T HR SC 00006 ST - Rolling Stock Signalling …...T HR SC 00006 ST Standard Version 1.0 Issued Date:...
Transcript of T HR SC 00006 ST - Rolling Stock Signalling …...T HR SC 00006 ST Standard Version 1.0 Issued Date:...
Technical Note - TN 054: 2016
© State of NSW through Transport for NSW Page 1 of 2
Sup
erse
ded
by T
HR
SC
000
06 S
T v2
.0, 0
7/07
/201
7
For queries regarding this document [email protected]
www.asa.transport.nsw.gov.au
Technical Note - TN 054: 2016 Issued date: 15 July 2016
Effective date: 15 July 2016
Subject: Update to ETCS requirements
This technical note is issued by Asset Standards Authority (ASA) to update T HR SC 00006 ST
Rolling Stock Signalling Interface Requirements version 1.0 ETCS requirements based on current
plans.
Add in section 12.2 European train control systems the following text:
TfNSW is implementing the ETCS Level 1 with LS mode as the primary operating mode.
Delete from section 12.2.1 ETCS trackside implementation on the metropolitan heavy rail network the following text:
The second paragraph that starts with 'Trackside installations currently use Conventional Rail TSI
on CCS (2006/679/EC) …'
The paragraph 'Trackside permanent speed signs are allocated …' along with its following dot
points.
Add in section 12.2.1 ETCS trackside implementation on the metropolitan heavy rail network the following text:
Trackside installation implementation is based on European Union Commission Decision 2015/14
that amends Decision 2012/88/EU. Set of specifications #2 (ETCS baseline 3 and GSM-R
baseline 0) are applied.
Limited Supervision (LS) mode and related packets are used by the trackside.
The trackside will support cant deficiency static speed profiles and the passenger train other
specific category static speed profile. Other train categories will only be supported by the basic
static speed profile.
Technical Note - TN 054: 2016
© State of NSW through Transport for NSW Page 2 of 2
Sup
erse
ded
by T
HR
SC
000
06 S
T v2
.0, 0
7/07
/201
7Amend section 12.2.1 ETCS trackside implementation on the metropolitan heavy rail network, first dot point under paragraph 7, Unisig Subset-040 Engineering Rules amendment for rule 4.1.1.5 so that the last switchable balise reference mark is at least 5.0 m in the rear of the location where the train could be detected for the next section.
Add in section 12.2.2 ETCS on-board requirements the following text:
ETCS shall be fitted to rolling stock in compliance with T HR SC 01650 SP ETCS Onboard
Equipment. The specific ETCS baseline for new or altered ETCS Onboard installations is defined
in T HR SC 01650 SP.
The ETCS 'train category' for a particular train type will be determined in consultation and
agreement between all onboard and trackside stakeholders.
Amend section 12.2.2 ETCS on-board requirements, first dot point under paragraph 5, Unisig Subset-040 Engineering Rules amendment for rule 4.1.2.2 so that the balise antenna mounting position is reduced from the maximum 12.5 m in the rear of the 1st axle to 3.7 m.
Authorisation:
Technical content prepared by
Checked and approved by
Interdisciplinary coordination checked by
Authorised for release
Signature
Date
Name Greg Hockings Peter McGregor Andrea Parker Graham Bradshaw
Position Principal Engineer Electronic Systems
Lead Signals and Control Systems Engineer
Chief Engineer Director Network Standards and Services
Technical Note - TN 077: 2015
Technical Note - TN 077: 2015
Subject: Amendment to T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Issued date: 04 December 2015
Effective date: 04 December 2015
For queries regarding this document [email protected]
www.asa.transport.nsw.gov.au
This technical note is issued by the Asset Standards Authority (ASA) as an update to
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements.
1. Background Appendix C of this standard outlines the principle aims for the testing of rolling stock and test
objectives that should be met. This section nominates that the testing be carried out by an
authorised and accredited body. The signals' testing of rolling stock was conducted exclusively by
the Chief Engineer Signals and Control Systems Division of RailCorp up to June 30, 2013.
With the commencement of the ASA in July 2013, the engineering services are now delivered
through the Authorised Engineering Organisation (AEO) process.
By way of this technical note, qualified AEOs may now conduct the signals testing of rolling stock.
The qualified AEOs may also carry out the assurance that the newly tested rolling stock meets
ASA's standards and requirements, including this rolling stock interface standard.
To facilitate the transfer of these testing and assurance roles to the industry, the ASA is
proposing the following:
• In the first quarter of 2016, the ASA will host a 'round table forum' with representatives from
industry to devise and ratify a process for the testing and assuring of rolling stock. Using
information gathered at this workshop, the ASA will publish a process for testing and
assuring rolling stock to operate on the Transport for NSW (TfNSW) network.
• After the process for testing and assurance has been published, the ASA will host a number
of workshops for rolling stock and signalling organisations to help them understand the
nature of this work and explain the process by which rolling stock can be tested and assured
for acceptance to operate on the TfNSW network.
© State of NSW through Transport for NSW Page 1 of 2 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
Technical Note - TN 077: 2015
T HR SC 00006 ST is currently under review and industry is encouraged to provide feedback for
the revision of this standard and this technical note.
To effect this amendment, the first paragraph of Appendix C now reads as follows:
Appendix C Signalling compliance testing of rolling stock
Before any rolling stock is permitted to operate on the network it shall first be tested and assured
by an AEO to be compliant with the details as listed in this standard and other standards. The test
reports and data developed by the AEO to prove compatibility and compliance with this standard
shall be provided to the ASA for review and acceptance.
Authorisation:
Technical content prepared by
Checked and approved by
Interdisciplinary coordination checked by
Authorised for release
Signature
Date
Name Dave Nolan Peter McGregor John Paff Graham Bradshaw
Position Principal Engineer Technical Standards
Lead Signals and Control Systems Engineer
A/Chief Engineer Rail Director Network Standards and Services
© State of NSW through Transport for NSW Page 2 of 2 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
Rolling Stock Signalling Interface Requirements
T HR SC 00006 ST
Standard
Version 1.0
Issued Date: 19 December 2014
Important Warning This document is one of a set of standards developed solely and specifically for use on the rail network owned or managed by the NSW Government and its agencies. It is not suitable for any other purpose. You must not use or adapt it or rely upon it in any way unless you are authorised in writing to do so by a relevant NSW Government agency. If this document forms part of a contract with, or is a condition of approval by, a NSW Government agency, use of the document is subject to the terms of the contract or approval. This document may not be current. Current standards are available for download from the Asset Standards Authority website at www.asa.transport.nsw.gov.au. © State of NSW through Transport for NSW S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Standard governance
Owner: Lead Signals and Control Systems Engineer, Asset Standards Authority
Authoriser: Principal Manager Network Standards and Services, Asset Standards Authority
Approver: Director, Asset Standards Authority on behalf of ASA Configuration Control Board
Document history
Version Summary of change
1.0 First issue
For queries regarding this document, please email the ASA at [email protected] or visit www.asa.transport.nsw.gov.au
© State of NSW through Transport for NSW S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Preface The Asset Standards Authority (ASA) is an independent unit within Transport for NSW (TfNSW)
and is the network design and standards authority for defined NSW transport assets.
The ASA is responsible for developing engineering governance frameworks to support industry
delivery in the assurance of design, safety, integrity, construction, and commissioning of
transport assets for the whole asset life cycle. In order to achieve this, the ASA effectively
discharges obligations as the authority for various technical, process, and planning matters
across the asset life cycle.
The ASA collaborates with industry using stakeholder engagement activities to assist in
achieving its mission. These activities help align the ASA to broader government expectations of
making it clearer, simpler, and more attractive to do business within the NSW transport industry,
allowing the supply chain to deliver safe, efficient, and competent transport services.
The ASA develops, maintains, controls, and publishes a suite of standards and other
documentation for transport assets of TfNSW. Further, the ASA ensures that these standards
are performance based to create opportunities for innovation and improve access to a broader
competitive supply chain.
This is a signals and control systems standard for the heavy rail transport mode. It defines the
interface requirements between rolling stock the signals and control systems.
RailCorp Signals Engineering Standard ESG 006 Rolling Stock Signalling Interface
Requirements, Version 1.4 is superseded by this standard.
The scope of changes to the previous content has been limited for this version. They include:
• conversion of the standard to ASA numbering, format and style
• updates to reflect organisational changes and resulting responsibilities
• corrected references to Australian Standards
• re-write of the section on automatic train protection
• clarification that the traction system compatibility requirements are for 1500 V dc traction
Note: This standard is due for a major review which will consider the whole standard
rather than the limited scope of changes in this version.
© State of NSW through Transport for NSW Page 3 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Foreword The body of this document provides discussion, requirements and proof of compliance for
various aspects rolling stock and signalling interfaces.
This standard includes the following appendices:
• Appendix A includes reference in-rail currents for testing
• Appendix B provides a list of factors that affect shunting of track circuits
• Appendix C includes details of the tests to determine the compatibility of the rolling stock
with each of the track circuits over which it will be operated
• Appendix D, is provided to give rolling stock operators and designers a high-level overview
of the signalling system used on the NSW metropolitan heavy rail network
© State of NSW through Transport for NSW Page 4 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Table of contents 1. Introduction ............................................................................................................................................ 7
2. Purpose ................................................................................................................................................... 7 2.1. Scope ..................................................................................................................................................................... 7 2.2. Application ............................................................................................................................................................. 7 3. Reference documents ........................................................................................................................... 7 4. Terms and definitions ........................................................................................................................... 8 5. Whole of life considerations ................................................................................................................. 9 6. Fundamental requirements ................................................................................................................... 9 7. Standards context.................................................................................................................................. 9 8. Risk factors .......................................................................................................................................... 10 9. Train detection ..................................................................................................................................... 11 9.1. Track circuits requirements ............................................................................................................................... 11 9.2. Other methods of train detection ....................................................................................................................... 17 10. Train braking requirements ................................................................................................................ 17 10.1. Train braking proof of compliance .................................................................................................................... 18 10.2. Train braking discussion .................................................................................................................................... 18 11. Facing points and wheel geometry requirement .............................................................................. 19 11.1. Facing points and wheel geometry proof of compliance ................................................................................ 19 12. Automatic train protection .................................................................................................................. 20 12.1. Train stops and trip gear requirements ............................................................................................................. 20 12.2. European train control system........................................................................................................................... 21 13. Signal sighting ..................................................................................................................................... 25 14. Traction system compatibility requirements .................................................................................... 25 14.1. Traction system compatibility proof of compliance ......................................................................................... 26 14.2. Electric rolling stock system requirements for 50 Hz line current impedance and detection ...................... 27 14.3. Traction system compatibility discussion ........................................................................................................ 28 15. Traction return requirements ............................................................................................................. 28 15.1. Traction return proof of compliance .................................................................................................................. 28 15.2. Traction return discussion ................................................................................................................................. 29 16. Electromagnetic compatibility requirement ...................................................................................... 29 16.1. Electromagnetic compatibility proof of compliance ........................................................................................ 29 16.2. Electromagnetic compatibility discussion ........................................................................................................ 29 17. Specification for close up effects ...................................................................................................... 30 Appendix A – Traction return compatibility envelope ................................................................................ 32 A.1 Acceptable in-rail currents at signalling frequencies ...................................................................... 32 Appendix B – Factors that affect shunting of track circuits ...................................................................... 34 Appendix C – Signalling compliance testing of rolling stock .................................................................... 36 Appendix D – Description of the signalling system .................................................................................... 38 D.2 Track circuits ........................................................................................................................................ 38 D.3 Points .................................................................................................................................................... 38 D.4 Signals .................................................................................................................................................. 39
© State of NSW through Transport for NSW Page 5 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
D.5 Train stops ............................................................................................................................................ 39
D.6 Interlocking equipment ....................................................................................................................... 39 D.7 Level crossings (including pedestrian crossings) ........................................................................... 40 D.8 Cabling .................................................................................................................................................. 40 D.8.1 Power cables ....................................................................................................................................................... 40 D.8.2 Signalling circuits ............................................................................................................................................... 41 D.9 Mains supplies ..................................................................................................................................... 41 D.10 Direct current power supplies ............................................................................................................ 41 D.11 Surge protection .................................................................................................................................. 42 D.12 Railway telephone and radio systems ............................................................................................... 42 D.13 Telemetry and remote control ............................................................................................................ 42
© State of NSW through Transport for NSW Page 6 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
1. Introduction This document defines the interface requirements between rolling stock and the signals and
control systems.
2. Purpose The requirements reflect the interfaces between rolling stock and the signalling infrastructure,
considering in particular the issues of train detection by track circuits, traction interference by
rolling stock, train dynamics (braking and acceleration) and signal spacing and indications.
Appendix D attached to this document is provided to give rolling stock operators and designers
a high-level overview of the signalling system used on the NSW metropolitan heavy rail network.
2.1. Scope This document defines the signalling infrastructure compatibility requirements for rolling stock to
be operated on the NSW metropolitan heavy rail network.
It also considers the interfaces to the track and the electrical traction supply system that relate
to the operating of the signalling system.
2.2. Application This standard applies to rolling stock operating on the NSW metropolitan heavy rail network.
3. Reference documents European Railway Agency
UNISIG SUBSET-026 System Requirements Specification
UNISIG SUBSET-036 FFFIS for Eurobalise V 3.0.0
UNISIG SUBSET-040 Dimensioning and Engineering rules V 2.3.0
UNISIG SUBSET-040 Dimensioning and Engineering rules V 3.2.0
UNISIG SUBSET-085 Test specification for Eurobalise FFFIS V 3.0.0
UNISIG SUBSET-114 KMC-ETCS Entity Off-line KM FIS
Australian Standards
AS 4292-2006 Railway safety management Part 1: General requirements
AS 4292-2006 Railway safety management Part 4: Signalling and telecommunications systems
and equipment
© State of NSW through Transport for NSW Page 7 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Transport for NSW standards
T HR RS 00100 ST (RSU 100 Series) – Minimum Operating Standards for Rolling Stock –
General Interface Standards
T HR RS 00100 ST Section 1 General Interface Standards (RSU100)
T HS RS 00100, Section 7 Signalling Interface (RSU160)
T HR RS 00200 ST Minimum Operating Standards for Operating Standards for rolling Stock –
Common Interface Requirements (RSU 200 series)
T HR RS 00200 ST, Section 3 Wheels, design and manufacture (RSU211)
T HR RS 00200 ST, Section 4 Wheels, minimum operational requirements (RSU212)
SPG 0706 Installation of Trackside Equipment
SPG 1571 Light Signals
T HR EL 90003 ST 1500V dc Equipment Current ratings
Legislation
Radio communications (Low Interference Potential Devices) Class Licence 2000 -
F2014C00930 made under Radio communications Act 1992
4. Terms and definitions The following terms and definitions apply in this document:
ATP automatic train protection
CR CCS TSI conventional rail technical specifications for interoperability relating to the control-
command and signalling
Consist rolling stock marshalled together operating as a train. In this instance rolling stock can
be vehicles, units, cars, wagons, sets, or locomotives
DPU data pick up unit
ETCS European train control system
Metropolitan rail area the area bounded by Newcastle (in the north), Richmond (in the
northwest), Bowenfels (in the west), Macarthur (in the southwest) and Bomaderry (in the south),
and all connection lines and sidings within these areas, but excluding private sidings
Notified body an independent body appointed by an agency within one of the European
countries, usually governmental, as being capable of performing the duties of a notified body as
defined by the directives
© State of NSW through Transport for NSW Page 8 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
NSW metropolitan heavy rail network heavy rail infrastructure and rolling stock used for rail
services within the metropolitan rail area
rail operator a person who is responsible for the operation or moving, by any means, of any
rolling stock on a railway track
rms root-mean-square
train a single unit of rolling stock or two or more units coupled together, at least one of which is
a locomotive or other self-propelled unit
TSI technical specification for interoperability
unit a single item of rolling stock
vehicle general term used to describe rolling stock
5. Whole of life considerations This document defines the various interfaces between rolling stock and the signalling system.
The solutions and methodologies used to meet these requirements shall, in their
implementation, be considered and measured using whole of life principles and strategies to
achieve 'best practice' outcomes.
Whole of life considerations shall also include the life cycle cost. All the data and assumptions
for determining the whole-of-life cost calculations of the relevant systems and equipment shall
be recorded according to Transport for NSW document T MU AM 01001 ST Life Cycle Costing.
6. Fundamental requirements All vehicles operating on the NSW metropolitan heavy rail network shall always be correctly
detected by the existing signalling system, including track circuits, axle counters and wheel
detectors.
Vehicles and trains shall generate no energy or electromagnetic interference capable of
interfering with the network signalling systems, including track circuits, axle counters, wheel
detectors, power supplies and interlocking equipment.
7. Standards context TfNSW operates in a regulatory environment, which includes Australian Standard AS 4292
Railway Safety Management, which sets a number of requirements for managing the interfaces
between rolling stock and the signalling and related infrastructure.
AS 4292 Railway Safety Management Part 1 General Requirements 2006 in section 1.6.2 (b) (ii)
defines an implementation principle of "ensuring that both railway traffic, and the track and other
infrastructure have compatible operating parameters". © State of NSW through Transport for NSW Page 9 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
AS 4292 Railway Safety Management Part 4 Signalling and Telecommunications Sstems and
Equipment 2006 calls for an interface coordination plan, procedures for assessing and
monitoring the compatibility of engineering and operational parameters. Appendix B of AS 4292
Interface between Engineering and Operational Functions identifies matters that should be
considered for the interface coordination plan. Matters that are relevant to this document are:
"(c) Rolling stock
(v) size, shape, gauge and profile of wheels
(vi) limits on wheel condition
(viii) braking systems, including train performance parameters for both air brake and hand
brakes
(xi) effective electrical conductivity between wheel-to-rail contact points on the same axle
(xii) electrical compatibility between traction system components and between traction
systems, and signalling and telecommunication systems
(xv) sanding equipment and its possible effects on track circuits
(xviii) train acceleration performance
(d) Signalling and telecommunications systems and equipment
(xi) Possibility and effect of electric traction or other electromagnetic interference with the
signalling and telecommunications, or any other system
(xvii) operation of track-to-train automatic protection systems
(xviii) required stopping distances, speeds and signal sight distances.
(xix) restrictions to be applied to particular types of trains where they are signalled over
track, which operates, mixed train types (e.g. freight, loco-hauled passenger and EMU
passenger)
(xx) on-board safety systems"
8. Risk factors Where new forms of rolling stock are about to enter the NSW metropolitan heavy rail network
there is a risk to the integrity of the signalling system. The risks outlined below identify the
issues that need to be addressed.
Risk factors identified in the interface between rolling stock and the signalling systems are:
• train detection
• electrical interference between train and infrastructure
• train braking and acceleration © State of NSW through Transport for NSW Page 10 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
• wheel flange geometry and facing point adjustment
• data transfer between signalling system and train or driver and;
• the ability of the driver to initiate appropriate responsive action.
Train detection is the technology and method by which the signalling system ‘knows’ where a
train is (the state of occupancy of any protected section of track). Track circuits are the main
train detection technology currently used. The principal risks associated with track circuits are
the ability of the train to make effective electrical contact between wheel and rail, and the
sensitivity of adjustment of the track circuit. Secondary risks are maintaining effective
conductivity between rolling stock wheels on any axle, and the potential for electric traction
systems to be the source of interference, which renders the track circuits unsafe or unreliable.
Train braking poses the problem of matching signalling infrastructure design to train braking
potential, so that the signalling system can provide sufficient warning for all trains approaching a
‘stop’ signal to stop safely before the obstruction that it protects. Identified risk factors include
the value and variability of braking effort, propagation delay in initiating braking effort throughout
the length of a train, and variations in train speed.
Most forms of rolling stock used on the NSW metropolitan heavy rail network are fitted with trip
mechanisms. The identified risk of trip mechanisms is that there could be a misalignment
between the train-mounted trip gear and the ground-mounted train stop. The implication is that
the train stop arm could fail to engage with the train mounted trip gear allowing a train to
proceed unimpeded.
At rail junctions, there is a risk that mismatched wheel geometry could not effectively cause the
train to follow a diverging route.
Finally, there is risk that the driver could not adequately perceive or respond to signalling
indication.
9. Train detection The main train detection system used on the NSW metropolitan heavy rail network is track
circuits. The network also uses axle counters, treadle switches and data pick up units.
9.1. Track circuits requirements The basic principle behind a track circuit lies in the connection of the two rails by the wheels and
axle of rolling stock to short out an electrical circuit. When a train is present, its axles short
(shunt) the rails together, and a receiver reports whether or not the track is occupied.
Train detection by track circuits is the result of one or many axles on a train making effective
electrical contact with the surfaces of both rails, providing a low-impedance path to the track
circuit current and thereby depriving a correctly adjusted receiver of energy. © State of NSW through Transport for NSW Page 11 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
All rolling stock operating on the NSW metropolitan heavy rail network shall be designed for
effective detection by standard signalling track circuits having shunt sensitivity greater than
0.15 Ω.
9.1.1. Track circuits and train detection systems compatibility requirements Rolling stock operating on the network shall meet the following to be compatible with the
network's track circuits and train detection systems.
The maximum resistance between rail contact surfaces of wheels on the same axles shall be
not greater than 1 mΩ
The total rail-to-rail resistance of any one unit shall not exceed 1 mΩ, when measured on clean
straight track at an open-circuit voltage not exceeding 1.0 V rail to rail.
The leading and trailing axle of each unit shall be provided with the means to keep contact
surfaces clear of any contaminant build-up, especially while rolling on straight track; for
example, tread brakes or scrubber blocks.
Where there is a concern as to how well the leading and trailing single axle can shunt sufficient
rail current, additional measures shall be employed to ensure effective track circuit shunting; for
example, shunt enhancers.
The leading and trailing axle of a train shall always be able to shunt sufficient rail current away
from the area of influence of a data pick up unit (DPU).
Worst case wheel tread profile as detailed in ESR 0330 – Wheel Defect Manual shall maintain
effective rail wheel electrical contact with both of the following:
• centre top 10 mm of new or reprofiled rail
• inner 30 mm of top of worn or standard profile rail
The vehicle shall not deposit insulating materials on the rail contact surface that interferes with
the ability of the train to be detected by the signalling system.
Vehicles that use sand to improve rail-to-wheel friction shall have de-sanding equipment fitted.
The system requirements for the use of sand and de-sanding equipment can be found in
RSU 341.
The tread of a wheel shall not be allowed to be contaminated by brake residue where this can
interfere with the shunting performance of the train.
To guarantee the safety of trains on converging tracks at clearance points, the extremities of
any vehicle shall not extend past the outermost detectable axles by more than 3 metres. Details
of permitted vehicle outlines and swept paths are documented in T HR RS 00100 ST Section 1
General Interface Standards - RSU 100.
© State of NSW through Transport for NSW Page 12 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Where it is proposed to operate a vehicle on the Transport for NSW Heavy Rail network with an
overhang in excess of 3m, the request to operate will need to seek acceptance from the Rolling
Stock, Track and Signal Engineering approving bodies. The acceptance for approval will have
assessed the likelihood of a collision on converging / diverging routes
To maintain shunting reliability, there shall always be a minimum of two axles shunting a track
circuit. The minimum track circuit length used on the NSW metropolitan heavy rail network is
15 m. Thus the maximum distance between inner axles of a single carriage is 14 metres to
ensure that there will always be a minimum of two axles shunting the shortest used track circuit
of 15 m. Details of permitted vehicle outlines and swept paths are documented in
T HR RS 00100 ST section 1 General Interface Standards - RSU 100.
Where it is proposed to operate a vehicle on the Transport for NSW Heavy Rail network where
the inner axle spacing exceeds 14 m, the request to operate will need to seek acceptance from
the signal engineering approving body. The acceptance for approval will have assessed the
likelihood and consequence of the potential for a track circuit to energise underneath the
vehicle.
An assessment of the vehicle against those factors that affect train shunting as described in
Table 5, Table 6 and Table 7 in Appendix B of this document. The outcome of the assessment
should, indicate that the vehicle has sufficient inherent features in its design to assist shunting.
9.1.2. Track circuit proof of compliance The rolling stock supplier or operator shall satisfy the ASA that any new rolling stock has been
demonstrated to comply with its requirements, by providing the following theoretical and
empirical data:
• detailed design analysis of vehicle dimensions, bogie and braking system design, wheel
profiles, and wheel and axle assembly methods
• test results of single axle wheel-to-wheel and rail-to-rail resistance measurements
• results of actual track circuit shunting tests at an approved test site
• provision of rail cleaning equipment if sand or adhesion enhancers are used; for example,
blowers
• wheel cleaning or shunt enhancement provisions
• an assessment on the effectiveness of electrical connections between axles and between
axles on different bogies
9.1.3. Track circuit discussion Effective train detection (by track circuits) is the result of one or many axles on a train making
effective electrical contact with the surfaces of both rails, providing a low-impedance path to the © State of NSW through Transport for NSW Page 13 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
track circuit current and thereby depriving a correctly adjusted receiver of energy. This depends
on clean wheels making contact with clean rails, on correctly adjusted track circuit equipment.
The track circuit shunting performance of a piece of rolling stock is the result of a number of
factors, individually and in combination. These factors include:
• wheel to rail interface
• rail and wheel metallurgy
• rolling stock design and mass
• electric traction
• sanding
• leading and trailing axles
• vehicle dimensions
• track circuit sensitivity
Wheel to Rail Interface
The match between rail and wheel profiles is of critical importance to the effectiveness and
reliability of track circuit shunting.
Details on rail profiles can be found in document ESC 220.
Details on wheel profiles can be found in RSU 210.
Details on worn wheels can be found in ESR 0330, Wheel defects manual.
The occasional presence of mismatched wheel profiles has led to cases of rail contact failure
where wheels contact the rail outside of the established contact band thereby creating an
intermittent shunting effect.
A mismatch can also occur where a vehicle operates over track not on a regular route for that
vehicle. Regular operation can result in the wheel developing the matching contact band on the
rail.
Rail and wheel metallurgy
Metallurgical factors play a part in the train detection equation. The propensity of rail surfaces to
oxidation, the ease with which wheel treads can pick up contaminants in rolling contact, and the
relative hardness of rails and wheel treads can result in different tread wear rates and profiles.
A continuing trend in the metallurgy of wheels is to increase the hardness of the wheel to
maintain its profile. Harder wheel materials maintain tread profile for longer because they don't
wear as much as softer materials.
© State of NSW through Transport for NSW Page 14 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Rolling stock design and mass
Generally, the effectiveness of rolling stock detection improves with increasing vehicle mass.
Low vehicle mass is normally not a factor with freight trains, due to the mass of a typical
locomotive. It can be a concern with lightweight diesel railcars.
Secondly, the interaction of wheels and rail at the contact surface is very significant.
Traditionally, rolling stock bogie design was relatively unsophisticated, producing large amounts
of relative movement between wheels and rails, which resulted in a high degree of mutual
cleaning and polishing of the contact surfaces.
Improvements in wheel and rail design, initially with passenger rolling stock and more recently
with freight stock (with steering bogies) have extended the life of wheels and rails at the
expense of contact surface polishing. Moreover, wheels, which roll without slippage, will pick up
a layer of contaminant from the rail surface, which can degrade their shunting effectiveness,
even on clean rail.
Using light short consist railcars with optimised bogie design and disc brakes can result in
higher risk situations, particularly where they operate over a corridor they do not normally
operate. Regular operation in country areas can cause wheel hollowing and a rail to wheel
mismatch.
Shunt enhancers are the preferred method of mitigating this risk. Light short self-propelled
railcars should be provided with shunt enhancers at the leading end of each consist.
Electric traction
A feature of rail-to-wheel contact is that when a current flow of any kind is established, any other
current can follow the same path without obstruction. Electric rolling stock has the advantage
that any temporary loss of wheel-to--rail contact will be rapidly rectified by the traction return
current re-establishing an effective return path. However this may not be adequate to ensure a
track circuit shunt on a single rail track circuit.
Sanding
Dry sand is an extremely effective electrical insulator. Using sand or similar materials to improve
rail-to-wheel friction shall be applied and controlled in a manner which does not leave an
insulating layer on the rail-to- wheel contact surface.
Leading and trailing axles
For a variety of applications, TfNSW uses data pick up units (DPUs) across the network. DPUs
are essentially a tuned rail current sensor that is influenced by the magnetic field generated by
the track circuit current flowing in the rail. For correct operation, the leading and trailing axle of a
© State of NSW through Transport for NSW Page 15 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
train must always be able to shunt sufficient rail current away from the area of influence of the
DPU.
Vehicle dimensions
Vehicle dimensions that have the ability to affect the signalling system include the length of
vehicle overhang and the distance between bogie centres.
Vehicle overhang
Approved vehicle profiles can be found in RSU 100. For some approved vehicle types, the
overhang exceeds the minimum 3 m stipulated in this specification.
Where it is proposed to operate a vehicle on the Transport for NSW Heavy Rail network with an
overhang in excess of 3 m, the request to operate will need to seek acceptance from the Rolling
Stock, Track and Signal Engineering approving bodies. The acceptance for approval will have
assessed the likelihood of a collision on converging / diverging routes.
Bogie centres
Details on the bogie centres for approved rolling stock types can be found in RSU 100.
For some types, the distance between the inner most axles exceed the 14 m required by this
specification.
Where it is proposed to operate a vehicle on the Transport for NSW Heavy Rail network where
the inner axle spacing exceeds 14 m, the request to operate will need to seek acceptance from
the signal engineering approving body. The acceptance for approval will have assessed the
likelihood and consequence of the potential for a track circuit to energise underneath the
vehicle.
Track circuit Sensitivity
The lower the resistance required to place a track circuit into the occupied state, the less
sensitive the track circuit is to train shunt.
All track circuits in use in the Transport for NSW Heavy Rail Network have a shunt sensitivity of
no less than 0.15 Ω. By explanation this means that all track circuits installed on the Transport
for NSW Heavy Rail network will show occupied when a resistance of 0.15 Ω or less is applied
across the rails.
Therefore, for a rail vehicle to be safely and reliably detected by a track circuit, the minimum
resistance of the vehicle including any resistances between wheel and rail, shall be less than
0.15 Ω.
© State of NSW through Transport for NSW Page 16 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
9.2. Other methods of train detection Track circuits are the main form of train detection used in the Transport for NSW Heavy Rail
network. However there are a small number of installations where alternative methods of train
detection including axle counters and treadle switches are used.
9.2.1. Axle counters and treadle switches Using axle counters and treadle switches eliminates many of the problems associated with train
detection using track circuits. However, on some forms of rolling stock the wheels are of such a
size that they cannot be reliably detected, or cannot be detected at speed.
Axle counters and treadle switches requirement
The manufacturer's specifications of axle counters and treadle switches used on the network
will be referenced to determine the adequacy of the vehicle to reliably operate the axle counter
and treadle switch.
Axle counters and treadle switches proof of compliance
Proof of compliance will be determined by developing specific test cases tailored to test the
vehicle against the installed items. Acceptance criteria for each test case will be based on the
manufacturers' recommendations and specifications. To ensure long term compliance, the
acceptance criteria may also include a safety margin to allow for wheel wear.
Axle counters and treadle switches discussion
Axle counters and treadle switches detect the passing of a wheel over a sensor mounted to rail.
Some sensors are mechanical but most detect the wheel through a change in the magnetic
circuit generated by the sensor. The sensors are designed to detect the passing of a wheel with
certain dimensions. Some sensors pay particular attention to the wheel flange.
10. Train braking requirements All trains operating on the Transport for NSW Heavy Rail network shall have a combination of
braking performance and maximum operating speeds which permit them to stop safely in the
warning distances provided by the installed signalling infrastructure.
Train braking performance of a complete consist, operating at up to its permitted maximum
speed at a site, shall equal or better the braking distances provided through the signal aspects.
Freight rolling stock operating on lines designated for freight or mixed traffic shall have braking
performance, which meets or exceeds that defined by the GW16 braking curve at all, speeds up
to 115 km/h under full service braking conditions.
© State of NSW through Transport for NSW Page 17 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Service braking of passenger rolling stock that operates on passenger only lines shall have
braking performance which meets the GE62 braking curve at speeds up to 115 km/h, and the
XPT braking curves (GX4M) between 115 km/h and 160 km/h.
Passenger rolling stock fitted with trip gear for emergency train stop operation shall have
emergency trip braking performance that exceeds the GE52A braking curve by 15% at speeds
up to 130 km/h. that is; new passenger rolling stock shall have an emergency braking
performance which is 15% better than the GE52A braking curve.
A consist whose braking distances does not meet those in the GW16 curve, may be approved
for operation subject to conditions to ensure its performance will match the infrastructure.
The configuration of an approved consist shall be maintained by the rail operator within a range
such that its braking distance, acceleration and attainable speed performance do not vary by
more than 10% above those of the configuration submitted for approval. Variations in
configuration include changes to train length, gross mass, and the number and power of
locomotives.
Details on braking curves can be found in T HR RS 00830 ST Appendix C – Braking Curves
Further details on how the braking curves are applied to the signalling system can be found in
Signalling Principles ESG 100.3 Braking Distance and ESG 100.4 Overlaps.
10.1. Train braking proof of compliance The rolling stock supplier or operator shall, by provision of empirical test data or other means,
satisfy the ASA that any new rolling stock unit or consist has been demonstrated to comply with
the required braking, or that suitable restrictions are in place to ensure the infrastructure braking
limits are not exceeded.
10.2. Train braking discussion AS 4292.4 identifies the risks posed by mixing trains of markedly different acceleration, speed
and braking performance in one system, whose design must of necessity be optimised for one
type of traffic. This situation applies particularly in the urban and interurban areas.
Risk factors here are of two types:
• safety risk, in that a train whose combined mass, speed and braking capacity make it
incapable of braking to a stop before encountering an obstruction presumably ‘protected’
by the signalling system, may be permitted to enter the system
• commercial risk, in that poorly-braked trains could have to operate under speed restrictions
which make their operation uneconomic, or could even result in delays to other services
sharing the corridor
© State of NSW through Transport for NSW Page 18 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
The signalling infrastructure, augmented by some local speed restrictions which have been
imposed on particular train types, is generally capable of managing trains whose braking meets
or exceeds the GW16 braking curve at the permitted line speed. The GW16 braking curve is
adopted as the standard against which all new services are evaluated.
Where a rail operator proposes to introduce significantly longer and heavier trains on the
network with longer braking distances, the cost of improving signal warning distances or
imposing operating speed limits to meet an increased braking requirement will become part of
the commercial considerations in deciding whether to introduce the proposed service.
With long, heavy trains, the addition of more locomotives has very little effect on the train’s
braking capacity. By contrast, providing extra horsepower, whether by more powerful or
additional locomotives, will improve the speed capability to the point where it will be operating at
speeds in excess of its ability to brake safely. This is the reason for requiring that, where a
particular consist has been assessed and approved for operation, its braking and speed
capabilities should be maintained within close limits.
11. Facing points and wheel geometry requirement The safe movement of trains over facing points shall be guaranteed by the rolling stock supplier
or operator ensuring that all vehicles comply with the requirements of RSU 212 Wheels,
minimum operational requirements, contained in T HR RS 00200 ST Minimum Operating
Standards for Rolling Stock – Common Interface Requirements, as published on the ASA
website.
11.1. Facing points and wheel geometry proof of compliance Proof of compliance for facing points and wheel geometry is specified in RSU 212 contained in
T HR RS 00200 ST.
11.1.1. Facing points and wheel geometry discussion A critical factor in the safe operation of trains is their ability to pass safely through sets of points.
At facing points, the combination of wheel flange dimensions, points blade design and points
adjustment and detection ensure that wheels will follow the intended straight or diverging path,
without ‘splitting’ the points or derailing.
Signalling maintenance procedures ensure the correct points geometry is maintained;
compliance with RSU 212 Wheels, minimum operational requirements ensures a compatible
flange dimensions are maintained contained in T HR RS 00200 ST.
© State of NSW through Transport for NSW Page 19 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
12. Automatic train protection In 2014, trackside electromechanical train stops with associated trip gear on the train is the only
automatic train protection system in operational use. A European train control system (ETCS) is
being phased into operation. The first operational ETCS installation is planned for 2015.
Fitment of train stops, trip gear and ETCS is required as defined in the following sections. In the
future, when all trains for a line are deemed to need ETCS only or do not require automatic train
protection, then fitment of train stops and trip gear will cease for that line. However, if rolling
stock is to ever operate on non ETCS fitted lines, then the trip gear will still need to be retained.
12.1. Train stops and trip gear requirements Train stops are provided in the metropolitan area between Emu Plains, Hawkesbury River,
Bombaderry and Macarthur as well as Fassifern to Newcastle. Some high-risk locations outside
of these areas also have train stops installed.
Train-borne trip gear shall be fitted to each end (front and rear) of every passenger train on the
left hand side in the direction of travel. It shall be designed and located at the front of the car
(driver’s cab) to engage reliably with ground mounted trainstops. Details on the positioning of
the trip gear can be found in T HR RS 00100 ST RSU 110.
Ground mounted train stops are installed in accordance with SPG 0706 Installation of Trackside
Equipment as published on the ASA website.
Trains shall be able to withstand the affects of back tripping without brake application at speeds
up to 25 km/h.
Trains shall be fitted with accurate speedometers to be able to permit drivers to control train
speed at particular timing points located throughout the system particularly between 5 km/h and
25 km/h.
Trainstop arms have been tested and assessed to withstand the forces incurred in a trip event
at speeds up to 140 km/h using trip arms that are approved and fitted to the existing fleet.
Trains operating at speeds above 140 km/h and striking a raised train stop arm have the
potential to generate impact forces which could lead to the fracture of the arm or the arm face.
Trains fitted with new designs of trip gear (the train borne trip valve) or trains that operate at
speeds above 140 km/h, need to consider the impact forces on the arm / arm face prior to being
introduced.
12.1.1. Train stops and trip gear proof of compliance The rolling stock supplier or operator shall provide details of the design and operation of the trip
gear equipment to be provided on the rolling stock proposed, for approval by the ASA.
© State of NSW through Transport for NSW Page 20 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
12.1.2. Train stops and trip gear discussion Mainly in areas of dense traffic, signalling system design is dependent on a measure of
enforcement of trains stopping at signals, and of staying below set speed limits at certain
locations.
To maintain system safety, any new rolling stock needs to be equipped with the interface and
control equipment to enable those enforcement functions to be effective.
In sidings and other low speed routes some train stops may not be suppressed for signalled
moves in the opposite direction.
Where this occurs the back face of the trailing train mounted trip valve can strike the back of the
train stop arm with the ensuing motion causing a false operation of the trip gear and the
application of the brakes. This is known as back tripping.
12.2. European train control system European train control system (ETCS) Level 1 trackside infrastructure is being installed on the
NSW metropolitan heavy rail network with operational use planned for 2015. An ETCS Level 2
trial is progressing for 2015. Level 2 trackside installations are intended for operation in 2018.
Level STM (specific transmission module), Level NTC (national train control) and Level 3 are
not planned. ETCS Modes Reversing (RV), STM European (SE), STM National (SN) are not
used in the current designs or planned for use.
The ETCS installations comply with European community 'conventional rail technical
specifications for interoperability relating to the control-command and signalling' (CR CCS TSI).
Some deviations and additions to European requirements are defined in TfNSW standards.
The method of implementation of Unisig Subset-114 KMC-ETCS Entity Off-line KM FIS for
Level 2 is not decided.
12.2.1. ETCS trackside implementation on the metropolitan heavy rail network TfNSW ESG 100 Signal Design Principles, Automatic Train Protection principle ESG 100.31
defines application of ETCS Level 1 for trackside installations. Changes of country code will
occur as the trackside uses different country codes for different areas.
Trackside installations currently use Conventional Rail TSI on CCS (2006/679/EC) with Annex A
modified as per 2010/79/EC for ETCS Level 1. Trackside Level 1 M_VERSION is 1.0 with the
intention to use M_VERSION 1.1 for later installations. TfNSW propose using baseline 3 in
ETCS Level 2 installations. Level 2 is intended to use M_VERSION 2.0.
© State of NSW through Transport for NSW Page 21 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Trackside application data functionality does not implement: system version order, adhesion
factor, radio in-fill, loop in-fill, reversing information, track condition (excluding metal masses),
route suitability and packet 44.
Trackside does not use Euroloop or radio in-fill.
Balises may be installed on curves down to 180 m radius rather than Unisig Subset-040
Engineering Rules V2.3.0 rule 4.1.1.8 for curves of more than 300 m. Unisig Subset-040
Engineering Rules V3.2.0 rule 4.1.1.9 is applied.
Balises are installed with the switchable balises first in the normal direction of travel, then the
fixed balises.
The installation rules for balises comply with Unisig Subset-040 Engineering Rules V2.3.0 with
the following amendment to the rules:
• rule 4.1.1.5: The last switchable balise is at least 5.3 m in the rear of the location where the
train could be detected for the next section. This is based on the amendment to
rule 4.1.2.2. The amended rule is defined in Section 12.2.2 ETCS on-board requirements.
Justification: On-board antenna placement tightened to allow balises to be installed closer
to signals. A significant number of existing signals are close to the end of platforms which
limits the space for balise installation. The alternative is to relocate the existing signals.
Trackside is designed for maximum speed of 160 km/h.
Trackside permanent speed signs are allocated as follows:
• general to static speed profile
• medium to international train category 3
• high to international train category 4
Trackside installations do not implement advisory speed signs or freight train speed signs.
Installation of balises relative to guard rails is being investigated for arrangements that don't
comply with Unisig Subset 036 FFFIS for Eurobalise (both V2.4.1 and V3.0.0).
12.2.2. ETCS on-board requirements All new rolling stock types for passenger services shall be fitted with ETCS baseline 3 for
Level 1 and Level 2.
ETCS implemented on rolling stock shall be compliant with a legal reference baseline that is
compatible with the installed and planned trackside ETCS installations. Application of the
current legal reference as set by European Community Commission Decision is preferred for
new designs.
© State of NSW through Transport for NSW Page 22 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
The national default data values for the on-board system can be different to the values defined
in Unisig Subset-026 System Requirements Specification. The national default data values will
be confirmed as part of the configuration process for any new rolling stock type for passenger
services.
Options for Euroloop and radio in-fill are not required.
Balise antenna mounting location shall comply with Unisig Subset-040 Engineering Rules
V3.2.0 with the following amendment to the rules:
• Rule 4.1.2.2: Reduce the maximum 12.5 m in the rear of the 1st axle to 4 m
Justification: Individual locomotives are not being fitted currently so midpoint mounting is
not required. The reduced distance permits rule 4.1.1.5 to be amended to suit the existing
trackside infrastructure. The amended rule is defined in Section 12.2.1 ETCS trackside
implementation
A test of on-board balise transmission compatibility with a non-compliant guard rail solution is
required. The test is a modified on-board equipment test based on Unisig Subset-085 Test
Specification for Eurobalise FFFIS Issue 3.0.0 for Guard Rails cross-talk test condition as
modified below:
• section 5.2.2.2.3 Metallic Objects
o use test conditions as defined in B5.3.2 Guard Rails of Annex B modified by
simulation of insulated rail joints instead of the air gap
o test for reduced size, longitudinally mounted only with no metallic plane or steel
sleepers underneath the reference loop
• section 5.2.9 Cross-talk immunity
o perform guard rails crosstalk tests as per the above modified section 5.2.2.2.3 only
o test procedure and acceptance criteria for cross talk immunity remain unchanged
o provide cross talk margins for both the standard and modified B5.3.2 arrangements
ETCS on-board equipment shall have demonstrated electromagnetic compatibility with the
trackside signalling system as per Section 16 Electromagnetic compatibility. The demonstration
includes evidence of compliance with European Norms plus the following:
• Conducted interference (as rms current) from the on-board ETCS equipment onto the train
power supply is be less than one third (1/3) of the maximum permissible rail current defined
in Figure 2 in Appendix A for frequencies between 40 Hz and 3000 Hz.
A compliance type test is required as part of the environmental testing of the on-board
ETCS equipment. The type test shall include transient conditions. Transients include power
on and off. Exceedences of less than 200 ms duration are permitted.
© State of NSW through Transport for NSW Page 23 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
• Confirmation that ETCS equipment that fits the definition of radio transmitters (other than
GSM-R equipment) is compliant with Radio communications (Low Interference Potential
Devices) Class Licence 2000.
Balise transmission and odometery radar equipment have been tested for compliance with
trackside equipment. The requirement to perform additional specific compatibility testing will be
determined as part of the type approval of the equipment.
Train type tests shall be conducted and analysed to demonstrate that the Unisig Subset 036
FFFIS for Eurobalise V3.0.0 section 5.5.5 Safety quantification requirements are met under all
conditions encountered in normal operations. Electromagnetic interference (EMI) due to
pantograph interaction with section insulators and open overlaps in the contact wire regularly
occurs during normal operations. Maximum traction supply currents shared in the rails
surrounding the balises being read regularly occurs during normal operations.
ETCS Level 2 will use the digital train radio system (DTRS) which implements GSM-R in the
1800 MHz band instead of the 900 MHz band used in Europe.
The fitment of the ETCS equipment must not interfere with or hinder the correct operation of the
train-borne trip gear used for the train stops or other driver safety systems fitted to the rolling
stock. In particular, the operation the service brake by the ETCS equipment shall not cause a
task based reset of the driver safety, vigilance system.
The ETCS on-board sub-system supplier must demonstrate the ability to manage and influence
change in the ERTMS development process.
The on-board ETCS sub-system shall undergo type approval in accordance with TfNSW
specification SPG 710 Type Approval Requirements for Signalling Systems and Equipment.
12.2.3. ETCS proof of Compliance A copy of the supporting documentation and certification that the ETCS on-board sub-system
meets the relevant European Norms and European Union law shall be provided including:
• EC Declaration of conformity for EMC and LV
• EC Declaration of conformity for TSI
• evidence of assessment of conformity as required by CR CCS TSI for operation in the
European Community. This typically includes:
o design examination certificate (module CH1) from a notified body
o quality management system approval (module CH1) from a notified body covering the
period in which the equipment was designed, manufactured and supplied
• any independent safety assessment
© State of NSW through Transport for NSW Page 24 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
The on-board ETCS sub-system, its component products and application to the rolling stock
type shall have a type approval certificate from the signals and control systems discipline for
use on the Transport for NSW Heavy Rail network.
12.2.4. ETCS discussion ETCS is the mandated automatic train protection system for trans-European rail lines. ETCS
standards and specifications are controlled by the European Railway Agency (ERA). Compliant
products are produced by a number of suppliers. Interoperability of different products is verified
at specific interfaces. Not all interfaces are interoperable or compatible. The European Union
has set a process for assuring compliance for ETCS products and implementations. This
process includes the use of notified bodies to assess a manufacturer’s conformity to the
essential requirements listed in a directive.
Specifications, standards and documentation for ETCS are available from the European
Railway Agency via its web site www.era.europa.eu. The documents are found under Core
Activities, ERTMS (European Rail traffic Management System).
TfNSW has adopted ETCS as its automatic train protection system.
TfNSW has no involvement in the processes for the development of ETCS. The ETCS supplier
is therefore expected to be a member of or associated with a group that can submit a change
request to ERTMS.
The ETCS system has a trackside sub-system and on-board sub-system. Responsibility for both
the trackside and on-board sub-systems rest with the signals and control systems discipline.
Some existing rolling stock is being fitted with ETCS Level 1 based on Conventional Rail TSI on
CCS (2006/679/EC) with Annex A modified as per 2010/79/EC. It is proposed for these trains to
be upgraded to baseline 3.
13. Signal sighting Drivers and observers in cabs need uninterrupted vision for sighting of signals that are mounted
in and about the railway corridor. RSU 160 Signalling Interface contained in T HR RS 00100 ST
Minimum Operating Standards for Rolling Stock – General Interface Standards provides further
details of this requirement.
The visibility requirements of RSU 160 shall be met
14. Traction system compatibility requirements Traction system compatibility is based on the existing 1500 V dc traction power system and
trackside signalling system. Using other traction power systems requires the development and
implementation of compatibility requirements for that traction power system.
© State of NSW through Transport for NSW Page 25 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Trains shall not provide any means for the generation or injection into the running rails of any
electrical voltage or current that can interfere with the safe and reliable operation of all forms of
signalling equipment and specifically train detection systems. This requirement applies equally
to currents or voltages generated by the rolling stock itself, or to components of the traction
supply finding a low-impedance path to the traction return system.
Consideration shall be given to the wiring layout within the train to eliminate the effects of
electrostatic, capacitive, inductive & conductive coupling between each circuit and the frame of
the train.
The signalling noise compatibility diagram, Figure 2, Appendix A (traction return compatibility
envelope - acceptable in-rail currents at signalling frequencies) shows acceptable levels of
noise currents in the rail, over the frequency spectrum used by the signalling system.
Where the rolling stock traction software is configurable, any adjustments have the potential to
affect the compatibility with the signalling system. The traction equipment supplier shall have in
place a method of configuration-control for the traction equipment software.
When type testing has begun or the vehicle has been certified, the traction equipment supplier
shall not alter the configuration without advice to the ASA.
Any changes to the traction package software will require new signalling compatibility tests to be
conducted. Where the changes do not affect the traction system, the traction equipment supplier
shall be able to prove that the changes made to the system do not affect those elements of the
traction package that affect signalling compatibility. To do this, software change control shall be
used and a comparison of the code for the version updates is used to verify changes have not
affected other elements of the traction system. This process shall be within the context of a
quality system with procedures in accordance with ISO 9001.
14.1. Traction system compatibility proof of compliance The rolling stock supplier or operator shall do a combination of theoretical design analysis,
laboratory testing of prototypes, and on-site testing of production versions of the rolling stock.
These tests shall demonstrate that any traction current noise components, under all conditions
of normal operation and component failure, are below the interference thresholds of the track
circuits and detection systems in the proposed operating corridor.
The rolling stock supplier or operator shall have suitable procedures in place to manage the
software incorporated into the traction control system. Any alterations to the traction control
system software shall be fully validated, assessed and approved prior to implementation.
Change management of the software forming part of the traction control system will be by way
of having suitable procedures in place within an accredited quality management system, and
evidence of quality accreditation to ISO 9001.
© State of NSW through Transport for NSW Page 26 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
If the rolling stock supplier or operator is not quality accredited then it will be necessary for the
change management process in use to be presented to the ASA for acceptance before any
changes to a tested traction package is performed. Evidence of the software comparisons and
process outcomes shall be provided to the ASA upon request.
14.2. Electric rolling stock system requirements for 50 Hz line current impedance and detection
14.2.1. 50 Hz line input impedance The following requirements represent limits that are known to be compatible with the existing
signalling system. The Asset Standards Authority will also accept other solutions that can be
demonstrated to integrate successfully into the existing railway.
The 50 Hz line input impedance of the Set shall be greater than those levels specified in Table 1
below.
Table 1 - 50 Hz line input impedance limits
Set configuration Minimum impedance at 50 Hz
4 car set, 2 pantographs, 4 motored bogies 1 ohm
8 car set, 4 pantographs, 8 motored bogies 0.5 ohm
Other set configurations 0.5 ohm
The impedance figure shall be maintained when the Set is unloaded, loaded, and for any other
value of conduction ratio of the traction inverter equipment.
14.2.2. 50 Hz detection system Passenger Electric rolling stock shall have a means of protecting track circuits from line ripple in
the traction supply current or that which is being produced by train-borne equipment. 50 Hz
track circuits in particular shall be protected from excess 50 Hz line ripple current. Compliance
with the following requirements has adequately performed this function on existing TfNSW
fleets. Alternative solutions proposed will need to demonstrate and assure that the same
function is adequately performed.
A 50 Hz line current detector shall be provided to isolate the relevant equipment whenever
excess 50 Hz line ripple current is detected.
The filter charging inrush current of electrical equipment shall not generate 50 Hz harmonics
capable of affecting TfNSW track circuits. Table 2 shows requirements of 50 Hz detection and
protection.
Table 2 - 50 Hz detection and protection requirements
© State of NSW through Transport for NSW Page 27 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Detection Level Time
Detection system operating level for trains operating on double rail 50 Hz track circuits
1 A 2.0 seconds (setting within range to be confirmed during commissioning)
Detection system operating level for trains operating on 50 Hz single rail track circuits only
> 5.5 A 2.0 seconds (setting within range to be confirmed during commissioning)
Detection system operating bandwidth 47 Hz to 53 Hz
Triggering of the 50 Hz line ripple current detection system shall be logged by the rolling stock
management system and reported to the driver.
The 50 Hz line current detector shall have a test function that provides a positive indication of
correct operation.
14.3. Traction system compatibility discussion Signalling track circuits ‘share’ the running rails with the electric traction return currents. Track
circuits operate at currents and voltages generally less than 1 ampere and 3 volts. In contrast,
the traction system operates at a nominal supply voltage of 1500 volts direct current, at currents
up to 6000 ampere. Even a very small portion (one-tenth of one percent) of the traction current
is of the same order of magnitude as the track circuit current; tight control of traction noise levels
is crucial to ensuring the continued safe and reliable operation of the signalling system.
15. Traction return requirements The maximum traction current drawn from the traction system shall be limited to that described
in the electrical specification T HR EL 90003 ST.
The traction negative cabling on board a train shall be of such a design so as to allow full rated
load current to be evenly distributed over all wheels so that the current will be evenly distributed
into both rails. Each connection to axle shall be rated to carry full load current.
15.1. Traction return proof of compliance The rolling stock supplier or operator must be able to demonstrate by design, equipment
specification and field tests if required, that the power rating of the train will not exceed specified
limits.
The rolling stock supplier or operator must be able to demonstrate by both design and
equipment specification that the cabling and connection to axle are rated to carry the full
expected designed load.
© State of NSW through Transport for NSW Page 28 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
15.2. Traction return discussion The traction return system is rated according to established known load profiles and therefore
has finite limits. The capacity of the network is currently under review as a result of the steadily
increasing load on the network.
In areas designated light traction, the traction return system is rated at 1000 A dc / rail
continuous. Light traction areas can be typified by low to medium traffic density, with no
significant grades.
In ‘heavy’ traction areas the rating of the traction system is 2000 A dc / rail continuous.
Provision has been made in the design of the traction return system for the temporary over
loading of the system without damage providing there is sufficient cool down time between peak
overloads.
In order to limit the potential difference between rail and earth, there are regular connections
between tracks essentially paralleling the rails with the net effect of reducing the overall
resistance of the traction return system. With the additional tracks sharing a proportional amount
of traction return current, overall system load can be increased without exceeding the specific
ratings of the equipment.
The Transport for NSW Heavy Rail network uses single and double rail track circuits, which
refer to the number of rails used in each track circuit to carry traction return current. Any form of
electric powered rolling stock shall be so configured so that an effective electrical circuit is
always maintained with the rail/s enabled to carry traction return current.
16. Electromagnetic compatibility requirement Trains shall not generate any form of electromagnetic interference that could interfere with the
safe and reliable operation of the signalling system.
Trains shall comply with EN50121 series (in particular EN50121-3-1 and EN50121-3-2 for
rolling stock) electromagnetic compatibility standards.
16.1. Electromagnetic compatibility proof of compliance The rolling stock supplier or operator could be required to provide evidence of testing carried out
to measure the electromagnetic emission characteristics of the proposed rolling stock.
16.2. Electromagnetic compatibility discussion Current signalling systems are based to an increasing degree on microprocessors, data
communications and other sensitive electronics, whose operation can be affected by
electromagnetic interference. Systems, which could be susceptible, include train detection
© State of NSW through Transport for NSW Page 29 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
systems, vehicle identification systems, and transmission based train control and signalling
systems.
Potential issues include:
• false energisation of track circuit relays on the track the train is operating on
• false energisation of track circuit relays on adjacent tracks
• intermittent failure of track circuits either the train is operating on or adjacent
• lock out or failure of processor based track circuits and other signalling equipment
• interlocking system shutdowns or resets due to induced or capacitive couple EMI
17. Specification for close up effects Close up effects result from large inductive sources such as traction motors inducing a small
voltage onto an axle. As a consequence of this and of the fact that the axles and rails form a low
impedance circuit, electrical currents can flow.
Typically the magnitudes of close up effect currents are close to that of a track circuit clear
signal. As a general rule, track circuits are not affected by close up effect currents as the rail to
rail voltage is very small. However DPU coils are easily influenced by these currents and can, if
the harmonic content emulates that of a track circuit transmitter; falsely energise a DPU fed
receiver.
To define acceptable criteria for the close up effect in audio frequency part of the spectrum, the
following rules shall apply.
Figure 1 graphically represents permitted levels of interfering frequencies and their magnitudes.
For rail currents above 50 mA there shall be no modulated harmonics recorded around the
following frequencies
• 1700 Hz ±100 Hz (200 Hz bandwidth)
• 2000 Hz ±100 Hz (200 Hz bandwidth)
• 2300 Hz ±100 Hz (200 Hz bandwidth)
• 2600 Hz ±100 Hz (200 Hz bandwidth)
For rail currents below 50 mA, harmonics may be permitted but shall not be modulated.
Note: Modulated harmonics are defined as those currents as having a symmetrical
upper and lower frequency component based around a real or imaginary centre
frequency.
Harmonic currents in the range of 1820 Hz to 1870 Hz shall be no greater than 5 mA.
© State of NSW through Transport for NSW Page 30 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
No harmonics shall be permitted for rail currents above 100 mA.
Rail to rail volts shall be no greater than 30 mV.
Figure 1 - Rail current vs frequency – permitted close up effect currents
Table 3 - Key to Figure 1
Legend Pattern Permitted close up effect currents
Red hatched area
No harmonics are permitted in this part of the spectrum except for traction supply harmonics at 1800 Hz and so on
Orange horizontal striped area
Provided they are not modulated, Close up effect currents may be permitted following a review
Orange vertical striped area
Close up effect currents may be permitted following a review. No modulated effects permitted
Green solid area Close up effect currents permitted
Green diagonal striped area
Close up effect currents permitted. No modulated effects permitted
© State of NSW through Transport for NSW Page 31 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Appendix A – Traction return compatibility envelope
A.1 Acceptable in-rail currents at signalling frequencies Figure 2 was applied to testing of previously supplied electric passenger rolling stock.
New rolling stock that meets this graph under all operating conditions, is unlikely to cause
interference to the signalling system but the ASA does not guarantee that a train which meets
this curve will not cause interference.
The train supplier is responsible for ensuring the rolling stock is fully compatible with the
Transport for NSW Heavy Rail network signalling system under all train operating modes.
0.01
0.1
1
10
10 100 1000 10000
Frequency(Hz)
Cur
rent
(A)
Figure 2 - Envelope of maximum permissible rail current as a function of frequency for signalling system compatibility
Table 4 provides the data set for Figure 2.
Table 4 - Data set for Figure 2
© State of NSW through Transport for NSW Page 32 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Frequency (Hz) of rail current
Maximum permitted rail current (A)
10 2.5
20 1.8
30 1.4
40 1.1
45 to 55 0.25
55 to 350 1.0
350 to 550 0.12
550 to 1600 1.0
1600 to 2700 0.025
2700 to 10000 0.05
© State of NSW through Transport for NSW Page 33 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Appendix B – Factors that affect shunting of track circuits
Table 5, Table 6 and Table 7 include factors that assist and work against shunting of track circuits.
Table 5 - Track factors that affect shunting of track circuits
These things assist train shunt Item These things work against train shunt
Track not well aligned causes wheels to scrub Clean rails Well aligned track, wheels that track on a narrow rail head band
Dry environment Corrosion on Rail head Damp corrosive environment, especially near coast
Wide rail contact band Clean part of wheel on clean part of rail Narrow rail contact band
Well worn rail Clean part of wheel on clean part of rail Newly ground rail head profile
Good ballast (lower leakage current) Improves train shunt sensitivity Poor ballast (higher leakage current)
Clean rail head Clean rails Rail head contamination; leaves, leaky product from wagons, rust
Table 6 - Signalling factors that affect shunting of track circuits
These things assist train shunt Item These things work against train shunt
Impulse type track circuit (needs block joints) Train detection to overcome poor rail/wheel resistance
Low voltage, non impulse track circuits
High Shunt resistance Train Detection Low Shunt resistance
Axle counters (no rail/wheel contact required) Train Detection Track Circuits
Each track circuit individually in Signal Control Probability of Shunt Cut track circuit
Time delay on track circuit Momentary loss of Shunt No time delay
Table 7 - Operational factors that affect shunting of track circuits
© State of NSW through Transport for NSW Page 34 of 43
S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
These things assist train shunt Item These things work against train shunt
Consistent Operational Pattern Wheel/Rail Contact Changed operation pattern
No use of sand to improve adhesion Rail Wheel Contact Use of sand to improve adhesion
More Carriages/longer trains Probability of good shunt Less carriages/shorter trains
Loaded vehicles Rail wheel contact resistance Unloaded vehicles
Frequently used line Rail wheel contact resistance Infrequently used line
Wide mix of vehicle/traffic type Rail wheel contact resistance Low mix of vehicle/traffic type
Regular use of each types of vehicles Rail wheel contact resistance Intermittent use of a particular type
Longer/slower trains Block Skip (See Note 1) Short/fast trains
Note 1: Block skip is a situation where the track circuit a train is leaving, picks up before the next track shunts, resulting in a momentary situation where
the train is ‘lost’.
© State of NSW through Transport for NSW Page 35 of 43
S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Appendix C – Signalling compliance testing of rolling stock
Before any rolling stock is permitted to operate on the network it shall first be tested by an
authorised and accredited body to be compliant with the details as listed in this and other
standards.
A test program shall aim to prove the following:
• the vehicle under test can be safely detected by the train detection system
• the vehicle under test cannot produce a wrong side failure of the signalling system
• the vehicle under test cannot produce a right side failure of the signalling system
• for FS2500 track circuits only, the vehicle under test cannot produce a right side failure with
lock up of the signalling system
• acceleration and braking of the vehicle conforms to the base design of the signalling
system
• for each identified signalling interface an evaluation process has demonstrated compliance
Tests shall be done to determine the compatibility of rolling stock with each type of track circuit
and other train detection systems over which it will be operated. These tests shall include:
• track shunting performance with all types of track circuit equipment including data pick up
units
• traction current harmonics causing potential failure of train detection systems including
track circuits, axle counters and electronic treadle switches
• traction current harmonics causing false energisation of track circuits
• traction unit impedance to traction supply
• harmonic generation and impedance of auxiliary power systems
• generation of interference to the signalling system by other train-borne equipment
• determination of acceleration and braking performance under varying conditions
• an assessment of the vehicle against those factors that affect train shunting as described in
Appendix B of this document
These tests typify the minimum required for demonstration of compatibility with the signalling
system. Additional tests may be required if compliance problems are identified as part of the
evaluation process.
The evaluation process shall also clearly detail how each test is to be conducted. © State of NSW through Transport for NSW Page 36 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
The evaluation process shall also test for all modes of operation and credible degraded modes
of operation. Train start up and shut down procedures should also be tested.
Where it can be shown that a vehicle is identical to other previously tested vehicles, then the
ASA may accept previous test results to waive some of the testing.
© State of NSW through Transport for NSW Page 37 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Appendix D – Description of the signalling system
The signalling system on the NSW metropolitan heavy rail network comprises many elements.
Some elements are:
• track circuits
• points
• signals
• train stops
• interlockings
• level crossings
• cabling
• power supplies
• surge protection
• telemetry, communications – control systems
D.2 Track circuits The existing track circuits used on the NSW metropolitan heavy rail network are:
• 50 Hz ac double and single rail
• audio frequency jointless track circuits operating at 1700 Hz, 2000 Hz, 2300 Hz and
2600 Hz
• audio frequency jointed track circuits operating at frequencies between 380 Hz and 510 Hz
• high voltage Impulse track circuits
Significant operating parameters of these track circuit types are shown in Table 8.
D.3 Points Across the network, several forms of points machines are used. A majority of the mechanisms
are electric powered driving a reduction gear train. Others use compressed air or hydraulics to
move the switch rails of the points. Some mechanically operated points still exist in the network.
All facing points are fitted with a facing point lock that mechanically locks the points into
position. Where claw lock mechanisms are used, the locking of the points is achieved in
conjunction with the driving of the points.
© State of NSW through Transport for NSW Page 38 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Facing point locks come in a variety of forms depending on the type of drive to the points and
the era they were installed.
Some point machines are trailable, which allows train movements through the points where the
points are set in the opposite position without damaging the mechanism.
The switch rails in the points also differ across the network from short, conventional forms on
53 kg rail to asymmetrical long flexible switches on 60 kg rail.
D.4 Signals NSW metropolitan heavy rail network signals use either incandescent dual filament globes in
conjunction with a focussing lens system or LED-based inserts.
Main line signal indications provided to the driver are of either a single or double light indication.
Single light indications typically start on the outskirts of the Sydney metropolitan area. Signals
consist of main and shunt signals and can be post-mounted, mounted low on the ground or on
signal bridges or gantries.
D.5 Train stops The function of a train stop is to operate a trip arm, which, in its raised position, will actuate a
brake valve of a passing train. When the associated signal is cleared, the signal control circuitry
applies power to the train stop driving the arm down into its cleared position.
Three models of train stop are used across the network:
• pneumatic
• electric
• electro – hydraulic
The trip arm is proved in its raised and lowered position. In the event of a trip arm breaking,
spring loading on the circuit controller contacts within the train stop ‘centre’, leaving all contacts
open.
Train stops are rated to withstand an impact from a train trip arm at speeds up to 140 km/h.
Train stops can also be used to enforce speed control of trains.
D.6 Interlocking equipment The types of interlocking equipment used across the network range from mechanical to
relay-based through to computer controlled.
Most relay-based interlocking systems use Westinghouse Q series vital signalling relays. Older
interlockings use shelf relays and are being phased out. © State of NSW through Transport for NSW Page 39 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Three types of computer-based interlockings are used across the network.
• solid state interlockings (SSI)
• Microlok II
• Westrace
In some areas, mechanical levers and associated rodding control signalling equipment.
D.7 Level crossings (including pedestrian crossings) Approach warning time at level crossings vary from 25 seconds to 30 seconds depending on
local rail and road traffic conditions. Where booms are fitted upon activation of the lights, there
is a 5 second to 7 second delay before the booms begin to descend providing a period of time
for motorists to clear the level crossing. More recently, due to 'B-double' trucks, the timing is
10 seconds to 12 seconds.
Warning lights to the crossing are flashing red and are focussed for short and long approaches
to the crossing.
Where deemed necessary, flashing yellow advance warning lights have been installed to warn
motorists of the level crossing being activated.
Power to the crossings is derived from either council or railway supply. At some installations, the
backed up signalling supply is used. All level crossings have an additional battery back up in
case of a loss of mains supply.
An approaching train is detected by track circuits. The ‘strike in’ point to activate the crossing is
determined by calculating the line speed and the desired warning time for road motorists. In
double line areas, when the crossing is activated, the approach distance on the other line is
extended checking for an approaching train. This additional functionality prevents the crossing
from excessively short clearing times, with the booms rising and then falling without the crossing
being open for a practical period of time.
D.8 Cabling Cabling for the signalling system comprises power cabling and signal circuit cabling.
D.8.1 Power cables Signalling distribution is generally at 120 V ac 50 Hz nominal and 50 V dc with some mains at
415 V ac and 480 V ac. Cable cross sectional sizes vary from 4 mm² to 120 mm². The feeders
are installed in ducting, troughing or buried. Cable runs are generally parallel to the lines.
Power distribution cables are not screened.
© State of NSW through Transport for NSW Page 40 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
D.8.2 Signalling circuits Signalling circuits are run in multicore cable installed in ducting troughing or buried. Individual
conductors are generally installed in either ducting or troughing.
Circuits in multicore cables generally operate at 50 V dc double switched not ac-immunised.
Conductors are normally 7/0.5 mm (not balanced pairs or quads). On the suburban lines, audio
frequency track transmitters and receivers are connected to the trackside equipment by up to
1500 m of single pair 7/0.5 mm aluminium foil screened cable laid in trackside ducts or
troughing.
Some installations still contain single switched 120 V ac control circuits.
D.9 Mains supplies The main form of electrical power used for signalling applications is 50 Hz ac at a nominal
voltage of 120 V.
For general signalling purposes, ac supplies are always duplicated with separate supplies
derived from independent high voltage feeders.
The common normal and emergency supply arrangements are:
• railway normal and railway emergency
• railway normal and council emergency
Switching between normal and emergency supplies is usually done by an automatic mechanical
changeover contactor. At critical supply point’s seamless changeovers between supplies is
required. At these locations UPS's or static switches are used.
D.10 Direct current power supplies The signalling system uses many different types of dc power supplies. Power supplies range
from small low current linear supplies to sophisticated rack-mounted switch mode supplies.
Where the application requires it:
• power supplies are duplicated and run in parallel for increased availability
• power supplies could also have either a battery or capacitor bank to supply the load in the
advent of a brief interruption on the mains
• low voltage alarms are fitted monitoring the charge voltage on a battery bank
All power supplies are rated at 120 V nominal input. Typical output voltages are 12 V dc,
24 V dc and 50 V dc at different current levels ranging from 2 A to 90 A.
© State of NSW through Transport for NSW Page 41 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
D.11 Surge protection The design of the surge protection system follows standard industry principles of primary,
secondary and tertiary protection.
Surge protection equipment is provided at all interface points to signalling locations including
mains cabling, sub main cabling, signal control and communication cabling.
Care is taken to minimise the effects of earth potential rises propagating to remote earths via
the signal control and communication cable network.
D.12 Railway telephone and radio systems Railway analogue telephone and communications circuits operate in the range of
150 Hz to 108 kHz. They are used across the network. Also there is an increase in digital data
across the network. Train working and emergency telephones are used in some tunnels. For
example, City Circle and Eastern Suburbs line and the transmission circuit is single twisted pairs
in trough or conduit.
Future communications equipment and systems are designed to meet the Australian
Communications and Media Authority requirements.
D.13 Telemetry and remote control A variety of signalling remote control and indication systems (SCADA, RTU telemetry) are used
in lines around Sydney currently electrified or proposed for electrification. These systems can
either be analogue or digital with an operating range up to 18 kHz.
Information is transmitted through both communications type cable and aerial lines located at
various distances from overhead traction wires (electrified area) and the track.
© State of NSW through Transport for NSW Page 42 of 43 S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017
T HR SC 00006 ST Rolling Stock Signalling Interface Requirements
Version 1.0 Issued Date: 19 December 2014
Table 8 - Track circuit operating parameters
Track circuit type
Frequency Modulation Operating track voltage
Receiver / Relay Maximum track circuit length
Nominal shunt value
Minimum operation
Maximum drop away
Normal working level
Double rail Single rail
ac 50 Hz Nil 1 V to 3 V 0.5 V 0.3 V 1.3 V 1600 m 300 m 0.06 Ω to 0.5 Ω
audio frequency jointless
1700 Hz, 2000 Hz, 2300 Hz, 2600 Hz
Fsk ±10 Hz to 15 Hz
3 V to 5 V 200 mV 180 mV 400 mV 900 m 2000 m compensated
N/A 0.15 Ω to 0.5 Ω
audio frequency jointed
380 Hz to 510 Hz
Fsk ±10 Hz to 15 Hz
3 V to 20 V 1.7 V 1.5 V 3 V to 12 V 400 m 250 m 0.5 Ω
HV impulse Bipolar dc pulse (3 pulse / sec)
N/A 40 V to 120 V 35 V 20 V 40 V to 120 V 1000 m 500 m 0.25 Ω to 0.5 Ω
© State of NSW through Transport for NSW Page 43 of 43
S
uper
sede
d by
T H
R S
C 0
0006
ST
v2.0
, 07/
07/2
017