'Susquehanna SES Unit 1,Cycle 7 Startup Test Summary.' W ... · ACCESSION NBR: 9208250103 DOC....
Transcript of 'Susquehanna SES Unit 1,Cycle 7 Startup Test Summary.' W ... · ACCESSION NBR: 9208250103 DOC....
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ACCESSION NBR: 9208250103 DOC. DATE: 92/08/17 NOTARIZED: NOFACIL: 50-387 Susquehanna Steam Electric Stationi Unit 1i Pennsglva
AUTH. NAKE AUTHOR AFFILIATIONKEISERz H. W. Pennsylvania Pacer 5 Light Co.
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Pennsylvania Power 8 Light CompanyTwo North Ninth. Street~Allentown, PA 18101-1179 ~ 215/774-5151
Harold W. KeiserSenior Vice President-Nuclear215/7744194
AUG I 7 1992Mr. Thomas T. MartinRegional Administrator, Region IU.S. Nuclear Regulatory Commission475 Allendale RoadKing of Prussia, PA 19406
SUSQUEEiANNA STEAM ELECTRIC STATIONUNIT I CYCLE 7 STARTUP REPORTPLA- 33 FILE R41-2A Docket No. 50-387
Dear Mr. Martin:
Attached is a copy of the Susquehanna SES Unit 1 Cycle 7 Startup Report, which is beingsubmitted to you in accordance with Technical Specifications 6.9.1.1 through 6.9.1.3. Thisreport addresses those startup tests described in our reload application dated December 11, 1991 ~
Very truly yours,-
H.. e r
Attachment
CC: NRC Document Control Desk (original)Mr. G. S. Barber - NRC Sr. Resident Inspector, SSESMr. J. J. Raleigh - NRC Project Manager, OWFN
9208250i03 9208i7PDR ADOCK 05000387P PDR
SUSQUEHANNA SES UNIT 1 CYCLE 7
STARTUP TEST SUMMARY
Prepared by: Paul Moran
Approved by:
Approved by:Manaefer Nuclear Operations
ABSTRACT
Susquehanna Unit 1Cycle 7
Startup Test Summary
Susquehanna 'Unit 1 resumed commercial operation for Cycle 7 onMay 17, 1992 following a 71 day refueling and maintenance outage.The Unit 1 Cycle 7 (hereafter referred to as SlC7) reloadincluded:
88ANF9x9228 ANF 9 x 9220 ANF 9 x 9228 ANF 9 x 9
thrice burnedtwice burnedonce burnedunirradiated fuel assemblies
The following startup tests, identified in the SlC7 ReloadLicensing Submittal, are discussed in this report:
1.2.3.4 ~
5.6.7.
Core Loading VerificationPOWERPLEX Input Deck ValidationControl Rod Functional (Insert and Withdrawal Checks)Subcritical Shutdown Margin DemonstrationIn-Sequence Critical and Shutdown Margin DemonstrationControl Rod Scram Time TestingTip Asymmetry
In addition, the startup program included core flow and LPRMcalibrations, thermal limits monitoring and baseline recirculationdata acquisition. A summary of these activities is also included inthis report.
Susquehanna Unit 1Cycle 7
Startup Test No.'Core Verification and Audit
~Per ose
The purpose of this test is to visually verify that the core isloaded per the analyzed designs.
CriteriaUpon completion of core alterations during the refueling outage,the core must be verified to conform with the reference coredesign used in the various licensing analyses. The verificationsto be performed include fuel bundle location, fuel bundleorientation, and proper seating of the fuel bundles within thecore. The verifications will be performed by the ReactorEngineering Group utilizing an underwater television camera. Theverification will be videotaped so that an independentverification may be performed. Any discrepancies discovered inthe loading will be promptly corrected and the affected bundlesshall be reverified prior to unit startup.
Results
Susquehanna took the following precautions to prevent a misloadedfuel bundle. During the total core offload, bundles to be usednext cycle were placed in the pool in the order in which theywere to be reloaded. This facilitated an orderly stripping ofbundles during the reload. After the offload was complete, aserial number verification of these bundles was performed(4/2/92) prior to reload. The core reload was performed in threeparts. First, the irradiated bundles were loaded and a partialcore verification serial number, location, orientation and heightcheck was performed on 4/18/92. Second, the first batch of newfuel, 72 bundles (3.40 wt % U-235, 10 GD5), was loaded and alocation check was performed (4/19/92) before the remaining cellscould have control rod functionals performed. Third, theremaining new fuel, 156 bundles (3.40 wt %, 9 GD4) was loaded.
The Cycle 7 final core verification consisted of two videotapedpasses over the core. During the first pass, the fuel bundleserial numbers were recorded on the videotape to verify properlocation. The second pass was performed to verify proper fuelassembly seating (assembly height check) and correct orientation.
The core tapes were independently verified to be correct by theReactor Engineering Supervisor and a representative of Quality"Control on 4/20/92. Therefore, the as-loaded core configurationis consistent with the core design Siemens Nuclear Power and PP&Lused in the evaluation of the S1C7 Reload Licensing Analyses.The S1C7 core map is included as Figure 1.
FIGURE 1
~ '~ PENNSYLVANIA POWER B LIGHT - NUCLEAR FUELS 8 SYSTEMS ENG'I NEER ING~ ~ CLASP - CORE LOADING ANO SHUFFLE PROGRAM
RUH +92- 1664 PAGE 6.03/ » /9? ~ ~
PREPARED BY/DAT
SSES UNIT-I/CYCLE-7 FULL C RE LOADING PATTERN
REVIEWED BY/DATE:
APPROVEO BY/DAtE:RECEIVED BY/DATE(SUPV REACT ENGRG)!
~), ~ II
CASE: 50 DATE STORED: 3/)I/92 TITLE: SSES UNIT ) CYC E 7 FULL CORE ~ LOADIHG PATTERN
GE-Y/GE-X: 13 15 17 19 21 23 27 29
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FIGURE I (continued)
~ ~ PENNSYLVANIA POWER d LIGHT - NUCLEAR FUELS d SYSTEMS ENGINEERING~ ~ CLASP - CORE LOADING AND SHUFFLK PROGRAM
RUH 092- 1664 PAGK 7. ~ ~
03 / 'I 'I l92
PREPARED 8Y/DATEi
SSKS UNIT-1/CYCLE-7 FULL C
REVIEWED BY/DATKi
RE LOADING PATTERN APPROVED BY/DATE:RECEIVED BY/DATE
~ I 1 /4 (SUPV REACT EHGRG) i
CASE: SO DATE STORED: TITLEs SSES UNIT I CY E 7 FULL CORE LOADING PATTERN
GE-Y/GE-Xi 3'I 33 38 15 17 49 51 53 55 57
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Susquehanna Unit 1Cycle 7
Startup Test No. 2POWERPLEX Input Deck Validation
~Pur oee
To ensure the POWERPLEX input deck is updated correctly beforethe start of every new fuel cycle.
CriteriaPOWERPLEX is the Siemens (formerly ANF) software system designedto perform in-core monitoring of BWR cores. Core monitoring isperformed by the module, XTGBWR, a three-dimensional reactorsimulator code which calculates bundle nodal powers. ThePOWERPLEX input deck consists of all constants needed for theexecution of this code and subsequent calculation of the marginto thermal limits. These constants, must be updated prior to thestart of every new fuel cycle in order to ensure satisfactorycore monitoring of the new core configuration. The deck isupdated and validated by members of the Reactor Engineering Groupat Susquehanna.
Results
The POWERPLEX input deck was completely reviewed, all commentsresolved, verified to be correct and successfully loaded into thePOWERPLEX system prior to S1C7 startup.
Susquehanna Unit 1Cycle 7
Startup Test No. 3Control Rod Functional (Insert and Withdrawal Checks)
~Pur use
The purpose of this startup test is to assure proper control rodfunction and demonstrate that criticality will not occur due tothe withdrawal of a single rod.
CriteriaControl Rod Functionals include mobility, overtravel andsubcritical checks. These may be performed as each control cellis loaded in its final configuration.Each control rod will be cycled individually to ensure mobility.As each rod is fully withdrawn, it will be checked for overtravelby continually applying a withdrawal signal. Subcriticality willalso be verified with the rod withdrawn.
Results
Due to Shutdown Margin considerations, no control rod functionalswere allowed on fully loaded control cells until the partial coreverification was completed. No control rods overtraveled andsubcriticality was maintained as each rod was individually fullywithdrawn and reinserted.
Susquehanna Unit 1Cycle 7
Startup Test No. 4Subcritical Shutdown Margin Demonstration
~Pur ose
The purpose of this startup test is to assure at least theminimum required shutdown margin exists with the strongestworth control rod fully withdrawn.
CriteriaThe minimum required shutdown margin at BOC for Susquehanna Unit1 Cycle 7 is 0.38% ~ K/K. This test will verify at least thisamount by performance of a subcritical shutdown margindemonstration. The highest (strongest) worth control rod isfully withdrawn, then a diagonally adjacent rod is slowly notchedout verifying subcriticality at each step until the analyticallydetermined reactivity worth of the control rods at theirrespective notch position equals or slightly exceeds the requiredamount of SDM.
Results
The reactor remained subcritical with the highest worth controlrod fully withdrawn and an additional diagonally adjacent rodpulled to a notch position with a calculated worth of 1.293% aK/K. The required shutdown margin to be demonstrated wascalculated to be 0.5312% ~ K/K. This is 0.38% ~ K/K plus acorrection factor for the recirculation loop (moderator)temperature (104 degrees F) at the time of the test. Using datasupplied by Nuclear Fuels Engineering it was determined that thefollowing rods pulled to the indicated position would demonstratea shutdown margin of 1.1418% ~ K/K.
ROD POSITION TOTAL WORTH % h K/K
50-19*54-15
4812 1.293
*analytically determined strongest rod.As rods were pulled, subcritiality was verified after each notch.Subcriticality was also verified with the rods at the aboveindicated positions, thus satisfying the purpose of this startuptest. Figure 2 is a core map showing the test rod positions.
FI~ 2. CORE MAP SKSGNG TEST RX) PggITI~ ~SUBCRITICAL SHUItGNN MABQIN DENKSTPATICg
59
55
43
39—35—31
27
23
19
15 1Z
07
03
I I I I I I I
02 06 10 14 18 22 26 30 34 38 42 46 50 54 58
Btk&$ IÃ)ICKIER RX6 AT 00.
Susquehanna Unit 1Cycle 7
Startup Test No. 5In-Sequence Critical and SDM Determination
P~ur ose
The purpose of this startup test is to calculate the actualshutdown margin of the cycle 7 core and to demonstrate that noreactivity anomaly exists.
Criteria1), Shutdown Mar in
Technical Specification 3.1.1 requires an adequateshutdown margin to ensure the reactor can be madesubcritical from all operating conditions. This value,.38% ~ K/K has been determined to be the minimumrequired SDM to bring a reactor subcritical under theworst case conditions - a cold, xenon-free core at themost reactive point in the cycle with the highest worthcontrol rod unavailable for reactivity control. Atbeginning of cycle, the required SDM value must beincreased by a factor, R, if it is determined that coreshutdown margin is less at a point in the cycle otherthan the initial shutdown margin (for Cycle 7, R = 0% ~K/K). The required beginning-of-cycle SDM forSusquehanna Unit 1 Cycle 7 is 0.38% ~ K/K; the actualSDM will be calculated from data obtained during theinitial startup criticality.
2) Reactivit Anomal
Core reactivity is monitored to prevent excessivereactivity additions due to unforeseen reactivitychanges or reactivity anomalies. At BOC, a 1% a K/Kdifference between predicted and actual criticalcontrol rod positions might indicate improper coreloading or a computer code that is unreliable. Datagathered during the in-sequence critical, specificallythe Keff at the notch position of the control rod atwhich criticality occurs, is compared to predictedcritical control rod position Keff and a % reactivitydifference is calculated.
Results
The calculated SDM was 1.7455% ~ K/K and the differencebetween actual Keff and predicted Keff at criticality was0.0937% h K/K.
'Control rods were withdrawn in the B sequence until thereactor was on a stable, positive period. The notchposition at which criticality occurred was rod 22-47, notch20, step .36. A special log was initiated to record SRMcount rates and recirculation loop temperatures. Theaverage period was 152.2 seconds and the average looptemperature 134.7 degrees F which yield period andtemperature corrections of .393 x 10 ' K/K and 2.56 x 10 '
K/K, respectively.
1) Shutdown Mar inThe equation used to calculate SDM
SDM = Kcrit — Ksro — ~ p (period) — ~ p (temp)Kcrit *Ksro
Kcrit is Keff at the actual,.critical control rodposition (1.00390) and Ksro is Keff predicted with thestrongest rod out (0.98375).
The minimum required SDM for Unit 1 Cycle 7 atbeginning of cycle was 0.38% ~ K/K; the calculatedshutdown margin based on this test was 1.7455% s K/K,thus satisfying the acceptance criteria.
2) Reactivit Anomal
The reactor went critical at step 36 with Kcrit of1.00390. The equation used to calculate reactivitydifference was
Reactivity difference -„ Kcrit -1 — ~ p (period) — ~ p (temp)Kcrit
The calculated reactivity difference was 0.0937% a K/K.This satisfies + 1% ~ K/K acceptance criteria.A comparison of the predicted versus actual criticalcontrol rod patterns is included as Figure'3.
FIQJRg 3 ~ (XHPARIRN OF PREDICTED VS ACZtQL CZUTIQQ RR i%XTRRK
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Susquehanna Unit 1Cycle 7
Startup Test No. 6Control Rod Scram Time Testing
~Pur ose
To demonstrate the maximum scram insertion times of all rodsfollowing core alterations.
CriteriaSusquehanna Technical Specification 4.1.3.2 states thatscram insertion times of all control rods shall bedemonstrated through measurement with reactor coolantpressure greater than 950 psig prior to exceeding 40%thermal power after core alterations. For Unit 1 cycle 7approximately one-half of all control rod scram times wereto be determined by performing a black-and-white scram fromthe B sequence and using GETARS scram data. The remainingrods were to be individually scram time tested.
Results
Control rod scram times for 96 rods were obtained throughGETARS from the black-and-white scram performed 5/14/92 (Bsequence). The remaining rods were individually scram timedon 5/18/92. All scram times were within the acceptancecriteria, as shown in Table 1.
RODROD TIME T.S.
POSITION AS FOUND LIMITMAXIMUM INDIVIDUALRODSCRAM INSERTION TIMET.S. 3.1.3.2
22-27 6.23 7.0
AVERAGE SCRAM INSERTIONTIME OF OPERABLE RODST.S. 3.1.3.3
45392505
0.300.601.322.41
0.430.861.933.49
AVERAGE SCRAM INSERTIONTIME OF SLOWEST 2x2 ARRAYT.S. 3.1.3.4
45392505
0.310.651.422.61
0.450.922.053.70
TABLE 1: Results of Scram Time Testing of All Control Rods SlC7.
Susquehanna Unit 1Cycle 7
Startup Test No. 7TIP Asymmetry
~Per ose
The purpose of this test is to check core symmetry byperforming a statistical uncertainty analysis on theTraversing In-Core Probe (TIP) System. Also, by theperformance of this test, the proper operation of the TIPsystem will be assured.
CriteriaThe X test of significance will be performed with thesignificance level fixed at 1%. The test will be performedutilizing an octant symmetric rod pattern at, a power levelgreater than 75% of rated power. The startup test criteriafor symmetric TIP differences is that the X'aluecalculated shall be less than the critical X'alue. SinceSusquehanna has 19 symmetric TIP pairs, the calculated
X'aluemust be less than a critical X'alue of 36.19 (asdetermined by Siemens) . If the calculated X'alue exceedsthe critical value, the instrumentation and data processingsystem should be reviewed for any problems which maycontribute to abnormal TIP asymmetries. A seconddetermination of X'hould be then made. If the newmeasured value of X'xceeds the critical value, the fuelvendor shall be consulted and appropriate action taken toassure that a larger than anticipated TIP asymmetry does notadversely affect the safe operation of the reactor.
Results
A complete set of TIP data was obtained at the completion ofSusquehanna Unit 1 BOC7 Startup Testing Program at ratedthermal power. The nodal TIP values (Nodes 3 through 22)were summed up for each symmetric TIP pair using equation5.1 with the results summarized in Table 2. Using Equations5.2 and 5.3, the variance and X'ere calculated to be 4.15and 2.19 respectively. The X'alue of 2.19 is well withinthe 36.19 limit established by Siemens (Formerly. ANF).
Table 1Absolute Relative Difference
S etric TIP Pair
123456789
10111213141516171819
Absolute Relative Differencedm
.21-1.90-2.96
.553 ~ 7 2
-2.902 ~ 3 7
.983.69
-5.943.24
.951.18
-1.044.504.95
.48
.382.87
Equation 5.1
100 (Tml - Tm2)dm Tml + Tm2
2
22 22Note: Tml g T(k) for TIPl and Tm2 g t(k) for TIP2
K 3 K~3
where TIPl and TIP2 are symmetric TIP pairs
Equation 5 .2 (Variance)
19am~
S TIPi]2M 1 4.15
38
Equation 5 .3
2
X 36
Susquehanna Unit 1Cycle 7
Startup Program Summary
The following is a short summary of additional Reactor Engineeringactivities performed during the Startup Testing Program.
Thermal Limit Monitorin
Thermal Limits were checked throughout the startup period throughreview of the POWERPLEX core monitoring program, MONITOR, output.At no time did thermal limits exceed Technical Specification limits.TIP S stem — OD-1 Performance
A full set of TIPS was run at 38% power to update the core powerdistribution before the first core performance calculation, MONITOR,was initiated. Subsequent TIP sets were perfor'med at 60% and 100%power in conjunction with two LPRM calibrations. The LPRM currentswere updated and the LPRM GAFS found to be within the acceptablerange.
Power Distribution Com arison with Offline Monitorin
Favorable results were obtained when actual core power distributiondata was compared to SIMULATE-E/PPL core modelling code data. TheSIMULATE-E/PPL code is used by the Nuclear Fuels core managementengineer to predict power TIP response distributions throughout thecycle. This comparison is included as Figure 4.
Core Flow CalibrationA core flow calibration was performed at 98.9% core flow. Noadjustments to the jet pump and recirculation loop flowinstrumentation were required.
Recirculation Loo Baseline Data Ac uisitionRecirculation loop data was collected throughout the startup programto provide baseline data for plant performance monitoring in two loopand single loop operation. This data is used throughout the cycleduring the performance of the Technical Specification Jet PumpOperability Surveillance.
FIGURE 4
USC7CORE AVERAGE TIP QOMI AhiSON AT O.e08 ewniMTU
100
70
I „40
20
Legend0 TlP Measurement
0 SIMULATE-K/PPL
z m(xTo)
1 S I 4 S ~ 7 ~ S 10 11 Ck 1854 1S 1i 'l7 1 ~ 1$ f0 f1 RR 33 R4
Core Axial Node