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CPN 13851373 October 31, 2005 PARTS MANUAL T-708J TOW TRACTOR

Transcript of T-708J Parts Manual - MinnPar › partbooks › INGERSOLL RAND...HOW TO USE THIS MANUAL This Parts...

  • CPN 13851373 October 31, 2005

    PARTS MANUALT-708J

    TOW TRACTOR

  • HOW TO USE THIS MANUALThis Parts Manual applies to all T-708J Tow Tractors

    --------------------------------------------------------------------------------------------------------------------------------------------

    When the Comm. # is not Known - Use the Word Index:

    • Ingersoll-Rand's Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and may be repeated several times depending on their functional descriptions.

    • Let's assume you need to replace the PRIMARY AIR CLEANER FILTER ELEMENT.

    Use any of the functional words in the item description to locate the desired item. Example: The first listing for the Primary Air Cleaner Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The index shows the component will be found on page C-65 that is the Parts List page number for the Air Cleaner And Exhaust Installation.

    A Adjustable Lever Latch ................................................................................................................ A5 Air Cleaner................................................................................................................................. C65 Air Cleaner Primary Filter Element ............................................................................................ C65 Air Cleaner Secondary Filter Element ....................................................................................... C65 Air Cleaner Service Indicator Kit................................................................................................ C65

    • The item is also listed as:

    Element, Air Cleaner Primary FilterFilter Element, Air Cleaner PrimaryPrimary Filter Element, Air Cleaner

    Using the Parts Identification Pages:

    • The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered pages) and the PARTS LIST (odd numbered pages).

    • The Parts Illustration shows the assembly with its component parts identified by Item Numbers.

    • On the Parts List, the components are listed in Item Number order as found in the ITEM column. Other information provided by the Parts List is the Comm. Number which will be required to order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts order.

    • For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1), Comm. Number 59155119, Quantity of 1.

  • When the Comm. # is not known - Use the Table of Contents:

    • Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).

    • Find the Functional Group that best describes the area of the machine you are interested in. For example: Air Cleaner And Exhaust Installation

    • See the sample Table of Contents shown below:

    ENGINE

    C ENGINE AND TRANSMISSION MOUNTING INSTALLATION........................................................................ C-2 ENGINE ASSEMBLY........................................................................................................................................ C-4 2WD TRANSMISSION/DRIVELINE INSTALLATION....................................................................................... C-6

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN ........................................................................ C-8 4WD TRANSMISSION/DRIVELINE INSTALLATION..................................................................................... C-34

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN.............................................................................C-36 AIR CLEANER AND EXHAUST INSTALLATION........................................................................................... C-64

    Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major repairable components of that group. Find the listing that refers to the Air Cleaner And Exhaust Installa-tion.

    • Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for the Air Cleaner And Exhaust Installation. The Air Cleaner used on your machine is found in Func-tional Group C, this makes up the first part of the page number. Turn to that section of the parts man-ual and find the parts listing on page C-65 for the Air Cleaner (59075762).

    When the Comm. # is Known - Use the Numerical Index:

    • If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and the Numerical Index will show the Functional Group, Section, and Page Number where the item can be found.

    For our Primary Air Cleaner Filter Element Example: The Comm. Number 59155119 is found in the Numerical Index, it shows that component will be found on pages C-65 that is the Parts List page for the Air Cleaner And Exhaust Installation.

  • TABLE OF CONTENTST-708J

    TITLE PAGE Section A - Frame

    FENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4STEP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6COUNTERWEIGHT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8MAST PIVOT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

    Section B - Axle and Tires

    DRIVE AXLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2DRIVE AXLE (59251660) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

    2WD STEERING AXLE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . B-14

    4WD STEERING DRIVE AXLE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24

    SERVICE BRAKE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32PARKING BRAKE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36

    Section C - Engine and Transmission

    ENGINE AND TRANSMISSION MOUNTING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2ENGINE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42WD TRANSMISSION/DRIVELINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-84WD TRANSMISSION/DRIVELINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36AIR CLEANER AND EXHAUST INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-64EXHAUST INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-66THROTTLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-68FUEL TANK INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-70RADIATOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-72BLOCK HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-76

    Section D - Operators Station

    OVERHEAD CANOPY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4

    SWITCH PANEL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6DECK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8MANUAL POUCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10SEAT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12

    SUSPENSION SEAT (59156901) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14 SUPPORT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16GAUGE PANEL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-18

    INSTRUMENT PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-20STEERING WHEEL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-22

    STEERING ORBITAL (59223073) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-24CAB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-26

    A

  • TABLE OF CONTENTST-708J

    TITLE PAGE Section E - Electrical

    MAIN WIRING HARNESS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4HORN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6WORK/ROAD LIGHT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8BACKUP ALARM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-122WD/4WD CONTROL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14SENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16

    Section F - Ball Hitch Mast Assembly

    HULL LIFT BALL HITCH MAST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2

    Section G - Decals and Paint

    DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2

    Section H - Hydraulics

    HYDRAULIC SUPPLY AND RETURN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2CONTROL VALVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-10THREE SECTION DIRECTIONAL VALVE (59240655) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . H-12

    B

  • STANDARD ABBREVIATIONS

    C

    AC Alternating CurrentA/R As RequiredARC Authorized Rebuilt ComponentAssy AssemblyBHCS Button Head Cap ScrewCu Yd Cubic YardCyl CylinderDC Direct CurrentDia DiameterEff EffectiveFHCS Flat Head Cap ScrewF-N-R Forward-Neutral-ReverseFOPS Falling Object Protection SystemF/P Fork PositioningGr GradeHHCS Hex Head Cap ScrewHHMS Hex Head Machine ScrewHSBHCS Hex Socket Button Head Cap ScrewID Inside DiameterLH Left HandM MetricMIK Maintenance Interval Kitmm MillimeterNat Asp Naturally AspiratedNeg NegativeNSS Not Sold SeparatelyNSVA Non Serviceable AssemblyOCL Outer Channel LengthOD Outside DiameterPos PositivePSI Pounds per Square InchQ/A Quick-Attach

    Ref ReferenceRH Right HandRHSS Round Head SelfTapping ScrewROPS Roll-Over Protection SystemRPM Revolutions Per MinuteSAE Society of Automotive EngineersSec SectionSFH Slotted Fillister HeadSHCS Socket Head Cap ScrewSMV Slow Moving VehicleS/N Serial NumberSPST Single Pole/Single ThrowS.T. Self-TappingStd StandardStr StraightSw S wivelTach TachometerTemp TemperatureThd ThreadThk ThickTyp TypicalUNC Unified CoarseUNF Unified FineUniv UniversalVar VariableV VoltVPM Vibrations Per MinuteWgt Weightw/ Withw/o WithoutWp Weatherproof

    Rev01/02/01

  • LUBRICANTS, FILTERS AND MANUALS

    D

  • T-708J LUBRICANTS, FILTERS AND MANUALS

    E

    Lubricants, Filters And Manuals

    LUBRICANTS

    1 Qt. 1 Gal. 5 Gal. 55 Gal.IR All-Season Premium Hydraulic Oil n/a n/a 59045179 59045187

    IR Multi-Purpose Premium Engine Oil 59022343 59023507 57022327 59022335

    IR Premium Limited-Slip Component Lubricant 13248455 13248463 59022418 59022426

    IR Premium Multi-Purpose ATF 13248471 13248489 59023572 59023580

    IR Synthetic Component Lubricant 13248430 13248448 59877597 59022459

    IR Synthetic Plus Component Lubricant 13248414 13248422 59046177 59046165

    FILTERSQuantity

    Engine Oil Filter 13502869 1

    Fuel Element 36534659 1

    Hydraulic Return Filter Element 59587196 1

    MANUALSParts Manual 13851373

    Operation/Maintenance Manual 13457718

    John Deere Engine Operation/Maintenance Manual 13457726

    John Deere Engine Parts Manual 13457734

    Safety Label Manual 13345715

    FIEI Safety Manual 59985069

  • RECOMMENDED SERVICE PARTS

    F

  • T-708J RECOMMENDED SERVICE PARTS

    G

    Recommended Service Parts

    Assembly Description Yr 1 QtyYr 2 Qty

    Yr 3 Qty CPN

    Air CleanerAir Cleaner Primary Filter Element+ 1 1 1 59155119Air Cleaner Secondary Filter Element+

    1 1 1 59155127

    Vacuator Valve 1 59144147Air Cleaner Service Indicator Kit 1 50266907Rain Cap 1 59132910

    Axle and WheelsAxle Bearing 1 59146613Axle Thrust Bushing 1 59154088Articulation 1 59146555Axle Cylinder 1 59194217Axle Pivot Pin 1 59242552Axle Pivot Pin 1 59242594Air Valve 2 59524447Master Cylinder 1 59205468

    ElectricalPositive Battery Cable 1 13337829Negative Battery Cable 1 13518840Battery 1 59436931Dump Switch 1 58788852Backup Alarm 1 59184143Horn 1 13469010Power Relay 1 1 1 59818393Brake Light Switch 1 59157792Fuse, 10 Amp 1 59325712Fuse, 15 Amp 1 59483339Fuse, 25 Amp 1 59325720

    EngineFuel Filter+ 1 1 1 36534659Oil Filter+ 1 1 1 13502869Fan Belt 1 13502828Starter 1 13502844Alternator 1 13502851

  • RECOMMENDED SERVICE PARTS T-708J

    Muffler 1 13511266Temperature Sender 1 59816322Oil Pressure Sender 1 58878000Radiator Cap 1 1 1 59129171Lower Radiator Hose 1 13511282Upper Radiator Hose 1 13511290Fuel Level Sender 1 58812181Fuel Cap 1 59978858Fuel Tank Filler Neck 1 59475111Filtered Vent 1 59324392Throttle Cable 1 13516125Throttle Spring 1 59457192

    FrameAdjustable Lever Latch (Hood) 1 59134676Bumper 2 13031133

    HydraulicsReturn Filter Element 1 1 1 59587196Hydraulic Tank Filter 1 1 1 59246793Sight Gauge 1 588498293-Section Valve 1 59240655Hydraulic Supply Pump 1 59221630SPST Switch 1 59286013

    Instrument PanelSignals/Flashers Switch 1 59988642Ether Plug 2 58835398Fuel Level Gauge 1 59046920Transmission Temperature Gauge 1 59113761Hourmeter 1 59165001Fuel Level Gauge 1 59046920Oil Pressure Gauge 1 59046904Voltmeter 1 59044297Transmission Temperature Gauge 1 59113761

    PedestalSteering Wheel 1 58858564Horn Button 1 59159558Transmission Shifter 1 59113696

    Assembly Description Yr 1 QtyYr 2 Qty

    Yr 3 Qty CPN

    H

  • T-708J RECOMMENDED SERVICE PARTS

    I

    + Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

    Suspension Seat 1 59156901Seat Support Latch 1 59811364Seat Cushion w/ Shell 1 59246892Ignition Switch 1 59126946Ignition Switch Key 1 58917261Steering Orbital 1 59223073

    KitsAxle Cylinder Seal Kit 1 59141986Steering Orbital Seal Kit 1 13066055

    Assembly Description Yr 1 QtyYr 2 Qty

    Yr 3 Qty CPN

  • Section A - Frame

    T-708J A - 1

  • LUBRICANTS, FILTERS AND MANUALS

    D

  • T-708J LUBRICANTS, FILTERS AND MANUALS

    E

    Lubricants, Filters And Manuals

    LUBRICANTS

    1 Qt. 1 Gal. 5 Gal. 55 Gal.IR All-Season Premium Hydraulic Oil n/a n/a 59045179 59045187

    IR Multi-Purpose Premium Engine Oil 59022343 59023507 57022327 59022335

    IR Premium Limited-Slip Component Lubricant 13248455 13248463 59022418 59022426

    IR Premium Multi-Purpose ATF 13248471 13248489 59023572 59023580

    IR Synthetic Component Lubricant 13248430 13248448 59877597 59022459

    IR Synthetic Plus Component Lubricant 13248414 13248422 59046177 59046165

    FILTERSQuantity

    Engine Oil Filter 13502869 1

    Fuel Element 36534659 1

    Hydraulic Return Filter Element 59587196 1

    MANUALSParts Manual 13851373

    Operation/Maintenance Manual 13457718

    John Deere Engine Operation/Maintenance Manual 13457726

    John Deere Engine Parts Manual 13457734

    Safety Label Manual 13345715

    FIEI Safety Manual 59985069

  • Dwg D59206003/02

    FENDER INSTALLATION

    A - 2 T-708J

  • FENDER INSTALLATION

    BOM 59206003, 13510417

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54489737 Fender, LH 12 54489745 Fender, RH 13 95919254 HHCS, Zinc Plated 8 3/8 x 16 x 1.50 Grd 84 59327841 Hex Nut 8 3/8 x 165 59565036 Washer 18 Hardened6 58827262 Handle 47 59680983 Lockscrew 16 3/8 x 16 x 1.08 59807941 Locknut 16 3/8 x 169 58943051 HHCS, Zinc Plated 2 3/8 x 1.5 x 16 Grd 510 13031133 Bumper 211 59918573 Locknut 2 5/16 x 18

    ** 13414933 Main Frame 1

    T-708J A - 3

  • Dwg D13518030/00

    HOOD INSTALLATION

    A - 4 T-708J

  • HOOD INSTALLATION

    BOM 13518030

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 96741046 Flatwasher, Zinc Plated 11 M10 Cl 2002 59283655 Hood 13 95919221 HHCS, Zinc Plated 7 3/8 x 1.0 x 16 Grd 84 95923322 Locknut, Zinc Plated 4 3/8 x 165 59219238 Vandal Cover, RH 16 59134676 Adjustable Lever Latch 27 95920419 HHCS, Zinc Plated 6 5/16 x 18 x 0.75 Grd 88 95922365 Flatwasher, Zinc Plated 34 5/169 95923314 Locknut 17 5/16 x 18 UNJC

    10 59219204 Vandal Cover, LH 111 59418087 Radiator Cap 112 59246728 Lock Tab 213 58883901 Hinge 214 95920443 HHCS, Zinc Plated 11 5/16 x 18 x 1.0 Grd 815 13415393 Lock Tab Strip 1

    T-708J A - 5

  • Dwg D59209973/00

    STEP INSTALLATION

    A - 6 T-708J

  • STEP INSTALLATION

    BOM 59209973

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59209643 Step 22 59680983 Lockscrew 8 3/8 x 16 x 1.03 59807941 Locknut 8 3/8 x 16

    T-708J A - 7

  • Dwg D13510698/00

    COUNTERWEIGHT INSTALLATION

    A - 8 T-708J

  • COUNTERWEIGHT INSTALLATION

    BOM 13510698

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13414925 Counterweight Box 12 58827791 Counterweight Cover 13 95920377 HHCS, Zinc Plated 6 1/4 x 20 x 1.0 Grd 84 95920047 HHCS, Zinc Plated 6 3/4 x 10 x 2.25 Grd 85 59327890 Hex Nut 4 3/4 x 106 59544213 Washer 127 95922324 Flatwasher, Zinc Plated 6 1/4

    T-708J A - 9

  • Dwg D59206201/00

    MAST PIVOT INSTALLATION

    A - 10 T-708J

  • MAST PIVOT INSTALLATION

    BOM 59206201

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 58942848 2-1/4” Pivot Shaft 1 2-1/4”2 95919932 HHCS, Zinc Plated 4 5/8 x 11 x 5”3 95923355 Hex Nut, Zinc Plated 4 5/8 x 114 54489299 Adapter Bushing 2 2 1/4 to 2 1/2

    T-708J A - 11

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • Section B - Axle and Tires

    T-708J B - 1

  • Dwg D59201731/04

    DRIVE AXLE INSTALLATION

    B - 2 T-708J

  • DRIVE AXLE INSTALLATION

    BOM 59201731

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59251660 Drive Axle 1 See Breakdown B - 4.- 13384169 ARC - Drive Axle 12 59209841 Axle Pad 23 96740337 HSHCS, Zinc Plated 8 M20 x 2.5 x 260 Cl 10.94 96701560 Flatwasher, Zinc Plated 16 M20 Hardened5 96703665 Nut, Zinc Plated 8 M20 x 2.5 Cl 106 59202101 Shim 2 0.76mm7 59202119 Shim 8 1.52mm8 59163758 Wheel Nut 20 M22 x 1.5- 59201715 Tire/Wheel Assembly 2 Directional- 59201897 - Tire 18.4 x 24 1 12ply-R4- 59201723 - Rim 1 24 x w16l- 59524447 - Air Valve 1

    T-708J B - 3

  • Dwg D59200386/01/01

    DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 1 OF 4

    B - 4 T-708J

  • DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 1 OF 4

    BOM 59251660

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59793521 O-ring 35 59146233 Vent 16 59794123 Washer 27 59794115 Plug 18 59146241 Magnetic Plug 1

    T-708J B - 5

  • Dwg D59200386/01/02

    DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 2 OF 4

    B - 6 T-708J

  • DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 2 OF 4

    BOM 59251660ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

    9 59242644 Circlip 110 59242651 Key 111 59242669 Bevel Gear Set 112 59793786 Bearing 213 59146274 Ring Nut 214 59146282 Bolt 415 59146290 Bolt 216 54632781 Bolt 1217 59146316 Friction Washer 218 59146324 Differential Side Gear 119 59146357 Pin 420 59146332 Circlip 421 59146365 Friction Washer 422 59146423 Pinion,Differential 423 59242677 Ball,Detent 624 59242685 Ring 125 13247408 Differential Side Gear 126 58916545 Plug 127 58916537 Seal Washer 128 59242727 Nut 129 59146340 Circlip 430 59242735 Sheet 131 59242743 Selector 132 13067590 O-Ring 133 59242750 Piston 134 59242768 Spring 135 59242776 Plug 136 59242792 Selector Fork 137 59769661 Bearing 238 59769661 Bearing 239 59154120 Shim 1- 59154138 Shim 1- 59154146 Shim 1- 59154153 Shim 1

    40 13104021 O-Ring 141 59793034 Bolt 1242 59154161 Shim 1- 59154179 Shim 1- 59154187 Shim 1- 59794149 Shim 1- 59154195 Shim 1

    43 59769653 Nut 144 59146381 Spacer 145 58803958 Seal 146 13082839 Cover Plate 147 59194126 Flange 148 59146258 O-Ring 149 59146415 Nut 1- 59242818 Differential Kit (Includes Items 17,18,19,

    20,21,22,23,25,29)1

    T-708J B - 7

  • Dwg D59200386/01/03

    DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 3 OF 4

    B - 8 T-708J

  • DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 3 OF 4

    BOM 59251660

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES50 59146456 Washer 3251 59146449 Bolt 3252 59794115 Plug 453 59146241 Plug,Magnet 254 59146605 Seal 255 59242826 Shaft,Half 256 13228564 Wheel Stud 2057 58974155 O-Ring 258 59146613 Bearing 459 59153627 Circlip 260 59243162 Gear,Ring 261 59242834 Ring Gear Support 262 59153650 Plate,Locking 263 59146654 Circlip 864 59146662 Gear 865 59146670 Bearing 866 59242842 Seal 267 59794123 Washer 668 59246835 Bolt,Tapered 469 59153619 Nut 1670 59153601 Stud 1671 59242867 Friction Washer 2- 13247416 Planet Gear Carrier Kit (Includes Items 59,

    60, 62, 63, 65)1

    T-708J B - 9

  • Dwg D59200386/01/04

    DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 4 OF 4

    B - 10 T-708J

  • DRIVE AXLE (59251660) - INTERNAL BREAKDOWN - SHEET 4 OF 4

    BOM 59251660

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES72 59242883 Lever 173 59242891 Bolt,Bleeding 274 59243006 Plug 275 59794073 Bolt 676 58916974 O-Ring 277 59243022 Bushing.Reduction 278 59243014 Bolt,Grub 279 59793430 Nut 280 59243030 O-Ring 481 59243048 Lever 282 59793190 Spacer 283 59793182 Bolt 284 59153759 Intermediate Brake Disc 1085 59153676 Bolt 686 59153684 Spring 387 59243055 Piston 188 59153718 Back Up Ring 189 59153726 O-Ring 190 59769935 Dowel 291 59243071 Lever 192 59153700 Spring 693 13082870 Pusher 294 59153734 Backu Up Ring 195 59153742 O-Ring 196 54705447 Brake Disc 897 59243089 Piston 1- 59243097 Piston Kit, A (Includes Items

    86,87,88,89,93,94)1

    - 59243105 Piston Kit, B (Includes Items 86,88,89,94,97) 1

    T-708J B - 11

  • Dwg D59205880/02

    2WD STEERING AXLE INSTALLATION

    B - 12 T-708J

  • 2WD STEERING AXLE INSTALLATION

    BOM 59205880

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59251678 Axle - 2-Wheel Drive Steering 1 See Breakdown B - 14.2 59163758 Wheel Nut 16 M22 x 1.53 96705678 HSHCS, Zinc Plated 4 M20 x 2.5 x 130 Cl 10.94 96701560 Flatwasher, Zinc Plated 8 M20 Hardened5 96703665 Nut, Zinc Plated 4 M20 x 2.5 Cl 105 96703665 Nut, Zinc Plated 4 M20 x 2.5 Cl 106 59223057 Tire & Wheel Assembly (T-708J Solid) 2 7.50 x 15 Solid

    T-708J B - 13

  • Dwg 13245188/00/01

    AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 1 OF 4

    B - 14 T-708J

  • AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 1 OF 4

    BOM 59251678

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59793521 O-ring 32 59146282 Cylinder Bolt 4

    T-708J B - 15

  • Dwg 13245188/00/02

    AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 2 OF 4

    B - 16 T-708J

  • AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 2 OF 4

    BOM 59251678

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES28 59154039 Cylinder Bolt 429 59194217 Cylinder 1- 59141986 - Seal Kit 1

    30 59242602 Articulated Tie Rod 231 59154070 Reduction Bushing 4

    T-708J B - 17

  • Dwg 13245188/00/03

    AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 3 OF 4

    B - 18 T-708J

  • AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 3 OF 4

    BOM 59251678

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES31 59154070 Reduction Bushing 432 59154088 Thrust Bushing 233 59194233 Support 234 59769364 Fitting 235 59243006 Plug 236 13228572 Support (Not Shown) 2

    T-708J B - 19

  • Dwg 13245188/00/04

    AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 4 OF 4

    B - 20 T-708J

  • AXLE - 2-WHEEL DRIVE STEERING (59251678) - INTERNAL BREAKDOWN - SHEET 4 OF 4

    BOM 59251678

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES3 59146456 Washer 324 59146449 Bolt 325 59146498 Outer Race 26 59242537 Shim 2- 59243139 Shim 2- 59243147 Shim 27 59146308 Bolt 208 59242545 Cover 29 59243006 Plug 410 59769364 Pivot Fitting 211 59242552 Pin 212 59146548 Seal 213 13431937 Seal 214 59146613 Bearing 415 13228564 Wheel Stud 1616 59793521 O-ring 217 59242560 Spacer 218 59153650 Locking Plate 219 59246835 Tapered Bolt 420 59153619 Nut 1621 59153601 Stud 1622 59246850 Inner Hub 223 59242594 Pivot Pin 224 59146555 Articulation 225 59153635 Adjusting Bolt 426 59153643 Nut 427 13423009 Axle Steering Case 1- 13253174 Steering Case RF/LR 1

    T-708J B - 21

  • Dwg D59205906/02

    4WD STEERING DRIVE AXLE INSTALLATION

    B - 22 T-708J

  • 4WD STEERING DRIVE AXLE INSTALLATION

    BOM 59205906

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59251652 Axle - 4-Wheel Drive Steering 1 See Breakdown B - 24.2 59163758 Wheel Nut 16 M22 x 1.53 96705678 HSHCS, Zinc Plated 4 M20 x 2.5 x 130 Cl 10.94 96701560 Flatwasher, Zinc Plated 8 M20 Hardened5 96703665 Nut, Zinc Plated 4 M20 x 2.5 Cl 10- 59231050 Tire And Wheel Assembly 2- 59240531 - Tire 2 12 x 16.5 - 10 Ply- 59209924 - Rim 2- 59524447 - Air Valve 2

    T-708J B - 23

  • Dwg D59200329/01/01

    AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 1 OF 4

    B - 24 T-708J

  • AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 1 OF 4

    BOM 59251652

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59793521 O-ring 33 59146233 Vent 14 59794123 Washer 25 59794115 Plug 16 59146241 Magnetic Plug 1

    77 59154070 Reduction Bushing 478 59154088 Thrust Bushing 279 59194233 Support 280 59769364 Fitting 281 59243006 Plug 282 13247440 Support 2

    T-708J B - 25

  • Dwg D59200329/01/02

    AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 2 OF 4

    B - 26 T-708J

  • AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 2 OF 4

    BOM 59251652

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES7 59146258 O-ring 18 59146241 Shim 1- 59154179 Shim 1- 59154187 Shim 1- 59794149 Shim 1- 59154195 Shim 19 59243113 Bevel Gear Set 1

    10 59793786 Bearing 211 59146274 Ring Nut 212 59146282 Bolt 413 59146290 Bolt 214 54632781 Bolt 1215 59146316 Friction Washer 216 59146324 Differential Side Gear 217 59146357 Pin 418 59146332 Circlip 419 59146365 Friction Washer 420 59146423 Differential Pinion 421 59769661 Bearing 222 59154120 Shim 1- 59154138 Shim 1- 59154146 Shim 1- 59154153 Shim 1

    23 59146381 Spacer 124 59769653 Nut 125 58803958 Seal 126 13082839 Cover Plate 127 59194126 Flange 128 59146415 Nut 129 59146340 Circlip 4- 59243121 Differential Kit (Includes Items

    15,16,17,18,19,20,29 And Carrier)1

    T-708J B - 27

  • Dwg D59200329/01/03

    AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 3 OF 4

    B - 28 T-708J

  • AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 3 OF 4

    BOM 59251652

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES30 59791004 Nut 231 59194134 Bolt 232 59146449 Bolt 3233 59146456 Washer 3234 59194159 Reduction Bushing 235 58804444 Seal 236 59904961 Ball Bearing 237 59790865 Circlip 238 59194167 O-ring 239 13247424 Joint 240 59146480 Thrust Bushing 241 59146498 Outer Race 242 59146308 Bolt 2043 59242545 Cover 244 59243006 Plug 445 59769364 Fitting 246 59242552 Pivot Pin 247 59242594 Pivot Pin 248 59146548 Seal 249 59146555 Articulation 250 59146571 Seal 251 59146589 Dust Excluder 252 59146241 Magnet Plug 253 59794115 Plug 454 59146605 Seal 255 59146613 Bearing 456 13228564 Wheel Stud 1657 59246850 Inner Hub 258 59793521 O-Ring 259 59243162 Ring Gear 260 59242834 Ring Gear Support 261 59146654 Circlip 862 59146662 Planet Gear 863 59146670 Bearing 864 59794123 Washer 665 59246835 Tapered Bolt 466 59153601 Stud 1667 59153619 Nut 1668 59153627 Circlip 269 59153635 Adjusting Bolt 470 59153643 Nut 471 59153650 Locking Plate 272 59790824 Circlip 273 59242537 Shim 2- 59243139 Shim 2- 59243147 Shim 2- 13247432 Planet Gear Carrier Kit (Includes Items

    59,60,61,62,63,68 and Carrier)1

    T-708J B - 29

  • Dwg D59200329/01/04

    AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 4 OF 4

    B - 30 T-708J

  • AXLE (4WD STEERING) (59251652) - INTERNAL BREAKDOWN - SHEET 4 OF 4

    BOM 59251652

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES74 59154039 Cylinder Bolt 475 59194217 Cylinder 176 13224621 Tie-Rod 2

    T-708J B - 31

  • Dwg D59209163/01/01

    SERVICE BRAKE INSTALLATION - SHEET 1 OF 2

    B - 32 T-708J

  • SERVICE BRAKE INSTALLATION - SHEET 1 OF 2

    BOM 59209163

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59205468 Master Cylinder 12 59209098 Push Rod Brake 13 59209106 Brake Support* 14 59208918 Brake Pedal 15 59208900 Return Spring (Brake) 16 59455626 Rod End 17 59455931 Bearing Flange 28 59450437 Set Collar 29 50266287 Clevis Pin 1

    10 95923918 Cotter Pin 111 95923090 Hex Nut, Zinc Plated 1 1/2 x 20 Grd A12 95919239 HHCS, Zinc Plated 3 3/8 x 1.25 x 16 Grd 813 59327841 Hex Nut 3 3/8 x 1614 95919221 HHCS, Zinc Plated 4 3/8 x 1.0 x 16 Grd 815 59807941 Locknut 4 3/8 x 1616 95936027 Carriage Bolt, Zinc Plated 4 3/8 x 16 x 1.50 Grd B17 59565036 Washer 4 Hardened18 95923322 Locknut, Zinc Plated 4 3/8 x 16

    * Hull - Lift Truck Modified

    T-708J B - 33

  • SERVICE BRAKE INSTALLATION - SHEET 2 OF 2

    B - 34 T-708J

  • SERVICE BRAKE INSTALLATION - SHEET 2 OF 2

    BOM 59209163

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59205468 Master Cylinder 13 59209106 Brake Support 15 59208900 Return Spring (Brake) 1

    19 59147033 Hose Assembly 1 16.5"20 59209197 Hose Assembly 1 35.0"21 59209189 Reducing Adapter 122 59922807 Adapter 123 59031559 Connector 224 59918615 Adapter 1

    T-708J B - 35

  • Dwg D59209171/03

    PARKING BRAKE INSTALLATION

    B - 36 T-708J

  • PARKING BRAKE INSTALLATION

    BOM 59209171

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59208967 Clevis Pin 22 59208934 Clevis 13 59205583 Clevis Anchor 14 54461918 Cable Assembly 15 59235168 Park Brake Lever with Lock 17 95924007 Cotter Pin 28 95923074 Hex Nut, Zinc Plated 1 5/16 x 24 Grd A

    12 95920527 HHCS, Zinc Plated 2 5/16 x 18 x 2.0 Grd 513 95922365 Flatwasher, Zinc Plated 2 5/1614 95923314 Locknut 2 5/16 x 18 UNJC15 59717702 Lockscrew 4 5/16 x 18 x 1.020 59240564 Switch Assembly 1- 59235119 - Switch 1

    T-708J B - 37

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • Section C - Engine and Transmission

    T-708J C - 1

  • Dwg D13510367/00

    ENGINE AND TRANSMISSION MOUNTING INSTALLATION

    C - 2 T-708J

  • ENGINE AND TRANSMISSION MOUNTING INSTALLATION

    BOM 13510367

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES4 96738596 Flatwasher 5 M12 Hardened5 13511233 Transmission Mounting Bracket, LH 16 96703111 HHCS, Fully Threaded, Zinc Plated 5 M12 x 1.75 x 35 Cl 10.97 59410696 Shock Mount 48 59411652 Snub Washer 49 95920294 HHCS, Zinc Plated 4 1 x 8 x 4 Grd 8

    10 59630798 Flatwasher 411 59327916 Hex Nut 4 1 x 812 13511241 Transmission Mounting Bracket, RH 1

    T-708J C - 3

  • Dwg 13511787/00

    ENGINE ASSEMBLY

    C - 4 T-708J

  • ENGINE ASSEMBLY

    BOM 13511787

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13511779 Engine 1- 36534659 - Fuel Element 1- 13502828 - Fan Belt 1- 13502844 - Starter 1- 13502851 - Alternator 1- 13502869 - Engine Oil Filter 12 13512751 Throttle Bracket 13 59457192 Throttle Spring 14 13512769 Spring Bracket 15 59816322 Temperature Sender 16 58878000 Oil Pressure Sender 17 59231175 Sender Wire Harness 18 59922666 Adapter, Straight 19 59918649 Adapter, Straight 1

    10 59922930 Adapter 111 59922807 Adapter 312 59221630 Hydraulic Supply Pump 1- 54576723 - Seal Kit 1

    13 13834452 Reducer 1 M41 x M18 NPT14 13834460 Reducer 2 M18 x 3/8 NPT15 13337829 Positive Battery Cable 118 13512777 Engine Mount, LH 119 13512785 Engine Mount, RH 120 96738596 Flatwasher 6 M12 Hardened21 96703111 HHCS, Zinc Plated 6 M12 x 1.75 x 35 Cl 10.923 13481296 Chassis Wire Harness 124 13834478 Fuel Filter Bracket 125 13834486 Coolant Neck 126 36114114 Hex Plug 227 36111425 O-ring 128 58827932 In Line Fuel Filter 129 13834494 Hose Clamp 130 95378873 Hose Clamp 131 96702287 HHCS, Zinc Plated 5 M10 x 1.5 x 25 Cl 8.832 59726075 Clamp 333 13834502 Fitting, 90° 134 13834510 Fitting, Straight 135 13834528 Fitting, Barbed 136 13834536 Fitting, Barbed 137 13834544 Fuel Hose 2

    T-708J C - 5

  • Dwg D59263293/01

    2WD TRANSMISSION/DRIVELINE INSTALLATION

    C - 6 T-708J

  • 2WD TRANSMISSION/DRIVELINE INSTALLATION

    BOM 13499231

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13481114 Transmission 1 See Breakdown C - 8.2 13482633 Front Drive Shaft Assembly 1- 13287420 - Cross and Bearing 13 95920815 HHCS, Zinc Plated 8 3/8 x 24 x 1.75 Grd 84 96702410 HHCS, Fully Threaded, Zinc Plated 11 M10 x 35 Cl 10.95 96741046 Flatwasher, Zinc Plated 11 M10 Cl 2006 95920815 HHCS, Zinc Plated 8 3/8 x 24 x 1.75 Grd 8

    T-708J C - 7

  • Dwg 13481114/00/01

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 1 OF 13

    C - 8 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 1 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54496591 O-ring 42 54496591 O-ring 43 59124107 Gasket 1

    T-708J C - 9

  • Dwg 13481114/00/02

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 2 OF 13

    C - 10 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 2 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES4 59249011 Oil Bafle 15 13835087 Baffle Screw Washer 26 51009116 Air Breather 17 13497573 O-ring 28 59124164 Gasket 19 59130625 O-ring 1

    10 13835095 Spacer 111 59130641 Snap Ring Seat 112 59130633 Safety Valve Poppet 113 54496591 O-ring 314 59249037 Tube Screen 115 54493176 O-ring 216 59144105 Washer 2

    T-708J C - 11

  • Dwg 13481114/00/03

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 3 OF 13

    C - 12 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 3 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES17 59130831 Stator Support 118 59130815 Piston Ring 119 59130823 Piston Ring Expander 120 59130807 Snap Ring 221 59130757 Oil Seal 122 59481572 O-ring 123 58886052 Bore Plug Retaining Ring 124 59130799 Impeller Hub Gear 125 59130732 Snap Ring 226 59130781 Torque Convertor Bearing, 127 59130773 Oil Distributor Ring 1

    T-708J C - 13

  • Dwg 13481114/00/04

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 4 OF 13

    C - 14 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 4 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES28 59249128 Bearing 129 59143420 Bearing 230 59143438 Spacer 131 59143461 Gear and Bearing 132 59143420 Bearing 233 59143438 Spacer 134 54484381 3rd Gear and Shaft 135 59249136 Bearing 136 59143420 Bearing 237 59143701 Gear and Bearing Assembly 138 59143420 Bearing 239 59145656 Driven 3rd Gear 140 59249094 Reverse Idler Gear 141 13835103 1st Drive Gear 1

    T-708J C - 15

  • Dwg 13481114/00/05

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 5 OF 13

    C - 16 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 5 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES42 59130880 Shaft Idler and Pin 143 59130872 Idler Gear - 31 Tooth 144 59130864 Idler Gear Bearing 145 54493242 Drive Gear - 34 Tooth 146 59130856 Thrust Washer 247 54493234 Snap Ring 1

    T-708J C - 17

  • Dwg 13481114/00/06

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 6 OF 13

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    C - 18 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 6 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES48 59131003 Charge Pump 149 13284450 Transmission Element 150 59131177 Sleeve 151 59131144 Piston 152 59131151 Spring 153 59131169 Pin 154 59130948 Check Ball Valve 155 59130971 Spring 156 59130955 Pin 157 59130930 O-ring 158 59130989 Gasket 159 59131185 Regulator Valve (Not Shown) 1

    164 18006122 15.5” Hose Inlet (3/4” Single Wire Mesh) 1 HUL-48551001165 18006130 21.5” Hose Outlet (3/4” Single Wire Mesh) 1 HUL-48551002166 59248575 Filter Adapter 1 Bolts to Plate167 59248518 Remote Adapter 1 Bolts to Transmission168 18006148 Mount Plate 1 HUL-48551003169 18006163 Adapter, 90° (C5506 x 12) 4 HUL-48552001170 18006171 Port Adapter (C53 x 15) 4 HUL-48552002171 18006189 Adapter, 45° (C5356 x 12) 1 HUL-48552003172 59248867 Bolt 3173 59245826 Bolt 3174 59248567 Lock Washer 3175 59248559 Screw Adapter 2176 59248534 O-ring Adapter 3

    T-708J C - 19

  • Dwg 13481114/00/07

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 7 OF 13

    C - 20 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 7 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES60 59131201 Shaft 161 59131193 Snap Ring 162 59131227 Bearing 163 59131219 Thrust Washer 164 59124198 End Plate 165 59130716 Capscrew 166 59130708 Washer 1

    T-708J C - 21

  • Dwg 13481114/00/08

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 8 OF 13

    C - 22 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 8 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES67 59131375 Turbine Shaft 168 59143404 Oil Distributor Sleeve 169 59131391 Piston Ring 370 59131342 Clutch Piston 271 59131359 Outer Seal 272 59131367 Inner Seal 273 59131276 End Plate 274 59131268 Snap Ring 275 59131334 Wear Plate 276 59131326 Disc Washer 277 59131318 Snap Ring Retainer 278 59131300 Snap Ring 279 59131292 Outer Disc 1280 59131284 Inner Disc 1281 59131250 Thrust Washer Bearing 482 59131243 Thrust Washer 883 59131383 Piston Ring 1

    T-708J C - 23

  • Dwg 13481114/00/09

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 9 OF 13

    C - 24 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 9 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES84 59143529 Drum and Plug Assembly 185 59143560 Rear Bearing 186 54483961 Bearing Seal 187 59143495 Sleeve 188 59131391 Piston Ring 289 59143537 Piston and Ball Seat 190 59131359 Outer Seal 191 59131367 Inner Seal 192 59131292 Outer Disc 593 59131284 Inner Disc 594 59131276 End Plate 195 59131268 Snap Ring 196 59131334 Wear Plate 197 59131326 Disc Washer 198 59131318 Snap Ring Retainer 1

    100 59131300 Snap Ring 1101 59131250 Thrust Washer Bearing 1102 59131243 Thrust Washer 2103 59143545 Snap Ring 1104 59143511 Snap Ring 1105 59143552 Clutch 3rd Gear 1106 59143578 Snap Ring 1107 50755230 Bearing 1108 59143735 Output Flange 1109 59143750 Sleeve 1110 59143610 O-ring 1111 59143743 Oil Seal 1112 59143578 Snap Ring 2113 59143594 Snap Ring 1

    T-708J C - 25

  • Dwg 13481114/00/10

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 10 OF 13

    C - 26 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 10 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES114 54496716 Drum Plug/Seat Shaft 1115 59143685 Rear Bearing 1116 54483961 Bearing/Seal 1117 59131391 Piston Ring 2118 59143669 Piston and Seal Assembly 2119 59131359 Outer Seal 2120 59131367 Inner Seal 2121 59131276 End Plate 2122 59131268 Snap Ring 2123 59131334 Wear Plate 2124 59131326 Disc Washer 1125 59143651 Disc Assembly Spring 1126 59131318 Snap Ring Retainer 2127 59131300 Snap Ring 2128 59131250 Thrust Washer Bearing 4129 59131243 Thrust Washer 8130 59143511 Snap Ring 2131 59143644 Sleeve (Not Shown) 1132 59131292 Outer Disc (Not Shown) 10133 59131284 Inner Disc (Not Shown) 10134 59131292 Outer Disc 5135 59131284 Inner Disc 5

    T-708J C - 27

  • Dwg 13481114/00/11

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 11 OF 13

    C - 28 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 11 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES136 13497631 Solenoid Drop In 4137 13497649 O-ring 4138 13497656 O-ring 4139 13497664 O-ring 4140 13497672 O-ring 4141 13497680 Solenoid Bore Plug 1142 13497698 O-ring 1143 13497656 O-ring 1144 13497672 O-ring 1145 13835137 Modulation Valve (Not Shown) 2

    T-708J C - 29

  • Dwg 13481114/00/12

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 12 OF 13

    C - 30 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 12 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES146 58886029 Driveplate B 1147 54634175 Drive Plate Mounting Screw 6148 59133579 Drive Plate Kit 1

    T-708J C - 31

  • Dwg 13481114/00/13

    TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 13 OF 13

    C - 32 T-708J

  • TRANSMISSION (13481114) - INTERNAL BREAKDOWN - SHEET 13 OF 13

    BOM 13481114

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES149 59143792 O-ring 1150 59143800 Stop Pin 1151 54683495 Accumulator Spring 1152 59143826 Middle Spring 1153 59143925 Outer Spring 1154 59143917 Spool 1155 59143909 Spring Retainer 1156 59143891 Spacer 1157 59143883 Spring 1158 54493424 Regulator Spool 1159 59143867 Sleeve 1160 59143859 O-ring 1161 59143842 Lower Pin 1162 59143834 Upper Pin 1163 59144071 Gasket Sealing Kit (Not Shown) 1

    T-708J C - 33

  • Dwg D59263301/01

    4WD TRANSMISSION/DRIVELINE INSTALLATION

    C - 34 T-708J

  • 4WD TRANSMISSION/DRIVELINE INSTALLATION

    BOM 13499249

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13481122 Transmission 1 See Breakdown C - 36.2 13482633 Front Drive Shaft Assembly 1- 13287420 - Cross and Bearing 13 95920815 HHCS, Zinc Plated 8 3/8 x 24 x 1.75 Grd 84 96702410 HHCS, Fully Threaded, Zinc Plated 11 M10 x 35 Cl 10.95 96741046 Flatwasher, Zinc Plated 11 M10 Cl 2006 95920815 HHCS, Zinc Plated 16 3/8 x 24 x 1.75 Grd 88 13482641 Rear Drive Shaft Assembly 1- 13287420 - Cross and Bearing 1

    T-708J C - 35

  • Dwg 13481122/00/01

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 1 OF 14

    C - 36 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 1 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54496591 O-ring 42 54496591 O-ring 13 59124107 Gasket 1

    T-708J C - 37

  • Dwg 13481122/00/02

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 2 OF 14

    C - 38 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 2 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES4 51009116 Air Breather 15 13497573 O-ring 26 59124164 Gasket 17 59130625 O-ring 18 13835095 Spacer 19 59130641 Snap Ring Seat 1

    10 59130633 Safety Valve Poppet 111 54496591 O-ring 312 59130617 Screw and Tube Assembly 113 54483037 Dipstick Tube 114 13335575 Dipstick Kit 115 54493176 O-ring 216 13835145 O-ring 117 59144097 Washer 118 59144105 Washer 1

    T-708J C - 39

  • Dwg 13481122/00/03

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 3 OF 14

    C - 40 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 3 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES19 59130831 Stator Support 120 59130815 Piston Ring 121 59130823 Ring Piston Expander 122 59130807 Snap Ring (Not Shown) 223 59130757 Oil Seal 124 59130740 Torque Converter 125 59481572 O-ring 126 58886052 Bore Plug Retaining Ring 127 59130799 Impeller Hub Gear 128 59130732 Snap Ring 229 59130849 Washer 130 59130781 Torque Convertor Bearing 131 59130773 Oil Distributor Ring 1

    T-708J C - 41

  • Dwg 13481122/00/04

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 4 OF 14

    C - 42 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 4 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES32 59143453 Gear and Bearing 133 59143420 Bearing 234 59143438 Spacer 135 59143461 Gear and Bearing 136 59143420 Bearing 237 59143438 Spacer 138 54484381 3rd Gear and Shaft 139 59143693 Gear and Bearing Assembly 140 59143420 Bearing 241 59143701 Gear and Bearing Assembly 142 59143420 Bearing 243 59145656 Driven 3rd Gear 144 59145664 Output Shaft Gear 145 59131235 Idler Reverse Gear 146 59143628 Drive 1st Gear 1

    T-708J C - 43

  • Dwg 13481122/00/05

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 5 OF 14

    C - 44 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 5 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES47 59130880 Shaft Idler and Pin 148 59130872 Idler Gear - 31 Tooth 149 59130864 Idler Gear Bearing 150 54493242 Drive Gear - 34 Tooth 151 59130856 Thrust Washer 252 54493234 Snap Ring 1

    T-708J C - 45

  • Dwg 13481122/00/06

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 6 OF 14

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    C - 46 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 6 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES53 59131003 Charge Pump 154 13284450 Transmission Element 155 59131177 Sleeve 156 59131144 Piston 157 59131151 Spring 158 59131169 Pin 159 59130948 Check Ball Valve 160 59130971 Spring 161 59130955 Pin 162 59130930 O-ring 163 59130989 Gasket 164 59131185 Regulator Valve (Not Shown) 1

    164 18006122 15.5” Hose Inlet (3/4” Single Wire Mesh) 1 HUL-48551001165 18006130 21.5” Hose Outlet (3/4” Single Wire Mesh) 1 HUL-48551002166 59248575 Filter Adapter 1 Bolts to Plate167 59248518 Remote Adapter 1 Bolts to Transmission168 18006148 Mount Plate 1169 18006163 90° Elbow (C5506 x 12) 4 HUL-48552001170 18006171 Port Adapter (C53 x 15) 4 HUL-48552002171 18006189 45° Adapter (C5356 x 12) 1 HUL-48552003172 59248867 Bolt 3173 59245826 Bolt 3174 59248567 Lock Washer 3175 59248559 Screw Adapter 2176 59248534 O-ring Adapter 3

    T-708J C - 47

  • Dwg 13481122/00/07

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 7 OF 14

    C - 48 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 7 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES65 59131201 Shaft 166 59131193 Snap Ring 167 59131227 Bearing 168 59131219 Thrust Washer 169 59124198 End Plate 170 59130716 Capscrew 171 59130708 Washer 1

    T-708J C - 49

  • Dwg 13481122/00/08

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 8 OF 14

    C - 50 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 8 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES72 59131375 Turbine Shaft 173 59143404 Oil Distributor Sleeve 174 59131391 Piston Ring 375 59131342 Clutch Piston 276 59131359 Outer Seal 277 59131367 Inner Seal 278 59131276 End Plate 279 59131268 Snap Ring 280 59131334 Wear Plate 281 59131326 Disc Washer 282 59131318 Snap Ring Retainer 283 59131300 Snap Ring 284 59131292 Outer Disc 1285 59131284 Inner Disc 1286 59131250 Thrust Washer Bearing 487 59131243 Thrust Washer 888 59131383 Piston Ring 1

    T-708J C - 51

  • Dwg 13481122/00/09

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 9 OF 14

    C - 52 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 9 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES89 59143529 Drum and Plug Assembly 190 59143560 Rear Bearing 191 54483961 Bearing/Seal 192 59143495 Sleeve 193 59131391 Piston Ring 294 59143537 Piston and Ball Seat 195 59131359 Outer Seal 196 59131367 Inner Seal 197 59131292 Outer Disc 598 59131284 Inner Disc 5

    100 59131276 Plate,End 1101 59131268 Snap Ring 1102 59131334 Wear Plate 1103 59131326 Disc Washer 1104 59131318 Snap Ring Retainer 1105 59131300 Snap Ring 1106 59131250 Thrust Washer Bearing 1107 59131243 Thrust Washer 2108 59143545 Snap Ring 1109 59143511 Snap Ring 1110 59143552 Clutch 3rd Gear 1111 59143578 Snap Ring 1112 50755230 Bearing 1113 59143735 Output Flange 1114 59143750 Sleeve 1115 59143610 O-ring 1116 59143743 Oil Seal 1117 59143578 Snap Ring 2118 59143594 Snap Ring 1

    T-708J C - 53

  • Dwg 13481122/00/10

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 10 OF 14

    C - 54 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 10 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES119 54496716 Drum Plug/Seat Shaft 1120 59143685 Rear Bearing 1121 54483961 Bearing/Seal 1122 59131391 Piston Ring 2123 59143669 Piston and Seal Assembly 2124 59131359 Outer Seal 2125 59131367 Inner Seal 2126 59131276 End Plate 2127 59131268 Snap Ring 2128 59131334 Wear Plate 2129 59131326 Disc Washer 1130 59143651 Disc Assembly Spring 1131 59131318 Snap Ring Retainer 2132 59131300 Snap Ring 2133 59131250 Thrust Washer Bearing 4134 59131243 Thrust Washer 8135 59143511 Snap Ring 2136 59143644 Sleeve 1137 59131292 Outer Disc 10138 59131284 Inner Disc 10139 59131292 Outer Disc 5140 59131284 Inner Disc 5

    T-708J C - 55

  • Dwg 13481122/00/11

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 11 OF 14

    C - 56 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 11 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES141 54493416 Output Shaft 1142 13835160 Output Flange and Plug 1143 50755230 Bearing 2144 59143750 Sleeve 1145 59143610 O-ring 1146 59143743 Oil Seal 1147 59143578 Snap Ring 4148 59143594 Snap Ring 2149 54493275 Hub 1150 13835178 Disconnect Shift Fork Rod 1151 54493390 Disconnect Shift Fork 1152 54493333 Spring 1153 54493341 Piston Ext. O-ring 1154 54493358 Piston O-ring 1155 54493291 O-ring 1156 59143610 O-ring (Not Shown) 1

    T-708J C - 57

  • Dwg 13481122/00/12

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 12 OF 14

    C - 58 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 12 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES157 13497631 Solenoid Drop In 4158 13497649 O-ring 4159 13497656 O-ring 4160 13497664 O-ring 4161 13497672 O-ring 4162 13497680 Solenoid Bore Plug 1163 13497698 O-ring 1164 13497656 O-ring 1165 13497672 O-ring 1166 13835137 Modulation Valve (Not Shown) 2

    T-708J C - 59

  • Dwg 13481122/00/13

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 13 OF 14

    C - 60 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 13 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES167 59133579 Drive Plate Kit 1168 58886029 Driveplate B 1169 54634175 Drive Plate Mounting Screw 6

    T-708J C - 61

  • Dwg 13481122/00/14

    TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 14 OF 14

    C - 62 T-708J

  • TRANSMISSION (13481122) - INTERNAL BREAKDOWN - SHEET 14 OF 14

    BOM 13481122

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES170 59143784 Housing 1171 59143792 O-ring 1172 59143800 Stop Pin 1173 54683495 Accumulator Spring 1174 59143826 Middle Spring 1175 59143925 Outer Spring 6176 59143917 Spool 1177 59143909 Spring Retainer 1178 59143891 Spacer 1179 59143883 Spring 1180 54493424 Regulator Spool 1181 59143867 Sleeve 1182 59143859 O-ring 1183 59143842 Lower Pin 1184 59143834 Upper Pin 1185 59144071 Gasket Sealing Kit (Not Shown) 1

    T-708J C - 63

  • Dwg D13510375/00

    AIR CLEANER AND EXHAUST INSTALLATION

    C - 64 T-708J

  • AIR CLEANER AND EXHAUST INSTALLATION

    BOM 13510375

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59075762 Air Cleaner 1 8.0"- 59155119 - Air Cleaner Primary Filter Element 1- 59155127 - Air Cleaner Secondary Filter Element 1- 59144139 - Cover Assembly 1- 59144147 - Vacuator Valve 12 59132852 Air Stack Extension Tube* 13 59132910 Rain Cap 14 54680103 T-bolt Saddle Clamp 15 54680087 T-bolt Saddle Clamp 16 13511258 Air Intake Hose 17 50266907 Air Cleaner Service Indicator Kit 18 59311621 Straight Connector 29 58811779 Tube 1

    10 96702816 HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 16 Cl 8.811 96741038 Flatwasher 4 M8 x 1.25 Cl 200

    * Hull Lift Modified Remove 3.0”

    T-708J C - 65

  • Dwg D13511134/00

    EXHAUST INSTALLATION

    C - 66 T-708J

  • EXHAUST INSTALLATION

    BOM 13511134

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13511266 Muffler 12 96702287 HHCS, Fully Threaded, Zinc Plated 5 M10 x 1.5 x 25 Cl 8.83 96714399 Flatwasher, Zinc Plated 5 M10 Cl 1404 13516083 Exhaust Gasket 1

    T-708J C - 67

  • Dwg D13510425/00

    THROTTLE INSTALLATION

    C - 68 T-708J

  • THROTTLE INSTALLATION

    BOM 13510425

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13443056 Throttle Pedal Assembly 12 13516125 Throttle Cable 13 95011060 Pipe Coupling 34 59374165 Ball Joint 15 95923058 Hex Nut, Zinc Plated 3 1/4 x 28 Grd A6 95379392 Lockwasher 1 1/4 Hardened7 59942623 Clamp 18 95922324 Flatwasher, Zinc Plated 3 1/49 95931564 Nut, Zinc Plated 3 1/4 x 20 Grd A

    10 96701495 HHCS, Fully Threaded, Zinc Plated 1 M12 x 1.75 x 25 Cl 8.811 96738596 Flatwasher, Zinc Plated 1 M12 Hardened Cl 20013 59457192 Spring 116 95919205 HHCS, Zinc Plated 3 1/4 x 2.0 x 20 Grd 8

    T-708J C - 69

  • Dwg D13510391/01

    FUEL TANK INSTALLATION

    C - 70 T-708J

  • FUEL TANK INSTALLATION

    BOM 13510391

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSS Fuel Tank Assembly 1- 59475111 - Fuel Tank Filler Neck 1- 58812181 - Fuel Level Sender 1- 59978858 - Fuel Tank Cap 1- 58884420 - Fuel Tank Gasket 1- 59324392 - Fuel Tank Filtered Vent 1- 58877515 - Fuel Tank Filtered Vent Gasket 12 95919585 HHCS, Zinc Plated 3 1/2 x 13 x 1.75 Grd 83 59539569 Washer 6 Hardened4 95923348 Locknut, Zinc Plated 3 1/2 x 135 58926973 Hose Assembly 1 50.0"6 95209094 Elbow 17 59363259 Hose Clamp 111 50274299 Hose Clamp 113 59098764 Hose Assembly 1 77.0"14 95209094 Elbow 1

    T-708J C - 71

  • Dwg D13510383/00/01

    RADIATOR INSTALLATION - SHEET 1 OF 2

    C - 72 T-708J

  • RADIATOR INSTALLATION - SHEET 1 OF 2

    BOM 13510383

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13360094 Radiator 12 59462796 Lockbolt 4 3/8 x 16 x 0.753 59807941 Locknut 8 3/8 x 164 59680983 Lockscrew 4 3/8 x 16 x 1.259 13360268 Coolant Recovery Bottle 111 This Item Not Used With This Assembly 13 96704176 Locknut, Zinc Plated 4 M6 x 1.0 Cl 814 96705041 HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 12 Cl 8.815 59887182 Flatwasher 4 Hardened16 13360151 Mounting Bracket 117 13360169 Mounting Bracket 118 58817727 Mount Stiffner 119 96719190 HHCS, Zinc Plated 17 M6 x 1.0 x 20 Cl 9034 13511316 Fan Guard, RH 138 13515754 Fan 139 96702428 HHCS, Zinc Plated 4 M10 x 1.5 x 45 Cl 8.840 96741046 Flatwasher, Zinc Plated 4 M10 Cl 20042 13511274 Shroud 143 13511308 Fan Guard, LH 144 58827122 Trim 247 13360177 Lower Stiffener 148 96704606 Hex Locknut, Zinc Plated 4 M8 x 1.25 Cl 850 96702824 HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 20 Cl 8.851 96741038 Flatwasher 4 M8 x 1.25 Cl 200

    T-708J C - 73

  • Dwg D13510383/00/02

    RADIATOR INSTALLATION - SHEET 2 OF 2

    C - 74 T-708J

  • RADIATOR INSTALLATION - SHEET 2 OF 2

    BOM 13510383

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13360094 Radiator 12 59462796 Lockbolt 4 3/8 x 16 x 0.753 59807941 Locknut 8 3/8 x 165 59129171 Radiator Cap 16 13522495 Plastic Tube 17 50274299 Hose Clamp 38 59465666 Insulated Clamp 4

    10 13360318 Plastic Tube 112 59363259 Hose Clamp 214 96705041 HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 12 Cl 8.815 59887182 Flatwasher 4 Hardened19 96719190 HHCS, Zinc Plated 17 M6 x 1.0 x 20 Cl 9020 95279071 Adapter 221 59625012 Insert Clamp 222 59616540 Cover Plate 123 95250692 Drain 124 95011060 Pipe Coupling 125 95920658 HHCS, Zinc Plated 2 1/4 x 20 x 1.5 Grd 826 95302683 Hose Clamp 327 95286266 Hose Clamp 129 59923615 Adapter 230 59922583 Adapter, Straight 131 59922591 Adapter 132 13511753 Hose Assembly 1 51.0"33 13360300 Hose Assembly 1 58.0"35 58785957 Hose Assembly 1 19.0"36 13511282 Lower Radiator Hose 137 13511290 Upper Radiator Hose 141 95424586 Cable Tie A/R45 59331934 Adapter 146 59315200 Hose Assembly 1 23.5"

    T-708J C - 75

  • Dwg 13498902/00

    BLOCK HEATER INSTALLATION

    C - 76 T-708J

  • BLOCK HEATER INSTALLATION

    BOM 13498902

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13514286 Engine Block Heater Kit 1- 36113702 - Block Heater Element 1- 36128924 - Block Heater Cord 12 59726075 Clamp 1

    T-708J C - 77

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • Section D - Operators Station

    T-708J D - 1

  • Dwg D59413880/00

    OVERHEAD CANOPY INSTALLATION

    D - 2 T-708J

  • OVERHEAD CANOPY INSTALLATION

    BOM 59248468, 58963554

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59202606 Overhead Guard 12 95919592 HHCS, Zinc Plated 8 1/2 x 13 x 2 Grd 84 95923348 Locknut, Zinc Plated 8 1/2 x 138 18006197 Rear Canopy Gaurd (Mesh) 1 HUL-48553001

    T-708J D - 3

  • Dwg D59219196/01

    CONSOLE ASSEMBLY

    D - 4 T-708J

  • CONSOLE ASSEMBLY

    BOM 59219196

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59248328 Console* 14 NSVA Switch Panel Assembly 1 See Page D - 6.5 59417519 Access Door* 17 59998146 Lockscrew 8 1/4 x 20 x 0.58 95934873 Shoulder Screw, Zinc Plated 2 5/16 x 3/89 95923298 Locknut, Zinc Plated 2 1/4 x 2010 95992095 Thumb Screw 2

    *Hull Modified

    T-708J D - 5

  • Dwg 59219055/03

    SWITCH PANEL ASSEMBLY

    D - 6 T-708J

  • SWITCH PANEL ASSEMBLY

    BOM 59231084

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59127076 Upper Access Door 12 59325712 Fuse 5 10 Amp3 59126946 Ignition Switch 1- 58917261 - Ignition Key 1- 13284690 - Ignition Key Tag 14 59126961 Ignition Switch Nut 15 59818393 Power Relay 16 59231092 Power Harness 17 95938437 Locknut, Zinc Plated 6 #10 x 328 59480996 Lockscrew 6 #10 x 32 x 0.759 13385067 Decal: Fuse Panel 1

    T-708J D - 7

  • Dwg D13510599/00

    DECK INSTALLATION

    D - 8 T-708J

  • DECK INSTALLATION

    BOM 13510599

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59965962 Lockscrew 8 1/4 x 20 x 0.752 59807941 Locknut 4 3/8 x 163 59202663 Center Center Plate* 14 13415153 Cover Plate* 15 59922153 Lockscrew 4 3/8 x 16 x 1.256 13852421 Front Deck Plate 1 HUL-485530007 13415187 Dipstick Cover Plate 18 13415369 Rear Deck Plate* 19 95992095 Thumb Screw 1

    10 95920443 HHCS, Zinc Plated 1 5/16 x 18 x 1.0 Grd 811 95922225 Flatwasher, Zinc Plated 2 5/16 x 0.08312 95922829 Nut, Zinc Plated 1 5/16 x 1813 59680983 Lockscrew 8 3/8 x 16 x 1.014 13415179 Cover Plate 115 95931663 HHCS, Zinc Plated 2 1/4 x 20 x 5.0 Gr 816 95922324 Flatwasher, Zinc Plated 2 1/417 59590026 Bolt 218 13415468 Deck Switch Bracket 119 95931564 Nut, Zinc Plated 2 1/4 x 20 Grd A20 96705249 HHCS, Fully Threaded, Zinc Plated 4 M5 x 0.8 x 10 Cl 8.8

    *Hull Lift Modified

    T-708J D - 9

  • Dwg D59206250/01

    MANUAL POUCH INSTALLATION

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    D - 10 T-708J

  • MANUAL POUCH INSTALLATION

    BOM 59206250

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59185074 Manual Pouch 12 59965962 Lockscrew 3 1/4 x 20 x 0.753 59941682 Locknut 3 1/4 x 204 59196410 Cup Holder 15 18006205 Taper Head Screw (HUL-48557001) 3 #8 x 32 x 3/4”6 18006213 Washer (HUL-48557002) 3 #87 18006221 Nut (HUL-48557003) 3 #8 x 32

    T-708J D - 11

  • Dwg D59218925/00

    SEAT INSTALLATION

    D - 12 T-708J

  • SEAT INSTALLATION

    BOM 59218925, 59218933

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES6 59764514 HHCS 4 1/2-13 x 1.5”7 59726414 Lock Nut 4 1/2-138 59156901 Suspension Seat 1 See Breakdown D - 14.9 54489547 Seat Pedestal 1

    T-708J D - 13

  • SUSPENSION SEAT (59156901) - INTERNAL BREAKDOWN

    D - 14 T-708J

  • SUSPENSION SEAT (59156901) - INTERNAL BREAKDOWN

    BOM 59156901

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59154823 Pan Assembly w/Cushion 12 59154484 Boot 13 59154351 Adjuster Latch w/Handle 14 59195719 Seat Kit 15 59154476 HHCS 16 59154542 Flange Lock Nut 37 59154450 Suspension Assy. w/Damper 18 59154518 Clevis Pin 29 59154526 Push Nut 2

    10 59154492 Upper Wire Form 111 59154500 Lower Wire Form 212 59154427 HHCS 213 59154435 Hex Head Lock Nut 214 59154443 Washer 415 59154419 Seat Belt w/Retractor and Buckle 116 59195719 Seat Kit 117 59154377 Vinyl Tip 1

    T-708J D - 15

  • Dwg D59218917/01

    SUPPORT INSTALLATION

    D - 16 T-708J

  • SUPPORT INSTALLATION

    BOM 13510607

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13415112 Support* 12 59139204 Access Door 13 95919585 HHCS, Zinc Plated 4 1/2 x 13 x 1.75 Grd 84 59539569 Washer 8 Hardened5 95923348 Locknut, Zinc Plated 4 1/2 x 136 59139220 Hinge 17 95919767 HHCS, Zinc Plated 7 1/4 x 20 x 0.75 Gr 88 95922324 Flatwasher, Zinc Plated 14 1/49 95923298 Locknut, Zinc Plated 7 1/4 x 20

    10 59811364 Support Latch 1

    *Hull Lift Modified

    T-708J D - 17

  • Dwg D59223107/01

    GAUGE PANEL INSTALLATION

    D - 18 T-708J

  • GAUGE PANEL INSTALLATION

    BOM 13519046

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA Instrument Panel Assembly 1 See Page D - 20.2 59998146 Lockscrew 4 1/4 x 20 x 0.5

    T-708J D - 19

  • Dwg D59231118/01

    INSTRUMENT PANEL ASSEMBLY

    D - 20 T-708J

  • INSTRUMENT PANEL ASSEMBLY

    BOM 59231118

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59165001 Hourmeter 12 59046920 Fuel Level Gauge 13 59132324 Water Temperature Gauge 14 59046904 Oil Pressure Gauge 15 59044297 Voltmeter Gauge 16 59492512 Brake Light 17 59876201 Plug 28 59223123 Gauge Panel 19 59202721 Differential Lock Switch 1

    10 58835398 Ether Plug 211 59113761 Transmission Temperature Gauge 112 58788894 Indicator Light 114 59231134 Gauge Wiring Harness 115 59137406 HHCS 2 M3 x 0.5 x 1216 59137448 Locknut 2 M3 x 0.5

    T-708J D - 21

  • Dwg D59205682/03

    STEERING WHEEL INSTALLATION

    D - 22 T-708J

  • STEERING WHEEL INSTALLATION

    BOM 59205682

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59223065 Steering Column/Orbital 1- 59223073 - Steering Orbital 1 See Breakdown D - 24.- 59170555 - Steering Column 12 58858564 Steering Wheel 1- 59128900 - Cap Cover 13 59159558 Horn Button 14 59461368 Hex Nut 15 59207266 F-N-R Control Wire Harness 16 95919254 HHCS, Zinc Plated 2 3/8 x 16 x 1.50 Grd 87 95922373 Flatwasher, Zinc Plated 2 3/88 96740980 HSHCS, Zinc Plated 2 M5 x 0.8 x 30 Cl 8.89 59113696 Transmission Shifter 1

    10 59291245 Transmission Shifter Clamp 1

    T-708J D - 23

  • Dwg 13493036/00

    STEERING ORBITAL (59223073) - INTERNAL BREAKDOWN

    D - 24 T-708J

  • STEERING ORBITAL (59223073) - INTERNAL BREAKDOWN

    BOM 59223073

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSS Not Sold Separately 72 NSS Not Sold Separately 13 NSS Not Sold Separately 34 54577812 Gerotor 15 59379552 Spacer 16 NSS Not Sold Separately 17 59379412 Drive 1

    10 50806496 Pin 111 59393389 Centering Spring Kit 113 NSS Not Sold Separately 114 NSS Not Sold Separately 115 NSS Not Sold Separately 117 NSS Not Sold Separately 118 59375295 Seal Gland Bushing 119 59596544 Retaining Ring 121 59596619 Retainer Ball 122 59596619 Retainer Ball 123 59596593 Seat Ball 124 NSS Not Sold Separately 125 NSS Not Sold Separately 126 59375790 Set Screw 196 59088344 Set Screw (Not Shown) 197 13066055 Seal Kit (Not Shown) 198 54577804 Parts Kit (Not Shown) 1

    T-708J D - 25

  • Dwg D13511837/00

    CAB ASSEMBLY

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    D - 26 T-708J

  • CAB ASSEMBLY

    BOM 59248385

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54489562 Overhead Canopy (Standard - No Cab) 12 54489570 Cab Assembly (Optional) 13 54489588 - Canopy Frame 14 54489596 - Front Glass Frame 15 54489604 - Rear Glass Frame 16 54489612 - Rear Boot (incudes mounting strips) 17 54489620 - Lock Nut 8 1/4-208 54489646 - Lock Screw 8 1/4-20 x 3/49 54489653 - Top Lexan 1 Smoke

    10 54489687 - Lexan Hold-down Bracket 411 54489455 - Wiper Assembly 112 54489471 - Motor 113 54489489 - Blade 114 54489497 - Arm 115 54489505 - Switch 116 54489695 - Filler Strip 117 54489703 - Hot Water Heater (Optional) 118 54489729 - Defroster Fan (Optional) 119 95919593 HHCS 8 1/2-13 x 221 59539569 Hex Nut 16 1/2-13

    T-708J D - 27

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • Section E - Electrical

    T-708J E - 1

  • Dwg D13510649/00

    MAIN WIRING HARNESS INSTALLATION

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    E - 2 T-708J

  • MAIN WIRING HARNESS INSTALLATION

    BOM 13510649

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES2 13518857 Ground Cable 13 59928606 Lockscrew 2 5/16 x 18 x 1.256 59726075 Clamp 17 59918573 Locknut 3 5/16 x 188 96701495 HHCS, Fully Threaded, Zinc Plated 3 M12 x 1.75 x 25 Cl 8.89 96738596 Flatwasher, Zinc Plated 4 M12 Hardened Cl 20011 95424586 Cable Tie A/R14 59726075 Insulated Clamp (Not Shown) 415 59974915 Loom A/R17 58788852 Dump Switch 118 96704564 HHCS, Fully Threaded, Zinc Plated 2 M6 x 1 x 20 Cl 8.819 59545616 Lockwasher 220 59869917 Lockscrew 1 5/16 x 18 x 0.7521 59302554 Sender 1

    T-708J E - 3

  • Dwg D13510623/00

    BATTERY INSTALLATION

    E - 4 T-708J

  • BATTERY INSTALLATION

    BOM 13510623

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13518840 Negative Battery Cable 12 59704411 Grommet 13 54516836 J-hook 24 49181875 Battery Bracket 15 96704606 Hex Locknut, Zinc Plated 2 M8 x 1.25 Cl 86 96714399 Flatwasher, Zinc Plated 2 M10 Cl 1407 59436931 Battery 18 59365130 Nut 29 96738596 Flatwasher, Zinc Plated (Not Shown) 1 M12 Hardened Cl 200

    10 96701495 HHCS, Fully Threaded, Zinc Plated (Not Shown)

    1 M12 x 1.75 x 25 Cl 8.8

    11 96701370 Nut, Zinc Plated (Not Shown) 2 M8 x 1.25 Cl 812 96701495 HHCS, Fully Threaded, Zinc Plated 1 M12 x 1.75 x 25 Cl 8.813 96738596 Flatwasher, Zinc Plated 1 M12 Hardened Cl 200

    T-708J E - 5

  • Dwg D59223271/01

    HORN INSTALLATION

    E - 6 T-708J

  • HORN INSTALLATION

    BOM 59223271

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSS Horn Assembly 1- 13469010 - Horn 1- 59200766 - Bracket 13 59717702 Lockscrew 1 5/16 x 18 x 1.04 59918573 Locknut 1 5/16 x 18

    T-708J E - 7

  • Dwg D59240556/01/01

    WORK/ROAD LIGHT INSTALLATION - SHEET 1 OF 2

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    E - 8 T-708J

  • WORK/ROAD LIGHT INSTALLATION - SHEET 1 OF 2

    BOM 59240556, 59223214, 59219022

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59427039 Work Light 3- 58813304 - Lens/Reflector 3- 58813338 - Bulb 3 12V3 59325720 Fuse 1 25 Amp5 59231068 Chassis Light Harness 1

    13 58850926 Light Assembly 114 58850934 Light Assembly 115 59219030 Turnsignal/Breaker Wiring Harness 116 59922807 Adapter, 90° 1- 59923060 Fitting(Optional Trailer Brake) 1

    17 59149369 Female Coupling(Optional Trailer Brake) 118 59157792 Brake Light Switch(Optional Trailer Brake) 121 59483339 Fuse 1 15 Amp22 59941682 Locknut 4 1/4 x 2023 59787465 Lockscrew 4 1/4 x 20 x 1.0

    T-708J E - 9

  • Dwg D59240556/01/02

    WORK/ROAD LIGHT INSTALLATION - SHEET 2 OF 2

    E - 10 T-708J

  • WORK/ROAD LIGHT INSTALLATION - SHEET 2 OF 2

    BOM 59240556, 59223214, 59219022

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59427039 Work Light 3- 58813304 - Lens/Reflector 3- 58813338 - Bulb 3 12V2 59988642 Signals/Flashers Switch Switch 16 59231076 Console Wire Harness 18 95922118 HHCS, Zinc Plated 1 #10 x 24 x 0.5 Grd B9 95923041 Hex Nut, Zinc Plated 1 #10 x 24 Grd A

    10 95207478 Lockwasher 1 #10 Hardened11 59759720 Flasher 112 59988683 Signals/Flashers Switch 124 59231027 Wire Harness (Standard Gauge Panel Lights) 1- 58850694 Wire Harness (Optional Gauge Panel Lights) 1

    T-708J E - 11

  • Dwg D59218735/02

    BACKUP ALARM INSTALLATION

    E - 12 T-708J

  • BACKUP ALARM INSTALLATION

    BOM 59218735

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59184143 Backup Alarm 12 95373973 Cable Tie A/R3 59965962 Lockscrew 2 1/4 x 20 x 0.754 59941682 Locknut 2 1/4 x 20

    T-708J E - 13

  • Dwg D59209866/02

    2WD/4WD CONTROL INSTALLATION

    E - 14 T-708J

  • 2WD/4WD CONTROL INSTALLATION

    BOM 59209858, 59209866

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59129155 Switch Assembly (4WD) 12 59922807 Adapter (4WD) 1- 95323366 Plug (2WD) 13 59922518 Straight Adapter (4WD) 14 59923961 Adapter (4WD) 15 59218891 Hose Assembly (4WD) 1 29.0"6 59219147 Decal: 4WD Disconnect (4WD) 1

    T-708J E - 15

  • Dwg D13511761/00

    SENDER INSTALLATION

    E - 16 T-708J

  • SENDER INSTALLATION

    BOM 13511761

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59414979 Indicator 1

    T-708J E - 17

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • Section F - Ball Hitch Mast Assembly

    T-708J F - 1

  • Dwg 00000000/00

    HULL LIFT BALL HITCH MAST ASSEMBLY

    F - 2 T-708J

  • HULL LIFT BALL HITCH MAST ASSEMBLY

    BOM 13488002

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54489786 Mast Outer Channel 12 58942814 Mast Inner Channel 13 58942822 Plastic Wear Strip (3/8”) 4 0.375 x 2.0 x 53.5”4 13852280 Plastic Wear Strip (1/2”) (HUL-48556001) 2 0.5 x 2.0 x 53.5”5 58942830 Screw (Brass Taer Head) 18 0.375-16 x 1.0”6 58942848 Mast Mounting Shaft 17 58942855 Ball Hitch 1 Ball - 2.31” Shaft - 1.25”8 58949702 Lock Washer 1 1.259 58949710 Hex Nut 2

    10 58942863 Cylinder Mounting Pins11 95919304 HHCS Zinc Plated 2 1/4-20 x 2.25 Grade 812 95923298 Lock Nut Zinc Plated 2 1/4-2013 58942897 Str. Adapter 114 59938977 Cylinder 1- 56998503 -Nut 1- 59861252 -Cartridge Valve 1- 59861096 -Bleeder Valve 1- 59825646 -Seal Kit a/r

    15 58942905 Hydraulic Cylinder Guard 116 58942913 HHCS 4 0.375-15 x 1.0”17 58942921 Lock Washer 4 0.37518 54489794 Mast Mounting Bracket 1 Left Side19 54489802 Mast Mounting Bracket 1 Right Side20 59842954 HHCS 4 0.75-10 x 3.0”lg.21 58942962 Lock Washer 4 0.7522 58942970 Hex Nut 4 0.75 x 1023 59202192 Mast Mounting Bracket Pin 224 54489299 Mast Mounting Shaft Bushing 2

    T-708J F - 3

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • Section G - Decals and Paint

    T-708J G - 1

  • Dwg D13510664/00

    DECAL INSTALLATION

    G - 2 T-708J

  • DECAL INSTALLATION

    BOM 13510664, 13510714, 13510730, 13524897

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54612494 Decal: I-R Corporate Monogram 22 13163340 Decal: Signature 25 59219139 Decal: Transmission Dipstick 16 59219188 Decal: Torque Converter 17 13199344 Decal: Hydraulic Oil 18 59087569 Decal: Diesel Fuel 19 59132084 Decal: F-N-R 111 59468397 Safety Tread 612 59048959 Decal: No Riders 213 58965526 Decal: Crush Warning 517 59306357 Decal: Towing/Coasting 118 59020040 Decal: Pressure Hazard Warning 119 59051151 Decal: Warning 221 59012781 Decal: Rollover 122 13515143 Decal: Lube Chart 123 59010173 Metal Tack 424 13305131 Decal: Nameplate 125 59306365 Decal: Operator Instruction 127 59132118 Decal: Operation Warning 228 58965609 Decal: Don't Ride Forks 129 59468389 Safety Tread 432 59006205 Decal: Ignition Switch 139 59166231 Decal: Moving Machine 140 54489448 Decal: Crush Warning 242 54489430 Conversion by Hull Lift Truck, Inc. 243 59083121 Decal: Black Stripe 144 59083113 Decal: Black Stripe 145 59086959 Decal: Black Stripe 151 18006239 Decal: T-708J 2 HUL-4855000253 59223016 Decal: Tire Pressure 261 18006247 Decal Kit: Lift Capacity Kit** 1 HUL-48550001- NSS - Decal: Mast Control Lever 1- NSS - Decal: Lift Capacity 1- NSS - Decal: Mast Control Direction Arrow 1

    65 59050898 Decal: Signature (White lettering) 1

    ** 59947507 Beige Paint 1 Gallon** 35304286 Beige Paint 1 Spray Can

    T-708J G - 3

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • Section H - Hydraulics

    T-708J H - 1

  • Dwg D13510409/00/01

    HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 1 OF 4

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    H - 2 T-708J

  • HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 1 OF 4

    BOM 13510409

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSS Hydraulic Tank Assembly 1- 59588392 - Pipe Plug 1- 95480083 - Drain Plug 1- 58849829 - Sight Gauge 1- 59246793 - Tank Filter 12 95919585 HHCS, Zinc Plated 4 1/2 x 13 x 1.75 Grd 83 59539569 Flatwasher 9 Hardened4 95923348 Locknut, Zinc Plated 4 1/2 x 136 59414961 Return Filter 1- 59587196 - Return Filter Element 1

    12 59922930 Adapter 116 59922971 Fitting 117 59922641 Straight Adapter 120 59923094 Adapter 121 59924027 Reducing Adapter 122 59924480 Orbital Reducer 123 59923037 Adapter 124 59936435 Hose Assembly 1 35.0"25 13039573 Hose Assembly 1 47.0"26 59218842 Hose Assembly 1 11.50"29 13511746 Hose Assembly 1 58.0"34 59869917 Lockscrew 4 5/16 x 18 x 0.7543 59922658 Straight Adapter 146 59220129 Vent Box 147 59457200 Breather Assembly 148 59965962 Lockscrew 2 1/4 x 20 x 0.7549 95279402 Adapter, 90° 250 59662197 Hose Assembly 1 16.0"54 18006254 Adapter, 45° 1 HUL-4855100457 18006262 Adapter, 90° 1 HUL-48551005

    T-708J H - 3

  • Dwg D13510409/00/02

    HYDRAULIC SUPPLY AND RETURN INSTALLATIONSHEET 2 OF 4

    H - 4 T-708J

  • HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 2 OF 4

    BOM 13510409

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES3 59539569 Flatwasher 9 Hardened5 96740352 HHCS, Zinc Plated 1 M12 x 1.75 x 140 Cl 8.87 96704622 Locknut, Zinc Plated 1 M12 x 1.75 Cl 88 59921031 Adapter 3

    10 59922245 Adapter, 45° 115 59634147 Cover Plate 118 59922807 Adapter 319 59777458 Insert Clamp 228 58827684 Adapter 129 13511746 Hose Assembly 1 58.0"35 59240507 Hose Assembly 1 43.0"37 13401104 Hose Assembly 1 107.0"38 18006270 Hose Assembly- Hull Lift Truck 1 72.0" (HUL-48551006)45 59922898 Adapter, 90° 1

    T-708J H - 5

  • Dwg D13510409/00/03

    HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 3 OF 4

    H - 6 T-708J

  • HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 3 OF 4

    BOM 13510409

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES8 59921031 Adapter 3

    41 59218883 Hose Assembly 1 135.0"51 59929026 Insert Clamp 652 59583450 Cover 353 95920492 HHCS, Zinc Plated 1 5/16 x 18 x 1.375 Grd 8

    T-708J H - 7

  • Dwg D13510409/00/04

    HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 4 OF 4

    H - 8 T-708J

  • HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 4 OF 4

    BOM 13510409

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES9 59031559 Connector 111 59922849 Adapter 113 59248443 4WD and Differential Lock Valve 1- 13836671 - Solenoid Cartridge 2- 13491741 - Seal Kit 1

    14 59919654 Tee 118 59922807 Adapter 331 95323366 Plug 132 95919395 HHCS, Zinc Plated 2 1/4 x 20 x 2.5 Grd 833 95922324 Flatwasher, Zinc Plated 2 1/436 59924043 ORS Cap 139 13099015 Hose Assembly 1 24.0"40 58851478 Hose Assembly 1 51.0"44 59923060 Fitting 155 95287629 Adapter 156 59231191 Hose Assembly 1 30.0"

    T-708J H - 9

  • Dwg D59205609/02

    CONTROL VALVE INSTALLATION

    H - 10 T-708J

  • CONTROL VALVE INSTALLATION

    BOM 59205872, 59219063

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES** 58942798 Decal: Raise / Lower 12 59340117 Knob 13 95922993 Lock Nut 1 1/2 - 134 59843150 Handle 15 58943168 Grease Fitting 1 0.1256 59843176 Linkage Bar 27 58943184 Clevis Pin 2 0.31 x 1.58 58943192 Cotter Pin 2 0.125 x 1.09 58943218 Flat Washer 3 0.75”

    10 58943215 Cotter Pin 1 0.156 x 2.0”11 59397646 Three-Spool Hydraulic Valve 112 95920625 HHCS 3 0.31-18 x 4.0”13 59565028 Flat Washer 3 0.31”14 59327833 Hex Nut 3 0.31-15

    T-708J H - 11

  • THREE SECTION DIRECTIONAL VALVE (59240655) - INTERNAL BREAKDOWN

    H - 12 T-708J

  • THREE SECTION DIRECTIONAL VALVE (59240655) - INTERNAL BREAKDOWN

    BOM 59240655

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSS Body 12 58766692 Sub-check Valve 33 54604350 Relief Valve Pilot Assembly 14 58891144 Seal Assembly 37 NSS Hex Plug 38 NSS Hex Plug 19 NSS Hex Plug 1

    10 58891169 O-ring 611 54604384 Double Acting Spool 212 54604392 Single Acting Spool 113 58891136 Spool Cap 3

    T-708J H - 13

  • **Always use Ingersoll-Rand Replacement parts!**

    T-708J

  • HOW TO USE THISINDEX

    --------------------------------------------------------------------------------------------------------------------

    When the Description is Known - Use the Word Index:

    • Ingersoll-Rand's Word Index makes any item easy to locate.

    • Use any of the functional words in the item description to locate the desired item. The items listed are in alphabetical order in the first column of the index and may be repeated several times depending on their functional descriptions.

    If searching for the Primary Air Cleaner Filter Element, the first listing in the Word Index is:

    Air Cleaner Primary Filter Element

    The item is also listed as:

    Element, Air Cleaner Primary Filter Filter Element, Air Cleaner Primary Primary Filter Element, Air Cleaner

    • The alpha-numeric listing in the second column of the index is the location of the item in the manual. The location is identified as; the Functional Group, Section Number, and Parts List Page Number. Example: C-65 would be Functional Group C, Page 65.

    The index shows the filter will be found on page C-65 which is the Parts List page number for the

    Air Cleaner And Exhaust Installation

  • **Always use Ingersoll-Rand Replacement parts!**

  • WORD INDEX

    AAccess Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5Adjustable Lever Latch . . . . . . . . . . . . . . . . . . . . .A-5Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-65Air Cleaner Primary Filter Element . . . . . . . . . . .C-65Air Cleaner Secondary Filter Element . . . . . . . . .C-65Air Cleaner Service Indicator Kit . . . . . . . . . . . . .C-65Air Intake Hose . . . . . . . . . . . . . . . . . . . . . . . . . .C-65Air Stack Extension Tube . . . . . . . . . . . . . . . . . .C-65Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3, B-23Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5Axle - 2-Wheel Drive Steering . . . . . . . . . . . . . . .B-13Axle - 4-Wheel Drive Steering . . . . . . . . . . . . . . .B-23Axle and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1Axle Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

    BBackup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . .E-13Backup alarm . . . . . . . . . . . . . . . . . . . . . . . . . . .E-12Ball Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3ball hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-5Battery Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . .E-5Block Heater Cord . . . . . . . . . . . . . . . . . . . . . . . .C-77Block Heater Element . . . . . . . . . . . . . . . . . . . . .C-77Brake

    Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-21Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . .E-9Master Cylinder . . . . . . . . . . . . . . . . . . . . . .B-35Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-33Support . . . . . . . . . . . . . . . . . . . . . . . . B-33, B-35

    Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9, E-11Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

    CCap Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-23Center Deck Plate . . . . . . . . . . . . . . . . . . . . . . . . .D-9Chassis Light Harness . . . . . . . . . . . . . . . . . . . . .E-9Chassis Wire Harness . . . . . . . . . . . . . . . . . . . . .C-5Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5Console Wire Harness . . . . . . . . . . . . . . . . . . . .E-11Coolant Neck . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5Coolant Recovery Bottle . . . . . . . . . . . . . . . . . . .C-73Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8Counterweight Box . . . . . . . . . . . . . . . . . . . . . . . .A-9Counterweight Cover . . . . . . . . . . . . . . . . . . . . . .A-9Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . .C-65Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-9Cross and Bearing . . . . . . . . . . . . . . . . . . .C-7, C-35Cylinder

    Axle (2WD Steering) . . . . . . . . . . . . . . . . . . .B-17Axle (4WD Steering) . . . . . . . . . . . . . . . . . . .B-31Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3

    DDecal

    4WD Disconnect (4WD) . . . . . . . . . . . . . . . E-15Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . D-7

    Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8Differential Kit (Drive Axle) . . . . . . . . . . . . . . . . . B-7Differential Lock Switch . . . . . . . . . . . . . . . . . . . D-21Dipstick Cover Plate . . . . . . . . . . . . . . . . . . . . . . D-9Drive Axle . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2, B-3Dump Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3

    EEngine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

    Block Heater Kit . . . . . . . . . . . . . . . . . . . . . C-77Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

    Ether Plug . . . . . . . . . . . . . . . . .