Symposium Luso-German Energy JUL 2017 - MAESTRI

XVI SIMPÓSIO LUSO-ALEMÃO DE ENERGIA „EFICIÊNCIA ENERGÉTICA, INCLUINDO ENERGIAS

RENOVÁVEIS, NA INDÚSTRIA”

António J BaptistaRicardo Barbosa4 de julho de 2017, Lisboa

“The relevance of Energy Efficiency within Industry 4.0”

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AGENDA

1. Introduction and context

2. The role of Energy Efficiency in Industry 4.0

3. The H2020 MAESTRI Project

4. Final Remarks

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1. Introduction and context ► The Industrie 4.0 Paradigm

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Source: http://www.ancud.de/loesungen/industrie-40

Source: http://www.iot.tt.com.pl/en/industry-4-0



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Source: https://www.i-scoop.eu/industry-4-0/#The_original_definition_of_Industry_40_or_better_Industrie_40

Source: acatech 2011



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Source: https://coe.qualiware.com/reference-architectures-for-industry-4-0/

RAMI 4.0 Referencial


1. Introduction and context ► Industrie 4.0 ► The (R)evolution

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Source: Bosch 2016

cyber-physical production systems+ augmented reality capabilities



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Source: CRITICAL MANUFACTURING 2016

“The product chooses its materialization!”



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Source: BCG

from production system referential... to ... product centred referential!

Lagrangian vs Eulerian analogy ...


1. Introduction and context ► Industrie 4.0 around Europe ...

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Source: https://www.i-scoop.eu/digital-day-eu-wants-boost-manufacturing-transformation/

The EU and EU industry together want to spend over €50 billion in the next 5 years to boost the digitalization of the European industry.


AGENDA


2. Role of Energy Efficiency in Industry 4.0


4. Final Remarks

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1. Role of Energy Efficiency in Industry 4.0 ► Life cycle Perspective

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Source: http://enterprise-iot.org

ENERGY FLOW

MATERIAL FLOW


1. Role of Energy Efficiency in Industry 4.0 ► The potential & vision

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Source: Google 2017, https://deepmind.com

► To support big energy efficiency improvements (not just by robust planning, but through Artificial Intelligence)

“ENERGY 4.0”



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Source: PRODUTECH PSI, INEGI, 2015

► Act as a technology enabler and “game changer” to clean energy transition

“ENERGY 4.0”

Source: http://www.eesc.europa.eu/resources/docs/krasser_1dec15_hearing.pdf



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Source: Siemens 2013

► Act as a side enabler for faster digitalization and improve materials resource efficiency and productivity

“ENERGY 4.0”



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► Create disruptive business models by seeking the digitalization opportunities (business analytics, big-data, blockchain, etc.)

“ENERGY 4.0”

Source: Energy Management in the Factory of the Future, Siemens 2016

Blockchain is a technology that enables so-called“peer-to-peer” transactions. With this type oftransaction, every participant in a network cantransact directly with every other network participantwithout involving a third-party intermediary

Source: PWC 2017


1. Role of Energy Efficiency in Industry 4.0 ► Energy 4.0 Drivers

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Source: http://futurepreneurs.eu


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Source: Bird & Bird LLP 2016

1. Role of Energy Efficiency in Industry 4.0 ► Energy 4.0 Drivers


AGENDA




4. Final Remarks

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The sole responsibility for the content of this document lies with the authors. It does not necessarily reflect the opinion of

the European Union. The European Commission is not responsible for any use that may be made of the information

contained therein

Total Resource and Energy Efficiency Management System for Process Industries

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under

grant agreement No 680570.

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21

CoordinatorPARTNERS


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Financing Program : Horizon 2020 - SPIRE

Total budget : EUR 5,673,356

Start|End date : Set-2015 | Aug-2019

Website: http://maestri-spire.eu/

http://maestri-spire.eu/


Technical/Technological Gaps

Lack of flexible, scalable and holistic tools to support decision making processregarding resource and energy efficiency

Lack of simple and integrated tools to assess and optimize resource and energyefficiency, crossing the different environmental and economic operationalaspects

Deficient knowledge to identify the potential use of wastes as resources

(energy, resources, man-power, etc.)

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3. The H2020 MAESTRI Project ► Challenges


Management Gaps

Non-incorporation of sustainability aspects in company strategy andobjectives

Non-implementation of structured management systems targeting resourceconsumption and energy efficiency

Dispersion of process efficiency relevant data and information acrossdifferent departments of the company

Difficulty on the definition of clear and consistent KPIs and their follow-up

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Organisational Gaps

Poor means for sharing resources (e.g. plants, energy, water,wastes and recycled materials) through the integration ofmultiple production units of a single company or multiplecompanies on a single industrial production site;

Difficulty to collect and share information about all process flows(resource and energy inputs as well as waste and pollutantoutputs).

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3. The H2020 MAESTRI Project ► Vision


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3. The H2020 MAESTRI Project ► Total Efficiency Framework


• Development of management tools that encompass LEAN strategies related to sustainable continuous improvements.

• An flexible and holistic approach will allow the definition and monitoring of KPIs, aiming the identification of improvements

• Integration with strategy, management system and managers’ behaviours will ensure the proper motivation and people engagement on every level of the company

Management System

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MAESTRI roadmap

INITIAL STATE

IMPROVED STATE

MATURITY ASSESSMENT

CURRENT STATE ANALYSIS

ASSESS IMPACT OF

IMPROVEMENT

IMPLEMENTIMPROVEMENT

ACTIONS

IDENTIFY IMPROVEMENT

ACTIONS


Efficiency Assessment

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OFF

LIN

E (“

Gre

enfi

eld

”, “

In S

itu

”) a

nd

ON

LIN

E M

on

ito

rin

gA

sses

men

ts

LEAN THINKING & Manufacturing

PDCA, VSM, etc.

Resource, Operations, Flow

Efficiency

Enviro-ment

LCA, EPA

Eco-Efficiency

Enco-mical

Value, Cost, LCC

EFFICIENCY FRAMEWORK


ecoPROSYS Methodology (PRODUTEH PSI)

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Efficiency Assessment


Multi-Layer Stream Mapping

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An innovative approach transforming a based analytical tool(VSM) into a multi-domain Overall Efficiency assessment tool

(both for offline and online monitoring)

Efficiency Assessment:



Industrial Symbiosis

Industrial Symbiosis, within the scope of sustainable manufacturing for

process industries, fosters the sharing of resources (energy, water,

residues and recycled materials etc.) within the different processes of a

single company or between multiple companies.

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Vertical and horizontal integration is

the key condition for seamless

information flows from different

business units and between business

partners.

MAESTRI project proposes a vision

aligned to “INDUSTRY 4.0”

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MAESTRI IoT Platform


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• Chemical Sector (Paint Producer)

• Chemical Sector (Resines Producer)

• Polymer Parts Sector (Injection Moulding)

• Metalworking Sector (Stamping)

3. The H2020 MAESTRI Project ► Industrial Demonstrators


AGENDA




4. Final Remarks

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3. Final Remarks

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► Within Industry 4.0 paradigm, Energy Efficiency represents an important aspect for Industry Sustainability

► “Energy 4.0” will comprehend significant progresses based on digitalization and related technologies (big-data, AI, Blockchain, etc.)

► “Energy 4.0” will be an enabler and game changer to clean energy transition, where new business models will appear and grow

► H2020 MAESTRI project represents an contribute within SPIRE Program towards Energy Efficiency and Industry Sustainability, vastly enabled by the capabilities of Industry 4.0


3. Final Remarks

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“Energy efficiency will be an integral part of Industry 4.0.

Networking beyond the boundaries of individual companies is an

essential prerequisite for greater energy flexibility. In the future,

production planning and production control systems will also be

charged with energy management. They will exchange data on

upcoming power requirements. The Smart Factory and the Smart

Grid, i.e., intelligent power grids, will merge.”


3. Final Remarks

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Source: http://www.eesc.europa.eu


THANK YOU | DANKE | OBRIGADO

CONTACTS: António J Baptista ([email protected])

Ricardo Barbosa ([email protected])

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mailto:[email protected]

mailto:[email protected]

Symposium Luso-German Energy JUL 2017 - MAESTRI

Engineering

Transcript of Symposium Luso-German Energy JUL 2017 - MAESTRI