Parts Manual TB107 Serial No. 3121401 & Higher …files.minnpar.com/partbooks/WHEEL LOADER...

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Parts Manual TB107 Serial No. 3121401 & Higher Engine Model: Deutz F5L-912
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Transcript of Parts Manual TB107 Serial No. 3121401 & Higher …files.minnpar.com/partbooks/WHEEL LOADER...

  • Parts Manual TB107

    Serial No. 3121401 & Higher

    Engine Model: Deutz F5L-912

  • PARTS MANUAL

    Machine Serial No ...............

    Engine Model Serial No

    Transmission Part No .... Serial No .

    Front Axle Part No .. Serial No ..

    Rear Axle Part No Serial No ..

    MODEL 1500Z MANUAL. TB107

    MANUAL PART NO. 4600207 Includes Revision 7 Engine Model: Oeutz F5l-912

    .AO~A DUsnu ... ~ June 1988

  • 2

    TROJAN

    I N T ROD U C T ION ------------

    This manual illustrates and identifies maintenance parts for the Model150oz Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

    An index is provided in the front of this manual to help you determine which illustration contains the part you_ want to order. Determine the basic s~tem or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

    This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is 1n keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

    This-manual has been indexed by group numbers, which identifies cne area of the machine that requires servicing. The f;r~t two digits in the group numbe rs i nd ; cate s the are a of the mach i ne

    Example: -Group B. ~ Ql

    32 - Indicates - Hydraulic System as - Indicates - Hydraulic Tank Assembly 01 - Indicates - Hydarulic Filter

    These group numbers are for easy reference ~.

    The group numbers are provided for easy access to the area in which the part is used. Find the basic group number, turn to the illustration and find the part (item number) you want to order.

    I

  • TROIAN

    Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proppr part, it is essential that the following information be included with your parts order:

    MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT

    USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.

    Certain abbreviations are used in the parts list to call your attention to specific situations. These apbreviations are explained "as follows:

    AIR - As Required: No specif~~ quantity can be assigned to the part since the number used varies from machine to machine.

    N.S.S. - Not Servicea Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

    N.I. - Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

    WHEN YOU RECEIVE PARTS:

    Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

    Report any errors to your-Trojan Distributor.

    In case of shipment damage, make any claims to the carrier immediately.

    3

  • TROIAN

    20

    25 03 12 01 10 25 03 01

    4 Revision 4 - Au~ust, 1985

  • GROUP

    01 ....

    03 -

    04 -

    TABLE OF CONTENTS PART NUMBER INDEX IS LOCATED AT THE END OF THE SECTIONS

    Frame Group

    Axles Group 3100 - Front Axle 3101 Differential Case And Ring Gear Thru SiN 3123100

    SIN 3123101 and Higher 3102 Differential Case Thru SIN 3122002

    SIN 3122101 - 3123100 SIN 3123101 and Higher

    3103 Housing and Shaft Assembly 3104 - Planetary Hub Assembly Thru SiN 3123100

    3105

    3200

    3201 3202

    3203 3204

    SIN 3123101 and Higher Brakes Group Thru SIN 3123100 SIN 3123101 and Higher Rear Axle Rear Axle (State of Mass.) Housing and Planetary Hub (State of Mass.) Brake Group Thru SIN 3123100 SIN 3123101 and Higher State of Mass. Differential Assembly (State of Mass.) Differential Case and Gear (State of Mass.)

    Axle Mounting Group 1100 - Front & Rear

    PAGE

    11

    13 15 15B 17 19 19B 21 23 23B 25 26A 27 29D 29F 29 29B 29H 29K 29M

    31

    07 - Engine, Controls & Filters Group See Engine Section

    10 - Transmission Torque Converter Group 0000 0100 1001 1002 1003 1004

    - Transmission Mounting Transmission Hydraulic System Transmission/Torque Converter Assembly - Housing Group Torque Converter Turbine Shaft, Stator Support and Baffle Group Drive Plate Group

    Revision 6 - April 1987 6186A-0185

    33 35 37 41 43 45

    5

  • GROUP

    10 -

    11-

    12 -

    14 -

    15 -

    16 -

    6

    1005 - Auxiliary Pump Drive Group 1006 - Charging Pump Group 1007 - Forward Clutch Group 1008 - Reverse and 2nd Clutch Group 1009 - Low Speed Clutch Group 1010 - 3rd Speed Clutch Group 1011 - Reverse Idler Group 1012 - Idler Shaft and Steer Pump Group 1013 - Output Shaft Group 1014 - Pump/Filter Group 1015 - Control Valve Assembly 1016 -Modular Valve Assembly 1017 - Parking Brake Group

    Steering Group 0000 - Hydraulic System 0001 Cylinder, Steer 0002 - Steering Gear, Hydraulic

    Propeller Shafts Group 0000 - Propeller Shafts & Linkage

    Transmission Controls Group 0000 - Parking Brake Linkage 0100 - Transmission Controls

    Automatic Bucket Leveler Group 6200 - SIN 3122101 thru SIN 3124220

    - SIN 3124601 and Higher

    Brake System Group 2000 - Brake Controls & Lines 2001 - Brake Valve Installation - 1 Pedal 2002 - Brake Valve Installation - 2 Pedal

    PAGE

    46 47 49 51 53 55 55B 55D 55F 55H 55K 55M 55P

    57-59 61-63 65-67

    69

    71 73

    79 79B

    81-87C 89 91

    Revision 6 - April 1987 6186A-0185

  • GROUP

    17 -

    18 -

    20 -

    22 -

    23 -

    25 -

    Electrical System Group 0000 - Battery & Wiring Diagram (24V)

    - Battery & Wiring Diagram (12V) 0001 - Lights & Electrical Components 0002 - Battery Box 0003 - Instruments & Switches 0004 - Oil Pressure Gauge (12V) 0900 - Worklight/Installation 2700 - Ventilator, Roof 3300 - Windshield Wiper, Rear 3400 - Speedometer/Installation 3700 - Tachometer

    Bucket Indicator Group 0300 - Bucket Indicator

    Sheet Metal - Engine Group 0200 - Hood Assembly 1300 - Hood Panel & Acoustical Installation 1400 - Acoustical Installation, Engine

    Fenders & Mudflaps Group 0000 - Fenders, Front & Rear 0001 - Fenders, Front

    Fuel Tank Group 2000 - Fuel Tank Installation

    Wheels & Tires Group 0000 - Tires & Wheels

    26 - Cab Group 1400 - Floorplates 1600 Cab "ROPS" STD

    Cab Assembly (Hi Visibility) 1601 Cab Body Assy. & Cab Door Assemblies 1602 - Cab Door Assemblies 1603 - Can Interior/Acoustics (S/N 3122100 and Higher) 2200 - Seat Assy. & Mounting 2201 Seat Mounting 2202 Seat Assembly 3500 Acoustical Installation, Cab (Thru SIN 3122099)

    Revision 6 - April 1987 6l86A-0185

    PAGE

    92 92E 93-95 97 99 100 101 103 105-107 109 III

    113

    115 117-119 121

    123-125 127

    129

    131

    133-135 137 l37B 139-141 143 145 147 149 151 153

    7

  • GROUP

    28 - Tools Group 0000 - Tools

    29 - Tank Covers Group 0100 - Covers, Step Plate 0300 - Chock Mounting, Wheel 0600 - Shroud Mounting 1500 - Support Mounting, Light

    30 - Heater Group 0000 - Heater System 0001 - Heater Assembly (ESPAR)

    32 - Hydraulic System Group 0500 - Reservoir, Hydraulic 0501 Filter, Hydraulic Oil 4000 Hydraulic System, Main 4001 Valve Assy., Control 4002 Linkage, Valve Control 4003 Valve Assy., Control 4004 Gear Pump

    33 - 3rd Function Hydrailucs 3000 - Air Electrical - Thru SIN 3122099

    - SIN 3122099 thru 3124600 3001 - Valve, Change Over SIN 3122101 - 3124600 3100 - Mechanical/Hydraulic SIN 3124601 and Up 3101 - Lift Arm Piping 3200 - Valve Controls

    61 - Counterweight Group 0100 - Counterweight

    65 - Lift Arms Group

    79 -

    0000 - Lift Arm Linkage (Incl. Optional High Lift 0001 - Cylinder, Bucket 0002 - Cylinder, Lift (Incl. Optional Cylinder) 5000 - Bucket Assy. 5200 - Bucket Attachments.

    Miscellaneous Group 0700 - Injector, Alcohol 1200 - Injector, Alcohol 1201 - Safety Walk Installation 1202 - DEFROSTER 1203 - Lock, Hydraulic Control Lever 1204 - Lock, Lift Arm 1205 - Windshield Wiper, Rear (Optional)

    Arms)

    PAGE

    155

    157 158 159 160-161

    163-165 165B

    167-169 17l-173 179-181 183-185 187-189 191-195 197

    175 199 201 202A 202C 202E

    203

    205-209 211-215 217-221 223 224

    225 225 227 229 230 231 233

    8 Revision 6 - April 1987 6186A-0185A

    CJ

  • QUICK REFERENCE

    *FILTER KIT (SIN 3122101 & Higher) (Complete) 4610641

    AIR CLEANER *Large Element 0746555 *Small Element 0746554

    Vacuum Indicator 0746649

    FILTERS *Engine Oil 4795837 *Fuel 4795772 Hydraulic Oil (For S/N's Lower than 3122099) 4134431

    *Hydraul ic Oil (For S/N's Higher than 3122101) 1696145

    *Transmi ss i on 2115522-7395491

    BELTS Air Compressor Alternator Cooling Air Blower

    TEST EQUIPMENT Kit (Complete)

    TOOL KIT Complete

    IDENTIFICATION KIT Complete

    WORKSHOP MANUAL TB200

    OPERATORS MANUAL TB10B

    Revision 7 - June, 1988 6185A-0185

    0048980 4600023 4791499

    4500886

    4177158

    4600200

    4602341

    4600412

    1 1 1

    1 1

    1

    1 1

    1 1 1

    1

    1

    1

    9

  • lAO ....

    10 1985 August, Revision 4 -

  • I ROlAN

    .

    Item Trojan Faun

    Part No. Part No.

    1 ~709734 ~323129 9323158

    A ~EF B ~EF c ~EF

    ~EF

    Revision 7 - June 1988 8646A-0185A

    03 3200

    AXLE ASSEMBLY FRONT

    Description Qty.

    Axle Assembly (Thru sIn 3123100) 1 Axle Assembly (s/n 3123101 - 3128705) 1 Axle Assembly (s/n 3128706 & Higher) 1 Housing Planetary Hub Assembly -Brake Disc Assembly (See Group 033105) -Differential Assembly (See Group 033101-033102) (Pg. 15-198) (s/n 312310D-3128705) -Differential Assembly (See Group 033102) (Pg. 190) (s/n 3128706 & Higher) -

    13

  • TROIAN

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    c c::t -

    (J

    03 6630 O

    3101 33201

    Revis ion 4 - .... ugust, 1985

  • TROIAN

    Item

    1

    2

    4 5

    6 7 8 9

    10 11 11 11A 12 13 14 15

    l5A 16

    16A 17

    18 20 21 22 22A 23 24 25

    26

    28 29 30 31 32 32A 33 34 35 36

    Trojan Part No.

    Faun Part No.

    4168771 4175479 4169031 4175022 4165315 4125150 4175528 1747051 3300008 7121361 1500065 4151163 4168710 4177771 4127467 4118054 4168725 4168726 4175529 4148915 4168728 4175528 4148915 4168729 4168727 4168730 4168731 4168732 5069956 4148915 5069958 4125150 4150223 4175341 0039627 4175340 7121430 7121430 4155111 0593069 4127489 4155977 4155698 4155633

    1500067

    Revision 6 - April 1987 4799A-0177

    01 0000

    FRAME GROUP

    Description

    Frame Assy., Front (For SIN lower than 3122099) Frame Assy., Front (For SIN higher than 3122101) Cover (For SIN lower than 3122099) Plate (For SIN higher than 3122101) Bushing Bearing Cover Ring, Snap Fitting, Grease Bolt Washer Edge Protection Frame Assy., Rear (For SIN lower than 3122099) Frame Assy., Rear (For SIN higher than 3122101) -Pin:, Coupling (N.I.) (For SIN higher than 3122101) Link, Safety Pin Pin Cover Seal Cover (For SIN lower than 3122099) Cover (For SIN higher than 3122101) Seal Cover (For SIN lower than 3122099) Cover (For SIN higher than 3122101) Spacer Shim Shim Ring, Inner Ring, Thrust (N.I.) (For SIN higher than 3122101) Ring, Inner Bearing Ring~ Felt (For SIN lower than 3122099) Ring, Felt (For SIN higher than 3122101) Ring, Felt Ring, Felt (For SIN higher than 3122101) Bolt Bolt Bolt Bolt Pin (Not As Illustrated) Spring Cotter (N.l.) Nut, Lock Nut, Lock N.A. Washer

    A.R. - As Required N.A. - Not Applicable

    aty.

    1 1 1 1 2 1 1 2 7 4 4

    AIR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 2 2 2 2 4 4 1 4 2 2 1 1

    8

    11

  • TROIAN 03 3101

    DIFFERENTIAL CASE AND RING GEAR (Front & Rear)

    (FOR MACHINES HAVING SIN LOWER THAN 3123100 )

    Item Trojan Faun

    Description Part No. Part No.

    A 9709615 Differential Assy., Front (Incl. Items 1 Thru 23) 9709616 Differential Assy., Rear (Incl. Items 1 Thru 23)

    8 7398123 Gear & Pinion Set (Incl. Items 22 & 23) (Front Axle) 7398124 Gear & Pinion Set (Incl. Items 22 & 23) (Rear Axle)

    1 2433040 Pin, Cotter 2 7381265 Nut, Castle 3 7381266 Washer 4 7381267. Flange, Drive 6 4121134 Plate, Dust Protection 7 7397975 Seal, Shaft 8 7381268 Race, Inner

    4156540 Race, Outer 9 7397976 Shim (5.4MM)

    7397977 Shim (5.6MM) 7397978 Shim (5 .8MI\')) 7397979 Shim (6.0MM) 7397980 Shim (6.2MM) 7397981 Shim (6.4MM) 7397982 Shim (6.6MM)

    10 7381269 Nut, Adjusting 2434021 Pi n, Oowe 1

    11 5088604 Race, Inner 5088605 Race, Outer

    12 5088606 Race, Inner 5088607 Race, Outer

    13 7121308 Bolt 14 7381270 Housing, Drive 22 7397984 Shim (102M'''')

    7397985 SnilTI (l.5MM) 7397989 Shim (1. 8MM) 7397990 Shim (2.0MM)

    23 5088608 Race, Inner 4156604 Race, Outer

    Two Groups Used Per Machine; Quantity Shown Is For One A.R. - As Required N.I. - Not Illustrated

    Revision 4 - August, 1985 4863A-0185

    Qty.

    1 1 1 1 1 1 1 1 1 1 1 1

    AIR AIR AIR AIR AIR AIR AIR 2 2 1 1 1 1

    12 I 1

    A.R. A.R. A.R.

    1 1

    Grou~

    15

  • TROJAN

    [email protected]

    / /

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  • Item Trojan Faun

    Part No. Part No.

    A 9320803

    A 9320805

    B 7398123 B 7398124 1 2433040 2 7381265 3 7381266 4 7381267 6 4121134 7 7397975 8 7382225 8A 7382226 9 7397976

    7397977 7397978 7397979 7397980 7397981 7397982

    10 2434021 11 7381269 12 5088604 12A 5088605 13 5088606 13A 5088607 14 7121308 14 7121208 15 7381270 16 7120944 17 18 4138072 20 7397984

    7397985 7397989 7397990

    21 5088608 21A 7381801

    Revision 7 - June 1988 6187A-0185

    03 3101 .

    DIFFE~ENTIAl CASE AND KING GEAR (FRONT AND REAR)

    (FOR MACHINES SIN 3123101-312870S)

    Description Qty.

    Differential Assy. (Front) (Incl. Items B thru 23 and 1 thru 13 Group 033102 1 Differential Assy. (Rear) (Incl. Items B thru 23 and 1 thru 13 Group 033102 1 Gear & Pinion Set (Front) (Incl. Items 22 & 23) 1 Gear & Pinion Set (Rear) (Incl. Items 22 & 23) 1 Pin, Cotter 1 Nut 1 Washer 1 Flange 1 Plate, Dust Protection 1 Seal, Shaft 1 Race, Inner 1 Race, Outer 1 Shim (5.4MM) AIR Shim (5.6MM) AIR Shim (S.8MM) AIR Shim (6.0MM) AIR Shim (6.2MM) AIR Shim (6.4MM) AIR Shim (6.6MM) A/.R Pin, Dowel 2 Nut, Adjusting 2 Race, Inner 1 Race, Outer 1 Race, Inner 1 Race, Outer 1 Bolt (Front) 12 Bolt (Rear) 12 Housing (Incl. Items 16 thru 19) 1 Bolt 4 Cap, Bearing (N.S.S.) (Order Item lS) -Washer 4 Shim (1.2MM) AIR Shim (1.5MM) AIR Shim (1.8MM) AIR Shim (2.0MM) AIR Race, Inner 1 Race, Outer 1

    N.S.S. - Not Serviced Separately AIR - As Required

    -

    158

  • lROd ..

    16 Revision 4 - August, 1985

  • TROIAN

    DIFFERENTIAL CASE ASSY. (Front and Rear)

    For Machines Having Serial Numbers Thru

    Item Trojan Faun Description Part No. Part No.

    A 7397991 Case Assy., Differential 1 ------- Flange, Half (NSS - Order Item A) 2 ------- Flange, Half (NSS - Order Item A) 3 4155906 Pin, Grooved 4 7397992 Shim

    7397993 Shim 5 7397994 Gear, Side 6 7397995 Gear, Pi nion 7 7397996 Washer, Thrust 8 7397997 S p i de r, D if f e re n t i a 1 Y 7122925 Bolt (Front Axle)

    7122225 Bolt (Rear Axle) 10 4138533 Washer 11 ------- Lockwi re (NSS - Obtain Locally) 12 4154632 Bolt 13 7397998 Plate, Locking

    Two Groups Used Per Machine; Quantity Shown Is For One Group

    Revision 4 - August, 1985 4861A-0185A

    033102

    3122002

    Qty.

    1 1 1 4

    AIR AIR

    2 4 4 1 8 8 8 -

    12 1

    -

    17

  • TROJAN

    18

    036629 3102

    033202

    Revision 4 - August, 19R5

  • TROIAN

    DIFFERENTIAL CASE ASSY. (Front and Rear)

    For Machines Having Serial Numbers 3122101 THRU 3123100

    Item Trojan Faun

    Description Part No. Part No.

    A 7381263 Case Assy., Differential 1 ------- Flange, Half (NSS - Order Item A) 2 ------- F1 ange, Half (NSS - Order Item A) 4 7381264 Washer, Stop 5 7397994 Gear, Beve 1 6 7397995 Gear, Pinion 7 7397996 ~~asher, Thrust 8 7397997 Spider, Differential 9 7122243 Bolt (Front Axle)

    4138533 Disc (Rear Axle) 10 4138533 Washer 11 ------- Lockwire (NSS - Obtain Locally) 12 4154632 Bolt 13 7397998 Plate, Locking

    Two Groups Used Per Machine; Quantity Shown Is For One Group

    Revision 4 - August, 1985 4862A-0185A

    03 3102

    Qty.

    1 1 1 2 2 4 4 1 8 8 8 -

    12 1

    19

  • TROJAN

    19A Revision 4 - August, 1985

  • ~.ROIAJI

    Item Trojan Faun

    Part No. Part No.

    1 17381263 2 4 ~381264 5 17382227 6 17382228 7 17397996 8 17397997 9 17122243

    10 ~138533 12 ~154632 13 397998

    Revision 7 - June 1988 6188A-0185A .

    DIFFERENTIAL CASE ASSY. (FRONT & REAR)

    (FOR MACHINES SIN 3123101-3128705)

    Descri ption

    Housing Housing Washer, Stop Gear, Bevel Gear, Pinion Washer, Thrust Spider, Pinion Bolt Washer Bolt Plate, Locking

    03 .3102

    Qty.

    1 1 2 2 4 4 1 8 8

    12 1

    19B

  • 19C

    TROIAN

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    ~~~~~~~--- g

  • o JIFFERENTIAL ASSEMBLY (FRONT AND REAR AXLE) (FOR MACHINES HAVING SIN 3128706 AND HIGHER)

    Item Trojan Faun

    Part No. Part No.

    A 9320824 9320825

    1 4920089 2 7120989

    10 1599594 11 0941178 12 1583997 13 0941177 14 1583996 70 5088770 71 0053119 72 2434021

    100 4920011 4920022

    101 7121383 110 5088954 112 0005229 113 5055010 114 0023093 115 0077240 116 0077241 117 0077242 118 4920004 119 4920005 200 4920092 201 7121308 202 0039075 203 2432095 300 4920007 301 0040397 302 0015608 600 7120844 601 0026589

    Revision 7 - June 1988 8647A 0220A

    Description

    Differenti a 1 Assembly, Front Differential Assemoly, Rear Housing Bolt Spider Pinion Washer Pinion Washer Bearing, Roller Nut Roll Pin Gear Set, Bevel (Front) Gear Set, Bevel (Rea r) Bolt Bearing, Roll er Sleeve Beari ng, Roll er Nut, Flange Shim (1l7.5X1.2) Shim (117.5Xl.4) Shim (117.5X1.6) Shim (117.5X1.8) Shim (117.5X2.0) Housing Bolt Plug Pin Flange Seal Seal Bolt Washer

    03 3102

    Qty.

    1 1 1 2 2 4 2 2 2 2 2 2 1 1

    12 1 1 1 1

    AR AR AR AR AR 1

    12 2 2 1 1 1 4 4

    190

  • 2Q

    lRO.I .. \---~

    . \ \ \

    \

    6260

    Revision 4 - August, 1985

  • Item Trojan Faun

    Part No. Part No.

    1 7397999 2 7393691 3 0784007 4 2162102 5 4155204 6 2152095 7 1097929 8 2439007 9 7397348

    .

    Revision 7 - June 1988 4575A-0177

    03 31.03

    AXLE HOUSING (Front and Kea r)

    (For Machines Thru sin 3123100)

    Descri ption aty.

    Housing, Axle 1 Breather 1 Plug 1 Ring, Sealing 1 P1 ug 1 Ring, Sealing 1 Plate, Identification 1 Pin, Drive 4 Shaft, Axle 2

    Two Groups Used Per Machine; Quantity Shown Is For One Group

    21

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    6261

    22

    \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ -j L ____ _

    1985 4 - August~ Revision

  • .~.

    TROJAN 03 3104

    PLANETARY HUS ASSEMBLY

    (FOR (Front and Re ar)

    MACHINES SIN 3123100 & LOwER)

    Item Trojan Faun Description Qty . Part No. . p~rt No.

    1 7392672 Spindle 2 2 6220291 Bolt 24 3 0015338 Shaft Seal 2 4 7392673 Washer 2 5 7381257 Inner Race 2

    7392675 Outer Race 2 6 7398016 Hub 2 7 4193409 Stud, Wheel 24 8 \ 4191573 Washer 24 9 4601310 Nut 24

    10 5052017 Tap Roller Bearing 2 11 7392680 Snap Ring 2 12 7398018 Gear Carrier 2 13 739.8019 Ring Gear 2 14 1335013 Grooved Nut 2 15 7392683 Lock Plate 2 16 1335013 Grooved Nut 2 17 7393825 Thrust Washer - 2 18 7398020 Sun Gear 2 19 1578099 Snap Ring 2 20 7381029 Disc 2 21 4138394 Shim (O.3MM) 2

    4138393 Shim (0.5MM) AIR 7392686 Shim (l.OOMM) AIR 7394016 Shim (3.00MM) AIR

    22 7398021 Planet Carrier 2 23 7121279 Hex. Screw 32 24 1800032 Lock Ring 6 25 7392688 Pin 6 27 2162092 Sealing Ring 4 28 0784001 Plug 4 29 7392689 Washer Thrust 6 30 5069821 Beari ng 12 31 7398022 Plane t Whee 1 6 32 7392689 Washer, Thrust 6

    A.R. - As Required

    Two Ax les Used Per Machine; Quantity Shown Is For One Axle

    Revision 4 - August, 1985 .1 t;7h 1_ n177

    23

  • TROIA~. ~

    23A

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    Revis10n . 4 - August, 1985

  • ~.RCJ.IAN 03 3104

    Trojan Faun Item Part No. Part No.

    1 0026738 2 5088641 3 0309064 4 0012165 5 0039933 6 0343046 7 2162045 8 0784001 9 0039868

    10 1578023 11 0308051 12 7121279 13 0348017 14 1578019 15 0313098 16 5088643 17 4155721 18 4156305 19 0311096

    0311096 0311121

    20 0360071 21 0012136 22 10202139 23 0010114 26 P026898 27 7120459 28 P026589 29 1251072 30 ~051018 31 5088639 32 0015434 33 0359503 34 P368451

    ~920008 35 ~162045 36 ~155204 37 P784007 38 ~162035 39 0912007 40 0269074 41 ~220321 42 P026686 43 251208

    Revision 7 - June 1988 6189A-0185

    . . HOUSING/PLANETARY HUB ASSEMBLY

    (FRONT AND REAR) iFOR MACHINES S/,\j 3123101 & HIGHER)

    Description Qty.

    Washer, Stop 12 Roll 6 Gear, Planetary 6 Ring, Snap 6 O-Ring 6 Bolt 6 Seal 4 Plug 4 Plug 4 Ring, Snap 6 Spider, Planetary 2 Bolt 42 Plug 2 Ring, Snap 2 Gear, Sun 2 Inner Race, Bearing 2 Nut 4 Washer, Internal Tab 2 Gear, Ring (Rear Axle) 2 Gear, Ring (SIN 3123101-3128705) (Front Axle Only) 2 Gear, Ring (SIN 3128706 & Higher)(Front Axle Only) 2 Hub, Ring Gear 2 Ring, Snap 2 Hub 2 Stud 24 Disc, Brake 2 Bolt 40 Washer 40 Nut 40 Bearing, Roller 2 Beari ng, Roll er 2 Seal, Shaft 2 Shaft, Axle 2 Housing, Axle (SIN 3123101-2128705) 1 Housing, Axle (SIN 3128706 & Higher) 1 Ring, Sealing 1 Plug 1 Plug 1 Seal 1 Breather 1 Spindle 2 Bolt 32 Washer 32 Nut 32

    23B

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    03 6582 3105

    Revision 4 - August, 198:

  • Item Trojan Faun

    Part No. Part No.

    A 1696462 1 7121383 2 1697170 3 7394394

    7394395 7394396 7394397

    4 7395365 7122206

    5 7395368 4138072

    6 7 1251207 8- 1693298

    12 7395369 12 4123943 13 7384622 15 4123943

    7395369 IIAII 14921004

    1696499 liB " 14921003

    IIC" 14921003 1696499

    14921004 1696499

    110 11

    1696499 15E 0762454

    Revision 7 - June 1988 4864A-0185

    03 3105

    BRAKE GROUP (FRONT AXLE)

    (FOR MACHINES SIN 3123100 & LOWER)

    Description aty.

    Set, Lining(Inc Items 9,10,11&15)(Services 2 Calipers) 2 Bolt 32 Di sc, Brake 2 Shim (2.70MM) 8 Shim (3.00MM) A.R. Shim (3.50MM) A.R. Shim (4.0 MM) A.R. Screw 4 Bolt 4 Washer (2.50MM) 16 Washer 16 Axle Housing (See Group 033103) 1 Nut 8 Valve, Breather 4 Plate (SIN lower than 3122002) 8 Plate (SIN Higher than 3122101) 8 Sealing Set (Was 7384622 thru SIN 3123700) 4 Plate, Cover (SIN Lower than 3122002) 4 Plate, Cover (SIN Higher than 3122101) 4 Calliper (Was 7395898 Thru SIN 3123700) 1 o Ring (Between Calipers) 2 Calliper (Was 7395897 Thru SIN 3123700) 1 o Ring (Between Calipers) 2 Calliper (Was 7395900 Thru SIN 3123700) 1 o Ring (Between Calipers) 2 Calliper (Was 7395900 Thru SIN 3123700) 1 o Ring (Between Calipers) 2 Piston, Caliper (NI) (SIN 3123701 & Higher) AR

    A.R. - As Required

    25

  • 8' ... '-:- == .- - s fri c::::z .. _3

    -V')

  • Item Trojan Faun

    Part No. Part No.

    34 44 1693298 45 7122226 46 0045112 47 0026589 48 0026754 49 1251207 50 7384622 51 7395369 52 1696462 '53 4123943 54 14921003 55 4921004 56 4921004 57 4921003 58 0762454 59 1696499

    Revision 7 - June 1988 6190A-0185A

    03 3105

    3RAKE GROUP (FRONT AXLE)

    (FOR MACHINES SIN 3123101 & HIGHER)

    Description Qty.

    Housing, Axle (See Group 033104) REF Valve, Breather 4 Bolt 4 Bolt 4 Washer 16 Washer 8 Nut 8 Sea 1 i ng Set (Was 7397129 Thr'u SIN 3123700) 4 Plate, Cover 8 Lining Set (See Note) (Services 2 Calipers) AR Cover 4 Calliper Assy. (Was 7395897 Thru SIN 3123700) 1 Calliper Assy. (Was 7395899 Thru SIN 3123700) 1 Calliper Assy. (Was 7395898 Thru SIN 3123700) 1 Calliper Assy. (Was 7395900 Thru SIN 3123700) 1 Piston, Caliper (SIN 3123701 & Higher) AR o Ring (NI) (Between Callipers) AR

    NOTE: Replaces Linings By Complete Sets Per Axle Only

    I

    26A

  • I ROlAN

    Item Trojan Faun Part No. Part No.

    1 9709735 9323130 9323159

    A REF B REF C REF

    REF

    Revision 7 - June 1988 8656A 0l85A

    03 3100

    AXLE ASSEMBLY REAR

    Description aty.

    Axle Assembly (For SIN 3123100 & Lower) 1 Axle Assembly (For SIN 3123101-3128705) 1 Axle Assembly (SIN 3128706 & Higher) 1 Planetary Hub Assembly (See Group 033104) -Brake Disc Assembly (See Group 033205) -Differential Assembly (See Group 033101-033102) (Pg. 15-198) -Differential Assembly (See Group 033102) (Pg. 190) (SIN 3128706 & Higher) -

    27

  • lRO.IAN

    ....

    28

    \

    \ \

    /

    ./ I

    /

    / ~, / ~I'

    /

    Revision 4 - August, 1985

  • ~~ ..

    (

    ~.ROJAN 03 32.02

    Item Trojan Faun

    Part No. Part No.

    A 1696462 1 7121383 2 1697170 3 7394394

    7394395 7394396 7394397

    4 7395365 7122206

    5 7395368 4138072

    6 7 1251207 8 1693298

    12 7395369 4123943

    13 7384622 15 .-. 4123943

    7395369 "C" 4921003 "0" 4921004 15E 0762454 16 1696499

    Revision 7 - June 1988 4865A-0185

    BRAKE GROUP (Rear Axle)

    (FOR MACHINES SIN 3123100 & LOWER)

    Description Qty.

    Lini ng SetOnc1 Items 9-11 l5)(Services 2 Calipers) AR Bolt 32 Disc, Brake 2 Shim (2.7MM) 4 Shim (3.0MM) A.R. Shim (3.5MM) A.R. Shim (4.0MM) A.R. Screw 2 Bolt 2 Washer (2.50MM) 8 Washer (3.0 MM) A.R. Housing, Axle (See Group 033203) 1 Nut 4 Valve, Breather 2 Plate (SIN 3122002 & Lower) 4 Plate (SIN 3122101 & Higher) 4 Sealing Set (Was 7381259 Thru SIN 3123700) 2 Plate, Cover (SIN 3122002 & Lower) 2 Plate, Cov~r (SIN 3122101 & Higher) 2 Calliper (Was 7395900 Thru SIN 3123700) 1 Calliper (Was 7395899 Thru SIN 3123700)

    .. 1

    Piston, Caliper (NI) (SIN 3123701& Higher) AR o Ring (NI) (Between Calipers) AR A.R. - As Required

    29

  • TROIAN

    I

    / /

    /

    29A Revision 4 - August, 1985

  • Item Trojan Faun

    Part No. Part No.

    34 44 1693298 45 7122226 46 0045112 47 0026589 48 0026754 49 1251207 50 7384622 51 7395369 52 1696462 53 4123943

    ,55 ~921004 57 4921003 58 0762454 59 1696499

    Revision 7 - June 1988 6191A-0185

    03 32.02

    3RAKE GROUP (REAR AXLE)

    (FOR MACHINES SIN 3123101 & HIGHER)

    Description aty.

    Housing, Axle (See Group 033104) REF Valve, Breather 2 Bolt 2 Bolt 2 Washer 8 Washer 4 Nut 4 Sea 1 Set (Was 7397129 Thru SIN 3123700). 2 Plate, Cover 8 Lining Set (See Note)(Services 2 Calipers) AR Cover 2 Calliper Assy. (Was 7395899 ThruS/N 3123700) 1 Calliper Assy. (Was 7395900 Thru SIN 3123700) 1 Piston, Caliper (NI) (SIN 3123701 & Higher) AR o Ring, (NI) (Between Calipers) AR

    NOTE: Replaces Linings By Complete Sets Per Axle Only

    29B

  • I ROlAN

    Item Trojan Faun Part No. Part No.

    1 9323137 A REF B REF C REF D REF

    Revision 6 April 1987 0207A 69l7A

    03 3200

    AXLE ASSEL'1BLY, REAR (Mass. & N.Y.C. Machines)

    Description aty.

    Axle Assembly 1 Housing & Planetary Hub Assy. (See Group 332011) -Disc Brake Assy. (See Group 332021) -Differential Assembly (See Group 332031) -Differential Case & Gears (See Group 332032) -

    -

    29D

  • TROI~_ .. .. )

    , -.-~~

    29E

  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    1 0026738 2 5088641 3 0309064 4 0012165 5 0039933 6 0343046 7 2162045 8 0784001 9 0039868

    10 1578023 11 0308051 12 7121279 13 0348017 14 1578019 15 0313098 16 5088643 17 4155721 18 4156305 19 0311121 20 0360071 21 0012136 22 0202139 23 0010114 25 4601310 26 0026898 27 7120459 28 0026589 29 1251072 30 5051018 31 5088639 32 0015434 33 0359503 34 0368451 35 2162045 36 4155204 37 0748007 38 2162035 39 0912007 40 0269074 41 6220321 42 0026686 ~3 1251208

    Revision 6 April 1987 0207A 6918A

    03 3201

    HOUSING & PLANETARY HUB ASSEMBLY, REAR (Mass. & N.Y.C. Machines)

    Description aty.

    Thrust Washer 12 Needle Bearing 6 Gear, Planetary 6 Snap Ring 6 o Ring 6 Pin 6 Seal 4 Plug 4 Plug 4 Snap Ring 6 Spider, Planetary 2 Bolt 40 Button, Thrust 2 Snap Ring 2 Gear, Sun 2 Inner Race 2 Nut 4 Thrust Washer 2 Ring Gear 2 Hub, Ring Gear 2 Snap Ring 2 Hub 2 Stud 24 Nut 24 Disc, Brake 2 Bolt 40 Washer 40 Nut 40 Bearing, Roller 2 Bearing, Roller 2 Seal 2 S~aft, Axle 2 Housing, Axle 1 Seal 1 Plug 1 Plug 1 Seal 1 Breather 1 Spindle 2 Bolt 32 Washer 32 Nut 32

    29F

  • ~ ~~

  • ..----- ,

    iROIAII

    Item Trojan Faun

    Part No. Part No.

    34 REF 44 1693298 45 7122226 46 0045112 47 0026589 48 0026754 49 1251077 50 7384622 52 1696462 53 4123943 54 ~921003 55 ~921004 56 ~921004 57 ~921003 58 ~762454 59 ~696499

    Revision 7 - June 1988 8657A 0242A

    DISC BRAKE ASSEMBLY, REAR (Mass. & N.Y.C. Macnines)

    Description

    Housing, Axle (See Group 0332011) Breather Bolt Bolt Washer Washer Nut Seal Kit (Was 7397129 Thru SIN 3123700) Lining Set (Services 2 Calipers) Cover Caliper Assembly (Was 1696463 Thru SIN 3123700) Caliper Assembly (Was 1696465 Thru SIN 3123700) Caliper Assembly (Was 1696464 Thru SIN 3123700) Caliper Assembly (Was 1696466 Thru SIN 3123700) Piston, Caliper (NI) (SIN 3123701 & Higher) o Ring, (NI) (Between Calipers)

    03 32.02

    Qty.

    -4 4 4 16 8 8 2

    AR 4 1 1 1 1

    AR AR

    29H

  • 29J

    TROIAN

    -

    /

    ID / /

    I

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  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    A 9320801 B REF 1 2433040 2 7381265 3 7381266 4 7381267 6 4121134 7 7393975 8 7381268

    7382225 9 7397976

    7397977 73.97978 7397979 7397980 7397981 7397982

    10 2434021 11 7381269 12 5088604

    5088605 13 5088606

    5088607 14 7121308 15 7381270 16 7120944 18 4138072 20 7397984

    7397985 7397989 7397990

    21 5088608 7382226

    22 7398124

    Revision 6 April 1987 0207A 6920A

    03 3203

    DIFFERENTIAL ASS&~BLY, REAR (Mass. & N.Y.C. Machines)

    Description Qty.

    Differential Assy. (Incl. Group 0332032) 1 Case & Gear Assy. (See Group 0332032) -Cotter Pin 1 Nut 1 Washer 1 Flange 1 Dust Collector 1 Seal 1 Inner Race, Bearing 1 Outer Race, Bearing 1 Shim (5.4 MM) A/R Shim (5.6 MM) A/R Shim (5.8 MM) AIR Shim (6.0 MM) A/R Shim (6.2 MM) A/R Shim (6.4 MM) A/R Shim (6.6 MM) A/R Pin, Dowel 2 Nut 2 Inner Race, Bearing 1 Outer Race, Bearing 1 Inner Race, Bearing 1 Outer Race, Bearing 1 Bolt 12 Housing Assembly 1 Bolt 4 Washer 4 Shim (1. 2 MM) A/R Shim (1.5 MM) A/R Shim (1.8 MM) A/R Shim (2.0 MM) A/R Inner Race, Bearing 1 Outer Race, Bearing 1 Gear Set, Bevel 1

    29K

  • TROJAN

    )

    ~~ , ,

    c

    29L

  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    1 7381263 4 7381264 5 7397994 6 7397995 7 7397996 8 7397997 9 7122243

    10 4138533 12 4154632 13 7397998

    Revision 6 April 1987 0207A 6921A

    03 3204

    DIFFERENTIAL CASE & GEARS, REAR (Mass. & N.Y.C. Machines)

    Description aty.

    Case Assembly 1 Washer, Thrust 2 Gear, Side 2 Pinion 4 Washer, Thrust 4 Spider 1 Bolt 8 Washer 8 Bolt 12 Plate, Locking 1

    29M

  • TROd"

    30 ReviSion 4 - August, 1985

  • TROJAN

    AXLE MOUNTING GROUP

    Item Trojan Faun

    Part No. Part No.

    1 7120749 Bo lt 2 4155711 Nut 3 1500069 Washer 4 6220075 Bolt 5 4155509 Nut 6 4165053 Bushing 7 4160089 Pin 8 4150402 Sea 1 9 3300008 Fitting~ Grease

    10 4165054 Crad 1e ~ Ax 1e

    .

    .

    Revision 4 - August 1985 3295A-0151

    Description

    04 1100

    aty.

    16 16 16 2 2 2 2 4 3 1

    31

  • TROd"

    32 Revision 4 - August, 19H5

  • TROIAN .-

    Item Trojan Faun

    Part No. Part No.

    1 4165028 2 7120340 3 4155633 4 7121050 5 1500065 6 2031577 0027473' 7 0842031 8 4158709 9 1726233

    10 4137747 11 4168357 12 1251006 13 2162051 14 4177484 15 4182195

    .

    Revision 7 - June 1988 3310A-0151

    TRANSMISSION MOUNTING

    Description

    Bracket Bolt Nut, Lock Bolt Washer Bolt Stud Sender, Temperature Sender, Transmission Pressure Washer Bushing, Reducer Nut Ring, Sealing Tube Assembly Stick, Dip

    10 0000

    aty.

    2 4 4

    11 12

    .~; 8 1 1 1 4 1 1 1 1 1

    33

  • lAO.I ..

    I

    ~ I

    6245

    34 Revision 4 - August, 198~

  • IROIAII

    Item Trojan Faun

    Part No. Part No.

    1 4168156 3 1633911 4 1640617 5 4149719 7 4181527 8 4168987

    Revision 7 - June 1988 3311A-0l51A

    TRANSMISSION HYDRAULIC SYSTEM

    Descriotion

    Bushing, Reducer Adapter Adapter O-Ring Hose Hose

    10 0100

    Qty.

    2 2 3 2 1 1

    .

    35

  • 36

    "TROJAN

    ,\ \~

    el I ,~ L ,

    I

    32

    \

    ,o~1 38

  • TROIAN

    Item

    A B C D E 1 2 3 4 5 6 7 8 9

    10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

    28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

    Trojan Part No.

    REF

    6903446 6903133 6903119 2038032 6903441 6903134 2031392 2031498 6903441 2038032 6950187 6901599 2031390 2031449 6903120 6903233 6903121 6903122 6901743 6901068 6901743 6901068 6903234 6903124 6903446 6901566

    6901068 6901743 6903225 6903135 2039343 6903136 6903174 6903226 6903441 2031500 2031392 2005266 6901211 6903137 6903125 2031392 2031494

    Faun Part No.

    8871032 8871042

    7381585 7381584 7398560 7395965 7399626 7399267 7398667 7395968 7392164 7392165 7398667 7399267 7395197 7395198 7392603 7392384 7395987 7395988 7395989 7395969 7395019 7392496 7395019 7392496 7395904 7395970 7398560 7395974 7397357

    7392496 7395019 7397359 7395972 7392535 7397358 7397030 7397031 7398667 7392364 7392164 7392503 7395195 7395975 7395976 7392164 7395977

    Revision 6 April 1987 0242A 6987A

    10 1001

    TRANSMISSION/TORQUE CONVERTER ASSEMBLY (Housing Group)

    Description

    Transmission/Torque Conv. Assy.(Thru SIN 3124420) Transmission/Torque Conv. Assy.(S/N 3124601 & Higher) Torque Converter (See Group 101002) Sealing Kit, Complete Transmission Sealing Kit, Complete Torque Converter Plug Breather Housing Assy., Converter (Incl. Item 13-17) Plug Plug Sleeve Lockwasher Screw Plug Plug Gasket Screen Assembly Lockwasher Screw Tube, lube By-pass O-Ring Clip Gasket O-Ring Sleeve a-Ring Sleeve a-Ring Tube Plug Plug Case Assy., Trans (Incl. Items 20, 22, 24, 28, 45-50,

    52, 54-56 Sleeve a-Ring Plug Gasket Pin, Dowel Cover and Plug Assy. (Incl. Item 36) Cap, Bearing (Incl. Item 35) Plug (Incl. W/ltem 34) Plug Screw Lockwasher Plug Plug Baffle ,Clip Lockwasher Screw

    Qty ..

    1 1

    1 1 1 1 1 1 1 1

    16 16

    1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

    1 1 1 1 1 2 1 1 1 1

    20 20

    1 2 1 1 1 1

    37

  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    45 2007972 7395983 46 6903126 7395979 47 2031390 7392603 48 2031449 7392384 49 6901572 7395980 50 6903128 7395981 51 6901743 7395019 52 6901068 7392496 53 2039343 7392535 54 6903129 7395982 55 6903130 7395984 56 2007972 7395983

    38

    TRANSMISSION/TORQUE CONVERTER ASSEMBLY (Housing Group)

    Description

    O-Rl.ng Tube, Assy., Suction Lockwasher Screw Tube. Lube

    . Tube, 3rd Speed O-Ring Sleeve Pin, Dowel Sleeve Plug O-Ring

    Qty.

    .1.

    1 2 2 1 1 1 1 1 1 1 1

    Revision 6 April 1987 0242A 6987A

  • TROJAN

    I''' .. :.~.~ ~ ..... .

    . ..... ~ 4''' .......

    . ... ,' '\

    I

    2 \

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    "tJ~

    40

  • IAOIAN

    Item Trojan Faun

    Part No. Part No.

    1 7399611 2 7399612 3 6903223 7395937 4 6903106 7399648 5 6903107 7395939 6 2032131 7399613 7 7399614 8 6913414 7399615 9 6901936 7395943

    10 6903110 7395944 11 6903426 7381532 12 6903427 7381533 13 6903112 7395946 14 6903113 7395947 15 6903115 7395948 16 6903224 7397352 17 6903428 7399617 18 7397350 19 6903110 7395944 20 6903418 7395950 21 6903429 7395951 22 6903430 7399618 23 2039322 7395054 24 6950168 7395102

    Revision 6 April 1987 0242A 6990A

    10 1002

    TORQUE CONVERTER ASSEMBLY

    Description aty.

    Bearing 1 Gear, hub 1 O-Ring 1 Impeller 1 Tab, Lock 4 Bolt 8 Spacer 1 Reaction Member 1 Snap Ring 1 Snap Ring . 1 Hub 1 Turbine 1 Ring, Locating 1 Bearing 1 Washer, Retaining 1 O-Ring 1 Cover 1 Bolt & Lockwasher 18 Ring, Retaining 1 O-Ring 1 Plug 1 Snap Ring 1 Bolt 12 Washer 12

    41

  • TROIAN

    42

  • TROIAN

    TURBINE SHAFT, STATOR SUPPORT & BAFFLE GROUP

    Item Trojan Faun

    Part No. Part No.

    1 7381771 2 7381530 3 6903263 7398661 4 6903091 7395920 5 6901634 7395101 6 2039332 7395921 7 6903092 7395922 8 6903426 7391531 9 2031475 7392574

    10 2031391 0012081 11 6903095 7395924 12 7399604 13 6903030 7395928 14 6903098 7395929

    Revision 6 April 1987 0242A 6988A

    Description

    Snap Ring Shaft & Snapring Assy. (Inc!. Item 1) Bearing Washer, Locating Ring, Retaining Ring, Piston Snap Ring Support, Stator Screw Lockwasher Spring, Expander Ring, Piston Seal Baffle Assy., Oil

    -

    10 1003

    Qty.

    1 1 1 1 1 1 1 1 6 6 1 1 1 1

    43

  • IRDIAN

    Item Trojan Faun

    Part No. Part No.

    1 6903432 7395953 2 6903433 7395954 3 2031473 7395184

    -Revision 6 April 1987 0242A 6989A

    10 1004

    1

    DRIVE PLATE GROUP

    Description Qty.

    Plate, Drive 3 Ring, Backing 1 Bolt & Lockwasher 10

    45

  • TROIAN

    10 1005

    Item Trojan Faun

    Part No. Part No.

    1 2031472 7395908 2 6903081 7395910 3 690308; 7395914 4 7399619 5 690308( 7395909 6 7399620 7 . 203151' 7395059 8 203139 739217~ 9 7381777

    46

    ..

    AUXILIARY PUMP DRIVE GROUP

    Description

    Bolt & Lockwasher Support, Bearing Ring, Retaining Bearing Ring, Locating Gear, Drive Bolt Lockwasher Cover

    Qty.

    2 1 1 1 1 1 2 2 1

    Revision 6 April 1987 0242A 6991A

  • TROIAN

    Item Trojan Faun Part No. Part No.

    1 7395908 2 6903080 7395909 3 6903081 7395910 4 6~03082 7395911 5 6903083 7395912 6 6903080 7395909 7 7399599 8 6901035 7392254 9 7399602

    10 6903080 7395909 11 6901692 7397008 ~2 7399601 13 7399600 14 6901692 7397008 15 6903080 7395909

    Revision 6 April 1987 0242A 6992A

    .. 10.100

    CHARGING PUMP DkIVE GROUP

    Description Qty.

    Bolt & Lockwasher 2 Ring, Locating 1 Support, Bearing 1 Ring, Retaining 1 Bearing 1 Ring, Locating 1 Gear 1 Ball 1 Shaft 1 Ring, Locating 1 Ring, Retaining 1 Bearing 1 Gear 1 Snap Ring 1 Ring, Locating 1

    47

  • .. TROIAN

    12

    17

    ;;;-~ . ~r-~~~~,r ~?tj~

    .,_ ./ '~~:;F"~ ,./""' "-:--"...... ...... "-~"!

    -.,~.... \' \ \ ~~: .. ~." .... ". ". \. ;' ". . ... .-. '\ '. .. ' .,' .\" .. ' \ 18 \~ ... i'\\ \ . I '1\ :~,: ... ' , \ ~ ". jA./ \ \\ ' .... :-... " \ ~ """".r ,\\ .~. \ ... ...... 'I' ." ,;? ,~.. -... "< .. ,.,." .... " y"". f " .. ~. ~. . ..... .

    . ./ /\1 : ~,...; ~~.:, "~~~i>''';;::~:\ ,...,.._ II"'" .J ,\' , . , I. ..... , .. - ........ \ \

    ., ". ..... ' I " ~" . , . , \'.. \ . .) ,,,' . "j"" . ;..,.. ~ \

    \

    '': . ,.' ," ,\ .. )' I 'I ,,' 1 .. .' )o< . ~.'" \11" .," , ~\) I ,. \\" . of" : ~ \., \ \ " J .,. )....... ~,: .... ::.,M,f.. : \ . '. \ . I c ...... ::. ;...... \

    \" \ .' ...... ..,' 1 i'~: .r;. \ \ ''.. ""'.:. \ ::: ot:;.' ,

    ,,,, . " 1 I 1 : n. .. ~.~., "1 i "' .... _ .......... -.... .,..1,' 1 I "" \ \ " :.~' :' : :. ... \ 1\ _ .. ,,\\, : 1 '~. .1'\ :, 1 \ ':- .:;::, \ " :

    " ~\: 1 " : : : '. ' \ ". ' \ "-... ' ' \ "'. ' , \ ". " ~ ',~ : : //./

    ~

    48

  • :. RCJ.IAJI

    Item Trojan Faun

    Part No. Part No.

    1 6903154 7397004 2 6903143 7395993 3 6903144 7395994 4 6903145 7395995 5 6903186 7397065 6 6903187 7397066 7 6903194 7397073 8 6903189 7397068 9 6903195 7397074

    10 6903191 7397070 11 6903192 7397071 12 6903196 7397381 13 6903167 7397022 14 6903168 7397023 15 7381772

    7381534 15A 7381535 16 7381536 17 6903152 7397002 18 6903134 7383344

    7391361

    Revision 7 - June 1988 0242A 6993A

    FORWARD CLUTCH GROUP

    Description

    Bea ri ng, Pil ot Snap Ring Spring Spacer Snap Ring Plate, Backing Disc, Inner Disc, Outer Piston Ring, Piston Seal, Inner Drum & Plug Assembly Ring, Piston Ring, Retaining Sleeve, Piston Ring (SIN 3124501 and Higher) Sleeve, Piston Ring Roll Pin (N.I.)

    (Thru SIN 3124420)

    Bearing Ring, Retaining Gear (SIN 3124501 & Higher) Gear (Thru SIN 3124420)

    10 1007

    .

    Qty.

    1 1 5 1 1 1 . 8 8 1 1 1 1 3 1 1 1

    -1 1 1 1 1

    49

  • 50

    TROIAN

    ( I I I I I I

    / /'

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    ~~I . \ I 23 22

    21

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    /" /'

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    /' /'

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    / /

    /' /'

    /

    20

    19 .or;~~1 1,li \ ~I ~() I

    /' /"

    \ I

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    /' /'

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  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    1 2039354 7395075 2 6901573 7395076 3 6901619 7395096 4 6901618 7395097 5 6902045 7395079 6 6903140 7395990 7 6903141 7395991 8 6903140 7395990 9 6901608 7395078

    10 6903143 7395993 11 6903144 7395994 12 6903145 7395995 13 6903186 7397065 14 6903187 7397066 15 6903194 7397073 16 6903189 7397068 17 6903195 7397074 18 6903191 7397070 19 6903192 7397071 20 7383345

    7397078 21 6903192 7397071 22 6903191 7397070 23 6903197 7397076 24 6903189 7397068 25 6903194 7397073 26 6903187 7397066 27 6903186 7397065 28 6903146 7395996 29 6903147 7395997 30 6903148 7395998 31 6903149 7395999 32 6903150 7397011 33 7381771 34 6903537 7391542 35 6903536 7381541 36 7381771

    Revision 6 April 1987 0242A 6995A .

    .. 10 1008

    REVERSE AND 2nd CLUTCH GROUP

    Description aty.

    Ring, Piston 3 Ring, Retaining 1 Snap Ring 1 Bearing 1 Bearing 1 Ring, Retaining 1 Spacer 1 Ring, Retaining 1 Bearing 1 Snap Ring 1 Spring, Bel1evic1e 5 Spacer 1 Snap Ring 1 Plate, Backing 1. Disc, Inner 8 Disc, Outer 8 Piston, Clutch 1 Seal, Outer 1 Seal, Inner 1 Drum & Plug Assy. (SIN 3124501 & Higher) 1 Drum & Plug Assy. (Thru SIN 3124420) 1 Seal, Inner 1 Seal, Outer 1 Piston, Clutch 1 Disc, Outer 6 Disc, Inner 6 Plate, Backing 1 Snap Ring 1 Spring 1 Retainer, Spring 1 Snap Ring 1 Bearing 1 Snap Ring 1 Ring, Retaining ( Incl. In Item 34) 1 Hub & Ret. Ring Assy. (Incl. Item 33) 1 Gear & Retaining Ring Assy. (Incl item 36) 1 Ring, Retaining 1

    51

  • TROIAN "

    52

  • TROIAN

    Item

    1 2 3 4 5 6 7 8 9

    10 11 12 13 14 15 16 17 18 19

    20 21 22 23 24 25 26 27 28 29

    30

    Trojan Part No.

    6903155 6903156 6901691 6901692 6903157 6901692 6901691: 6903150 6903148 6903147 6903146 6903186 6903187 6903188 6903189 6903190 6903191 6903192

    6903264 6903091 6903150 6903172 6903241 6903173 2031392 2031372 6903232

    Faun Part No.

    7397005 7397006 7397007 7397008 7397009 7397008 7397007 7397011 7395998 7395997 7395996 7397065 7397066 7397067 7397068 7397069 7397070 7397071 7383346 7397380 7398648 7395920 7397011 7397027 7397028 7399627 7392164 7395224 7397032 7383347

    7381545

    7381771

    Revision 6 April 1987 0242A 6996A

    LOW SPEED CLUTCH GROUP

    Bearing Spacer Bearing Snap Ring Spacer Snap Ring Bearing

    Description

    Ring, Retaining Snap Ring Retaining, Spring Spring Snap Ring Plate, Backing Disc, Inner Disc, Outer Piston, Clutch Ring, Piston Seal Drum & Bleed Valve Assy. (SIN 3124501 & Higher) Drum & Bleed Valve Assy. (Thru 3124420) Bearing Washer Ring, Retaining Ring, Piston O-Ring Stud Lockwasher Nut O-Ring Gear & Retaining Ring Assy. (Incl. Item 30)

    (SIN 3124501 & Higher) Gear & Retaining Ring Assy. ( Incl. Item 30)

    (Thru SIN 3124420) Ring, Retaining

    10 1009

    aty.

    1 1 1 1 1 1 1 I 1 1 1 I I 8 8 1 1 1 I 1 1 1 1 1 1 4 4 4 1

    1

    1 1

    53

  • TROJAN '"

    54

  • I ROlAN

    Item Trojan Faun

    Part No. Part No.

    1 6903198 7397077 2 6903192 7397071 3 6903191 7397070 4 6903197 7397076 5 7397068 6 6903194 7397073 7 6903187 7397066 8 6903186 7397065 9 6903146 7395996

    10 6903147 7395997 11 6903148 7395998 12 6903149 7395999 13 6903164 7397019 14 6901691 7397007 15 2039317 7395084 16 2039354 7395075 17 6903165 7397020 18 6903166 7397021

    Revision 6 April 1987 0242A 6997A

    101010

    3rd SPEED CLUTCH GROUP

    Description Qty.

    Drum & Plug Assembly 1 Seal, Inner 1 Seal, Outer 1 Piston Assembly 1 Disc, Outer 6 Disc, Inner 6 Plate, B.,cking 1 Snap Ring 1 Spring 1 Retainer 1 Snap Ring 1 Bearing 1 Ring, Locating 1 Bearing 1 Ring, Retainineg 1 Ring, Piston 2 Race, Outer 1 Pin, Roll 1

    I

    55

  • o

    IAOIAN 10 1011

    4 ~

    /~~ ... / ..,0;;c:..~~./ ,/ ;,/: .. " .. ~ ~" .. ,/_,'" :0'::

    '\

    _/'0.,.:" Xf~o ; :: ~ ... ~~" ~ 9 ".zjJ

    10

    1 6

    Item

    REVERSE

    ~~~r-~::~r-----~- IDLER GROUP Description

    1 2 3 4 5 6 7 9

    10

    2037634 6903104 6903103 6903101 6903102 6903400 6903099 2031392 2037643

    7399610 7395935 7395934 7399608 7399609 7399607 7395932 7392164 7399606

    Revision 6 . 0242A 6994A

    APr1.1 1987

    Bolt Lock Plate Plate R . G

    ,eta1.ni ear, Idler ng

    Gear/Bea . Shaft Idr 11.n

    g Assy.

    P. ' er l.n

    Lockwasher Bolt

    Reverse Idler

    55B

  • o

    TROIAN

    5Se

  • iROIAN

    Item Trojan Faun

    Part No. Part No.

    1 7381771 2 6903538 7381648

    6903163 7397018 3 6903162 7397017 4 6903161 7397016 5 6901315 7397014 6 6903160 7397015 7 6901315 7397014 8 6902003 7397013 9 6903177 7397037

    10 6903176 7397036 11. 6901899 7397035 12 6903222 7397034 13 6903173 739.9627 14 6903175 7397033 15 2031392 7392164 16 2031372 7395224 24 7383348

    6903159 7397363

    Revision 6 April 1987 0242A 6998A

    o

    10 1012

    IDLER SHAFT I STEER PUMP GROUP

    Description Qty.

    Ring, Retaining (Incl Item 2)(S/N 3124501 & Higher) 1 Hub & Ring Assy.(Inc1 Item l)(S/N 3124501 & Higher) 1 Hub and Ring Assembly (Thru SiN 3124420) 1 Carrier, Bearing 1 Snap Ring 1 Ring, Locating 1 Bearing 1 Ring, Locating 1 Snap Ring 1 Bearing 1 Washer 1 Snap Ring 1 O-Ring 1 Stud 4 Adapter, Pump 1 Lockwasher 4 Nut 4 Shaft, Idler (For SIN 3124501 & Higher) 1 Shaft, Idler (Thru SIN 3124420) 1

    55D

  • 55E

    TROIAN

    WI~~R~~i1DBoRAKE GEAR

    o

    16

  • iROIAN

    Item Trojan Faun

    Part No. Part No.

    1 7381771 2 6903538 7381648

    6903163 7397018 3 6903162 7397017 4 6903161 7397016 5 6901315 7397014 6 6903160 7397015 7 6901315 7397014 8 6902003 7397013 9 6903177 7397037

    10 6903176 7397036 11. 6901899 7397035 12 6903222 7397034 13 6903173 739.9627 14 6903175 7397033 15 2031392 7392164 16 2031372 7395224 24 7383348

    6903159 7397363

    Revision 6 April 1987 0242A 6998A

    o

    10 1012

    IDLER SHAFT I STEER PUMP GROUP

    Description aty.

    Ring, Retaining (Incl Item 2)(S/N 3124501 & Higher) 1 Hub & Ring Assy.(Incl Item l)(S/N 3124501 & Higher) 1 Hub and Ring Assembly (Thru SIN 3124420) 1 Carrier, Bearing 1 Snap Ring 1 Ring, Locating 1 Bearing 1 Ring, Locating 1 Snap Ring 1 Bearing 1 Washer 1 Snap Ring 1 a-Ring 1 Stud 4 Adapter, Pump 1 Lockwasher 4 Nut 4 Shaft, Idler (For SIN 3124501 & Higher) 1 Shaft, Idler (Thru SIN 3124420) 1

    -

    55D

  • " TROIAN

    tS

    55E

  • Item Trojan Faun

    Part No. Part No.

    1 ~044149 7397368 2 ~903178 7397367 4 ~903227 7399628 5 ~/A 6 ~031394 ~395125 7 ~032919 17397039 8 5903238 ~397053 9 6903448 ~399630

    10 5903447 ~399629 11 ~039344 ~397373 12 6901576 17397374 13 5903238 ~397053 14 5903448 ~399630 15 5903447 ~399629 16 ~903181 ~397371 17 ~383349

    ~397370 18 5903179 ~397369 19 5903449 ~399631 24 ~382966 25 17397059 26 ~022463 17395253 27 17397060 28 ~397061 29 ~039483 ~397062 30 ~903240 17397063 31 17397378 35 17397388 36 5901976 17399632

    Revision 7 - June 1988 0242A 6999A

    o

    10 1013.

    OUTPUT SHAFT GROUP

    DescriDtion Qty.

    Beari ng 1 Seal 1 Stud 4 Cap (Use Item 28) -Lockwasher 4 Nut 4 O-Ring 1 Washer 1 Nut 1 Bearing 1 Seal 1 O-Ring 1 Washer 1 Nut 1 Spacer 1 Gear (SIN 3124501 & Higher) Gear (Thru SIN 3124420) 1 Spacer 1 Shaft, Output 1 Seal 1 Nut 1 O-Ring 1 Gear, Speedometer 1 Cap, Bearing 1 O-Ring 1 O-Ring 1 Gear, Drive 1 Flange 1 Flange 1

    - -

    55F

  • I ROlAN

    Item Trojan Faun

    Part No. Part No.

    1 690309E 739592E 2 6903091 739960; 3 690307~ 739590~ 4 690323L 739590~ 5 739590~ 6 203l39~ 739216~ 7 20315lJ 739590E 8 203l51( 739590 9 203137, 739522L

    10 211552 739549

    Revision 6 April 1987 0242A 7000A

    10 101"i

    PUMP/FILTER GROUP

    Description Qty.

    Stud I Stud I Gasket 1 O-Ring I Pump Assembly, Charging I Lockwasher 5 Bolt 1 Bolt 2 Nut 2 Filter Assembly 1

    55H

  • TROIAN o

    1

    FWO & REV

    55J

  • iROIAN

    Item Trojan Faun Part No. Part No.

    A 6903531 7397355 1 6903532 7381537 2 7381538 3 2022463 7395253 4 2039493 7~95254 5 6950658 7395255 6 6950657 7395256 7 6903533 7381546 8 2039483 7392423 9 NSS

    10 6903451 7398672 11 2040578 7397080 12 2017670 7392288 13 6903208 7397081 14 6903210 7397082 15 6903211 7397083 16 6903212 7397084 17 6903210 7397082 18 2040578 7397080 19 NSS 20 7397086 21 6903534 7397382 31 2031488 7395957 32 6901482 0012081 34 6903131 7395962

    7383820 35 2039490 7392336 36 6903132 7395963

    Revision 6 April 1987 0242A 7001A

    10 1015

    CONTROL VALVE ASSEMBLY

    Description aty.

    Control Valve ASsy. (Incl Items 1-20 1 Air Actuator Assy. (Incl. Items 2-8) 1 Plug 1 a-Ring 1 a-Ring 1 Glyd Ring 1 Piston 1 Housing 1 a-Ring 1 Spool (Order Item 13) -Plug 1 Seal 1 Plug 3 Housing Assy. (Incl. Items 9-16, 18 & 19) 1 Stop, Spool 2 Pin 1 Switch, Neutral Start 1 Stop, Spool 1 Seal 1 Spool (Order Item 13) -Spool 1 Spring 1 Bolt 9 Lockwasher 9 Gasket 1 Gasket (For SIN 312?301-310) 1 Ball 2 Spring, Detent 2

    55K

  • TROJAN

    55L

  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    1 6903216 7397088 2 6903217 7397089 3 6903218 7381539 4 6903219 7397091 5 6903220 7397092 6 NSS 7 6750674 7392276 8 6902599 7397094 9 6902601 7381540

    10 NSS 11 6903221 7397097

    Revision 6 April 1987 0242A 7002A

    o

    10 101 6

    MODULAR VALVE ASSEMBLY

    Description aty.

    Modular Valve Assy. ( Inc 1. Items 2-10) 1 Pin 2 Spring, Inner 2 Spring, Middle 2 Spring, Outer 2 Spool (Order Item 1) -O-Ring 4 Plug (Incl. Item n 4 Spring 2 Spool (Order Item 1) -Gasket 1

    5SM

  • TROJAN o

    6

    I 7 8

    10

    s

    55N

  • IRDIAN

    Item Trojan Faun

    Part No. .Part No.

    A 6901681 7397384 1 6901668 7397385 2 6950216 7383351 3 6903229 7397386 4 2040423 7397387 5 7397388 6 2039420 7397389 7 6901482 0012081 8 2030789 7395940 9 2040424 7397383

    10 NSS 11 6950114 7397390 12 6950115 7397391 13 2031536 73.97376 14 6901669 7397377

    Revision 6 April 1987 0242A 7003A

    o

    10 1017

    PARKING BRAKE GROUP

    Description aty.

    Brake Assembly (Incl. Items 1-4 & 9-12) 1 Plate, Backing 1 Roller 1 Lever, Actuating 1 Brake Shoe & Linning Kit 1 Flange 1 Drum, Brake 1 Lockwasher 6 Bolt 6 Spring 2 Shoe, Brake (order Item 4) -Linning & Rivet Kit (Incl. Item 120 1 Rivet 20 Bolt 4 Lockwasher 4

    .

    55P

  • TROIAN

    58

    6625 110000

    Revision 4 - August, 1985

  • STEERING HYDRAULIC SYSTEM For Machines Having Serial Numbers 3122101 & Higher

    Item Trojan Faun

    Part No. Part No.

    1 -------4 4165703 5 4175376 6 4175377 9 ~51 0074

    10 7198453 11 1106053 12 1108009 13 11 0701 0 14 3224479 16 4125554 17 4165542 18 1920897 20 4181822 21 4169050 22 4169051 23 4169052 24 4169053 26 3300015 28 1633718 29 1633721 30 1636750 31 1640737 33 1634544 34 4165594 35 4175419 37 7121361 38 7120043 39 6220177 40 0886034 42 1251028 43 1251006 44 1251083 46 4155509 48 1500062 49 1500065 50 4137240 51 4138096 53 1747002

    Revision 7 - June 1988 4841 A-0185A

    Description

    Steering Cylinder (See Group 11 0001 ) Plate Bolt Ring Orbitro1 Assy, Steering (Was 7198575 & 4205815) Column, Steering Wheel, Steering Handle Cap . Valve, Servo Bearing Seal Clip, Pipe Hose Hose Hose Hose Hose -Fitting, Grease Fitting Fitting Fitting .. Fitting Fitting, Reducing Fitting, Reducing Fitting, Reducing Bolt Bolt Bolt Stud Nut Nut Nut Nut Washer Washer Washer Washer Ring, Snap

    11 0000

    Qty.

    2 1 4 8 -1 1 1 1 1 4 8 1 2 1 2 3 2 2 6 2 2 3 2 3 1 2 2 4 3 2 4 3 4 3 2 2 1 4

    59

  • .ROd ..

    60

    ( \ \ \

    /

    6244

    Revision 4 - August, 1985

  • TROJAN . STEERING CYLINDER

    For Machines Having Serial Numbers Thru 3122099

    Item Trojan Faun

    Part No. Part No.

    A 4170981 B 4183964 1 4171 001 2 4177076 3 4169156 4 4171017 5 4155621 6 4156074 7 4156153 8 4149147 9 0042578

    10 4149392 11 004227a 12 0042271 13 4149419 14 ~042600

    .

    Revision 7 - June 1988 4843A-0185

    Description

    Cylinder Assy., Steering (Incl. Items 1 thru 15) Kit~ Packing (Incl. Items 7-14) (*Was 4171032) Body Assy. Stuffing Box (*Was 41 71 002) Piston Rod, Piston Nut Ring, Snap Disc S~t, Sealing Ring, Wiper (*Was 4148742) Ring, Sealing Set, Sealing Ring, Piston O-Ring Gasket (*Was 0042356)

    NOTE: Two Cylinders Used Per Machine; Quantities Shown Are For One Cylinder .

    When Servicing *Stuffing Box Use *Seal Kit.

    11 0001

    Qty.

    1 1 . 1 1 1 1 1 1 1 1 1 1 1 2 1 1

    61

  • 1

    I ---'7 -

    74 135 I

    J

    - I -~---- --\:Jj]-""i'\\1 ~

    7 4

    11 6626 0007

  • ~TA.OJAN. 11 0001 STEERING CYLINDER

    For Machines Having Serial Numbers 3122101 & Higher .

    Item Trojan Faun

    Descriotion Qty. Part No. Part No.

    A 4183772 Cylinder Assy., Steering (*Was 4175292) 1 B 4613381 Set, Sealing (Incl. Items 8 thru 16) (*Was 4613379) 1 1 4175291 Body Assy. 2 4183628 Stuffing Box (*Was 4175230) 3 4172311 Piston 4 4175290 Rod, Piston 5 0022223 Nut 6 4174768 Plate, Identification 7 2439004 Pin 8 4156153 Disc 9 0040553 Gasket (*Was 0042600)

    10 4149147 Set, Sealing 11 0040747 Back-up Ring 12 0040746 "a" Ring 13 4149367 "a" Ring 14 0042470 Set, Sealing 15 0040610 Ring, Wiper (*Was 0042S78) 16 0040450 Ring, Wiper 17 ~EF Ring,Wiper (*Was 0040328)

    *When Servicing Cylinder 4175292 Use *Seal

    Revision 4 - August, 1985 4844A-0185A

    1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1

    Kit.

    63

  • 64

    \ i'iiI

    \ \ \

    - e \

    \ \ \

    \

    .\\ ~'" \

    .... ,

    \ \

    /

    \ \ )

    / /

    \~

    6243

    Re .. 4 v~s~on - August, 1985

  • TROIAN

    STEERING GEAR ORBITROL UNIT FOR MACHINES HAVING SERIAL NUMBERS THRU 3122099

    Item Trojan Faun

    Description Part No. Part No.

    A 7198408 Orbitro 1 Assy. B 7395589 Sealing Set (N.I.) C 7395590 Parts Set, Small (N.!.) 1 7398145 Bolt 2 7394320 Cover 3 7394321 Washe r, Stop 4 7398146 Housing 5 7395750 O-R i ng 6 7394323 Washer 7 7394324 Washer 8 7394325 Disc 9 7394326 Disc

    20 7398147 Housing 21 7395595 O-Ring 22 739_5596 Plug

    242 7395598 Valve Seat 26 7395599 Gui de, Ball 27 0004002 Ball 29 7398148 Insert, Va lve 30 7395601 O-Ring 31 7395602 Insert, Valve 34 7395603 . Insert, Valve 35 . 7394384 "0" Ring 36 7395604 Cone, Valve 37 7395607 Seat, Valve 38 7395609 Spring, Compression 43 7398149 Fi lter 61 7394385 Seal, Shaft 62 7394303 Disc, Support 65 7394304 Sleeve, Needle 66 0015402 Seal, Shaft

    211 7395597 "O~I Ring 242 7395598 Seat, Valve 351 7394303 Disc, Support 361 7395605 Washer, Sealing

    . 362 7395606 Disc 371 7395608 Guide

    I (N.I.) - Not III ustrated

    Revision 5 - February, 1986 4842A-0185

    11 0002

    Qty.

    1 1 1 7 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 2 2 1

    65

  • IAOIAN

    Ite~ Trojan Faun

    Part No. Part No.

    ~

    A 4205815 B 7380581

    Revision 6 April 1987 6198A-0185

    11 0002

    STEERING GEAR ORBITROL UNIT

    (REPLACED BY 7198575)

    Description aty.

    Orbitro1 Assy. 1 Sealing Set 1

    .

    67

  • TROd ..

    . i.

    ;::-~_ I

    -

    68 Revision 4 - August, 1985

  • ~TROIAJI.

    Item Trojan Faun

    Part No. Part No.

    1 7207724 2 7207723 3 7207712 4 0027482 5 1209231 6 7121060 7 4155633 8 1500067 9 1216045

    1216121 10 1216046 11 ~190264

    .---

    Revision 7 - June 1988 4230A-0l71

    JR I VE SHAFTS .

    Description

    Shaft (Alt. 7207407) Shaft (Alt. 7207406) Shaft (A1 t. 7207576) Bolt Block, Pillow Bolt Nut Washer Spider & Bearing Assembly Spider & Bearing Assembly Fitting, Grease Fitting, Grease

    12 0000

    Qty.

    1 1 1

    AR 1 2 2 2

    (Alt. ) 5 5 5 2

    69

  • TROIAN

    l'

    2

    70

    3

    1.---~i'Q

    5------4

    146627 0000

    Revision 4 - August, 1985

  • TROJAN

    PARKING BRAKE LINKAGE

    Item Trojan Faun

    Description Part No. Part No.

    1 4165466 Bracket 2 4119515 Lever, Hand Brake (Incl. Items 9, 10, & 11) 3 7411451 Cable, Control (For SIN lower than 3122099)

    7411593 Cable, Control (For SIN higher than 3122101) 4 1251006 Nut 5 2060006 Yoke 6 0007261 Pin, Yoke 7 7121054 Bolt 8 0049110 Washer, Lock 9 1696203 Spring

    10 1696204 Handle, Inner Door 11 1696202 Button, Push 12 1696200 Bolt 13 3142038 Washer, Lock 14 3142039 Washe r, Lock

    ,

    Revision 5 - February, 1986 4854A-0185

    14 0000

    Qty.

    1 1 1 1 3 1 1 2 2 1 1 1 1 1 1

    .

    71

  • ~ N

    ~ 1-'-fJl 1-'-o ~

    -I"-

    E" OQ r::: fJl rt

    t-'

    '" OJ \J1

    0"\ N

    ""

    9

    3

    23

    2--

    -..J 51-~

    36 4 -------I

    27 ~

    5~

    40 24 40 39 23

    39

    ---36

    _-==~J

    22

    i I

  • TROJAN

    TRANSMISSION CONTROLS

    Item Trojan Faun

    Description Part No. Part No.

    1 4165726 Bracket 2 4165708 Lever 3 4165709 Pipe (Compl.) 4 4119912 Lever, Gearshift 5 4119914 Lever, Gearshift 6 4165308 Rod 9 4113143 Bracket (For SIN 3122099 & Lower)

    4177116 Bracket (For SIN 3122101 & Higher) 10 4165408 Lever, Double 11 4165727 Pin 12 4165737 Angle 15 7411452 Cable, Control 17 004.7852 Clamp 18 0007267 Pin 19 0007324 Bolt 20 2060022 End, Yoke 21 3400012 End, Rod 22 4152486 Handle 23 4136172 Bushing 24 4125554 Bearing 27 4136577 . Washer 28 4137854 Shim 29 4137821 Washer . 31 3041104 Key 33 2434013 Pin, Dowe 1 36 3300008 Fitting, Grease 37 3300001 Fitting, Grease 39 1747002 Ring, Lock 40 1578015 Lock 43 7121080 Bolt 44 4154997 Bolt 45 7121361 Bolt 46 4154782 Bolt 50 4155469 Nut 51 1251004 Nut 53 1251009 Nut 56 0049140 Lock 57 0049109 Lock 58 '1500065 Washer -59 0049111 Lock '.

    s

    Revision 5 - February, 1986 4845A-0185A

    14 0100

    Qty.

    1 1 1 1 1 2 2 2 2 1 1 2 4 2 2 2 4 2 2 2 1 4 1 1 1 4 1 2 2 4 2 2 2 6 6 1

    . 6 .2 2 1

    73

  • 74

    .ao.l",

    j I

    I ("f') ;

    ...:r: I

    [:;:; . .

    \

    \ I

    MI -

  • TROJAN

    AUTOMATIC BUCKET LEVELER For Machines Having Serial Numbers Thru

    Item Trojan Faun

    Description Part No. Part No.

    A 4177204 Kit, Automatic Bucket Leveler 3 4176494 Fl ange 4 4176189 F1 ange 5 4176495 Flange 6 4176496 Retainer, Hose 8 4138771 Line, Hose 9 4176208 Li ne, Hose

    10 ------- N.A. 11 3224644 Valve, Multi-Way llA 3291503 Coil 11B 3291-504 Coil - W/Nut llC 3291502 Seal Kit 110 329.1506 Plug 12 1614286 Valve, Check 13 1633718 Socket 15 1629014 Nut, Union 16 1630014 Ring, Cutting 18 7832175 Bolt 19 4154919 Bolt 20 4154778 Screw 21' 6220031 Bolt 22 4155469 Nut 23 0049109 Washer, Lock 24 0049140 Washe r, Lock -25 0049110 Washer, Lock 28 4149818 Gasket 29 4149287 "0" Ring 31 4139342 Fastener, Cable 33 4159399 Switch 34 1721108 Knob, Control 35 1731176 Switch, Approach 36 1731134 Relay 37 1765049 Diode 39 4160303 Plug, Sleeve 40 4159815 Terminal, Cable 41 4160261 Sleeve, Insulating 42 4160336 Socket 43 4159849 End, Multicore Cable 55 4174691 Ho lder 56 4176455 Rod, Shifting 57 4176528 P1 ate 58 4171815 Pate 59 4171486 Bushing

    .

    Revision 5 - February, 1986 4814A-0177A

    156200

    3122099

    aty.

    1 1 1 1 1 2 1 -1 1 1 . 1 1 1 2 4 4

    -- 4 2 1 8 1 . 2

    . 1 8 1 2 5 1 1 1 1 1

    10 3 6 1 3 1 1 1 1 1

    75

  • TRDlAN

    AUTOMATIC BUCKET LEVELER For Machines Having Serial Numbers Thru 3122099

    Item Trojan Faun

    Part No. Part No.

    60 ~174692 61 ~434147 62 1578010 63 1500062 64 0049109 65 7121003 66 7120037 67 P049110 68 1251006 69 1731175 90 14168161

    76

    Description

    Clip, Pipe Sleeve, Tension Ring, Snap Disc Washer, Lock Bolt Bolt Washer, Lock Nut Switch, Approach Co 11 ar

    Qty.

    1 1 1 2 2 2 1 1 1 1 1

    .

    I

    Revision 5 - February, 1986 4814A-0177 A

  • TROJAN

    78

    fi\.\\ 1 \

    \ ~

  • IRDIAN

    AUTOMATIC BUCKET LEVELER For Machines Having Serial Numbers 3122101

    Item Trojan Faun

    Part No. Part No.

    A 4178746 1 4176189 4 4176207 5 4176208 7 3224644 8 1614286 9 1633731

    10 1633718 11 1633101 13 0047738 14 7121006 15 4154956 16 78,32175 17 4154778 18 4155469 19 4137240 20 1500003 21 0049140 23 4139342 28 4159399 29 1721108 30 1731176 31 1731134 32 1765049 33 4160303 34 4159815 35 4160261 36 4160336 37 4159849 38 1742085 55 4177016 56 4177112 57 4177203 58 4175426 59 4171486 60 4177017 62 1578010 63 2434150 64 2434139 65 7121050 66 1251006 67 0049110 68 7121361 69 1731175

    Rev~s~on 6 April 1987 4815A-0177A

    Description

    Kit, Bucket Leveler Flange Hose Hose Valve, Multi-Way Valve, Check Fitting Fitting Fitting Clip, Pipe Bolt Bolt Bolt Screw Nut Washer Washer Washer, Lock Fastener, Cable Switch Knob, Control Switch Relay Diode Plug Sleeve Terminal, Cable Sleeve, Insulating Socket End, Cable Insulating Material Rod Pointer Clip, Pipe Plate Bushing Plate, Connecting Ring, Snap Sleeve, Tension Sleeve, Tension Bolt Nut Washer, Lock Bolt Switch

    1 5 6200

    - 3124220

    Qty.

    1 1 2 1 1 1 3 1 1 2 2 2 4 1 1 2 2 1 5 1 1 1 1 1

    10 3 6 1 3 3 1 1 1 1 1 1 1 1 1 1 1 3 2 1

    79

  • -oJ c.o ~

    . 1': ..........

    ?l,~i!J I

    ((~ r".-.:J ~~ \ 1/ y (~~l' , ~'-~' I f

    f:l1/ ~~ 1 ~""") \ ,

    ; . -- 1'-)'1 11 \. fr?f1~ . 4 ~~ 19 ~. _ .. , h '\. I \ _", _____ _

    " "--~,] ~:~ --~, --"'-45-- ________ _ __ 3y,~ ~.~~ .. ='-"='r-~J - .! 1-- , =- \ "----- ------, _cOLl 11~.

    11/ 12 & 1&10 . ~+--__ --I /,'.', 4 _'~_'. '"",=, I' 5 ~ ---1 I 2'3' /', '~~,

    31

    -- ] 5' --=----- 'K:3 \ I - I I ~ \ I ~ I I

    ,.,,,'\ ,., ,

    l o I J -- "-I~~_~ - - .= -[hf.':: ~~=/-=-~=--

    Il4mt:ll1'

    .-I

    II ~I ~~L42'" : .' 41~~ 48 36 .

    I J /39'

    @ W~~' _"t I 29

    @

    38

    III 33tn

  • Item Trojan Faun

    Part No. Part No.

    A 4182581 1 4176189 3 4182609 4 4178747 5 417620E3 6 3224830 7 3224912

    3224880 . 8 1614286 9 1633693

    10 1633718 11 1633101 12 1633709 13 0047738 14 7121006 15 4154956 16 7832175 19 4137240 20 1500003 22 0921022 23 4139342 24 4153466 25 4153465 27 4183952 27A 1721112 28 4183671 29 4183672 30 4183673 31 4183674 32 4183767 33 4183768 34 4183953 36 1731134

    1731116 37 1731176 38 1765049 39 4159102 40 4160337 41 4160261 42 4160303 43 3000086 44 4138826 45 1793413 46 1742085 47 4155052 48 1251003 55 4177016

    Revision 7 June 1988 6792A-0205

    1 5 6200

    AUTOMATIC BUCKET ~EVELER For Macnines Having SIN 3124401 & Higher

    Description Qty.

    Kit, Bucket Leveler 1 Flange 1 Cover 1

    . Hose Assy. 2 Hose Assy. 1 Valve 1 Valve, Multi-Way (Was 3224644) (24V) 1 Valve, Multi-Way (12V) 1 Valve, Check 1 Adapter 1 Fitting 1 Fitting 1 Fitting 2 Clamp, Tube 2 Bolt 2 Bolt, Socket Head 2 Bolt, Socket Head 4 Washer 2 Washer 2 Set-Screw 1 Tie, Hose .. 5 Knob, Bottom 1 Knob. Top 1 Wire Assy. 1 Switch 1 t~ire Assy. 1 Wire Assy. 1 Wire Assy. 1 Wire Assy. 1 Wire Assy. 1 Wire Assy. 1 Wire Assy. 1 Relay (24V) 3 Relay (12V) 1 Switch, Micro 1 Diode 1 Connector 3 Connector I 1 Tenninal 3 Tennina1 5 Loom AIR Tie 6 Connector 1 Loom AIR Bol t, Socket Head 2 Nut 2 Rod 1

    79B

  • 4.iPTRIUAN .'

    Item Trojan Faun

    Part No. Part No.

    56 4178817 57 4178778 58 4178719 59 4171486 60 4177017 61 1546004 62 1578010 63 2434150 64 2434139 65 7121050 66 4155509 67 0049110 68 7121361 69 1731175

    79C

    ~UTOMAT!C BUCKET LEVELER For Machines Having SIN 3124401 & Higher

    Pointer Clamp, Tube Lug Bushing Lug Washer Snap Ring Pin, Roll Pin, Roll Bolt Nut Lockwasher Bolt Switch

    Description

    .

    Qty.

    1 1 1 1 1 2 1 1 1 1 1 2 2 1

    Revision 7 - June 1988 020SA 6792A

  • TROJAN

    80

    ~~~ -rA--'n / il/

    , , . '/ J// f'f? .'i/.:;

    /'

    6628 162000

    4 - August~ 1985 Revision

  • TROJAN

    BRAKE SYSTEM For Machines Having Serial Numbers

    Item Trojan Faun

    Description Part No. Part No.

    1 ------- F1 oorp 1 ate (See Group 162001) 2 4168966 Support 3 4177155 P1 ate, Cover 4 4177156 P1 ate, Cover 5 4169414 Pl ate, Cover 6 4169449 Line, Brake 7 4169450 Line, Brake 8 4177135 Line, B'rake 9 4177136 Li ne, Brake

    10 4177137 Line, Brake 11 4177138 Li ne, Brake 12 4177139 Li ne, Brake 13 4177140 Li ne, Brake 14 4177141 Line, Pipe 18 4169413 Support 19 4169411 Support 20 4169410 P1 ate ... 21 4169412 Support 22 4168927 Block 24 4169448 Li ne" Brake 28 1612048 Governer, Pressure 28A 1691869 . Repair Set 29 1614225 Valve, Drain 30 1601063 Reservoir, Air 31 4109214 Reservoir, Brake 32 4124096 Switch, Brake Light 33 1660107 Cy1 i nder, Master 33A 1692750 Repair Set (ATE) 33B 1695188 Repair Set (FAG) 34 1619259 Cy1 inder, Air 35 1633400 Union 36 1634998 Nipple, Twin 37 1635072 Union 38 1640204 Elbow 39 1633717 Union 40 1693114 Connector 41 4133377 Manifold 42 1629001 Nut, Cap 43 1254007 Nut, Union 44 1639001 Nut 45 1631001 Ring, Thrust 46 1630001 Ring, Cutting 47 1632001 Seal 48 1629007 Nut, Union 49 4790365 Ring, Sealing 50 1631005 Ring, Thrust 51 1691196 O-Ring 52 4160501 Gr 0 ITlI're t 53 4146865 Clamp, Pipe

    Revision 5 - February, 1986 4855A-0185

    16 2000

    Thru 3122099

    Qty.

    1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

    . 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 1 3 4 2 2 1 4 4 1 2 5 1 1 . 4 4 1 1

    81

  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    54 004772-6 55 4199991 56 1635061 57 1635073 58 1638339 59 4147177 60 3000185 61 0047302 62 1650216 63 4139623 64 0047267 65 4169382 66 1640737 69 0049111 70 0049110 71 0049109 74 7121020 75 7122013 76 7121050 77 7121006 78 7121361 79 7120029 aD 7121081 '81 7121023 82' 7121003 83 7121019 84 7121042 85 7120306 86 1251083 87 1251004 90 2083437 94 4137240 95 1500062 96 1540028 97 1540032

    100 2162051 101 2162102 102 2.162170

    ,

    82

    BRAKE SYSTEM

    Description

    Cl ip, Pipe Band, Mounting Nipple Adapter Adapter C1 amp, Pi pe Hose Clamp, Hose Hose Hose Clamp, Hose Hose Socket Washer, Lock Washer, Lock Washer, Lock Bolt Bolt Bolt Bolt Bolt . Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Switch, Low Pre s sure Washer Washer Washer Washer Ring, Se ali ng Ring, Sealing Ring, Sealing

    A.R. - As Required

    ,

    Revision 4 - August, 1985 4855A-0185

    Qty.

    3 2 1 2 4 8

    A.R. 9

    A.R. A.R.

    2 2 1 5

    10 6 1 4 6

    10 12 2 1 6 1 1 4 1 8 1 1 8 6 4 2 2 3 1

  • TROJAN

    84

    ~~

    ~-r a-J~

    ,j c \

    t)--+--I.JJ.J ..... -

    I N C"-

    , .\

    166628

    , 2000

    kevision 4 - August, 1985

  • TROJAN

    BRAKE SYSTEM For Machines Having Serial Numbers 3122101 -3126100

    Item

    1 3 4 5 6 7 8 9

    10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28

    28A 29 30 31 32 33 33} 33E 33( 34 34} 35 36 37 38 39 40 41 42 43 44 45 46

    Trojan Part No.

    REF

    Faun Part No.

    4177155 4177156 4169414 4169449 4169450 4177135 4177136 4177137 4177138 4177377 4177378 4177141 4132894 1693280 1650234. 4169413 4169411 4169410 4169412 1649005 1652006 4169448 1633116 1630009 1612023 1612048 1695857 1614225 1601063 4133117 4124096 1660108 410921~ 1695195 169284 1619255 1695401 163340C 163499f 163507~

    1650441 169308~

    169311~

    413337. 162900] 125400 1639001 1631001 1630001

    Revision 6 April 1987 4856A-0185A

    Description

    Brake Va1ve/Floorplate (See Group 162001) Plate, Cover Plate, Cover Plate, Cover Line, Brake Line, Brake Line, Brake Line, Brake Line, Brake Line, Brake Line, Brake Line, Brake Line, Brake Fitting Nipple Hose Holder Holder Plate Holder Holder, Brake Shoe Distributor Line, Pipe Fitting Ring, Cutting Governor, Pressure (Thru 3122900) Governor, Pressure (SIN 3122901 & Higher) Repair Kit (SIN 3122901 and Higher) Valve, Drain Reservoir, Air Fitting Switch, Stop Light Cylinder, Main Reservoir Repair Kit (FAG) Repair Kit (ATE) Cylinder, Brake Repair Kit Union Fitting Fitting Nipple Fitting, Bolt Nipple Distributor Union Union Nut Seal Ferrule

    16 2000

    Qty.

    1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

    85

  • TROIAN

    BRAKE SYSTEM For Machines Having Serial Numbers 3122101 -3126100

    Item Trojan Faun

    Part No. Part No.

    47 1632001 48 1629007 49 4790365 50 1631007 51 1691196 52 4160501 53 4146865 54 0047726 55 4199991 56 1635061 57 1635073 58 1638339 59 1920863 60 4139334

    3000185 61 0047302

    0047770 62 1650216 63 4139623 64 0047257 65 1920847 66 1640737 67 0047848 68 1635092 69 0049111 70 0049110 72 1610570

    1610929 73 7121032 74 4154501 75 7122013 76 7121050 77 7121006 78 7121361 79 7120029 80 7121024 81 7121023 82 7121003 83 7121019 84 7121049 85 7120306 86 4155508 87 1251004 94 4137240 95 1500062 96 1540028

    86

    .

    Description

    Seal Union Seal Ring "0" Ring Grommet Clip Clip, Pipe Collar Elbow Nipple Nipple Collar Hose, Plastic (Thru SIN 3122900) Hose (0.6 M) (SIN 3122901 & Higher) Clip, Hose (Thru SIN 3122900) Clip, Hose (SIN 3122901 & Higher) Hose Hose Clip, Hose Collar Fitting Plate, Cover Elbow Washer, Lock Washer, Lock Hose (Thru SIN 3122900) Hose (SIN 3122901 & Higher) Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Washer Washer Washer

    Qty.

    2 1 1 1 1 1 1 3 2 1 1 1

    10 6 -

    11 1

    A.R. A.R.

    2 2 1 2 3 2 3 1 1 2 2 2 4 7 8 2 2 6 1 1 7 1

    15 1

    12 13 4

    Revision 6 April 1987 4856A-0185A

  • For Machines

    Trojan Faun Item Part No. Part No.

    97 1540032 100 2162051 101 ~162102 102 2162170 103 ~162014

    Revision 7 - June 1988 4865A 0185A

    Washer Seal Seal Seal Seal

    3RAKE SYSTEiv! Having Serial iJUillDe r 3122101 - 3126100

    Description Qty.

    1 4 3 1

    A.R. - As Required 1

    87

  • TROJAN

    87A

  • TRCJ.IAII .

    Item Trojan Faun

    Part No. Part No.

    1 REF 3 4199352 4 4199353 5 REF 6 4169449 7 4169450 8 4177135 9 4177136

    10 4180135 11 4180136 12 4177377 13 4187629 14 4187631 15 4132894 16 1693280 17 1650234 18 4169413 19 4169411 21 4169412 22 1649005 23 1652006 24 4169448 25 1633116 26 1629009 27 1630009 28 1612048

    . 28A - 1695857 29 1614225 30 1601 063 31 4133117 32 4124096 33 1660108 33A 4109214 338 1695195 33C 1692846 34 1619259 35 1633400 36 1634998 37 1635072 38 1650441 39 4132960 40 1693114 41 4133377 42 1629001 43 1254007 44 1639001 45 1631001 46 1630001 47 1632001 48 1629007

    Revision 7 - June 1988 7543A 0207A

    3RAK~ :ONT~OLS AND LINES (FOR MACHINES SIN 3126101 & HIGHER)

    Description

    Brake Valve/Floorplate (See Group 162001) Guard (Was 4180133) Guard (Was 4180134) Guard (Was 4169414) Brake Line Assy. (44.88"LG) Brake Line Assy. (44.88"LG) Brake Line Assy. (32"LG) Brake Line Assy. (31.69"LG) Brake Line Assy. (31.5"LG) Brake Li ne Assy. (59"LG) Brake Line Assy. (17"LG) Tube Assembly (38.18"LG) Tube Assembly (68.89"LG) Fitting Adapter Hose Bracket Bracket Bracket Clamp Manifold Tube (77"LG) . Adapter Nut Ferrule Governor Repair Kit Valve, Drain Air Reservoir Fitting Switch, Stop Light Cylinder, Master Reservoir, Brake Fluid Repair Kit (FAG) Repair Kit (ATE) Chamber, Air Fitting Adapter Spud. Adapter Fitting Adapter Manifold Nut Nut Nut Ring, Pressure Ferrule Seal Nut

    16 2000

    Qty_

    -1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1-1 1 3 1 1 3 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1

    87B

  • TROJAN

    Trojan Faun Item Part No. Part No.

    49 4790365 50 1631007 51 1691196 53 4146865 54 0047726 55 4184979 56 1635061 57 1635073 58 1638339 59 1920863 60 3000185 61 0047302 62 1650216 63 4139623 64 0047257 65 1920847. 66 1640737 67 460925-1 0047848 68 1635092 69 " 0049111 70 0049110 71 0047770 72 1610929 73 7121032 74 4154501 75 7122013 76 7121050 77 7121006 78 7121361 79 7120026 80 7121024 81 7121023 82 7121003 83 7121019 84 7121049 85 7121122 86 4155508 87 1251004 88 7121415 89 4155509 92 1638340 93 1640798 94 4137240 95 1500062 97 1540032 100 2162051 101 2162102 102 2162170 103 2162014 104 REF

    87e

    3RAKE CONTROLS AND LINES (FOR MACHINES SIN 3126101 & HIGHER)

    Descriotion

    Seal Ring, Pressure o Ring Clamp Clamp Clamp Fitting, Tube Fitting, Hose Fitting, Hose Clamp Hose, Drain (23.62" LG) Clamp Hose (1-20"LG)(1-73"LG) Hose (42.25"LG) Cl amp' Clamp Elbow P1 ate Elbow Lockwasher Lockwasher Clamp Hose (86.6"LG) Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Bolt Nut Fitting Fitting Washer Washer Washer Washer, Copper Washer, Copper Washer, Copper Washer, Copper Air Compressor (See Engine Section)

    Qty.

    1 1 1 1 6 2 1 1 1

    11 AR 10 AR AR 2 1 1 1 2 2 3 1

    AR 1 1 2 6 7 8 2 2 7 1 1 7 1

    17 1 1 2 1 1

    12 16 1 4 3 1 1 -

    Revision 7 - June 1988 7543A 0207A

  • TROd ..

    88

    6591 162001

    Revi s ion 4 - August, 1985

  • TROJAN

    TREAOLE VALVE PIPING

    Item Trojan Faun Part No. Part No.

    1 4169164 Floorplate 3 4135201 Cap 5 7310002 Cover, Pedal 6 1617133 Va 1 ve, Brake 6A 4134051 Repair Kit 8 1637201 Tee 9 1634207 Adapter

    11 1635073 Adapter 12 1638339 Adapter 13 1635061 Elbow 14 1639001 Nut 15 1254007 Nut, Union 16 1629004 Nut, Cap 17 1630005 Ring, Cutting 18 4133258 Screw, Meter; ng 18 1634484 Grommet 19 1631007 Ring, Thrust 20 1691196 O-R; ng 22 7121024 Bolt 23 1251083 Nut 24 1500062 Washer 25 1632001 Seal 26 2162051 Ring, Se ali ng 27 0782016 Plug

    Revision 4 - August, 1985 4859A-0185

    Description

    16 2001

    Qty.

    1 1 1 1 1 1 1 1 1 1 1 1 3 3 2 1 1 1 6 6 6 1 3 1

    89

  • 90 Revision 4 - August, 1985

  • TROIAN

    TREADl~ VALVE PI2lNG (2-Pedal System)

    Item Trojan Faun

    Part No. Part No. Description

    1 16'17133 Va 1 ve As sy 0 , Treadle 1A 4134051 Repair Kit 2 4134044 Valve, Three way 2A 1694948 Repair Kit 3 4133476 Valve, Two Way 3A 1696063 Repair Kit 4 7310002 Cover, Pedal 7 1648201 Union 8 1640201 Elbow 9 1635072 Union

    10 1639001 Nut 11 1254007 Nut, Union 12 1629004 Nut, Cap 13 1630005 Ring, Cutting 14 1631007 Ring, Thrust 15 1691196 O-Ring 16 1632001 Sea 1 18 1635073 End, Hose 19 1638339 End, Hose 20 1635071 End, Hose 21 1634484 Nipple 22 1650216 Hose 23 0047302 Clip, Hose 24 4139623 Hose 25 0047257 C1 amp, Hose 28 0049140 Washer, Lock 30 7121031 Bolt 32 4155469 Nut 35 0782016 Plug 37 2162051 Ring, Sealing 38 2162170 Ring, Sea 1 i ng

    A.R. - As Required

    Revision 4 - August, 1985 4858A-0185

    162002

    Qty.

    r 1 1 1 1 1 1 1 1 1 3 2 1 1 , 3 3 2 2 2 4 1

    AoRo 4

    AoRo 5 1 1 1 2 6 4

    91

  • "" N

    ~ II> ~ 1-'-fIl 1-'-o ::l

    -I'-

    ~ c::

    ;:'Q c:: (JJ

    rt

    I-'

    "" 00 U1

    1 Fue 1 l:auJtI' 2 lIourllleter

    Double 'ren8ure r.au~e. Brakes Temp. Gnune, Torque Cony. on Pressure Gaur.e, Transldsston Signal Light, Fr .. nt IIeadllght lie ad II Riot, .... Idlt lonal Solenoid Valve, Bucket Leveler IlIndshleld IlIp ... , front Yent 11ator, Roof Switch, Turn SI~nlJl Switch, Flasher IndIcator IndIcator LIght, Red - Alternator lodlca'or LI~ht, Blue - 11111" lie Indicator LIght, "''''''er - Clo .. Plull Indlcatur Llllht, Green - Turn SllInool Buzzer. Low AI r Pre ure Switch, IIeater Fan Switch, IIydraulic Control Lever Pl'oxh,lty Switch, Bucket Leveler Pru.I.lty Switch, Bucket Leveler Ter .. I".1 Block LIght, DOnie

    -t 1196041 2119344 1766091 1161139 1166090 4195720 4195721 4195720 3224644 1736491 I

    ~~19 1"] 8~] 8r ~ 1~1 4~r919 9 10~J-6~;-J 1~lftTh13 e l~!~ ~ 1 -( 4158653

    l'kO. I'k 1 . 24 l~ ti I 11--< _I'k d r~ ~.. .-4159790 II) 1131178 miL y

    _ i172102~ _ JI11183~g';'r.y .II'~~~! ~I'~~ g!!!! 17:1110 28 ~~" o r., I 4159716

    Cl--=309=835LJIL~1 I'k,-f.gj!~ [email protected]!, __ 1==::.c.:..,;,;:+::U4----. 1731134 4159399 -0--

    IIhUl

    . _____ .I!k~ _

    )

    4 5 6 7 8 9

    10 11 12 lJ 14 15 16 17 18 19 20 21 22 21 24 25 26 21 28 29 10 11 12 ))

    14 1S 16 11 38 19 40 41 42 4) 44 45 46 41 48 49 SO 51 52 S1 54 5S 56 57 58 59 60 61 62 61 64 65 66

    Switch, Roof VentUator lIor"

  • Item Trojan Faun

    Part No. Part No.

    A 4612849 B 4612398 C 4612396 0 4612397 1 1796041 2 2119344 3 1766091 4 1767139 5 1766090 6 4197919 7 4195720 8 4195721 9 3224644

    10 1736497 11 4100313 12 1713115 13 41594J6 14 4158417 15 4158418 16 4158488 17 4158449 18 4197991 19 1721024 20 4159790 21 1731175 22 1731176 23 4160266 24 4158653 25 1721110 26 1709026 27 3098354 28 4118306 29 1731134 30 4159399 31 4159716 32 4160262 33 1722070

    Revision 7 - June 1988 6199A-0185

    17 0000

    3ATTEKY & wIRING DIAGRAM

    Description Qty.

    Main Harness (Was 4177807) 1 Wire Harness, Rear Lights 1 Wire Harness, LH Tail/Brake Light 1 Wire Harness, RH Tail/Brake Light 1 Fuel Gauge 1 Hounneter 1 Double Pressure Gauge, Brakes 1 Temperature Gauge, Torque Converter 1 Pressure Gauge, Transmission 1 Signal Light, Front 2 Headlight 2 Headlight, Additional 2 Solenoid Valve, Bucket Leveler 1 Windshield Wiper, Front 1 Ventilator, Roof 1 Switch, Turn Signal 1 Switch, Flasher Indicator 1 Indicator Light, Red - Alternator 1 Indicator Light, Blue - High Beam 1 Indicator Li ght, Amber - Glow Pl ug . 1 Indicator Light, Green - Turn Signal 1 Buzzer, Low Air Pressure 1 Switch, Heater Fan 1 Switch, Hydraulic Control Lever 1 Proximity Switch, Bucket Leveler 1 Proximity Switch, Bucket Leveler 1 Tenninal Block 1 Light, Dome 1 Switch, Roof Ventilator 1 Horn 1 Fan, Heater 1 Magnetic Switch, Additional Hydraulics (Optional) 1 Relay, Bucket Leveler 1 Switch, Bucket Leveler 1 Switch, Windshield Wiper 1 Tenninal Block i Fuse Block 1

    92A

  • TROIAII

    Trojan Faun Item Part No. Part No,

    34 4159461 35 1720038 36 171.7006 37 1731134 38 1727093 39 4159295 40 1731134 41 1765034 42 4124096 43 4198998 44 1726233 45 4792445 46 REF 47 3224644 48 1766089 49 1774009 50 211 0152 4198222

    4612453 51 4160262 52 4787843 53 4159052 54 4191450 55 4158626 56 4158838 57 1701 065 58 4600021 59 60 4197919 61 4601354 62 4195673 63 1728034 64 4159430 65 4158417 66 4158417

    928

    BATTERY i ~IRING DIAGRAM

    DescriDtion Qty.

    Switch, Ignition 1 Socket, Power 1 Switch, Glow Plug 1 Rel ay, Starter 1 Switch, Directional Light 1 Diode 1 Relay 1 Resistor, Glow Plug 1 Switch, Brake Light 1 Switch, Back-Up Alarm 1 Sending Unit, Transmission Pressure 1 Sending Unit, Engine Oil Temperature 1 Switch, Neutral Safety (See Group 101015) 1 Solenoid Valve, Heater Fuel 1 AlI1I1eter 1 Fuse (25A) 1 Alarm, Back-Up (Preco) 1 Alarm, Back-up (Ecco) 1 Termi na 1 B1ock 1 Warning Sensor, Fan Belt 1 Sensor, Engine Oil Pressure 1 Sensor', Low Air Pressure Warning 1 Sender, Fuel Gauge 1 Sending Unit, Converter Temperature 1 Starter 1 Alternator 1 Glow Plug 1 Signal Light, Rear 2 Work Light, Rear 2 Brake And Tail Light 2 Battery 2 Diode 1 Indicator Light, Red - Engine Oil Pressure 1 Indicator Light, Red - Engi ne Oil Temperature 1

    Revision 7 - June 1988 6199A-0185A

  • :s c

    Bl Blue B Bro~'n Y Yellow G Gray Gn Green R Red Blk Bhrlr I' Purple I~ Ilite Pk PI nk o Orange T Tan Tr Transparent GR

    1:81k I;(;n GR GnY GnW 8R BlkY

    BlkP alkR BlkW BlkGn BIY BIGn BIBlk BIR BlI~

    RGn RII RBlk WR WBlk YW YR PI! Ol~

    OR BI~

    BlkllGn JllkYBl

    ~ I I

    C:raY/Black Gr.'y/I:r""n Gn'en/Red Green/Ye 110101 Green/III te Brown/Red Black/Yellow

    Black/Purple Black/Red Black/lUte Black/Green Blue/Yellow Blue/I:reen Blue/Black Blue/Red Blue/llliite Red/Green Red/IIIllte R('d/Black IIhlte/Red IIIlite/Black YellOW/White YellOW/Red Purple/Uhlte Orange/'II,lte Orange/Red Brown/llhlte ullck/II" lte/I:reen

    ~/Yellow/Blue )

  • TROIAN

    Item

    A 1 2 3 4 5 5A 6 7 71>. 8 9

    10 11 12 13 14 15 16 17 18 20 21 2U 22 22.e1 23 23.e1 24 241>. 25 26 27 28 29 30 31 32 33 34 35 36 361>. 36B 36C 37 38 39

    Trojan Faun Part No. part No.

    2119344

    4607206 4607205

    4188530 1796044

    1766091 1767150 1766100

    2074849 4191354 2074853

    REF 2118694 4606940

    1136598 1798653 4158653 1721110 4160266 4159790 1721024

    2113876 4607076 1713093 1713117 4158417 1706005 4158418 1706005 4158417 1706005 4158449 1706005 1709060 1793429 3098487 3224880 4159379

    4602266 1721124 1731116 1764052 1720038 4159461 1722070 1722071 1722072 1774029 1731116 4159378 4160262

    6909A-0207A Revision 6 April 1987

    BATTERY & WIRING 02 Volt System)

    Description

    Main Wiring Harness Gauge, Fuel Hourmeter Gauge, Air Pressure Gauge, Transmission Temperature Gauge, Transmission Pressure Bulb Directional Light Front Headlight Bulb Work Light, Front Strobe Light Wiper, Windshield Ventilator Light, Dome Switch, Ventilator Terminal Block Switch, 3 Function Switch, Heater Buzzer Flasher Switch, Hazard Warning Indicator Light, Red Battery Charging Bulb (NI) Indicator Light, Blue Work Bulb (NI) Indicator Light, Red Engine Oil Temp. Bulb eNI) Indicator Light, Green Turn Signal Bulb (NI) Horn Connector Plug, 9 Pole Heater Assembly Solenoid Connector Plug, 6 Pole Switch, Strobe Light Switch, W/Wiper Relay Switch, Starter Plug, Socket Switch, Ignition Fuse Block Cover (NI) Screw Fuse 06A) Relay Connector Plug, 4 Pole Terminal Block

    17 0000

    Qty.

    1 1 1 1 1 1 2 2 2 2

    2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 3 2 1 1 1 1 1 1 1 1

    12 1 2 2

    92E

  • TROIAN

    Item Trojan Faun

    Part No. Part No.

    40 1727093 41 4606919 42 4198998 43 1766080 44 4792445 45 REF 46 REF 47 4602179 48 1731116 49 4607335 50 REF 51 4158838 52 4158626 53 4191450 54 4159052 55 REF 56 4607205 56A 4607206 57 4606922 57A 6952367 4606923 58 2069852 4606924 59 4606920 60 4604028 61 4124096 62 4159295

    92 F

    BATTERY & WIRING (12 Volt System)

    Description Qty.

    Switch, Multi-Function 1 Back-Up Alarm 1 Switch, Back-Up Alarm 1 Switch, Trans. Pressure 1 Switch, Engine Oil Temperature 1 Switch, Neutral Start (See Trans. Group) -Solenoid, Glow Plug (See Engine Section) -Ammeter 1 Relay 2 Alternator (See Engine Options Formounting) 1 Starter (See Engine Section) Switch, Trans. Temperature Sender, Fuel Level Switch, Low Air Pressure Switch, Oil Pressure Switch, V-Belt Warning (See Directional Light, Rear Bulb Light, Rear Work Sealed Beam Light, Stop & Tail Master Disconnect, Battery Battery Switch, Brake Light Diode

    Engine

    -1 1 1 1

    Section) -2 .- . 2 2 2 2 1 1 1 3

    Revision 6 April 1987 0207A 6909A

  • .6231

    93 . Revision 4 - A ugust, 1985

  • TROIAN

    LIGHTS AND ELECTRICAL EQUIPMENT

    Item Trojan Faun

    Description Part No. Part No.

    2 1727093 Switch 7 4159013 Headlight 8 4158831 Lamp 9 171 0220 Lamp

    10 1710221 Lamp 14 1709026 Horn 33 1712038 Plug 34 1706068 Bulb 35 1706103 Bulb 36 1706112 Bulb 37 1706036 Bulb

    109 4171746 Harness, Wiring 126 4158653 Lamp, Dome 127 1706055 Bulb 128 1710218 Light, License Plate 129 1706Hr5 Bulb, Tail Light 130 1741016 Cap, Starter 131 1701065 Starter 132 Alternator (See Engine Section)

    . .

    Revision 5 - February, 1986 4S86A-Ol77

    17 0001

    Qty.

    1 2 2 1 1 1 2 2 2 6 2 1 1 1 1 1 1 1 -

    93A

  • lROd ..

    94

    6379

    - August, 1985 Revision 4

  • ~TRD.lAN.

    Item Trojan Faun

    Part No. Part No.

    1 7121002 2 2031349 3 2031429 4195463 4 2089483 4197919 4A 2080332 4197918 4B 6954530 4197950 5 2074851 4195720 6 4601354 6A 6952366 4603065 6B 2079410 4195743 6C 2314833 4195468 7 . 2060809 4195673

    7A 6951356 8 2103472 4199264 9 4159885

    10 4600025 11 2115091 4198998 11A 2115083 4603067 11B 2105613 11 C 2116437 4603035 12 4177384 13 2074852 4195721 14 211 0152 4198222

    4612453 15 2113877 4197991 15A 2083437 4191450 158 2098127 4603021

    Revision 7 - June 1988 6200A-0185A

    ;,.:SHTS

    DescriDtion

    Bolt Nut Washer, Lock Light Assy., Directional Light, Directional Lamp, 24V Headlight (Z4V) Worklamp Bulb (GE 4589) (24V) Terminal, Knife Sleeve Light, Stop & Tail Bulb Nut, Sheet Spring Terminal

    . Ho 1 der Micro Switch Assy. (Back Up Alarm) Switch Rework (N.I.) Connector, Wate