SURFACE FINISHING SYSTEMS - George Koch Sons, LLC Systems... · SURFACE FINISHING INDUSTRY...
Transcript of SURFACE FINISHING SYSTEMS - George Koch Sons, LLC Systems... · SURFACE FINISHING INDUSTRY...
SURFACEFINISHINGSYSTEMSINDUSTRY EXPERIENCE
• Singleormultiplehoiststo15,000lbs.capacity• Poly,fiberglass,steel,andstainlesssteelprocesstanks• Automatedbarrelloadingandunloadingsystems• Weigh-inorweigh-outvibratoryfeedersandscales• Noiseabatementenclosures• Fullmachineventilationenclosures• Automaticpositioningloadsystems• Automaticbarrelcoverhandling• Poweredwetordrytransfershuttles• Programmablein-tankandup-barrelrotation• Tankrimairknivesandin-lineblowdowncells• Fulltankandhalospraysystems• Air,pumped,andmechanicalagitation• Centrifugal,in-line,andoff-linedryers• Engineeredin-linebarrelandrackdryers• Fullyintegratedin-linebakeovens• Fullyautomatedrack/barrelstorageandretrieval• Lightbeam,lightcurtain,andinterlockinggate
operatorsafetydevices• Intuitive,self-diagnostic,webaccessibletouchscreen
controls• Automaticbarcode,electronicfile,ormanualkeypad
inputcapable• Programmableimmersiontimesandplatecell
rectificationsettings• Touchscreenmachinecontrolwithupto10,000recipe
capacity• Non-contractlinearencoder,laser,andcamplatehoist
positioning• Wirelessremoteoperationformanualmodeimproves• operatorsafety• Cablecarriersprovidequietoperation,improved
durability,andmachineaesthetics
BARREL SYSTEMSJessupSystemsbuiltareputationfordeliveringextremelyrugged,reliable,andcosteffectivebarrelfinishingmachines.Majorcomponentsincludinghoists,track,frame,load/unloadequipment,barrels,dryers,andcontrolsarebuiltin-housebyskilledcraftsmen.
Polypropylene Barrel Technology
• Highcapacityone-piececylindricalshelldesign• Tongueandgrooveweldedconstruction• Integratedfusionweldedtumblingribs• CNCdrilledorslottedperforationpatterns• Knoborinside-outstyleloadlockercovers• Singlepointdriveandhighpressurecathodecontact
Jessup Systems, a division of George Koch Sons, LLC www.jessupsystems.com 248-853-5600 Rochester Hills, MI USA
Fully enclosed push-pull ventilation with canopy assist
RACK SYSTEMSOursystemsincludenumerousferrous,non-ferrous,andplating-on-plasticrackplatingandcoatingsystems.Fulllengthnon-contactlinearencoderscoupledwithvariablefrequencydrivesenablesmooth,virtuallysway-freeoperationandprecisepositioningforeventhelargestracksystems.In-lineautomaticrackstorageandretrievalisanincreasinglypopularoptionforlargeracksystems.
High volume plating system with hoist serviced load/unload stations
Experience,practicalengineering,qualityworkmanship,anddedicationtocustomer
satisfactionhaveearnedJessupSystemsareputationforbuildingthemostenvironmentallysoundandcompetitivefinishingsystemsonthemarket.
Jessup Systems, a division of George Koch Sons, LLC www.jessupsystems.com 248-853-5600 Rochester Hills, MI USA
BASKET SYSTEMSOurtechnologyincludessingleandtwinbasketoscillatingchromatecoatingandcentrifugedryingsystems.Topandbottomgripstainlesssteelbasketsallowfullyinvertedunloadcapability.Materialhandlingequipmentislinedtominimizepartdamage.
Workisprocessedthroughreversibleautomaticcentrifugedryersdesignedtodeliverhighproductionvolumewithminimalpartdamage.
Basketcoatinganddryingfeaturesareoftenintegratedintofullyautomatedplate,bake,andchromatesystemswithload-by-loadparttraceability.
Features Include
• In-tankbasketoscillation• Linedtransfersforgentlehandling• Rotate-stop-reversecontrolavailable• Steam,gas,orelectricheatoptions• Fullyinvertedunloadrollover
SPECIALTY SYSTEMSWithover700systemsandcountlessconversionsinstalled,theJessupSystemsteamhasaccumulatedtremendousexperienceintegratingasophisticatedarrayofmechanical,hydraulic,pneumatic,electric,andelectroniccomponents.Webelieveinlongtermcustomerfocus,exactingquality,andontimestart-up.Theseresultsareachievedthroughefficientin-housemechanical,electrical,andcontrolsengineering,coupledwithtimelyinstallationandfieldservices.
Straight sided high volume chromate basket
Robotic load/unload for partial immersion phosphate
COATING SYSTEMSOurtechnologyextendsphosphateande-coatingmachines,whereoscillatingorrotatingbasketsmaybeused.Dip-spinandmechanicalplatingareamongthelonglistoffullyintegratedsystemoptions.
Coating Barrel Technology
• Highcapacityone-piececylindricalshelldesign• Steel,stainlesssteel,Alloy20,polypropylene• Integratedtumblingribs• Automaticandmanualtablock,springlatch,andnut
lockcovers
CONTROLSAnintuitivetouchscreenHMI/PLCistheheartofeveryJessupmachine.Itdisplayssystemoverviews,recipeoptions,hoistprogramming,load/unloadmonitoring,processfunctions,loadtracking,faultdiagnostics,andpre-programmedmaintenanceschedules.Thesupportsectionmayalsoincludestorageofdrawings,schematics,andoperationsmanuals.
Performancemonitoringincludesshiftreportsfortotaltimeandcycles,automaticvs.manualoperation,load/unloaddelay,andfaultdata.Tospeedcorrectionofunexpectedstoppages,thecontrolsystemprovidessystemdiagnostics.Detailedscreensdisplayfaultlocationandactionsneededtoquicklyrestoreproduction.Internetbasedremotemonitoringexpeditestroubleshootingandrepairs.
High volume polypropylene barrel ecoat system
Spring-latch flat cover designed for easy removal
Self diagnostic feature directs problem solving