Capstone Mfg. LLCCapstone Mfg. LLC

TC INDUSTRIAL TC INDUSTRIAL CERAMICCERAMIC

Leading the insulation Leading the insulation industry into the future.industry into the future.

TC Industrial ceramicTC Industrial ceramicThe formula for The formula for TC Industrial CeramicTC Industrial Ceramicwas developed several years ago after was developed several years ago after extensive research. One of its unique extensive research. One of its unique characteristics is itcharacteristics is it’’s ability to withstand s ability to withstand operating temperatures up to 500F operating temperatures up to 500F (260C). This makes (260C). This makes TC Industrial TC Industrial CeramicCeramic the most advanced product of its the most advanced product of its type, as it can withstand the higher type, as it can withstand the higher temperatures over a longer period of time. temperatures over a longer period of time.

TodayTodayTC Industrial CeramicTC Industrial Ceramic, a liquid ceramic , a liquid ceramic insulation coating, is the latest in modern insulation coating, is the latest in modern insulation technology. insulation technology. TC Industrial TC Industrial CeramicCeramic has been utilized in a variety of has been utilized in a variety of industrial plants around the world. industrial plants around the world. Different types of applications, although Different types of applications, although they vary from customer to customer, all they vary from customer to customer, all benefit from similar characteristics and benefit from similar characteristics and benefits. Some of these uses and benefits. Some of these uses and applications are included, although not applications are included, although not limited to, in the following pages.limited to, in the following pages.

Safety/Personnel Safety/Personnel ProtectionProtection

Safety, or personnel Safety, or personnel protection, is one of the protection, is one of the major reasons for using major reasons for using TC Industrial CeramicTC Industrial Ceramicas it adheres directly to as it adheres directly to most any surface, which, most any surface, which, if hot, cuts the risk of if hot, cuts the risk of injury for employees. injury for employees. TC Industrial CeramicTC Industrial Ceramiccan lower surface can lower surface temperatures to comply temperatures to comply with OSHA requirements with OSHA requirements in accordance the ASTM in accordance the ASTM 1057 Skin Touch Test.1057 Skin Touch Test.

Steam or Industrial PlantsSteam or Industrial Plants

TC Industrial CeramicTC Industrial Ceramic will will lower the temperature of hot lower the temperature of hot pipe, boilers or holding pipe, boilers or holding tanks in industrial plants. tanks in industrial plants. TC Industrial CeramicTC Industrial Ceramic can can withstand several hundred withstand several hundred degrees with only 40 to 200 degrees with only 40 to 200 thousandths of an inch of thousandths of an inch of insulation (1.0mm to insulation (1.0mm to 4.0mm). The amount of 4.0mm). The amount of insulation used is insulation used is dependent upon the dependent upon the temperature of the surface temperature of the surface to be coated and the results to be coated and the results desired.desired.

Tanker Rail CarsTanker Rail CarsConventional tanker cars are insulated with 4 inches of fiber glConventional tanker cars are insulated with 4 inches of fiber glass insulation ass insulation with an exterior steel jacket vs. a with an exterior steel jacket vs. a TC INDUSTRIAL CERAMIC INSULATIONTC INDUSTRIAL CERAMIC INSULATIONtanker car which uses 120 mils of tanker car which uses 120 mils of TC INDUSTRIAL CERAMIC TC INDUSTRIAL CERAMIC INSULATION.INSULATION.

Conventional tanker car weighs Conventional tanker car weighs 8700 pounds more than a 8700 pounds more than a TC TC INDUSTRIAL CERAMIC INDUSTRIAL CERAMIC INSULATIONINSULATION tanker car.tanker car.

Conventional tanker car has Conventional tanker car has problems of corrosion under the problems of corrosion under the insulation vs. a insulation vs. a TC INDUSTRIAL TC INDUSTRIAL CERAMIC INSULATIONCERAMIC INSULATION car which car which does not.does not.

Conventional tanker car has an internal smaller tank surrounded Conventional tanker car has an internal smaller tank surrounded with with anexterioranexterior larger barrel which causes a loss of capacity vs. a larger barrel which causes a loss of capacity vs. a TC TC INDUSTRIAL CERAMIC INSULATIONINDUSTRIAL CERAMIC INSULATION tanker car which uses the standard tanker car which uses the standard large barrel with no loss in carrying capacity.large barrel with no loss in carrying capacity.

In comparative testing in both hot weather (summer) and cold weaIn comparative testing in both hot weather (summer) and cold weather ther (winter) regarding the reheating of products transported in the (winter) regarding the reheating of products transported in the tanker cars for tanker cars for both the conventional tanker and the both the conventional tanker and the TC INDUSTRIAL CERAMIC TC INDUSTRIAL CERAMIC INSULATIONINSULATION tanker, the tanker, the TC INDUSTRIAL CERAMIC INSULATIONTC INDUSTRIAL CERAMIC INSULATION tanker tanker car reheated in similar times and within acceptable standards ofcar reheated in similar times and within acceptable standards of the the conventional carsconventional cars

CondensationCondensationBy using By using TC Industrial TC Industrial CeramicCeramic directly on the directly on the substrate surface, substrate surface, condensation can be condensation can be minimized or eliminated minimized or eliminated on the outside of cold or on the outside of cold or chilled pipe. In unchilled pipe. In un--insulated conditions, insulated conditions, pipes may accumulate pipes may accumulate condensation which condensation which contributes to corrosion. contributes to corrosion. By using By using TC Industrial TC Industrial CeramicCeramic on the outside on the outside of warm air ducts (dust of warm air ducts (dust collection systems and collection systems and bagbag--houses) it will houses) it will minimize or eliminate minimize or eliminate condensation and build condensation and build up on the inside of the up on the inside of the system. This will help system. This will help minimize corrosion.minimize corrosion.

AppearanceAppearanceAs you can see in the picture below, we As you can see in the picture below, we offer offer TC Industrial CeramicTC Industrial Ceramic in white and in white and black. White, to reflect solar energy, to black. White, to reflect solar energy, to keep products cool, and black to absorb keep products cool, and black to absorb solar energy to insulate warm products from solar energy to insulate warm products from cold temperatures outside.cold temperatures outside.

Cost $Cost $avingsavingsTC Industrial CeramicTC Industrial Ceramic generally will provide material and labor generally will provide material and labor savings to the customer because: savings to the customer because:

It is applied directly to the hot surface without having to shutIt is applied directly to the hot surface without having to shut down down operations. operations.

It lasts longer that than conventional insulation, thus saving mIt lasts longer that than conventional insulation, thus saving material aterial costs and labor time of not having to recosts and labor time of not having to re--insulate every several years.insulate every several years.

It can be applied to all fittings, pipe bends, pipe connections It can be applied to all fittings, pipe bends, pipe connections and other and other hard to insulate situations. hard to insulate situations.

It can be easily reapplied in situations where it has been removIt can be easily reapplied in situations where it has been removed for ed for general maintenance on any surface.general maintenance on any surface.

It is more efficient for energy savings on pipe, boilers, heat eIt is more efficient for energy savings on pipe, boilers, heat exchangers, xchangers, etc.etc.

If weight is an issue, If weight is an issue, TC Industrial CeramicTC Industrial Ceramic is very light at 3 pounds a is very light at 3 pounds a gallon dry.gallon dry.

It is not impacted by moisture, thus does not require replacemenIt is not impacted by moisture, thus does not require replacement after t after getting wet.getting wet.

Corrosion ResistantCorrosion Resistant

TC Industrial CeramicTC Industrial Ceramic, by its , by its nature, is antinature, is anti--corrosive, corrosive, because it adheres directly to because it adheres directly to the surface material and no the surface material and no longer allows moisture to longer allows moisture to reach the surface. Because reach the surface. Because of the adhesion method, the of the adhesion method, the environment for corrosion is environment for corrosion is all but eliminated.all but eliminated.((TC Industrial CeramicTC Industrial Ceramic is is not sold as an antinot sold as an anti--corrosive corrosive material, but the antimaterial, but the anti--corrosive benefits are a corrosive benefits are a remarkable by product.)remarkable by product.)

Acoustical BenefitsAcoustical Benefits

By using 30 to 40 mils By using 30 to 40 mils (.75 mm to 1.0 mm) of (.75 mm to 1.0 mm) of TC Industrial TC Industrial CeramicCeramic on the on the interior of a building interior of a building or on the housing of or on the housing of equipment that is equipment that is generating noise generating noise acoustical benefits acoustical benefits will be noticeable.will be noticeable.

Roof ApplicationsRoof ApplicationsTC Industrial CeramicTC Industrial Ceramic has the highest has the highest reflectance (83%) and reflectance (83%) and emissivityemissivity (94%) of (94%) of any products on the market. Depending any products on the market. Depending upon multiple variables reduces energy upon multiple variables reduces energy costs without having to remodel the facility.costs without having to remodel the facility.

By cutting the heat that penetrates the roof, By cutting the heat that penetrates the roof, the contraction and expansion of the roof the contraction and expansion of the roof caused by the heat will be reduced, thus caused by the heat will be reduced, thus reducing roof leakage and the costs of roof reducing roof leakage and the costs of roof maintenance and damage to the roof.maintenance and damage to the roof.

By cutting the heat that penetrates the roof, By cutting the heat that penetrates the roof, the costs for air conditioning, refrigeration, the costs for air conditioning, refrigeration, freezers or other environmental costs could freezers or other environmental costs could be reduced, thus providing a more be reduced, thus providing a more comfortable place for employees and lower comfortable place for employees and lower energy costs for commercial warehousing..energy costs for commercial warehousing..

TC Industrial CeramicTC Industrial Ceramic will add very little will add very little weight to the roof as it is less than oneweight to the roof as it is less than one--tenth tenth of a pound per square foot.of a pound per square foot.

On metal roofs, it has the secondary benefit On metal roofs, it has the secondary benefit of reducing corrosion.of reducing corrosion.

The above is also applicable to the external The above is also applicable to the external walls of most structures where solar heat is walls of most structures where solar heat is an issue. an issue.

Acoustical benefits can be derived by using Acoustical benefits can be derived by using 30 mils on the interior of a building.30 mils on the interior of a building.

Concrete Structure Concrete Structure ApplicationsApplications

TC Industrial CeramicTC Industrial Ceramic can be applied can be applied directly on a concrete surface to provide directly on a concrete surface to provide thermal insulation for the concrete without thermal insulation for the concrete without having to build internal or external wall having to build internal or external wall space for insulation. (Recommended 40 space for insulation. (Recommended 40 mils mils ––or 1 mm)or 1 mm)

TC Industrial CeramicTC Industrial Ceramic can be protected can be protected from damage or abuse by floor covering from damage or abuse by floor covering when applied to a concrete floor, or, by a when applied to a concrete floor, or, by a urethane when on a floor, wall or ceiling urethane when on a floor, wall or ceiling where damage may be a concern.where damage may be a concern.

The list can go on and onThe list can go on and on

The previous screens have shown just The previous screens have shown just some of the most common uses of some of the most common uses of TC Industrial CeramicTC Industrial Ceramic, however, our , however, our customers always seem to think of more customers always seem to think of more applications for it than we can. applications for it than we can. If you have any questions about If you have any questions about TC Industrial CeramicTC Industrial Ceramic, please contact us , please contact us anytime. anytime.

Daren 306-750-7762 • Morene 306-750-7763Email ufeinc@hotmail.com

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