TB(X)5 Series pH/Redox (ORP) Sensors for Process...

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ABB Instrumentation

TB(X)5 Series pH/Redox (ORP) Sensors forProcess Monitoring

Next Step™ Solid State reference– eliminates poisoning, pumping and

plugging

Advantage™ Series with solutionground rod– permits continuous sensor diagnostics

Comprehensive selection ofmeasuring electrodes– sensors designed to suit all application

requirements

Combination style construction– measuring, reference and temperature

elements, all in one compact body

Insertion, submersion, flow-throughand hot-tap– increases flexibility of installation

Integral potted cable– no in-process high impedance

connections

Comprehensive selection of wettedmaterials– assures compatibility with design,

budget or process

Operating temperatures up to 140°C(284°F)– the highest glass temperature limit on

the market

Operating pressures up to 17 bar(250 psi) and higher– the highest pressure limit on the market

The Most Durable pH/Redox (ORP)Sensors in the World

Specification DataFile

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Sensor Construction

The Most Durable pH/Redox (ORP)Sensors in the World

A well deserved reputation for ruggedness, longevity andaccuracy hallmark the TB(X)5 Series pH/Redox sensors. Thesensors are easily applied to most industrial measurementneeds. They are renowned for their ability to outperformconventional sensors in the industries' toughest processapplications.

Solid-state Next Step™ reference technology is thefoundation for all TB(X)5 Series electrodes. The totally solidinner reference chamber is charged with potassium chloride(KCl). This non-liquid reference all but eliminates poisoning,plugging and pumping problems that plague conventionalliquid, slurry and gel designs.

The Next Step Advantage™ series incorporates a solutionground rod that enables sensor diagnostics.

All measurement functions are combined in one compactbody: reference, measuring electrode, temperature sensorand ground rod. Using an integral potted cable, a completelysealed assembly is provided without in-process highimpedance connections.

These advances in reference design, combined with superiorglass electrode technology, result in an industrial sensor withunequalled durability and flexibility.

Competing Gel orSlurry Filled Reference

Ag/AgCIElement

OptionalSecondJunction

Ceramic orTeflon

Junction

ElectrodeSlurry orGel FilledReservoir

(Not Shown)

Next Step Reference

Ag/AgCIElement

ElectrodeTemperatureCompensator

Next StepSolid StateReference

SolutionGroundInterface

Wood or TeflonLiquid Junction

MetallicSupport Rodand Ground

Wide Variety of Sensorsfor Most Industrial Applications

ABB offers a wide variety of standard sensors for mostapplications. These include variations in body style,measuring electrode type and shape, temperaturecompensator, junction type and shape and cable. Next StepAdvantage™ sensors also allow choice of solution ground andO-ring materials.

Electrode Types and Ratings

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Durable Electrodes

The TB(X)5 electrode design eliminates failures due to thermalstress caused by rapid temperature excursions. Unlike othersensors that use a large inner air bubble for expansionabsorption, TB(X)5 electrodes use a unique inner plunger;providing more effective protection against temperaturefluctuations.

The glass manufacturing process uses inoffensivecomponents. The glass contains no barium, cobalt or uraniumoxides. The impedance is low enough to maintain signalintegrity, yet high enough to remain chemically durable withlittle or no sodium ion (Na+) error.

The electrodes are available in several measuring elementtypes ensuring greatest process optimization.

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Reference Junction Selection

Sensor Models and Applications

Junction Styles

Junction Styles

Reference Junction StylesTo promote TB(X)5 electrode process efficiency, referencejunctions are available as either wood or PTFE, each alsooffered in flush, notched, or recessed forms.

The hardwood junction is recommended for all generalpurpose duties particularly those requiring high resistance tocoating. PTFE junctions are promoted for continuousprocesses over 11.0 pH or those containing known wooddelignifiers such as strong caustics, bleaches and otheroxidizers.

Flush junctions have no process protrusions and thereforesupply excellent self-cleaning properties when used with flatglass and fitted at 90° in process pipelines.

Notched junctions provide an integral protection guard fornormal bulb-style glasses and are especially suited forretractable and immersion sensors.

Recessed junctions are also available. They place the glassbulb behind a ‘hood’ giving it protection from abrasive or highvelocity processes.

Consult factory for availability of recessed junctions.

NormalGlass

FlatGlass

Flush Notched

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Body StyleSensor bodies are constructed of Kynar (PVDF) or Ryton(PPS). TB5 Series sensors use Solid-State Next Step™references. The TB(X)5 Series denotes Next StepAdvantage™ types with integral solution ground.

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Electrodes Types

Type 1 – Flat Glass

pH

Type 5 – Platinum

ORP

Type 2 – Ruggedized GlassType F – Flouride/Acid Resistant GlassType J – Coating Resistant Glass

pH

Type 6 – Antimony

pH

4

Next Step Advantage Sensor Cablesand Junction Box Wiring

Integral Temperature Compensator

pH Error without Temperature Compensation

0.4

pHError

0.3

0.2

0.1

0.0

- 0.1

- 0.2

- 0.3

- 0.4

0

-5

-10

-15

+ 5

+ 10

+ 15

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TemperatureChange (°C)From 25° C

Temperature CompensatorLocation (Typical)

Temperature CompensationTemperature compensators enable analyzers to adjust fortemperature effects on the glass pH electrode output (Nernst).Selected analyzers can also use this measurement tocompensate for solution pH temperature effects.

Sensors can be ordered with integral temperature sensors oras external units.

The integral temperature compensator is available in twoforms; Balco 3k and pt100.

Cable OptionsTB(X)5 sensors offer complete flexibility of cabling optionsthroughout the range. All cables are potted inside the sensorensuring environmental protection.

The standard cable length for most sensors is 1.5m(5 ft.). However, cables can be supplied as any continuoussize up to 9m (30 ft.).

Standard accessories include junction boxes and submersion(immersion) couplers, typically used with extension cables fordirect connection to ABB-TBI instruments.

Extension cables also permit distances between sensor andinstrument of up to 30m (100 ft.) without external preamplifier.

A BNC/TC to pin terminal adapter is available for connection toTB82, TB84 and 4630 Series instruments.

Sensors with pin terminals are selected with code option 'T'.

ToJunction

Box To TB82and TB84

Black

Junction Box Wiring(4TB50023-0088)

Pin Leads(Type 'T' cable)

Female BNC and SpadeLugs for Junction Box

Male BNC / Spade Lug to Pin Leads Extension(Cable 4TB 3001-8XXX)

RedWhiteGreenHeavy Green

WithTemperatureCompensator

(Type '0' Cable)

To TB82and TB84

Heavy Green

Pin Leads(Type 'T' cable)

Female BNC and SpadeLugs for Junction Box

Male BNC / Spade Lug to Pin Leads Extension(Cable 4TB 3001-7XXX)

ToJunction

Box


Black

Green

WithoutTemperatureCompensator

(Type '0' Cable)

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Solid State and Next Step Reference Sensor Cables and Junction Box Wiring

Note.Junction box supplied without cable glands 4TB9515-0165for use with conduit.


Pin LeadsType 'T' cable

Male BNC and ExtensionCable Connector on

Temperature Compensator LeadsType 'F' cable


WithoutTemperatureCompensator

WithTemperatureCompensator

Male BNCType 'F' cable

Pin LeadsType 'T' cable

Male BNC and TinnedTemperature Compensator Leads

Type 'F' cable

Female BNC to Male BNC Extensionwith Temperature Compensator

Connector to Tinned Leads(Cable 4TB 3011-2XXX)

Pin Lead Extensionwith Temperature Compensator Connector

(Cable 4TB 3011-4XXX)

to TB515, TB540,TBN580 and TB7

Male BNC –Female BNC –to Sensor or

Junction Box

Extension Cable(Cable 4TB 3011-1XXX)

Female BNC –To Sensor orJunction Box

Pin LeadsTo TB82,TB84and 4630

Pin Extension Cable(Cable 4TB 3011-3XXX)

To TB515,TB540,TBN580and TB7

To Sensor orJunction Box

To Sensor orJunction Box Pin Leads

to TB82and TB84

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33.0(1.30)

Safety CatchAssembly

Flex Conduit and Coupling(Customer Supplied)

ScrewsTurn IntoO-RingGroove

Open TopAllows Airto Escape

316 Stainless SteelSubmersible Guard

PVCSubmersible

Guard

Twist LockReceptacle

Sensor

165.16.50

No. 1 18 VitonO-Rings2 Each

Ryton Body

OptionalCable Guard

165.1(6.50)

Flow

Ryton ThreadedReceptacle

1in. NPT Tee(CustomerSupplied)

Flow

120.0 (4.73)

276.9 (10.90)

2.5(0.10)

64.5(2.54)

24.4 (0.96)

26.7 (1.05)

Sensor with Junction Box

71.12.80

95.0 (3.74)

71.1(2.80)

3/4 in. NPT Electrode

3/4 in. NPTConduit Port(2 Typ.)

Specification

ApplicationsIn-line, flow-through, submersible (immersion)

Max. pressure/temperature690kPa (100 psi) at 140°C (284°F)

FeaturesLow cost, universal type.Adapter for twist-lock, or threaded-cap, insertion

MaterialBody Ryton (Polyphenylene Sulphide)Junction Wood or Teflon (PTFE)Junction types Flush

Overall Dimensions – Models TB(X)551

Models TB(X)551 Ryton Sensors

Dimensions in mm (in.)

Models TB551 & TBX551 Ryton Sensors

Models TB(X)551 sensors are in-line flow-through orsubmersible (immersion), general purpose, twist-lock stylesensors. The sensor body is molded from chemically resistantRyton (PPS).

The sensor can be adapted to 1 in. fittings by either a threadedRyton receptacle or a twist-lock receptacle. The twist-lockreceptacle is available in epoxy, Kynar (PVDF) or stainlesssteel.

Optional electrode guards protect the electrode in submersion(immersion) applications.

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Ordering Information – Models TB(X)551

Notes.

1) For direct connection to type TB82, TB84, 4630/35 transmitters or other supplier devices, using terminal blocks.

2) Not available for Platinum, Redox (ORP), or Antimony, pH, electrodes (codes 5 & 6).

3) Not available for fluoride-resistant electrodes (code F). Compatible with TB82, TB84 and 4630/35 instruments.

4) Kalrez O-rings only for solution ground sleeve. External O-rings are Viton. External Kalrez O-ring kits available separately.

5) TB551 only. There are 2 options to connect to TB82 or TB84 transmitters:Option 1 – use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.Option 2 – select T in integral cable code, not designed for use with extension cables or junction box.

6) TB551: junction box or submersible (immersion) connector mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable.

7) TB(X)551: when selecting JB or JS, cable length is approx. 102mm (4 in.). Requires extension cable. If junction box is ordered separately and longer cablelengths are required, enter length under code for integral cable.

8


Models TB556 & TBX556 Kynar Sensors

Models TB(X)556 Sensors are threaded style sensors suitablefor submersion (immersion) and insertion into the processpipes.

Mounting thread size is 3/4 in. NPT.

The sensor is available in several insertion lengths from thestandard 40mm (1.5 in.) to a maximum of 127mm (5 in.).

The sensor body is molded from chemically resistant Kynar(PVDF).

Specification

Applications3/4 in. NPT process connection, In-line,submersion (immersion)

Max. pressure/temperature690kPa (100 psi) at 80°C (176°F)276kPa (40 psi) at 140°C (284°F)

MaterialBody Kynar (PVDF) as standard

Halar (consult factory for availability)Junction Wood or Teflon (PTFE)Junction types Flush (Antimony and flat glass only)

Notched (recommended)

Flow-throughSpecify insertion depth in code

Submersion/ImmersionWith notched junction

Sensor with Junction Box

238.1 (9.38)120.0 (4.73)

3/4 in.NPTConduit Port

(2 Typ.)

71.1(2.80)

95.0(3.74)

3/4 in. NPTElectrode

22.2 (0.80)

Note.27.9mm (1.1 in.) insertion depth availableonly on solid state reference sensors.

27.9 (1.10) Min.38.1 (1.5) Standard

As Specified up to 127.0 (5.00) Max.(see Note)

Rear of Sensor andCable to be Sealedin Conduit or Pipe(Customer Supplied)

3/4 in. Coupling(Customer Supplied)

Kynar Body

Conduit(Customer Supplied)

3/4 in. NPT7/8 in.WrenchFlats

3/4 in. NPT

Notched Sensor

127.0(5.00)

Notched SensorSubmersible Applications

Notched SensorFlow Applications

SampleOutlet

SampleInlet

3/4 in. Tee(customer Supplied)

Models TB(X)556 Kynar Sensors


9

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Notes.

1) Antimony pH electrodes supplied only with flush junctions (codes A & B).

2) Not available for, Redox (ORP), or Antimony, pH, electrodes (codes 5 & 6).


4) Flush junctions for flat glass pH and Antimony electrodes only (codes 1 & 6).

5) Notched junctions not available for Antimony electrodes.

6) Manufactured as 1.5 in.depth, includes cable strain relief.

7) There are 2 options to connect TB556 to TB82 or TB84 transmitters:Option 1 – use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.Option 2 – select T in integral cable code, not designed for use with extension cables or junction box.

8) For direct conection to type TB82, TB84 or 4630/35 transmitters, or other supplier devices, using terminal blocks.

9) TB556: junction box or submersible (immersion) connector mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable for Temperaturecompensator code must be 0, 2 or 4.

10) TB(X)556: junction box or submersible (immersion) connector mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable for connectionto transmitter. If junction box is ordered separately and longer cable lengths are required, enter cable length in code for integral cable.

10


Overall Dimensions – Compression Fittings

Overall Dimensions – Ball Valve

Models TB557 & TBX557 Hot-Tap Retractable Sensors

Specification

ApplicationsIn-line, tanks


FeaturesInsert/retract without disturbing process flowReplaceable electrodeAnti-blowout lipNo internal high-impedance connection

MaterialElectrode Body Kynar (PVDF) as standardSensor sheath variants 316 stainless steel

Hastelloy or TitaniumExternal O-rings VitonJunction Wood or Teflon (PTFE)Junction types Flush (Antimony only)

Notched (recommended)Lengths Standard 400mm (16 in.)

Maximum 910mm (36 in.)

11/4 in. Full Post Ball Valveor 11/2 in. Ball Valve

Compression Fitting

Process Line / Vessel

21/2 in. Dia.13/4 in. Hex.

11/4 in. NPT

Hand Tight

97.8(3.85)

66.7(2.63)

11/2 in. Hex.13/8 in. Hex.

1 in. NPT

Wrench Tight

Models TB557 and TB(X)557 Sensors

Models TB(X)557 sensors are hot tap, ball valve insertionsensors. They enable sensor maintenance or replacementwithout interrupting the process.

An integral safety anti-blowout lip is incorporated into thesensor design, preventing accidental sensor removal. Unlikechain restraints, this safety-by-design is an integral part of thesensors’ construction.

The sensor is inserted through a standard 11/2 in. or 11/4 in. fullport ball valve. Ease of disassembly aids sensor replacement.

Connection to a ball valve is by compression fitting available ineither hand-tight with 11/4 in. NPT threads or wrench-tight with1 in. NPT threads.

Additional fittings enable the assembly to be flushed anddrained in situ and uses a 11/2 in. NPT threads for connectionto the ball valve.

11

3/4 in. NPT

3/4 in. ConduitPort (2 Typ.)

69.9 (2.75)

25.4(1.00) Dia. Kynar Back Piece Anti-Blowout Lip

Kynar BodyNo. 019 VitonO-Rings

316 Stainless Steel,Titanium or Hastelloy-CSheath

95.0 (3.74)

71.1(2.80)

120.0 (4.73)

27.9(1.10)

Rear Extension Viton O-Rings Sheath

222.9 (8.78) (Other Lengths Available)

Replaceable Sensor22.9

(0.90)Dia.

26.7(1.05)

Dia.

21.0(0.83)

Replacement Sensor Detail

No. 019 VitonO-Rings

ElectrodeReferenceJunction

Compression Fitting

Installation Detail

Sensor

11/4 in. NPT Full Port Ball Valve

Note.27.9 mm (1.1 in.) insertiondepth available only on solid state reference sensors.

Compression Fitting 28.6(1.13)

Installation Detail

Sensor

11/4 in. Close NippleReducing Bushing

11/4 in. NPT Full Port Ball Valve

11/4 in. NPT

97.8 (3.85)

Optional Compression FittingHand-tight 316 Stainless Steelor Titanium

26.7(1.05) 1 in. NPT3/4 in. NPT

Dia.

Kynar Back Piece(see Note)

Optional Compression FittingWrench-tight 316 Stainless Steel,Titanium or Hastelloy-C

25.4(1.00)

69.9(2.75)

11/4 in. 316 Stainless SteelClose Nipple

…Overall Dimensions – Models TB(X)557


12


Notes.1) Antimony pH electrodes supplied only with flush junctions (codes A & B).2) Not available for, Redox (ORP), or Antimony, pH, electrodes (codes 5 & 6).3) Not available for fluoride-resistant electrodes (code F).

Compatible with TB82, TB84 and 4630/35 instruments.4) Flush junctions for Antimony electrodes only (code 6).5) Not available for Antimony electrodes (code 6).6) Kalrez O-rings only for solution ground sleeve. External O-rings are Viton.

External Kalrez O-ring kits available separately.7) Standard hardware kits have Viton O-rings.8) Applicable for all body styles. Mandatory for replacement sensors

(code 0 in Body Style section).9) There are 2 options to connect TB557 to TB82 or TB84 transmitters:

Option 1 – use BNC/TC to PIN adapter with conduit fitting or BNC/TC toPIN adaptor. In either case temperature compensator code must be 2 or 4.Option 2 – select T in integral sensor code, not designed for use with

extension cables or junction box.10) For direct connection to type TB82, TB84, 4630/35 transmitters, or other

supplier devices, using terminal blocks.11) TB557: junction box mounted on sensor. Cable length varies to match

body length style. Order code for body style and accessory hardwareanything except zero. Requires extension cable. Order code fortemperature compensator must be 0, 2 or 4.

12) TB(X)557: junction box mounted on sensor. Cable length approx. 102mm(4 in.). Order code for body style and accessory hardware anything exceptzero. Code – # # # # # # # 0, J, B. Requires extension cable. If junction boxis ordered separately and longer cable lengths are desired, enter cablelength in integral sensor code.

13) Standard cable length of 4 ft (1.2m) as measured from rear of sensorassembly with 16 in. sheath only. Max. 29 ft (8.8m) cable only availablewith 16 in. sheath. Longer sheaths decrease length accordingly.

14) Applicable to sensors with junction boxes only.

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01234

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13



Models TB561 & TBX561 Sterizable Sensors

Note.Holder nut slides over sensorand threads onto tank bushing.

11/4 in. NPT

15°

38.1(1.50)

11/4 in. NPTWeld

Vessel Wall

Order Code 070: I = 70.0 (2.76)Order Code 100: I = 100.0 (3.94)Order Code 150: I = 150.0 (5.91)Order Code 200: I = 200.0 (7.87)

152.4 (6.00)I

No. 020 VitonO-Ring

Kynar SensorBody

Holder NutFront View

Tank Bushing

1/2 in. NPT x 1/4 in.Tubing Fitting(Type 3)

134.8 (5.31)

Flow Cell Kit4TB 9515-0190

Safe-T-CleanSensor Valve TB18


Specification

ApplicationsBatch processing with steam or chemical sterilization,fermenters, glass-lined reactors, pharmaceuticals, foodand beverage

Max. pressure/temperatures690kPa (100 psi) at 90°C (176°F)448kPa (65 psi) at 121°C 250°F)276kPa (40 psi) at 140°C (284°F)

MaterialElectrode body Kynar (PVDF) as standardJunction Wood or Teflon (PTFE)Junction types Flush

Notched

Insertion depths70mm, 100mm, 150mm or 200mm(100mm required for TB18 Safe-T-Clean valve andFlowcell)

Models TB(X)561 sensors are designed for sterilizable or in-line applications and for measurements in process vessels orlines requiring periodic sterilization or cleaning. They are alsoused in the TB18 Safe-T-Clean valve and 4TB9515-0190stainless steel flow cell.

The sensors are available with a bushing and union nut butcan also be retro-fitted into standard DN25 bushings with0.983 in. to 0.995 in. internal diameters. A 1 in. holder isavailable for installing the sensor into an existing 1 in.threaded line or tee. All hardware required for use with theTB18 Safe-T-Clean or 4TB9515-0190 Flowcell is included withvalve or Flowcell when purchased.

14

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0112

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0000

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0000


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htiw(gnikcehc-fles)doRdnuorGnoituloS


Notes.

1) For direct connection to type TB82, TB84, 4630/35 transmitters or other supplier devices, using terminal blocks.

2) Not available for Platinum, Redox (ORP), electrodes (code 5).

3) Kalrez O-rings only for solution ground sleeve. External O-rings are Viton. External Kalrez O-ring kits available separately.

4) Insertion depth measured from wetted face of sensor flange to tip of guard.

5) TB561only. There are two options to connect to TB82 or TB84 transmitters:Option 1 – use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.Option 2 – select T in integral cable code, not designed for use with extension cables or junction box .

6) TB561: junction box mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable. If junction box is ordered separately and longer cablelengths are required enter length under code position for integral cable.

7) Not compatible with all TB18 Safe-T-Clean valve styles.

8) Required for use in most TB18 Safe-T-Clean valves.

9) Required for use with TB18 Safe-T-Clean valves and 4TB9515-0190 Flowcell. Consult TB18 Product Specification sheet for comprehensive measuringelectrode selection.

15


Models TB562 & TBX562 Sanitary Sensors

Specification

ApplicationsFood & Beverage, Dairy,Pharmaceuticals

Max. pressure/temperature690kPa (100 psi) at 90°C (176°F)448kPa (65 psi) at 121°C (250°C)276kPa (40 psi) at 140°C (284°F)

MaterialElectrode body Kynar as standardExternal O-ring VitonJunction Wood or Teflon (PTFE)Junction types FlushMounting 11/2 in. polished sanitary tube flange

1 in. and 11/2 in. tri-clamp for flush style

Electrode with 3kΩTemperature Compensator

29.0 (1.14) Dia.Standard Style

4.6 (0.18)46.2 (1.82)

53.3 (2.10)139.7 (5.50)

86.4 (3.40)

34.3 (1.35) Dia.

69.9 (2.75)

52.1 (2.05)Flange Gasket(Customer Supplied)

Standard Style

3/4 in. NPT

11/2 in. Tri-Clamp Tee(Customer Supplied)

139.7(5.50)

69.9(2.75)

No. 216 VitonO-Ring

3/4 in. NPT

Liquid Junction

Electrodewith Optional3kΩ TemperatureCompensator

Groove forSanitary Gasket

Flush Style

Kynar Body3.6 (0.14)Radius

SanitaryFlange

50.5 (1.99)

34.3 (1.35) Dia.

139.7 (5.50)

147.3 (5.80)

Flush Style

SanitaryFlange Gasket(Customer Supplied)

Vessel(CustomerSupplied)

Wall

26.7(1.05)

Dia.Front View

11/2 in. Kynar Tri-ClampFlange Mount Sensorwith TemperatureCompensator

Models TB(X)56 Sensors

Dimensions in mm (in)

Models TB(X)562 sensors are designed for processesneeding the use of sanitary (hygienic) fittings. These sensorshave a11/2 in. tri-clamp flange fitting and are suitable for processesusing steam or chemical cleaning.

16


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)PRO(xodeR,munitalP08ot01(tnatsiser-ediroulF,Hp,ssalG ° )Hp21ot0,C

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01


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xobnoitcnujsseL 5,4

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Notes.

1) For direct connection to type TB82, TB84, 4630/35 transmitters or other supplier devices using terminal blocks.

2) Not available for Platinum, Redox (ORP), electrodes (code 5).

3) TB562 only. There are two options to connect to TB82 or TB84 transmitters:

Option 1 – use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.

Option 2 – select T in integral cable code, not designed for use with extension cables or junction box.

4) TB562: junction box mounted on sensor. Cable length approx. 102mm (4 in.). Requires extension cable. Temperature compensator code position must be 0,2 or 4.

5) TB(X)561: when selecting JB or JS cable length is approx. 102mm (4 in.). Requires extension cable. If junction box is ordered separately and longer cablelengths are required enter length under code position for integral cable.

17



Models TB564 & TB(X)56 High Pressure Hot-tap Retractable Sensors

Specification

ApplicationsHigh pressure, hazardous materials

Max. pressure/temperature2065kPa (300psi) at 140°C (284°F)

FeaturesInsert/Retract without disturbing processRetraction housing for safetyTaps for flushing or pressurizing

MaterialElectrode body Kynar (PVDF)Ball-valve/hardware 316 stainless steel

(other materials onrequest)

External O-rings VitonJunction Wood or Teflon (PTFE)Junction Types Flush (Antimony only)

Notched (recommended)

3/4 in. Conduit Port (2 Typ.)

Note.All pipe threads have Loctite PST sealant applied at the Factory.

120.0 (4.73)

3/4 in. NPT

95.0 (3.74)

71.1(2.80)

Interior O-Ring No. 115 Viton

7/8 in. Flats

63.5 Max.(2.50)

3/4 in. NPT

No. 217 VitonO-Ring

21/8 in.Wrench Flats

11/4 in. NPT25.4

(1.00)

43.2(1.70)

96.5 (3.80)248.9 (9.80)

Weld

Insertion Assembly1/2 in. Tube, 1/8 in. Wall

11/4 in.316 Stainless SteelBall Valve

Coupling Guide

ReplaceableKynar Sensor

ExtractionHousing

1/4 in. 316 Stainless SteelPipe Plug (2 Typ.)

End Cap

CompressionFitting with No. 014Viton O-Ring

CompressionFitting1/2 in. NPT

1/2 in.Elbow

19/16 in.Wrench Flats


Models TB(X)564 are high pressure, hot-tap, ball-valve,insertion sensors. They permit sensor maintenance orreplacement without interrupting the process.

A retraction housing is provided for isolating the sensor bodyfrom the operator. Using 1/4 in. taps, the housing can beflushed during retraction or pressurized before insertion.

18


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Notes.


2) Antimony electrodes only supplied with flush junctions (code A and B).

3) Not available for Platinum, Redox (ORP), or Antimony, pH, electrodes (code 5 and 6).


5) Not available for Antimony electrodes (code 6).

6) Kalrez O-rings for solution ground sleeve only. External O-rings are Viton. External Kalrez O-ring kits available separately.

7) Requires installation of BNC connector kit.

8) There are two options to connect TB564 to TB82 or TB84 transmitters:Option 1– use BNC/TC to PIN adapter with conduit fitting or BNC/TC to PIN adapter. In either case temperature compensator code must be 2 or 4.Option 2 – select T in sensor cable code, not designed for use with extension cables or junction box.

9) Junction box mounted on insertion rod. Cable length approx. 254mm (10 in.). Requires extension cable to connect to transmitter. Order code for temperaturecompensator must be 0, 2 or 4. If sensor is ordered without accessory hardware a junction box must be ordered separately.

19



Models TB566 & TBX566 High Purity Sensors

Specification

ApplicationsPure water measurement, pilot plantsLow flow rate applicationsSuitable for <20µS/cm water

Max. pressure/temperature690kPa (100psi) at 140°C (284°F)

Recommended flow rate50 to 150ml/min (for pure water)

MaterialElectrode body Moulded epoxyHousing 316 stainless steelFlow cell 316 stainless steelFlow cell O-ring BunaExternal O-ring VitonReference junction Wood or Teflon (PTFE)Junction type Flush

Process connections1/4 in. tube on inlet and outlet

11/4 in. 12 UNFThread

22.2(0.88)

34.9(1.38)48.3

(1.90)63.5

(2.50)

53.3(2.10)

63.5(2.50) Earth Ground

Connection(10-32)

No. 122 BunaO-Ring

For 5/16 in.Bolt (2 Typ.)

Pipe / WallMountingBracket

24.1(0.95)

26.7(1.05)Dia.Dia.

30.5(1.20)165.1 (6.50)

Epoxy Body

Replacement Sensor

No. 118 VitonO-Rings (2 Typ.)

Assembled Sensor

1in. NPT113/16 in.Wrench Flats

11/4 in. 12 UNFThread

28.6(1.13)

25.4(1.00)

Dia.

190.5 (7.50)

Note.Control Flow Through Assemblyto a Constant Rate Between 50 and 150

44.5(1.75)


Models TB(X)566 sensors are high purity flow cell sensors.They are designed for measurement of water at conductivitiesunder 20µS/cm.

They can also be used for pH measurement in pilot plants andapplications having low flow rates.

The assembly consists of a 316 stainless steel flow-cell andsensor housing and an epoxy-body pH electrode. The 316stainless steel acts as a shield for the sensor and process.

An up-flow design ensures that the sample is notcontaminated by the reference electrode’s electrolyte beforeactual measurement. The design also minimizes airentrapment.

20


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Notes.


2) Not available for Platinum, Redox (ORP), electrodes (code.5).


4) Requires installation of BNC connector kit.


6) When selecting JB or JS cable length is approx. 102mm (4 in.). Requires extension cable. If junction box is ordered separately and longer cable lengths arerequired enter length under code position for integral cable.

21



Models TB567 & TBX567 High Pressure In-Line Sensors

Specification

ApplicationsHigh pressure insertion


Features2-piece sensor, double O-ringSealed body with stainless steel sleeve

MaterialsElectrode body Molded epoxyOuter sleeve 316 stainless steel

(other materials available)External O-rings VitonReference junction Wood or Teflon (PTFE)Junction type Flush

3/4 in. NPT Conduit Port (2 Typ.)

345.1 (13.59)

71.1(2.80)

95.3 (3.74)

120.0 (4.73)

Junction Box(see Note)

Kynar Adapter

Assembled Sensor

13/16 in. Wrench Flats1 in. NPT3/4 in. NPT

Electrode

19.1(0.75)

Assembled Sensor

1 in. NPT 1 3/16 in. Wrench Flats316 StainlessSteel Body 1 in. NPT

196.9 (7.75)6.4 (0.25)

12.7 (0.50)

28.6 (1.13)

Replaceable Body

Epoxy BodyNo. 118 VitonO-Rings (2 Typ)

Stainless SteelSleeve

165.1 (6.50)30.1

(1.19)

26.67 (1.05)


Models TB(X)567 sensors are high pressure, in-line sensors.Their permissible pressure and temperature ratings areunique in the industry.

After consultation with ABB, customers have exceeded thestandard ratings of 1724kPa (250 psi) at 100°C (212°F). Manyinstallations are operating at over 6895kPa (1000 psi).

The assembly comprises two parts: a 316 stainless steelhousing and a molded epoxy sensor body.

22


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08ot02(Hp,ynomitnA ° )Hp11ot3,C 2

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Notes.


2) Antimony pH electrodes only supplied with flush junctions (code A and B).

3) Not available for Platinum, Redox (ORP), or Antimony, pH, electrodes (code 5 and 6).




7) Junction box mounted on sensor. Cable length approx. 254mm (10 in.). Requires extension cable to connect to transmitter. Order code for temperaturecompensator must be 0, 2 or 4. If sensor is ordered without accessory hardware a junction box must be ordered separately.

23

Hydraulic Cleaner with Models TB(X)556 Sensor

Accessories

ABB offers many accessories to aid effective pH/Redox (ORP)measurements. This section covers ball-valves for ModelsTB(X)557 sensors and automatic cleaners.

Specification

Model

4TB5205-0232

MaterialsPVC, Polypropylene316 stainless steel


Model4TB5205-0233

MaterialsKynar (PVDF), Hastelloy B2


Hydraulic Cleaner Application Example

Corrosion Resistant Tubing(Customer Supplied)

Solenoid Valve(Customer Supplied)

CleaningSolution

1/4 in. Union(Customer Supplied)

1/4 in. 316 Stainless Steelor Hastelloy B(Customer Supplied)

1/4 in. Polypropyleneor Kynar Male Adapter(Customer Supplied)

2 in. NPT Threads

Set Screw to SecureDelivery Tube

Hydraulic CleanerHousing

(PCV or Kynar)

3/4 in. NPT

pH Sensor with anInserton Depth of 1.5 in.

PCV or Stainless Steel3/4 in. Coupling

(Customer Supplied)

PCV or Stainless Steel3/4 in. Conduit

(Customer Supplied)

Configurable ParametersInclude: Cycle Time, On Time,Recovery Time and Hold Outputs

Automatic Cleaners

ABB sensors are designed to resist fouling and pluggingespecially when placed in sufficient velocity.

Sometimes a lack of velocity or the precipitative properties ofthe stream require the use of an automatic cleaner.

ABB supplies jet-wash type cleaning facilities for submersion(immersion) TB556 sensors with 11/2 in. insertion depth.

When coupled to a customer-supplied solenoid valvedelivering wash fluid, effective cleaning can be initiated byABB pH instrumentation such as the TB84PH or 4630 Series.For example, the TB84PH can be configured:

• Wash cycle time 0 to 99.99 hours

• Wash on time 0 to 999 seconds

• Wash recovery time 0 to 999 seconds

• Hold function ON or OFF

24

SS

/TB

X5Is

sue

1

The Company’s policy is one of continuous productimprovement and the right is reserved to modify theinformation contained herein without notice.

© ABB 2000 Printed in UK (06.00)

ABB Automation Inc2175 Lockheed WayCarson CityNV 89706 USATel: +1 (0)775-883-4366Fax: +1 (0)775-883-4373

ABB Instrumentation LtdOldends LaneStonehouse, Glos.England, GL10 3TATel: +44 (0)1453-826-661Fax: +44 (0)1453-827-856

ABB Automation Products GmbHWater & Industrial AnalysisHeerdter Landstraße 193D-40549 Düsseldorf, GermanyTel: +49 (0)211-5007-7300Fax: +49 (0)211-5007-7333

…Accessories

Ball-Valves for TB(X)557 Sensors

Model Description4TB5205-0174 11/4 in. 316 stainless steel

Includes 11/4 in. to 1 in. reducingbushing with 11/4 in. nipple.For wrench-tight compressionhardware 4TB4953-0024 only.

4TB5205-0175 11/2 in. Kynar (PVDF)Includes 11/2 in. to 11/4 in.reducing bushing with 11/2 in.nipple.For wrench-tight compressionhardware 4TB4953-0019 only.

4TB5205-0217 11/4 in. 316 stainless steelIncludes 11/4 in. nipple.For hand-tight compressionhardware 4TB4953-0006 only.

4TB5205-0218 11/2 in. Kynar (PVDF)Includes 11/2 in. to 11/4 in.reducing bushing with 11/2 in.nipple.For hand-tight compressionhardware 4TB4953-0060 or4TB4953-0065 only.

4TB5205-0254 11/2 in. 316 stainless steelIncludes 11/2 in. to 11/4 in.reducing bushing with 11/2 in.nipple.For hand-tight compressionhardware 4TB4953-0060 only.

4TB5205-0255 11/2 in. 316 stainless steelIncludes 11/2 in. to 1 in. reducingbushing with 11/2 in. nipple.For hand-tight compressionhardware 4TB4953-0024 only.

pH/Redox (ORP) Transmitters

Model Description

TB82PH Advantage Series – 2-wire 24V d.c. 4 to 20mApH/Redox/pIon Transmitter – Certified intrinsically safe

– SMART-key programming– On-line sensor diagnostics– Configurable output– Multi-temperature compensations– Adjustable damping– Hold output– Configurable security code– HART communication– NEMA 4X/IP65 housing– CE approved

TB84PH Advantage Series – AC-powered instrumentpH/Redox/pIon Transmitter – SMART-key programming

– On-line sensor diagnostics– Configurable output– Multi-temperature compensations– Adjustable damping– Hold output– Configurable security code– NEMA 4X/IP65 housing– CE approved– 3-relay outputs– 2 analog outputs– Wash control function

4600 Series – AC-powered instrumentpH/Redox Transmitter – Simple menu programming

– Configurable output– Multi-temperature compensations– Hold output– Configurable security code– NEMA 4/IP65 housing– 1/4 DIN panel-mount housing– CE approved– 2-relay outputs– 2 analog outputs– Wash control function

AcknowledgementsHastelloy® is a registered trademark of Haynes International Inc.Halar® is a registered trademark of Ausimont USA Inc.Kalrez® and Viton are registered trademarks of DuPont Dow Elastomers L.L.C.Kynar® is a registered trademark of Elf Atochem North America Inc.LOCTITE® is a registered trademark of Loctite CorporationRyton® is a registered trademark Phillips Petroleum CompanyTeflon® is a registered trademark of E.I. DuPont de Nemours Company Inc.Next Step™ and Next Step Advantage™ are trademarks of ABB Automation Inc.

TB(X)5 Series pH/Redox (ORP) Sensors for Process...

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