Technical and Functional Requirements Heat Transport Small ... Documents/Westinghouse/Technical and...

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NGNP-TDI-GEN-FRD-G-00021 September 2009 Revision 0 Technical and Functional Requirements Heat Transport Small Scale Testing Loop APPROVALS Function Printed Name and Signature Date Author Name: Bennie Nel Company: M-Tech Industrial (Pty) Ltd. September 15, 2009 Reviewer Name: Jacques Holtzhausen Company: M-Tech Industrial (Pty) Ltd. September 15, 2009 Approval Name: Jan van Ravenswaay Company: M-Tech Industrial (Pty) Ltd. September 15, 2009 Westinghouse Electric Company LLC Nuclear Power Plants Post Office Box 355 Pittsburgh, PA 15230-0355 2009 Westinghouse Electric Company LLC All Rights Reserved

Transcript of Technical and Functional Requirements Heat Transport Small ... Documents/Westinghouse/Technical and...

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NGNP-TDI-GEN-FRD-G-00021 September 2009 Revision 0

Technical and Functional Requirements

Heat Transport Small Scale Testing Loop

APPROVALS

Function Printed Name and Signature Date Author

Name: Bennie Nel Company: M-Tech Industrial (Pty) Ltd.

September 15, 2009

Reviewer Name: Jacques Holtzhausen Company: M-Tech Industrial (Pty) Ltd. September 15, 2009

Approval

Name: Jan van Ravenswaay Company: M-Tech Industrial (Pty) Ltd. September 15, 2009

Westinghouse Electric Company LLC Nuclear Power Plants Post Office Box 355

Pittsburgh, PA 15230-0355

�2009 Westinghouse Electric Company LLC All Rights Reserved

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LIST OF CONTRIBUTORS

Name and Company Date David Viljoen (M-Tech Industrial) June 17, 2009 Herman van Antwerpen (M-Tech Industrial) June 17, 2009 Werner Koekemoer (M-Tech Industrial) June 17, 2009 Riaan de Bruyn (M-Tech Industrial) June 17, 2009 Scott Penfield (Technology Insights) June 17, 2009 Daniel Allen (Technology Insights) June 17, 2009 Roger Young (Pebble Bed Modular Reactor (Pty) Ltd) June 17, 2009 Sten Caspersson (Westinghouse) June 17, 2009 Attie Ferreira (Westinghouse Electric Company South Africa) June 17, 2009

BACKGROUND INTELLECTUAL PROPERTY CONTENT

Section Title Description

N/A

REVISION HISTORY

RECORD OF CHANGES

Revision No. Revision Made by Description Date A Bennie Nel Document Created June 17, 2009

B Bennie Nel Document updated following internal review July 21, 2009

C B Nel Minor changes reflecting 750°C-800°C TDRM inputs as well as HTSST Applicability Tables updated

August 06, 2009

D B Nel Minor corrections made August 20, 2009 0 B Nel Document for release to BEA September 15, 2009

DOCUMENT TRACEABILITY

Created to Support the Following Document(s)

Document Number Revision

Heat Transport Small Scale Testing SOW-7342 1

TRL Advancement through the use of Heat Transport Small Scale Testing Capability (HTSST)

NGNP-TDI-GEN-FRD-G-00022 0

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TABLE OF CONTENTS

Section Title Page

1. INTRODUCTION................................................................................................................... 8

1.1 PURPOSE OF THE DOCUMENT ......................................................................................... 8 1.2 SCOPE OF THE HTSST LOOP.......................................................................................... 8

1.2.1 Need ................................................................................................................. 8 1.2.2 Goals ................................................................................................................. 8 1.2.3 Objectives ........................................................................................................... 8

2. GENERAL DESCRIPTION / OVERVIEW ........................................................................ 9

2.1 USER NEEDS..................................................................................................................... 9 2.2 SYSTEM DESCRIPTION..................................................................................................... 9

2.2.1 Needs Justification ........................................................................................... 10 2.3 GENERAL CONSTRAINTS ............................................................................................... 11

2.3.1 Funding, Milestones and Timelines ................................................................. 11 2.3.2 Compatibility and Support ............................................................................... 11 2.3.3 Availability....................................................................................................... 11 2.3.4 Procedural Constraints ..................................................................................... 11

3. REQUIREMENTS................................................................................................................ 12

3.1 FUNCTIONAL REQUIREMENTS ...................................................................................... 12 3.1.1 Program Administrative and Support Functions .............................................. 12 3.1.2 Program Training Functions............................................................................. 12 3.1.3 Program Research Functions............................................................................ 12 3.1.4 HTSST Loop Operational, Testing and qualification Functions...................... 13

3.1.4.1 Test Conditions ...................................................................................... 13 3.1.4.2 Parameter Measurements ....................................................................... 14 3.1.4.3 Data Requirements................................................................................. 14 3.1.4.4 Test Evaluation Criteria ......................................................................... 14 3.1.4.5 Test Deliverables ................................................................................... 14 3.1.4.6 IHX A Metallic and Ceramic Requirements.......................................... 27 3.1.4.7 IHX B Requirements ............................................................................. 27 3.1.4.8 IHX Requirements ................................................................................. 28 3.1.4.9 Heat Transport System Piping Requirements ........................................ 29 3.1.4.10 Circulator Requirements ........................................................................ 29

3.1.5 Life Cycle Functions ........................................................................................ 30 3.1.5.1 Development .......................................................................................... 30 3.1.5.2 Testing ................................................................................................... 30 3.1.5.3 Delivery ................................................................................................. 30 3.1.5.4 Support................................................................................................... 30

3.1.6 Program Utilities .............................................................................................. 31 3.2 PERFORMANCE CHARACTERISTICS.............................................................................. 31 3.3 INTERFACE REQUIREMENTS ......................................................................................... 31

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3.3.1 Interface with Auxilliary Equipment or Accessories ....................................... 31 3.3.2 Compatibility with Environment...................................................................... 31 3.3.3 External Operating Environment...................................................................... 32 3.3.4 Labelling and Packaging .................................................................................. 32 3.3.5 Toxicity and Biocompatibility.......................................................................... 32 3.3.6 Electromagnetic Compatibility......................................................................... 32 3.3.7 Physical and Chemical Characteristics............................................................. 32 3.3.8 Laboratories’ Sterility....................................................................................... 32 3.3.9 Security............................................................................................................. 32 3.3.10 Safety 32

3.4 OPERATIONAL REQUIREMENTS.................................................................................... 33 3.5 RESOURCE REQUIREMENTS.......................................................................................... 33 3.6 VERIFICATION REQUIREMENTS.................................................................................... 33 3.7 DOCUMENTATION REQUIREMENTS .............................................................................. 33 3.8 SYSTEMS REQUIREMENTS............................................................................................. 33

3.8.1 In-service Reliability ........................................................................................ 33 3.8.2 Maintainability ................................................................................................. 33 3.8.3 Design Life ....................................................................................................... 33 3.8.4 Availability of Materials .................................................................................. 33 3.8.5 Transportability ................................................................................................ 33 3.8.6 Interchangeability ............................................................................................. 34 3.8.7 Modularization ................................................................................................. 34 3.8.8 Codification ...................................................................................................... 34 3.8.9 Cost 34 3.8.10 Schedule ........................................................................................................... 34 3.8.11 Licensing .......................................................................................................... 34

3.9 ENGINEERING DESIGN REQUIREMENTS ....................................................................... 34 3.9.1 Civil and Structural .......................................................................................... 35 3.9.2 Mechanical and Materials ................................................................................ 35 3.9.3 Chemical and Process....................................................................................... 35 3.9.4 Electrical Power ............................................................................................... 35 3.9.5 Instrumentation and Control............................................................................. 36

3.9.5.1 Automation Requirements ..................................................................... 36 3.9.5.2 Engineering requirements ...................................................................... 36 3.9.5.3 Measurement Requirements .................................................................. 38 3.9.5.4 I&C testing............................................................................................. 38

3.9.6 Computer Hardware and Software ................................................................... 38 3.9.7 Fire Protection .................................................................................................. 38 3.9.8 Testing and Maintenance Requirements .......................................................... 38 3.9.9 Other Requirements.......................................................................................... 39

3.9.9.1 Environment........................................................................................... 39

4. REFERENCES...................................................................................................................... 40

5. APPENDIX A: HYDROGEN PRODUCTION SYSTEM ................................................ 41

5.1.1 Hydrogen production testing possibilities ........................................................ 41 5.1.1.1 Nuclear Hydrogen Initiative Candidate HPS Technologies .................. 41

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5.1.1.2 High-Temperature Small-Scale Heat Transfer Tests............................. 41 5.1.1.3 High-Temperature Solid Oxide Electrolyzers ....................................... 44

5.1.2 High-Temperature Helium Valves ................................................................... 44 5.1.3 High-Temperature Small-Scale Test Capability and Other NGNP

Process Heat Applications ..................................................................... 45

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ABBREVIATIONS AND ACRONYMS

Abbreviation or Acronym Definition

ASME American Society of Mechanical Engineers

BEA Battelle Energy Alliance

C Carbon

CH4 Methane

CIRC Circulator

CO Carbon Monoxide

CO2 Carbon Dioxide

CTC Component Test Capability

CTF Component Test Facility

DDN Design Data Need

dP Delta Pressure

ECC Engineering, Commissioning and Construction

EMB Electromagnetic Bearing

H2 Hydrogen

HPAS Hydrogen Plant Alternative Study

HTGR High Temperature Gas-Cooled Reactor

HTS Heat Transport System

HTSST Heat Transport Small Scale Testing

HX Heat Exchanger

IHX Intermediate Heat Exchangers

kg/s Kilogram per second

kPa Kilopascal

LAB Laboratory

m meter

mm millimeter

MC Mixing Chamber

MHTGR Modular High Temperature Gas-Cooled Reactor

MPa Megapascal

MW Megawatt

MWt Megawatt thermal

N No

NGNP Next Generation Nuclear Reactor

OD Outer Diameter

PCDR Preconceptual Design Report

PCS Power Conversion System

PFHE Plate Fin Heat Exchanger

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Abbreviation or Acronym Definition

PIP Piping

PHTS Primary Heat Transport System

Ref. Reference

ROT Reactor Outlet Temperature

SG Steam Generator

SHTS Secondary Heat Transport System

SOW Statement of Work

SSCs Systems, Structures and Components

T&FR Technical and Functional Requirements

TBD To Be Determined

TDL Technology Development Loop

TDRM Technology Development Roadmapping

TRL Technology Readiness Level

TS Test Specification

UUT Unit Under Test

WEC Westinghouse Electric Company

Y Yes

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1. INTRODUCTION

1.1 Purpose of the Document The purpose of this Requirements Document is to establish an original source

baseline reference for the HTSST loop’s Technical and Functional Requirements (T&FR) based on the relevant Technology Maturation Plans and Test Specifications as indentified in [1] and [2].

Correspondingly, all the requirements reflected in this Requirements Document are subject to reviews with all stakeholders partaking in its elicitation so that each requirement remains necessary, attainable and verifiable.

The approved Technical and Functional Requirements Document will be used as the baseline for the HTSST Loop Conceptual Design.

1.2 Scope of the HTSST Loop The scope as per SOW-7342 [3] constitutes the vision for having an HTSST loop,

which is broken down into needs, goals and objectives in the subsections that follow.

1.2.1 NEED

The need for developing a high temperature HTSST loop is:

“To provide a small-scale testing loop capability for heat transport system components thereby making provision to advance the technology maturation of these components in an environment representative of High Temperature Reactors at minimum schedule and cost.”

1.2.2 GOALS

The goals of the HTSST loop are:

• To further technology development of High Temperature Reactor (HTR) components or parts thereof within a testing environment similar to the NGNP environment (with regard to temperature, pressure and relative flow rate where applicable) to which they would be exposed in actual service.

• To promote the mission need of the Component Test Capability (CTC) (previously known as the Component Test Facility (CTF)).

1.2.3 OBJECTIVES The objectives of the HTSST loop are listed below.

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• The HTSST loop shall be capable of performing all selected tests as per Table 2 through Table 11 of this Technical and Functional Requirements Document, thus advancing the TRL of NGNP Heat Transfer components within a budget that meets Congressional approval.

• The HTSST loop helium mass flow rate shall be sufficient to enable testing of a single module of IHX A, together with a module of IHX B connected in series; thus, delivering flow rates equal to what is envisaged per module in the NGNP plant.

• The design shall be driven by the heat transfer capability of a single IHX A.

• Where applicable, the IHX B module shall be sized so that its inlet and outlet temperatures correspond to the design temperatures of IHX B.

• The HTSST loop’s heating capacity shall be adequate to maintain the test sections at temperatures required by the test specifications.

• The HTSST loop is to serve as a test bench in which smaller blower development may be supported.

2. GENERAL DESCRIPTION / OVERVIEW

2.1 User Needs The HTSST loop will be used to address NGNP requirements in terms of testing

and examining heat transfer components as well as to calibrate instrumentation under NGNP process conditions.

The HTSST loop will also be used to address NGNP requirements in terms of qualifying materials, fluids, components and component integration.

These tests will lead as input to ensure Nuclear Regulatory Commission (NRC) acceptability for use in the NGNP.

2.2 System Description The need for an HTSST loop has surfaced from the CTC Preconceptual Design

that addressed the CTC Mission Need. The HTSST loop will be used to facilitate High Temperature Reactor (HTR) heat transfer technology development as a forerunner to larger-scale heat transfer testing loops.

The HTSST loop will provide the necessary equipment and furnishings to meet the suited test cases, as screened from both the 950 °C [1] and 750°C-800°C [2] Technology Development Road Mapping (TDRM) Reports.

The HTSST loop shall have a testing space through which helium shall enter. An interface shall be provided that allows helium to enter the testing space from one end and

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exit it at another end. A maximum helium temperature of 950°C at a maximum pressure of 9 MPa shall be attainable and shall be used as entrance temperature and pressure to the IHX A modules placed within the testing space.

The capability of the proposed HTSST loop to support the Hydrogen Production System (HPS) i.e. testing of subsections or component related thereto cannot presently be determined because of the incomplete design of the candidate HPS technologies at this point in their development. Consequently, no detailed test specifications currently exist for HPS systems and components. Advancement of their designs and representative sizing of testable units first needs to be completed.

However, an indication of the potential use of the HTSST loop in development of

the HPS can be attained from review of the NGNP Hydrogen Plant Alternatives Study [5], which establishes the most complete pre-conceptual design for the HPS that has been done thus far. The Hydrogen Study is based on the NGNP with reactor outlet temperature of 950 °C, but sensitivity analysis in that report touches on the feasibility of hydrogen production at lower temperatures.

Assumptions that underlie these indications are the following: 1) The technology

evaluations and resulting process simulation, equipment selection and process flow design of the Hydrogen Study constitute the HPS conceptual design, 2) The technology development roadmapping based on the evaluations and the conceptual design are followed, and 3) The timing of the roadmap is compatible with the HTSST deployment.

The tests identified in the Hydrogen Study that are potentially compatible with the

HTSST appear to be the following:

• Sulfuric Acid Decomposition Reactor.

• Hydrogen Iodide Distillation Column.

• High-Temperature Steam Electrolyzer.

• High-Temperature Helium Valves.

More information regarding hydrogen production and high temperature helium valves is given in Appendix A along with discussion of other process heat applications.

2.2.1 NEEDS JUSTIFICATION

The HTSST loop will provide testing capability to enable prototype testing and qualification of heat transfer and -transport components. This forms part of the overall CTC Mission Need i.e. to enhance Technology Development of NGNP heat transport components.

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2.3 General Constraints General Constraints concerning the HTSST loop are categorized under the

following:

2.3.1 FUNDING, MILESTONES AND TIMELINES

The HTSST loop Conceptual Design stage is to follow upon the requirements elicitation in Fiscal Year 2010.

The HTSST loop will be designed for an operational lifespan of [TBD]1 years.

Funding to initiate and complete the entire design lifecycle of the HTSST loop needs to be available as a complete package to ensure continuity of design teams and optimized efficiency.

2.3.2 COMPATIBILITY AND SUPPORT

The HTSST loop’s mission is to support the NGNP testing and licensing programs at the Idaho National Laboratory (INL).

2.3.3 AVAILABILITY

The HTSST loop will be made available to all end-users contributing to the overall NGNP program. NGNP-driven schedules shall be given first priority.

2.3.4 PROCEDURAL CONSTRAINTS

The following procedural constraints are applicable:

• The HTSST loop will be treated as a high hazard, non-radiological facility. • The HTSST loop will be subject to the National Environmental Policy Act

(NEPA). • The HTSST loop will be a government-owned, contractor-operated

facility. • The HTSST loop will provide the capability to test NGNP heat transport

system components or prototypes thereof to demonstrate and advance their TRL maturity.

1 BEA to specify HTSST loop operational lifespan.

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3. REQUIREMENTS Note that all TBDs in this Requirements Section are to be addressed during the

follow-up phase. Later revisions of this Technical and Functional Requirements Document thus forms part of the Verification process within the whole requirements elicitation process.

3.1 Functional Requirements

3.1.1 PROGRAM ADMINISTRATIVE AND SUPPORT FUNCTIONS

Concerning the HTSST loop program administrative and support functions, the following necessary dedicated workspace shall be provided:

• Storage areas for all supplies related to the HTSST loop. • Services related to the HTSST loop. • Conferencing facilities. • Maintenance areas for HTSST loop equipment (Mechanical, Electrical and

Instrumentation and Control) • Access to parking areas, rest rooms, locker rooms and break rooms for

HTSST loop personnel.

The HTSST loop may need to include other program administrative and support functions that may be derived during future design activities.

3.1.2 PROGRAM TRAINING FUNCTIONS

Training shall be done in dedicated training areas reserved for electrical, maintenance and I&C disciplines. Maintenance mockup capabilities shall be implemented to ensure compatibility of HTSST loop trainees’ skills with real plant maintenance.

A training simulator shall be used to ensure that operators become and remain knowledgeable and thus shall be adequately skilled for their job.

The training simulator shall also serve as an engineering simulator by predicting and simulating plant behavior to enable vendors to adequately do pre-preparation of their test specifications and plans.

3.1.3 PROGRAM RESEARCH FUNCTIONS

Program research functions entail the following:

• Access shall be given to authorized HTSST personnel to make use of laboratories and researcher workspaces.

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3.1.4 HTSST LOOP OPERATIONAL, TESTING AND QUALIFICATION FUNCTIONS

Representative NGNP heat transfer components, parts thereof or proto-typical components shall be tested in environments comparable to NGNP conditions, i.e., temperature, relative flow rate, fluids and pressure level. General testing and qualification functions are described in the following paragraphs.

3.1.4.1 Test Conditions

The test conditions deal with high level HTSST loop requirements, which are listed below:

• The thermal heat duty of the HTSST loop to be applied for heat exchanging purposes in the testing of heat transfer components shall not exceed 2 MW.

• The maximum steady-state operating temperature of the HTSST loop shall be 950°C.

• The maximum steady-state operating pressure of the HTSST loop shall be 9 MPa.

• The HTSST loop shall have a mass flow rate of 0.8 to 1.4 kg/s. • Provisions shall be made for temperature and pressure control within the

HTSST loop to maintain both a temperature demand up to a maximum of 950°C and a pressure demand up to a maximum of 9 MPa within the testing space.

• A minimum temperature gain in the HTSST loop shall be 1.5°C/min. • The heat transport medium that shall interface with heat transport

components identified for testing shall be helium. • Provisions shall be made for parameter measurement within the HTSST

loop testing space – refer to paragraph 3.1.4.2. • Provision shall be made for the injection, control, measurement and

removal of the following impurities: o CO o CO2 o H2 o H2O o CH4 o O2

• Interfacing equipment shall be subject to the following requirements: o Surface finishing (tolerances [TBD]). o Gasket material (material [TBD]). o Flange torque (tolerances [TBD]).

• The HTSST loop interface with auxiliary equipment shall include the following:

o Cooling Water (Purity [TBD]). o Instrument Air (Quality [TBD]). o Electricity Supply (Voltage [TBD]).

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o Heating, Ventilation and Air Conditioning (HVAC) (Process Conditions [TBD]).

o Lifting Capacity (Maximum Weight [TBD]). o Helium Inventory Control System (HICS).

• Provision shall be made to allow application of cyclic loading on identified test specimens. Amplitude, frequency and number of cycles are [TBD].

• The HTSST loop shall provide a means to measure mass flow rate with an accuracy of within 1 percent, in order to calibrate other helium mass flow meters. It shall do so at a maximum temperature of 85°C.

3.1.4.2 Parameter Measurements

Provision shall be made to measure the following list of parameters within the HTSST loop testing space:

o Temperature; o Pressure; o He impurity levels as a function of time; o Duration of exposure of tested component(s), part(s) or both; o Thermal conductivity; o Leak rates of test components and the HTSST loop; o Differential pressures; o Flow rates; o Power inputs.

3.1.4.3 Data Requirements

All process data shall be captured as per agreement between the operator entity and the vendor requiring the tests. The latest technologically advanced and accepted data capturing equipment shall be considered during the HTSST loop design.

3.1.4.4 Test Evaluation Criteria

The HTSST loop shall allow tests to be repeated so that results may be compared with existing data. This criterion will be used to prove test repeatability.

Drift analyses shall be performed on the captured data to determine the effects of instrumentation drift.

3.1.4.5 Test Deliverables

All of the tests identified within both the 950°C [1] and the 750°C – 800°C [2] NGNP Technology Development Roadmapping Reports were screened during the initial phase of the requirements elicitation process. This screening process simply identified each test, including both flowing and static tests, as being relevant for testing within the HTSST loop or not. These relevant tests are summarized in Table 2 to Table 11.

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A review of all test specifications from both the 750°C – 800°C and 950°C TRL advancement evaluations has been conducted in [6]. The results are given in Table 2 to Table 11which is organized by SSC. For each test, the tables provide an indication of whether it is appropriate to include the test as part of the scope of the proposed HTSST. The columns’ headings of these tables are extracted from the statement of work (SOW) [3], which are defined in Table 1.

Table 1: Description of Headings of Table 2 to Table 11

Table column heading Description

Component Critical System, Structure or Component (SSC).

Test Description Description of the test as identified during the Technology Development Roadmapping (TDRM) exercise.

Test Specification or DDN Number

The specific test number that was assigned to the tests during the TDRM exercise.

TRL Goal The technology readiness level (TRL) at which the SSC will be after the tests (in the previous column) have been completed.

750ºC / 950ºC Applicability of the test specifications to the different reactor outlet temperature configurations.

Environment Indicates whether the test must be performed in a helium, air or other environment.

Static / Flowing Indicates whether the tests must be performed in a static environment where no flow of process gas is required or otherwise.

Approx. Physical size Indicates the approximate physical size of the test setup where possible and applicable.

Approx. Thermal size Indicates the approximate thermal size of the test setup where possible and applicable. The thermal heat duty of a HTSST loop is required to be less than 2 MW.

Process conditions Indicates what typical temperatures, pressures and flow rates should be for performing the test where applicable and possible.

HTSST Indicates whether the test is suitable to be performed in the HTSST or not.

LAB

Indicates whether the test is suitable to be performed in a laboratory-type setup within the HTSST or in dedicated laboratories (i.e. metallurgical laboratories) outside of the HTSST environment. These would be typically static type tests.

Comments / Limitations Comments on the decisions that were taken in determining the contents of the previous table columns.

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nvir

onm

enta

l tes

ting

of s

ubm

erge

d E

MB

com

pone

nts.

W

ould

als

o no

t be

appl

icab

le to

rot

atin

g te

sts.

Cir

cula

tor

Hel

ium

Rot

atin

g Se

als

Tes

tsW

EC

-TS-

CIR

C-0

027

950°

C75

0°C

Hel

ium

Flow

ing

TB

D<

2 M

WT

BD

NN

Rot

atin

g se

als

(pre

sum

ably

dry

gas

sea

ls w

ould

be

cons

ider

ed a

s an

alte

rnat

e to

sub

mer

ged

mot

ors

wit

h E

MB

s. D

oes

not r

equi

re a

loop

. Not

ant

icip

ated

for

the

HT

SST

.

Cir

cula

tor

Part

ial o

r Fu

ll-Sc

ale

Cir

cula

tor

Mod

el T

ests

WE

C-T

S-C

IRC

-003

795

0°C

750°

CA

ir/N

itrog

en a

nd

othe

rFl

owin

gT

BD

> 2

MW

TB

DN

NE

xcee

ds a

ntic

ipat

ed c

apac

ity

of H

TSS

T.

Wou

ld b

e te

sted

in u

pgra

ded

HT

SST

or

CT

C.

Cir

cula

tor

Prot

otyp

e C

ircu

lato

r T

ests

WE

C-T

S-C

IRC

-004

895

0°C

750°

CH

eliu

mFl

owin

gT

BD

> 2

MW

TB

DN

NE

xcee

ds a

ntic

ipat

ed c

apac

ity

of H

TSS

T.

Wou

ld b

e te

sted

in u

pgra

ded

HT

SST

or

CT

C.

N

one

of th

e ci

rcul

ator

test

spe

cifi

catio

ns f

orm

par

t of

the

test

ing

scop

e fo

r H

TS

ST

.

Page 17: Technical and Functional Requirements Heat Transport Small ... Documents/Westinghouse/Technical and Functional...Technical and Functional Requirements Heat Transport Small Scale Testing

NG

NP

-TD

I-G

EN

-FR

D-G

-000

21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

I-G

EN

-FR

D-G

-000

21_R

ev0

9/15

/200

9

17 o

f 45

Tab

le 3

: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

IHX

A M

etal

lic T

est

Spec

ific

atio

ns

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

IHX

A M

etal

licA

lloy

617

Mat

eria

l Spe

cifi

catio

n an

d Pr

ocur

emen

tW

EC

-TS-

IHX

A-0

013

950 °

CN

/AN

/AN

/AN

/AN

/AN

NN

o te

stin

g.

IHX

A M

etal

licA

lloy

617

Join

ing

Tec

hnol

ogy

and

Res

ulta

nt

Prop

ertie

sW

EC

-TS-

IHX

A-0

023

950°

CT

BD

Stat

icT

BD

TB

DT

empe

ratu

res

up to

100

0°C

.N

YT

his

spec

ific

atio

n re

late

s to

dev

elop

men

t of

proc

esse

s fo

r w

eldi

ng, b

razi

ng a

nd/o

r di

ffus

ion

bond

ing.

Tes

ting

can

be

done

at t

he s

uppl

ier

or in

a m

etal

lurg

ical

labo

rato

ry.

IHX

A M

etal

licT

herm

al /

Phys

ical

and

Mec

hani

cal P

rope

rtie

s of

Allo

y 61

7W

EC

-TS-

IHX

A-0

033

950°

CT

BD

Stat

icT

BD

TB

DT

empe

ratu

res

up to

100

0°C

.N

YT

his

spec

ific

atio

n re

late

s to

cha

ract

eriz

atio

n of

mat

eria

l pro

pert

ies.

Tes

ting

can

be

done

in

a m

etal

lurg

ical

labo

rato

ry.

IHX

A M

etal

licE

ffec

ts o

f th

erm

al A

ging

and

Env

iron

men

t on

Allo

y 61

7W

EC

-TS-

IHX

A-0

043

950°

CH

eliu

mSt

atic

TB

DT

BD

Tem

pera

ture

s70

0°C

to 1

000°

C.

YY

Thi

s sp

ecif

icat

ion

rela

tes

firs

t to

agin

g of

mat

eria

ls s

ampl

es in

a c

ontr

olle

d ch

emis

try

envi

ronm

ent a

nd th

en c

ondu

ctin

g te

sts

to c

hara

cter

ize

chan

ges

in m

ater

ials

pro

pert

ies.

The

ag

ing

step

cou

ld b

e do

ne in

the

HT

SST

if a

n en

viro

nmen

tal t

esti

ng c

apab

ility

is in

clud

ed.

IHX

A M

etal

licE

ffec

ts o

f G

rain

Siz

e an

d Se

lect

ion

Thi

ckne

ss

on A

lloy

617

Prop

erti

esW

EC

-TS-

IHX

A-0

053

950°

CN

/ASt

atic

TB

DT

BD

Tem

pera

ture

sup

to 1

000°

C.

NY

Thi

s sp

ecif

icat

ion

rela

tes

to c

hara

cter

izat

ion

of p

rope

rtie

s of

mat

eria

ls w

ith

diff

eren

t gra

in

size

s. T

esti

ng c

an b

e do

ne in

a m

etal

lurg

ical

labo

rato

ry.

IHX

A M

etal

licC

orro

sion

Allo

wan

ces

for

Allo

y 61

7W

EC

-TS-

IHX

A-0

063

950°

CH

eliu

mSt

atic

*T

BD

TB

D

Tem

pera

ture

s70

0°C

to 1

000°

Cat

9M

Pa w

ith

Con

trol

led

Impu

ritie

s.

YY

Thi

s is

bas

ical

ly a

long

-ter

m e

nvir

onm

enta

l tes

t wit

h co

ntro

lled

impu

riti

es.

In it

's m

ost

basi

c fo

rm, i

t can

just

be

thin

mat

eria

l sam

ples

in a

lab

envi

ronm

ent.

Exp

osur

e of

sam

ples

to

the

heliu

m e

nvir

onm

ent c

ould

be

done

in th

e H

TSS

T if

an

envi

ronm

enta

l tes

ting

capa

bilit

y is

incl

uded

.In

add

itio

n to

wha

t is

impl

ied

in th

e T

est S

peci

fica

tion,

it m

ay b

e w

orth

whi

le to

exp

ose

basi

c IH

X a

ssem

blie

s (e

.g.,

unit

cel

l for

PFH

E)

to th

e H

TG

R e

nvir

onm

ent t

o se

e if

ther

e ar

e an

y in

tera

ctio

ns r

elat

ed to

join

ing

tran

siti

ons.

In

this

latt

er c

ase,

the

HT

SST

may

be

cons

ider

ed.

*Als

o, a

pro

cedu

re is

to b

e es

tabl

ishe

d fo

r pr

eser

ving

AL

L c

ompo

nent

s us

ed in

the

test

lo

ops,

to b

e av

aila

ble

for

anal

ysis

. All

com

pone

nts

to b

e w

eigh

ed b

efor

e an

d af

ter

test

ing

to

dete

rmin

e m

ass

loss

. Cor

rosi

on a

llow

ance

test

ing

coul

d be

don

e in

con

junc

tion

wit

h ot

her

test

s.

IHX

A M

etal

licA

SME

Sel

ecti

on II

I Cod

e C

ase

for

Allo

y 61

7W

EC

-TS-

IHX

A-0

074

950°

CN

/AN

/AN

/AN

/AT

empe

ratu

res

up to

950

°C.

NN

No

test

fac

ility

or

equi

pmen

t is

need

ed.

IHX

A M

etal

licT

herm

al /

Flui

d M

odel

ing

Met

hods

for

Met

alli

c IH

X A

WE

C-T

S-IH

XA

-008

495

0°C

Hel

ium

TB

DT

BD

TB

DT

BD

YN

Res

ults

of

HT

SST

test

s as

des

crib

ed b

elow

for

WE

C-T

S-IH

XA

-013

cou

ld b

e us

ed to

va

lidat

e re

sulti

ng m

odel

s.

IHX

A M

etal

licM

etho

ds f

or S

tres

s / S

trai

n M

odel

ing

of M

etal

lic

IHX

AW

EC

-TS-

IHX

A-0

094

950°

CN

/AN

/AN

/AN

/AN

/AN

NN

o te

st f

acili

ty o

r eq

uipm

ent i

s ne

eded

.

IHX

A M

etal

licC

rite

ria

for

Stru

ctur

al In

tegr

ity

of IH

X A

WE

C-T

S-IH

XA

-010

495

0°C

N/A

N/A

N/A

N/A

N/A

NN

No

test

fac

ility

or

equi

pmen

t is

need

ed.

IHX

A M

etal

licPe

rfor

man

ce M

odel

ing

Met

hods

for

IHX

AW

EC

-TS-

IHX

A-0

114

950°

CH

eliu

mT

BD

TB

DT

BD

TB

DY

NR

esul

ts o

f H

TSS

T te

sts

as d

escr

ibed

bel

ow f

or W

EC

-TS-

IHX

A-0

13 c

ould

be

used

to

valid

ate

resu

lting

mod

els.

IHX

A M

etal

licT

esti

ng o

f H

eat E

xcha

nger

Ele

men

tW

EC

-TS-

IHX

A-0

12"H

eat E

xcha

nger

Ele

men

t" is

the

com

pact

HX

fun

ctio

nal e

quiv

alen

t of

a 1-

tube

she

ll &

tu

be h

eat e

xcha

nger

with

man

ifol

ds.

For

the

Plat

e-Fi

n H

X a

ddre

ssed

in th

e IH

X r

epor

t, th

e "U

nit C

ell"

wou

ld b

e an

exa

mpl

e.

IHX

A M

etal

licJo

int I

nteg

rity

(D

iffu

sion

Bon

ding

)W

EC

-TS-

IHX

A-0

12_1

595

0°C

Hel

ium

Stat

icT

BD

< 2

MW

Tem

pera

ture

s up

to 9

50°C

; Pr

essu

res

up to

9M

Pa.

YY

All

com

pone

nts

used

in te

st s

etup

s to

be

reta

ined

for

pos

t-op

erat

ing

anal

ysis

.

IHX

A M

etal

licJo

int I

nteg

rity

(B

razi

ng)

WE

C-T

S-IH

XA

-012

_15

950°

CH

eliu

mSt

atic

TB

D<

2 M

WT

empe

ratu

res

up to

950

°C;

Pres

sure

s up

to 9

MPa

.Y

YA

ll co

mpo

nent

s us

ed in

test

set

ups

to b

e re

tain

ed f

or p

ost-

oper

atin

g an

alys

is.

IHX

A M

etal

licC

reep

Lif

etim

e T

ests

WE

C-T

S-IH

XA

-012

_25

950°

CH

eliu

mSt

atic

TB

D<

2 M

WT

empe

ratu

res

up to

950

°C;

Pres

sure

s up

to 9

MPa

YY

All

com

pone

nts

to b

e te

sted

to b

e an

alyz

ed b

efor

e an

d af

ter

test

s to

det

ect c

reep

.

IHX

A M

etal

licFa

tigu

e L

ife

Tes

tW

EC

-TS-

IHX

A-0

12_3

595

0°C

Hel

ium

Stat

icT

BD

< 2

MW

Tem

pera

ture

s up

to 9

50°C

; Pr

essu

res

up to

9M

Pa.

YY

All

com

pone

nts

used

in te

st s

etup

s to

be

reta

ined

for

pos

t-op

erat

ing

anal

ysis

.

See

brea

kdow

n be

low

Page 18: Technical and Functional Requirements Heat Transport Small ... Documents/Westinghouse/Technical and Functional...Technical and Functional Requirements Heat Transport Small Scale Testing

NG

NP

-TD

I-G

EN

-FR

D-G

-000

21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

I-G

EN

-FR

D-G

-000

21_R

ev0

9/15

/200

9

18 o

f 45

Tab

le 3

(C

onti

nued

)

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

IHX

A M

etal

licT

esti

ng o

f In

tegr

ated

Com

pact

Hea

t Exc

hang

er

Mod

ule

(~1.

2MW

).W

EC

-TS-

IHX

A-0

13

Sim

ulat

ion

of tr

ansi

ent e

vent

s lim

ited

by

cha

ract

eris

tics

of H

TSS

T, e

.g.,

limite

d ab

ility

to

impo

se h

igh

pres

sure

dif

fere

ntia

ls in

exp

erim

ents

with

hel

ium

flo

w.

How

ever

, a

com

bina

tion

of f

low

ing

and

stat

ic te

sts

can

sim

ulat

e or

env

elop

e ot

her

even

ts, s

uch

as lo

ss

of s

econ

dary

pre

ssur

e w

ith

one

side

of

the

IHX

test

art

icle

isol

ated

.Sp

ecif

ic te

sts,

oth

er th

an s

tead

y st

ate

and

corr

espo

ndin

g te

st p

aram

eter

s ar

e T

BD

.

IHX

A M

etal

lic

1. S

tead

y St

ate

Tes

tsT

est c

ompa

ct h

eat e

xcha

nger

mod

ule

oper

atin

g ef

fect

iven

ess

and

beha

vior

in ty

pica

l ste

ady

stat

e pr

essu

re, t

empe

ratu

re a

nd te

mpe

ratu

re /

pres

sure

dro

p en

viro

nmen

t (H

eliu

m).

WE

C-T

S-IH

XA

-014

795

0°C

Hel

ium

Flow

ing

TB

D<

2M

W

Tem

pera

ture

s up

to 9

50°C

; Pr

essu

res

up to

9M

Pa;

Tem

pera

ture

del

ta o

f ~

250

°C;

Pres

sure

del

ta o

f ~

500

to 6

00 k

Pa

sust

aine

d (P

rim

ary

to S

econ

dary

);M

ass

flow

of

1.2

kg/s

(A

s pe

r C

TF

PCD

R);

He

envi

ronm

ent w

ith

vari

ed

com

posi

tion

.

YN

See

abov

e.

IHX

A M

etal

lic

2. T

rans

ient

Tes

ts (

Nor

mal

Ope

rati

on)

Sim

ulat

e se

lect

ed n

orm

al o

pera

tion

dut

y cy

cle

even

ts (

e.g.

, sta

rtup

/ sh

utdo

wn)

.W

EC

-TS-

IHX

A-0

158

950°

CH

eliu

mFl

owin

gT

BD

< 2

MW

i. Pr

essu

rizi

ng a

nd d

e-pr

essu

rizi

ng

tran

sien

t (am

bien

t to

9MPa

in T

BD

ti

mef

ram

e).

Num

ber

of c

ycle

s an

d te

mpe

ratu

re

leve

l TB

D.

Ii. T

empe

ratu

re tr

ansi

ent (

ambi

ent

to 9

50 °

C a

nd v

ice

vers

a), n

umbe

r of

cyc

les

and

pres

sure

TB

D.

YN

See

abov

e.

IHX

A M

etal

lic3.

Tra

nsie

nt T

ests

(L

icen

sing

Bas

is E

vent

s)Si

mul

ate

sele

cted

off

-nor

mal

eve

nts

(e.g

., lo

ss o

f se

cond

ary

pres

sure

).W

EC

-TS-

IHX

A-0

169

950°

CH

eliu

mFl

owin

gT

BD

< 2

MW

Tem

pera

ture

: 950

°C.

Pres

sure

9M

Pa, D

elta

P a

nd

mas

sflo

w T

BD

.Y

NSe

e ab

ove.

IHX

A M

etal

licE

stab

lishi

ng A

SME

III C

ode

Cas

es f

or M

etal

lic

Com

pact

Hea

t Exc

hang

er D

esig

nsW

EC

-TS-

IHX

A-0

146

950°

CH

eliu

mFl

owin

gT

BD

TB

DT

empe

ratu

res

up to

950

°C;

Pres

sure

s up

to 9

MPa

.T

BD

TB

DSp

ecif

ic r

equi

rem

ents

for

test

ing

in s

uppo

rt o

f co

de c

ase

valid

atio

n ar

e T

BD

. Tes

ts m

ay

help

in e

stab

lishi

ng c

ode

requ

irem

ents

, but

det

ails

are

not

pre

sent

ly k

now

n.

IHX

A M

etal

lic S

hell-

Side

Flo

w D

istr

ibut

ion

and

Byp

ass

Lea

kage

Tes

ting

W

EC

-TS-

IHX

A-0

157

Am

bien

t to

950°

CA

ir /

Hel

ium

Flow

ing

TB

D<

2M

WD

etai

ls T

BD

. L

ikel

y to

be

ambi

ent t

empe

ratu

re,

pres

sure

.Y

YPo

tent

ial t

o ch

arac

teri

ze s

hell-

side

byp

ass

at th

e m

odul

e le

vel i

n a

test

set

up w

itho

ut

heat

ing.

Sho

uld

be c

ompa

red

wit

h ot

her

ambi

ent t

empe

ratu

re a

nd p

ress

ure

test

ing

opti

ons

(e.g

., pl

exig

las

encl

osur

es f

or im

prov

ed v

isua

lizat

ion)

.

IHX

A M

etal

licM

ulti-

Mod

ule

(3 x

1.2

MW

) H

eat T

rans

fer

Tes

ting

WE

C-T

S-IH

XA

-016

795

0°C

Hel

ium

Flow

ing

TB

D>

2M

WD

etai

ls T

BD

.N

N

Exc

eeds

ant

icip

ated

cap

acit

y of

HT

SST

. W

ould

be

test

ed in

upg

rade

d H

TSS

T o

r C

TC

.In

vest

igat

e m

odul

e-to

-mod

ule

inte

ract

ions

on

both

the

tube

- an

d sh

ell-

side

s of

the

heat

ex

chan

ger.

Con

firm

byp

ass

leak

age

and

effe

cts.

IHX

A M

etal

licT

esti

ng o

f Fu

ll Si

ze C

ompa

ct H

eat E

xcha

nger

(F

ull-

Scal

e N

GN

P IH

X A

) W

EC

-TS-

IHX

A-0

178

950°

CH

eliu

mFl

owin

gT

BD

> 2

MW

Tem

pera

ture

var

ying

up

to 9

50°C

; Pr

essu

re v

aryi

ng u

p to

9M

Pa.

NN

Inve

stig

ate

mod

ule-

to-m

odul

e in

tera

ctio

ns o

n bo

th th

e tu

be-

and

shel

l-si

des

of th

e he

at

exch

ange

r.

See

brea

kdow

n be

low

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isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

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ev0

9/15

/200

9

19 o

f 45

Tab

le 4

: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

IHX

A C

eram

ic T

est

Spec

ific

atio

ns

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

IHX

A C

eram

icT

rade

Stu

dy o

n C

andi

date

Cer

amic

Mat

eria

l for

IH

X A

WE

C-T

S-IH

XA

-018

395

0°C

N/A

N/A

N/A

N/A

N/A

NN

No

test

ing.

IHX

A C

eram

icT

rade

Stu

dy o

n C

andi

date

Cer

amic

Des

igns

for

IH

X A

WE

C-T

S-IH

XA

-019

395

0°C

N/A

N/A

N/A

N/A

N/A

NN

No

test

ing.

IHX

A C

eram

icC

eram

ic H

X D

etai

led

Des

ign

Dat

a N

eeds

(D

DN

s)W

EC

-TS-

IHX

A-0

204

950°

CN

/AN

/AN

/AN

/AN

/AN

NN

o te

stin

g.

IHX

A C

eram

icC

eram

ic M

ater

ials

Spe

cifi

cati

ons

and

Proc

urem

ent

WE

C-T

S-IH

XA

-021

495

0°C

N/A

N/A

N/A

N/A

N/A

NN

No

test

ing.

IHX

A C

eram

icT

herm

al P

hysi

cal P

rope

rtie

s of

Cer

amic

sW

EC

-TS-

IHX

A-0

224

950°

CT

BD

Stat

icT

BD

TB

DT

empe

ratu

res

up to

100

0°C

.N

YT

his

spec

ific

atio

n re

late

s to

cha

ract

eriz

atio

n of

mat

eria

l pro

pert

ies.

Tes

ting

can

be

done

in

a m

etal

lurg

ical

labo

rato

ry.

IHX

A C

eram

icM

echa

nica

l Pro

pert

ies

of C

eram

ics

WE

C-T

S-IH

XA

-023

495

0°C

TB

DSt

atic

TB

DT

BD

Tem

pera

ture

sup

to 1

000°

C.

NY

Thi

s sp

ecif

icat

ion

rela

tes

to c

hara

cter

izat

ion

of m

ater

ial p

rope

rtie

s. T

esti

ng c

an b

e do

ne in

a

met

allu

rgic

al la

bora

tory

.

IHX

A C

eram

icC

ompa

tibi

lity

of C

eram

ic M

ater

ials

to N

GN

P H

e E

nvir

onm

ent

WE

C-T

S-IH

XA

-024

495

0°C

Hel

ium

Stat

icT

BD

TB

D

Tem

pera

ture

s70

0°C

to 1

000°

Cat

9M

Pa w

ith

Con

trol

led

Impu

ritie

s.

YY

Thi

s sp

ecif

icat

ion

rela

tes

firs

t to

agin

g of

mat

eria

ls s

ampl

es in

a c

ontr

olle

d ch

emis

try

envi

ronm

ent a

nd th

en c

ondu

ctin

g te

sts

to c

hara

cter

ize

chan

ges

in m

ater

ials

pro

pert

ies.

The

ag

ing

step

cou

ld b

e do

ne in

the

HT

SST

if a

n en

viro

nmen

tal t

esti

ng c

apab

ility

is in

clud

ed.

IHX

A C

eram

icM

anuf

actu

ring

Tec

hnol

ogie

s fo

r C

eram

ic H

eat

Exc

hang

ers

WE

C-T

S-IH

XA

-025

495

0°C

N/A

N/A

N/A

N/A

N/A

NN

Dev

elop

men

t of

man

ufac

turi

ng te

chno

logi

es ty

pica

lly d

one

by th

e su

pplie

r or

in a

mat

eria

ls

test

ing

labo

rato

ry.

IHX

A C

eram

icC

eram

ic M

ater

ials

Cod

es a

nd S

tand

ards

WE

C-T

S-IH

XA

-026

595

0°C

TB

DT

BD

TB

DT

BD

TB

DT

BD

TB

DSp

ecif

ic r

equi

rem

ents

for

test

ing

in s

uppo

rt o

f co

de c

ase

valid

atio

n ar

e T

BD

. Tes

ts m

ay

help

in e

stab

lishi

ng c

ode

requ

irem

ents

, but

det

ails

are

not

pre

sent

ly k

now

n.

IHX

A C

eram

icM

etho

ds f

or T

herm

al /

Flui

d an

d St

ress

/ St

rain

M

odel

ing

WE

C-T

S-IH

XA

-027

595

0°C

TB

DT

BD

TB

DT

BD

TB

DY

NR

esul

ts o

f H

TSS

T te

sts

as d

escr

ibed

bel

ow f

or W

EC

-TS-

IHX

A-0

31 c

ould

be

used

to

valid

ate

resu

lting

mod

els.

IHX

A C

eram

icSt

ruct

ural

Inte

grit

y C

rite

ria

for

Cer

amic

Hea

t E

xcha

nger

sW

EC

-TS-

IHX

A-0

285

950°

CN

/AN

/AN

/AN

/AN

/AN

NN

o te

stin

g.

IHX

A C

eram

icPe

rfor

man

ce M

odel

ing

of C

eram

ic H

eat

Exc

hang

ers

WE

C-T

S-IH

XA

-029

595

0°C

Hel

ium

TB

DT

BD

TB

DT

BD

YN

Res

ults

of

HT

SST

test

s as

des

crib

ed b

elow

for

WE

C-T

S-IH

XA

-031

cou

ld b

e us

ed to

va

lidat

e re

sulti

ng m

odel

s.

IHX

A C

eram

icT

esti

ng o

f H

eat E

xcha

nger

Ele

men

tW

EC

-TS-

IHX

A-0

305

950°

CH

eliu

mSt

atic

TB

D<

2 M

WT

empe

ratu

res

up to

950

°C;

Pres

sure

s up

to 9

MPa

.Y

Y

IHX

A C

eram

icT

esti

ng o

f In

tegr

ated

Com

pact

Hea

t Exc

hang

er

Mod

ule

(~1.

2MW

).W

EC

-TS-

IHX

A-0

31

Sim

ulat

ion

of tr

ansi

ent e

vent

s lim

ited

by

cha

ract

eris

tics

of H

TSS

T, e

.g.,

limite

d ab

ility

to

impo

se h

igh

pres

sure

dif

fere

ntia

ls in

exp

erim

ents

with

hel

ium

flo

w.

How

ever

, a

com

bina

tion

of f

low

ing

and

stat

ic te

sts

can

sim

ulat

e or

env

elop

e ot

her

even

ts, s

uch

as lo

ss

of s

econ

dary

pre

ssur

e w

ith

one

side

of

the

IHX

test

art

icle

isol

ated

.

Spec

ific

test

s, o

ther

than

ste

ady

stat

e an

d co

rres

pond

ing

test

par

amet

ers

are

TB

D.

IHX

A C

eram

ic

1. S

tead

y St

ate

Tes

tsT

est c

ompa

ct h

eat e

xcha

nger

mod

ule

oper

atin

g ef

fect

iven

ess

and

beha

vior

in ty

pica

l ste

ady

stat

e pr

essu

re, t

empe

ratu

re a

nd te

mpe

ratu

re /

pres

sure

dro

p en

viro

nmen

t (H

eliu

m).

WE

C-T

S-IH

XA

-032

695

0°C

Hel

ium

Flow

ing

TB

D<

2M

W

Tem

pera

ture

s up

to 9

50°C

; Pr

essu

res

up to

9M

Pa;

Tem

pera

ture

del

ta o

f ~

250

°C;

Pres

sure

del

ta o

f ~

500

to 6

00 k

Pa

sust

aine

d (P

rim

ary

to S

econ

dary

);M

ass

flow

of

1.2

kg/s

(A

s pe

r C

TF

PCD

R);

He

envi

ronm

ent w

ith

vari

ed

com

posi

tion

.

YN

See

abov

e.

See

brea

kdow

n be

low

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21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

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EN

-FR

D-G

-000

21_R

ev0

9/15

/200

9

20 o

f 45

Tab

le 4

(C

onti

nued

)

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

IHX

A C

eram

ic

2. T

rans

ient

Tes

ts (

Nor

mal

Ope

rati

on)

Sim

ulat

e se

lect

ed n

orm

al o

pera

tion

dut

y cy

cle

even

ts (

e.g.

, sta

rtup

/ sh

utdo

wn)

.W

EC

-TS-

IHX

A-0

336

950°

CH

eliu

mFl

owin

gT

BD

< 2

MW

i. Pr

essu

rizi

ng a

nd d

e-pr

essu

rizi

ng

tran

sien

t (am

bien

t to

9MPa

in T

BD

ti

mef

ram

e).

Num

ber

of c

ycle

s an

d te

mpe

ratu

re

leve

l TB

D.

Ii. T

empe

ratu

re tr

ansi

ent (

ambi

ent

to 9

50 °

C a

nd v

ice

vers

a), n

umbe

r of

cyc

les

and

pres

sure

TB

D.

YN

See

abov

e.

IHX

A C

eram

ic3.

Tra

nsie

nt T

ests

(L

icen

sing

Bas

is E

vent

s)Si

mul

ate

sele

cted

off

-nor

mal

eve

nts

(e.g

., lo

ss o

f se

cond

ary

pres

sure

).W

EC

-TS-

IHX

A-0

346

950°

CH

eliu

mFl

owin

gT

BD

< 2

MW

Tem

pera

ture

: 950

°C.

Pres

sure

9M

Pa, D

elta

P a

nd

mas

sflo

w T

BD

.Y

NSe

e ab

ove.

IHX

A C

eram

icA

SME

III C

ode

Cas

es f

or C

eram

ic C

ompa

ct

Hea

t Exc

hang

er D

esig

nsW

EC

-TS-

IHX

A-0

326

950°

CH

eliu

mFl

owin

gT

BD

TB

DT

empe

ratu

res

up to

950

°C;

Pres

sure

s up

to 9

MPa

.T

BD

TB

DSp

ecif

ic r

equi

rem

ents

for

test

ing

in s

uppo

rt o

f co

de c

ase

valid

atio

n a

re T

BD

.

IHX

A C

eram

icSh

ell-

Side

Flo

w D

istr

ibut

ion

and

Byp

ass

Lea

kage

Tes

ting

WE

C-T

S-IH

XA

-033

795

0°C

Air

/ H

eliu

mFl

owin

gT

BD

TB

DD

etai

ls T

BD

. L

ikel

y to

be

ambi

ent t

empe

ratu

re,

pres

sure

.Y

YPo

tent

ial t

o ch

arac

teri

ze s

hell-

side

byp

ass

at th

e m

odul

e le

vel i

n a

test

set

up w

itho

ut

heat

ing.

Sho

uld

be c

ompa

red

wit

h ot

her

ambi

ent t

empe

ratu

re a

nd p

ress

ure

test

ing

optio

ns

(e.g

., pl

exig

las

encl

osur

es f

or im

prov

ed v

isua

lizat

ion)

.

IHX

A C

eram

icM

ulti-

Mod

ule

Hea

t Tra

nsfe

r T

esti

ngW

EC

-TS-

IHX

A-0

347

950°

CH

eliu

mFl

owin

gT

BD

> 2

MW

Det

ails

TB

D.

NN

Exc

eeds

ant

icip

ated

cap

acit

y of

HT

SST

. W

ould

be

test

ed in

upg

rade

d H

TSS

T o

r C

TC

.

IHX

A C

eram

icT

esti

ng o

f Fu

ll Si

ze C

ompa

ct H

eat E

xcha

nger

(F

ull-

Scal

e N

GN

P IH

X A

) W

EC

-TS-

IHX

A-0

358

950°

CH

eliu

mFl

owin

gT

BD

< 2

MW

Tem

pera

ture

var

ying

up

to 9

50°C

; Pr

essu

re v

aryi

ng u

p to

9M

Pa.

NN

Exc

eeds

ant

icip

ated

cap

acit

y of

HT

SST

. W

ould

be

test

ed in

Dem

o Pl

ant.

Page 21: Technical and Functional Requirements Heat Transport Small ... Documents/Westinghouse/Technical and Functional...Technical and Functional Requirements Heat Transport Small Scale Testing

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21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

I-G

EN

-FR

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21_R

ev0

9/15

/200

9

21 o

f 45

Tab

le 5

: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

IHX

B (9

50°C

) an

d IH

X (

750°

C)

Met

allic

Tes

t Sp

ecif

icat

ions

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

IHX

B (

950°

C)

IHX

(75

0°C

)A

lloy

800H

and

Has

tello

y X

Mat

eria

l Sp

ecif

icat

ions

and

Pro

cure

men

tW

EC

-TS-

IHX

B-0

01W

EC

-TS-

IHX

-001

495

0°C

750°

CN

/AN

/AN

/AN

/AN

/AN

NN

o te

stin

g.

IHX

B (

950°

C)

IHX

(75

0°C

)D

atab

ase

for

Bra

zed

and

Dif

fusi

on B

onde

d A

lloy

800H

and

Has

tello

y X

WE

C-T

S-IH

XB

-002

WE

C-T

S-IH

X-0

024

950°

C75

0°C

N/A

Stat

icT

BD

TB

DT

empe

ratu

res

up to

850

°C.

NY

Dev

elop

men

t of

join

ing

tech

nolo

gy a

nd a

ssoc

iate

d te

stin

g ca

n be

don

e by

the

supp

lier

or in

a

met

allu

rgic

al la

bora

tory

.

IHX

B (

950°

C)

IHX

(75

0°C

)A

lloy

800H

and

Has

tello

y X

Hig

h T

empe

ratu

re

Mat

eria

l Pro

pert

ies

WE

C-T

S-IH

XB

-003

WE

C-T

S-IH

X-0

034

950°

C75

0°C

N/A

N/A

N/A

N/A

N/A

NN

No

test

ing.

IHX

B (

950°

C)

IHX

(75

0°C

)E

ffec

ts o

f T

herm

al A

ging

and

Env

iron

men

t on

Allo

y 80

0H a

nd H

aste

lloy

X P

rope

rtie

sW

EC

-TS-

IHX

B-0

04W

EC

-TS-

IHX

-004

495

0°C

750°

CN

/AN

/AN

/AN

/AN

/AN

NN

o te

stin

g.

IHX

B (

950°

C)

IHX

(75

0°C

)

Eff

ects

of

Env

iron

men

tal E

xpos

ure

on A

lloy

800H

and

Has

tello

y X

Bra

ze a

nd D

iffu

sion

B

onde

d Jo

ints

WE

C-T

S-IH

XB

-005

WE

C-T

S-IH

X-0

054

950°

C75

0°C

N/A

Stat

icT

BD

TB

DT

empe

ratu

res

up to

850

°C.

YY

Env

iron

men

tal t

esti

ng c

apab

ility

pro

pose

d fo

r H

TSS

T.

Tes

ting

coul

d al

so b

e do

ne in

a

met

allu

rgic

al la

bora

tory

.

IHX

B (

950°

C)

IHX

(75

0°C

)E

ffec

ts o

f G

rain

Siz

e an

d Se

ctio

n T

hick

ness

on

Allo

y 80

0H a

nd H

aste

lloy

X P

rope

rtie

sW

EC

-TS-

IHX

B-0

06W

EC

-TS-

IHX

-006

495

0°C

750°

CN

/ASt

atic

TB

DT

BD

Tem

pera

ture

sup

to 8

50°C

.N

YT

esti

ng c

an b

e do

ne in

a m

etal

lurg

ical

labo

rato

ry

IHX

B (

950°

C)

IHX

(75

0°C

)C

orro

sion

Allo

wan

ces

for

Allo

y 80

0H a

nd

Has

tello

y X

WE

C-T

S-IH

XB

-007

WE

C-T

S-IH

X-0

074

950°

C75

0°C

Hel

ium

TB

DT

BD

TB

D

Tem

pera

ture

s65

0°C

to 8

50°C

at 9

MPa

wit

hC

ontr

olle

d Im

puri

ties.

YY

Env

iron

men

tal t

esti

ng c

apab

ility

pro

pose

d fo

r H

TSS

T.

Als

o, a

pro

cedu

re to

be

esta

blis

hed

for

pres

ervi

ng A

LL

com

pone

nts

used

in th

e te

st lo

ops,

to b

e av

aila

ble

for

anal

ysis

. All

com

pone

nts

to b

e w

eigh

ed b

efor

e an

d af

ter

test

ing

to d

eter

min

e m

ass

loss

. Cor

rosi

on

allo

wan

ce te

stin

g co

uld

be d

one

in c

onju

ncti

on w

ith o

ther

test

s.

IHX

B (

950°

C)

IHX

(75

0°C

)T

herm

al /

Flui

d M

odel

ing

Met

hods

for

the

IHX

B /

IHX

WE

C-T

S-IH

XB

-008

WE

C-T

S-IH

X-0

084

950°

C75

0°C

Hel

ium

TB

DT

BD

TB

DT

BD

YN

Res

ults

of

HT

SST

test

s co

uld

be u

sed

to v

alid

ate

resu

lting

mod

els.

IHX

B (

950°

C)

IHX

(75

0°C

)M

etho

ds f

or S

tres

s / S

trai

n M

odel

ing

of th

e IH

XB

/ IH

XW

EC

-TS-

IHX

B-0

09W

EC

-TS-

IHX

-009

495

0°C

750°

CN

/AN

/AN

/AN

/AN

NN

o te

st f

acili

ty o

r eq

uipm

ent i

s ne

eded

.

IHX

B (

950°

C)

IHX

(75

0°C

)C

rite

ria

for

Stru

ctur

al In

tegr

ity

of th

e IH

XB

/ IH

XW

EC

-TS-

IHX

B-0

10W

EC

-TS-

IHX

-010

495

0°C

750°

CN

/AN

/AN

/AN

/AN

NN

o te

st f

acili

ty o

r eq

uipm

ent i

s ne

eded

.

IHX

B (

950°

C)

IHX

(75

0°C

)Pe

rfor

man

ce M

odel

ing

Met

hods

for

the

IHX

B /

IHX

WE

C-T

S-IH

XB

-011

WE

C-T

S-IH

X-0

114

950°

C75

0°C

Hel

ium

TB

DT

BD

TB

DT

BD

YN

Res

ults

of

HT

SST

test

s co

uld

be u

sed

to v

alid

ate

resu

lting

mod

els.

IHX

B (

950°

C)

IHX

(75

0°C

)T

esti

ng o

f H

eat E

xcha

nger

Ele

men

tW

EC

-TS-

IHX

B-0

12W

EC

-TS-

IHX

-012

IHX

B (

950°

C)

IHX

(75

0°C

)Jo

int I

nteg

rity

(D

iffu

sion

Bon

ding

)W

EC

-TS-

IHX

B-0

12_1

WE

C-T

S-IH

X-0

12_1

595

0°C

750°

CH

eliu

mSt

atic

TB

D<

2 M

WT

empe

ratu

res

up to

800

°C;

Pres

sure

s up

to 9

MPa

.Y

YA

ll co

mpo

nent

s us

ed in

test

loop

s to

be

reta

ined

for

pos

t-op

erat

ing

anal

ysis

.

IHX

B (

950°

C)

IHX

(75

0°C

)Jo

int I

nteg

rity

(B

razi

ng)

WE

C-T

S-IH

XB

-012

_1W

EC

-TS-

IHX

-012

_15

950°

C75

0°C

Hel

ium

Stat

icT

BD

< 2

MW

Tem

pera

ture

s up

to 8

00°C

; Pr

essu

res

up to

9M

Pa.

YY

All

com

pone

nts

used

in te

st lo

ops

to b

e re

tain

ed f

or p

ost-

oper

atin

g an

alys

is.

IHX

B (

950°

C)

IHX

(75

0°C

)C

reep

Lif

etim

e T

ests

WE

C-T

S-IH

XB

-012

_2W

EC

-TS-

IHX

-012

_25

950°

C75

0°C

Hel

ium

Stat

icT

BD

< 2

MW

Tem

pera

ture

s up

to 8

00°C

; Pr

essu

res

up to

9M

Pa.

YY

All

com

pone

nts

to b

e te

sted

to b

e an

alyz

ed b

efor

e an

d af

ter

test

s to

det

ect c

reep

.

IHX

B (

950°

C)

IHX

(75

0°C

)Fa

tigu

e L

ife

Tes

tW

EC

-TS-

IHX

B-0

12_3

WE

C-T

S-IH

X-0

12_3

595

0°C

750°

CH

eliu

mSt

atic

TB

D<

2 M

WT

empe

ratu

res

up to

800

°C;

Pres

sure

s up

to 9

MPa

.Y

YA

ll co

mpo

nent

s us

ed in

test

loop

s to

be

reta

ined

for

pos

t-op

erat

ing

anal

ysis

.

IHX

B (

950°

C)

IHX

(75

0°C

)

Tes

ting

of

Inte

grat

ed C

ompa

ct H

eat E

xcha

nger

M

odul

e ([

TB

D]

MW

Cor

resp

onds

to 1

.2M

W

IHX

A to

get

Cor

rect

Tem

pera

ture

s)W

EC

-TS-

IHX

B-0

13W

EC

-TS-

IHX

-013

Sim

ulat

ion

of tr

ansi

ent e

vent

s lim

ited

by

cha

ract

eris

tics

of H

TSS

T, e

.g.,

limite

d ab

ility

to

impo

se h

igh

pres

sure

dif

fere

ntia

ls in

exp

erim

ents

with

hel

ium

flo

w.

How

ever

, a

com

bina

tion

of f

low

ing

and

stat

ic te

sts

can

sim

ulat

e or

env

elop

e ot

her

even

ts, s

uch

as lo

ss

of s

econ

dary

pre

ssur

e w

ith

one

side

of

the

IHX

test

art

icle

isol

ated

.

Spec

ific

test

s, o

ther

than

ste

ady

stat

e an

d co

rres

pond

ing

test

par

amet

ers

are

TB

D.

See

brea

kdow

n be

low

See

brea

kdow

n be

low

Page 22: Technical and Functional Requirements Heat Transport Small ... Documents/Westinghouse/Technical and Functional...Technical and Functional Requirements Heat Transport Small Scale Testing

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21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

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EN

-FR

D-G

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21_R

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9/15

/200

9

22 o

f 45

Tab

le 5

(C

onti

nued

)

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

IHX

B (

950°

C)

IHX

(75

0°C

)

1. S

tead

y St

ate

Tes

tsT

est c

ompa

ct h

eat e

xcha

nger

mod

ule

oper

atin

g ef

fect

iven

ess

and

beha

vior

in ty

pica

l ste

ady

stat

e pr

essu

re, t

empe

ratu

re a

nd te

mpe

ratu

re /

pres

sure

dro

p en

viro

nmen

t (H

eliu

m).

WE

C-T

S-IH

XB

-013

WE

C-T

S-IH

X-0

136

950°

C75

0°C

Hel

ium

Flow

ing

TB

D<

2M

W

Tem

pera

ture

s up

to 7

50°C

to

800°

C; P

ress

ures

up

to 9

MPa

;T

empe

ratu

re d

elta

of

~ 4

73°C

;Pr

essu

re d

elta

of

~ 50

0 to

600

kPa

su

stai

ned

(Pri

mar

y to

Sec

onda

ry);

Mas

s fl

ow o

f 1.

2 kg

/s (

As

per

CT

F PC

DR

);H

e en

viro

nmen

t wit

h va

ried

co

mpo

siti

on.

YN

See

abov

e.

IHX

B (

950°

C)

IHX

(75

0°C

)

2. T

rans

ient

Tes

ts (

Nor

mal

Ope

rati

on)

Sim

ulat

e se

lect

ed n

orm

al o

pera

tion

dut

y cy

cle

even

ts (

e.g.

, sta

rtup

/ sh

utdo

wn)

.W

EC

-TS-

IHX

B-0

13W

EC

-TS-

IHX

-013

695

0°C

750°

CH

eliu

mFl

owin

gT

BD

< 2

MW

i. Pr

essu

rizi

ng a

nd d

e-pr

essu

rizi

ng

tran

sien

t (am

bien

t to

9MPa

in T

BD

ti

mef

ram

e).

Num

ber

of c

ycle

s an

d te

mpe

ratu

re

leve

l TB

D.

Ii. T

empe

ratu

re tr

ansi

ent (

ambi

ent

to 8

00 °

C a

nd v

ice

vers

a), n

umbe

r of

cyc

les

and

pres

sure

TB

D.

YN

See

abov

e.

IHX

B (

950°

C)

IHX

(75

0°C

)

3. T

rans

ient

Tes

ts (

Lic

ensi

ng B

asis

Eve

nts)

Sim

ulat

e se

lect

ed o

ff-n

orm

al e

vent

s (e

.g.,

loss

of

seco

ndar

y pr

essu

re).

WE

C-T

S-IH

XB

-013

WE

C-T

S-IH

X-0

136

950°

C75

0°C

Hel

ium

Flow

ing

TB

D<

2M

WT

empe

ratu

re: 7

50 °

C to

800

°CPr

essu

re 9

MPa

, Del

ta P

and

m

assf

low

TB

D.

YN

See

abov

e.

IHX

B (

950°

C)

IHX

(75

0°C

)E

stab

lishi

ng A

SME

III C

ode

Cas

es f

or M

etal

lic

Com

pact

Hea

t Exc

hang

er D

esig

nsW

EC

-TS-

IHX

B-0

14W

EC

-TS-

IHX

-014

695

0°C

750°

CH

eliu

mFl

owin

gT

BD

TB

DT

empe

ratu

res

up to

800

°C; P

ress

ures

up

to 9

MPa

.T

BD

TB

DSp

ecif

ic r

equi

rem

ents

for

test

ing

in s

uppo

rt o

f co

de c

ase

valid

atio

n ar

e T

BD

.

IHX

B (

950°

C)

IHX

(75

0°C

)Sh

ell-

Side

Flo

w D

istr

ibut

ion

and

Byp

ass

Lea

kage

Tes

ting

WE

C-T

S-IH

XB

-015

WE

C-T

S-IH

X-0

157

950°

C75

0°C

Air

/ H

eliu

mFl

owin

gT

BD

< 2

MW

Det

ails

TB

D.

Lik

ely

to b

e am

bien

t tem

pera

ture

, pr

essu

reY

YPo

tent

ial t

o ch

arac

teri

ze s

hell-

side

byp

ass

at th

e m

odul

e le

vel i

n a

test

set

up w

itho

ut

heat

ing.

Sho

uld

be c

ompa

red

wit

h ot

her

ambi

ent t

empe

ratu

re a

nd p

ress

ure

test

ing

optio

ns

(e.g

., pl

exig

las

encl

osur

es f

or im

prov

ed v

isua

lizat

ion)

.

IHX

B (

950°

C)

IHX

(75

0°C

)M

ulti-

Mod

ule

(3 x

1.2

MW

) H

eat T

rans

fer

Tes

ting

WE

C-T

S-IH

XB

-016

WE

C-T

S-IH

X-0

167

950°

C75

0°C

Hel

ium

Flow

ing

TB

D>

2M

WD

etai

ls T

BD

.N

N

Exc

eeds

ant

icip

ated

cap

acit

y of

HT

SST

. W

ould

be

test

ed in

upg

rade

d H

TSS

T o

r C

TC

.In

vest

igat

e m

odul

e-to

-mod

ule

inte

ract

ions

on

both

the

tube

- an

d sh

ell-

side

s of

the

heat

ex

chan

ger.

Con

firm

byp

ass

leak

age

and

effe

cts.

IHX

B (

950°

C)

IHX

(75

0°C

)T

esti

ng o

f a

Full-

Scal

e C

ompa

ct H

eat

Exc

hang

er

WE

C-T

S-IH

XB

-017

WE

C-T

S-IH

X-0

178

950°

C75

0°C

Hel

ium

Flow

ing

TB

D>

2M

WT

empe

ratu

re v

aryi

ng u

p to

800

°C;

Pres

sure

var

ying

up

to 9

MPa

.N

NE

xcee

ds a

ntic

ipat

ed c

apac

ity

of H

TSS

T.

Wou

ld b

e te

sted

in D

emo

Plan

t.

Page 23: Technical and Functional Requirements Heat Transport Small ... Documents/Westinghouse/Technical and Functional...Technical and Functional Requirements Heat Transport Small Scale Testing

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21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

I-G

EN

-FR

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-000

21_R

ev0

9/15

/200

9

23 o

f 45

Tab

le 6

: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

HT

S P

ipin

g T

est

Spec

ific

atio

ns

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

Pipi

ngPH

TS

Hig

h-T

empe

ratu

re [

760°

C a

nd 9

50°C

] Pi

ping

Coo

ling,

Lin

er a

nd In

sula

tion

Opt

ions

T

rade

Stu

dy

WE

C-T

S-PI

P-00

1W

EC

-TS-

PIP 7

50-0

015

950°

C75

0°C

N/A

N/A

N/A

N/A

N/A

NN

Tra

de s

tudy

.

Pipi

ngPH

TS

Low

-Tem

pera

ture

[35

0°C

] Pi

ping

Lin

er

and

Insu

lati

on O

ptio

ns T

rade

Stu

dyW

EC

-TS-

PIP-

002

WE

C-T

S-PI

P 750

-002

595

0°C

750°

CN

/AN

/AN

/AN

/AN

/AN

NT

rade

stu

dy.

Pipi

ngSH

TS

Hig

h-T

empe

ratu

re[8

40°C

and

900

°C]

Pipi

ng L

iner

and

Insu

latio

n St

udy

WE

C-T

S-PI

P-00

35

950°

C75

0°C

N/A

N/A

N/A

N/A

N/A

NN

Tra

de s

tudy

.

Pipi

ngSH

TS

Med

ium

-Tem

pera

ture

[65

9°C

and

70

0°C

] Pi

ping

Lin

er a

nd In

sula

tion

Tra

de S

tudy

W

EC

-TS-

PIP-

004

WE

C-T

S-PI

P 750

-003

595

0°C

750°

CN

/AN

/AN

/AN

/AN

/AN

NT

rade

stu

dy.

Pipi

ngSH

TS

Low

-Tem

pera

ture

[<

300°

C]

Pipi

ng L

iner

an

d In

sula

tion

Tra

de S

tudy

WE

C-T

S-PI

P-00

5W

EC

-TS-

PIP 7

50-0

045

950°

C75

0°C

N/A

N/A

N/A

N/A

N/A

NN

Tra

de s

tudy

.

Pipi

ngE

ffec

ts o

f H

eliu

m In

filtr

atio

n on

The

rmal

C

ondu

ctiv

ity

of In

sula

tion

Mat

eria

l W

EC

-TS-

PIP-

006

WE

C-T

S-PI

P 750

-005

695

0°C

750°

C

Pipi

ngE

ffec

ts o

f H

e In

filtr

atio

n on

The

rmal

C

ondu

ctiv

ity

of In

sula

tion

Mat

eria

l W

EC

-TS-

PIP-

006_

1W

EC

-TS-

PIP 7

50-0

05_1

695

0°C

750°

CH

eliu

mSt

atic

TB

D<

2M

WT

empe

ratu

re to

950

°C/9

MPa

;T

empe

ratu

re to

800

°C/9

MPa

.Y

YIn

sula

tion

-onl

y te

st a

ntic

ipat

ed to

be

requ

ired

. C

ould

be

done

at l

ab-s

cale

or

as

envi

ronm

enta

l tes

t in

HT

SST

.

Pipi

ngE

ffec

t of

Sudd

en D

epre

ssur

izat

ion

on In

sula

tion

at

9M

pa, 9

50°C

WE

C-T

S-PI

P-00

6_2

WE

C-T

S-PI

P 750

-005

_26

950°

C75

0°C

Hel

ium

Stat

icT

BD

< 2

MW

Tem

pera

ture

: 950

°C/A

mbi

ent;

Pres

sure

� 9

MPa

;T

empe

ratu

re: 8

00°C

/Am

bien

t; Pr

essu

re �

9M

Pa.

YY

Insu

lati

on-o

nly

test

ant

icip

ated

to b

e re

quir

ed.

Cou

ld b

e do

ne a

t lab

-sca

le o

r as

en

viro

nmen

tal t

est i

n H

TSS

T.

Post

-tes

t exa

min

atio

n of

insu

lati

on r

equi

red.

Pipi

ngE

ffec

ts o

f H

e Im

puri

ties

on

The

rmal

C

ondu

ctiv

ity

of In

sula

tion

Mat

eria

l W

EC

-TS-

PIP-

006_

3W

EC

-TS-

PIP 7

50-0

05_3

695

0°C

750°

C

Hel

ium

w/

Con

trol

led

Impu

ritie

sSt

atic

TB

D<

2M

WT

empe

ratu

re to

950

°C/9

MPa

;T

empe

ratu

re to

800

°C/9

MPa

.Y

YIn

sula

tion

-onl

y te

st a

ntic

ipat

ed to

be

requ

ired

. C

ould

be

done

at l

ab-s

cale

or

as

envi

ronm

enta

l tes

t in

HT

SST

.

Pipi

ngE

ffec

t of

Flui

d Im

puri

ties

(C

) on

Insu

latio

n Pr

oper

ties

WE

C-T

S-PI

P-00

7W

EC

-TS-

PIP 7

50-0

066

950°

C75

0°C

Hel

ium

Stat

icT

BD

< 2

MW

Tem

pera

ture

to 9

50°C

/9M

Pa;

Tem

pera

ture

to 8

00°C

/9M

Pa.

YY

Insu

lati

on-o

nly

test

ant

icip

ated

to b

e re

quir

ed.

Cou

ld b

e do

ne a

t lab

-sca

le o

r as

en

viro

nmen

tal t

est i

n H

TSS

T.

Post

-tes

t ana

lysi

s in

a la

b is

nec

essa

ry, m

ay b

e co

nduc

ted

as

a re

sult

of o

ther

test

ing.

Pipi

ngR

e-E

valu

atio

n of

Nee

ded

Mat

urat

ion

Tas

ks

Bas

ed o

n T

rade

Stu

dies

WE

C-T

S-PI

P-00

8W

EC

-TS-

PIP 7

50-0

076

950°

C75

0°C

N/A

N/A

N/A

N/A

N/A

NN

Tra

de s

tudy

.

Pipi

ngPe

rfor

man

ce a

nd E

nvir

onm

enta

l Tes

ting

of

Prot

otyp

ical

Hig

h-T

empe

ratu

re a

nd L

ow-

Tem

pera

ture

Pip

ing

/ Ins

ulat

ion

Syst

em

WE

C-T

S-PI

P-00

9W

EC

-TS-

PIP 7

50-0

087

950°

C75

0°C

Hel

ium

Flow

ing

TB

DT

BD

TB

DN

NE

xcee

ds a

ntic

ipat

ed c

apac

ity

of H

TSS

T.

Wou

ld b

e te

sted

in C

TC

. Sp

ecif

ic te

st s

ize

(mas

s fl

ow, g

eom

etry

, . .

.) a

nd c

hara

cter

isti

cs to

be

veri

fied

to b

e fu

rthe

r ev

alua

ted

in

conj

unct

ion

wit

h tr

ade

stud

ies.

Pipi

ngT

esti

ng o

f Fu

ll Si

ze P

HT

S Pi

ping

in N

GN

PW

EC

-TS-

PIP-

010

WE

C-T

S-PI

P 750

-009

895

0°C

750°

CH

eliu

mFl

owin

gT

BD

>2M

WT

BD

NN

Tes

ting

in N

GN

P

See

brea

kdow

n be

low

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21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

I-G

EN

-FR

D-G

-000

21_R

ev0

9/15

/200

9

24 o

f 45

Tab

le 7

: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

Mix

ing

Cha

mbe

r T

est

Spec

ific

atio

ns

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

Mix

ing

Cha

mbe

rSp

ecif

icat

ion

1: E

nhan

ced

Mix

ing

Dev

ices

Tes

t Sp

ecif

icat

ion

WE

C-T

S-M

C-0

017

950°

CN

/AN

/AN

/AN

/AN

/AN

NE

xcee

ds a

ntic

ipat

ed c

apac

ity

of H

TSS

T.

Wou

ld b

e te

sted

in u

pgra

ded

HT

SST

or

CT

C.

Mix

ing

Cha

mbe

rSp

ecif

icat

ion

2: V

ibra

tion

Dam

ping

Dev

ices

T

est S

peci

fica

tion

WE

C-T

S-M

C-0

027

950°

CN

/AN

/AN

/AN

/AN

/AN

NE

xcee

ds a

ntic

ipat

ed c

apac

ity

of H

TSS

T.

Wou

ld b

e te

sted

in u

pgra

ded

HT

SST

or

CT

C.

Mix

ing

Cha

mbe

rPa

rtia

l or

Full

Scal

e Fl

ow M

ixin

g C

ham

ber

Mod

el T

est S

peci

fica

tion

WE

C-T

S-M

C-0

037

950°

CN

/AN

/AN

/AN

/AN

/AN

NE

xcee

ds a

ntic

ipat

ed c

apac

ity

of H

TSS

T.

Wou

ld b

e te

sted

in u

pgra

ded

HT

SST

or

CT

C.

Mix

ing

Cha

mbe

rPr

otot

ype

Flow

Mix

ing

Cha

mbe

r T

est

Spec

ific

atio

nW

EC

-TS-

MC

-004

895

0°C

N/A

N/A

N/A

N/A

N/A

NN

Exc

eeds

ant

icip

ated

cap

acit

y of

HT

SST

. W

ould

be

test

ed in

upg

rade

d H

TSS

T o

r C

TC

.

Tab

le 8

: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

Hyd

roge

n P

rodu

ctio

n P

lant

Alt

erna

tive

Stu

dy

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

Hyd

roge

n Pr

oduc

tion

Hyd

roge

n Pl

ant A

ltern

ativ

e St

udy

(HPA

S)H

PAS

TB

D95

0°C

TB

DT

BD

TB

DT

BD

Non

e de

fine

d at

this

sta

ge. E

xper

ts

to in

dica

te w

heth

er s

uita

ble

scop

e ex

ists

for

test

ing

wit

hin

HT

SST

bo

unda

ries

.

TB

DN

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NG

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21

Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

I-G

EN

-FR

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21_R

ev0

9/15

/200

9

25 o

f 45

Tab

le 9

: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

Stea

m G

ener

ator

DD

Ns

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

Stea

m G

ener

ator

Aco

ustic

Res

pons

e of

Hel

ical

Bun

dle

DD

N:P

CS-

01-0

37

950°

C75

0°C

Hel

ium

/ St

eam

Flow

ing

TB

DT

BD

Proc

ess

cond

itio

ns T

BD

.N

NSi

ze o

f H

TSS

T to

det

erm

ine

the

test

ing

capa

bilit

y an

d ap

plic

abili

ty. L

ikel

y to

be

an

ambi

ent t

empe

ratu

re te

st in

a f

ull c

ross

-sec

tion

, but

axi

ally

sho

rten

ed te

st a

rtic

le.

Not

e th

at

acou

stic

res

pons

e of

flo

w b

affl

es m

ay b

e an

equ

al o

r gr

eate

r is

sue.

Stea

m G

ener

ator

Inle

t Flo

w D

istr

ibut

ion

DD

N:P

CS-

01-0

67

950°

C75

0°C

Hel

ium

/ St

eam

Flow

ing

TB

DT

BD

Proc

ess

cond

itio

ns T

BD

.N

NSi

ze o

f H

TSS

T to

det

erm

ine

the

test

ing

capa

bilit

y an

d ap

plic

abili

ty. L

ikel

y to

be

an

ambi

ent t

empe

ratu

re te

st.

Can

use

ple

xigl

as m

odel

s he

re.

Stea

m G

ener

ator

Flow

Indu

ced

Vib

ratio

n T

esti

ng o

f H

elic

al

Bun

dle

DD

N:P

CS-

01-1

27

950°

C75

0°C

Hel

ium

/ St

eam

Flow

ing

TB

DT

BD

Proc

ess

cond

itio

ns T

BD

.N

NSi

ze o

f H

TSS

T to

det

erm

ine

the

test

ing

capa

bilit

y an

d ap

plic

abili

ty. L

ikel

y to

be

an

ambi

ent t

empe

ratu

re te

st in

a f

ull c

ross

-sec

tion

, but

axi

ally

sho

rten

ed te

st a

rtic

le.

Stea

m G

ener

ator

Ori

fice

Qua

lific

atio

n T

est

DD

N:P

CS-

01-1

37

950°

C75

0°C

Hel

ium

/ St

eam

Flow

ing

TB

DT

BD

Proc

ess

cond

itio

ns T

BD

.N

NSi

ze o

f H

TSS

T to

det

erm

ine

the

test

ing

capa

bilit

y an

d ap

plic

abili

ty. A

s st

ated

in th

e D

DN

, th

e ob

ject

ives

are

to m

easu

re d

P vs

. flo

w a

nd to

indi

cate

ero

sion

/cor

rosi

on r

esis

tanc

e. T

his

wou

ld b

e ty

pica

lly d

one

in a

labo

rato

ry.

Stea

m G

ener

ator

Hel

ical

Bun

dle

and

Tra

nsiti

on R

egio

n H

eat

Tra

nsfe

r T

est

DD

N:P

CS-

01-1

67

950°

C75

0°C

Hel

ium

/ St

eam

Flow

ing

TB

DT

BD

Proc

ess

cond

itio

ns T

BD

.Y

N

The

infr

astr

uctu

re p

rovi

ded

wit

h th

e H

TSS

T c

ould

pos

sibl

y be

use

d to

cha

ract

eriz

e th

e w

ater

-sid

e he

at tr

ansf

er c

oeff

icie

nt (

only

) in

a 1

- or

2-t

ube

test

, usi

ng e

lect

rica

l hea

ting

on

the

shel

l sid

e. T

he s

ize

and

conf

igur

atio

n of

the

tube

s w

ould

pre

clud

e an

y re

alis

tic

char

acte

riza

tion

of th

e he

lium

-sid

e. T

his

wou

ld b

e a

phys

ical

ly la

rge

test

. N

ote

that

, in

the

350

MW

t MH

TG

R-S

C, t

he c

hara

cter

isti

cs o

f th

e SG

tube

s an

d th

e ov

eral

l tub

e bu

ndle

w

ere:

Tub

e bu

ndle

OD

/Hei

ght:

3.8m

/8.4

m; N

umbe

r of

tube

s: 4

39; T

herm

al p

ower

/tub

e: 0

.8M

W;

Num

ber

of c

oil l

ayer

s: 2

8; T

ube

OD

/Len

gth:

22.

2mm

/131

m

Stea

m G

ener

ator

Bim

etal

lic W

eldi

ng (

800H

or

othe

r H

igh

Tem

pera

ture

Allo

ys)

Not

yet

iden

tifi

ed7

950°

C75

0°C

Hel

ium

/ St

eam

Flow

ing

TB

DT

BD

Proc

ess

cond

itio

ns T

BD

.N

NM

ore

expe

rien

ce w

ith

800H

or

othe

r hi

gh te

mpe

ratu

re a

lloys

is n

eces

sary

for

tech

nolo

gy

deve

lopm

ent.

Tab

le 1

0: H

TSS

T a

nd L

abor

ator

y Sc

ale

Tes

ting

App

licab

ility

of

PH

TS

Bac

kflo

w P

reve

ntio

n V

alve

Tes

t Sp

ecif

icat

ions

(N

ot I

dent

ifie

d Y

et)

Com

pone

ntT

est

Des

crip

tion

Tes

t Sp

ecif

icat

ion

or

DD

N N

umbe

rT

RL

Goa

l75

0°C

/ 95

0°C

Env

iron

men

tSt

atic

/ F

low

ing

App

rox.

P

hysi

cal

Size

App

rox.

T

herm

al

Size

Pro

cess

Con

diti

ons

HT

SST

LA

BC

omm

ents

/ L

imit

atio

ns

PH

TS

Bac

kflo

w

Prev

enti

on V

alve

Tra

de S

tudy

to S

elec

t Typ

e, L

ocat

ion

Not

yet

Iden

tifi

ed6

950°

CN

/AN

/AN

/AN

/AN

/AN

NT

rade

Stu

dy

PH

TS

Bac

kflo

w

Prev

enti

on V

alve

Con

firm

ator

y T

estin

gN

ot y

et Id

enti

fied

895

0°C

Hel

ium

Stat

ic (

Env

ir)

and/

or

Flow

ing

TB

DT

BD

TB

DY

NH

TSS

T c

ould

pot

enti

ally

do

envi

ronm

enta

l tes

ts, b

ut m

ay n

ot b

e op

timum

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Rev

isio

n 0

T

echn

ical

and

Fun

ctio

nal R

equi

rem

ents

Hea

t Tra

nspo

rt S

mal

l Sca

le T

estin

g L

oop

NG

NP

-TD

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EN

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9/15

/200

9

26 o

f 45

T

able

11:

HT

SST

and

Lab

orat

ory

Scal

e T

esti

ng A

pplic

abili

ty o

f “O

ther

” T

est

Spec

ific

atio

ns

Com

pone

ntT

est

Des

crip

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3.1.4.6 IHX A Metallic and Ceramic Requirements

IHX A Metallic requirements listed in this paragraph are subject to the high-level requirements listed in Paragraph 3.1.4.1.

The following specified service conditions shall be necessary to drive the HTSST requirements for IHXA Metallic- and Ceramic-specific tests.

• The nominal helium temperature at the primary side entrance to IHX A shall be 950 °C, plus or minus 5 °C.

• The nominal helium temperature at the secondary side entrance to IHX A shall be 710 °C, plus or minus 10 °C.

• The nominal helium temperature at the secondary side exit from IHX A should be 900 °C, plus or minus 10 °C.

• The nominal helium temperature at the primary side exit from IHX A should be 760 °C, plus or minus 10 °C.

• The primary IHX to secondary IHX pressure differential shall vary between 500 to 600 kPa (sustained).

• The pressure loss across the entire IHX (IHX A + IHX B) primary side and also across the secondary side of the IHX shall be smaller than 1.23 % of its respective inlet pressures.

• Nominal flow rates shall be [TBD] and power shall be [TBD].

• The IHX module shall be exposed to a high frequency, normal operating temperature and pressure transient [temperature and pressure transient envelopes - TBD], representative of the NGNP startup and shutdown sequence.

o Pressurizing transient [TBD] (ambient to 9MPa in certain time frame). o Depressurizing transient [TBD] (9MPa to ambient in certain time frame). o Number of cycles and temperature level [TBD]. o Heat up transition [TBD]. o Cool down transition [TBD]. o Number of cycles and pressure level [TBD].

3.1.4.7 IHX B Requirements

All IHX B (associated with 950°C ROT NGNP) requirements listed in this paragraph are subject to the high-level requirements listed in Paragraph 3.1.4.1.

The following specified service conditions shall be necessary to drive the HTSST requirements for IHX B-specific tests.

• The nominal helium temperature at the primary side entrance to IHX B shall be 760 °C, plus or minus 5 °C.

• The nominal helium temperature at the secondary side entrance to IHX B shall be 287 °C, plus or minus 10 °C.

• The nominal helium temperature at the secondary side exit from IHX B should be 720 °C, plus or minus 10 °C.

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• The nominal helium temperature at the primary side exit from IHX B should be 337 °C, plus or minus 10 °C.

• Primary IHX to secondary IHX pressure differential shall vary between 500 to 600 kPa (sustained).

• The pressure loss across the entire IHX (IHX A + IHX B) primary side and also across the secondary side of the IHX shall be smaller than 1.23 % of its respective inlet pressures.

The following requirements are necessary to test compact heat exchanger module behavior in a typical pressure transient environment:

• The IHX module shall be exposed to a high frequency, normal operating temperature and pressure transient [temperature and pressure transient envelopes - TBD], representative of the NGNP startup and shutdown sequence.

o Pressurizing transient [TBD] (ambient to 9MPa in certain time frame). o Depressurizing transient [TBD] (9MPa to ambient in certain time frame). o Number of cycles and temperature level [TBD]. o Heat up transition [TBD]. o Cool down transition [TBD]. o Number of cycles and pressure level [TBD].

3.1.4.8 IHX Requirements

All IHX (associated with 750°C – 800°C ROT NGNP) requirements listed in this paragraph are subject to the high-level requirements listed in Paragraph 3.1.4.1.

The following specified service conditions shall be necessary to drive the HTSST requirements for IHX-specific tests.

• The nominal helium temperature at the primary side entrance to IHX shall be 800 °C, plus or minus 5 °C.

• The nominal helium temperature at the secondary side entrance to IHX shall be 217 °C, plus or minus 10 °C.

• The nominal helium temperature at the secondary side exit from IHX should be 750 °C, plus or minus 10 °C.

• The nominal helium temperature at the primary side exit from IHX should be 267 °C, plus or minus 10 °C.

• Primary IHX to secondary IHX pressure differential shall vary between 500 to 600 kPa (sustained).

• The pressure loss across the entire IHX primary side and also across the secondary side of the IHX shall be smaller than 1.23 % of its respective inlet pressures.

The following requirements are necessary to test compact heat exchanger module behavior in a typical pressure transient environment:

• The IHX module shall be exposed to a high frequency, normal operating temperature and pressure transient [temperature and pressure transient envelopes - TBD], representative of the NGNP startup and shutdown sequence.

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o Pressurizing transient [TBD] (ambient to 9MPa in certain time frame). o Depressurizing transient [TBD] (9MPa to ambient in certain time frame). o Number of cycles and temperature level [TBD]. o Heat up transition [TBD]. o Cool down transition [TBD]. o Number of cycles and pressure level [TBD].

3.1.4.9 Heat Transport System Piping Requirements

All Heat Transport System (HTS) piping requirements listed in this paragraph are subject to the high-level requirements listed in Paragraph 3.1.4.1.

Considering HTS piping tests, the HTSST loop testing space shall provide for the following:

• Provision shall be made to allow for insulation test articles (fibrous and micro-porous) to be exposed to an environment similar to that of the NGNP within the testing space.

• Provision shall be made to allow for measurement of thermal conductivity of insulation materials within the testing space at pressures up to 9 MPa and temperatures up to 950°C.

• Pressure cycling of micro-porous material will be required to see if deterioration results.

3.1.4.10 Circulator Requirements

All circulator requirements listed in this paragraph are subject to the high-level requirements listed in Paragraph 3.1.4.1.

• Prototypical models or parts of the radial and axial Electromagnetic Bearings (EMBs) with their Catcher Bearings (CBs) will be used to support circulator development tests. The shaft will be rotated by an electric motor.

• The supplier is to determine the measured parameters, which may include the following:

o Rotor-dynamic stability as a function of bearing stiffness and location during simulated start-ups and shutdowns.

o Loads and rotor-dynamic stability during rundown on CBs. o Electric currents, temperatures, loads, shaft displacements, rotor mode

shapes and amplitudes, vibration frequencies, and unbalances. • The supplier is to determine the measured parameters, which may include the

following: o In the case of usage of rotating seals: Leakages across the rotating seal

shall be determined as a function of pressure differential, shaft rotating speed, buffer gas flow rates, and gas pressures and temperatures.

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3.1.5 LIFE CYCLE FUNCTIONS The requirements baselined in this document shall be validated at each of the following

acquisition stages.

3.1.5.1 Development Results of the requirements elicitation phase are to be baselined prior to design, which

will be on tender starting FY 2010. However, all requirements shall be managed (i.e. checked for necessity, attainability and verifiability) throughout the HTSST project lifecycle.

3.1.5.2 Testing The requirements listed in this paragraph will evolve during the conceptual design phase.

3.1.5.2.1 Cold Commissioning

Cold commissioning shall be done on sections of the plant rather than on individual pieces of plant as per a commissioning plan. The objective shall be to verify system functionality, while safely controlling operational and process loads.

The cold commissioning plan shall include the following tests, calibrations or both as well as the following acceptance criteria:

• The HTSST loop shall be fully installed in a designated building at the INL site.

• All instruments purchased without calibration certificates shall be sent to an accredited laboratory (such as the National Institute of Standards and Technology (NIST)) for calibration at the contractor’s cost. Calibration shall be performed by taking HTSST site conditions (temperature and air pressure) into consideration.

• Mass flow controllers, shall be physically calibrated at the HTSST site and witnessed and signed off by the Employer.

• Pressure testing of equipment (requirements to be specified) shall be witnessed by representatives of the Employer.

• Appropriate specialists as per Employer request shall be invited to attend and observe these tests.

The Project Team, under jurisdiction of the Employer, shall re-perform any defective service, falling within its own scope that may be identified during cold commissioning.

Construction and commissioning of the HTSST loop may take place outside of INL. After

commissioning, the location of the HTSST loop shall be the INL site.

3.1.5.3 Delivery All delivered items and services shall be subject to INL’s Supply Chain Management

system.

3.1.5.4 Support The HTSST’s support systems have been identified in Paragraph 3.1.1.

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3.1.6 PROGRAM UTILITIES

The following program utilities shall be required:

• Electricity.

• Required waters which may include potable, demineralized and cooling water.

• Instrument air. Instrument air quality shall comply with the requirements of ANSI/ISA S7.0.01 - Quality Air Standard for Instrument Air.

• Storage of coolant fluids.

• Telecommunications and network connectivity.

• Waste collection and waste treatment facilities.

• HVAC for HTSST surrounding space as per INL requirements. The current state on sewer treatment is to be validated. Necessary expansion to sewer

treatment plant shall be supplied or not as per validation.

3.2 Performance Characteristics Further detail of the performance characteristics shall be defined during initial conceptual

design.

3.3 Interface Requirements Further detail on the interface requirements shall be defined during initial conceptual

design.

3.3.1 INTERFACE WITH AUXILLIARY EQUIPMENT OR ACCESSORIES

Inspection walkways and maintenance platforms shall be designed to coincide, where applicable. All instrumented equipment and components due for routine inspection shall be made accessible and unobstructed by designing platforms and walkways in accordance with international Human Factors Engineering (HFE) standards – refer to [7].

No ladders or safety harnesses shall be required to obtain accessibility for inspection or maintenance purposes of instrumented equipment or other components unless overruled by HTSST management or by the INL site Regulator.

Removal paths for all major equipment shall be defined and documented. These paths include aisles, hatches, doors, knockout walls, removable components, ramps, as well as handling devices such as cranes, chain falls, skids and vehicles.

3.3.2 COMPATIBILITY WITH ENVIRONMENT

The HTSST shall be subject to the environmental regulations as stipulated by INL.

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3.3.3 EXTERNAL OPERATING ENVIRONMENT

Further detail to be compiled with inception of the conceptual design.

3.3.4 LABELLING AND PACKAGING

Labeling and packaging procedures are subject to INL’s Configuration Management System.

The HTSST design shall allow access for dismantlement, cut-up (segmentation), removal, and packaging of equipment from the facility if required.

3.3.5 TOXICITY AND BIOCOMPATIBILITY

Any concerns considering toxicity and biocompatibility shall be addressed during the initial conceptual design.

3.3.6 ELECTROMAGNETIC COMPATIBILITY

Equipment emitting any Electromagnetic Interference (EMI) shall be electromagnetically screened in order to eliminate any interference with sensitive equipment in the vicinity.

The power supply shall be electromagnetically shielded.

3.3.7 PHYSICAL AND CHEMICAL CHARACTERISTICS

Physical and chemical characteristics shall be addressed during the initial conceptual design.

3.3.8 LABORATORIES’ STERILITY

Laboratories shall be managed, operated and maintained according to INL’s standards.

3.3.9 SECURITY

As far as security is concerned, the HTSST shall reside within the jurisdiction of the INL site.

Operator schedules shall be accessible to all operators and production managers, indicating all operator information and allocated shifts.

3.3.10 SAFETY

Informative safety instruction signs shall be included as per INL regulations.

Explosion and fire hazards shall be assessed, and the necessary detection and protection systems shall be included in the design.

The need for explosion-proof or sealed electrical equipment shall be assessed and shall be included in the design.

The colors used for the plant shall conform to DOE industrial standards.

All outside surfaces exceeding 60°C shall be safeguarded.

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3.4 Operational Requirements Operational requirements will be determined during the conceptual design phase.

3.5 Resource Requirements The resource requirements will be determined during the conceptual design phase.

3.6 Verification Requirements The verification requirements will be determined during the conceptual design phase.

3.7 Documentation Requirements The documentation requirements will be determined during the conceptual design phase.

3.8 Systems Requirements

3.8.1 IN-SERVICE RELIABILITY

The HTSST, excluding articles under test, will have an in-service reliability of greater than 90%.

3.8.2 MAINTAINABILITY

Maintenance includes inspecting, checking, troubleshooting, adjusting, replacing, repairing and servicing activities.

The realization of the overall goal of maintainability requires that associated human factors contributions shall be considered as part of the total design process, thereby promoting maintainability, which considering the HTSST is inseparable from planned human interference. Refer to Paragraph 3.3.1.

3.8.3 DESIGN LIFE

The HTSST shall have an operational lifetime of at least 20 years.

3.8.4 AVAILABILITY OF MATERIALS

Materials shall be identified during the conceptual and basic design phase and verified during the detail design phase.

3.8.5 TRANSPORTABILITY

The HTSST shall be designed so that the system, disassembled into its individual components (and packaged where necessary) into suitable crates, shall be transportable by sea, road or rail from the manufacturer to the final plant destination.

Measures shall be taken to protect the equipment from environmental conditions during transport.

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Packages and crates shall be designed for either forklift or overhead crane manipulation, or both.

3.8.6 INTERCHANGEABILITY

Components between duplicate loops installed within the HTSST shall be interchangeable.

Maintenance track records of components shall be kept to verify and manage storage and usage thereof.

3.8.7 MODULARIZATION

The HTSST shall be based upon the principles of modularity in design, where manufacturing and construction are based on standardized units or dimensions to allow for flexibility.

Well-defined modular interfaces shall be used in the HTSST design by making use of industry standards.

Modularity in design shall not be followed where performance could be jeopardized.

Modularization entails that the whole HTSST be divided into subsystems. These individual subsystems shall be able to be designed built and commissioned offsite in any remote location.

In order to implement this modular design concept, control software shall be developed in accordance to predefined guidelines, which shall enable commissioning of modular subsystems off-site as well as integration of these subsystems on-site.

3.8.8 CODIFICATION

The codification of HTSST SSCs will be determined during the conceptual design phase.

3.8.9 COST

The total HTSST cost shall be determined during each acquisition phase. The cost of the HTSST shall not exceed $ [TBD]

3.8.10 SCHEDULE

The HTSST schedule shall be linked to the cost during each acquisition phase.

3.8.11 LICENSING

No licensing requirements have yet been identified.

3.9 Engineering Design Requirements Engineering and design requirements will develop during initial conceptual design. Some

requirement guidelines are given below.

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3.9.1 CIVIL AND STRUCTURAL

No building has yet been identified for the installation of HTSST.

Servitudes for HVAC ducting, cable and pipe routing in all areas as well as the drainage layout, both inside and outside of the anticipated building shall be led by the Utilities Contractor who shall also be responsible for overall plant layout and plant integration. In this regard, the Employer shall cooperate in undertaking design studies, or providing design information as requested, to the Utilities Contractor.

The HTSST layout design shall be such that the implementation thereof will result in the minimum disruption to existing processes.

The facility layout shall be such as to allow adequate room for maintenance of equipment.

The HTSST layout shall allow for emergency escape routes.

The HTSST layout shall allow for future expansion.

The HTSST layout shall provide for a visitors’ walkway as well as an observation facility. The visitors’ walkway may coincide with the walkway that shall be provided for routine maintenance and inspections – refer to Paragraph 3.3.1.

The facility layout shall make provision for addition of more and larger equipment in order to extend it for larger scale heat transfer component testing.

The following security requirements shall be allowed for in the plant layout:

• Personnel entry to the buildings shall be via access control.

• Access control shall be by means of authorized personal swipe cards or biometric type access systems.

• Other building external doors (e.g. emergency exits) shall be secured in such a way as to eliminate the possibility of unauthorized entry.

• Vehicle movement through the building gates shall be in accordance with the Employer’s requirements.

3.9.2 MECHANICAL AND MATERIALS

To be determined during conceptual design.

3.9.3 CHEMICAL AND PROCESS

To be determined during conceptual design.

3.9.4 ELECTRICAL POWER

To be determined during conceptual design.

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3.9.5 INSTRUMENTATION AND CONTROL

3.9.5.1 Automation Requirements

3.9.5.1.1 Level of automation

The plant shall be automated to facilitate start-up, shut down and normal operating scenarios.

The level of automation shall be determined by the funding constraints.

Plant automation shall be used to maintain system mass balance and energy balance for all operating conditions.

Process interlocks shall be included to ensure that plant equipment is operated within normal defined operating limits [TBD].

A Safety Instrumented System (SIS) shall ensure that the plant is shutdown to a safe state if a Safety Instrumented Function is activated.

The facility to override individual process interlocks shall be available under management control and all alarms and trip conditions shall still apply. A safe shut-down shall be initiated if the Safety Instrumented Function is required to activate.

3.9.5.1.2 Emergency Stop

A safe shutdown mode of the plant shall be triggered when:

• The manual activation of the emergency stop is initiated.

• Any of the installed field emergency stops are initiated, which then shall initiate the safe shutdown mode.

• A Safety Instrumented Function demands a shut down.

3.9.5.2 Engineering requirements

The following I&C deliverables shall be produced during concept engineering:

• Basic process control philosophy.

• Basic Automation System requirements specification.

• The following I&C deliverables shall be produced during basic engineering:

• Plant functional control requirement specification.

• Process and Instrumentation Diagrams.

• Plant layer of protection analysis (Safety Instrumented Functions).

• Plant Automation System hardware requirement specification.

• Plant automation System wiring philosophy diagram.

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• Plant Safety Instrumented System hardware specification.

• Preliminary I&C power requirements.

• Preliminary Instrument air consumption requirements.

• Preliminary instrument hook-up specification.

I&C deliverables for detail engineering shall be specified during the basic engineering phase of the project.

3.9.5.2.1 Automation System

A safe shutdown shall be initiated through the Safety Instrumented System (SIS)

The Safety Instrumented System shall be a certified system complying with the Safety Integrity Level of the Safety Instrumented Functions.

Normal regulatory control and process interlocking shall be implemented on the plant PLC or DCS.

3.9.5.2.2 Human Machine Interface (Control Room)

A SCADA system shall be provided to allow the plant to be controlled from a remote control room.

The SCADA shall allow the operators to monitor and control the plant.

SCADA graphics shall be displayed indicating the following:

• Process conditions, i.e. temperature, pressure (gauge and delta P) and mass flow to allow the operator to monitor and control the plant remotely.

• All equipment conditioning indicators to indicate a healthy state or not i.e. bearing temperatures, oil levels, flow switches, electric motor winding temperatures, instrument air pressure, and all utilities’ supply status.

Each operator shall log onto the SCADA at the beginning of his or her shift.

Each operator shall log off from the SCADA at the end of his or her shift.

Operators logging onto and off from the SCADA shall do so via a unique username and password.

All SCADA activities shall be recorded as plant history data and managed by the Employer.

3.9.5.2.3 Human Machine Interface (Field)

The use of local Human-Machine Interface (HMI) panels shall be investigated and justified if appropriate use thereof could be merited.

Should HMI panels be used the following shall be applicable:

• An operator shall be requested to log onto the HMI panel before access to control the specific component shall be granted. Once the operator’s mission has been

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completed, he or she shall be requested to log off before operations can commence.

• The control interfacing from HMI panels shall be interlocked by the SCADA which shall ensure that the specific unit or function cannot be controlled from both the SCADA and the panels at the same time.

3.9.5.2.4 Power Failure and Recovery

On power failure, the system shall fail into a “safe state”.

On power restoration, the system shall not restart without operator input.

The automation system and the Safety Instrumented System shall be designed to be fail-safe.

In the event of a power restoration, manual re-start shall be based on operator intervention leading to initiation of the power recovery sequence.

3.9.5.3 Measurement Requirements

The accuracy of all measurements required for regulatory control, process interlocking and Safety instrumented functions shall be 2% or better.

Testing requirements for instrumentation and control valves shall be specified during the concept and basic engineering phases of the project.

3.9.5.4 I&C testing

• All software associated with Items Relied on for Safety (IROFS) shall be demonstrated to have been developed against a proper verifiable QA program before cold commissioning shall be regarded as finalized. The Project Team shall ensure that the final version of all control and other software has been installed. A copy of the current installed code shall be made available to the Client.

• All interlocks and alarms shall be demonstrated to be functional.

SCADA programs shall be demonstrated by taking the equipment through its processing cycle.

3.9.6 COMPUTER HARDWARE AND SOFTWARE

Latest tested and proven hardware and software shall be used during installation.

3.9.7 FIRE PROTECTION

To be assessed and confirmed during conceptual design.

3.9.8 TESTING AND MAINTENANCE REQUIREMENTS

To be assessed and confirmed during conceptual design.

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3.9.9 OTHER REQUIREMENTS

3.9.9.1 Environment

The HTSST shall be installed into a building at the INL site that has the following nominal environmental conditions:

• Height above sea level: 1524 m.

• Temperature: [TBD]

• Relative humidity: 20% to 100%

• Atmospheric pressure: ~ 89 kPa.

• Seismicity: [TBD]

When the HTSST is operated, the interior environment in this building shall be regulated as follows:

• Temperature: 18 °C to 25 °C (dry bulb temperatures).

• Relative humidity: 40% to 70%.

• Air pressure: 20 Pa below atmospheric pressure.

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4. REFERENCES [1] “NGNP and Hydrogen Conceptual Design Study; NGNP Technology Development

Road Mapping Report”, NGNP-CTF MTECH-TDRM, Revision 0, December 2008. [2] “NGNP Technology Development Roadmapping Report - Steam Production at 750°C-

800°C,” NGNP-TDI-TDR-RPT-G-00008 … 00018, August 2009. [3] “Statement of Work, Project No. 23843 Heat Transport Small Scale Testing”,

Document ID: SOW-7432, Revision 1; June 2009. [4] “NGNP CTF Test Loop Preconceptual Design Report”, NGNP-CTF MTECH-TLDR. [5] “NGNP Hydrogen Plant Alternatives Study”, NGNP-HPS SHAW-HPA, Rev. 1,

Westinghouse Electric Company LLC, March 2009. [6] “TRL Advancement through the use of Heat Transport Small Scale Testing (HTSST)”,

NGNP-TDI-GEN-FRD-G-00020, August 2009, Revision C. [7] Human Factors. Ergonomics Handbook for the Design for Ease of Maintenance, DOE-

HDBK-1140-2001. [8] Sink, Carl J, Amy C. Taylor and Paul S. Pickard, “An Overview of the Nuclear

Hydrogen Initiative”, AIChE 2006 Spring National Meeting, Orlando.

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5. APPENDIX A: HYDROGEN PRODUCTION SYSTEM

5.1.1 HYDROGEN PRODUCTION TESTING POSSIBILITIES

5.1.1.1 Nuclear Hydrogen Initiative Candidate HPS Technologies

There are three leading hydrogen production technologies in the Nuclear Hydrogen

Initiative (NHI) [8]. These are the Sulfur-Iodine cycle, the Hybrid Sulfur cycle and High-Temperature Steam Electrolysis. Each in concept has one or more Process Coupling Heat Exchangers (PCHXs) interfacing with the NGNP secondary helium heat transport circuit. The Hydrogen Production System (HPS) conceptual designs are based on the NGNP with reactor outlet temperature of 950 °C.

Table 12 summarizes the full-scale PCHXs for the three HPS technologies. Clearly none

is of the scale that could be directly tested in the HTSST.

5.1.1.2 High-Temperature Small-Scale Heat Transfer Tests

Development testing of each HPS’s PCHX will require a high-temperature small-scale

heat transfer test capability. The NGNP Hydrogen Plant Alternatives Study report [5] includes Technology Development Road Maps (TDRMs) and Technology Maturation Plans which identified specific Pilot tests that could be considered for the HTSST. These are discussed in the following.

Sulfur-Iodine and Hybrid Sulfur H2SO4 Decomposer The Sulfuric Acid Decomposition Reactor is common to both the Sulfur-Iodine cycle and

the Hybrid Sulfur cycle. The Pilot test in the TDRM for the decomposer is based on testing of a full-length bayonet tube with helium heating on the exterior that is representative of the flow field in the full-scale component with the process ongoing inside the tube.

The heat requirement for this Pilot test would be 450 kWt at 910°C, if development were

to proceed according to the Technology Maturation Plan in [5][1]. This would be in the range of the HTSST capability. However, feasibility of this test in the HTSST would depend on the accommodation of the added complexity of acid feed and oxygen and sulfur dioxide product handling.

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NG

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In the TDRM for the HPS this test would follow intermediate thermodynamic and

materials test, which would advance the technology from its present TRL-4 to TRL-5. Upon successful duration, this HTSST test would advance the sulfuric acid decomposition part of both the Sulfur-Iodine and Hybrid Sulfur cycles from TRL-5 to TRL-6.

This test is shown, along with other HPS tests which might use the HTSST, in Table 13. Sulfur-Iodine Hydrogen Iodide Distillation Column The Sulfur-Iodine HPS includes a lower-temperature PCHX in addition to the Sulfuric

Acid Decomposition Reactor. These are the reboilers in Hydrogen Iodide (HI) distillation columns.

In the Reference design [1], these PCHXs are large, but if Pilot testing at 1/10 scale were

acceptable, then the tests might be small enough for the HTSST. That would be a heat duty of 1.5 MWt.

The TDRM proposes that the HI distillation column be tested together with a Bunsen

Section (making H2SO4), and this would appear to be a more complicated test than is envisioned for the HTSST. In addition, it is also likely that requirements for handling H2SO4, HI and I2 would warrant a dedicated testing facility for HI Distillation Column testing.

In the TDRM for HPS these tests would follow further design definition, thermodynamic

data confirmation and materials tests, which would advance the technology from its present TRL-2 to TRL-4. Upon successful duration, this HTSST test would then advance the HI section from TRL-4 to TRL-8.

High-Temperature Steam Electrolysis Feed Heaters Heat is input to the High-Temperature Steam Electrolysis HPS through two PCHXs. In a

Cathode Feed Heater, the steam feed and a recycled stream of hydrogen (10% mole fraction) are heated further from 800°C to 870°C with 910°C helium. The steam and hydrogen feed are already superheated with recuperated electrolyzer module effluent. In parallel on the helium side, an Anode Feed Heater air is heated from 800°C to 870°C. These two streams are then supplied to the electrolyzer modules.

These heat exchangers have large duties in the HPS design [5], and even at 1/10 scale it

appears that they would be at or beyond the 2 MWt limit of the HTSST.

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Table 13: Pilot Tests Relative to HTSST Capability

Component Feasible Pilot Test No.* Scale Thermal

Duty, kWt

Sulfur-Iodine Cycle

Sulfuric Acid Decomposition Reactor Yes #8 one tube, full-scale

450

HI Distillation Column Maybe #4 & 5 ~ 1:10 ~ 1,500 Hybrid Sulfur Cycle

Sulfuric Acid Decomposition Reactor Yes #8 one tube, full-scale

450

High-Temperature Steam Electrolysis Feed Heaters No - - - - � 2,000

Electrolyzer (SOEC module) Yes #5 one stack, full-scale

320

* The test numbers refer to the TDRMs and the Technology Maturation Plans in the NGNP Hydrogen Plant Alternatives Study report [5].

5.1.1.3 High-Temperature Solid Oxide Electrolyzers

The electrolyzers for High-Temperature Steam Electrolysis are made up of Solid Oxide

Electrolysis Cells (SOEC). The pre-conceptual design calls for modules of 2,500 cells (square active area, 500 mm on a side) in four stacks of cells per module. Whereas the feed heaters for the High-Temperature Steam Electrolysis HPS are too large to be tested at reasonable sub-scale in the HTSST, one stack of the SOEC module from the NGNP Hydrogen Plant Alternatives Study report [5] could be tested in the HTSST at full scale. The electrolyzer module would be in a secondary loop with small Feed Heaters receiving heat from a primary helium loop. The Cathode Feed Heater and Anode Feed Heater would require only 180 and 140 kW each, respectively, not accounting for losses in the secondary heat transport circuit. The single cell stack would be tested in a full-scale electrolyzer vessel.

In the TDRM for HPS, this test would follow a laboratory test of the full cell stack with

reference design interconnections and cell sealing, which would advance the technology from its present TRL-4 to TRL-5. Upon successful test duration, this HTSST test would advance the High-Temperature Steam Electrolysis module from TRL-5 to TRL-8 if done at design pressure and otherwise in the operational environment.

The SOEC module test is included in Table 13.

5.1.2 HIGH-TEMPERATURE HELIUM VALVES

In each of the NHI candidate HPS designs, there are multiple parallel process trains and,

in some, two PCHXs in series in each train. In applications applying these designs, the secondary helium circuit will likely require valves in the loop that can either isolate the respective PCHX or modulate the flow of the secondary loop between PCHXs. For these

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functions, a High-Temperature Helium Valve will be needed. The technology for such valves requires development and verification testing. The HTSST would be a place where developmental valves could be tested, although probably in reduced scale. Such tests are included in all of the HPS TDRMs and Technology Maturation Plans in the NGNP Hydrogen Plant Alternatives Study [5]. The objectives of the tests are to assure functionality while verifying material compatibility in the operating environment.

5.1.3 HIGH-TEMPERATURE SMALL-SCALE TEST CAPABILITY AND OTHER NGNP PROCESS HEAT APPLICATIONS

There are other direct process heat applications for the NGNP design in addition to

hydrogen production, and so a variety of PCHXs could be candidates for eventual testing in the HTSST. Examples of these applications are steam methane reforming and ethylene cracking. Generally these process applications would require hot helium to their PCHX at various temperatures, and the process fluids on the tertiary side would differ. Different concepts apply to NGNP designs with reactor outlet temperatures of 950°C or 750 - 800°C. Applications can also be considered also where the secondary heat transport medium is other than helium, such as steam, air or liquid salt.

The plant designs for other directly heated processes are not further conceptualized at this

stage, and so without details of the designs, as is the case with the hydrogen alternatives, functions and requirements for component testing cannot presently be determined.