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THE
INFO
RM
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INED
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ON
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IED
OR
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D W
ITH
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T PR
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ESEN
NTA
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VED
.
U SPECIFICATIONSELECTRICSMATERIELS
HP200
TD3-B002
Page : 8/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
I - INTRODUCTION
The HP200 crusher is equipped:
1 - Lubricating- 2 immersion heaters- 1 oil level switch on the tank- 1 temperature sensor on the tank or temperature switch (depends of equipment)- 1 clogging filter- 1 lubrication motor-driver pump- 1 pressure switch on countershaft- 1 air fan cooler- 1 temperature sensor on the oil return line or two temperature switches (depends of equipment)
2 - Hydraulic- 1 motor driven pump- 8 electro valves- 1 oil level switch on the tank- 1 clogging filter- 2 pressure sensors- 1 electrical connection box- A local control box connected to hydraulic cabinet (cable supplied) with lights and push buttons for hydraulic operation
3 – Crusher motor
- 1 electric motor
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
RO
PRIE
TARY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
RIT
S D
ULY
AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E.A
LL R
IGH
TS R
ESER
VED
.U SPECIFICATIONS
ELECTRICSMATERIELS
HP200
TD3-B002
Page : 9/16
PROPRIETARY CODE: GPREPARED BYS . FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
Electrical cabineton hydraulic plate (see chapter VI)
2 heaters
Temperature sensor ortemperature switch
(on oil tank)
Temperature sensor ortemperature switches
(on oil return line)
Hydraulic pumpmotor
Lubrication pumpmotor
Oil level(lubrication)
Fan coolermotor
II - TO CONNECT ELECTRICAL ELEMENTS:
Crusher motor
CountershaftPressure switch
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
RO
PRIE
TARY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
R IT
S D
ULY
AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E. A
LL R
IGH
TS R
ESER
VED
.U U SPECIFICATIONS
ELECTRICSMATERIELS
HP200
TD3-B002
Page : 10/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
III - DIGITAL SWITCHES CHARACTERISTIC AND ADJUSTMENT
- Electrical cabinet on hydraulic plate : Power supply 24VDC (120 W) on terminal : 1 for plus (+), 2 for minus (-)
- Oil level hydraulic indicator connected in electrical cabinet on hydraulic plateRelay KA7 AC rating 7.5 Amps at 230 VAC, DC rating 5 Amps at 30 VDC
Normally open contact used : common 3(14), NO 4(11)
- Clogging filter indicator connected in electrical cabinet on hydraulic plateRelay KA8 AC rating 7.5 Amps at 230 VAC, DC rating 5 Amps at 30 VDC
Normally open contact used : common 4(11), NO 3(14)
- Hydraulic pressure sensors (clamping and release) connected with the relay in electrical cabinet Relay KA3 (clamping) AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC Relay KA5 (release) AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC
Normally open contact used : common 4(11), NO 3(14)
- Information for hydraulic motor driven pump contactor must be taken : Relay KA9 AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC
Normally open contact used : common 4(11), NO 3(14)
- To install cable for oil level lubricating indicator on lubricating plateAC rating 0.2 Amps at 230VAC, DC rating 1 Amps at 24VDCNormally open contact used (2-3)
- Clogging filter indicator on lubricating plate AC rating 3 Amps at 230VAC, DC rating 6 Amps at 24VDC Normally closed or open contact used NO or NF
- Countershaft pressure switch connected with electrical cabinet on crusherAC rating 0.5 Amps at 230VAC, DC rating 1 Amps at 24VDCAdjustment closed contact P > 1,1 bars open contact P < 0,8 bars
Normally open contact used (13-14)
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
RO
PRIE
TARY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
R IT
S D
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AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E.A
LL R
IGH
TS R
ESER
VED
.U SPECIFICATIONS
ELECTRICSMATERIELS
HP200
TD3-B002
Page : 11/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
If the crusher is equipped with temperature sensors :
-To install cable for tank temperature sensor on oil tankTemperature sensor with incorporated transmitter-Supply 24 VDC PT 100 0° C 4mA
100° C 20mA
- To install cable for return temperature sensor on return blockTemperature sensor with incorporated transmitter-Supply 24 VDC PT 100 0° C 4mA
100° C 20mA
If the crusher is equipped with temperature switches :
- To install cable for heaters temperature switch on the tankAC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15DC rating 0.5 Amps at 24VDC
Normally open contact used (C-NO) Setting : 25°C, differential : 5°C
- To install cable for Fan cooler temperature switch on return blockAC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15DC rating 0.5 Amps at 24VDC
Normally open contact used (C-NO) Setting : 45°C, differential : 14°C
- To install cable for security temperature switch on return blockAC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15DC rating 0.5 Amps at 24VDC
Normally open contact used (C-NO) Setting : 65°C, differential : 10°C
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
RO
PRIE
TARY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
R IT
S D
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AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E.A
LL R
IGH
TS R
ESER
VED
.
U SPECIFICATIONSELECTRICSMATERIELS
HP200
TD3-B002
Page : 12/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSOMINERALS
IV - ELECTRIC POWER – MOTORS SPEED – PUMP FLOW
STANDARD TENSIONS : VOLTAGE 1
LUBRICATION UNIT
PUMP MOTORSquirrel cage motor
AIR COOLERSquirrel cage motor HEATER
T° air =<40°c T° air =<45°c(option)
Tension - FréquencyMotor speed Power Flow Motor
speed Power Motorspeed Power Power
min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP
220/380 V - 50Hz 1475 5.5 – 7.5 107 – 28.2 1475 4 – 5.5 1475 5.5 -7. 4 7.71 – 10.34
230/400 V - 50Hz 1475 5.5 – 7.5 107 – 28.2 1475 4 – 5.5 1475 5.5 -7. 4 8.56 – 11.46
240/415 V – 50Hz 1475 5.5 – 7.5 107 – 28.2 1475 4 – 5.5 1475 5.5 -7. 4 9.20 – 12.34
255/440 V – 60Hz 1750 5.5 – 7.5 111 – 29.3 1750 4 – 5.5 1750 5.5 -7. 4 10.34 – 13.87
265/460 V – 60Hz 1750 5.5 – 7.5 111 – 29.3 1750 4 – 5.5 1750 5.5 -7. 4 11.30 – 15.16
280/480 V – 60Hz 1750 5.5 – 7.5 111 – 29.3 1750 4 – 5.5 1750 5.5 -7. 4 12.30 – 16.50
HYDRAULIC UNIT
Squirrel motor Motor speed Power Flow Flow
Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min
220/380 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77
230/400 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77
240/415 V – 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77
255/440 V – 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14
265/460 V – 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14
280/480 V – 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14
CRUSHER MOTOR
Squirrel motor or slip ring with power 132 kW
Straight assembly on pulley on motor shaft
(*) US Gallon
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
ROPR
IETA
RY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
R IT
S D
ULY
AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E. A
LL R
IGH
TS R
ESER
VED
.
U SPECIFICATIONSELECTRICSMATERIELS
HP200
TD3-B002
Page : 13/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 200 V : VOLTAGE 2
LUBRICATION UNIT
PUMP MOTORSquirrel cage motor
AIR COOLERSquirrel cage motor HEATER
T° air =<40°c T° air =<45°c(option)
Tension - FréquencyMotor speed Power Flow Motor
speed Power Motorspeed Power Power
min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP
115/200 V - 50Hz 1475 5,5 - 7,5 107 - 28,2 1475 4 - 5,5 1475 5.5 -7. 4 11.36 – 15.24
130/220 V - 60Hz 1750 5,5 - 7,5 111 - 29,3 1750 4 - 5,5 1750 5.5 -7. 4 13.75 – 18.44
HYDRAULIC UNIT
Squirrel motor Motor speed Power Flow Flow
Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min
115/200 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77
130/220 V - 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14
(*) US Gallon
CRUSHER MOTOR
Squirrel motor or slip ring with power 132 kW
Straight assembly on pulley on motor shaft
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
RO
PRIE
TARY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
R IT
S D
ULY
AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E. A
LL R
IGH
TS R
ESER
VED
.U SPECIFICATIONS
ELECTRICSMATERIELS
HP200
TD3-B002
Page : 14/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 525V - 575V : VOLTAGE 3
LUBRICATION UNIT
PUMP MOTORSquirrel cage motor
AIR COOLERSquirrel cage motor HEATER
T° air =<40°c T° air =<45°c(option)
Tension - FréquencyMotor speed Power Flow Motor
speed Power Motorspeed Power Power
min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP
300/525 V - 50Hz 1475 5,5 - 7,5 107 - 28,2 1475 4 - 5,5 1475 5.5 -7. 4 10.26 – 13.76
320/550 V - 50Hz 1475 5,5 - 7,5 107 - 28,2 1475 4 - 5,5 1475 5.5 -7. 4 11.26 – 15.10
330/575 V - 60Hz 1750 5,5 - 7,5 111 - 29,3 1750 4 - 5,5 1750 5.5 -7. 4 12.31 – 16.51
HYDRAULIC UNIT
Squirrel motor Motor speed Power Flow Flow
Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min
300/525 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77
320/550 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77
330/575 V - 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14
(*) US Gallon
CRUSHER MOTOR
Squirrel motor or slip ring with power 132 kW
Straight assembly on pulley on motor shaft
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
RO
PRIE
TARY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
R IT
S D
ULY
AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E. A
LL R
IGH
TS R
ESER
VED
.U SPECIFICATIONS
ELECTRICSMATERIELS
HP200
TD3-B002
Page 15/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 380 V / 60Hz : VOLTAGE 4
LUBRICATION UNIT
PUMP MOTORSquirrel cage motor
AIR COOLERSquirrel cage motor HEATER
T° air =<40°c T° air =<45°c(option)
Tension - FréquencyMotor speed Power Flow Motor
speed Power Motorspeed Power Power
min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP
220/380 V - 60Hz 1750 5,5 - 7,5 111 - 29,3 1750 4 - 5,5 1750 5.5 -7. 4 7.71 – 10.34
HYDRAULIC UNIT
Squirrel motor Motor speed Power Flow Flow
Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min
220/380 V - 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14
(*) US Gallon
CRUSHER MOTOR
Squirrel motor or slip ring with power 132 kW
Straight assembly on pulley on motor shaft
THE
INFO
RM
ATI
ON
CO
NTA
INED
HER
EIN
IS C
ON
FID
ENTI
AL
AN
D P
RO
PRIE
TARY
TO
MET
SO M
INER
ALS
AN
D IS
NO
T TO
BE
REP
RO
DU
CED
, DIS
CLO
SED
TO
A T
HIR
D P
AR
TY,
MO
DIF
IED
OR
USE
D W
ITH
OU
T PR
IOR
PER
MIS
SIO
N O
F M
ETSO
MIN
ERA
LS O
R IT
S D
ULY
AU
THO
RIZ
ED R
EPR
ESEN
NTA
TIV
E. A
LL R
IGH
TS R
ESER
VED
.U SPECIFICATIONS
ELECTRICSMATERIELS
HP200
TD3-B002
Page : 16/16
PROPRIETARY CODE: GPREPARED BYS. FELIX
APPROVED BY
DATE OF ISSUE29/09/1999
REV. 15OM : 37089
DATE31/10/08
THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS
VI - ELECRICAL CABINETCONNECTION ON HYDRAULICPLATE :
Crushercontrolcabinet
Hydraulic power unitmust be supplied by
24 VDC terminal 1 and 21 for + (plus)
2 for – (minus)