Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International...

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Heye International Slide 1 Swabbing Robot Combines Productivity and Operator Safety the next step in to the automatisation in the glass industry 2015

Transcript of Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International...

Page 1: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 1

Swabbing Robot

Combines Productivity and Operator Safetythe next step in to the automatisation

in the glass industry

2015

Page 2: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 2

Introduction

• Heye works with partners on the implementation of

a swabbing robot in the production process.

• First two installations have been successfully implemented

in two high speed lines at an Ardagh plant and are currently

in permanent operation.

• The second robot is much smaller than the first version.

Page 3: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 3

Version 1 Version 2

Page 4: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 4

Customer benefits

• No container rejects after swabbing

• No necessity to use swabbing program

• 75% savings on lubricant

• High safety for operators

• Stable and repeatable volume thickness and location of

swabbing agent in the process.

• More time for operators to focus on optimization and

defect correction.

Page 5: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 5

Version 2

• Interface adaptation of robot to IS timing system

Page 6: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 6

Head

• left and right spray nozzle

Page 7: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 7

Spraying

• no influence or disturbance of production flow

Page 8: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 8

Highlights of latest version

• Robot is smaller, 25 kg instead of 125 kg

• Optimized cable guide design on Heye machines

• Safety cage

• Zero station

• Clean design

• Several parking places

• Left and right blank swabbing

• special program to spray neck ring

• Possible monitoring from IS-operator room

Page 9: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 9

Beam

• Gear rack

Page 10: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 10

Beam with parking positions

1

3

2

• Example of 20 section machine; tandem 2 x 10 section

Page 11: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 11

New safety cage

• Compact design and signal lamps

Page 12: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 12

Zero station

• maintenance position area

outside the machine for job

change alignment and

programming of the

swabbing robot with HMI

touch screen

Page 13: Swabbing Robot Combines Productivity and Operator Safety · 2017. 9. 15. · Heye International Slide 4 Customer benefits • No container rejects after swabbing • No necessity

Heye International

Slide 13

THANK YOU VERY MUCH!