and program rec-

ipe").

Mode

Reset

Mode button

Reset

PC OK

Fig 191

Errors with process termination and their elimination


10 Errors with process termination and their elimination

10.1 Procedure in the event of errors with process termination

Error causes can be systematically tracked with the analysis software (see Chap.

6.4 "Messages, Errors") and recorded with the data logger.

For errors which occur irregularly, the status of in- and outputs at the time the er-

ror occurred must be recorded via print-out (see Chap. 6.5.2 "Batch print-out in

the event of error or program interruption"). Poorly crimped or lacking connector

contacts may be the cause.

10.2 Low voltage colour code

Low voltage cables (secondary voltage after 24V AC transformation) have a co-

lour code.

Labelling syntax e.g. X2 (connector) / 5 (Pin 5)

Danger

Errors with process termination must be rectified exclusively by the technical

support service!

Before carrying out any intervention on components exposed to live electric-

ity, the main switch must be switched off and secured against being switched

back on.

Note

Do not replace any components if the cause of the error has not been defi-

nitely clarified. Replaced parts may still be functioning.

Description Voltage Colour

Valves / AC loads

Secondary voltage 24 V 24 Volts AC Purple

Secondary voltage COM (shared) 24 Volts AC Green

Switches

Switching signals S101... 24 Volts DC Orange

Switching signals GND 0 Volts DC Grey

Temperature sensors

Signal leads for NTC sensors +5 Volts DC Yellow

Level and pressure sensors

Signal leads for level and pressure sensors 24 Volts DC Orange

Signal leads for level and pressure sensors GND 0 Volts DC Grey

Signal leads for level and pressure sensors 0.5-4.5 Volts Pink


10537 © Belimed


10.3 Error display, cause and remedy

Example of error display:

O

Process Error

S_PROGNAME_XX

Error 100O

Door is OpenO

Program Intervention �

Confirm Resolution �

� O O O O

100 Error display Error / Cause / Remedy

Error 100

Door is Open

Switch (S1), relay (K1) or LS potentiometer value (R1) is not within

range or has gone out of range while program was running.

Input (S110), (R1) is monitored only while program is running

Cause: Remedy:

Switch (S1) remains open Readjust or replace switch

Switch (S1) closed or defective Readjust or replace switch

Signal cable for linear drive interrupted Repair interruption

Linear drive defective Replace

Relay (K1) defective Replace

Potentiometer values are not within target range Recalibrate door

Mechanical defect Repair or replace parts

Plug-in connections loose Check all plug-in connections





Error 101

Door does not open

If the opening process with LS motor (M35) takes longer than 16 s

until the switch (S112) opens or the potentiometer value (R1) is

closed, the controller terminates the process with error display.

Input (S112), (R1) is monitored during the opening process.

Cause: Remedy:

Linear motor defective Replace linear motor


Motor (M35) does not respond Activate motor (M35) using switch (K35) and

replace if necessary

Switch (S112) does not open Replace switch (S112)

Mechanical defect Repair or replace defective components.

Plug-in connections (S112) to PCB Re-crimp


7.5 "Manual function"

12.20 "Dismantling the linear drive"


Error 102

Door does not close

If the closure process with LS motor (M35) takes longer than 16 s until

the upper switch (S1/K1) closes or the potentiometer value (R1) is

closed, the controller terminates the process with error display.

Input (S110), (R1) is monitored during the closure process.

Cause: Remedy:

Linear motor defective Replace linear motor


Motor (M35) does not respond Activate motor (M35) by means of switch

(K35) (7.5 "Manual function") and replace if

necessary.

Switch (S112) does not open Replace switch (S112)

Mechanical defect Repair or replace defective components.

Plug-in connections (S112) to PCB Re-crimp

Door collides with object Remove object



12.20 "Dismantling the linear drive"


10537 © Belimed



Error 103

Object in Door

LS Safety switch actuator (S209) has been triggered. If during the clo-

sure process the safety switch actuator opens Relay ESR1, the con-

troller terminates the closure process with error display and reopens

the door (M35).

Input (S209) is monitored only during the closure process.

Cause: Remedy:

Safety switch actuator Replace safety switch actuator

Safety relay ESR 1 is defective Replace ESR


Error 105

Door is Open

Switch (S2), relay (K2) or US potentiometer value (R2) is not within

range or has gone out of range while program was running.

Input (S111), (R2) is monitored only while program is running.

Cause and remedy see Error 100


Error 107

Door does not close

If the closure process with US motor (M38) takes longer than 16 s

until the upper switch (S2/K2) closes or the potentiometer value (R2)

is closed, the controller terminates the process with error display.

Input (S111), (R2) is monitored during the closure process.



Error 108

Object in Door

US Safety switch actuator (S210) has been triggered. If during the

closure process the safety switch actuator opens Relay ESR1, the

controller terminates the closure process with error display and

reopens the door (M38).

Input (S210) is monitored only during the closure process.



Error 109

No Communication

Communication between processor and door panel PCB (IPD) has

been disrupted.

Cause: Remedy:

Additional PCB for door contact pressure is not

working

Repair cable interruption, replace PCB.

No communication Check bus addresses

Supply voltage Check supply

Further information: 3.3.6 "Independent process data management system (IPD)"




Error 110

No Pressure

Pressure in washing system has dropped below minimum. If Switch

(S211) is still open during the program 90 s after the filling phase, the

controller terminates the current program with error display.

Monitoring of Input (S211) only possible for Utilities (M1-4), (M7-9),

90 s after the filling phase and at 85°C.

Cause: Remedy:

Wrong rotational direction of the circulation

pump

Change rotational direction, exchange

Phases 1 and 2.

Foam formation Program step repeat

Dosage media incorrectly connected Connect containers correctly

No rack or wrong rack in the washing chamber. Load correctly

Switch (S211) does not close Replace

Further information: 7.2.6 "Step repeat (foam control)"

3.6.8 "Electric function diagram"


Error 112

Device Leakage

Leakage in the device. If Switch (SB) in the floor pan closes for longer

than 2 s, the controller terminates the current program with error dis-

play.

Input (SB) is monitored in "Program Ready" -Mode as well.

Cause: Remedy:

Electric circuit via Switch (SB) is not closed. Repair interruption

Leakage in the device Repair leakage and dry floor pan.

Further information: 8.3.2 "SB Floor pan leakage"


Error 113

Screen Clogged

If Switch (S109) opens for more than 4 s with 35 mm water column,

the controller terminates the current program with error display.

Input for Switch (S109) is monitored during Function (F1) in the

program cycle with water (M1-M4), (M7) and (M9), and also in "Pro-

gram Ready" -Mode.

Cause: Remedy:

Coarse or fine screen is clogged Clean screens

Foam formation Program step repeat

Electric circuit via Switch (S109) is interrupted. Repair interruption

Further information: 12.8 "Cleaning fine screens and coarse screen"

7.2.6 "Step repeat (foam control)"


10537 © Belimed



Error 118

Program Recognition

When automatic program recognition is activated, the switches are

checked for function. If one of the switches (S101-S103) and (S106-

S108) will not close, an error is displayed.

When the LS door is open, all switches are monitored. When Switch

(S105) has closed, Switches (S101-S103), (S106) and (S107) must

have closed at least once beforehand, otherwise an error is displayed.

Cause: Remedy:

Rack not correctly inserted. Withdraw rack completely and insert again.

Switch defective Check inputs of Switches S101-S103, S106,

and S107 with magnet.

No program recognition Set program recognition to "Off".

Further information: 3.6.8 "Electric function diagram"

7.2.4 "Program recognition"


Error 121

No Water

Level sensor is defective or not connected.

If the level sensor (P1) is not closed for longer than 2 s (value

between 0.2V and 4.5V), the controller terminates the current pro-

gram with error display. The threshold values for Input (P1) are moni-

tored during the program cycle.

Cause: Remedy:

Level Sensor (P1) defective Replace

Electric circuit interrupted or not connected. Check connection and electric circuit and

repair if necessary.

Further information: 7.3.2 "Utility M1 Cold Water Step (CW)"


Error 130

NTC 1 Defective

The temperature sensor in the washing chamber floor is defective or

not connected (value between 0°C and 150°C). The controller termi-

nates the current program with error display.

Cause: Remedy:

Temperature sensor defective or not adjusted. Adjust, or replace if necessary

Electric circuit interrupted or not connected. Check connection and electric circuit and

repair if necessary.

Checking resistances:

25°C = 10,000 kOhm

55°C = 2,989 kOhm

85°C = 1,070 kOhm

Further information: 7.4.1 "Adjustment of temperature sensors using reference sensor"




Error 131

NTC 2 Defective

Dryer temperature sensor (NTC2) is defective or not connected.



Error 133

NTC 3 Defective

Temperature sensor (NTC3) is defective or not connected.



Error 134

NTC 4 Defective

PW tank temperature sensor (NTC4) is defective or not connected.



Error 135

NTC 5 Defective

Washing chamber floor temperature sensor (NTC5) is defective or

not connected.



Error 136

NTC 6 Defective

PW tank temperature sensor (NTC6) is defective or not connected.



Error 140

No Purified Water

PW tank float Switch (SD) is still open after 15 minutes while filling is

in process. No purified water supply to tank.

Cause: Remedy:

Purified water tap closed Open purified water tap

PW Valve soiled or defective Clean or replace

Float switch (SD) defective Replace

Failure to reach threshold value (10-15 min)

Default setting = 15 min

Adjust threshold values

Further information: 8.3.4 "SD PW tank float switch"

7.2.21 "Adjustment of threshold values"


10537 © Belimed



Error 141

No Cold Water

Failure to reach operating level with CW during the filling process. No

CW supply in the washing chamber, or switch (S1, S2) open.

If, in the filling process with CW (Y11), Operating Level 2 of the level

sensor (P1) is not reached within 5 minutes, the controller terminates

the current program with error display.

Threshold monitoring: Only during the filling process until Operating

Level 2 has been reached.

Cause: Remedy:

CW Tap closed Open cold water (CW) tap

CW Valve soiled or defective Clean or replace

Level measurement system is leaking Check tubing

Switch (S110/S111) does not close Check door switch and position

Switch (S211) does not switch on Replace







Error 142

No Warm Water

Failure to reach operating level during the filling process. No warm

water supply in the washing chamber, or switch (S1, S2) open.

If, in the filling process with WW (Y12), Operating Level 2 of the level

sensor (P1) is not reached within 5 minutes, the controller terminates

the current program with error display (see Chap. 7.3.3 "Utility M2

Warm Water Step (WW)").



Error 143

No Purified Water

Failure to reach operating level with purified water during the filling

process.

If, in the filling process with purified water (Y13), Operating Level 2 of

the level sensor (P1) is not reached within 7 minutes, the controller

terminates the current program with error display (see Chap. 7.3.5

"Utility M4 Purified Water Step").





Error 146

No Purified Water

Failure to reach operating level with pre-heated purified water (M9)

from the tank during the filling process.

If Operating Level 2 is not reached within 3 minutes while the filling

process with pre-heated purified water (Y14) is under way, the con-

troller terminates the current program with error display.

Cause: Remedy:

Leaking pipes Open cold water (CW) tap

Relay (K14) defective or not activated Clean or replace

Valve of Motor (M14) does not open Check tubing

Level measuring system leaking Check door switch and position




Further information: 7.3.8 "Pre-heated Purified Water M9 (Final Rinse)"


Error 147

Overflow Level

If the overflow level of the level sensor (P1) is exceeded for a period

of 3 seconds, the controller terminates the current program with error

display.

Static threshold = 3.2V (without Circulation Pump M15)

Dynamic threshold = Static-1.3V (with Circulation Pump M15)

Cause: Remedy:

Water valves do not close Clean or replace

Motor (M15) defective or overheated Allow circulation pump to cool, repair or

replace.

Relay (K15) defective or cable interrupted Replace relay (K15), check cable connections

and repair if necessary.




10537 © Belimed



Error 148

No Drainage

Empty level monitoring system detects no change of level during

drainage of washing chamber.

If the level does not drop to 0.7V (empty level +0.2V) within 3 minutes

while drainage via drainage valve (Y31) or drainage pump is in pro-

cess, the controller terminates the current process with error display.

Threshold monitoring: Only during drainage until empty level has

been reached, or for 5 s after start of drainage.

Cause: Remedy:

Switch (S211) remains closed Replace

Electric circuit between controller and valve

interrupted

Repair interruption

Relay (K31) does not respond Replace controller

The relay for the circulation pump (K15) is stuck. Replace

Drainage valve (Y31) defective Check function by direct activation (Y31).

Clean or replace (see Chap. 7.5 "Manual

function").

Drain clogged Clean

Switch for circulation pump is stuck Replace switch










Error 149

Level Too Low

Level has dropped below minimum operating level during washing

process. Loss of water in the washing phase.

If the level drops below the minimum level of 1 Volt for 15 s in the

course of the washing cycle, the controller terminates the current pro-

cess with error display.

Threshold monitoring: 5 s after start of washing.

Cause: Remedy:

Drainage valve membrane soiled Clean or replace membrane

Exhaust air system has excessive suction power.

Steam is withdrawn.

Reduce the vacuum

Exhaust flap remains open (stuck) Repair exhaust flap

Exhaust flap remains closed. Washing liquid is

drained via Switch (S31).

Repair exhaust flap

Expanding air cannot escape. Repair exhaust flap

Air presses back via the exhaust system. Install motor-driven exhaust flap


7.2.16 "Potential-free outputs K28, K57 and K58"



Error 150

Level Too High

Maximum level (water above edge of door) exceeded. Unwanted

entry of water into the washing chamber.

If the level of 3.2V is exceeded for 3 s, the controller terminates the

current process with error display.

As long as the level is above 3.2V, the washing chamber doors

remain locked.

Threshold monitoring: As long as the device is switched on

Cause: Remedy:

Leaking water valves Replace water valves


Further information: 12.4 "Overview of maintenance intervals"



10537 © Belimed



Error 151

Dosage 1 False

No dosage or too high dosage. Flow Meter 1 does not detect required

impulses.

If a dosage has been programmed with Flow Meter 1 in the step

phase, at least 10 impulses of Flow meter 1 must be counted within 1

minute while dosing with Dosing Pump (M21) is under way, and at

least X impulses for every further 6 seconds. Otherwise the controller

terminates the current process with error display.

Threshold monitoring: During the whole cycle, even when dosing is

not taking place.

Note!

If the button directly next to the dosing pump is activated while the

program is in progress, the system immediately switches to error!

(Only if there is a flow meter).

Cause: Remedy:

Dosing pumps or flow meters not calibrated (Re)calibrate

Flow meter soiled or defective Clean or replace

Dosing pump tube defective Replace

Dosing pump soiled or defective Clean or replace

Wrong dosage media used Use correct dosage media

Dosing pipes clogged Clean or replace

Further information: 7.4.4 "Calibrating the dosing pumps (time)"

7.4.5 "Calibrating the flow meters (impulses)"

12.13 "Dosing system"


Error 152

Dosage 2 False

Dosing pump, Flow Meter 2

See Error 151


Error 153

Dosage 3 False


See Error 151


Error 154

Dosage 4 False


See Error 151




Error 161

No Heat

Temperature sensor in the washing chamber detects no change dur-

ing heating phase.

If a minimum temperature change of 1°C is not detected during the

heating phase in the washing chamber (NTC1) within the specified

time period (3 min), or if during the holding phase the temperature is

no longer reached for more than 3 minutes, the controller terminates

the current process with error display.

Threshold monitoring: During the heating and holding phase with

water.

Cause: Remedy:

Switch (K16) defective Replace

Heating system defective Replace

Cable connections burnt or defective Replace burnt cable connections

Drainage valve membrane leaking (see Chap.

12.4 "Overview of maintenance intervals")

Clean / replace membrane

Safety temperature limiter has been triggered. Re-activate

No steam (building) Check building steam connection.

Suction unit excessively powerful Reduce vacuum

Exhaust flap always remains open Clean or, if necessary, repair

Further information: 12.4 "Overview of maintenance intervals"



Error 162

No Heat

The temperature sensor in the PW tank detects no change of temper-

ature during the heating phase.

If a minimum temperature change of 1°C is not detected during the

heating phase in the PW tank (NTC4) within a specified time period (5

min), the controller terminates the current process with error display.

Threshold monitoring: During the heating and holding phase

Causes and remedies see Error 161


10537 © Belimed



Error 163

Water Too Hot

If the water temperature exceeds the target by 8°C in the water steps

(M1-4), (M7), (M9), the controller terminates the current process with

error display.

If the (NTC1) target temperature is exceeded by 8°C during 1 minute

while a water step is under way after completion of the filling process,

the controller terminates the current process with error display

If no temperature has been entered, monitoring is inactive. (Default

setting = 0)

A maximum water temperature of 45°C is permitted for the cold pre-

rinse phase in a program. If this is exceeded, the controller terminates

the current process with error display.

Cause: Remedy:

Water utilities have been interchanged Connect water utilities correctly

Program error of utility allocation Check programs

Switch (K16) is stuck Replace

Further information: 3.6.7 "Connection diagrams"

11.4 "Allocation of the utilities"

7.3.11 "Function F1 - Pre-Rinsing"


Error 188

No Communication with

I/O

No communication.

Cause: Remedy:

Interface PCB for in- and outputs defective Replace interface PCB

Connector has loose contact or is not correctly

connected.

Check connector

Fuse defective Check fuse and replace if necessary.

Coding switch in wrong position (IPD-PCB) Check coding switch

Further information: 12.16 "Electro drawer with PCBs"


Error 189


IPD

No communication (IPD).

Cause: Remedy:

IPD not working Replace IPD

Connector has loose contact Check connector

Fuse defective Check fuse and replace if necessary.

Coding switch in wrong position (IPD-PCB) Check coding switch

Further information: 3.3.6 "Independent process data management system (IPD)"




Error 190


SPI Bus

General communication problem of data connections to controllers

due to voltage breakdown.

Cause: Remedy:

Cable interrupted Locate and repair cable interruption

Connector has loose contact Check connector

Further information: 12.16 "Electro drawer with PCBs"


Error 191

Input Voltage Error

Supply voltage for ECU controller too low.

Cause: Remedy:

Fluctuations in supply voltage Clarify with electric power supplier

Bad cable connection Check cable connection

Wrong operating voltage Observe specifications on power rating plate


Error 193

No Communication

(RFID)

There is a communication problem with the RFID (Radio Frequency

Identification) -PCB.

Cause: Remedy:

RFID-PCB not connected Connect RFID-PCB correctly


Error 194

No Feedback (RFID)

Failure to read transponder.

Cause: Remedy:

Rack not correctly inserted Withdraw rack completely and insert again.

Transponder tag defective Replace

Antenna for transponder defective Replace


10537 © Belimed



Error 195

Loading Side Emer-

gency Stop

Activating the Emergency Stop immediately interrupts the process.

Cause: Remedy:

The Emergency Stop was (manually) activated

because of a problem

Unlock Emergency Stop again


Error 196

Unloading Side Emer-

gency Stop

Activating the Emergency Stop immediately interrupts the process.

Cause: Remedy:

The Emergency Stop was (manually) activated

because of a problem

Unlock Emergency Stop again

Process data of factory programs


11 Process data of factory programs

11.1 Process time

These process data are valid only for electrically heated devices without purified

water pre-heating. The disinfection process can be shortened by approx. 14 min-

utes by use of purified water pre-heating.

11.2 Water and electric power consumption

Water consumption depends on rack, items to be washed and loading. As cold

and warm water are mixed, the proportion of the latter depends on the supply

temperatures of the individual utilities.

The electric power consumption data (kWh) apply only to electrically heated

models. They include pumps, ventilator and heat energy for device operation,

from heating-up to the starting temperature to reaching and holding the target

temperature of process fluid and air for drying. The energy content of warm water

from the building is not included in energy balance calculations. In steam-heated

versions, the energy portion for heating up the water does not apply.

11.3 Validated process parameters P1-P12

The 12 programs with specific program parameters, such as rinsing steps, dos-

age media concentrations, washing temperature and washing time, have been

compiled in accordance with the suitability of the dosing agents and the racks (in-

strument racks, OT shoes...). The procedures have been validated as device

software and are supplied by the factory as ex-factory programs.

Note

If supply temperatures are low, the proportion of warm water is increased.

Warning

Items to be washed must not be allowed to pass into the clean work area

without going through washing and disinfection! It must be ensured that the

full program cycle has been completed without errors.

Note

All program modifications must at all times be accessible to the technical ser-

vice! All ex-factory programs have a thermal disinfection step, and recondi-

tioning of temperature-sensitive items is therefore not intended. Correct

dosing pump function and allocation of dosage media must be ensured.

Every program must be validated when taken into operation (see Chap. 2.6

"Process validation").


10537 © Belimed


11.4 Allocation of the utilities

11.4.1 With condenser

In order to activate the condenser, Utility M6 "Condense" must be programmed

instead of M5 "Dry". M6 opens the PW valve (Y27) in addition to drying.

11.4.2 Purified water pre-heating

Select M9 instead of M4 for Final Rinse. Preferably enter 95°C, holding time 0

minutes for thermal disinfection of the PW tank. This reduces the heating up of

the Final Rinse water in the washing chamber.

11.4.3 Deactivating program steps

The second rinsing step can be deactivated with Function F0 (see Chap. 7.3.10

"Function F0 - inactive step").

Note

In the condenser option and purified water pre-heating option, the utilities

must be re-allocated accordingly.

Note

Utilities M6 and M9 must always be included in the same program (M9 =

Final rinse with pre-heated purified water, M6 = Condense).

Warning

Do not set programs inactive. Programs that are not used must be deleted

completely! There is the risk of an unwanted program being selected with

"Automatic Program Recognition".



11.5 Overview of ex-factory programs

Dosage media

The following ex-factory programs have been tested and approved with the dos-

age media recommended by Belimed and the corresponding specified dosage

quantities and concentrations.

Warning

Using other dosage media and/or concentrations can lead to unsatisfactory

washing results or may cause damage to the device. If other dosage media

and/or concentrations are used, the operating company is responsible for the

consequences.

Warning


dosage media!


Prog.

No.

Program name Nature of the dos-

age medium

Belimed dosage

medium

P1 Alkaline washing of anaesthetics material Alkaline Beliclean 128

P2 Mildly alkaline washing of anaesthetics material Mildly alkaline

Neutraliser

Beliclean 201

Beliclean 205

P3 Alkaline washing of OT shoes Alkaline Beliclean 128

P4 Alkaline washing of instruments Alkaline Beliclean 128

P5 Alkaline intensive washing of instruments Alkaline Beliclean 128

P6 Highly alkaline washing of instruments Highly alkaline

Neutraliser

Beliclean 202

Beliclean 205

P7 Neutral washing of containers Enzymatic Belizym 203

P8 Neutral washing of MIS instruments Enzymatic Belizym 203

P9 Alkaline washing of MIS instruments Alkaline Beliclean 128

P10 Alkaline washing of baby bottles Alkaline Beliclean 128

P11 Highly alkaline washing of laboratory glassware Highly alkaline

Neutraliser

Beliclean 202

Beliclean 205

P12 Supplementary drying


10537 © Belimed


11.6 P1 Alkaline washing of anaesthetics material

Indication / Items to be

washed:

Anaesthetics material (tubes, material for artificial respiration...)

Rack: Anaesthetics material

Process description: Alkaline washing with Thermal Disinfection A0 = 3000

Chemicals: Beliclean 128

Dosage 1: Consumption = 200 mL/Batch

Neutraliser: -

Dosage 2: -

Drying accelerator: Belidry 604


Electric power consumption: 10.1 kWh

Program Number 1: Anaesthetics material, Alkaline

Program

step

Utility Phase 1 Phase 2 Step

duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 5

Clean CW+WW 35 128/5 mL - 70 - 5 18

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 93 - A0=3000 - 604/1 mL 1 21

Drying Air 120 - 4 80 - 16 21

Total program time on average 71

Program step Cold water Warm water Warm PW Consumption/Step

Pre-Rinse 40 - - 40

Clean 14 26 - 40

Rinse - 38 - 38

Second Rinse - 39 - 39

Therm. Disinfection - - 38 38

Total 54 103 38 195



11.7 P2 Mildly alkaline washing of anaesthetics material


washed:

Anaesthetics material (tubes, material for artificial respiration...)

Rack: Anaesthetics material




Neutraliser: Beliclean 205





Program Number 2: Anaesthetics material, Mildly alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 5

Clean CW+WW 35 201/5 mL - 60 - 7 19

Rinse WW - 205/2 mL 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 93 - A0=3000 - 604/1 mL 1 21

Drying Air 120 - 4 80 - 16 20



Pre-Rinse 40 - - 40

Clean 15 25 - 40

Rinse 38 - - 38



Total 93 64 39 196


10537 © Belimed


11.8 P3 Alkaline washing of OT shoes


washed:

OT Shoes

Rack: For OT shoes in 2 tiers - basic rack

Process description: Highly alkaline washing with Thermal Disinfection A0 = 600



Neutraliser: -

Dosage 2: -




Program Number 3: OT Shoes, Alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 2 - - - 4

Clean CW+WW 35 128/5 mL - 70 - 7 14

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 80 604/1 mL A0=600 - - - 21

Drying Air 120 - 4 80 - 10 14



Pre-Rinse 30 - - 30

Clean 10 20 - 30

Rinse - 29 - 29



Total 40 79 29 148



11.9 P4 Alkaline washing of instruments


washed:

OT Instruments and examination instruments

Rack: Instruments 4 tiers, 12 DIN sieve trays 50 mm




Neutraliser: -

Dosage 2: -




Program Number 4: Instruments, Alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 5

Clean CW+WW 35 128/5 mL - 70 - 5 19

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 93 604/1 mL A0=3000 - - - 20

Drying Air 120 - 12 - - - 13



Pre-Rinse 38 - - 38

Clean 10 28 - 38

Rinse - 37 - 37



Total 48 102 38 188


10537 © Belimed


11.10 P5 Alkaline intensive washing of instruments


washed:



Process description: Alkaline washing 90°C with Thermal Disinfection A0 = 600



Neutraliser: -

Dosage 2: -




Program Number 5: Instruments, Intensive alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 5

Clean CW+WW 35 128/5 mL - 90 - 4 23

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 90 604/1 mL A0=600 - - - 18

Drying Air 120 - 10 - - - 4



Pre-Rinse 37 - - 37

Clean 19 18 - 37

Rinse - 37 - 37



Total 56 92 36 184



11.11 P6 Highly alkaline washing of instruments


washed:



Process description: Highly alkaline washing with Thermal Disinfection A0 = 3000








Program Number 6: Instruments, Alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 5

Clean CW+WW 35 202/5 mL - 70 - 5 17

Rinse WW - 205/2 mL 1 - - - 4

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 93 604/1 mL A0=3000 - - - 19

Drying Air 120 - 12 - - - 12



Pre-Rinse 36 - - 36

Clean 9 27 - 36

Rinse - 36 - 36



Total 45 98 35 178


10537 © Belimed


11.12 P7 Neutral washing of containers


washed:

4 containers with 2 lids each

Rack: Container rack

Process description: Neutral washing with Thermal Disinfection A0 = 600



Neutraliser: -

Dosage 2: -




Program Number 7: Containers, Neutral

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 2 - - - 3

Clean CW+WW 40 203/5 mL 3 60 - 5 15

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 90 604/1 mL A0=600 - - - 18

Drying Air 120 - 5 - - - 7



Pre-Rinse 33 - - 33

Clean 3 32 - 35

Rinse - 33 - 33



Total 36 98 34 168



11.13 P8 Neutral washing of MIS instruments


washed:

MIS Instruments and accessories

Rack: MIS

Process description: Neutral washing, washing and second rinse with purified water,

Thermal Disinfection A0 = 3000



Neutraliser: -

Dosage 2: -




Program Number 8: MIS Instruments, Neutral

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 5

Clean CW+WW 40 203/5 mL 4 60 - 3 18

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 93 604/1 mL A0=3000 - - - 20

Drying Air 120 - 12 - - - 12



Pre-Rinse 28 - - 28

Clean - - 27 27

Rinse - 27 - 27

Second Rinse - - 28 28


Total 28 27 83 138


10537 © Belimed


11.14 P9 Alkaline washing of MIS instruments


washed:

MIS Instruments and accessories

Rack: MIS

Process description: Alkaline washing, second rinse with purified water, Thermal Disinfec-

tion A0 = 3000



Neutraliser: -

Dosage 2: -




Program Number 9: MIS Instruments, Alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 4

Clean CW+WW 35 128/5 mL - 70 - 5 16

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 93 604/1 mL A0=3000 - - - 21

Drying Air 120 - 12 - - - 13



Pre-Rinse 33 - - 33

Clean 5 28 - 33

Rinse - 33 - 33

Second Rinse - - 33 33


Total 38 61 67 166



11.15 P10 Alkaline washing of baby bottles


washed:

Baby bottles

Rack: For baby bottles and glass




Neutraliser: -

Dosage 2: -




Program Number 10: Baby Bottles, Alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW 35 - 3 - - - 5

Clean CW+WW 35 128/5 mL - 70 - 5 16

Rinse WW - - 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 93 - A0=3000 - - - 17

Drying Air 120 - 10 - 604/1 mL 1 11



Pre-Rinse 12 18 - 30

Clean 15 15 - 30

Rinse - 30 - 30



Total 27 93 30 150


10537 © Belimed


11.16 P11 Alkaline intensive washing of laboratory glassware


washed:

Laboratory glassware

Rack: For baby bottles and laboratory glassware









Program Number 11: Laboratory glassware, Intensive alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - 3 - - - 5

Clean CW+WW 35 128/5 mL - 80 - 5 16

Rinse WW - 205/2 mL 1 - - - 3

Second

Rinse

WW - - 1 - - - 3

Therm. Dis. PW 80 - A0=600 - - - 12

Drying Air 120 - 12 - - 16 11



Pre-Rinse 27 - - 27

Clean 15 12 - 27

Rinse - 27 - 27



Total 42 66 27 135



11.17 P12 Supplementary drying


washed:

-

Rack: -

Process description: Supplementary drying for 5 min at 120°C

Chemicals: -

Dosage 1: -

Neutraliser: -

Dosage 2: -

Drying accelerator: -

Dosage 3: -


Program Number 12: Laboratory glassware, Intensive alkaline

Program

step


duration

[min]

Temp. 1

[°C]

Product/

Dosage

Duration

1

[min]

Temp. 1

[°C]

Product/

Dosage

Dura-

tion 2

[min]

Pre-Rinse CW - - - - - - -

Clean CW+WW - - - - - - -

Rinse WW - - - - - - -

Second

Rinse

WW - - - - - - -

Therm. Dis. PW - - - - - - -

Drying Air 120 - 5 - - - 5



10537 © Belimed

Maintenance

12 Maintenance

12.1 Maintenance in general

The technical service is responsible for carrying out the periodic maintenance

tasks.

Maintenance tasks which have been completed must be documented in the in-

spection and maintenance booklet included in delivery.

12.2 Replacing the controller

The Processor PCB is supplied without software. This must be loaded using the

CADI PC software (see Chap. 9 "Downloading the control software"). If the data

are lost, the device must be reconfigured.

Note

We recommend to make use of the Belimed customer service for all mainte-

nance and repair work.

Danger

Before performing any maintenance work on components exposed to live

electricity, the main switch must be switched off and secured against being

switched back on.

Only carry out maintenance and cleaning work wearing safety goggles and

gloves! Contamination residues can cause infections!

Warning

Only carry out maintenance and cleaning work after the device has been

allowed to cool.

Caution

Never spray the device for cleaning. The device is not waterproof.

Only use chrome steel cleaning agents or surface disinfectants for cleaning

the outside of the device. No solvents!

Caution

When the Processor PCB is replaced, all data, such as date of manufacture,

batch counter, program data and setup settings, are lost as well.

Do not touch the printed circuit boards (PCB’s)! The printed circuit boards

could be damaged due to electrostatic discharge (ESD).

Maintenance


12.3 Error code and batch number statistics

We recommend annual recording of the statistics of the last ten error codes and

batch numbers. This overview facilitates error analysis for the service technician.

With "CADI for ECU", the controller can be accessed directly from a PC via a zero

modem cable.

� In CADI, open Washer/View Analyses

� Select the "Statistics" window

� Save data on the PC with File/Save, or print with File/Print


10537 © Belimed

Maintenance

12.4 Overview of maintenance intervals

Belimed recommends the following maintenance intervals:

Maintenance area Note Checkup Procedure

Fu

ncti

on

Cle

an

lin

ess

Vis

ual

No

leak

s

Ad

jus

t

Cle

an

Re

pla

ce

Device from outside

Warning notices and safety

instructions

Readability 1 B

Power rating plate Readability 1 B

Installation area

Exhaust flap 2

Pre shut-off valve 2

Steam pipe pre-filter 2 2

Coarse filter for water 2 2

Water intake

Valves Correct closure 1 B B

Pre-filter Flow rate 1 2

Purified water filling time 8 litres / minute 1

Washing chamber water

intake

Replace silicone flaps 1

Washing system

Wash arms Rotor bearing, check for wear 1 1 1 B

Plastic parts Brittle rollers on racks 1 1 B

Docking device Stuck 1 1 2

Circulation pump Measure performance (A) 1 1

Drainage valve EPDM DN 50 membrane 1 1 1 B

Clamp connections Torque 1 1 2

EPDM Tube Formed tube 1 2

Water temperature sensor Calibrate 1 1 1 2 B

Electric heating Switch K16 1 1 B

Steam heating Steam valve, 50 Hz 1 B

Dosing system

Dosing pump tubes Pharmed 1 1 1 1

Calibration of flow meters 1 1

Supply tubing for dosage

media

Niflex tube 1 1 2

Drying system

Ventilator Measure performance (A) 2 2

Fine filter Period of operation approx. 500 h 1 1 1

Pre-filter Period of operation approx. 300 h 1 1 1 1 1 2

Maintenance


Legend:

1 = After every 1500 batches or at least once a year when maintenance is per-

formed

2 = After every 3000 batches or at least every 2 years

B = As needed

Fu

ncti

on

Cle

an

lin

es

s

Vis

ual

No

le

aks

Ad

just

Cle

an

Rep

lace

Heating Measure performance (A) 1 2 2

Non-return valve Seal 1 1 1 1 2 B

Air temperature sensor Check connector 1 1 B

Door system

Door seal Silicone foam profile, 5.5 m 1 1 1 1 1 1 B

Drive systems Plug-in connections 1 1

Safety switch actuator Cut injuries 1 1 1 B

Readjust door clearance Max. 2 mm 1 1

Calibrate the door setting 1

Electrical installation

Clamps, contacts Retighten contacts 1 1 1

Relay K1 / K2 1 1 1

Washing chamber lighting Check plug-in connection. Check

glass for fissures

1 2 1 2 B B

Racks

Wash arm bearings Check for wear 1 1 B 1 B

Wash arms Check wash arm rotation 1

Condition of racks 1 1

Nozzles Clogging 1 1 1

Magnets 1 B

Program pre-selection Correct program 1 1

Test sensors 1 1 B

Rack drive system

Chain Readjust tension 1 1

Rack position 1 1

Drive rollers 1 B

Height adjustment Loading table 1 1

Maintenance area Note Checkup Procedure


10537 © Belimed

Maintenance

12.5 Spare parts for maintenance

The following spare parts are used for general maintenance. These must always

be obtained from the manufacturer!

Recommended spare parts to keep in stock:

06605 Tube, transparent D5/11

20510 2/2 Solenoid valve for pure steam, 1/2"

21603 Solenoid valve, single, 24V DN20

25120 Temperature limiter, 3-pin, 165°C

43059 Formed tube for upper wash arm

46457 Air temperature sensor NTC2

48147 Pharmed tube

57139 Wash arm

57193 Spacer disk for wash arm

65992 Temperature sensor NTC

66086 Seal for non-return valve


73470 Reed sensor

74422 Pre-filter

76122 Rack roller

77317 Fine filter

78081 Flow meter with cable, 0.8m

684094 Magnet for rack coding

764691 Bearing bush

771659 Silicone foam profile 10 x 20 mm, blue

804365 Rotor bearing

73240 PCB for door contact pressure (linear drive)

73469 Linear drive 24V DC

76494 Level sensor

84000 ECU 2000 Processor card

Note

Label and return replaced components to the manufacturer (see Chap. 15

"Organisation Belimed AG") or dispose of in accordance with local laws and

regulations.

Maintenance


12.6 Maintenance of the lower wash arm

1 Clamp bearing

2 Direction of rotation for loosening

3 Upper bearing bush

4 Lower wash arm

5 Lower bearing bush

6 Supporting bearing

7 Sealing O-ring for clamp bearing

� Twist the clamp bearing (Fig. 177 Pos.1) counter-clockwise and pull it up-

wards

� Dismount remaining components

� Check the clamp bearing seal (Pos.7) for damage

� Check wash arm (Pos.4) for clogged nozzles and clean as required

� Clean bearing bushes (Pos.3+5), check for wear and replace as required

Replacement criteria: Score marks or deep scratches

� Reassemble components

� Check rotation of the wash arm

Warning

Pointed or sharp objects can cause injuries when cleaning the device.

2

1

5

4

3

6

Fig 177

7

Note

The rinsing nozzles of the lower wash arm must point upwards!


10537 © Belimed

Maintenance

12.7 Maintenance of the upper wash arm

1 Wash arm sleeve

2 Upper wash arm

3 Cap nut

4 Slide ring

5 Rotor bearing

� Undo cap nut (Fig. 108 Pos.3)

� Dismount remaining components

� Check wash arm (Pos.2) for clogged nozzles and clean as required

� Check the rotor bearing (Pos.5) for wear and replace as required

Replacement criteria: Score marks or deep scratches


� Check rotation of the wash arm

Fig 108

2

1

4

3

5

Note

Do not lose the slide ring (Pos.4)!

Note

The rinsing nozzles of the upper wash arm must point downwards!

Maintenance


12.8 Cleaning fine screens and coarse screen

1 Tank heating elements

2 Level floats

3 Coarse screen

4 Fine screen

� Remove fine screens (Fig. 502 Pos.4) and clean as required

� Remove coarse screen (Pos.3) and clean as required

� Remove foreign objects from washing chamber

� Reinsert coarse screen correctly

� Reinsert fine screens correctly

Fig 502

3

4

1

2

Caution

The tank heating elements can be very hot!

Caution

Never operate the device without fine screens and coarse screen!


10537 © Belimed

Maintenance

12.9 Cleaning the water intake pre-filter

� Dismantle armoured tube at the valve (Fig. 243 Pos.1)

� Pull out pre-filter and clean (Fig. 243 Pos.4)

1 Armoured tubes CW, WW, PW

2 Three water valves

3 Free flow passage

4 Pre-filter

Warning


allowed to cool.

1

2

3

4

Fig 243

Maintenance


12.10Tube clamps

� Check tube clamps for tightness and retighten as required

12.11 Heating elements / dryer

� Check capillary tubes of safety temperature limiter (F16) for breakage

� Check screw-in or plug-in contacts on electrical heaters for discolouration

and replace as required.

12.12Steam heating

� Check steam heating system (Fig. 244) for leaks. Replace defective compo-

nents and their respective seals immediately

� Clean outside of solenoid valve (Fig. 244 Pos.2) and check for visible cracks

� Check seals of condensed water drain (Fig. 244 Pos.1) and replace as re-

quired

1 Condensed water drain

2 Solenoid valve

Warning

Replace over-wound or defective tube clambs as well as brittle EPDM tube

clamb immediately!

Caution

Screw-in and plug-in contacts must be clean and the contact surfaces must

be free of contaminations.

Caution

Do not loosen any screw connections at high temperatures. The threads

may possibly be damaged.

Warning

Do not isolate the condensed water drain!

1

2

1

Fig 244


10537 © Belimed

Maintenance

12.13Dosing system

� Check function of dosing system (leaks, precision)

� Check tube clambs for tightness

� Replace hard or brittle intake tubes

Further information (see also Chap. 7.4 "Adjustment")

12.13.1 Peristaltic tubes for peristaltic pumps

Belimed recommends:

Warning

Wearing protective goggles and gloves is compulsory when handling dosage

medium of any kind!

Always follow safety instructions of the dosage media manufacturer!

Note

Replace peristaltic tubes each time when servicing. Belimed recommends

replacement at least every 8 months.

Caution

Use correct material! Use of the wrong tubing material with the respective

dosage medium can lead to failure.

Material Application with dosage medium

Pharmed General chemicals, disinfectant, neutraliser, peracetic acid

Tygon Instrument milk

Silicone Rinsing agents, drying facilitators, general chemicals

Viton Special agents in pharmaceutical industry, instrument milk

Maintenance


12.14Drying system

12.14.1 Air tubes

� Check air tubes (Fig. 595 Pos.1+7) for visible cracks and injuries

12.14.2 Pre-filter and fine filter (HEPA)

� Replace pre-filter (Pos.6) after approx. 300 hours of operation or if badly

soiled

� Replace fine filter (Pos.5) after approx. 500 hours of operation or if small fis-

sures have appeared (see also Chap. 7.2 "Machine parameters")

1 Lower air tube

2 Dryer fan

3 Tension lock

4 Dryer assembly

5 Fine filter

6 Pre-filter

7 Upper air tube

Warning


allowed to cool.

Note

Belimed recommends replacing the fine filter once a year.

Make sure the arrow on the fine filter points in the right direction! Do not

touch the filter paper! Set the operating hour-meter on zero (see also Chap.

7.2 "Machine parameters").

Fig 595

1

2

5

6

3

4

4

1

7


10537 © Belimed

Maintenance

12.14.3 Non-return valve

� Dismantle air tube (Fig. 589 Pos.1) and formed tube (Pos.4)

� Undo locking screw (Pos.3) and dismantle complete valve body

� Inspect seal (Pos.6) for dirt or cracks and replace if necessary

� Test function of compression spring (Pos.2) and check for breakages, re-

place if necessary

1 Air tube

2 Compression spring

3 Valve body locking screw

4 Formed tube

5 Valve body

6 Seal for non-return valve

7 Valve tappet

12.14.4 Differential pressure (optional)

The air filters have a differential pressure of 1.4 kPa. If the differential pressure

increases to approx. 1.7 kPa (17mbar) or higher, the message "Replace Filter" is

triggered.

Warning


allowed to cool.

4

2

1

7

6

5

3

Fig 589

Note

Depending on the exhaust system, the pressure point must be determined

again. Cover 50% of the filter with paper. Adjust the differential pressure

switch until the switching point is reached and the message "Replace Filter"

appears. Remove paper.

Maintenance


12.15Door system

12.15.1 Safety switch actuator



Function test

� Close door (Fig. 588 Pos.2) using activity button

� Touch safety switch actuator (Pos.1)

� Door is lowered

� An acoustic signal is sounded

� Error display 108 (see Chap. 10.3 "Error display, cause and remedy")

Warning

Replace safety switch actuator (Fig. 588 Pos.1) with cut injuries immediately.

1

2

Fig 588


10537 © Belimed

Maintenance

12.15.2 Replacing the door seal

Door seals must be intact and undamaged. Seals which have been cut or broken

out must be replaced immediately.

� Remove seal and glue residues from the U-section using a screwdriver.

Clean U-section thoroughly!

� Apply silicone glue continuously to the inside along the whole U-section.

� Insert door seal and bring together at the top. Do not stretch! Close door and

allow to dry for at least 24 h.

12.15.3 Retightening the door belt

� Remove front panel (Pos.5)

� Retighten door belt via nut (Pos.4).

1 Door belt

2 Lower tensioning pulley

3 Compression spring for door tensioner

4 Hexagonal nut 4301 M6

5 Lower front panel

Warning


allowed to cool.

Note

Clean door seals using a mild detergent and apply silicone grease for protec-

tion.

Caution

Door belt (Fig. 587 Pos.1) must not slip on the tensioning pulley (Pos.2).

Danger of premature wear!

4

3

2

1

Fig 587

5

Maintenance


12.15.4 Vertical door movement

If the limit is overstepped, the motor cannot release itself any more. Release door

by hand and readjust.

1 Door frame

2 Minimum clearance between Pos.1+3

3 Belt attachment

4 Door seal

5 Drip tray


7 Washing chamber drip panel


Caution

Danger of collision between belt bracket (Fig. 619 Pos.3) and door frame

(Pos.1) when adjusting door (Fig. 619).

Danger of collision between washing chamber door (Pos.6), drip tray

(Fig. 619 Pos.5) and drip panel (Pos.7).

min. 2mm1

3

4

5

2

7 6

8

Fig 619


10537 © Belimed

Maintenance

12.15.5 Readjusting door clearance

Over time, the clearance (Fig. 620 Pos.1) between door seal (Fig. 620 Pos.4) and

washing chamber door (Pos.2) increases due to the settling process. This clear-

ance must not exceed 1 mm!

1 Clearance - Washing chamber door / Door seal


3 Door frame

4 Door seal

5 Screws for door adjustment

� Open the door and interrupt at approx. 2/3 open position using button

� Readjust screws (Fig. 620 Pos.5) until clearance is 1 mm (Pos.1)

12.15.6 Calibrating the door setting

(See from Chap. 7.4.6 "Setting LS door contact pressure (potentiometer value)")

Note

Readjust the door once a year. Otherwise there is a risk of doors not closing

tightly any more (see Chap. 7.2 "Machine parameters").

1 mm

Fig 620

3

21

5

4

Note

The washing chamber must be warm while adjusting (after completion of a

program cycle).

I

Maintenance


12.16Electro drawer with PCBs

1 ECU 84000 Processor PCB

2 Main switch

3 Transformer

4 Linear drive door contact pressure PCB

5 Interface PCB

6 Door switch relay

Fig 498

4

5

6

1

3

2


10537 © Belimed

Maintenance

12.17Maintenance of the electro drawer

� Remove device panels (Fig. 621)

� Remove lid from switch box (Fig. 621 Pos.4)

� Remove angle plate screws (Pos.1)

� Remove base frame screws (Pos.5)

� Disconnect reed switch (Pos.3)

� Withdraw electro drawer (Fig. 622)

1 Angle plate screws

2 Complete electro drawer

3 Reed switch

4 Switch box lid

5 Base frame screws

Danger

The device must always be disconnected from the mains before carrying out

electrical servicing of any kind. Danger to life!

1

2

4

3

5

Fig 621

Maintenance


� Check the whole electrical installation for signs of burning or melting.

� Check plug-in and clamp connections and retighten as required. Replace du-

bious connections.

1 Mains lead

2 Network cable

Note

The mains lead (Fig. 622 Pos.1) and the network cable (Pos.2) must be suffi-

ciently long to allow the electro drawer to be pulled out.

Caution

Replace damaged or defective parts immediately

1

2

Fig 622


10537 © Belimed

Maintenance

12.18Dismantling the door system (LS)

� Release door contact pressure of LS washing chamber door using activity

button

� Remove device panels (Fig. 623)

� Remove cross bar (Fig. 623 Pos.1)

1 Cross bar

� Disconnect lower reed switch (Fig. 627 Pos.4)

� Pull out complete electro drawer (see Chap. 12.17 "Maintenance of the elec-

tro drawer")

� Disconnect plug-in connections of gear motor, operating capacitor and upper

reed switch (Fig. 627 Pos.1-3)

� Remove mounting bracket (Fig. 627 Pos.8) by undoing two screws each at

the top, centre and bottom (Fig. 627 Pos.11)

Danger



Warning


allowed to cool.

Note

At least 5 m2 of free space in front of the device are required for dismantling

the washing chamber door.

1

Fig 623

Maintenance


� Disconnect safety switch actuator lead (Fig. 627 Pos.6) and drainage tube

(Pos.5)

� Remove the screws with sleeves (Fig. 627 Pos.10) on both sides

� Pull out cotter spring (Fig. 627 Pos.9) at bottom on both sides and remove

bolt

1 Operating capacitor

2 Gear motor

3 Upper reed switch

4 Lower reed switch

5 Door tray drainage tube

6 Safety switch actuator lead

7 Door support bracket

8 Mounting bracket

9 Cotter spring

10 Bolt

11 Mounting bracket screws

12 Screw with sleeve

� Lay down complete door front (Fig. 632)

� Remove door support bracket (Fig. 627 Pos.7) and pull the complete door

front away from the device so that the washing chamber door can be pulled

out

� Remove belt bracket (Fig. 632 Pos.1) on both sides

Note

Disconnect drainage tube at pipe below. Disconnect safety switch actuator

lead at terminal strip below.

Warning

Door is standing unattached and can now fall forward accidentally!

2

1

3

5

4

10

7

6

9

11

8

Fig 627

12


10537 © Belimed

Maintenance

� Remove door support bracket (Fig. 632 Pos.2)

� Slide washing chamber door out in the direction indicated by the arrow (Fig.

632)

1 Belt bracket

2 Door support bracket

3 Complete door system

� Mount diverse components of the old washing chamber door (Fig. 631) to the

new door

� Disconnect drainage tube (Fig. 631 Pos.4)

� Dismantle safety switch actuator with lead (Pos.5+1)

� Dismantle left/right plastic guide (Pos.2) and Z-screws (Pos.3)

1 Safety switch actuator lead

2 Plastic guide left/right

3 4 Z-Screws

4 Drainage tube


� Fit new washing chamber door in place and remount complete door front

� Recalibrate door (see Chap. 7.4.6 "Setting LS door contact pressure (poten-

tiometer value)")

Fig 632

1

2

3

2

2

1

5

Fig 631

3

4

Maintenance


12.19Dismantling the door system (US)

Follow the same procedure for dismantling the door system as for the loading

side (see Chap. 12.18 "Dismantling the door system (LS)").

1 US Servicing door

Danger



Warning


allowed to cool.

Fig 633

1

Note

Remove US servicing door (Fig. 633 Pos.1).


10537 © Belimed

Maintenance

12.20Dismantling the linear drive

� Dismantle door system (see Chap. 12.19 "Dismantling the door system

(US)")

� Undo left/right stop nuts on US+LS (Fig. 624 Pos.2)

1 Complete door system

2 4 Stop nuts for attachment bracket

� Slightly lift and pull out the complete linear module (Fig. 625 Pos.1)

� To enable removal, first remove LS cotter spring and bolt (see Chap.

12.18 "Dismantling the door system (LS)").

Note

It is recommended to dismantle the linear motor from the unloading side.

2

1

Fig 624

Maintenance


1 Complete linear module

2 Linear drive LS/US

� Linear drives (Fig. 625 Pos.2) can now be serviced

� Reinstall complete linear module (Pos.1)

� Recalibrate LS/US doors (see Chap. 7.4.6 "Setting LS door contact pressure

(potentiometer value)")

1

2

Fig 625


10537 © Belimed

Maintenance

12.21Maintenance of washing chamber lighting

� Pull out lamp socket (Fig. 649 Pos.1)

� Undo lamp fixture screws (Pos.2) and remove lamp fixture (Pos.3)

� Remove lamp (Pos.4) and replace if necessary

� Undo locking nuts (Pos.5) and remove flange from glass (Pos.6)

� Check glass (Pos.7) for contamination and scratch marks. Check sealing

rings for injuries as well


Danger



Warning


allowed to cool.

1) Lamp socket

2) Screws for lamp fixture

3) Lamp fixture

4) Lamp

5) Locking nuts

6) Flange for glass

7) Glass

1

3

4

7

2

5

6

Fig 649

Maintenance


12.22Adjusting the temperature sensors

See Chap.7.4.1 "Adjustment of temperature sensors using reference sensor"

and Chap. 7.4.2 "Adjustment of temperature sensors in calibrating bath"

12.23Automatic loading and unloading (optional)

For correct and proper operation and maintenance, it is absolutely necessary to

follow the operating instructions for the automatic loading and unloading module

included in delivery.

1 Rack

2 Emergency Stop

3 Operating buttons

4 Rollers with automatic drive

5 Automatic loading and unloading module

Fig 582

1

5

2

3

4


10537 © Belimed

Disposal

13 Disposal

13.1 Disposing of packaging material

Packaging material (cardboard, plastic, wood, EPS polystyrene etc.) is labelled

according to type and should as far as possible be recycled and disposed of with-

out harming the environment.

13.2 Disposal of the device

Old devices are not worthless waste material. If disposed of appropriately, the

raw materials can be recovered and re-used. It must be ensured that the device

is disposed of in accordance with current locally applicable government laws and

regulations.

13.3 Disposing of dosage media

Dosage media and dosage media containers must be disposed of appropriately

in accordance with professional standards and current locally applicable govern-

ment laws and regulations.

Note

The operating company must specify the procedure for proper disposal in

accordance with professional standards!

Note

Old devices can also be returned to a Belimed company (see Chap. 15

"Organisation Belimed AG") or to the local distributor.

Warning

Do not pour dosage media into the drainage system!

Conformity and certifications


14 Conformity and certifications

Belimed AG Dorfstrasse 4 CH-6275 Ballwil

Wir erklären in alleiniger Verantwortung, dass der Reinigungs- und Desinfektionsautomat Nous déclarons sous notre propre responsabilité que l’automate de lavage et de désinfection Under our sole responsibility we herewith declare that the washer and disinfectors

Typ: WD 290 (09) Serien-Nr.:

994000094001

994000094007

nach Anhang IX der Richtlinie 93/42/EWG, als ein Medizinprodukt der Klasse IIA eingestuft wird und gemäss der Bestimmungen der Richtlinien est conforme, selon l’annexe IX de la directive 93/42/CEE sur les dispositifs médicaux de la classe IIA, aux directives des normes according to annex IX of directive 93/42EEC, is rated as a médical device of class IIA and under the terms of reference

93/42/EWG 93/42/CEE 93/42/EEC

mit den folgenden harmonisierten Normen, nationalen Normen oder normativen Dokumenten übereinstimmt. selon les normes harmonisées, les normes nationales ou autres documents normatifs suivants. is confirm with the following harmonised standards, national standards or other normative documents.

Sicherheit EMV SVGW Typenprüfung

Konformitätsbewertungsverfahren Procédure d’évaluation de la conformité Conformity assessment procedure

Nach 93/42 EWG, Anhang II (Vollständiges Qualitätssicherungssystem)

Konformitätsbewertungsstelle Organisme notifié Notified Body

TÜV NORD CERT GmbH Langenmarkstrasse 20, 45141 Essen, Gemany 0044

Ballwil, 27. April 2009

W. Schürpf Head Research & Development

E. Ammann Head Application / Process Engineering

KONFORMITÄTSERKLÄRUNG

DÉCLARATION DE CONFORMITÉ DECLARATION OF CONFORMITY

EN 61010-1: 2001

EN 61326-1: 2006

W/TPW106: 2001EN ISO 15883-1: 2006

EN 61010-2-040: 2005

EN 61326-3-11: 2000EN 61326-3-12: 2005

IEC 61010-1: (ed.2)

IEC 61326-1: 2005

EN 61770

IEC 61010-2-040: (ed.1)

IEC 61326-3-11: 2000IEC 61326-3-12: 2004


10537 © Belimed

Organisation Belimed AG

15 Organisation Belimed AG

15.1 Manufacturer

Belimed AG, Dorfstrasse 4, CH-6275 Ballwil (Switzerland)

Phone +41 41 449 78 88

Fax +41 41 449 78 89

[email protected]

15.2 Subsidiaries, Customer Service

Belgium

Belimed SARue de Clairvaux 81348 Louvain-La-NeuvePhone +32 10 42 02 40Fax +32 10 42 02 [email protected]

Germany

Belimed Deutschland GmbHEdisonstrasse 7a84453 Mühldorf am InnPhone +49 8631 9896 0Fax +49 8631 9896 [email protected]

Branch Office WestBelimed Deutschland GmbHEmil-Hoffmann-Strasse 2750996 KölnPhone +49 2236 9642 0Fax +49 2236 9642 [email protected]

France

Belimed SASParc GIVIO330 Allée des Hetres, Hall E69760 LimonestPhone +33 4 37 41 63 03Fax +33 4 37 41 63 [email protected]

PharmaBelimed SASParc Espale1, av. Pierre Pflimlin68390 SausheimPhone +33 3 89 63 65 40Fax +33 3 89 63 65 [email protected]

United Kingdom

Belimed LimitedUnit 4 Newbuildings PlaceDragons Green Road, Shipley, HorshamWest Sussex, RH13 8GQPhone +44 1403 738 811Fax +44 1403 730 [email protected]

Netherlands

Belimed B.V.Energieweg 86658 AD Beneden-LeeuwenPhone +31 487 59 11 00Fax +31 487 59 15 [email protected]

Austria

Belimed GmbHGrüne Lagune8350 FehringPhone +43 3155 40 6990Fax +43 3155 40 699 [email protected]

Switzerland

Belimed Sauter AGZelgstrasse 88583 SulgenPhone +41 71 644 85 00Fax + 41 71 644 86 [email protected]

Slovenia

Belimed d.o.o.Kosovelova cesta 21290 GrosupljePhone +386 1 7866 010Fax +386 1 7866 [email protected]

USA

Belimed Inc.2284 Clements Ferry RoadCharleston, SC 29492Phone +001 843 216 7424Fax +001 843 216 [email protected]

Other Countries Medical

Belimed AGDorfstrasse 46275 BallwilPhone +41 41 449 78 88Fax +41 41 449 78 [email protected]

Other Countries Pharma

Belimed Sauter AGZelgstrasse 88583 SulgenPhone +41 71 644 85 00Fax + 41 71 644 86 [email protected]

Fig 150

China

Belimed Medical Equipment(Shanghai) Co. LtdCaiLun Road 780ZhangJiang Hi-Tech Park201203 Pudong, ShanghaiPhone +86 21 513 709 98Fax +86 21 513 709 [email protected]

Branch Office WestBelimed Sauter AG Ehrlenauweg 17Phone +41 31 720 44 55Fax +41 31 720 44 [email protected]

Notes


16 Notes

Technical Manual WD 290 - Frank's Hospital Workshop...Introduction Technical Manual WD290 001 7/143...

Documents

Transcript of Technical Manual WD 290 - Frank's Hospital Workshop...Introduction Technical Manual WD290 001 7/143...