Sullivan Palatek Product Book

Distributed bySullivan-Palatek

1201 W. US Highway 20Michigan City, IN 46360

PH: (800) 438-6203FX: (800) 725-6203

[email protected]

Product HM 5/13 2M

Filters

40-500 HP

Refrigerated Air Dryers

NEWCRP-IDC

“The Ultimate PerformanceRotary Screw Air Compressor”

Manufacturer of Electric Air Compressor for Industrial Use

Featuring

Rotary Screw Air CompressorsManufactured in U.S.A.

5-10 HP Belt Driven15-40 HP Direct Drive

40-500 HP High and Low Pressure

Variable Frequency Drive DesignsSpecialty Packaged Systems

Piston Air CompressorsSplash Lube

Pressure LubeGas Driven

Compressed Air AccessoriesRefrigerated Air Dryers

Desiccant Air DryersAir Filters

Condensate Management SystemsOil Free Systems

Air System AnalysisSystem Management Solutions

Gear Driven 25-50 HP

Data Logger

Regenerative Dryer

Reciprocating

VFD

M-Series CDD

Direct Drive 15-40 HP

Sullivan-Palatek1201 W. US Highway 20Michigan City, IN 46360

PH: (800) 438-6203FX: (800) 725-6203

[email protected]

D185P3

D185

D375

750-900 CFMOff Shore

D750P

D1600PH

ElectricConstruction

Aftercooler/DryerSkid Package

SPB-60

SCH-3

SRD-75

Distributed by

Featuring

Portable CompressorsManufactured in the U.S.A.

185 cfm to 1800 cfmJohn Deere, CAT and Cummins Engines

3 year Air End WarrantyUtility Models

Offshore Models

High Pressure Portable and Skid950/350 to 1150/350

Instrument Quality Air 375H to 1600H

Skid Mount AftercoolersSkid Mount Dryers and AftercoolersElectric Construction Compressors

50 to 450 HPElectronic Parts Orders Through

SmartEquipTM

Full Line of Pneumatic Tools Hoses and Accessories

“The Ultimate PerformanceRotary Screw Air Compressor”

Manufacturer of Portable Air Compressors for Construction Use

D185 Series Portable

Compressors

“The Ultimate Performance Rotary Screw Air Compressor”

• All185CompressorshaveGalvanealEnclosuresthatprotectagainstchippingandrust.

• Glowplugenginesprovideeasystartinginallclimates.• TheD185Pmodelhasgalvanizedwheelwellsandtoolboxesforextra

rustprotection.• Pintleeyeor2”ballhitchisavailable,adjustableheightjackstandand

safetychainsarestandardonallmodels.• Two-stageairfilterswithdrytypeelementsprovideseparatefiltrationfor

engineandcompressor.

Sullivan-Palatek Portable Features:

Model shown: D185 P

Dedicated to Quality & Committed to Support

KEEP IT SIMPLE...

KEEP IT CLEAN...

MAKE IT SOLID...

MAKE IT Sullivan!

The Sullivan-PalatekCompressorThe advantages of owning a Sullivan-Palatek Rotary Screw Air Compressor.

Sullivan-Palatekprovideslowmaintenance,highperformanceandthemostreliableairendsintheindustry.

Ourdesignfeaturesouradvancedprofile108mmrotaryscrewsforhighefficiency.

Reliability, Low Operating Cost and Longevity.• Rearpaneldetachesforexternalcleaningofcoolers.

Allunitshavesidebysidecoolers.• TheStandardD185Pmodelhasa29gallonsteel

fueltank,galvanizedwheelwellsandtoolboxes,heavy-duty15”“ST”ratedtiresforstabilityandeaseoftowing.

• TheP2&P3modelshave20gallonplasticfueltanks,andtireswith13inchwheels.

• P2Modelhasacontainmentframe,forkpocketsandexternaldrains.

• Drawbarsaremadeofstrongtubularsteelwithchoiceof3”pintle,or2”ballhitch.

• Adjustable,swivelscrewjack.• Standardsafetychains.

Easy Access

Model shown: D185 P

Quality Built Model shown: D185 P2

P2 and P3

FlexAir

Full length tool box on each side.

(PJD&PCAmodelsonly.)

Sullivan-Palatek manufacturesairendsinourMichiganCityplanttoensurecompletecontroloverassembly,qualityandtestingofallcomponents.OversizedtaperedrollerbearingsandotherdesignfeaturesaddtothequalityofeverySullivan-Palatekmachine.WeofferaThree YearUnlimitedHourAir End Warrantyonallofourmachines.


AlternatorwarninglightHourmeterIgnitionon/offswitchFuelgaugeDischargeairpressuregaugeEnginewatertempgauge*Engineoilpressuregauge*StartingaidlightStartrunselectorswitchStartbypassbuttonStartswitch

AlternatorwarninglightHourmeterIgnitionon/offswitchDischargeairpressuregaugeStartingaidlightLoadunloadselectorswitchBypassbuttonStartswitch

Model D185P JD/CA Model D185 P2 P3

*CAT has warning light only.

P2 FlexAirMachineisbuiltwithremovabledrawbarandrunninggearsoitcaneasilybemountedonatruckbedoranyotherutilitytypevehicleinstallation.Ithasforkliftpocketsforliftingandfloormounting,afullcontainmentframeandexternaldrainsforallfluids.TheFlexAircanbeacosteffectivereplacementforadedicatedpurposebuiltUtilitymodelcompressor.

185 U2

SmartEquipTo place electronic parts orders, or direct accessto technical information, visit Sullivan-Palatek’s home page at: www.sullivanpalatek.comand click on SmartEquip

Pneumatic Tools

AvailableforallPortableAirCompressors

Thestandardfactoryfillinallourportablecompressors.• Usedforallweather

conditions• Anti-wear&anti-rust

additives• Anti-foamingadditives• Quickwaterseparation• Excellentviscosityindex

Weather-All Portable Compressor Fluid

MODEL PSI CFM ENGINE MANUFACTURER

ENGINE HORSE-POWER

LENGTH(inches)

HEIGHT(inches)

WIDTH(inches)

WEIGHT (pounds)

D185 PJD 100 185 JOHN DEERE 49 138.25 63.5 55 2300D185 PCA 100 185 CATERPILLAR 49 138.25 63.5 55 2230D185 P2JD 100 185 JOHN DEERE 49 121.81 60.39 55 2000D185 P2CA 100 185 CATERPILLAR 49 121.81 60.39 55 1910D185 P3JD 100 185 JOHN DEERE 49 121.92 61.87 55 1980D185 P3CA 100 185 CATERPILLAR 49 121.92 61.87 55 1890

SPECIFICATIONS

Description, Specifications and Pictures represented in this brochure may vary from actual equipment purchased.

Sullivan-Palatek D185 Model Air Line Lubricator Option and Hose Reels Dualhosereelsrequire75”A-framedrawbar.(AvailableforPJD&PCAmodelsandhigher.)

Examples:• Chippers• Breakers• RivetBusters

• Scalers• Drills• AirLance

APPROX.SHIPPING

Electric Driven Industrial Air Compressors5-10 HP Belt Driven

15-40 HP Direct Drive40-400 HP Updraft

High and Low PressureVariable Frequency Drive Designs

Specialty Packaged Systems



Compressed Air AccessoriesRefrigerated Air Dryers

Desiccant Air DryersAir Filters

Condensate Management SystemsOil Free Systems

Air System AnalysisSystem Management Solutions

Diesel Driven Portable Air Compressors185 cfm to 1800 cfm

John Deere, Cat and Cummins Engines3 year Air End Warranty

Utility ModelsOffshore Models


Instrument Quality Air375H to 1600H



SmartEquipTM

Full Line of Pneumatic ToolsHoses and Accessories

Sullivan-Palatek1201 W US Hwy 20

Michigan City, IN 46360Distributed By:

PH: 800-438-6203FX: [email protected]

www.sullivanpalatek.comSM RP 8-12 2/M

D210-D375 Series Portable

Compressors



• All210-375CompressorshaveGalvanealEnclosuresthatprotectagainstchippingandrust.

• Galvanizedwheelwellsandtoolboxesforextrarustprotection.• Pintleeyeor2”ballhitchisavailable,adjustableheightjackstandand

safetychainsarestandardonallmodels.• Two-stageairfilterswithdrytypeelementsprovideseparatefiltration

forengineandcompressor.• Noiselevellimitedtomaximumof76dBAat7meters

Shown with Optional Pneumatic 3rd Wheel Jack


KEEP IT SIMPLE...

KEEP IT CLEAN...

MAKE IT SOLID...

MAKE IT Sullivan!

The Sullivan-PalatekCompressorThe advantages of owning a Sullivan-Palatek Rotary Screw Air Compressor.Sullivan-Palatekprovideslowmaintenance,highperformanceandthemostreliableairends intheindustry.Ourdesignfeatures108mminD210to250and127.5mmin300to375packagesforhighefficiency.Operatingcostsaresignificantlyreducedbecauseourcompressorscanbesizedtodesiredoperatingconditions.

Model shown: D250

GalvanealcoatedsheetmetalSafetyorangepowdercoatpaintAluminumhingesStainlesssteelhardware(Latches,sheetmetal,boltsandnuts)Onepiececanopyiseasilyremovableformajorservice

Tool Boxes


Internaltoolboxesaresolidsteelandfullygalvanized.

Canopy, Hinges and Hardware

Sullivan-Palatek manufacturesairendsinourMichiganCityplanttoensurecompletecontroloverassembly,qualityandtestingofallcomponents.TaperedrollerbearingsandotherdesignfeaturesaddtothequalityofeverySullivan-Palatekmachine.WeofferaThree YearUnlimitedHourAirEndWarrantyonallofourmachines.


Heavy Duty DrawbarTheDrawbarsonallourportablecompressorsaremadeofstrongtubularsteelandenableeasybacking.Adjustable3”pintle,or2”ballhitch.Adjustable,swivelscrewjack.

Standardsafetychains.Optional3rdwheelavailable.

HourmeterFuelgaugewithlowfuelshutdownDischargeairpressuregaugeEnginewatertempgaugeEngineoilpressuregaugeFullelectronicenginediagnosticgaugeElectricsystemcircuitbreakerStartrunvalve(unloadedstarting)On-OffstartswitchDualhigh-lowpressureswitchfrom150to100PSI(Toolsat100linetesting,orblasting150)

AlternatorwarninglightHourMeterIgnitonon/offswitchFuelgaugeDischargeairpressuregaugeStartrunselectorswitchStartbypassbuttonStartswitch

D375 Full Gauge Panel

Pneumatic Tools AvailableforallPortableAir Compressors

Examples:• Chippers• Breakers• RivetBusters• Scalers• Drills• AirLance

Thestandardfactoryfillinallourportablecompressors.• Usedforallweather

conditions• Anti-wear&anti-rust

additives• Anti-foamingadditives• Quickwaterseparation• Excellentviscosityindex

Weather-All Portable

Compressor Fluid


ENGINE HORSEPOWER

LENGTH(inches)

HEIGHT(inches)

WIDTH(inches)

WEIGHT (pounds)

D210 PHJD 150 210 JOHN DEERE 74 138.25 63.5 55 2710D250 PJD 100 250 JOHN DEERE 74 138.25 63.5 55 2500D300 PDJD 200 300 JOHN DEERE 140 145.00 62.5 55 3500D375 PDJD 100-150 375 JOHN DEERE 140 145.00 62.5 55 3340D375 PDCA 100-150 375 CATERPILLAR 126 145.00 62.5 55 3360

SPECIFICATIONS


Dual Control Regulators

Switchabledualcontrolregulatorsforhigh(150psi)andlow(100psi)

Select Advantages 210 250 300 375Multiple service connections

Exclusive 3 year warranty

Low fuel level shutdown OP OP

Automatic shutdown protection system

Automatic 0 to 100% capacity control

Cooler access panel for cleaning

Containment base

Remote drains

High-low selector switch for dual pressure

Comparison Chart

Air Line Lubricatior Dual Hose Reel Option

Other options include:A-Framedrawbar,coldweatherkitandin-lineoilers.

210 Gauge Panel

APPROX.SHIPPING







Compressed Air AccessoriesRefrigerated Air DryersDesiccant Air Dryers

Air FiltersCondensate Management Systems

Oil Free SystemsAir System Analysis

System Management Solutions








SmartEquipTM





www.sullivanpalatek.comSM RP 8-12 2/M

D750 PHCA/CU, D825 PCA/PCU, D900 PCA/PCU, D900 PHCU



• Automaticzeroto100%capacitycontrol• Electricbrakes,standard• Automaticshutdown&protectionsystem• Automaticblowdownvalve• Unloadedstarting/closedinletstart• Noiselevellimitedtomaximumof76dBAat7meters• Reinforcedjackstand

D750 - D900 Portable

Compressors

Dedicated to Quality & ... Committed to Support

KEEP IT SIMPLE...

KEEP IT CLEAN...

MAKE IT SOLID...

MAKE IT Sullivan!

The Sullivan-PalatekCompressorThe advantages of owning a Sullivan-Palatek Rotary Screw Air Compressor.Sullivan-Palatekprovideslowmaintenance,highperformanceandthemostreliableairendsintheindustry.

Ourdesignfeaturesadvancedprofile204mmrotaryscrewsforhighefficiency.

Operatingcostsaresignificantlyreducedbecausecompressorscanbesizedtodesiredoperatingconditions.

Sullivan-Palatek manufacturedairendensurescompletecontroloverqualityandtestingofallcomponents.TaperedrollerbearingsaddtothequalityofeverySullivan-Palatekmachine.Sullivan-PalatekprovidesA THREE YEAR,UnlimitedHour,AirEndWarranty,onallmachines.

Reliability, Low Operating Cost and Longevity.• Corrosionresistantgalvanealsteel

enclosure• Extralargeservicedoorsforeasy

maintenance• Aluminizedfueltankresistscorrosion• Heavy-dutychassis&drawbarfor

stabletowing• 24Volt,maintenancefreebattery

system(2300to2800CCA)

Pneumatic tools available for all Portable Air Compressors



Heavy Duty DrawbarTheDrawbarsonallourportablecompressorsaremadeofheavydutyformedsteel.• Adjustable,swivelscrewjack• Standardsafetychains• AdjustableLunetteEye

Standard Gauges:

• Fuelgauge,lowfuelshutdown• Airfiltermaintenanceindicators• Air/Oilseparatormaintenanceindicators• Tachometer/Hourmeter• Dischargeairpressure• Compressorairtemperature• Engineoilpressure• Enginewatertemperature• Voltmeter• Lowcoolantwarninglight

Tattletailgaugeswillquicklypinpointthereasonforshutdown.

IQ Aftercooler/Filter OptionAmodularAftercoolerandfilterpackageisavailableinthe750,825and900CFMpackages.Anefficientaftercoolerwhichwillgive15degreeapproachtemperatures,coupledwithdownstreamfiltrationwillsupplyInstrument Qualityairforthoseapplicationswherecleanerdryerairisrequired.MeetsISO8573.1:2001compressedairqualitystandards.IQPackagesaresuppliedwithtwooutlets,standardair,IQAir.

Extra Advantages• Weather-Allcompressoroil• Adjustableheightdrawbar• Highambientoperation• 3stageairfilters• Heavydutyframe• Heavydutydrawbar

Optional:• Aftercooler/FilterforIQAir• Aftercooler• HydraulicBrakes• Fuel-waterseparator• Drainsforfuel,engineoil,and

compressoroil• Fullcontainmentbase

(CumminsInstrumentPanelShown)

Thestandardfactoryfillinallourportablecompressors.• Usedforallweatherconditions• Anti-wear&anti-rustadditives• Anti-foamingadditives• Quickwaterseparation• Excellentviscosityindex


Pneumatic Tools

AvailableforallPortableAirCompressors


ENGINE HORSE-POWER

LENGTH(inches)

HEIGHT(inches)

WIDTH(inches)

WEIGHT (pounds)

D750 PHCA 150 750 CATERPILLAR 275 199.48 94.50 76.50 8,722D750 PHCU 150 750 CUMMINS 305 199.48 94.50 76.50 9,020D825 PCA 125 825 CATERPILLAR 275 199.48 94.50 76.50 8,722D825 PCU 125 825 CUMMINS 305 199.48 94.50 76.50 9,020D900 PCA 100 900 CATERPILLAR 275 199.48 94.50 76.50 8,722D900 PCU 100 900 CUMMINS 305 199.48 94.50 76.50 9,020D900 PHCU 150 900 CUMMINS 305 199.48 94.50 76.50 9,020

SPECIFICATIONS

Description, Specifications and Pictures represented in this brochure may vary from actual equipment purchased.CAT engines are available only for export out of the USA
















Skid Mount AftercoolersSkid Mount Dryers and Aftercoolers

Construction Electric Rentals50 to 400 HP

Electronic Parts Orders Through SmartEquipTM





www.sullivanpalatek.comBIG RP 5-12 2/M


• Automaticzeroto100% capacity control• Surge brakes, standard• Automatic shutdown & protection system• Automatic blowdown valve• Unloaded starting/closed inlet start• Noise level limited to maximum of 76 dBA at 7 meters• Reinforced jack stand

D1300PH CA/CU, D1600P CA/CU, D1600PH CA/CU, D1800P CA/CU


D1300 - D1800 Portable

Compressors


Sullivan-PalatekPortable AirCompressors areReliable, Economicalto Operate & Builtin America!

The Sullivan-PalatekCompressorThe advantages of owning a Sullivan-Palatek Rotary Screw Air Compressor.Sullivan-Palatek provides low maintenance, high performance and the most reliable air ends in the industry.

Ourdesignfeaturesadvancedprofile321mmrotaryscrewsforhighefficiency.

Operatingcostsaresignificantlyreducedbecause compressors can be sized to desired operating conditions.

Sullivan-Palatekmanufactured air end ensures complete control over quality and testing of all components. Tapered roller bearings add to the quality of every Sullivan-Palatek machine.Sullivan-Palatek provides ATHREEYEAR,Unlimited Hour, Air End Warranty, on all machines.

Reliability, Low Operating Cost and Longevity.

• Corrosion resistant galvaneel steel enclosure.

• Extra large service doors for easy maintenance.

• Aluminized fuel tank resists corrosion.

• Heavy-duty chassis & drawbar for stable towing.

• 24Volt,maintenancefreebatterysystem(2300to2800CCA).



Heavy Duty Drawbar

The Drawbars on all our portable compressors are made of heavy duty formed steel. • Adjustable, swivel screwjack. • Standard safety chains.• Adjustable Lunette Eye.

IQ Aftercooler Option

AmodularAftercoolerandfilterpackageisavailableinthe1300,1600and1800CFMpackages.Anefficientaftercoolerwhichwillgive15degreeapproachtemperatures,coupledwithdownstreamfiltrationwillsupplyInstrumentQualityair(.01PPM)forthoseapplicationswherecleanerdryerairisrequired.MeetsISO8573compressedairqualitystandards.

Extra Advantages• Weather-All compressor oil• High ambient operation• 3stageairfilters• Heavy duty frame• Fullcontainmentbase.• Heavy duty drawbar• Drains for fuel, engine oil, and

compressor oil.

Optional:• Aftercooler/FilterforIQAir• Aftercooler• Fuel-waterseparator


ENGINE HORSE-POWER

LENGTH(inches)

HEIGHT(inches)

WIDTH(inches)

WEIGHT (pounds)

D1300 PHCA 150 1300 CATERPILLAR 475 273 103 90.5 19,000D1300 PHCU 150 1300 CUMMINS 485 273 103 90.5 19,000D1600 PCA 125 1600 CATERPILLAR 475 273 103 90.5 19,000

D1600 PCU 125 1600 CUMMINS 485 273 103 90.5 19,000

D1600 PHCA 150 1600 CATERPILLAR 540 273 103 90.5 19,000D1600 PHCU 150 1600 CUMMINS 535 273 103 90.5 19,000

D1800 PCA 125 1800 CATERPILLAR 475 273 103 90.5 19,000D1800 PCU 125 1800 CUMMINS 485 273 103 90.5 19,000

SPECIFICATIONS

Description, Specifications and Pictures represented in this brochure may vary from actual equipment purchased.CAT engines are available only for export out of the USA

Pneumatic Tools

Available for all Portable Air Compressors

Thestandardfactoryfillinallourportable compressors.• Used for all weather conditions• Anti-wear & anti-rust additives• Anti-foaming additives• Quick water separation• Excellent viscosity index


New Standard Gauge Panel:

• Panel light• Fuelgauge,lowfuelshutdown• Airfiltermaintenanceindicators• Air/Oil separator maintenance indicators• Discharge air pressure gauge• Compressor air/oil temperature gauge• Low coolant warning light

New EngineFaultReader quickly pinpoints reason for shutdown and monitors engine functions.


















SmartEquipTM





www.sullivanpalatek.comLG RP 5-12 1/M

Dedicated to Quality.....Committed to Support

• Large,108mmDiameterTwinScrewAirEndhasExclusiveThreeYearunlimitedhourWarranty

• Automatic0to100%CapacityControl• TwoStageDryTypeAirFilter• MultipleServiceConnections• OilLevelSightGlass• SidebySideCoolersforCompressorand

Engine• CaterpillarorJohnDeereEngine• 20GallonFuelTank• SafetyChains• 13”Wheels&Tires• ChoiceofAdjustableHeightLunnetteEye

orOptionalBallHitchonDrawbar

• NoiseLevelLimitedtoMaximumof76dBAat7Meters

• Gull-WingDoorsforSuperioraccess toComponentsandservicing• HeavyDutyLiftingEye• AutomaticShutdownandProtectionSystem• AutomaticBlowdownValve• Stop,Turn,TailLights• UnloadedStarting• StandardInstrumentation AlternatorLight DischargePressureGauge Hourmeter• SpaceSavingFlipUpTowbar• ForOptionalEquipment,ConsultFactory

D185P3Portable Series

Ourmostpopularportableaircompressor,theD185P3series,ismorecompactandlighterweightwiththesamereliableoperatingcomponentsasourfullsizeunits.Reducedweightsavesfuelwhiletowingfromsitetosite.

ENGINE

COMPRESSOR

DIMENSIONS

Type SingleStage,oilfloodedrotaryscrew SingleStage,oilfloodedrotaryscrew

AmbientOper.Temp.Range -20ºto+125ºF(-29ºto+52ºC) -20ºto+125ºF(-29ºto+52ºC)

OilCapacity 5.5gal.(21L) 5.5gal.(21L)

TotalReceiverVolume 1.7ft.³(48L) 1.7ft.³(48L)

AirServiceConnections Two3/4”NPT Two3/4”NPT

TypeCoolingSystem OiltoAir OiltoAir

TypeAirIntakeSystem TwoStageDry TwoStageDry

TypeofControl 0-100%Demand 0-100%Demand

TireSize 175/80D13 175/80D13

RatedDelivery 185cfm(5.2m³/min) 185cfm(5.2m³/min)

RatedOperatingPressure 100psig(6.9Bar) 100psig(6.9Bar)

OperatingPressureRange 70-125psig(4.9-8.6Bar) 70-125psig(4.9-8.6Bar)

EstimatedWeight,Serviced 1980lbs 1890lbs

D185P3CA

Type Diesel Diesel

Make JohnDeere CAT

Model 4024TFTIER4INT. C2.2TTIER4INT

NumberofCylinders 4 4

BoreandStroke 3.39”x4.13”(86x105mm) 3.3”x3.9”(84x100mm)

Displacement 149cu.in³(2.4L) 135in³(2.2L)

TotalOilCapacity 8.5qts(8L) 11.2qts(10.6L)

CoolingSystemCapacity 14qts(13.2L) 14qts(13.2L)

BatteryRating 12Volts 12Volts

CCA@0ºF 700Amps 700Amps

FuelTankCapacity 20gal(75.7L) 20gal(75.7L)Horsepower@ratedRPM 49(36.5kw) 49HP(36.5kw)FullLoadSpeed 2650RPM 2660RPMIdleSpeed 1650RPM 1650RPM

D185P3CA

D185P3JD-D185P3CA08/121M

Specificationssubjecttochangewithoutnotice.

D185P3JD

D185P3JD


Tel: 219-874-2497Tel: 800-438-6203

www.sullivanpalatek.com Email: [email protected]

TECHNICAL DATA



• Large,108mm(D250)127mm(D375)DiameterTwinScrewAirEnd• ExclusiveThreeYearWarranty• Automatic0to100%CapacityControl• TwoStageDryTypeAirFilter-ExternalAccess• OilLevelSightGauge• SidebySideCoolersforcompressorand

engine• JohnDeereorCaterpillarTIERIIIEngines• SteelFuelTank• CoolerAccessPanelforCleaning• SafetyChainswithStorage• 15”Wheels&Tires• ChoiceofAdjustableHeightLunetteEyeor

OptionalBallHitchonDrawbar• LargeFullLengthLockableToolBoxesonEachSide• NoiseLevelLimitedtoMaximumof76dBA

at7Meters• EasilyRemovableUpperEnclosure• GalvanealEnclosure-Rust&CorrosionResistant• LowFuelLevelShutdown(D300&D375’sonly)• AutomaticShutdownandProtectionSystem

• ContainmentBase(D300-D375Only)• RemoteDrains(D300-D375Only)• AutomaticBlowdownValve• Stop,Turn,TailLights• UnloadedStarting

StandardInstrumentation AlternatorLight FuelLevelGauge DischargePressureGauge Hourmeter EngineOilPressureGauge* EngineWaterTemperatureGauge*• High-LowSelectorSwitchfor

DualPressure(D375’sonly)• OptionalEquipment InstrumentQualityAir Lowapproachtemperatureaftercooler WaterSeparator/Trap Primary&SecondaryFiltrationto0.01micron HoseReels Gauges TachometerPLUSMANYOTHERS

D250PJD D300PDHHJD D375PDCA D375PDJD

*WarningLightUsedonCATPoweredUnits

ENGINE

COMPRESSOR

SPECIFICATIONS

DIMENSIONS

Type SingleStage,oilfloodedrotaryscrew SingleStage,oilfloodedrotaryscrew SingleStage,oilfloodedrotaryscrew SingleStage,oilfloodedrotaryscrew

AmbientOper.Temp.Range -20ºto+125ºF(-29ºto+52ºC) -20ºto+125ºF(-29ºto+52ºC) -20ºto+125ºF(-29ºto+52ºC) -20ºto+125ºF(-29ºto+52ºC)

OilCapacity 5.5gal.(21L) 10gal.(38L) 10gal.(38L) 10gal.(38L)

TotalReceiverVolume 1.7ft.³(48L) 3.6ft.³(102L) 3.6ft.³(102L) 3.6ft.³(102L)

AirServiceConnections Two3/4”NPT One11/2”NPT/Two3/4”NPT One11/2”NPT/Two3/4”NPT One11/2”NPT/Two3/4”NPT

TypeCoolingSystem OiltoAir OiltoAir OiltoAir OiltoAir

TypeAirIntakeSystem TwoStageDry TwoStageDry TwoStageDry TwoStageDry

TypeofControl 0-100%Demand 0-100%Demand 0-100%Demand 0-100%Demand

TireSize ST205/75D15HwyTubeless ST205/75D15HwyTubeless ST205/75D15HwyTubeless ST205/75D15HwyTubeless

RatedDelivery 250cfm(7.1m³/min) 300cfm(8.49m³/min) 375cfm(10.6m³/min) 375cfm(10.6m³/min)

RatedOperatingPressure 100psig(700kPa) 200psig(1379kPa) 150psig(1034kPa) 150psig(1034kPa)

OperatingPressureRange 70-125psig(480-860kPa) 70-200psig(480-1379kPa) 70-165psig(480-1138kPa) 70-165psig(480-1138kPa)

EstimatedWeight,Serviced 2507lbs 3400lbs 3400lbs 3395lbs

D250PJD D300PDHHJD

D300PDHHJDD250PJD

(MetricinParentheses)

Specificationssubjecttochangewithoutnotice

D250 D300 D375

H 58.5 62.5 62.5

(1486) (1588) (1588)

L¹ 88.25 96 96

(2242) (2438) (2438)

L² 138.25 145 145

(3512) (3708) (3708)

(MetricinParentheses) L¹

L²

Exhaust

Adj.15to19

(381)(483)

50(1270)

JackStand17

(432)

LiftingEye

55(1397)

H

46.5(1181)

TowingEye

SP250-300-375SPEC-RP1/122M

D375PDJD

Type Diesel Diesel Diesel Diesel

Make JOHNDEERE JOHNDEERE JOHNDEERE CATERPILLAR

Model 4045TF290IT4 4045HF285IT4 4045HF285IT4 C4.4T(TIERIII)

NumberofCylinders 4 4 4 4

BoreandStroke 4.19”x5.00”(106x127mm) 4.19”x5”(106x127mm) 4.19”x5”(106x127mm) 4.1”X5”(105X12mm)

Displacement 276in³(4.5L) 276in³(4.5L) 276in³(4.5L) 268in³(4.4L)

TotalOilCapacity 9qts(8.5L) 14qts(13.2L) 14qts(13.2L) 8qts.(7.57L)

CoolingSystemCapacity 14qts(13.2L) 16qts.(15.1L) 16qts(15.1L) 16qts.(15.1L)

BatteryRating 12Volts 12Volts 12Volts 12Volts

CCA@0ºF 700Amps 900Amps 900Amps 900Amps

IdleSpeed 1650RPM 1650RPM 1650RPM 1650RPM

FuelTankCapacity 29gal(109.8L) 40gal.(151L) 40gal(151L) 40gal.(151L)

Horsepower@ratedRPM 74HP 140HP 140HP 126HP

FullLoadSpeed 2400RPM 2300RPM 2500RPM 2500RPM

D375PDJD

1201USHighway20West TEL:219-874-2497 FAX:219-872-5043 www.sullivanpalatek.comMichiganCity,IN46360 TEL:800-438-6203 FAX:800-725-6203 [email protected]

D375PDCA

D375PDCA


D375Q7JDCEXPORT Portable

Compressors

• Large,127mmDiameterAirEnd• ExclusiveThreeYearWarrantyonAirEnd• Automatic0to100%CapacityControl• DryAirFilters• OilLevelSightGauge• SidebySideCoolers• CoolerAccessPanel• JohnDeere4025TF250Tier1Engine• SteelFuelTank• 15”Wheels• SafetyChains• ChoiceofLunnetteEyeorBallHitchon

HeightAdjustableDrawbar• LargeFullLengthToolBoxesinEachSide

withLockableHandles• EasilyRemovableUpperEnclosure• AccessPanelinRoofforSeparatorService• NoiseLevelLimitedtoMaximumof76dBA

at7Meters• GalvanealEnclosure-Rust&CorrosionResistant• LowFuelLevelShutdown• Stop,Turn,TailLights

• AutomaticBlowdownValve• UnloadedStarting• AutomaticShutdownandProtectionSystem HighCompressorTemperature LowEngineOilPressure HighEngineTemperature

Standard Instrumentation AlternatorLight FuelLevelGauge DischargePressureGauge Hourmeter StartRunValve Fuse IgnitionStartSwitch BypassforEngineOilPressure

• Optional Equipment RacorTypeFuelFilters HoseReels ThirdWheel

Factory Fill - Weather-All Compressor Fluid

ENGINE

COMPRESSOR

DIMENSIONS

D375Q7HM1/131M

Specificationssubjecttochangewithoutnotice.


Tel: 219-874-2497Tel: 800-438-6203


TECHNICAL DATA

Type SingleStage,OilFloodedRotaryScrewAmbientOper.Temp.Range -20ºto+125ºF(-29ºto+52ºC)OilCapacity 10gal.(38L)TotalReceiverVolume 3.6ft.³(102L)AirServiceConnections One11/2”NPT/Two3/4”NPTTypeCoolingSystem OiltoAirTypeAirIntakeSystem TwoStageDryTypeofControl 0-100%DemandRatedDelivery 375cfm(10.6m³/min)RatedOperatingPressure 100psig(7Bar)OperatingPressureRange 70-125psig(4.8-8.6Bar)EstimatedWeight,Serviced 3400lbs

D375Q7 JDA

Type DieselMake JOHNDEEREModel 4045TF250Tier1NumberofCylinders 4BoreandStroke 4.19”x5.00”(106x127mm)Displacement 276in³(4.5L)TotalOilCapacity 14qts.(13.25L)CoolingSystemCapacity 16qts(15.1L)BatteryRating 12VoltsCCA@0ºF 850AmpsIdleSpeed 1650RPMFuelTankCapacity 40gal(151L)Horsepower@ratedRPM 125HP(93kw)FullLoadSpeed 2500RPM

D375Q7 JDA



• Large204mmDiameterTwinScrewAirEndManufacturedInTheUSAbySullivan-Palatek

• ExclusiveThreeYearWarranty• Automatic0to100%CapacityControl• 2”ServiceConnection• OilLevelSightGauge• CaterpillarorCumminsEngine• AluminizedFuelTanks• EtherStartingAid• SinglePointLiftingBail• Dual-AxleRunningGear• Adjustable3”LunetteEye• NoiseLevelLimitedtoMaximumof

76dBAat7Meters• AutomaticShutdownandProtection

System• Electricorhydraulicsurgebrakes

• Galvanealsheetmetal• AutomaticBlowdownValve• LargeServiceDoorsforeaseofMaintenance• StandardInstrumentation FuelLevelGauge,lowfuelshutdown AirFilterMaintenanceIndicators Air/OilSeparatorMaintenanceIndicators Tachometer/Hourmeter DischargePressureGauge CompressorTemperatureGauge EngineOilPressureLight-CATOnly EngineWaterTemperatureLight-CATonly Voltmeter LowCoolantWarningLight• Options BuiltinAftercooler,Filters HydraulicBrakes DualAirOutlets ContainmentBaseMoreOptionsAvailable

Sullivan-Palatek Portable CompressorsSizes 750 to 900 CFM - Pressures 90 to 150 PSI

Caterpillar or Cummins EnginesFEATURES

SPECIFICATIONS

Dimensions&Specificationssubjecttochangewithoutnotice

DIMENSIONS(MetricinParentheses)

SP750-900SPEC-RP08/112M


CATERPILLAR (All CA Models) CUMMINS (All CU Models)COMPRESSOR SPECS

Type Single Stage, oil flooded rotary screw

Ambient Oper. Temp. Range -20º to +125ºF (-29º to +52ºC)

Oil Capacity 30 gal. (114 L)

Total Receiver Volume 11.5 ft. ³ (362 L)

Air Service Connections 2” NPT

Type Cooling System Oil to Air

Type Air Intake System Three Stage Dry

Type of Control 0-100% Demand

Tire Size 14.5-6HP 14 Ply Rating

Operating Pressure Range 70-150 psig (4.9-10.3 bar)

Estimated Weight, Serviced 9000 lbs

ENGINE SPECSType Diesel

Make CATERPILLAR or CUMMINS

Number of Cylinders 6

Cooling System Capacity 10.5 gal. (40 L)

Battery Rating 24 Volts

CCA @ 0ºF 1150 Amps per Battery (2)

Idle Speed 1400 RPM

Fuel Tank Capacity 150 gal (568 L)

COMPRESSORSCATERPILLAR

Model Rated Delivery Rated Operating Pressure

D750PHCA 750 cfm (21.2 m ³/min) 150 psig (10.3 Bar)

D825PCA 825 cfm (23.3 m ³/min) 70-125 psig (4.9-8.6 Bar)

D900PCA 900 cfm (26.4 m ³/min) 100 psig (7 Bar)

CUMMINSD750PHCU 750 cfm (21.2 m ³/min) 150 psig (10.3 Bar)

D825PCU 825 cfm (23.3 m ³/min) 70-125 psig (4.9-8.6 Bar)

D900PCU 900 cfm (26.4 m ³/min) 100 psig (7 Bar)

D900PHCU 900 cfm (26.4 m ³/min) 150 psig (10.3 Bar)

ENGINESModel Bore & Stroke Displacement Total Oil

CapacityHP @ rated

RPMFull Load

Speed

CATERPILLARD750PHCA C7 ACERT 4.33” x 5.0” (110 x 127mm) 442 cu. In. (7.2L) 7.5 gal. (28 L) 275 HP 1900 RPM

D825PCA C7 ACERT 4.33” x 5.0” (110 x 127mm) 442 cu. In. (7.2L) 7.5 gal. (28 L) 275 HP 2000 RPM

D900PCA C7 ACERT 4.33” x 5.0” (110 x 127mm) 442 cu. In. (7.2L) 7.5 gal. (28 L) 275 HP 2200 RPM

CUMMINS

D750PHCU QSC 8.3 4.49" x 5.31" (114 x 135 mm) 506 cu. In. (8.3 L) 7.3 gal. (27.5 L) 305 HP 1900 RPM

D825PCU QSC 8.3 4.49" x 5.31" (114 x 135 mm) 506 cu. In. (8.3 L) 7.3 gal. (27.5 L) 275 HP 2000 RPM

D900PCU QSC 8.3 4.49" x 5.31" (114 x 135 mm) 506 cu. In. (8.3 L) 7.3 gal. (27.5 L) 305 HP 2200 RPM

D900PHCU QSC 8.3 4.49” x 5.31” (114 x 135 mm) 506 cu. In. (8.3 L) 7.3 gal. (27.5 L) 305 HP 2200 RPM



• Large321mmDiameterTwinScrewAirEndManufacturedbySullivan-Palatek

• ExclusiveThreeYearWarranty• Automatic0to100%CapacityControl• 8”ClosedStart,InletValve• One3”ServiceConnection• OilLevelSightGauge• CaterpillarorCumminsEngine• SteelFuelTank• EtherStartingAid• SinglePointLiftingBail• Tri-AxleRunningGear• Adjustable3”LunnetteEye• NoiseLevelLimitedtoMaximumof76dBAat7Meters• AutomaticShutdownandProtectionSystem• DirectDrive-NoGears

• ContainmentBase• LargeServiceDoorsforEasyMaintenance• AutomaticBlowdownValve• DualAirOutlets(withAftercooleroption)• StandardInstrumentation AirFilterMaintenanceIndicator Air/OilSeparatorMaintenanceIndicator Tachometer/Hourmeter EngineOilPressureGauge EngineWaterTemperatureGauge FuelLevelGauge,lowfuelshutdown Voltmeter CompressorDischargeTemperatureGauge CompressorDischargeAirPressureGauge Low Coolant Warning Light• Options BuiltinAftercoolerandFilters

PLUSMANYMORE

Sullivan-Palatek Portable CompressorsSizes 1300, 1600 and 1800 CFM

FEATURES

Dimensions&Specificationssubjecttochangewithoutnotice

SP1300-1800SPEC-RP08/121M


COMPRESSOR SPECSCATERPILLAR (All CA Models) CUMMINS (All CU Models)

Type Single Stage, oil flooded rotary screw

Ambient Oper. Temp. Range -20º to +125ºF (-29º to +52ºC)

Oil Capacity 55 gal. (208 L)

Total Receiver Volume 21 ft. ³ (595 L)

Air Service Connections 3” NPT

Type Cooling System Oil to Air

Type Air Intake System Two Stage Dry

Type of Control 0-100% Demand

Tire Size 8-14.5

Operating Pressure Range 70-150 psig (4.9 - 10.3 Bar)

Estimated Weight, Serviced 19000 lbs

ENGINE SPECSCATERPILLAR CUMMINS

Type Diesel Diesel

Number of Cylinders 6 6

Bore and Stroke 5.4” x 6.75” (137 x 171mm) 5.4” x 6.7” (137 x 169mm)

Displacement 928 in ³ (15.2 L) 915 in ³ (15 L)

Total Oil Capacity 8.75 gal. (33 L) 12 gal. (45.41 L)

Cooling System Capacity 18.5 gal. (70 L) 18.5 gal. (70 L)

Battery Rating 24 Volts 24 Volts

CCA @ 0ºF 1400 Amps per Battery 1400 Amps per Battery

Idle Speed 1400 RPM 1400 RPM

Fuel Tank Capacity 200 gal (757 L) 200 gal. (757 L)

COMPRESSORS ENGINES

Rated Delivery Rated Operating Pressure Model HP @ Rated RPM

Full Load Speed

CATERPILLAR

D1300PHCA 1300 cfm (37 m ³/min) 150 psig (10.3 Bar) C15 ACERT 475 HP 1800 RPM

D1600PCA 1600 cfm (45 m ³/min) 125 psig (8.6 Bar) C15 ACERT 475 HP 1900 RPM

D1600PHCA 1600 cfm (45 m ³/min) 150 psig (10.3 Bar) C15 ACERT 540 HP 2000 RPM

D1800PCA 1800 cfm (51 m ³/min) 100 psig (8.6 Bar) C15 ACERT 475 HP 2100 RPM

CUMMINS

D1300PHCU 1300 cfm (37 m ³/min) 150 psig (10.3 Bar) QSX15 485 HP 1800 RPM

D1600PCU 1600 cfm (45 m ³/min) 125 psig (8.6 Bar) QSX15 485 HP 1900 RPM

D1600PHCU 1600 cfm (45 m ³/min) 150 psig (10.3 Bar) QSX15 535 HP 2000 RPM

D1800PCU 1800 cfm (51 m ³/min) 100 psig (6.9 Bar) QSX15 485 HP 2100 RPM

D1800PMCU 1800 cfm (51 m ³/min) 125 psig (8.6 Bar) QSX15 535 HP 2100 RPM

(MetricinParentheses)

SPECIFICATIONS

DIMENSIONS


D950-D1150High Pressure

Two Stage

FEATURES• Automatic 0 to 100% Capacity • One 3” Service Connection • Oil Level Sight Gauge • Cummins QSX15 or Caterpillar C-15 ACERT• Steel Fuel Tanks• Ether Starting Aid • Single Point Lifting Bail • Tri-Axle Running Gear for Towing Up to

55 MPH • Noise Level Limited to Maximum of 76

dBA at 7 Meters • Automatic Shutdown and Protection System • Automatic Blowdown Valve • Unloaded warm up• Adjustable 3” Lunette Eye• Six Large Service Doors for Ease of

Maintenance

STANDARD INSTRUMENTATION Air Filter Maintenance Indicator Air/Oil Separator Maintenance Indicator Tachometer/Hourmeter Engine Oil Pressure Gauge Engine Water Temperature Gauge Fuel Level Gauge Voltmeter Compressor Discharge Temperature Gauge Compressor Discharge Air Pressure Gauge Low Coolant Warning Light

OPTIONS• Aftercooler with Separator Trap & Filter• Variable Pitch Fan• Low Oil Level Make-up System• Cold Weather Control System Heater

D950PVHCA-CU, D1150PVHCA-CU


Tel: 219-874-2497Tel: 800-438-6203


TECHNICAL DATA

SPECIFICATIONS

Dimensions & Specifications subject to change without noticeDIMENSIONS(Metric in Parentheses)

950-1150 SPEC-HM 06/13 2M

COMPRESSORS D950PVHCA D950PVHCU D1150PVHCA D1150PVHCUType Two Stage, oil flooded

rotary screwTwo Stage, oil flooded rotary screw

Two Stage, oil flooded rotary screw

Two Stage, oil flooded rotary screw

Ambient Oper. Temp. Range

-20º to +125ºF (-29º to +52ºC)

-20º to +125ºF (-29º to +52ºC)

-20º to +125ºF (-29º to +52ºC)

-20º to +125ºF (-29º to +52ºC)

Oil Capacity 55 gal. (208 L) 55 gal. (208 L) 55 gal. (208 L) 55 gal. (208 L)

Total Receiver Volume 19.4 ft. ³ (549 L) 19.4 ft. ³ (549 L) 19.4 ft. ³ (549 L) 19.4 ft. ³ (549 L)Air Service Connections One 3” NPT One 3” NPT One 3” NPT One 3” NPTType Cooling System Oil to Air Oil to Air Oil to Air Oil to AirType Air Intake System Two Stage Dry Two Stage Dry Two Stage Dry Two Stage DryType of Control 0-100% Demand 0-100% Demand 0-100% Demand 0-100% DemandTire Size 8-14.5 8-14.5 8-14.5 8-14.5Rated Delivery 950 cfm (26.9 m ³/min) 950 cfm (26.9 m ³/min) 1150 cfm (32.6 m ³/min) 1150 cfm (32.6 m ³/min)Rated Operating Pressure 350 psig (24.13 BAR) 350 psig (24.13 BAR) 350 psig (24.13 BAR) 350 psig (24.13 BAR)Operating Pressure Range 250-350 psig (17.2-24.1

BAR)250-350 psig (17.2-24.1 BAR)

250-350 psig (17.2-24.1 BAR)

250-350 psig (17.2-24.1 BAR)

Estimated Weight, Serviced 17500 lbs (7938 kg) 17500 lbs (7938 kg) 17500 lbs (7938 kg) 17500 lbs (7938 kg)

ENGINES D950PVHCA D950PVHCU D1150PVHCA D1150PVHCUType Diesel Diesel Diesel DieselMake CATERPILLAR CUMMINS CATERPILLAR CUMMINSModel C15 ACERT QSX15 C15 ACERT QSX15Number of Cylinders 6 6 6 6Bore and Stroke 5.4” x 6.75” (137 x

171mm)5.4" X 6.7" (137mm x 169mm)

5.4” x 6.75” (137 x 171mm)

5.4" X 6.7" (137mm x 169mm)

Displacement 928 cu. In. (15.2 L) 915 cu. In. (15L) 928 cu. In. (15.2 L) 915 cu. In. (15 L)Total Oil Capacity 8.75 gal. (33 L) 12 gal. (45.41L) 8.75 gal. (33 L) 12 gal. (45.41L)Cooling System Capacity 18.5 gal (70 L) 18.5 gal (70L) 18.5 gal (70 L) 18.5 gal (70L)Battery Rating 24 Volts 24 Volts 24 Volts 24 VoltsCCA @ 0ºF 1400 Amps per

Battery (2)1400 Amps per Battery (2)

1400 Amps per Battery (2)

1400 Amps per Battery (2)

Idle Speed 1400 RPM 1400 RPM 1400 RPM 1400 RPMFuel Tank Capacity 200 gal (757 L) 200 gal (757 L) 200 gal (757 L) 200 gal (757 L)Horsepower @ rated RPM 475 HP 485 HP 540 HP (403 kw) 535 HPFull Load Speed 1900RPM 1900 RPM 1800 RPM 1800 RPM


D300-D375 Off ShorePortable

Compressors

• 127mm (D375) Diameter Twin Screw Air End• Exclusive Three Year Warranty on Air End• Automatic 0 to 100% Capacity Control• Two Stage Dry Type Air Filter • Oil Level Sight Gauge• Side by Side Coolers for Compressor and Engine• John Deere or Caterpillar TIER III Engines• Steel Fuel Tank• Cooler Access Panel for Cleaning• Large Full Length Tool Boxes in Each Side

with Lockable Handles• Noise Level Limited to Maximum of 76 dBA

at 7 Meters• Removable Upper Enclosure• Galvaneal Enclosure-Rust & Corrosion Resistant• Low Fuel Level Shutdown • Automatic Shutdown and Protection System• Containment Base• Remote Drains• Automatic Blowdown Valve• Unloaded Starting

• Chalwyn Valve with Emergency Pull Handle• Heavy Duty Fuel/Water Separator• Line Backer Protection• Pull Tested Galvanized Skid with Four Point Lift• Spark Arrester MufflersStandard Instrumentation Alternator Light Fuel Level Gauge Discharge Pressure Gauge Hourmeter Engine Oil Pressure Gauge* Engine Water Temperature Gauge*• High-Low Selector Switch for Dual Pressure

(D375’s only)Optional Equipment Instrument Quality Air Aftercooler Water Separator/Trap Discharge Air Filtration to 0.01 micron TachometerPLUS MANY OTHERS*Warning Light Used on CAT Powered Units

Off Shore Features:

ENGINE

COMPRESSOR

DIMENSIONS

OS D300-D375 FP 9/13 1M

Specifications subject to change without notice.


Tel: 219-874-2497Tel: 800-438-6203


TECHNICAL DATA

Type Single Stage, Oil Flooded Rotary Screw

Single Stage, Oil Flooded Rotary Screw

Single Stage, Oil Flooded Rotary Screw

Ambient Oper. Temp. Range -20º to +125ºF (-29º to +52ºC) -20º to +125ºF (-29º to +52ºC) -20º to +125ºF (-29º to +52ºC)Oil Capacity 10 gal. (38 L) 10 gal. (38 L) 10 gal. (38 L)Total Receiver Volume 3.6 ft. ³ (102 L) 3.6 ft. ³ (102 L) 3.6 ft. ³ (102 L)Air Service Connections One 1 1/2” NPT/Two 3/4” NPT One 1 1/2” NPT/Two 3/4” NPT One 1 1/2” NPT/Two 3/4” NPTType Cooling System Oil to Air Oil to Air Oil to AirType Air Intake System Two Stage Dry Two Stage Dry Two Stage DryType of Control 0-100% Demand 0-100% Demand 0-100% DemandRated Delivery 300 cfm (8.5 m ³/min) 375 cfm (10.6 m ³/min) 375 cfm (10.6 m ³/min)Rated Operating Pressure 200 psig (13.79 Bar) 150 psig (10.34 Bar) 150 psig (10.34 Bar)Operating Pressure Range 70-200 psig (4.8-13.79 Bar) 70-165 psig (4.8-11.38Bar) 70-165 psig (4.8-11.38 Bar)Estimated Weight, Serviced 5800 Lbs 5800 Lbs 5800 Lbs

D300SDHHJD D375SDJD D375SDCA

D300SDHHJDType Diesel Diesel DieselMake JOHN DEERE JOHN DEERE CATERPILLARModel 4045HF285 (TIER 3) 4045HF285 (TIER 3) C4.4T (TIER 3)Number of Cylinders 4 4 4Bore and Stroke 4.19” x 5” (106 x 127mm) 4.19” x 5” (106 x 127mm) 4.1” X 5” (105 X 127mm)Displacement 275 in ³ (4.5 L) 275 in ³ (4.5 L) 268 in ³ (8.0 L)Total Oil Capacity 15.53 qts (14.7 L) 15.53 qts (14.7 L) 8.5 qts. (2.25 L)Cooling System Capacity 16 qts. (15.1 L) 16 qts (15.1 L) 16 qts. (15.1 L)Battery Rating 12 Volts 12 Volts 12 VoltsCCA @ 0ºF 1000 Amps 1000 Amps 850 AmpsIdle Speed 1650 RPM 1650 RPM 1650 RPMFuel Tank Capacity 40 gal. (151 L) 40 gal (151 L) 40 gal. (151 L)Horsepower @ rated RPM 140 HP 140 HP 126 HPFull Load Speed 2300 RPM 2475 RPM 2475 RPM

D375SDJD D375SDCA


• Large 204mm Diameter Twin Screw Air End Manufactured In The USA by Sullivan-Palatek

• Exclusive Three Year Warranty On Air End• Automatic 0 to 100% Capacity Control• 2” Service Connection• Oil Level Sight Gauge• Caterpillar or Cummins Engine• Noise Level Limited to Maximum of 76 dBA

at 7 Meters• Automatic Shutdown and Protection System• Block Heater (Standard with Cummins Engine,

Option with CAT Engine)• Automatic Blowdown Valve • Large Service Doors for ease of Maintenance• IQ Package (Optional)• Enclosure Fabricated from Galvaneal and

Powder Coated to Provide Maximum Corrosion Protection

• Environmentally Friendly Containment Base Fabricated from Steel and Galvanized for Maximum Corrosion Protection

• Galvanized Railings to Protect Machine in Close Quarters

• Aluminized Fuel Tanks• Chalwyn Valve with Emergency Pull Handle• Heavy Duty Fuel/Water Separator• Line Backer Protection• Pull Tested Galvanized Skid with Four Point

Lift• Spark Arrester Mufflers

D750-D900 Off Shore

Portable Series

Off Shore Features:

• Standard Instrumentation• Fuel Level Gauge, Low Fuel Shutdown • Air Filter Maintenance Indicators• Air/Oil Separator Maintenance Indicators• Tachometer/Hourmeter• Discharge Pressure Gauge • Compressor Temperature Gauge• Engine Oil Pressure Light - CAT Only• Engine Water Temperature Light - CAT only• Voltmeter • Low Coolant Warning Light


Tel: 219-874-2497Tel: 800-438-6203


TECHNICAL DATA

SPECIFICATIONS


OS D750-900-SPEC-FP 9/13 1M

CATERPILLAR (All CA Models) CUMMINS (All CU Models)COMPRESSOR SPECS

Type Single Stage, oil flooded rotary screwAmbient Oper. Temp. Range -20º to +125ºF (-29º to +52ºC)Oil Capacity 30 gal. (114 L)Total Receiver Volume 11.5 ft. ³ (362 L)Air Service Connections 2” NPTType Cooling System Oil to AirType Air Intake System Three Stage DryType of Control 0-100% DemandOperating Pressure Range 70-150 psig (4.9-10.3 bar)Estimated Weight, Serviced 13,000 Lbs.

ENGINE SPECSType DieselMake CATERPILLAR or CUMMINSNumber of Cylinders 6Cooling System Capacity 10.5 gal. (40 L)Battery Rating 24 VoltsCCA @ 0ºF 1050 Amps per Battery (2)Idle Speed 1400 RPMFuel Tank Capacity 159 gal (602 L)

COMPRESSORSCATERPILLAR

Model Rated Delivery Rated Operating PressureD750SH3CA 750 cfm (21.2 m ³/min) 150 psig (10.3 Bar)D825S3CA 825 cfm (23.3 m ³/min) 125 psig (8.6 Bar)D900S3CA 900 cfm (26.4 m ³/min) 100 psig (7 Bar)

CUMMINSD750SH3CU 750 cfm (21.2 m ³/min) 150 psig (10.3 Bar)D825S3CU 825 cfm (23.3 m ³/min) 125 psig (8.6 Bar)D900S3CU 900 cfm (26.4 m ³/min) 100 psig (7 Bar)D900SH3CU 900 cfm (26.4 m ³/min) 150 psig (10.3 Bar)

ENGINES

Model Bore & Stroke Displacement Total Oil Capacity

HP @ rated RPM

Full Load Speed

CATERPILLARD750SHCA C7 ACERT 4.33” x 5.0” (110 x 127mm) 442 cu. In. (7.2L) 7.5 gal. (28 L) 275 HP 1800 RPMD825SCA C7 ACERT 4.33” x 5.0” (110 x 127mm) 442 cu. In. (7.2L) 7.5 gal. (28 L) 275 HP 1900 RPMD900SCA C7 ACERT 4.33” x 5.0” (110 x 127mm) 442 cu. In. (7.2L) 7.5 gal. (28 L) 275 HP 1900 RPM

CUMMINS

D750SHCU QSC 8.3 4.49" x 5.31" (114 x 135 mm) 506 cu. In. (8.3 L) 5.25 gal. (19.9 L) 305 HP 1800 RPMD825SCU QSC 8.3 4.49" x 5.31" (114 x 135 mm) 506 cu. In. (8.3 L) 5.25 gal. (19.9 L) 305 HP 1900 RPMD900SCU QSC 8.3 4.49" x 5.31" (114 x 135 mm) 506 cu. In. (8.3 L) 5.25 gal. (19.9 L) 305 HP 1900 RPMD900SHCU QSC 8.3 4.49” x 5.31” (114 x 135 mm) 506 cu. In. (8.3 L) 5.25 gal. (19.9 L) 305 HP 1900 RPM


D1300-D1800Off Shore

Portable Series

Off Shore Features:

• Air End Manufactured by Sullivan-Palatek• Exclusive Three Year Warranty On Air End• Automatic 0 to 100% Capacity Control• 10” Closed Start, Pneumatic Valve • One 3” Service Connection• Oil Level Sight Gauge• Caterpillar or Cummins Engine• Noise Level Limited to Maximum of 76 dBA at 7 Meters• Automatic Shutdown and Protection System• Direct Drive-No Gears• Aluminized Fuel Tanks• IQ Package (Optional)

• Enclosure Fabricated from Galvaneal and Powder Coated to Provide Maximum Corrosion Protection

• Environmentally Friendly Containment Base Fabricated from Steel and Galvanized for Maximum Corrosion Protection

• Galvanized Railings to Protect Machine in Close Quarters

• Chalwyn Valve with Emergency Pull Handle

• Heavy Duty Fuel/Water Separator• Line Backer Protection• Pull Tested Galvanized Skid with Four

Point Lift• Spark Arrestor Mufflers


Tel: 219-874-2497Tel: 800-438-6203


TECHNICAL DATA

SPECIFICATIONS


OS 1300-1800 FP 09/13 1M

COMPRESSOR SPECSCATERPILLAR (All CA Models) CUMMINS (All CU Models)

Type Single Stage, oil flooded rotary screwAmbient Oper. Temp. Range -20º to +125ºF (-29º to +52ºC)

Oil Capacity 55 gal. (208 L)Total Receiver Volume 21 ft. ³ (595 L)Air Service Connections 3” NPTType Cooling System Oil to AirType Air Intake System Two Stage DryType of Control 0-100% DemandTire Size 8-14.5Operating Pressure Range 70-150 psig (4.9 - 10.3 Bar)Estimated Weight, Serviced 23,800 Lbs.

ENGINE SPECSCATERPILLAR CUMMINS

Type Diesel DieselNumber of Cylinders 6 6Bore and Stroke 5.39” x 6.73” (137 x

171mm)5.39” x 6.65” (137 x 169mm)

Displacement 928 in ³ (15.2 L) 915 in ³ (15 L)Total Oil Capacity 8.75 gal. (33 L) 12 gal. (45.41 L)Cooling System Capacity 18.5 gal. (70 L) 18.5 gal. (70 L)Battery Rating 24 Volts 24 VoltsCCA @ 0ºF 1400 Amps per Battery 1400 Amps per Battery Idle Speed 1400 RPM 1400 RPMFuel Tank Capacity 200 gal (757 L) 200 gal. (757 L)

COMPRESSORS ENGINES

Rated Delivery Rated Operating Pressure Model HP @ Rated

RPMFull Load

Speed

CATERPILLAR

D1300SHCA 1300 cfm (37 m ³/min) 150 psig (10.3 Bar) C15 ACERT 475 HP 1800 RPMD1600SCA 1600 cfm (45 m ³/min) 125 psig (8.6 Bar) C15 ACERT 475 HP 1900 RPMD1600SHCA 1600 cfm (45 m ³/min) 150 psig (10.3 Bar) C15 ACERT 540 HP 2000 RPMD1800SCA 1800 cfm (51 m ³/min) 100 psig (8.6 Bar) C15 ACERT 475 HP 2100 RPM

CUMMINS

D1300SHCU 1300 cfm (37 m ³/min) 150 psig (10.3 Bar) QSX15 485 HP 1800 RPMD1600SCU 1600 cfm (45 m ³/min) 125 psig (8.6 Bar) QSX15 485 HP 1900 RPMD1600SHCU 1600 cfm (45 m ³/min) 150 psig (10.3 Bar) QSX15 535 HP 2000 RPMD1800SCU 1800 cfm (51 m ³/min) 100 psig (6.9 Bar) QSX15 485 HP 2100 RPMD1800SMCU 1800 cfm (51 m ³/min) 125 psig (8.6 Bar) QSX15 535 HP 2100 RPM

FEATURES:

ELECTRIC MOTOR 230/460 volt, NEMA T-frame, C-face, TEFC, energy efficient.ELECTRIC Cam-Lok cable connectors.

MOTOR STARTER 460 volt, wye delta starter with 110 volt controls, Nema-4 enclosure, UL, ETL listed and solid state three phase overload relay. (50-HP 230/460)

PROTECTIVE DEVICES

Class 20 solid state overload relay, high air temperature, high pressure shutdown switches and anti-restart pressure switch, preventing starting while air compressor is pressurized. Electric Phase Reversal, Anti-reversing warning light standard.

AIR INTAKE FILTER Heavy duty 2-stage

CONTROLS Full modulation, solenoid controlled for smooth lowest possible no load power. Automatic start/stop or constant speed. Timed dual control.

ACOUSTICAL ENCLOSURE

Easy removable panels for faster maintenance and accessibility.

SKID MOUNTING Complete fluid containment skid with drains.

LIFTING POINT Central located lift bail for ease of loading and unloading

INSTRUMENTATION Line pressure gauge, discharge pressure gauge, hour meter, temperature gauge, lube filter and separator element differential gauges.

LUBE FILTER Spin on type mounted strategically for ease of maintenance.

ELECTRICCONSTRUCTION COMPRESSORS

MODEL 50UD 100DG 200DG 250DG 350UD 400UD

COMPRESSOR DATA 60Hz

Capacity, ACFM 200 440 750 900 1490 1490

Maximum full load/unload, psig 150 125 150 150 125 150

Minimum full load, psig 70 70 70 70 70 70

Motor horsepower 50 100 200 250 350 400

COOLING DATA, AIR COOLED

Fan Horse Power 1HP 3 HP 5 HP 10 HP 15 HP 20HP

Aftercooler approach degree F 12 10 15 15 10 10

Fluid capacity 5 GAL 10 GAL 25 GAL 25 GAL 45 GAL 45 GAL

DISCHARGE PIPING, NPT FEMALE

Air cooled, base mounted 1-1/4” 2” 3” 3” 3” 3”

ELECTRICAL DATA

Compressor Motor, FLA @460V 58 112 229 287 392 443

Compressor Motor, FLA @ 230V 116 N/A N/A N/A N/A N/A

Starting Amp Requirement 140/280 300 542 690 957 1049


Tel: 219-874-2497Tel: 800-438-6203

www.sullivanpalatek.comEmail: [email protected]

Distributed By:

Electric 10/11 1m

Mike Gonder, Inside Sales Manager Melissa Shepherd, Inside Sales Michael Anderson, Service ManagerPh: 219-874-2497 x7016 Ph: 219-874-2497 x7013 Ph: 219-874-2497 [email protected] [email protected] Cell: 219-670-0613

[email protected]

®

Aftercooler/DryerAir TreatmentSkid Package

Aftercooler - Filter - Dryer Construction Packages

The ADvAnTAges oF owning A sullivAn-PAlATek Dryer skiD PACkAge:

» Operation of the desiccant dryer skid package is fully automated with all sequencing and function controlled by an electronic timing module. » Wet compressed air discharged from the air compressor enters the Aftercooler where the

compressed air temperature is reduced to near ambient. » The coalescing prefilter removes any liquid moisture carryover. » The regenerative dryer reduces air to -40°F. » Aftercooler fan is available with air or electric motor. » 100 - 4000 CFM at -40° » Heavy duty drag/fork skid with I-beam frame and single point lift. » Heavy duty control filter. » High performance .01-micron coalescer » Centrifugal separator with drain.

SPS

SPAF


Tel: 219-874-2497Tel: 800-438-6203


DIMENSIONS

Distributed By:

MoDel heighT(inches)

A

lengTh(inches)

B

wiDTh(inches)

C

weighT(pounds)

SPS-500RS 86.00 60.50 50.00 2300SPS-1000RS 96.00 75.00 62.38 3655SPS-1600RS 103.50 96.00 73.00 4918SPAF-500RS 58.00 45.00 29.00 400SPAF-1000RS 68.00 50.50 38.00 1434SPAF-1600RS 71.00 67.00 48.00 1652Contact Factory for Other Available Sizes

Aftercooler RP 5/12 1m

B

A

C

B

A

C

SPS Series

SPAF Series

1201 US Hwy 20 West · Michigan City, IN 46360 · Tel: 219-874-2497 · FAX: 219-872-5043 · www.sullivanpalatek.com

SULLIVAN’S NEW WEATHER-ALL PORTABLE COMPRESSOR FLUID

• Used for all weather conditions • Anti-wear additives• Anti-rust additives• Anti-foaming additives• Quick water separation• Excellent viscosity index• Extended life

AsofDecember2010,wearenowusingWEATHER-ALL5W-20asourstandardfactoryfillin all our portable compressors.

Pricing is as follows: 5 gallon Pail P/N 00823062 0009 $130.00 list 55 gal Drum P/N 00823062 0010 $1,375.00 list

Standard discount levels apply

ANNOUNCING!

Product DescriptionWEATHER-ALL™ COMPRESSOR FLUID is designed for all types of rotary screw air compressors used in varying conditions encountered in the construction industry.

Sullivan-Palatek’s Weather-All is formulated as a 5W-20 Multi-Viscosity fluid with additives for maximum protection against scuffing and wear to bearings and rotors.

Extensive testing has shown this fluid exhibits excellent resistance to foaming, oil oxidation and corrosion.

Special attention has been made toward limiting rust of ferrous metals and corrosion of yellow metals.

ProductFeaturesandBenefits

Our Weather-All lubricant will provide extended life compared to other brand oils.

Weather-All fluid provides quick water separation which helps protect equipment in wet and humid service environments.

Our compressor fluid has an excellent viscosity index (180), as well as, low pour point (-40°F).

This specially formulated multi-viscosity compressor fluid provides wear control for steel and brass parts when operating at maximum pressure ratings, resulting in excellent compressor operation.

Weather-All Compressor 5W-20 Fluid combines the superior additive technology and quality hydrocarbon based oils for Extended Life and is a custom-formulated lubricant specifically designed for long life under the severe, demanding conditions normally encountered in recirculating systems such as rotary screw compressors.

Weather-All combines the advantages of a synthesized hydrocarbon, which results in performance improvements beyond conventional mineral oils and many synthetic oils.

Characteristics:

• Exceptional oxidative stability • Longer life• Low sludging tendency • Low evaporation loss• Thermal & hydrolytic stability • Improved performance• Rust and corrosion inhibited • Viscosity stability• Lower equipment maintenance • Extended anti-wear protection

1201 US Hwy 20 West · Michigan City, IN 46360 · Tel: 219-874-2497 · FAX: 219-872-5043 · www.sullivanpalatek.com

Portable Compressor Fluid Multi-ViscosityISO Viscosity Grade 32 Viscosity Index 180SAE Viscosity Grade SW-20 Pour Point -40ºCViscosity, cSt. 210ºF 50 SUS -40ºF 100ºF 170 SUS Flash Point 199ºCNormal Service Life 2000 Hrs

These values are not intended for use in preparing specifications

5W-20

Product Support HandbookPortable Air Compressors

2011REVISED

Contact InfoSullivan-Palatek, Inc.

1201 US Hwy 20 WestMichigan City, IN 46360

T: 219-874-2497F: 219-872-5043

[email protected]

iii

PrefaceThis document explains product support policies and procedures that apply to Portable Air Compressor products. Our objective is to provide superior product support and assist you in achieving your business goals. We provide superior spare parts availability, accurate technical information and prompt warranty claim resolution. We have established these operating guidelines and procedures for the conduct of business. As Sullivan-Palatek distributors, your understanding of the policies and procedures is important for efficient day-to-day business between our companies. The handbook is brief. We have addressed all of the important issues and frequently asked questions. If any issue is unclear please contact us for clarification. A list of key contact persons is included with this manual. Everyone at Sullivan-Palatek is eager to assist you.Thank you for your business and the opportunity to be of service.

iv

A word about older products...Our distributors are occasionally asked to provide service and repair on older Sullivan products. Many parts available today can be used to make these repairs. However, not all parts are stocked or readily available. Contact our Product Support or Part Department staff to determine if we can help. Our general policy is as follows:We will continue to provide support and spare parts for products manufactured before 1998 as long as a reasonable demand exists and sources are available. Prices charged for technical documentation and support for older products reflects our costs for providing these services. We do not stock parts for which no sustainable demand exists. Non-current parts for machines produced before 1998 may not be available or may only be available under special order terms. An example is certain compressor enclosure components (fabricated sheet metal) for models no longer in production. Orders for parts in these categories, if a source is available, will be accepted on a pre-paid, non-cancelable and non-returnable basis. Some time may be required to obtain current pricing. Delivery times may be extended and will be advised at the time of order.

v

ContentsSpare Parts ..................................................................................................................................................... 1

Ordering Parts ............................................................................................................................................................... 1

Shipping and Freight .................................................................................................................................................... 1

Payment Terms ............................................................................................................................................................. 1

Damaged Freight .......................................................................................................................................................... 1

Returns and Adjustments .......................................................................................................................................... 2

Parts Prices ................................................................................................................................................................... 2

Recommended Parts Lists ........................................................................................................................................... 2

Warranty Policy .............................................................................................................................................. 3

Warranty Duration ........................................................................................................................................................ 3

Warranty Commencement ........................................................................................................................................... 3

Diesel Engines .............................................................................................................................................................. 3

Airends .......................................................................................................................................................................... 3

What Is Covered ............................................................................................................................................................ 3

What Is Not Covered ..................................................................................................................................................... 3

Customer Responsibility .............................................................................................................................................. 4

Request for Warranty Adjustment (RWA) .................................................................................................... 5

Warranty Adjustment Qualification .............................................................................................................................. 5

Submitting Request for Warranty Adjustment (RWA) ................................................................................................. 5

Return Stock Authorization (RSA) ................................................................................................................................ 5

Warranty Adjustment Approval .................................................................................................................................... 5

Warranty Portable Compressors ................................................................................................................................... 7

1

Spare PartsOrdering PartsPlace your orders with our Parts Department by telephone, telefax, SmartEquip or e-mail.• Telephone: 219-874-2497 or 800-438-6203• Telefax: 219-872-5043 or 800-725-6203• SmartEquip: Password required (refer to SmartEquip below)• E-mail: [email protected] include the following information on all orders:• Purchase order number• Shipping address• Shipping instructions• Serial number of compressor• Part number, description and quantity of each part required• Contact name and telephone number, in case we have questions• Customer account number, if knownThe parts department operates from 8:00 AM to 5:00 PM, Central Time, Monday through Friday. Orders received before 12:00 noon will usually be shipped on the same day. In emergency “machine down” situations we will make every reasonable effort to ship parts ordered as late as 3:00 PM. Our ability to do this will be determined by the volume of orders in process on the particular day.

Sullivan-Palatek participates in the SmartEquip online system. Distributors with established Sullivan-Palatek accounts are encouraged to obtain a SmartEquip login user name and password. This enables them to enter orders electronically. Contact the Parts Department about incentives for using SmartEquip and to obtain a password. Entering orders using SmartEquip is easy and includes all prompts necessary to provide the information we need to process your order. Access to the Sullivan-Palatek SmartEquip web site can be found at www.SullivanPalatek.com and click on SmartEquip or go directly to our SmartEquip web site at www.smartequip.net/sullivan/index.html. Anyone can enter as a guest to look up information and review illustrated parts lists.

Shipping and FreightWe ship F.O.B. our plant. Unless specified otherwise we will ship orders by UPS Ground or Motor Freight depending on size and weight. Freight charges will be prepaid and added to the invoice. Expedited shipping is available by UPS, Federal Express, DHL and others. Discuss your requirements with our Parts Department representatives.

Payment TermsEstablished accounts that are current have “open account” status with an established line of credit. Standard terms of payment are net 30 days. Sullivan-Palatek does accept Master Card and Visa in instances where no customer account has been established, and we are unable to help by referring a customer to an established

distributor for support.

Damaged Freight• All orders are shipped F.O.B., Michigan City, IN. This means that the title to the goods transfers to the

consignee when the freight carrier accepts the goods for transport at our plant.

http://www.sullivanpalatek.com

http://www.smartequip.net/sullivan/index.html

2

• The consignee must make freight damage claims to the delivering carrier.

Do not return damaged shipments to Sullivan-Palatek.

• Contact our traffic department if you require assistance or the delivering carrier fails to meet its obligation under ICC rules.

• You have a limited time within which to file claims and report concealed damage. Contact the delivering carrier to determine these time limits.

Returns and Adjustments Notify the Parts Department of errors, under-shipments or defective parts received within 15 days of the shipment date. All sales are considered final after 15 days from shipment.

Do not return parts to Sullivan-Palatek without first obtaining a Return Stock Authorization (RSA). Shipments received without an RSA are subject to being refused by our Receiving Department.

Contact our Parts Department to request an RSA. We will accept parts found to be defective upon receipt (excluding freight damaged parts) or parts shipped in error (meaning not according to your purchase order). We will also accept current parts that are surplus in your inventory if they were purchased for stock within the past 12 months. Credit toward future purchases will be allowed as follows:

Defective Parts and Parts Shipped in ErrorFor parts found to be defective upon receipt (excluding freight damaged parts) or parts shipped in error, notify us within 15 days of shipment from our plant and we will issue full credit, including prepaid return freight, upon return of the part(s) in new, undamaged condition.

Surplus Spare Parts InventoryFor surplus spare parts inventory, established distributors who buy spare parts for their stock to support Sullivan-Palatek products may request the return of stock in excess of their market needs. Parts will be accepted and credit issued for the net price paid for the part(s) less a restocking charge. Proof of purchase will be required (invoice or packing slip number). Certain types of parts are non-returnable. These include common hardware, gaskets, seals, fluids, and any items with limited shelf life. Parts identified as non-returnable at the time of order, non-current parts, and special-order parts are not returnable. Each line item must have an extended value (quantity X price) of at least $10. Authorized returns must be received, freight prepaid, within 45 days of the date of the return authorization or the RSA is void.To receive prompt credit and avoid complications, remember the following:• Always obtain an RSA• Ship returns freight pre-paid• Mark all boxes with RSA number and enclose a copy of the RSA as a packing list• Surplus parts returned must be in new, undamaged condition.

Parts PricesWe publish a Parts Price List that contains prices of frequently ordered parts. Prices of unlisted parts can be obtained by calling the Parts Department. A general price review is accomplished periodically and prices are subject to change without notice. The price list is available on CD as an MS Excel spreadsheet and Adobe PDF format. To obtain copies of the Parts Price List contact the Parts Department.

Recommended Parts ListsRecommended parts lists are published in each User’s Manual for current products. These lists contain basic recommendations. For special situations our Service Department can prepare custom recommendations. Contact our Parts Department for assistance.

3

Warranty PolicyWarranty DurationSullivan-Palatek, Inc. warrants its portable compressor products to be free from defects in material and workmanship for the following periods:

Portable Compressors• Overall — 1 year, unlimited hours• Airend installed in a standard pressure (100 psi) and high pressure (150 psi) portable compressor — 3 years,

unlimited hours• Airend installed in a “Very High” pressure (350 psi or more) compressor — 2 years, unlimited hours• Remanufactured Air Ends purchased to replace worn or damaged — 1 year

Warranty CommencementTo initiate the warranty the original purchaser, or the authorized Sullivan-Palatek distributor on the behalf of the purchaser, is required to complete the warranty registration form provided in the information and manuals folder with all new products. The warranty period begins with delivery of the product to the first user, whether as a sale or a rental. The maximum warranty obligation by Sullivan-Palatek is the stated warranty period plus 6 months from shipment of the product from our factory. See the product warranty statement for details.

Diesel EnginesThe engine manufacturer warrants the engines installed in Sullivan-Palatek portable air compressors. Consult the written engine warranties for details. Registration of the engine for warranty with the manufacturer will ensure prompt warranty service from engine dealers. Customers should contact the nearest appropriate engine dealer to obtain prompt warranty service and repairs or to purchase extended warranty coverage. Note that John Deere engines in D185 through D375 compressor models have warranty coverage for up to 5 years or 5000 hours without additional cost. See the warranty information with each compressor or consult our Service Department for details.

AirendsThe 3-year airend warranty specifically covers the stator and rotor assembly. The warranty period for related or attached components such as drive coupling, inlet valve, air-oil separator system and shaft seal is one year.

What Is CoveredSullivan-Palatek obligations under its warranty include:• Repair or replace, at our option and subject to the return of failed parts when requested, any parts found to be

defective in material or workmanship that fail within the warranty period.

Credit will be issued at distributor net price for parts approved under warranty.

• Pay reasonable labor at our published rate to repair or replace the failed part or parts.• For portable compressors with two or three axles (currently 750 cfm and higher) pay reasonable travel costs

to make field repairs. Travel is not reimbursed for field repairs to Utility and single axle compressor products (currently 185 cfm through 375 cfm). Travel cost reimbursement is allowed up to a 100-mile radius and 4 hours labor per round trip. Only one trip per warranty incident will be reimbursed.

What Is Not Covered• The cost of prescribed and normal maintenance and service• Consequences of negligence, misuse, accident, improper application or storage• Consequences of any modification or alteration not approved by Sullivan-Palatek

4

• Necessary labor and other costs related to removing accessories or attachments installed by the distributor or customer to gain access for warranty repairs or troubleshooting

• Premium or overtime labor to make repairs at the request of the customer• Labor costs in excess of what Sullivan-Palatek considers necessary or customary for a given repair• Incidental travel costs such as meals, lodging, tolls and other similar costs• Travel cost necessary to service a compressor located more than 100 miles from the servicing distributor’s

location• Outside services or repairs not authorized by Sullivan-Palatek• Purchase of repair parts, other than normal shop supplies, from other than Sullivan-Palatek to make

warrantable repairs unless approved in advance by Sullivan-Palatek in writing

Customer ResponsibilityThe following elements are the responsibility of the customer/ distributor under the Sullivan-Palatek warranty.• Provide written notice of warrantable failure within the warranty period.• Make the product available for repair at an authorized Sullivan-Palatek repair facility.• Pay all costs of returning failed parts to Sullivan-Palatek when requested.• Pay shipping cost for replacement parts.

5

Request for Warranty Adjustment (RWA)Sullivan-Palatek distributors and rental companies established as direct accounts are authorized to perform warranty repairs. Upon completion of the repair, a Request for Warranty Adjustment (RWA) can be submitted for reimbursement in accordance with the terms and conditions of the Sullivan-Palatek warranty.

Warranty Adjustment QualificationOnly failures occurring during the warranty period will be considered. Claims submitted more than 30 days after the warranty period has expired will be denied. Hours reported on a claim are subject to verification. Include the service work order (distributor work order) with the RWA.Hold failed parts for possible return to Sullivan-Palatek until claim has been settled. Maintain parts in the “as failed” condition and fully assembled for our evaluation.

Do not disassemble airends or parts. Disassembly will void the warranty and may result in additional cost for an exchange airend.

Only new or remanufactured parts or components furnished by Sullivan-Palatek are to be used for warranty repairs. Proof of purchase of replacement parts is required and will be established by identifying the Invoice Number or Packing List Number of the order for warranty parts. The claim form provides space to list the invoice number for parts purchased to make repairs.

Submitting Request for Warranty Adjustment (RWA)Submit RWA within 30 days of completion of repairs.

Timely submission of claims is important. Claims submitted long after the repair date are difficult to verify and resolve. Amounts paid on late claims may be less than requested if verification and support data are missing or unavailable.The form must be completed with no fields omitted. Incomplete RWA’s will be returned and processing suspended pending the receipt of the missing information.The RWA can be submitted by email or by telefax using our RWA form: Email: [email protected] Telefax: 219-878-8544

Return Stock Authorization (RSA)Do not return parts without a Request Stock Authorization (RSA) and always include the RSA with the parts being returned.

Sullivan-Palatek will request that parts, other than air ends, be returned only when necessary to fairly and properly resolve the claim. All failed air ends must be returned to receive full warranty adjustment or the allowable core credit.Parts must be returned in the “as failed” condition and fully assembled. This is critical for fair warranty determination and correcting problems to improve our products for your benefit as a user.Claims are held in suspense pending return of parts when required. Parts must be promptly returned after receipt of the RSA to ensure timely processing of the related claim. The RWA and RSA will be suspended for 20 days from date of issue. Parts should be received at our factory within that time.

Warranty Adjustment ApprovalTechnical assistance and advice on the conduct and execution of repair does not constitute warranty approval. Only after all facts are known will Sullivan-Palatek determine the warranty outcome. We recommend that the servicing distributor make this clear to the customer and obtain a commitment from the customer to pay for any non-warranty repairs.The preceding is only to assist in the administration of warranty coverage and is not a warranty statement. Only the written warranty will control the terms and conditions.

7

Warranty Portable Compressors

Sullivan-Palatek, Inc. warrants its new portable air compressor products to be free from defects in material and workmanship, subject to the following provisions:Warranty Registration: To validate the warranty for each product the purchaser shall complete and return the warranty registration form within 30 days of delivery to the first user or rental.Warranty Period: The warranty period for applicable Sullivan-Palatek products is as follows (subject to the Exclusions and Limitations noted below):Air ends on new machines – stator and rotor assembly: Single stage compressor models: the first to expire; 42 months from shipment by Sullivan-Palatek or 36 months from delivery to the first user. Two stage high pressure compressor models: the first to expire; 30 months from shipment by Sullivan-Palatek or 24 months from delivery to the first user. Remainder of new portable air compressor machines: the first to expire; 18 months from shipment by Sullivan-Palatek or 12 months from delivery to the first user.Parts, accessories and attachments sold separately from machines, excluding warranty replacement parts and hand tools: the first to expire; 6 months from shipment by Sullivan-Palatek or 3 months from delivery to the first user.Warranty replacement parts: remainder of the original warranty period of the replaced part.Sullivan-Palatek’s Obligations: Sullivan-Palatek’s exclusive obligations with respect to breach of warranty are (i) to repair or replace (at Sullivan-Palatek option and subject to return of defective parts) any defective part, (ii) to pay the reasonable cost of making the repair or reinstalling the replacement part and (iii) only for air compressors having two or more axles, to reimburse up to four hours travel labor at the travel reimbursement rate and mileage at the mileage reimbursement rate for up to 200 miles (100 miles travel radius) per event to make repairs.Customer’s Responsibility: As a condition to Sullivan-Palatek’s obligations under this warranty, Customer shall (i) give Sullivan-Palatek written notice of any warrantable failure of any Sullivan-Palatek product within the applicable warranty period, (ii) make the product available for repair at a Sullivan-Palatek authorized repair facility, (iii) pay all costs of returning failed parts to Sullivan-Palatek, (iv) pay shipping costs for replacement parts, (v) pay reasonable travel expenses for field repairs performed at customer’s request and (vi) pay the costs of investigating performance complaints that are not covered by this warranty.Exclusions and Limitations: Air end seals are not warranted. Engines, tires and batteries are not warranted by Sullivan-Palatek and are warranted only by the manufacturers of these components. Sullivan-Palatek has no obligation for product failures or defects resulting from overloading, misuse, neglect, accident, failure to comply with Sullivan-Palatek’s product manual or failure to install product improvements provided by Sullivan-Palatek. Use on a product of attachments, accessories or service parts not supplied or recommended by Sullivan-Palatek may, at Sullivan-Palatek’s option, void the warranty of that product. Sullivan-Palatek has no obligation to pay costs of returning defective parts to Sullivan-Palatek or shipping replacement parts to customer.THIS WARRANTY IS SULLIVAN-PALATEK’S ONLY WARRANTY OF ITS PORTABLE AIR COMPRESSOR PRODUCTS AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SULLIVAN-PALATEK HAS NO OBLIGATION UNDER THIS WARRANTY OR OTHERWISE (REGARDLESS OF THE FORM OF ACTION) FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING WITHOUT LIMITATION LOST PROFITS OR LOST INCOME.

This warranty applies to all Sullivan-Palatek portable air compressors shipped after April 1, 2011 unless expressly superseded by a later warranty. In the event of any conflict between this warranty and earlier warranty statements, the terms of this warranty will apply.



T: 219-874-2497F: 219-872-5043

[email protected]

®

M-SeriesCompressors

CDFE CDD

INDUSTRIAL AIR COMPRESSOR - 5, 7.5, 10 HP M-SERIES » Modular oil flooded rotary screw continuous duty industrial air compressor » 208/230/460/575 volt 3-phase open drip motor » Full voltage magnetic starter with 115 volt control power » Automatic dual control » Line pressure gauge, oil temperature gauge, and hour meter » Air cooled oil cooler/aftercooler with Palasyn 45, 4000 hour synthetic oil » Spin on type oil filter and separator elements for ease of maintenance » Air Filter: combination pleated and foam dry type, easily replaceable

CDF/CDFEComplete compressor package with mounted refrigerated air dryer, high efficiency coalescing air filter, and receiver tank. A modulating thermostatic expansion valve gives a more effective refrigeration control over a wide span of operating conditions. It prevents compressor failure due to liquid return commonly found in

capillary tube designs.

CDD/CDDEComplete compressor package with

mounted desiccant air dryer and high efficiency coalescing air filter.

EXTENDED LIFE mounted desiccant dryer to eliminate moisture and contaminants.

-40ºF Dew Point

High Efficiency Coalescing Air FilterHigh Quality Compressed Air FiltrationParticle Removal Down to 0.01 Micron

Max. Oil Carryover 0.008 PPM w/wNominal Pressure Drop 1.2 PSID

ISO 8573 (Class 1)99.9999% Efficiency

(Shown with optional receiver tank)


Tel: 219-874-2497Tel: 800-438-6203


TECHNICAL DATA

MODEL LENGTH HEIGHT WIDTH

Base Mount 38.63” 26.34” 24.14”

Base Mount Enclosed 38.88” 27.43” 24.46”

Platform Mount with Separator Trap 38.63” 56.34” 24.14”

Platform Mount Enclosed w/Sep-Trap 38.88” 57.43” 24.46”

Tank Mount - 80G with Auto Drain 65.2” 48.9” 25.20”

Tank Mount Enclosed - 80G w/drain 64” 50.93” 25.20”

Tank Mount - 120G with Auto Drain 69.88” 51.87” 23.74”

Tank Mount Enclosed - 120 G w/drain 68” 53.93” 24.46”

Distributed By:

SELECT THE COMBINATION THAT’S RIGHT FOR YOUR JOB

Consult factory for shipping weights.

COMPRESSOR DATA M5 HM5 HHM5 M7.5 HM7.5 HHM7.5 M10 HM10 HHM10

Capacity acfm 22 18 15.5 29 25 22 44 35 32

Pressure @ Full Load psig (bar) 125 (8.6) 150 (10.3) 175 (12.1) 125 (8.6) 150 (10.3) 175 (12.1) 125 (8.6) 150 (10.3) 175 (12.1)

Minimum Pressure psig (bar) 60 (4.1) 60 (4.1) 60 (4.1) 60 (4.1) 60 (4.1) 60 (4.1) 60 (4.2) 60 (4.2) 60 (4.2)

Motor Output (60 Hz) hp (kW) 5 (3.7) 5 (3.7) 5 (3.7) 7.5 (5.6) 7.5 (5.6) 7.5 (5.6) 10 (7.5) 10 (7.5) 10 (7.5)

Motor Speed rpm 1755 1755 1755 3530 3530 3530 3515 3515 3515

Motor Output @ Full Load hp (kW) 4.6 (3.4) 5.0 (3.7) 5.2 (3.9) 10.5 (7.8) 8.2 (6.1) 7.7 (5.7) 10.9 (8.1) 9.7 (7.2) 11.2 (8.4)

Motor Output @ 100 psig hp (kW) 4.3 (3.2) 3.9 (2.9) 3.3 (2.5) 7.2 (5.4) 5.6 (4.2) 5.3 (3.9) 9.8 (7.3) 8.2 (6.2) 8.2 (6.2)

Driven Pulley 2.65 2.8 3.00 3.35 3.65 4.12 4.75 5.30 5.60

Drive Ratio 2.26 2.14 2.00 1.79 1.64 1.46 1.26 1.13 1.07

Rotor Diameter mm 60 60 60 60 60 60 75 75 75

COOLING DATAFan Airflow cfm 1100 1100 1100 1100 1100 1100 1100 1100 1100

After Cooler Approach °F (°C) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11)

Fluid Capacity gallons (L) 1 (3.8) 1 (3.8) 1 (3.8) 1 (3.8) 1 (3.8) 1 (3.8) 1.50 (5.7) 1.50 (5.7) 1.50 (5.7)

SOUND DATAAir-Cooled (Open) dba @ 1m 72 72 72 82 82 82 82 82 82

Air-Cooled (Enclosed) dba @ 1m 68 68 68 75 75 75 74 74 74

DISCHARGE PIPINGAir-Cooled (Base-Mounted) NPT 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

Tank-Mounted (Tank End) NPT 2 2 2 2 2 2 2 2 2

ELECTRICAL DATAMotor FLA @ 575V (3-Phase) amps 5.5 5.5 5.5 6.8 6.8 6.8 9.6 9.6 9.6

Motor FLA @ 460V (3-Phase) amps 6.6 6.6 6.6 8.6 8.6 8.6 11.6 11.6 11.6


Motor FLA @ 230V (1-Phase) amps 20.5 20.5 20.5 33 33 33 46 46 46

Motor FLA @ 208V (3-Phase) amps 14.7 14.7 14.7 19 19 19 24.5 24.5 24.5



Starter Enclosure Rating NEMA 1 1 1 1 1 1 1 1 1

Control Voltage volts 115 115 115 115 115 115 115 115 115

Motor Enclosure NEMA ODP ODP ODP ODP ODP ODP ODP ODP ODP

Motor Insulation Class NEMA F F F F F F F F F

Motor Service Factor NEMA 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15

Motor Maximum Starts/Hour 15 15 15 12 12 12 12 12 12

M-Series RP 7/12 1M

®

15-30, 40-50, 50-60 HPLine Shaft

INDUSTRIAL AIR COMPRESSOR - 15-30 LSC, 40-50 LSC, 50-60 LSC

COMPRESSOR: » Continuous duty oil flooded rotary screw industrial

air compressor » 5 Year Platinum Warranty Available

PILLOW BLOCK: » Solidly mounted and aligned to compressor

shaft allowing drive shaft direct connection and minimizing power loss

FRAME: » Rugged steel construction

COUPLING & DRIVE: » Compressor is flange mounted to frame for positive

alignment and direct driven by low maintenance coupling » 5 Year Platinum Warranty Available

AIR INTAKE FILTER: » Heavy duty dry type with replaceable element

SEPARATOR TANK: » ASME coded 200 PSIG sump tank, minimum

pressure check valve, relief valve, high efficiency replaceable oil separator element, fluid level sight indicator and vented fill cap » 5 Year Platinum Warranty Available

MOUNTING: » Base mounted, no special foundation required » Optional tank and platform mounting available

COOLING SYSTEM: » Air cooled with air cooled oil cooler and aftercooler » Compressor temperature maintained by auto

adjusting thermo valve » 5 Year Platinum Warranty Available.

CONTROLS: » Full modulation pneumatic control for smooth control » Pilot unloader valve for minimizing power with no air

demandINSTRUMENTATION:

» Air pressure and discharge temperature gaugesPROTECTIVE DEVICES:

» High temperature shut down switch for interfacing to driver’s safety circuit » Overpressure relief valve

LUBRICATION: » Factory filled with 4000 Hour Palasyn 45 » Equipped with microfiber full flow, spin on oil filter

GENERAL: » Consult factory for options or accessories not listed


Tel: 219-874-2497Tel: 800-438-6203


COMPRESSOR TECHNICAL DATA

Distributed By:

MODEL 15-30 LSC 40-50 LSC 50-60 LSCCOMPRESSOR DATACapacity, ACFM 55-115 165-210 215-265Maximum full load/unload, psig 125 125 125Minimum full load, psig 60 60 60Minimum required driver HP 20-35 47-60 65-70Compressor RPM 1750-3550 3550-4500 4250-5250Driven pulley C/F C/F C/FRotor diameter 108mm 108mm 108mmL/D 1.65 1.65 2.10COOLING DATA, AIR COOLEDFan air flow, CFM 1000-2500 3500-5000 5500-6500Aftercooler approach degree F 15 15 15Oil sump, fluid capacity 2.5 gal 3 gal 3.5 galSOUND DATA (dba @ 1m)Air cooled, open 75-81 84 87-90Note: Rated capacity in ACFM is based on standard conditions @125 psig. Capacity will vary with ambient conditions; i.e. temperature and barometric pressure, and compressor output pressure.

Line Shaft RP 3/11 1.5m

BASE MTD 15-30LSC 40-50LSC 50-60LSCA 55” 64” 70”B 31” 31” 31”C 30” 40” 55”

Weight 400 Lbs 500 Lbs 650 Lbs

AB

C

®

Model 15 - 30 CDDCompressors

INDUSTRIAL AIR COMPRESSOR - Model 15-30 HPCompressor & Desiccant Dryer Package

CDD/CDDEComplete compressor package

with mounted desiccant air dryer, high efficiency coalescing air filter,

and receiver tank. EXTENDED LIFE mounted

desiccant dryer to eliminate mois-ture and contaminants.

-40ºF Dew Point

ELECTRIC MOTOR: » Nema T-Frame, C-Face, double shaft, open drip proof squirrel cage induction type. » Direct coupling to motor for positive alignment.

MOTOR STARTER: » Full voltage magnetic starter with 120 volt controls, Nema 1 enclosure, circuit

breaker, transformer and three phase over load protector.AIR INTAKE FILTER:

» Multi-stage dry type with replaceable element.CONTROLS:

» Full modulation, electronically controlled for smooth operation and lowest possible no load power. Auto dual control, timed stop or constant run.

INSTRUMENTATION: » Line pressure gauge, fluid reservoir gauge, hour meter, discharge

temperature gauge, oil filter and separator element differential gauges. » Microprocessor control available.

PROTECTIVE DEVICES: » Class 20 overload relay, high temperature and overpressure shut down.

COOLING SYSTEM: » Air cooled with air cooler/aftercooler and factory filled with Palasyn 45 synthetic

lubricoolant. Equipped with micro fiber full flow oil filter.AIR DRYER:

» Desiccant air dryer and coalescing air filter for moisture removal, spin on replaceable cartridges and built for -40ºF dew point.

MOUNTING: » Base mounted, no special foundation required. Optional tank, platform and acoustical

enclosure available. Consult factory for dimensions and weights of optional equipment.


Tel: 219-874-2497Tel: 800-438-6203



Distributed By:

MODEL 60Hz 15D 20D 25D4 25D 30D7 30DGCOMPRESSOR DATACapacity, ACFM 55 80 95 110 115 125Maximum full load/unload, psig 120/130 120/130 120/130 120/130 120/130 120/130Minimum full load, psig 60 60 60 60 60 70Motor horsepower 15 20 25 25 30 30Motor speed, RPM 1,750 1,750 1,750 3,550 3,550 1,750BHP @ full load 14 21.5 25 27 30 34BHP @ 100 psig 13 19.1 22.2 24 28 32Driven rotor coupling Direct Direct Direct Direct Direct DirectDrive ratio Direct Direct Direct Direct Direct DirectRotor diameter & L/D 108mm x 1.65 108mm x 1.65 108mm x 2.1 108mm x 1.65 108mm x 1.65 108mm x 2.3COOLING DATA, AIR COOLEDFan air flow, CFM 1,000 2,200 2,250 2,600 2,600 4,600Max. duct loss, “H2O 0.3 0.3 0.25 0.25 0.25 0.2Aftercooler approach degree F 12 12 15 15 15 10Heat rejection, BTU/hr. 34,700 51,600 59,200 68,500 71,600 81,408Fluid capacity 3 gal. 3 gal. 3 gal. 3 gal. 3 gal. 6 gal.COOLING DATA, WATER COOLEDGPM w/60 deg. F. water 1.5 2.3 3 3 3 4GPM w/70 deg. F. water 1.9 2.9 3.7 3.7 3.7 4.4GPM w/80 deg. F. water 2.5 3.8 5 5 5 6Max. water temp., deg. F. 85 85 85 85 85 85Water connection in-out 3/4”-3/4” 3/4”-3/4” 3/4”-3/4” 3/4”-3/4” 3/4”-3/4” 3/4”-3/4”SOUND DATA (dba @ 1m)Air cooled, open 78 80 81 88 88 82Air cooled, enclosed 72 72 74 80 78 78Water cooled, open 75 82 77 87 87 80Water cooled, enclosed 76 77 73 80 82 70DISCHARGE PIPING, (FNPT)Air cooled, base mounted 1” 1” 1” 1” 1” 1”Water cooled, base mtd. 1” 1” 1-1/2” 1-1/2” 1-1/2” 1-1/2”Tank mtd. (@ tank end) 2” 2” 2” 2” 2” 2”ELECTRICAL DATAMotor, FLA @ 575V 15.4 20.8 27.2 23.2 28.0 31.2Motor, FLA @ 460V 19.2 26.0 34.0 29.0 35.0 39Motor, FLA @ 230V 38.4 52.0 68.0 58.0 70.0 78Motor, FLA @ 208V 42.7 57.5 75.2 64.1 77.4 86.3Motor, FLA @ 200V 44.2 59.8 74.0 66.7 89.0 89.7Circuit Breaker Control 115 V 115 V 115 V 115 V 115 V 115 V

CDD RP 2/11 1.5m

®


Shown with optional tank mount

INDUSTRIAL AIR COMPRESSOR - 15-40 HP

D Series 15 - 40 HP

Compressors

Features:

• Electric Motor 208, 230, 460, 575 Volts• Motor Starter - 208/230/460/575 Volt (15-25 HP) 460/575 Volt (30-40 HP)• Protective Devices• Oil Level Sight Glass• ASME Coded 200 PSI Separator/Sump Tank• Direct Drive Coupling• Quality Instrumentation• All new Platinum and Platinum-Plus Warranties available.

The advantages of owning a Sullivan-Palatek Rotary Screw Air CompressorSullivan-Palatek manufactures one of the most reliable, high performance, low maintenance air ends in the industry.* Our advanced rotor design features oversize radial thrust bearings and precision working rotary screws that provide virtually no wear. With less friction and less heat, compressors runcoolandthecirculatingfluidlastslonger.

Standard Features:

Electric Motor

208/230/460/575 volt (15-25 HP) 230/460/575 volt (30-40 H.P.) Nema T-frame, C-face, open drip proof squirrel cage induction type, energy efficient.

Motor Starter

208/230/460/575 volt (15-25 HP) 460/575 volt (30-40 HP), Optional 208/230 volt for 30-40HP.Full voltage magnetic starter with 110 volt controls, Nema-1enclosure,ETLlisted,ULcertified,solidstate control circuit breaker protection and three phase overload with reset button and phase protection. Other voltages available.

Protective Devices

Class 20 solid state overload relay, high tempera-ture and over pressure shut-down switches, and an anti-restart pressure switch preventing starting while air compressor is pressurized. ASME safety relief valve.*AirEndWarranty,2years.Extended5-yearSuperiorPlatinumWarrantyorNEWPlatinum-PLUSWarrantyavailablewithpurchaseofgenuineSullivan-Palatekpartsandfluids.Description,SpecificationsandPicturesrepresentedinthisbrochuremayvaryfromactualequipmentpurchased.

Lube Fill & Level Elbow

Onepiecelubefillelbowand level sight glass. Vented cap for pressure release when removing.

Air Intake FilterOversized dry type.Primary and secondaryelement. Easily replaced.

Inlet/Check ValveOne piece housing for dependable performance and complete modulation control.

Coupling & Drive

Compressorisflangemounted to motor C-face for positive alignment and direct drive. The coupling element has a 1 year warranty.*

Separator Tank

ASME coded 200PSIG tank, safety relief valve, minimum pressure/check valve,

highefficiencyreplaceableair/lubeseparator element and oil

returnflowsightglass.


Controls

Full modulation, solenoid controlled for smooth transition to lowest possible no load power. Automatic start/stop or constant speed selector switch. Timed dual control.

Instrumentation

Line pressure gauge, discharge pressure gauge, hourmeter,temperaturegauge,lubefilterandseparator element differential gauges.

Acoustical Enclosure (optional)

Easy removable panels for faster maintenance and accessibility. Inlet coolingairfilterreplaceableelement

for clean quiet performance.

Elevated Platform (optional)19” High, for easy maintenance.

Microprocessor (optional)Easy to read output, English is standard, French and Spanish languages available.

Tank Mounted (optional)ASME coded 120, 200 and

240 gallon air receivers are readily available.


15D 20D 25D 25D4 30D7 40D125 psi 55 80 110 95 115 166150 psi 54 78 95 95 110 115175 psi N/A 53 80 N/A 105 110

Capacity

Water Cooled Option Available
















Skid Mount AftercoolersSkid Mount Dryers and Aftercoolers

Construction Electric Rentals50 to 400 HP

Electronic Parts Orders Through SmartEquipTM





www.sullivanpalatek.com 15-40HP RP 8-11 2/M

®

DG SeriesCompressors

INDUSTRIAL AIR COMPRESSOR - 25, 30, 40, 50 HP Direct Gear Drive

COMPRESSOR UNIT: » Fluid flooded rotary screw, continuous duty,

industrial air compressor. » Direct coupled to motor for positive alignment. » 5 Year Platinum Warranty/10 Year Platinum

Plus Warranty AvailableELECTRIC MOTOR:

» Nema T-frame, C-face, double shaft, open drip proof squirrel cage induction type. » 200/230/460/575/3/60 - 380/3/50 » 5 Year Platinum Warranty Available

MOTOR STARTER: » Full voltage magnetic starter with 115 controls,

Nema 1 enclosure, circuit breaker, transformer and three-phase overload protector.

COUPLING & DRIVE: » Compressor is flange mounted to motor C-face

for positive alignment and gear driven with low maintenance coupling. » 5 Year Platinum Warranty Available

AIR INTAKE FILTER: » Corrosion resistant housing » Oversize multi-stage dry type with replaceable element.

MOUNTING: » Base mounted, no special foundation required » Optional tank and platform mounting available.

COOLING SYSTEM: » Air-cooled with air/oil aftercooler and factory

filled with Palasyn 45 synthetic lubricoolant. » 5 Year Platinum Warranty Available.

CONTROLS: » Auto dual control, full modulation, timed stop

or constant run standard. » Analog controlled for smooth operation and lowest

possible no load power. » Optional microprocessor.

INSTRUMENTATION: » Line pressure gauge, fluid reservoir sightglass,

hour meter, discharge temperature gauge, fluid filter and separator element differential gauges.

PROTECTIVE DEVICES: » Class 20 overload relay, high temperature and

overpressure shutdown.LUBRICATION:

» Factory filled with 4000 hour Palasyn 45 » Equipped with microfiber full flow, spin on oil filter.

Shown with optional tank mount


Tel: 219-874-2497Tel: 800-438-6203



Distributed By:

Compressor Options:

• Air filter pop-up indicator• Auto restart• Base load transfer 2 or 3 machines• CDD - Intergrated Desiccant Dryer System• CRP - Condensate Management Package• Enclosure• HATD Shutdown switch• Microprocessor control • Motor option TEFC• Percent capacity gauge• Platform mounted (25-30-40 HP)• Receiver 240 or 400 gallon vertical • Separator trap • Starter options: Nema-4, Wye - Delta, Solid State,

or VFD• Tank mount 120, 200, 240 gallon• Water cooled

Call for complete information regarding all features and options.

MODEL 25 DG 30 DG 40 DG 50 DGCOMPRESSOR DATACFM 105 125 160 225Drive Motor 25 30 40 50Motor Speed (RPM) 1750 1750 1750 1750Air Discharge (Inches) 1” 1” 1 ¼” 2”Length (Inches) (A) 64 64 65 65Width (Inches) (B) 33 33 35 34Height (Inches) (C) 37 37 37 43Weight (LBS) 950 990 1220 1320COOLING DATA, AIR COOLEDOil sump, fluid capacity 6 Gal. 6 Gal. 6 Gal. 6 Gal.Note: Rated capacity in ACFM is based on standard conditions @125 psig. Capacity will vary with ambient conditions; i.e. temperature and barometric pressure, and compressor output pressure.

25-30-40-50 DG RP 11/11 2m

Top View

Side View

Front View

(A)

(B)

(C)

Description, Specifications and Pictures represented in this literature may vary from actual equipment purchased.

®

UD SERIESCOMPRESSORS


INDUSTRIAL AIR COMPRESSOR 40 - 400 HP UPDRAFT MODELS

• Electric Motor - 460/575/3/60 standard (208/230/3/60 optional on most models)• Motor Starter - 460 volt, full voltage magnetic starter with 115 volt controls, NEMA 1• Protective Devices - Class 20 Solid State overload relay, high air temperature, high pressure shutdown • Lube Fill & Level Elbow - One piece fluid fill elbow and level indication sight glass• Separator Tank - ASME coded 200PSIG tank, relief valve, minimum pressure/check valve• Cooling System - Cooling system with own fan motor, large side by side lube cooler and air aftercooler• Air Intake Filter - Oversize dry type with easily replaceable elements• Inlet/check valve - One piece housing for dependable performance and complete modulation (40-250HP)• Inlet/check valve - Dual housing for dependable performance and complete modulation (300-400HP)• Coupling & Drive - Compressor is flange mounted to motor C-face for positive alignment and direct driven• Controls - Full modulation, solenoid controlled for smooth lowest possible no load power

The advantages of owning a Sullivan-Palatek Rotary Screw Air CompressorSullivan-Palatek provides low maintenance, high performance and one of the most reliable air ends in the industry.*

Our advanced design features oversize radial thrust bearings and precision working rotary screws that provide virtually no wear. Less friction, less heat, com-pressor runs cool and the circulating fluid lasts longer.


Pressure Schedule: Program your daily operating schedule, and allows shut off during factory shut down or change pressure settings up to 28 different times per week.

Built-in Sequencer: Will control up to 8 machines including VFD’s as the trim machine.

Dedicated Pressure Display Always Shown.

ConfigurableAuxiliaryDisplay:Several choices: compressor status ~ differential pressure ~ run or loaded hours ~ service time remaining ~ compressor operating temperature.

Unload Pressure: Easily programmed to suit plant requirements.

Analog Output:Possible usage for temperature display onupdrafts.

Digital Load and Unload Settings:Allows tighter control of pressure without the needfor add-on line pressure flow controller devices.

RS485 Communication: For multiple machine functions, sequencing and

software updating. Easily read output, can be programmed in English, French and Spanish languages.

Programmable Features Auxiliary alarm or fault output. Additional end user alarm or shutdown programmable for normally open or closed contact devices.

Digital Settings: Drain times Load and unload pressures Modbus address Power failure auto restart Shut down for excessive temperature or pressure Stop run-on time Time for unloaded start Fan is programmed to come on only after temperature has risen high enough.

T1 Microprocessor

*Platinum and Platinum Plus Warranties Available

Standard Features:

Electric Motor

• 230/460 volt (40-200HP)• 460 volt (300-400HP)• NEMA T-frame with C-face Flange• Open drip proof squirrel cage induction type• Premium efficient design

Motor Starter

• 460 volt magnetic full voltage starter with 115 volt controls• UL, ETL listed NEMA 1 enclosure• Three-phase overload with reset button• Cooling fan motor protected by solid-state overload relayOther voltages & soft start starters available upon request

Separator Tank

• ASME coded 200PSIG rated tank• Soft seat relief valve• Minimum pressure/check valve• High efficient single stage air/fluid separator element• Demister pad first stage separation included in 300-400HP• Flexible steel braided discharge pipe (60-400HP)

Protective Devices

• Class 20 solid state overload relay• High discharge temperature switch• High pressure shutdown switch• Anti-start pressure switch (prevent starting while air compressor is pressurized)• Anti-reversing control (protect against reverse rotation operation)


Lube Fill & Level Elbow

• One piece lube fill and sight glass (40-250HP)• SAE o-ring sight glass (300-400 HP)• Large SAE o-ring port for ease of fill on larger sizes• Vented fill cap for pressure release assurance

Fluid Filter

• 40-100 HP: SINGLE ELEMENT• 125-400 HP: DUAL ELEMENT• Spin-on type element strategically located for ease of maintenance

Analog Control (optional)

Acoustical Enclosure (optional)

• Noise reduction insulated acoustical enclosure• Easy removable access panels for maintenance inspection• Enclosure fresh incoming air filtration (replaceable)

Air Intake Filter

• Oversized dry-type (40-50HP, 125-250HP)• Throw-away filter assemblies (60-100HP)• Dual dry-type (300-400HP)• Easy access replaceable element(s)

NEW!Inlet/Check Valve

• One piece housing for dependable performance• Complete range of modulated inlet control• Anti-reverse air flow check valve

Cooling Systems

• Dedicated fan motor• Side by side lube cooler and air cooled after-cooler• Easy cleaning• Updraft design allows hot air to be recovered or exhausted from top of machine

Self-Alignment Coupling Assembly

• Adapter mounts to compressor and motor flange• Positive alignment feature• Direct driven zero maintenance coupling assembly

• Regulated control for full modulation range

• Solenoid controlled unload blow-down valve (reduced power consumption)

• Automatic start/stop• Timed dual control

Controls

125 - 250 UD

• Keeps water-cooled UD compressors running cleaner, longer.• No rust build-up

NEW! Stainless Steel Pipe Option for Water Cooled Compressors

Model Drive Motor HP 40 50 60 75 100 125 150 200 250 300 350 400CAPACITY

(CFM)100 psi 545 750 980 1271 1500 1500 1500125 psi 166 210 280 356 440 540 705 900 1125 1490 1490150 psi 115 225 225 305 345 615 900 1450175 psi 110 160 275 313 540250 psi 240 360

PRESSURE (PSIG)

100

125

150

175

250

Fan Motor HP 1 1 1.5 2 3 5 5 5 10 15 15 15Sump Capacity (Gal) 3.5 3.5 6 10 10-12 25 25-33 25 25 45 45 45Discharge NPT (inches) 1.25 1.25 1.25 1.5 2 2 2 3 3 3 3 3Length (inches) 66 66 66 80 80 96 96 96 96 120 120 120Width (inches) 34 34 34 45 45 64 64 64 64 66 66 66Height (inches) 48 49 49 60 60 67 67 67 67 76 76 76Weight (lbs) 1050 1215 1460 2100 2250 3900 4025 4535 4600 7300 7400 7800Weight/Enclosed (lbs) 1350 1515 1760 2500 2650 4475 4600 5110 5175 7900 8000 8400

40, 50, 60 75 & 100 125, 150 200, 250

300, 350, 400

Protective Devices - Circuit Breaker Protection, Three Phase Overload, Phase Protection

Lube Fill & Oil Level Sightglass

Separator Tank

Cooling System with Fan Motor

Air Intake Filter

Inlet Check Valve

Coupling Drive

Microprocessor

Lube Filter

Dual Filter

OPTIONAL EQUIPMENTAcoustical Enclosure

Instrumentation gauges

Analog Control (not available with VFD)

Starters - X-Line, Wye Delta Starters and Solid-State

Variable Frequency Drives

Water Cooled

Specifications

Standard Features



John Deere, Caterpillar and Cummins Engines3 year Air End Warranty




Skid Mount AftercoolersSkid Mount Dryers and AftercoolersConstruction Electric 50 to 400 HPElectronic Parts Orders Through

SmartEquipTM





www.sullivanpalatek.com











40-400UD RP 3/12 2M

®

SP20 SERIESCOMPRESSORS


INDUSTRIAL AIR COMPRESSOR 125-300 HP

• Electric Motor - 460/575/3/60 standard, 50 cycle 208/380/415, (208/230/3/60 optional on most models)• Motor Starter - 460 volt, FVM with 115 volt control, NEMA 1 Optional: NEMA 4, Wye Delta, Solid State available. • VFD Option - 460 volt, NEMA 1 Standard NEMA 12, NEMA 4 Optional• Lube Fill & Level Elbow - One piece fluid fill elbow and level indication sight glass• Separator Tank - ASME coded 200 psi tank, relief valve, minimum pressure/check valve. Optional 300 psi available for 250 psi working pressure applications.• Cooling System - Large side by side lube and air cooled aftercooler.• Air Intake Filter - Oversize dry type with easily replaceable elements• Inlet/check valve - One piece housing for dependable performance. Modulation – 0 to 100%. • Coupling & Drive - Compressor is flange mounted to motor C-face for positive alignment and direct drive.• Controls - S-P microprocessor controller w/ sequencer, lead lag and remote monitoring for up to 8 machines. Optional: Deluxe gauge panel

SP20Model Drive Motor HP

125 150 200 250 300

CAPACITY (CFM)

@ PRESSURE

100 psi 630 740 980 1140 1150125 psi 545 700 900 1065 1145150 psi 490 610 810 960 1140175 psi 470 560 770 865 1075200 psi 461 495 730 790 960250 psi N/A 375 490 580 810

Fan Motor HP 5 5 5 10 15Sump Capacity (gallons) 25 25 25 25 25Discharge NPT (inches) 2 2 3 3 3Length (inches) 113 113 113 113 113Width (inches) 58 58 58 58 58Height (inches) 72 72 72 72 72Weight (pounds) 5,825 6,050 6,275 6,500 7,000Weight/Enclosed (pounds) 6,475 6,700 6,925 7,150 7,620

Specifications


Michigan City, IN 46360 Distributed By:PH: 800-438-6203FX: [email protected]


SP20-125-300 01/14 .5M

Due to continual improvements in our products, specifications are subject to change without notice.

®

15 - 350 HPVFD

Variable Frequency Drive Rotary Screw Air Compressors

Features: More than a frequency inverter, it is a complete, Versatile Air System.

• Widepowerrangefor200V,230V,460Vand575V.• Pressuretransducermotorspeedcontrol,providedbypressuresignalviaourT1microprocessor

control.

• Programmabledigitaloutputsavailable.• Digitalinputsfrom2pressuresensors,andatemperaturesensor.• 8programmableparametersetswithS-curves,powerofffunction,

PIDprocesscontroller,electronicmotorprotectionandinternaltimer.Outputfrequenciesupto160Hzwithoutputvoltagestabilization;switchingfrequenciesupto16kHz;outputphasemonitoring.

• DCbuscircuitconnectionandmotorthermalsensorconnectionareprovided.

• AllnewPlatinumandPlatinum-Plus Warrantiesavailable.


Sullivan-Palatekhasthehigheststandardinaircompressorcontrolfeaturingthe“T1”microprocessoronallVariableFrequencyDrive(VFD)compressedairpackages.TheT1hasacustomerfriendlydisplaywithexpandeddescriptionsofalltheoperatingcontrols.IthasRS485communicationbetweentheT1andtheVFDanddisplaysallpertinentVFDpowerconsumptiondataattheT1screen.Itisthemostcomprehensivecompressorcontrolindicatoronthemarket.

TheT1willcontrolyourspecificcompressedairneedsasthesystemrequires,andwillconserveyourpowerwhenthecompressedairneedisreduced.

T1 VFD Microprocessor

Pressure schedule:programyourdailyoperatingschedule,andallowsshutoffduringfactoryshutdownupto28differenttimesperweek.

Built in sequencer:willtrimupto7VFDorNON-VFDmachineswithmicroprocessorcontrols.

Dedicated pressure display always shown.

Configurable auxiliary display:Elevendifferentchoices:compressorstatus~differentialpressure~drivefault~drive temperature~motorcurrent~motorspeed~percentcapacity~powerused~runorloadedhours~servicetimeremaining~compressoroperatingtemperature.

Unload pressure: Easilyprogrammedtosuitplantrequirements.

Analog output: Possibleusagesfor: Pressureortemperatureoninline. Temperaturedisplayonupdrafts.Dual function E-StopfordirectshutdownofVFDandT1

Proportional integral controlatdesiredpressureallows tightercontrolofpressurewithouttheneedforaddon linepressureflowcontrollerdevices.

RS485 communicationbetweenT1andmainVFD. SecondaryRS485portformultiplemachinefunctions andsoftwareupdating.

Programmable Features Auxiliaryalarmonfaultinput.Additionalenduseralarmorshutdownprogrammablefornormallyopenorclosedcontactdevices.

Digital output Draintimes Exactsetpressure Loadandunloadpressures Modbusaddress Powerfailureautorestart Shutdownforexcessivetemperatureorpressure Stoprunontime Timeforunloadedstart

T1 Microprocessor

T-1

A1000 Main Motor VFD

V1000 FanMotor VFD

Standardinall15-350HPVariableFrequencyDriveAirCompressors

T1 canbeprogrammedinEnglishFrenchorSpanish

Today’scontrollersaremuchmorepowerfulandversatilethanpriormodels.TheamazingT-1MicroprocessoristhebrainsbehindourVFDcompressors–whichallowsyoutoprogramyourdailyoperationscheduleandshutoffduringfactoryshutdownupto28differenttimesperweek!

ThebuiltinsequencerwillcontroluptosevenVFDorNON-VFDcompressorswiththeVFDcompressorasthetrimmachine!Andyoucanconfigurethedisplaywithanyoneoftwentyoperationalreadings-whilestillshowingthealways-visiblededicatedpressuredisplay!

Main Motor VFDTheA1000Driveisfactoryprogrammedandreadytorun.Designedfortoughindustrialenvironments.PerformanceFeatures:• 150%overloadfor1minuteheavyduty• 150%startingtorque@1HZ• Adjustableacceleration/deceleration• Stallprevention• Selectableautorestartaftermomentarypowerloss.

VFD Fan MotorEnsuresoptimumairflowforpropertemperaturecontrol.IncreasedenergysavingsonfanmotorduringlowRPMcompressoroperation.Safetyshutdownfeatureisenabledwhencoolingfanpowerisinterrupted.

Cooling System, Up-draft Model CoolingsystemwithIndependentV1000VariableFrequencyDrive.Largeside-by-sideoilcoolerandaftercoolerforeasycleaning.Note:15D-40DInlineCooling,Horizontal 40UD-350UDUpdraftCooling,Vertical

Shown with optional sound reducing enclosure

Shown with optional line reactor

Coupling & DriveCompressorisflangemountedtomotorC-faceforpositivealignmentanddirectdriven.

Optional Equipment Choices for all Sullivan-Palatek compressors are available on on our website:


Allcompressorsarebuiltwithaircooledoilcoolersandaftercoolersasstandard,unlesswatercooledoilcoolersandaftercoolersarerequested.

Sequencer Operation Principles:TheVFDcompressorservesasthe“Lead”machine.Itrunsatthespeedneededtosupplythenecessaryairpressure,andcallsontheother“Lag”compres-sorstorunwhenrequired.IfthereismorethanoneLag,theLeadwilldeterminewhichoneisnextup,andhowmanyareneededtosupplytherightamountofairtotheplant.TheLeadshouldbeclosetothesamesizeorlargerthantheLagssotheydon’tsuddenlyover-pressurethesystem.NormallytheVFDmaintainstightpressurecontrolunlesstheairdemandislowenoughtoreachtheunloadpressure.Inthiscaseitwillmaintainthepressuremidwaybetweentheloadandunloadpressures.Itattemptstomaintainthis,butwillspeeduporslowdowntomaintainthismidpointpressure,whileaddingortakingoffLagstomaintainthedesiredpressurerange.Ifitcan’tkeepup,itwillcallonthenextLagtohelp,andslowdowntotrimtothedemand.Whenithasslowedtoitsminimumspeed,itwillsendtheLagintounloadandtooff,andwillspeeduptomaintainthepressure.Ifthedemanddropstozero,theLeadwillalsosleepandgotoastandbymode.

-10

40

90

140

190

240

290

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

VFD Across-The-Line WYE- Soft Start

START UP IN-RUSH CURRENT

TIME IN SECONDS

∆(with 15 second unloaded start timer)

Practical Operation:Thespecificoperatingpressureneededtoallowcorrectplantoperationneedstobedetermined.TheVFDLeadshouldbesetupsotheneededpressureismidwaybetweentheloadandunloadsettings.TheLagsshouldhavetheirmodulationregulatorsetsothereisminimalmodulation.ThewholesystemwilloperateasefficientlyasaVFDwill,andthusitshouldnotmodulateuntilitisatthispressuretounloadpressure.TheVFDLeadwilldoagoodjobofmaintainingtheneededpressure,andtherefore,itdoesnotneedtobesethigherthanneeded.TheLeadhasPIcontrolfunctionsinitwhichwillhelptostabilizethecontrolinchangingconditions.TheLead’spressureschedulecanalsobeusedtototallyshutdownthesystematcertaintimesofthedayorweek,ortoreducethesystempressureforthosetimesofthedaywhenlessair(CFM)isneededfornormaloperation.

PleasenotefromthegraphbelowthattheVFDwillnotdrawthein-rushcurrentthatotherstarterswillrequire.ThismeansthatstartingtheVFDcompressorwillnotincurthepenaltypaymentschargedbypowercompaniesformomentaryveryhighcurrentdrawassociatedwithotherstartingmethods.

% O

F FU

LL L

OA

D

Save Money

50HPVFDUp-DraftModel

*(230Volt)

IN-LINE VFD COMPRESSOR MODELS

Maximum CFM At Control Pressure

Model By HP 100 Psig 125 Psig 150 Psig

DimensionsLxWxH (in)Enclosed

(Open)

WeightLbs.

(Open)

15D 80 70 6078x41x43(56x38x37)

1400(1100)

20D 100 85.5 7578X41X43(56X38X37)

1500(1200)

25D4 115 105 9578X41X43(59X38X37)

1600(1300)

30D7 140 130 12078X41X43(59X38X37)

1650(1350)

40D 195 180 16078X41X43(60X38X37)

1700(1400)

UP-DRAFT VFD COMPRESSOR MODELSMaximum CFM At Control Pressure

Model By HP 100 Psig 125 Psig 150 Psig

DimensionsLxWxH (in)Enclosed

(Open)

WeightLbs.

(Open)

40UD 195 180 16080.25x36.75x80(66x36.6x47.1)

1500(1425)

*50UD 210 205 19592.7x36.75x49.(79.2x34x47.1)*

1700(1490)

50UDG 245 225 20579X34X49(66X34X47)

2000(1700)

60UD 320 285 25579X34X49(66X34X37

2100(1800)

75UDG 400 360 32097.5X45X65(97.5X45X57)

3200(2900)

100UDG 485 425 38597.5X45X65(97.5X45X57)

3550(3175)

125UDG 630 555 495120X58X67(120X58X66)

5000(4500)

150UDG 820 720 660114X58X67(114X58X66)

5100(5100)

200UDG 980 895 810114X58X67(114X58X66)

5200(4700)

250UDG 1055 1030 935114X58X67(114X58X66)

5350(4850)

300UD 1500 1325 N/A120X66X79(120X66X80)

7950(7350)

350UD 1740 1500 1345120X66X79(120X66X80)

8000(7500)

30HPVFDPlatformMountIn-LineModel

60HPVFDUp-DraftModel

300and350-Thedriveisinastandalonecabinet72”HX48”WX26”Dandcanbepositionedwithin36”ofthecompressorpackage.Descriptions,specificationsandpicturesrepresentedinthisbrochuremayvaryfromactualequipmentpurchased.

200HPVFDEnclosedUp-DraftModel

20HPVFDTankMountIn-LineModel

*Basedondimensionwith230volts.

1

2 3

4

6

8

5

7

9

AIR

OIL

AIR/OIL MIX

Airisdrawnthroughtheairfilterandinletvalve(1),intotheairend(2).Theairmixeswithoilastherotorsintheairend(2)compressit.Aftercompression,theoilandairmixtureisdischargedintothesumptank(3).Insidethesumptank(3),thebulkoftheoilisseparatedfromtheairbychangeofdirectionandreductionofvelocity.Theairpassesthroughaseparatorelement(4)housedinthesumptank(3)toremoveanyremainingoil.Whenairpressurebuildsto60psi,theminimumpressurevalve(5)opensandallowstheseparatedairtoentertheaftercooler(6).Afterbeingcooled,theairisdeliveredtothesystemforuse.Oilthatwasremovedfromtheairbytheseparatorelement(4)collectsinthebottomoftheelement. Ascavengerlineremovestheoilcollectedinthebottomoftheseparatorelement,passesitthrougha sightglass(containingascreenandanorifice),andinjectsitdirectlyintotheairend.

1.Inletvalve2.Airend3.Sumptank4.Separatorelement5.Minimumpressurevalve6.Aftercooler7.Thermostaticvalve8.Oilcooler9.Oilfilter

Business Tax IncentivesAdvanced Energy Manufacturing Tax Credit (“MTC”)

TheAmericanRecoveryandReinvestmentActof2009:1.(“RecoveryAct”)amendedoraddednumer-ousenergytaxincentivesavailabletobusinesses,utilities,andgovernment.ManyoftheseincentiveswerepreviouslymodifiedbyEmergencyEconomicStabilizationActin2008:2.ThemajorityoftheincentiveswereoriginallypassedintolawundertheEnergyPolicyActof2005(EPACT):3.TheRecoveryActalsoprovidedadditionaltaxincentivesforconsumers.SourceInformationhttp://www.energy.gov/additionaltaxbreaks.htm

Inadditiontogovernmenttaxincentives,somelocalutilitycompaniesalsohaverebateplansorincentives.

73% 80% 87%

25%13.5%

10%2% 2.5% 3%2000 Hrs./Yr.

4000 Hrs./Yr.7500 Hrs./Yr.

Maintenance Cost

Initial Investment

Energy Cost

Based on 7500 Hours a Year,87% of the Cost of Ownership

for Your Compressor is ENERGY.

Thischartisbasedonapowercostof8centsperKwh.Depreciationcostisratedat5yearsat8%interest.

Operating Efficiency; VFD vs. Std CompressorsThisPowerConsumptionEfficiencyCurveChartshowshowtheVariableFrequencyDriveoperatesmoreefficientlythanothercontrolsinprovidingairdelivery.TheVFDhelpsreduceenergybills.Operatingat70%capacity,theVFDconsumes25%lesspowerthanastandardcompressoroperatingwithon-offcontroland20%lessthanacompressorwithmodulatingcontrol.TheVariableFrequencyDrivehasasoftstartfeature

thatmaintainsalowstartingcurrent(seestart-upchartonpage3).Thisreducesthestressonthesitepowersupplyandalsoreducesmotorwear.TheVFDsystemcomplieswiththeelectromagneticcompatibilitystandardandisCSAlisted.TheVFDsystemisnotlimitedtoafixednumberofstartsperhour.

Variable Frequency Start - Stop Intake ModulationPOWER CONSUMPTION

120

110

100

90

80

70

60

50

40

30

20

1095 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110

VFD

VFD

ENERGYSAVED

LOAD/UNLOAD COMPRESSORINLET MOD.

OPERATING COST SAVINGS OVER TIME

POW

ER C

ON

SUM

PTIO

N -

% O

F FU

LL L

OA

D

AIR PRESSURE WHERE 100 = CONTROL PRESSURE

5

4

3

2

1

YEA

RS

0 10 20 30 40 50 60 70 80 90 100

One Shift5 day/wkConstant AirDemand @80% Max.

One Shift 5 day/wkFluctuatingDemand

One Shift 5 day/wkFluctuating Demand& Leaks

24 hour/dayLow Night Shift(@ < 40%)

PERCENT COMPARATIVE COST SAVINGSTheCostSavingsChartillustratesthereducedoperatingcostofaVFDUnitbycorrectingpoorairusage:Fiveday/weekoperation,erraticdemandfluctuations(28%ofinstallations),steadyweekendconsumptionwithleaks(64%ofinstallations).Thisshows24houroperationwithlownightshiftandhighdayshiftconsumptionatmorethan40%savingsafter5years.In many instances the VFD Compressor will have a payback of the additional cost within 2 1/2 to 3 years.

Diesel Driven Portable Air Compressors185cfmto1800cfm

JohnDeere,CaterpillarandCumminsEngines3yearAirEndWarranty

UtilityModelsOffshoreModels

HighPressurePortableandSkid900/350to1150/350

InstrumentQualityAir375Hto1600H

SkidMountAftercoolersSkidMountDryersandAftercoolersConstructionElectric50to400HPElectronicPartsOrdersThrough

SmartEquipTM

FullLineofPneumaticToolsHosesandAccessories

Sullivan-Palatek1201WUSHwy20

MichiganCity,IN46360DistributedBy:

PH:800-438-6203FX:[email protected]


Electric Driven Industrial Air Compressors5-10HPBeltDriven15-40HPDirectDrive40-400HPUpdraft

HighandLowPressureVariableFrequencyDriveDesignsSpecialtyPackagedSystems

PistonAirCompressorsSplashLubePressureLubeGasDriven

CompressedAirAccessoriesRefrigeratedAirDryersDesiccantAirDryers

AirFiltersCondensateManagementSystems

OilFreeSystemsAirSystemAnalysis

SystemManagementSolutions

VFDBRRP7/112M

Above & Beyond

MetaCenter Complete Compressed Air

Management System

Key Saving Opportunities:

Energy Savings: Minimized Pressure Band

Over 5,000 installations to date, each one meeting or exceeding its predicted energy, cost and carbon reduction targets.

Manufacturing Examples:

• Bottlingplants• Automotivemanufacture• Automotivecomponents• Paperandprintingworks• Pharmaceuticals• Foodprocessing• Aggregateprocessingcarpetmills

Products To Improve EfficiencyIn Compressor Control

Key Product Advantages

• Shortreturnoninvestment• VFDintegration• Intelligentcompressorselection• Managementreporting• Sitesystemsintegration• Conditionmonitoring• Eventandalarmroutingviaemail

andtextingwithTX.

Hit your Key Performance Indicators (KPI’s) for:

• Reducingenergycost• Reducingcarbonfootprint• ReducingCO2emissions• Increasingthecompany’s

greencredentials

Significantenergysavingscanbeachievedbyoperatingalltheavailablecompressorswithinasingleandtightpressureband.

ClassicCascadeControlWithoutMetaCenter

AllCompressorsWithinOnePressureBandWithMetaCenter

WithoutMetaCenter:

• Higherpressurethanrequiredforcorrectoperation

• Noflexibilityinthechoiceofworkingandback-upcompressors.

• Significantartificial*demandthereforeover-consumption

*Anairdemandgivenmorepressurethanitneeds,willconsumemoreairthanitshould.

WithMetaCenter:

• Thepressurebandisreduced(min3PSI)andadjustedtothepressurerequired.

• Turningoncompressoronlywhenneeded.Pressureschedulesandautomaticcompressorstop.

• Rotationofback-upcompressors• Reducedartificialdemandthereforesignificant

energysavings.• Controlofpositivedisplacementcompressors

regardlessofthemake,type,capacityorcontrolsystem.

1 PSI Pressure Reduction = Saving 0.5% of Total Energy Consumption

MetaCenterproductsareusedtofullyintegratecompressedairsystemsonaproductionsite,optimizeairgenerationandmanagekeyaspectsofthesystemwithdetailed,andeasytouse,visualsoftware.

Putquitesimply,MetaCenterproductscanbeusedtooperateaircompressorsmoreefficiently.Evenifamaintenanceteamoracompressedairsupplierbelievesthesystemisasefficientaspossible(thisincludesusingnewVFDcompressors)itinvariablyisn’t!Usinganautonomouscontrolandmanagementsystemtomatchefficientcompressedairgenerationpreciselywithdemand-itcanbe...

For multiple compressor installations, these products can reduce energy usage by well over 30%, typically delivering savings in the tens of thousands of dollars per year.

Choose The MetaCenter System That Is Right For Your Needs

MetaCenter DC02 DC03 DC04 P4 SX XCMaximum number of compressors:2

3

4

12

24

Type of compressor regulation:FixedSpeedCompressor

VariableFrequencyCompressor

VariableDisplacementCompressor

Operating Mode:TimerRotation

EqualRunningHours

FIFO

EnergyControl

MetaCenter Functions:PrioritySelection

SystemPre-fill

PressureBalancing(formultiplecompressorrooms)

ZoneControl(formultiplecompressorrooms)

Inbuilt Real Time Clock:ScheduletoStart/StopSystem

PressureBandChange(throughtabletechnology)

CompressorPriorityChange(throughtabletechnology)

OperatingModeChange(throughtabletechnology)

MetaCentercontinuouslystrivestomatchcompressedairgenerationwithdemand.Assuch,itwillonlyrunthecompressorswhicharerequiredtofulfilltheairdemand.

Four different control strategiescanbeselected,dependingonthesiteconfiguration:

1.Timer Rotation:AllcompressorsinthesystemwillberotatedperiodicallyinFILO(FirstIn,LastOut)mode.Therotationtimercanbeprogrammedbetween1and168hrsoronafixedtimeanddayoftheweek(P4,SX&XConly)

2.InEqual Running Hoursmode,theMetaCenterwillequalizetherunninghoursofallcompressors.Oneachrotation,thecompressorwiththeleastnumberofoperatinghoursbecomesthefirstcompressortoload,andthecompressorwithmostoperatinghoursbecomesthelastcompressortoload.

3.FIFO(FirstIn,FirstOut)controlmodecanbeusedforcontrolofreciprocatingcompressors.(P4only)

4.TheEnergy Controlmodeisrecommendedwhenevercompressorsofdifferentsizeand/ordifferentregulationtype(fixedspeed,variablespeedorvariabledisplacement)areavailable.Inthismode,theMetaCenterwilldynamicallyselectthecompressorstomatchairdemandascloselyaspossibleinordertoobtainoptimumefficiency!

Additional features offering increased flexibility:

Priority Settingsallowcompressorstorunasadesignatedleadcompressororback-upcompressor.Compressorsinthesameprioritygroup,willberotatedaccordingtotheselectedcontrolmode.

Real Time Clock & Table Technologyoffertheflexibilitytoautomaticallychangepressureband,changecompressorprioritiesandstart/stopcompressorsystematanytimethroughouttheweek.

TheSystem Pre-fillfunctionwillpreventallcompressorsfromstartingupafterthecompressedairsystemhasbeenshutdownforawhile.Inpre-fillmode,onlymanuallyorautomaticallyselectedcompressorswillpressurizethenetworkinagiventimeperiod.

Byreducingtheoffloadrunninghours:

Energy Savings: Optimized Control

Thetotalrunninghoursofthecompressorswillalsobereduced,extendingthelifetimeoftheinternalcomponents,reducingmaintenancecostsandincreasingsystemreliability.

Compressor Selection

Air

Dem

and

Compressors

Rot

atio

ns

1 2 3 41 A B C D2 D A B C3 C D A B4 B C D A

Dependingonthenumberofcompressorsinyoursystem,thenumberofroomsthey’relocatedin,andtheirregulationtype,MetaCenteroffers6differentcompressormastercontrolplatforms.MetaCenterDC02,DC03,DC04,P4,SX&XC.

Add To Your MetaCenter System

• MetaCenterI/Oforcontrolofancillarycompressedairequipmentandmonitoringofdryers,filters,drains,pressure,pressuredifferentials,dewpoint,temperature,flow,power,vibration,etc.

• MetaCenterTXforvisualizationandanalysisovertheInternetand/oracommunicationgatewayforFieldBusintegrationwithafactoryautomationsystem.

100%

0%

SXVFD

CXI/O

TX

Internet

Dryer

Command Signal

All other brand compressors with outlet modulation

Pre-filter

Afterfilter

Optional plant air receiver

MetaCenter System Overview

Other brand variable speed compressors

Command Signal

Command Signal

Sullivan-Palatek Fixed Speed Air Compressors with analog gauges and other brand fixed speed

compressors

Sullivan-Palatek Fixed Speed Air-

Compressor with T1 microprocessor (or all other brand AIR-BUS 485 compatible

compressors)

Sullivan-Palatek Variable Frequency

Air Compressors with T1

microprocessor

Efficient control of Sullivan-Palatek and other brand air compressors.

Fixed speed, VFD, Lubricated or Oil Free Screw, Scroll, Piston, Vane, Single or Multi Step, Low, Medium and High Pressure.

From 2 up to 24 compressors located in one or multiple compressor rooms.

Monitoring of dryers, filters, drains, pressure, pressure differentials, dew point, temperature, flow, power, vibration, etc.

Controlling of ancillary compressed air equipment.

Web based visualization and analysis of the entire MetaCenter system.

Event and alarm routing via email and texting with TX

MODBUS, DEVICENET and PROFIBUS Gateways for communication with factory automation systems.

Diesel Driven Portable Air Compressors185cfmto1800cfm

JohnDeere,CaterpillarandCumminsEngines3yearAirEndWarranty

UtilityModelsOffshoreModels

HighPressurePortableandSkid950/350to1150/350

InstrumentQualityAir375Hto1600H

SkidMountAftercoolersSkidMountDryersandAftercoolersConstructionElectric50to400HPElectronicPartsOrdersThrough

SmartEquipTM

FullLineofPneumaticToolsHosesandAccessories

Sullivan-Palatek1201WUSHwy20

MichiganCity,IN46360DistributedBy:

PH:800-438-6203FX:[email protected]


Electric Driven Industrial Air Compressors5-10HPBeltDriven15-40HPDirectDrive40-400HPUpdraft

HighandLowPressureVariableFrequencyDriveDesignsSpecialtyPackagedSystems

PistonAirCompressorsSplashLubePressureLubeGasDriven

CompressedAirAccessoriesRefrigeratedAirDryersDesiccantAirDryers

AirFiltersCondensateManagementSystems

AirSystemAnalysisSystemManagementSolutions

MetaCenterBRRP10/11.5M

Above & Beyond

Refrigerated Compressed Air DryersSPRF - Standard Compressed Air Dryers

SPTX - Thermal Exchange Cycling DryersSPHT - High Inlet Temperature Dryers

General Design Features

Low Pressure Drops

5 Year Warranty Sullivan-Paltek utilizes only environmentally friendly refrigerants. These low or non-ozone depleting products; HCFC and HFC, have enabled a global transition away from environmentally destructive CFCs. Sullivan Palatek single phase refrigerated air dryers utilize HFC (R134A) refrigerant. The three phase units utilize HCFC (R22) refrigerant. Optional refrigerant types are available consult your representative for details.

Sullivan-Palatek manufacturers all of it’s com-pressed air dryers with pride in the USA. We offer our customers a steady stream of high quality prod-ucts, with proven performance that are reasonably priced, and not based on fluctuating international finance. These points in conjunction with local engi-neering, maintenance, support, and readily available replacement components make Sullivan-Palatek an effective choice for compressed air components.

All refrigerated compressed air dryers manu-factured by Sullivan Palatek are designed with pressure drops that range from 2.9 to 3.8 PSID. Competitive products can deliver pres-sure drops as high as 6.5 PSID. The addition of pressure drop can substantially increase system operating cost. Each (psi) increase in systems pressure raises the required com-pressor horsepower by 0.5%. If a facility is required to raise discharge pressure by 3 PSI to overcome component restriction, 1.5% ad-ditional HP is required.

Assuming the facility operates a 100 HP com-pressor and has energy costs of $0.06 kW/H annual operational cost would increase $588.00.

Sullivan Palatek uses only diaphragm type solenoid valves for the electronic timed condensate drains. Diaphragm valves keep the main stream of condensate away from the internal move-able piston. If particulate contaminates in the condensate fouls and restricts movement of the piston,

the valve will fail. Diaphragm valves have a much larger orifices and flow paths than industry standard direct acting valves. Larger orifices virtually eliminates the possibil-ity of clogging a drain valve.

Each Sullivan-Palatek Refrigerated Air Dryer is manufactured to the highest quality stan-dard. In an effort to express this quality stan-dard, and distinguish our products from com-petitors we have standardized on a 5-Year product warranty.

For the next 5-Years the Sullivan-Palatek warranty gives you the assurance that the purchase of a compressed air dryer will meet your needs without worry of equipment failure.

With continuous improvement of quality stan-dards, along with engineering improvements that are advancing as fast as current tech-nology, you can be assured that Sullivan-Pal-atek will provide you with a quality product for years of uninterrupted service.

CapacityCorrection

Inlet Temperature

125°F 150°F 180°F

Am

bien

t°F

100°F 1.18 1.10 1.00105°F 1.07 1.00 0.91110°F 0.97 0.90 0.82

To obtain flow capacities at conditions other that standard, locate the multiplier at the interception of actual operating condi-tions. Multiply the rated capacity of the selected dryer by the selected multiplier. The result is the corrected flow capacity. Capacity corrected flows over standard operating conditions will increase pres-sure drop

Notes: 1. Capacity reflects a maximum 180°F inlet temperature and 100°F Ambient 2. Dimensions and specifications are subject to change without notice

ModelNumber

Capacity in SCFM @ RefrigerationSystem

Avai

labl

eVo

ltage

In /

Out

P

orts

Max

. Inl

etP

ress

ure

Dimensions50°F PDP 39°F PDP

Hei

ght

Wid

th

Dep

th

120

PS

IG

100

PS

IG

120

PS

IG

100

PS

IG HP Watts

SPHT-A1-116 28 24 23 20 1/5 376

120-

1-60 N

/A

3/4

230

PS

IG

23 18 23SPHT-A2-116 36 30 30 25 1/4 451 3/4 23 18 23SPHT-B1-116 50 43 42 36 1/3 576 3/4 35 19 23SPHT-B2-116 80 67 66 56 1/2 776

230-

1-60 3/4 35 19 23

SPHT-C2-116 102 86 85 72 5/8 1045 1 42 22 29SPHT-C2-116 155 132 129 110 3/4 1135 1-1/2 42 22 29

SPHT Series High Inlet Temperature Dryer

Capacity Correction Table

SPHT series delivers pressure dewpoints of 39°F. Many other high inlet temperature dryers of-fer only a 50°F dewpoint that can prove insuficient in many manu-facturing processes.

A modulating thermostatic ex-pansion valve gives a more ef-fective refrigeration control over a wide span of operating condi-tions.

A hot gas bypass valve com-pensates for low load conditions preventing freeze-up.

Specifications & Dimensions

SPRF Series Refrigeration Dryer

A modulating thermostatic expansion valve gives a more effective refrigeration control over a wide span of operating conditions. It prevents compressor fail-ure due to liquid return commonly found in capillary tube designs.

An adjustable hot gas bypass valve com-pensates for low load conditions prevent-ing freeze-up.

Suction accumulators prevent liquid re-turn on cold starts and extend refrigerant compressor life.

Refrigeration Suction and Discharge ser-vice valves.

Models SPRF-470A and larger have fan cycle controlls as a standard feature.

All condensate drains are electronic timed solenoid type with isolation valve and cleanable Y-Strainer.

Industrial duty all steel ergonomic cabi-nets with high quality power coat finish.

Series Capacity Cooling Design Change VoltageSPRF XXXX X XX XXX

SC

FM @

120

PS

IG

100°

F In

let

100°

F A

mbi

ent

A Air Blank NEMA 1 116 120-1-60W Water N4 NEMA 4 216 208/230-1-60

N7 NEMA 7 236 208/230/3/60P3 300 PSIG 436 460-3-60P5 500 PSIG 536 575-3-60SW SS All Wetted 235 200/240-3-50RC Remote Cond 335 380/420-3-50

115 100-1-50215 200-1-50

Model Number Breakdown

Model Number

Capacity InSCFM @

Avai

labl

e Vo

ltage

s

RefrigerationSystem

Inle

t / O

utle

tC

onne

ctio

ns

Max

imum

Pre

ssur

e Dimensions

120

PS

IG

100

PS

IG HP Watts

Hei

ght

Wid

th

Dep

th

SPRF23A-116 23 20

120-

1-60

Not

Ava

ilabl

e

1/6 255 3/4

230

PS

IG

23 18 23SPRF29A-116 29 25 1/5 360 3/4 23 18 23SPRF47A-116 47 40 1/4 435 3/4 23 18 23SPRF58A-116 58 50 1/3 560 3/4 23 18 23SPRF88A-116 88 75

230-

1-60

1/2 760 3/4 23 18 23SPRF115A- 115 100 5/8 1010 1 42 22 29SPRF145A- 145 125 3/4 1100 1 42 22 29SPRF175A- 175 150 3/4 1100 1-1/2 42 22 29

SPRF235A- 235 200

Not

Ava

ilabl

e

1 1360 1-1/2 42 22 29

SPRF295A- 295 25023

0/46

0/57

5-3-

601-1/2 1850 1-1/2 46 32 29

SPRF350A- 350 300 1-1/2 1850 1-1/2 46 32 29SPRF470A- 470 400

Not

Ava

ilabl

e

2 2457 2

150

PS

IG

46 32 45SPRF580A- 580 500 3 4028 2 46 32 45SPRF760A- 760 650 3 4028 2 46 32 45SPRF940A- 940 800 4 5000 2-1/2 60 35 56SPRF1175A- 1175 1000 6 6720 3 60 35 56SPRF1400A- 1400 1200 6 6720 3 60 35 56SPRF1760A- 1760 1500 9 9601 4” Flg 80 57 62SPRF2055A- 2055 1750 10-1/2 12183 4” Flg 80 57 62SPRF2350A- 2350 2000 12 13839 4” Flg 80 57 62SPRF2650A- 2650 2250 13.5 15770 4” Flg 80 57 62

Inlet Temperature °F 90 100 110 120Ambient Temperature °F 90 100 110 90 100 110 90 100 110 90 100 110

Inle

t Air

Pre

ssur

e

70 0.86 0.79 0.72 0.69 0.63 0.57 0.46 0.42 0.38 0.17 0.16 0.1580 0.96 0.88 0.80 0.76 0.70 0.64 0.52 0.48 0.44 0.20 0.18 0.1690 1.07 0.98 0.89 0.85 0.78 0.71 0.58 0.53 0.48 0.22 0.20 0.18

100 1.16 1.06 0.96 0.93 0.85 0.77 0.63 0.58 0.53 0.23 0.21 0.19110 1.25 1.15 1.05 1.00 0.92 0.84 0.96 0.63 0.57 0.25 0.23 0.21120 1.36 1.25 1.14 1.09 1 0.91 0.74 0.68 0.62 0.27 0.25 0.23130 1.46 1.34 1.22 1.17 1.07 0.97 0.80 0.73 0.66 0.29 0.27 0.25140 1.57 1.44 1.31 1.25 1.15 1.05 0.85 0.78 0.71 0.32 0.29 0.26150 1.67 1.53 1.39 1.33 1.22 1.11 0.90 0.83 0.76 0.33 0.30 0.27

Model Capacity Correction Multiplier


To obtain flow capacities at conditions other that standard (SCFM @ 120 PSIG, 100°F Inlet & 100°F Ambient), locate the multiplier at the interception of actual operating conditions. Multiply the rated capacity of the selected dryer by the selected multiplier. The result is the corrected flow capacity. Flow rates in excess of specified due to capacity correction can result in increasing pressure drop.

Notes: 1. Capacity reflects a maximum 100°F inlet temperature and 100°F ambient 2. "” Symbol reflects missing voltage designation 2. Dimensions and specifications are subject to change without notice

SPTX Series Thermal ExchangeCycling Air Dryer

Rising energy costs have forced equipment efficiency and op-erating costs to become a significant factor in the purchase of new equipment. A basic non-cycling refrigerated air dryer matches the BTU capacity of the dryer refrigeration system, with the BTU requirement of the compressed air load. This de-sign is very efficient when the loads are balanced. In many ap-plications, compressed air loads experience wide fluctuations that range from 0 to 100%. If the compressed air load falls, the refrigeration system must dump or waste energy to balance the system. The Sullivan-Palatek SPTX cycling refrigerated air dryer uses a fully loaded refrigeration system to store energy in the TRANS-TEMP ENERGY CELL. By operating the refrigera-tion system fully loaded, you maximize the operating efficiency, reducing your operational energy costs. When the ENERGY CELL reaches maximum charge, the refrigeration compressor CYCLES OFF, allowing the energy cell to continue providing the energy required for cooling and drying the compressed air sys-tem.

This feature allows the user to adjust the temperature of the Trans-Temp Energy Cell affecting the dryer dewpoint. Increasing dewpoint in applications that do not require optimum dewpoint suppression will further increase energy savings. The controller has a bright LED display, alarm text mes-saging, and a display that will read in °F or °C.

This system isolates refrigerant liquid that has condensed and accumulated from the cold mass of the energy cell. It prevents the liquid from returning to the compressor, causing oil washout and premature com-pressor failure. This is a common problem with cycling dryers that do not have liquid isolation.

The Trans-Temp Energy Cell integrates non-hazardous, completely biodegradable fluids with Nano Particle Technology. This combination attains an ideal balance of thermal storage and thermal conductivity. The energy cell is encased in high-densi-ty polyethylene plastic and is insulated to maintain energy efficiency.

Adjustable Temperature Control

Trans-Temp Energy Cell

Refrigeration System w/ Liquid Isolation System

Saturated compressed air enters the dryer and is initially cooled in the air to air heat exchanger by the cold outgoing air. The TRANS-TEMP Fluid from the energy storage cell further cools the com-pressed air in the air to fluid heat exchanger. Liquid that has been condensed by the reduced air temperature is removed in the high efficiency separator. The cold air is then reheated as it pre-cools the inlet air in the air to air heat exchanger. The refrigeration sys-tem maintains the temperature in the energy storage cell with a microprocessor based controller and operates only as required. The energy cell is capable of maintaining Dewpoint, allowing the refrigeration compressor to be cycled off, reducing required en-ergy of operation.

Operational Sequence

Trans-TempEnergy Cell

DryerModel

Number

Capacity inSCFM @ Available

Voltages

RefrigerationSystem

Inle

t/Out

let

Por

ts

Max

imum

P

ress

ure Dimensions

Hei

ght

Wid

th

Dep

th

120 PSIG

100PSIG HP Watts

SPTX-95A- 95 80

120-

1-60

230-

1-60

Not A

vaila

ble 1/2 710 1

230

PS

IG

34 25 33SPTX-120A- 120 100 5/8 930 1 34 25 33SPTX-150A- 150 125 3/4 1030 1 34 25 33SPTX-215A- 215 180

Not

Ava

ilabl

e

1 1280 1-1/2 34 25 33

SPTX-300A- 300 250

230/

460/

575-

3-50

/60

1-1/2 1727 2

150

PS

IG

46 32 45SPTX-380A- 380 325

Not

Ava

ilabl

e

2 2313 2 46 32 45SPTX-670A- 670 570 3 3780 2 46 32 45SPTX-940A- 940 800 4 4625 2-1/2 60 35 56SPTX-1175A- 1175 1000 6 6370 3 60 35 56SPTX-1590A- 1590 1350 9 9601 3 Open Frame

DesignConsult Factory

for drawing

SPTX-2120A- 2120 1800 10-1/2 12183 4” FlgSPTX-2350A- 2350 2000 12 13839 4” FlgSPTX-2590A- 2590 2200 13-1/2 15770 4” Flg


Inlet Temperature °F 90 100 110 120Ambient Temperature °F 90 100 110 90 100 110 90 100 110 90 100 110

Inle

t Air

Pre

ssur

e

60 0.75 0.69 0.63 0.60 0.55 0.50 0.40 0.37 0.34 0.15 0.14 0.1370 0.86 0.79 0.72 0.69 0.63 0.57 0.46 0.42 0.38 0.17 0.16 0.1580 0.96 0.88 0.80 0.76 0.70 0.64 0.52 0.48 0.44 0.20 0.18 0.1690 1.07 0.98 0.89 0.85 0.78 0.71 0.58 0.53 0.48 0.22 0.20 0.18

100 1.16 1.06 0.96 0.93 0.85 0.77 0.63 0.58 0.53 0.23 0.21 0.19110 1.25 1.15 1.05 1.00 0.92 0.84 0.96 0.63 0.57 0.25 0.23 0.21120 1.36 1.25 1.14 1.09 1 0.91 0.74 0.68 0.62 0.27 0.25 0.23130 1.46 1.34 1.22 1.17 1.07 0.97 0.80 0.73 0.66 0.29 0.27 0.25140 1.57 1.44 1.31 1.25 1.15 1.05 0.85 0.78 0.71 0.32 0.29 0.26150 1.67 1.53 1.39 1.33 1.22 1.11 0.90 0.83 0.76 0.33 0.30 0.27200 2.18 2.00 1.82 1.74 1.60 1.46 1.19 1.09 0.99 0.44 0.40 0.36

Model Capacity Correction Multiplier

To obtain flow capacities at conditions other that standard (SCFM @ 120 PSIG, 100°F Inlet & 100°F Ambient), locate the multiplier at the interception of actual operating conditions. Multiply the rated capacity of the selected dryer by the selected multiplier. The result is the corrected flow capacity. Flow rates in excess of specified due to capacity correction can result in increasing pressure drop.

Notes: 1. Capacity reflects a maximum 100°F inlet temperature and 100°F ambient 2. "” Symbol reflects missing voltage designation 2. Dimensions and specifications are subject to change without notice

Other Products From

Sullivan-Palatek

Distributed By:

3501 West Dunes Highway TEL: 219-874-2497 FAX:219-872-5043 www.palatek.comMichigan City, IN 46360 TEL: 800-438-6203 FAX:800-725-6203 [email protected]

SPRF-0205-5M

5, 7½, & 10 HP Compressor 15 - 40 HP Compressor

50 - 100 HP Compressor 125 - 400 HP Compressor

Compressed Air Filtration

Regenerative Air Dryers

Above & Beyond

Regenerative Type Compressed Air Dryers SPS - Heatless Regenerative Dryers

SPEH - External Heated Regenerative DryersSPBS - Heated Blower Purge Regenerative Dryers

Quality Components as a basis for Quality Equipment

Digital Sequence Controller

The Digital Sequence Controller is designed for fl exibility, adjust-ability, maintenance, and trouble-shooting. The unit can operate in standard cycles or in a shortened test mode, the timing sequences can be manually advanced by a

qualifi ed technician for troubleshooting. The controller has dual modes that can be switched between heat type and heatless control cycles.

This controller is specifi cally designed for desiccant air dryers. It has a proven history for reliability in industrial applications.

Desiccant Support Screens

The Sullivan-Palatek desiccant sup-port screens are fabricated from heavy gauge perforated stainless steel. The perforation pattern is designed to retain the desiccant bed while allowing small particles to pass, this prevents particle buildup

and high pressure drops. Screens with tighter perfora-tions or wire mesh covers run a high probability of dam-age from pressure drop. The screens are 100% welded construction, with no epoxy or gluing.

Process Check Valves

Sullivan-Palatek desiccant dryers use all stainless steel poppet type check valves for process lines 1/2” through 1-1/2”. The valve has a high fl ow de-sign for low pressure drop. The all stainless steel construction produces extraordinary service life.

Process Lines 2” and larger use a wafer type check valve, which has all stainless steel internals and a vulcanized sealing seat, that is on the trailing edge of the process fl ow. The trailing design protects the seal from the damag-ing desiccant dust.

Over time all valve seals expe-rience wear. If a valve design uses the sealing medium as a hinge or sealing surface, wear could cause a catastrophic fail-ure, which can cause the com-pressed air system to depres-surize. The Sullivan-Palatek wafer style check valve utilizes the soft seat only to ensure a

bubble tight seal, the primary sealing surface is metal to metal, thus removing the probability of a catastrophic failure.

Solenoid Control Valves

Sullivan-Palatek Regenerative Dryers use a ceramic type directional control valve. Other valve types that utilize a lapped spool have a small gap between spool and sleeve. That gap is prone to accumulation of contaminates, resulting in a seized valve. Another type of control valve is the packed spool design, which utilizes elastomer seals that are prone to deterioration when subjected to contamination or low dewpoint air.

The Sullivan-Palatek Ceram valve does not have a gap between the plates for dirt and oil to accumulate. Inside the valve a pair of sliding ceramic plates form a nearly perfect almost indestructible seal. The near diamond hard plates wipe themselves clean, shrug-ging off contaminants or desiccant dust that would destroy ordinary valves.

Years of proven fi eld service has verifi ed valve life of 150 million cycles even under adverse and severe industrial conditions.

SPS Series Heatless DryersCompressed air enters the dryer and is directed to a tower by the inlet valves. It then proceeds up through the tower, gives up its moisture, and then exits through the outlet check valve. A portion of the dry air, called purge is metered and expanded to atmospheric pressure through an orifi ce assembly. The purge air enters the regeneration tower through the purge check valve, the purge air then utilizes a result of the adsorption process called, heat of adsorbtion to facilitate regeneration of the desiccant. The moisture is picked up by the purge air, and exits to the atmosphere through the purge exhaust valve and muffl er. The drying and regenerat-ing cycles occur simultaneously for 5 minutes. Just prior to the end of the 5 minute cycle the purge valve closes and the regeneration tower repressurizes before the inlet valves invert and the process starts again.

SPEH Externally Heated DryersCompressed air enters the dryer and is directed to a tower by the inlet valves. It then proceeds up through the tower, gives up its moisture, and then exits through the outlet check valve. A portion of the dry air, called purge is metered and expanded to atmospheric pressure through an orifi ce assembly. The purge air enters a circulation chamber where it is heated and its moisture holding capacity is increased. The purge air also transfers heat to the desiccant in the regenera-tion tower by entering the tower through the purge check valve. As the desiccant temperature increases it releases the previously adsorbed moisture. The moisture is picked up by the heated purge air, and exits to the atmosphere through the purge exhaust valve and muffl er. The drying and regenerating cycles occur simultaneously for 4 hours. The regeneration cycle begins with 2.5 hours of heating and 1.4 hours of cooling, then the tower repressurizes before the inlet valves invert and the process starts again.

SPBS External Heated Blower DryersCompressed air enters the dryer and is directed to a tower by the inlet valves. It then pro-ceeds up through the tower, gives up its moisture, then exits through the outlet check valve. A regenerative type blower generates a purge stream that enters a circulation chamber where it is heated, its relative humidity is suppressed, and moisture holding capacity is increased. The purge air also transfers heat to the desiccant in the regeneration tower by entering the tower through the purge check valve, as the desiccant temperature increases, it releases the previously adsorbed moisture. The moisture is picked up by the heated purge air, and exits to the atmosphere through the purge exhaust valve and muffl er. The drying and regenerating cycles occur simultaneously for 4 hours. The regeneration cycle begins with 2.5 hours of heating and 1.4 hours of cooling, then the tower repressurizes before the inlet valves invert and the process starts again.

NEMA 4 ElectricalOSHA Approved Muffl ers

Illuminated On/Off Power SwitchASME/CRN Vessels 75 SCFM & Up

ASME Relief Valves

Control Air FilterAdjustable Purge Flow w/ Indicator

Tower Pressure GaugesIndependent Desiccant Fill & Drain Ports

Standard Design Features



ASME Relief ValvesControl Air Filter

Adjustable Purge Flow w/ IndicatorTower Pressure Gauges

Independent Desiccant Fill & Drain Ports15 Watt /In² Incoloy Sheath Heater

Insulated heater & purge pipingHeater over-temp hi-limit system




ASME Relief ValvesControl Air Filter

Adjustable Purge Flow w/ Indicator

Tower Pressure GaugesIndependent Desiccant Fill & Drain Ports

15 Watt /In² Incoloy Sheath HeaterInsulated heater & purge pipingHeater over-temp hi-limit system

Silencing Blower Intake FilterRegenerative Blower w/Thermal Overload


ModelNumber

Capacity in SCFM @

Avai

labl

e Vo

ltage

In / Out Desiccant Weight Purge Heater

Kw

Avg.HeaterKw/H

Dimensions120

PSIG100

PSIG Height Width DepthSPEH-115- 115 100

460-

3-60

/ 38

0-3-

5023

0-3-

60 /

200-

3-50

1” 140 7.0 1.3 0.50 63 61 15SPEH-145- 145 125 1” 175 8.8 1.3 0.64 64 63 17SPEH-200- 200 175 1-1/2” 245 12.2 3 0.89 65 67 19SPEH-295- 295 250 1-1/2” 350 17.5 3 1.28 68 70 21SPEH-415- 415 350 1-1/2” 490 24.5 6 1.79 73 71 23SPEH-585- 585 500 2” 700 35.0 6 2.55 85 75 27SPEH-765- 765 650 2” 910 45.5 10 3.32 75 81 30SPEH-940- 940 800 3” 1120 56.0 10 4.08 86 83 32SPEH-1175- 1175 1000 3” 1400 70.0 17 5.10 80 85 38SPEH-1470- 1470 1250 3” 1750 87.5 17 6.38 96 95 38SPEH-1650- 1650 1400 3” 1960 98.0 20 7.14 101 85 38SPEH-1880- 1880 1600 4” Flg. 2240 112 20 8.16 109 90 52SPEH-2115- 2115 1800 4” Flg. 2530 126 24 9.19 109 99 52SPEH-2350- 2350 2000 4” Flg. 2800 140 24 10.2 109 99 52SPEH-2650- 2650 2250 4” Flg. 3150 157 27 11.4 105 111 57

ModelNumber

Capacity in SCFM @

Avai

labl

e Vo

ltage

In / Out

Des

icca

nt

Wei

ght

Purge SCFM

Dimensions

120 PSIG

100 PSIG Height Width Depth

SPS-30-116 30 25

120-

1-60

/ 1

00-1

-50

12 o

r 24

Volts

DC

1/2” 25 3.8 31 47 10SPS-40-116 40 35 1/2” 35 5.3 31 47 10SPS-60-116 60 50 3/4” 50 7.5 49 41 10SPS-85-116 85 75 1” 75 11 65 48 12SPS-115-116 115 100 1” 100 15 65 48 12SPS-145-116 145 125 1” 125 19 65 48 12SPS-200-116 200 175 1-1/2” 175 26 67 52 16SPS-295-116 295 250 1-1/2” 250 38 66 53 17SPS-415-116 415 350 1-1/2” 350 53 68 54 20SPS-585-116 585 500 2” 500 75 79 68 23SPS-765-116 765 650 2” 650 97 85 68 25SPS-940-116 940 800 3” 800 120 77 68 29SPS-1175-116 1175 1000 3” 1000 150 86 78 29SPS-1470-116 1470 1250 3” 1250 188 80 78 39SPS-1650-116 1650 1400 3” 1400 210 80 90 39SPS-1880-116 1880 1600 4” Flg. 1600 240 99 90 39SPS-2115-116 2115 1800 4” Flg. 1800 270 104 90 39

Model Number

Capacity in SCFM @

Avai

labl

e Vo

ltage

In / Out Desiccant Weight

Blower HP

HeaterKw

Avg.HeaterKw/H

Dimensions120

PSIG100

PSIG Height Width DepthSPBS-115- 115 100

460-

3-60

/ 38

0-3-

5023

0-3-

60 /

200-

3-50

1” 150 2 3 1.09 63 61 15SPBS-145- 145 125 1” 200 2 3 1.39 64 63 71SPBS-200- 200 175 1-1/2” 300 2 6 1.90 65 67 19SPBS-295- 295 250 1-1/2” 400 3 6 2.77 68 70 21SPBS-415- 415 350 1-1/2” 550 3 10 3.86 73 71 23SPBS-585- 585 500 2” 750 5 10 5.47 85 75 27SPBS-765- 765 650 2” 1000 5 17 7.07 75 81 30SPBS-940- 940 800 3” 1200 7½ 17 8.75 86 83 32SPBS-1175- 1175 1000 3” 1500 7½ 20 10.94 80 85 38SPBS-1470- 1470 1250 3” 1900 7½ 24 13.71 96 95 38SPBS-1650- 1650 1400 3” 2100 7½ 27 15.31 101 85 38SPBS-1880- 1880 1600 4” Flg. 2400 10 34 17.50 109 90 52SPBS-2115- 2115 1800 4” Flg. 2700 10 34 19.68 109 99 52SPBS-2350- 2350 2000 4” Flg. 2800 15 38 21.87 109 99 52SPBS-2650- 2650 2250 4” Flg. 3150 15 38 24.60 105 111 57

"” Symbol refl ects missing voltage designation

"” Symbol refl ects missing voltage designation

Notes: Capacity refl ects a maximum 100°F inlet temperature and 100°F ambient at specifi ed pres-sure.

Average Kw/H heater ratings incorporate actual heating load, and heating cycle time factors.

Initial desiccant charge is in-cluded however models 415 and larger require fi eld charging.

Models with capacities in excess of catalog ratings are available to 10,000 SCFM consult factory.

Dimensions and specifi cations are subject to change without notice.

Available Optional FeaturesDewpoint Demand System

The Dewpoint Demand System eliminates wasted energy from dryer system with fl uc-tuating or low load conditions. The dewpoint system senses the discharge dewpoint of the on-line desiccant bed and determines the maximum allowable drying cycle. If a dryer was sized for continuous full load conditions, the desiccant would reach the end of its useful cycle in four hours for heat type dryers, or ten minutes for heatless dryers. That time period is precisely what is required to regenerate a completely spent desiccant bed. If a system were completely loaded, the on-line tower would

reach the end of its useful cycle just as the off line tower was completing its regeneration. In low load conditions the Dewpoint Demand Controller holds the on-line tower in the drying position, and allows the other fully regenerated tower to hold in a pressurized standby mode consuming no energy until it is required, as the on-line tower reaches the end of its useful adsorption cycle. In low load conditions, heated dryer systems can continue to dry a facilities compressed air for days while expending no purge air or energy at all.

Humistat Demand ControlThe Humistat Demand control system is the cost effi -cient version of the Dewpoint Demand System. A hu-mistat controller is used to monitor the outlet dewpoint of the on-line tower. The humistat controller works off relative humidity and is less accurate than the true dewpoint monitor that is used with the Dewpoint De-mand Controller. The Humistat Control utilizes a fi xed moisture set point and has no dewpoint display.

High Humidity AlarmThe High Humidity Alarm gives an indication of high humidity at the dryer discharge. This option utilizes a humistat that signifi es the presence of moisture over the preset level. The set point of the alarm is not fi eld adjustable. This alarm is available with dry contacts for remote indication.

Optional Electrical SystemsSullivan-Palatek regenerative dryers have a standard electrical rating of NEMA 12 and NEMA 4 for the SPS heatless dryers. NEMA 4 watertight, NEMA 4X watertight corrosion resistant, NEMA 7 Class 1 Div. 1, and NEMA 7 Class 1 Div. 2 (Z-Purge) are all available as optional adders.

Fail to Shift AlarmThe Fail to Shift Alarm alerts the user of failure in any of the tower switching or purge exhaust valves. The system senses pressure in each of the towers and is interlinked to the cycle control. If the pressures in each tower do not match the cycle control, an alarm condition exists and is indicated. This alarm is avail-able with dry contacts for remote indication.

Heater High Limit AlarmThis option, which is only available in heat type dryers, indicates shut down because the heater has reached a high limit temperature condition. Once tripped the alarm requires a manual reset of the heating system. This alarm is available with dry contacts for remote indication.

Tri-Mode Operating System SPBS Series Blower Purge dryers use wet ambient air for regeneration that can cause dewpoints to fl ux-uate with seasonal ambient conditions. To maintain a stable low dewpoint, dry purge air is required dur-ing the cooling cycle. The addition of the Tri-Mode System gives the option of operating in one of three regeneration modes. Blower Only Mode is the stan-dard SPBS operating sequence. The Blower Polish-ing Mode uses dry purge air only during the cooling portion of the regeneration cycle, which is an average purge air consumption of 2.5%. The third operating mode is a standard External Heated cycle, this mode allows for blower maintenance to be performed while the dryer remains in operation.

High Dewpoint AlarmThe High Dewpoint Alarm is only available when a unit has the Dewpoint Demand Control option. This alarm allows the user to fi eld set a dewpoint level that is continually monitored. When the dewpoint rises above the preset an alarm condition is indicated. This alarm is available with dry contacts for remote indication.

1201 West US Highway 20 TEL: 219-874-2497 FAX:219-872-5043 www.palatek.comMichigan City, IN 46360 TEL: 800-438-6203 FAX:800-725-6203 [email protected]

Other Products From

Sullivan-Palatek

5, 7½, & 10 HP Compressor 15 - 40 HP Compressor

Refrigerated Air Dryers

Compressed Air Filtration

125 - 400 HP Compressor50 - 100 HP Compressor

Distributed By:

Above & Beyond

Compressed Air & Gas Filtration

Utility Grade Coalescing● General Compressed Air Filtration

● 99.999% Efficiency● Particle Removal Down to 0.1 Micron

● Max. Oil Carryover 0.4 PPM w/w● Nominal Pressure Drop 0.75 PSID

● ISO 8573 (Class 2)

High Efficiency Coalescing● High Quality Compressed Air Filtration

● 99.9999% Efficiency● Particle Removal Down to 0.01 Micron


● ISO 8573 (Class 1)

Particulate Filtration● Particulate removal or coalescing prefiltration

● 99.99% efficiency● Particle removal down to 1 micron● Nominal pressure drop 0.5 PSID

Carbon Adsorbtion Filtration● High purity extended surface area

activated carbon removes hydrocarbon mist and vapor.


Advanced Housing Features

● Bi-directional aluminum differential pressure

gauge,which is standard on housings with 3/4” to 3” NPT

connections.

● Aluminum housing with pow-der coated interior and exterior.

● Automatic float drain with manual override

Why is Compressed Air Filtration Required?

In one cubic foot of atmospheric air, there are millions of particles that are potentially harmful to your machines and equipment. These particles are primarily made up of dust, bacteria, viruses, smoke, fumes, hydrocarbons, water, oil and other contaminates derived from human and industrial activities. Roughly 80% of the contaminates are so small that they will easily pass through your compressors intake filter. When this air is drawn into the compressor intake and compressed to 100 PSIG the concentration of contamination is increased eight fold. The concentrated contami-nates will easily find their way into your process lines, causing frequent and expensive downtime of your pneumatic equipment or adversely affect the quality of your products.

The incorporation of filtration into your com-pressed air system will produce benefits in both productivity and product quality.

Sullivan-Palatek Filter GradesSullivan-Palatek has developed a comprehensive range of filter grades to meet to the requirements of various compressed air and gas applications.

Molecular Particle Range

Macro Molecular Particle Range Micro Particle Range Macro Particle Range

Carbon Milled Flour

Paint Pigment Water Mist Beach Sand

Collodial Silica Particles Oil Vapors Human Hair

Coal Dust

Viruses Bacteria

Tobacco Smoke Pollen

0.01 0.1 1.0 10 100 1000Micrometers = Microns = µm

.

Series Connection Bowl Length Accessories Element GradeXXX XX X XX X

SPT Inline T-Type 02 1/2” 1 Short M Manual DrainH High Efficiency

CoalescingSPAT ASME T-Type 03 3/4” 2 MiddleG Delta Pressure

GaugeSPAF ASME F-Type 04 1” 3 LongU Utility Grade

Coalescing06 1-1/2” A Auto Float Drain08 2” P Particulate10 2-1/2”

V Activated Carbon Adsorber12 3”

High EfficiencyCoalescing

UtilityCoalescing Particulate Activated

Carbon In/OutConn.

Capacity In SCFM @ Dimensions

Model # Model # Model # Model # 120 PSIG

100PSIG A B C D

SPT-021A-H SPT-021A-U SPT-021M-P SPT-021-V 1/2 29 25 3.4 6.9 0.8 2.4SPT-022A-H SPT-022A-U SPT-022M-P SPT-022-V 1/2 41 35 3.4 8.2 0.8 3SPT-023A-H SPT-023A-U SPT-023M-P SPT-023-V 1/2 55 47 3.4 8.2 0.8 3.5

SPT-031GA-H SPT-031GA-U SPT-031GM-P SPT-031G-V 3/4 82 70 3.4 11 0.8 3.5SPT-041GA-H SPT-041GA-U SPT-041GM-P SPT-041G-V 1 136 116 5.1 12.4 1.7 5.3SPT-061GA-H SPT-061GA-U SPT-061GM-P SPT-061G-V 1-1/2 236 201 5.1 16.3 1.7 9.3SPT-062GA-H SPT-062GA-U SPT-062GM-P SPT-062G-V 1-1/2 374 318 5.1 20.2 1.7 13.2SPT-063GA-H SPT-063GA-U SPT-063GM-P SPT-063G-V 1-1/2 553 470 5.1 28.1 1.7 20.7SPT-081GA-H SPT-081GA-U SPT-081GM-P SPT-081G-V 2 724 616 6.5 32.4 1.9 20.5SPT-101GA-H SPT-101GA-U SPT-101GM-P SPT-101G-V 2-1/2 1085 923 6.5 42.2 1.9 30.3

● All Sullivan-Palatek filter elements utilize a pleated media design to increase surface area. The higher surface area decreases pressure drop and extends the elements contaminant holding capacity.

● Inner and outer stainless steel element retainer.

● Machined aluminum end caps to ensure a positive element to housing seal.

Condensate DrainsElement Design that is Above & Beyond


Model Number Nomenclature

SPT Series Housing Specifications:Maximum Pressure: 235 PSIGMaximum Temperature: 140°FHousing Material: AluminumPort Connection: NPT Standard Seals: Nitrile

Semi Autodrain

Autodrain with manual override

External Autodrain

Notes:Capacity is in SCFM @ Specified Pressure & 100°FDimensions are in inchesDimension “D” is minimum bowl removal clearanceConnections are in NPT

.

Model NumberCapacity in SCFM @

In/Out Housing Type Height Width120 PSIG 100 PSIG

SPA-T123F-HB 1765 1500 3” Flg T-Type 43.1 15SPA-F123F-HB 1765 1500 3” Flg Floor Mount 59.0 15SPA-T161F-HB 2353 2000 4” Flg T-Type 42.7 20SPA-F161F-HB 2353 2000 4” Flg Floor Mount 63.3 20SPA-F241F-HB 3530 3000 6” Flg Floor Mount 75.3 26SPA-F242F-HB 5295 4500 6” Flg Floor Mount 76.6 30SPA-F321F-HB 7060 6000 8” Flg Floor Mount 87.3 34SPA-F401F-HB 12350 10500 10” Flg Floor Mount 96.0 34SPA-T123F-P 2941 2500 3” Flg T-Type 43.1 15SPA-F123F-P 2941 2500 3” Flg Floor Mount 59.0 15SPA-T161F-P 3918 3330 4” Flg T-Type 42.7 20SPA-F161F-P 3918 3330 4” Flg Floor Mount 63.3 20SPA-F241F-P 5860 4980 6” Flg Floor Mount 75.3 26SPA-F242F-P 8825 7500 6” Flg Floor Mount 76.6 30SPA-F321F-P 11715 9960 8” Flg Floor Mount 87.3 34SPA-F401F-P 20588 17500 10” Flg Floor Mount 96.0 34SPA-T123F-M 2059 1750 3” Flg T-Type 43.1 15SPA-F123F-M 2059 1750 3” Flg Floor Mount 59.0 15SPA-T161F-M 2706 2300 4” Flg T-Type 42.7 20SPA-F161F-M 2706 2300 4” Flg Floor Mount 63.3 20SPA-F241F-M 4000 3400 6” Flg Floor Mount 75.3 26SPA-F242F-M 6175 5250 6” Flg Floor Mount 76.6 30SPA-F321F-M 8235 7000 8” Flg Floor Mount 87.3 34SPA-F401F-M 14410 12250 10” Flg Floor Mount 96.0 34SPA-T123F-V 1765 1500 3” Flg T-Type 43.1 15SPA-F123F-V 1765 1500 3” Flg Floor Mount 59.0 15SPA-T161F-V 2353 2000 4” Flg T-Type 42.7 20SPA-F161F-V 2353 2000 4” Flg Floor Mount 63.3 20SPA-F241F-V 3530 3000 6” Flg Floor Mount 75.3 26SPA-F242F-V 5295 4500 6” Flg Floor Mount 76.6 30SPA-F321F-V 7060 6000 8” Flg Floor Mount 87.3 34SPA-F401F-V 12350 10500 10” Flg Floor Mount 96.0 34

3501 West Dunes Highway TEL: 219-874-2497 FAX:219-872-5043 www.palatek.comMichigan City, IN 46360 TEL: 800-438-6203 FAX:800-725-6203 [email protected]

Distributed By:

Large Capacity ASME HousingsLarge Capacity Filter Grades

HB = High Efficiency Coalescing with Pleated Prefilter

● General filtration 0.01 micron● 99.9999% Efficient

● Max. oil carryover 0.008 PPM w/w● Nominal pressure drop 1.0 PSID

P = Particulate Filtration● 99.99% Efficiency

● Particle removal down to 1.0 micron● Nominal pressure drop 0.75 PSID

M = Mist Eliminator Coalescing Filter● General filtration 0.01 micron

● 99.97% efficient● Max. oil carryover 0.09 PPM w/w● Nominal pressure drop 0.5 PSID

A = Activated Carbon Adsorber● High purity extended surface area

activated carbon removes hydrocarbon mist and vapor.

● Max. Oil Carryover 0.002 PPM w/w

Floor Mount ASME Filter Housing


Notes:Capacity is in SCFM @ Specified pressure & 100°FMaximum Pressure: 150 PSIG @ 225°FMaterials: Carbon Steel ShellSeals: Inorganic GasketHousings Meet ASME Section VIII Division 1Dimensions are in Inches

Product Support HandbookIndustrial Air Compressors

2011REVISED



T: 219-874-2497F: 219-872-5043

[email protected]

iii

PrefaceThis document explains product support policies and procedures that apply to Industrial Electric Air Compressor products. Our objective is to provide superior product support and assist you in achieving your business goals. We provide superior spare parts availability, accurate technical information and prompt warranty claim resolution. We have established these operating guidelines and procedures for the conduct of business. As Sullivan-Palatek distributors, your understanding of the policies and procedures is important for efficient day-to-day business between our companies. The handbook is brief. We have addressed all of the important issues and frequently asked questions. If any issue is unclear please contact us for clarification. A list of key contact persons is included with this manual. Everyone at Sullivan-Palatek is eager to assist you.Thank you for your business and the opportunity to be of service.

v

ContentsWarranty Policy .............................................................................................................................................. 1

Warranty Duration ........................................................................................................................................................ 1

Warranty Commencement ........................................................................................................................................... 1

Component Warranties ................................................................................................................................................ 1

What Is Covered ............................................................................................................................................................ 1

What Is Not Covered ..................................................................................................................................................... 1

Customer Responsibility .............................................................................................................................................. 2

Request for Warranty Adjustment (RWA) .................................................................................................... 3

Warranty Adjustment Qualification .............................................................................................................................. 3

Submitting Warranty Adjustment Request .................................................................................................................. 3

Return Stock Authorization (RSA) ................................................................................................................................ 3

Warranty Adjustment Approval .................................................................................................................................... 3

Standard Warranty Industrial Compressors — 5, 7.5 & 10hp ...................................................................................................... 5

Standard Warranty Industrial Compressors — 15hp and Larger ................................................................................................. 7

Platinum and Platinum-Plus Warranty Industrial Compressors — 15hp and Larger ................................................................................................. 9

1

Warranty PolicyWarranty DurationSullivan-Palatek, Inc. warrants its industrial electric compressor products to be free from defects in material and workmanship for the following periods:

Industrial Compressors• Overall — 1 year, unlimited hours• Air end and coupling assembly (excluding inserts) — 2 years, unlimited hours • Remanufactured Air Ends purchased to replace worn or damaged — 1 year • Spare parts supplied as warranty replacements — the balance of the original warranty• Spare parts purchased from Sullivan-Palatek — 90 days from installation or 6 months from shipment

Warranty CommencementTo initiate the warranty the original purchaser, or the Authorized Sullivan-Palatek distributor on the behalf of the purchaser, is required to complete the warranty registration form provided in the information and manuals folder with all new products. The warranty period begins with delivery of the product to the first user, whether as a sale or a rental. The maximum warranty obligation by Sullivan-Palatek is the stated warranty period plus 6 months from shipment of the product from our factory. See the product warranty statement for details.

Component WarrantiesElectric motors, air dryers and other components covered by the respective manufacturer’s warranties: Warranty claims for these components must be initiated through Sullivan-Palatek but are subject to the warranty provided by the manufacturers of these components except where coverage provided by the Platinum and Platinum-Plus warranties applies. Consult our Product Support department for details and assistance in obtaining warranty service for these components.

What Is CoveredSullivan-Palatek obligations under its warranty include:• Repair or replace, at our option and subject to the return of failed parts when requested, any parts found to be

defective in material or workmanship that fail within the warranty period.

Credit will be issued at distributor net price for parts approved under warranty.

• Pay reasonable labor at our published rate to repair or replace the failed part or parts.• Pay travel labor and mileage at the current published rates up to a 100-mile radius. Only one trip per warranty

incident will be paid. The exception to this limitation is the replacement of an air end or motor.

What Is Not Covered• Delivery and initial startup of new equipment or subsequent adjustment of controls• The cost of prescribed and normal maintenance and service• Oil leaks after 60 days from startup or 90 days from shipment from our factory• Damage or failures resulting from incorrect electrical installation

Incorrect electrical installation can damage the compressor and may void the warranty.

• Consequences of negligence, misuse, accident, improper application or storage• Consequences of any modification or alteration not approved by Sullivan-Palatek• Premium or overtime labor to make repairs at the request of the customer• Labor costs in excess of what Sullivan-Palatek considers necessary or customary for a given repair

2

• Incidental travel costs such as meals, lodging, tolls and other similar costs• Travel cost necessary to service a compressor located more than 100 miles from the servicing distributor’s

location• Outside services or repairs not authorized by Sullivan-Palatek• Purchase of repair parts, other than normal shop supplies, from other than Sullivan-Palatek to make

warrantable repairs unless approved in advance by Sullivan-Palatek in writing

Customer ResponsibilityThe following elements are the responsibility of the customer/ distributor under the Sullivan-Palatek warranty.

All Warranties• Provide written notice of warrantable failure within the warranty period.• Make the product available for repair.• Pay premium or overtime labor. • Pay premium or expedited shipping cost for replacement parts.• Pay costs incurred to gain access to the compressor for repair.• Pay Incidental travel costs.

Platinum and Platinum-Plus• Service the covered compressor using Genuine Sullivan-Palatek lubricant and parts obtained from Sullivan-

Palatek or one of its authorized distributors.• Purchase a minimum of one service kit annually and service the covered compressor using the contents of this

kit. Service frequency depends on the hours of use and may be required more often than annually.

3

Request for Warranty Adjustment (RWA)Sullivan-Palatek distributors and rental companies established as direct accounts are authorized to perform warranty repairs. Upon completion of the repair, a Request for Warranty Adjustment (RWA) can be submitted for reimbursement in accordance with the terms and conditions of the Sullivan-Palatek warranty.

Warranty Adjustment QualificationOnly failures occurring during the warranty period will be considered. Claims submitted more than 30 days after the warranty period has expired will be denied. Hours reported on a claim are subject to verification. Include the service work order (distributor work order) with the RWA.Hold failed parts for possible return to Sullivan-Palatek until claim has been settled. Maintain parts in the “as failed” condition and fully assembled for our evaluation.

Do not disassemble airends or parts. Disassembly will void the warranty and may result in additional cost for an exchange airend.

Only new or remanufactured parts or components furnished by Sullivan-Palatek are to be used for warranty repairs. Proof of purchase of replacement parts is required and will be established by identifying the Invoice Number or Packing List Number of the order for warranty parts. The claim form provides space to list the invoice number for parts purchased to make repairs.

Submitting Warranty Adjustment RequestSubmit RWA within 30 days of completion of repairs.

Timely submission of claims is important. Claims submitted long after the repair date are difficult to verify and resolve. Amounts paid on late claims may be less than requested if verification and support data are missing or unavailable.The form must be completed with no fields omitted. Incomplete RWA’s will be returned and processing suspended pending the receipt of the missing information.The RWA can be submitted by email or by telefax using our RWA form: Email: [email protected] Telefax: 219-878-8544

Return Stock Authorization (RSA)Do not return parts without a Request Stock Authorization (RSA) and always include the RSA with the parts being returned.

Sullivan-Palatek will request that parts, other than air ends, be returned only when necessary to fairly and properly resolve the claim. All failed air ends must be returned to receive full warranty adjustment or the allowable core credit.Parts must be returned in the “as failed” condition and fully assembled. This is critical for fair warranty determination and correcting problems to improve our products for your benefit as a user.Claims are held in suspense pending return of parts when required. Parts must be promptly returned after receipt of the RSA to ensure timely processing of the related claim. The RWA and RSA will be suspended for 20 days from date of issue. Parts should be received at our factory within that time.

Warranty Adjustment ApprovalTechnical assistance and advice on the conduct and execution of repair does not constitute warranty approval. Only after all facts are known will Sullivan-Palatek determine the warranty outcome. We recommend that the servicing distributor make this clear to the customer and obtain a commitment from the customer to pay for any non-warranty repairs.The preceding is only to assist in the administration of warranty coverage and is not a warranty statement. Only the written warranty will control the terms and conditions.

5

Standard Warranty Industrial Compressors — 5, 7.5 & 10hp

Sullivan-Palatek warrants its new stationary industrial air compressor products to be free from defects in material and workmanship and against loss of capacity due to wear, subject to the following provisions:Warranty Duration: The warranty period for applicable Sullivan-Palatek products is as follows • Compressor Package: 12 months from the date of start-up by authorized distributor or 18 months from date of

shipment by Sullivan-Palatek; whichever occurs first. • Air end (excluding shaft seal): 24 months from the date of start-up by authorized distributor or 30 months from date

of shipment by Sullivan-Palatek; whichever occurs first. • Parts replaced under warranty: Remainder of the original warranty period for the replaced part.• Parts, accessories and attachments sold separately from machines, excluding warranty replacement parts: the first

to expire; 6 months from shipment by Sullivan-Palatek or 3 months from delivery to the first user.Registration and Obtaining Warranty Service: The purchaser, or authorized Sullivan-Palatek distributor on his behalf, must complete and return the warranty registration form within 10 days of start-up and before the end of 18 months from shipment from Sullivan-Palatek to initiate the warranty. If the warranty registration is not initiated in this manner the warranty effective date will be deemed to be the date of shipment from Sullivan-Palatek. Service under this warranty is obtained by contacting the authorized Sullivan-Palatek distributor before the expiration of the warranty. Sullivan-Palatek’s Obligations: Sullivan-Palatek will repair or replace, at Sullivan-Palatek option, any defective part, pay the reasonable labor cost of making the repair or installing the replacement part, pay ground freight for the return of defective parts and shipment of replacement parts.Purchaser’s Responsibility: Performance of proper maintenance as indicated in the Operation Manual furnished with the compressor, a copy of which is made a part of this contract. Enter any claim for warranty in writing to Sullivan-Palatek within the warranty period. The purchaser is also responsible for the following: the cost of normal maintenance and maintenance items, the consequences of service performed by someone other than a party authorized to perform warranty service if such service, in the judgment of Sullivan-Palatek, has adversely affected the performance of the compressor, the consequences of negligence, misuse, accident, installation, or storage. The consequences of compressor lubrication neglect as manifested by varnishing, pitting, erosion of the rotors or stator or both. Any premium for overtime labor requested by purchaser to make warranty repairs and any premium freight cost to ship warranty replacement parts. Costs incurred in gaining access to the compressor such as overcoming barriers such as walls, fences or similar structures or the construction of ramps or lifts necessary for removal or reinstallation of the compressor, incidental travel costs such as tolls, meals, lodging and similar. Exclusions and Limitations: Oil leaks except oil leaks that require no more than tightening joints will be covered under warranty for a period of 60 days from start up. Including but not limited to electric motors, drives and driers unless specifically and otherwise identified in this warranty Sullivan-Palatek’s obligation shall not apply to components not of its own manufacture and is only to extend to the purchaser the warranty provided to Sullivan-Palatek by the component supplier. Disassembly of the air compressor air end will void the compressor air end warranty and render the air end ineligible for exchange. The attachment of accessories or service parts not supplied or recommended by Sullivan-Palatek may void the warranty of the product.THIS WARRANTY IS SULLIVAN-PALATEK’S ONLY WARRANTY OF ITS STATIONARY INDUSTRIAL AIR COMRESSOR PRODUCTS AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SULLIVAN-PALATEK HAS NO OBLIGATION UNDER THIS WARRANTY OR OTHERWISE (REGARDLESS OF THE FORM OF ACTION) FOR SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF USE, LOST PROFITS, LOST INCOME, WHETHER SUFFERED BY THE BUYER OR A THIRD PARTY. THE TOTAL RESPONSIBILITY OF SULLIVAN PALATEK FOR CLAIMS, LOSSES, LIABILITIES OR DAMAGES, WHETHER IN CONTRACT OR TORT ARISING OUT OF OR RELATED TO ITS PRODUCTS SHALL NOT EXCEED THE PURCHASE PRICE OF THE COVERED PRODUCT.

This warranty applies to all Sullivan-Palatek stationary industrial air compressors of 5 to 10 horsepower shipped after April 1, 2011 and supersedes previous warranty policies. In the event of any conflict between this warranty and earlier warranty statements, the terms of this warranty will prevail.

7

Standard Warranty Industrial Compressors — 15hp and Larger

Sullivan-Palatek warrants its new stationary industrial air compressor products to be free from defects in material and workmanship and against loss of capacity due to wear, subject to the following provisions:Warranty Duration: The warranty period for applicable Sullivan-Palatek products is as follows • Compressor Package: 12 months from the date of start-up by authorized distributor or 18 months from date of

shipment by Sullivan-Palatek; whichever is the first to occur.• Compressor unit (excluding shaft seal) and Coupling Assembly (excluding elements): 24 months from the date of

start-up by an authorized distributor or 30 months from date of shipment by Sullivan-Palatek; whichever is the first to occur.

• Parts replaced under warranty: Remainder of the original warranty period for the replaced part.• Parts, accessories and attachments sold separately from machines, excluding warranty replacement parts: the first

to expire; 6 months from shipment by Sullivan-Palatek or 3 months from delivery to the first user.Registration and Obtaining Warranty Service: The purchaser, or authorized Sullivan-Palatek distributor on his behalf, must complete and return the warranty registration form within 10 days of start-up and before the end of 18 months from shipment from Sullivan-Palatek to initiate the warranty. If the warranty registration is not initiated in this manner the warranty effective date will be deemed to be the date of shipment from Sullivan-Palatek. Service under this warranty is obtained by contacting the authorized Sullivan-Palatek distributor before the expiration of the warranty. Sullivan-Palatek’s Obligations: Sullivan-Palatek will repair or replace, at Sullivan-Palatek option, any defective part, pay the reasonable labor cost of making the repair or installing the replacement part, pay ground freight for the return of defective parts and shipment of replacement parts.Purchaser’s Responsibility: Performance of proper maintenance as indicated in the Operation Manual furnished with the compressor, a copy of which is made a part of this contract. Provide any claim for warranty in writing to Sullivan-Palatek within the warranty period. The purchaser is also responsible for the following: the cost of normal maintenance and maintenance items, the consequences of service performed by someone other than a party authorized to perform warranty service if such service, in the judgment of Sullivan-Palatek, has adversely affected the performance of the compressor, the consequences of negligence, misuse, accident, installation, or storage. The consequences of compressor lubrication neglect as manifested by varnishing, pitting, erosion of the rotors or stator or both. Any premium for overtime labor requested by purchaser to make warranty repairs and any premium freight cost to ship warranty replacement parts. Costs incurred in gaining access to the compressor such as overcoming barriers such as walls, fences or similar structures or the construction of ramps or lifts necessary for removal or reinstallation of the compressor, incidental travel costs such as tolls, meals, lodging and similar. Exclusions and Limitations: Oil leaks except oil leaks that require no more than tightening joints will be covered under warranty for a period of 60 days from start up. Including but not limited to electric motors, drives and driers unless specifically and otherwise identified in this warranty Sullivan-Palatek’s obligation shall not apply to components not of its own manufacture and is only to extend to the purchaser the warranty provided to Sullivan-Palatek by the component supplier. Disassembly of the air compressor air end will void the compressor air end warranty and render the air end ineligible for exchange. The attachment of accessories or service parts not supplied or recommended by Sullivan-Palatek may void the warranty of the product.THIS WARRANTY IS SULLIVAN-PALATEK’S ONLY WARRANTY OF ITS STATIONARY INDUSTRIAL AIR COMRESSOR PRODUCTS AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SULLIVAN-PALATEK HAS NO OBLIGATION UNDER THIS WARRANTY OR OTHERWISE (REGARDLESS OF THE FORM OF ACTION) FOR SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF USE, LOST PROFITS, LOST INCOME, WHETHER SUFFERED BY THE BUYER OR A THIRD PARTY. THE TOTAL RESPONSIBILITY OF SULLIVAN PALATEK FOR CLAIMS, LOSSES, LIABILITIES OR DAMAGES, WHETHER IN CONTRACT OR TORT ARISING OUT OF OR RELATED TO ITS PRODUCTS SHALL NOT EXCEED THE PURCHASE PRICE OF THE COVERED PRODUCT.

This warranty applies to all Sullivan-Palatek stationary industrial air compressors of 15 horsepower or greater shipped after April 1, 2011 and supersedes previous warranty policies. In the event of any conflict between this warranty and earlier warranty statements, the terms of this warranty will prevail.

9

Platinum and Platinum-Plus Warranty Industrial Compressors — 15hp and Larger

Sullivan-Palatek hereby offers the following Platinum Extended Warranty to the first retail purchaser of an industrial compressors of 15 HP or larger, excluding XH high pressure models designed to operate at 250 psi or more. The Platinum Extended Warranty is limited and applies to specific components as detailed below. The terms, conditions and limitations contained in the Sullivan-Palatek standard warranty, which is printed on the reverse, apply to the Platinum Warranty and that warranty is herein incorporated by reference.

Component Coverage:Platinum Warranty: Parts and labor to repair or replace as deemed necessary solely by Sullivan-Palatek, Inc. the Compressor Air End, Compressor Motor, VFD Drive, Fan Motor (if installed) Air and Oil Coolers, Sump Tank, and Drive Coupling Assembly (excluding elements).Platinum Plus Warranty: Compressor Air End (stator and rotor assembly) repair or replacement, parts only. Labor, freight, travel and other costs are expressly excluded. Duration:Platinum Warranty: 60 months from the date of start-up as evidenced by the required warranty registration documents. Platinum Plus Warranty Duration: 120 months from date of start-up as evidenced by the required warranty registration documents. The Platinum and Platinum-Plus Extended Warranties are an extension of the standard Sullivan-Palatek, Inc. warranty and begin upon expiration of that warranty and continue to the time limit measured from the delivery and start up of the compressor to the original retail purchaser. Parts repaired or replaced under warranty are warranted for the remainder of the warranty period applicable to the replaced part.Registration and Obtaining Warranty Service: The platinum warranty registration and startup card supplied with the compressor must be completed and returned within 10 days of delivery and start up to register the compressor in to the Platinum program. Eligibility for the Platinum warranty will expire 180 days after shipment of the product from the factory and can only be reestablished by application to the Sullivan-Palatek Product Support department, which may require a paid on-site inspection before granting. Service under this warranty is obtained by contacting the authorized Sullivan-Palatek distributor before the expiration of the warranty. Sullivan-Palatek’s Obligations: Sullivan-Palatek, Inc. will repair or replace, at Sullivan-Palatek option any defective part, pay the reasonable labor cost of making the repair or installing the replacement part when coverage includes labor, pay ground freight for the return of defective parts and shipment of replacement parts.Purchaser’s Responsibility: In addition to the responsibilities detailed in the standard Sullivan-Palatek, Inc. warranty the Platinum Extended Warranty requires that the purchaser use Sullivan-Palatek brand compressor lubricant, filters and service parts obtained from Sullivan-Palatek or one of its authorized distributors or service outlets. Proof of compliance with these terms must be available and rendered upon request in the event of a claim under this warranty. To facilitate and ensure purchaser’s compliance with the service requirements of the Platinum and Platinum Plus extended warranties purchaser will be required to buy one annual maintenance kit per year during the period of the extended warranty and advise the model and serial number of the compressor for which the kit is purchased. This warranty applies to all Sullivan-Palatek stationary industrial air compressors of 15 horsepower or greater, excluding XH models designed to operate at 250 psi or more shipped after April 1, 2011 and supersedes previous warranties. In the event of any conflict between this warranty and earlier warranty statements, the terms of this warranty will prevail.

10

Standard Warranty (REFERENCE ONLY) Industrial Compressors — 15hp and Larger

Sullivan-Palatek warrants its new stationary industrial air compressor products to be free from defects in material and workmanship and against loss of capacity due to wear, subject to the following provisions:

Warranty Duration: The warranty period for applicable Sullivan-Palatek products is as follows

• Compressor Package: 12 months from the date of start-up by authorized distributor or 18 months from date of shipment by Sullivan-Palatek; whichever is the first to occur.

• Compressor unit (excluding shaft seal) and Coupling Assembly (excluding elements): 24 months from the date of start-up by an authorized distributor or 30 months from date of shipment by Sullivan-Palatek; whichever is the first to occur.

• Parts replaced under warranty: Remainder of the original warranty period for the replaced part.

• Parts, accessories and attachments sold separately from machines, excluding warranty replacement parts: the first to expire; 6 months from shipment by Sullivan-Palatek or 3 months from delivery to the first user.

Registration and Obtaining Warranty Service: The purchaser, or authorized Sullivan-Palatek distributor on his behalf, must complete and return the warranty registration form within 10 days of start-up and before the end of 18 months from shipment from Sullivan-Palatek to initiate the warranty. If the warranty registration is not initiated in this manner the warranty effective date will be deemed to be the date of shipment from Sullivan-Palatek. Service under this warranty is obtained by contacting the authorized Sullivan-Palatek distributor before the expiration of the warranty.

Sullivan-Palatek’s Obligations: Sullivan-Palatek will repair or replace, at Sullivan-Palatek option, any defective part, pay the reasonable labor cost of making the repair or installing the replacement part, pay ground freight for the return of defective parts and shipment of replacement parts.

Purchaser’s Responsibility: Performance of proper maintenance as indicated in the Operation Manual furnished with the compressor, a copy of which is made a part of this contract. Provide any claim for warranty in writing to Sullivan-Palatek within the warranty period. The purchaser is also responsible for the following: the cost of normal maintenance and maintenance items, the consequences of service performed by someone other than a party authorized to perform warranty service if such service, in the judgment of Sullivan-Palatek, has adversely affected the performance of the compressor, the consequences of negligence, misuse, accident, installation, or storage. The consequences of compressor lubrication neglect as manifested by varnishing, pitting, erosion of the rotors or stator or both. Any premium for overtime labor requested by purchaser to make warranty repairs and any premium freight cost to ship warranty replacement parts. Costs incurred in gaining access to the compressor such as overcoming barriers such as walls, fences or similar structures or the construction of ramps or lifts necessary for removal or reinstallation of the compressor, incidental travel costs such as tolls, meals, lodging and similar.

Exclusions and Limitations: Oil leaks except oil leaks that require no more than tightening joints will be covered under warranty for a period of 60 days from start up. Including but not limited to electric motors, drives and driers unless specifically and otherwise identified in this warranty Sullivan-Palatek’s obligation shall not apply to components not of its own manufacture and is only to extend to the purchaser the warranty provided to Sullivan-Palatek by the component supplier. Disassembly of the air compressor air end will void the compressor air end warranty and render the air end ineligible for exchange. The attachment of accessories or service parts not supplied or recommended by Sullivan-Palatek may void the warranty of the product.

THIS WARRANTY IS SULLIVAN-PALATEK’S ONLY WARRANTY OF ITS STATIONARY INDUSTRIAL AIR COMRESSOR PRODUCTS AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SULLIVAN-PALATEK HAS NO OBLIGATION UNDER THIS WARRANTY OR OTHERWISE (REGARDLESS OF THE FORM OF ACTION) FOR SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF USE, LOST PROFITS, LOST INCOME, WHETHER SUFFERED BY THE BUYER OR A THIRD PARTY. THE TOTAL RESPONSIBILITY OF SULLIVAN PALATEK FOR CLAIMS, LOSSES, LIABILITIES OR DAMAGES, WHETHER IN CONTRACT OR TORT ARISING OUT OF OR RELATED TO ITS PRODUCTS SHALL NOT EXCEED THE PURCHASE PRICE OF THE COVERED PRODUCT.

This warranty applies to all Sullivan-Palatek stationary industrial air compressors of 15 horsepower or greater shipped after April 1, 2011 and supersedes previous warranty policies. In the event of any conflict between this warranty and earlier warranty statements,

the terms of this warranty will prevail.



T: 219-874-2497F: 219-872-5043

[email protected]

Compressor Lubricating & Cooling Fluids

Cooling Fluids

Designed especially for Sullivan-Palatek Rotary Screw Air Compressors

Protect your Rotary Screw Air Compressors with these Superior Synthetic Lubricoolants

Pallube 32pPallube 32p is a specially formulated lubricant using polyalkalene glycol (PAG) as the base fluid, which provides better cooling capability than most other lubricants. This will provide improved temperature control when operating in high ambient conditions. Pallube 32p has a high viscosity index (188) allowing it

to operate over a wide temperature range. This base fluid will not form deposits like most other lubricants when operating at high temperatures.Pallube 32p is Biodegradable.

Superior Synthetic Lubricoolants

Pal-EXTRA 44Pal-EXTRA 44 is a custom-formulated lubricant specifically designed for extended life in severe, demanding conditions encountered in rotary screw compressors which are in virtually continuous operation.Pal-EXTRA 44 combines the advan-tages of a synthesized hydrocarbon blended with a very thermally and oxidatively stable polyolester.This combination provides excellent material compatibility along with superior resistance to air-borne contaminants.Life: 10,000 hrs. or 2-years.

Palasyn 45Palasyn 45 is a custom-formulated lubricant specifically designed for long life under the severe, demanding con-ditions normally encountered in recir-culating systems such as rotary screw compressors.Palasyn 45 combines the advantages of synthesized hydrocarbon which results in performance improvements beyond conventional mineral oils and many synthetic oils.Life: 4,000 hrs. or 1-year.

Pal-EXTRA 68Pal-EXTRA 68 is a lubricant using polyolester (POE) base fluid which is very thermally stable as well as being resistant to degradation from ingested fumes. Because of it’s higher viscosity, this fluid is recommended for use in compressors at high operating pres-sure.Pal-EXTRA 68 will give a very good service life because of its synthesized formulation.Life: 12,000 hrs. or 2-years.

• Exceptional oxidative stability• Low sludging tendency• Rust & corrosion inhibited • Lower equipment

maintenance • Viscosity stability & long life• Improved performance• Extended anti-wear

characteristics• Thermal & hydrolytic stability

Superior Synthetic Lubricoolants Provide:

Food Grade 32 LLFood Grade 32 LL is a custom blended polyalphaolefin (PAO) of 100% synthetic base oils using only FDA approved ingredients which gives it a high rating for inci-dental food contact.This lubricant is a relatively long life lubricant formulated especially for flooded screw compressors. It is federally authorized by the USDA for meat and poultry plants. Food Grade 32 LL is BiodegradableLife: 6,000 hrs. or 1-year.

Super Flush SL620Super Flush SL620 is a cleaning formula specially designed to clean machines to allow for a lubricant change. Cleans varnish and sludge.SL 260 can be used to clean or flush systems running on synthetic lubes as well as normal mineral oil. Contains additives to allow operat-ing up to 500 hrs. or 1-month.SL620 is Biodegradable.

Hours

Temperature

Oil Coolant Life vs. Temperature

QuickDraw Oil Sample

Fluid Sample Valve

The QuickDraw Oil Sampling Method was designed to allow the QuickDraw Oil Samplet to probe the sampling valve and draw a fluid sample. This oil sampler al-lows the user to draw the sample without leakage and free to contamination.By using the oil sampler, you do not have to shut down the compressor to take a sample. There is no gun, no tube and no mess. The QuickDraw comes with a fluid valve that you install upstream of the oil filter.The fluid valve is a one time cost and it comes with a seal-tight dust cap and re-tainer chain. The valve comes in standard materials of brass and stainless steel with standard thread sizes 1/8” and 1/4” NPT (National Pipe Thread).

0

2000

4000

6000

8000

10000

12000

14000

190 195 200 210 215 220 225 230

Pal-Extra 68

Pal-Extra 44

Palasyn 45

Pallube 32P


15-40 HP Direct Drive40-500 HP








System Management SolutionsFlow Controller



Utility ModelsOff Shore Models



Skid Mount AftercoolersSkid Mount Dryers and AftercoolersElectric Construction Compressor


SmartEquipTM





www.sullivanpalatek.com Lubes RP 6-13 2/M

Features and benefitsof the Sullivan-PalatekDesiccant Dryer system:

Uninterrupted operat ion in clean,dir ty or dusty condit ions

Operates in high or low ambienttemperatures al lowing instal lat ion invarious environments

No heat exchanger to clean ormain ta in

Operates direct ly from tank - noaftercooler required

Standard units operate up to 200 psi

Environmental ly eff ic ient, requir ingno refr igerant

S imply p lugs in to s tandard 120V AC

Compact design al lows for easyand f lex ib le ins ta l la t ion on a wa l l o rdirect ly on the compressor top plate

An oot ional internal f i l t rat ion/oi lseparator system removes oi l andf i l ters to .01 micron

No condensate dra in l ine reou i red

-40oF Dew Po in t 5% Purge

O o F D e w P o i n t 2 % P u r q e

SullivanPalatek

Sullivan-Palatek SFDDesiccant Dryer SystemThe Sul l ivan-Palatek SFD is a pract ica l , re l iab le,

cost-effective dryer system insuring quali ty

compressed air - free of oi l , contaminants and

water. Commonly used in air systems, this

compact dryer unit simply dries compressed air

r ight from the tank. The f lexibi l i ty of the SFD's

patented molecular sieve al lows for expansion

to accommodate changes in air system

requirements or various types of f low rates.

10.50'

314', NpT ouilet Tl

1,:' ' i i

, t.ir"' r i: 4.50"ii

) l

MOUNTING SLOTS0.44" X 0.93"{1) PLACES

6 Ft, Power120 Volt AC

Sold and Serv iced bv :

Sullivan-Palatek SFD Desiccant Dryer SystemThe extreme f lexibi l i ty of the SFD allows Sull ivan-Palatek to custom design units for

specif ic customer requirements. With the addit ion of a PLC box, Sull ivan-Palatek can

combine several SFD's to build one unit that wil l function for applications up to 1000 CFM.

Please reference the chart below to see which SFD part number wil l best f i t your CFM

application. Contact your local distr ibutor for larger sizes and more information.

- 31.750

- 16.750

1.750 -- 6.785 - - 6.785 - 6.785

VIEW AA (Mounting Brackets)

46.50"

MOUNTING HOLESO 0.562 THRU(6) ptaces

PLC (120 Vott AC)

-".u 1 1/2i" lF'T lnlei

- 10.00" -

tsFD-lSFD-.,.7712" -<NPT outlet

- \ : r - - o E ! -f ! o n o t

;

A

A

--..r:'* - -,' -,- --**f/

Dryer assembly #SFD-120PLC is ratedfor maximum 120 SCFM and inc ludesthe PLC box, manifold, and mounting kit.

Dryer assembly #SFD-200PLC is ratedfor maximum 200 SCFM and inc ludesPLC box, mani fo ld, and mount ing k i t .

sFD 40 (40 SGFM)

sFD 40/80 (40/80 SCFM)

sFD-120PLC (120 SCFM)

SFD-200PLC (200 SCFM)

One dryer, two cartridges and one mountingbracket

Two dryers, four cartr idges and one mountingbracket

Two dryers, four cartridges, one PLC box andone manifold mounting kit

Three dryers, six cartridges, one PLC boxand one manifold mounting kit

5ullivan- 3501 West Dunes Highway

Palatek, Michisan city, rN 46360TEL:219-874-2497 FAX:219-872-5043TEL:800-438-6203 FAX:800'725-6203

www. su l l ivan palatek.comEmail: [email protected]

s$w%CAGI%"r*C

sFD 07/07 2tV

Specifications and

Schematics

Dedicated to Quality.... ....Committed to Support

1201 West US Highway 20 Michigan City, IN 46360

Ph: 800-438-6203 Fx: 800-725-6203 Ph: 219-874-2497 [email protected] www.sullivanpalatek.com

Warranty SULLIVAN-PALATEK warrants that its tools, equipment and parts are free from defects in material and workmanship for a period of one year from the purchase date. SULLIVAN-PALATEK makes no other warranty expressed or implied. Warranty shall not be effective unless SULLIVAN-PALATEK receives the nonconforming product from the purchaser shipped freight prepaid, and received within the allowed time period. Warranty shall not apply to any SULLIVAN-PALATEK products which have been altered, modified or operated out of the working parameters for the products. SULLIVAN-PALATEK shall not in any event be liable for the cost of any special, indirect or consequential damages to anything or anyone. The purchaser's exclusive and sole remedy for breach of contract, luding breach of any expressed or implied warranty other than the above, shall be limited to repair, modification, or replacement, at the discretion of SULLIVAN-PALATEK, of the nonconforming product.

1. Prices listed within our latest published list are subject to change without notice. 2. Payment terms are net 30 days with proper credit substantiation and payment record. 3. Deliveries will be made per customer specifications, all shipments are F.O.B. factory. 4. Minimum orders of less than $50.00 net will be billed at $50.00. 5. Return of goods must be accompanied by a SULLIVAN-PALATEK authorization number and will be subject to a 15% restocking charge. 6. Ordering procedures require the use of SULLIVAN-PALATEK part numbers and tool models.

Sullivan-Palatek 1201 West US Highway 20, Michigan City, In 46360 Phone: (800) 438-6203 Fax: (800) 725-6203 [email protected]

PAVEMENT BREAKER 90 lb class SPB-90

FOR OPTIMUM PERFORMANCE, DO NOT OPERATE TOOL ABOVE 90 PSI (6 BAR) WORKING PRESSURE.

WARNING: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE CHANGING CHISELS OR DISMANTLING THE TOOL FOR SERVICE OR REPAIR. FOR MAXIMUM SAFETY WE ADVISE THE INSTALLATION OF A SHUT-OFF VALVE AT THE END OF THE AIR LINE. DO NOT EXCEED 100 PSI (7BAR) WORKING PRESSURE.


Designed for heavy demolition jobs, rock, reinforced concrete, and 5 or 6 plus inch thick concrete and pavement. • 4 bolt backhead • Heavy duty side rod bolts and springs • Forged alloy construction • Removable front head • Replaceable chuck bushing • Internal oiler • Optional muffler • One year warranty • Manufactured in USA

Specifications

Net weight 92.5 lbs 42 kg

Length 28.75 in 730 mm

Bore 2.625 in 66.67 mm

Stroke 6.0625 in 154 mm

Blows per minute 1250 1250

Chuck sizes 1 1/4 x 6 in 32 x 154 mm

1 1/8 x 6 in 28 x 154 mm

Air inlet (NPT) 3/4 in 19 mm

Air consumption* 75 cfm 2.1 m³/m

*estimated


Ph: 800-438-6203 Fx: 800-725-6203

[email protected] www.sullivanpalatek.com

PARTS LIST PAVEMENT BREAKER 90 lb class SPB-90

26 SI6026 TAPPET SEAT 27 SI6027 TAPPET 28 SI6628 STEEL REAINER (FORGED) 29 SI6629 STEEL RETAINER BOLT 30 SI6630 STEEL RETAINER BOLT NUT 31 SI6631 STEEL RETAINER LOCKWASHER 32 SI6632 RETAINER BOLT BUSHING(RUBBER)(2) NS SI6651 RETAINER BOLT BUSHING(STEEL)(2) 33 SI6633 STEEL RETAINER PLUNGER 34 SI6634 RETAINER PLUNGER SPRING 35 SI6035 AIR INLET SWIVEL 35B SI6035B AIR INLET SWIVEL O-RING 36 SI6036 AIR INLET SWIVEL NUT 37 SI6037 SWIVEL NUT O-RING 38 SI6038 AIR INLET SCREEN 39 SI6039 FRONTHEAD BOLT (2) 40 SI6640 FRONTHEAD BOLT NUT(2) 41 SI6641 FRONTHEAD BOLT LOCKWASHER (2) 42 SI6642 FRONTHEAD BOLT SPRING(2) 44 SI6644A FRONTHEAD BUSHING 1-1/8”HEX 44 SI6644B FRONTHEAD BUSHING 1-1/4”HEX 45 SI6645 OIL CONTROL FELT NS SI6046 FRONTHEAD w/1-1/8” HEX BUSHING NS SI6047 FRONTHEAD w/1-1/4” HEX BUSHING NS SI6048 FRONTHEAD ASSBLY. w/1-1/8” HEX NS SI6049 FRONTHEAD ASSBLY.w/1-1/4” HEX 52 SI6052 MUFFLER ASSBLY.(OPTIONAL)

1 SI6001 CYLINDER 2 SI6602 CYLINDER PLUGS (2) 3 SI6003 PISTON 4 SI6604 AUTOMATIC VALVE 5 SI6005 VALVE CHEST 6 SI6006 VALVE SEAT 7 SI6007 VALVE GUIDE 8 SI6608 VALVE DOWEL PIN 9 SI6609 BACKHEAD PLUNGER 10 SI6610 BACKHEAD PLUNGER SPRING 11 SI6011 BACKHEAD BARE (incl.#6615) NS SI6011C BACKHEAD ASSBLY. COMPLETE 12 SI6012 BACKHEAD O-RING 13 SI6613 RUBBER GRIP (2) 14 SI6614 THROTTLE VALVE 14B SI6614B THROTTLE VALVE O-RING 15 SI6615 THROTTLE VALVE SLEEVE 16 SI6616 THROTTLE VALVE SPRING 17 SI6617 THROTTLE LEVER NS SI6617S SAFETY LEVER COMPLETE (OPT.) 18 SI6618 THROTTLE LEVER PIN (2) 19 SI6768 OIL RESERVOIR PLUG 20 SI6620 OIL CONTROL FELT PLUG 21 SI6021 FRONTHEAD BARE 23 SI6023 BACKHEAD BOLT (4) 24 SI6624 BACKHEAD BOLT LOCKWASHER (4) 25 SI6625 BACKHEAD BOLT NUT (4)

INDEX PART DESCRIPTION INDEX PART DESCRIPTION

16

3

18

14

4

15

5

6

17

20

2

1

9

12

13

11 7 10

8

28

32

38

29

23

26

36

37

21

27 23

44

31

30

40 34

39

41

39

42

35B

33

18

35 25

24

24 25 45

32

52

WHEN ORDERING TOOLS SPECIFY CHUCK SIZE WHEN ORDERING REPLACEMENT PARTS, FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR TOOLS.





Designed for medium demolition jobs, rock, and 3 to 4 plus inch thick concrete pavement and asphalt 4 bolt backhead Heavy duty side rod bolts and springs Forged alloy construction Removable front head Replaceable chuck bushing Internal oiler Optional muffler One year warranty Manufactured in USA

Specifications

Net weight 67 lbs 30 kg


Bore 2.25 in 57 mm



Chuck sizes 1 1/4 x 6 in 32 x 154 mm

1 1/8 x 6 in 28 x 154 mm



*estimated


Ph: 800-438-6203 Fx: 800-725-6203



1 SI6601 CYLINDER 2 SI6602 CYLINDER PLUGS (2) 3 SI6603 PISTON 4 SI6604 AUTOMATIC VALVE 5 SI6605 VALVE CHEST 6 SI6606 VALVE SEAT 7 SI6607 VALVE GUIDE 8 SI6608 VALVE DOWEL PIN 9 SI6609 BACKHEAD PLUNGER 10 SI6610 BACKHEAD PLUNGER SPRING 11 SI6611 BACKHEAD BARE (incl. #6615) NS SI6611C BACKHEAD ASSBLY. COMPLETE NS SI6612 BACKHEAD VALVE PORT O-RING 13 SI6613 RUBBER GRIP(2) 14 SI6614 THROTTLE VALVE 14B SI6614B THROTTLE VALVE O-RING 15 SI6615 THROTTLE VALVE SLEEVE 16 SI6616 THROTTLE VALVE SPRING 17 SI6617 THROTTLE LEVER NS SI6617S SAFETY LEVER COMPLETE (OPT.) 18 SI6618 THROTTLE LEVER PIN (2) 19 SI6768 OIL RESERVOIR PLUG 20 SI6620 OIL CONTROL FELT PLUG 21 SI6621 FRONTHEAD BARE 23 SI6623 BACKHEAD BOLT (4) 24 SI6624 BACKHEAD BOLT LOCKWASHER (4) 25 SI6625 BACKHEAD BOLT NUT (4) 26 SI6626 TAPPET SEAT 27 SI6627 TAPPET 28 SI6628 STEEL RETAINER (FORGED) 29 SI6629 STEEL RETAINER BOLT

30 SI6630 STEEL RETAINER BOLT NUT 31 SI6631 STEEL RETAINER LOCKWASHER 32 SI6632 RETAINER BOLT BUSHING (RUBBER)(2) NS SI6651 RETAINER BOLT BUSHING (STEEL)(2) 33 SI6633 STEEL RETAINER PLUNGER 34 SI6634 RETAINER PLUNGER SPRING 35 SI6035 AIR INLET SWIVEL 35B SI6035B AIR INLET SWIVEL O-RING 36 SI6036 AIR INLET SWIVEL NUT 37 SI6037 SWIVEL NUT O-RING 38 SI6038 AIR INLET SCREEN 39 SI6639 FRONTHEAD BOLT(2) 40 SI6640 FRONTHEAD BOLT NUT(2) 41 SI6641 FRONTHEAD BOLT LOCKWASHER(2) 42 SI6642 FRONTHEAD BOLT SPRING(2) 44 SI6644A FRONTHEAD BUSHING 1-1/8” HEX 44 SI6644B FRONTHEAD BUSHING 1-1/4” HEX 45 SI6645 OIL CONTROL FELT NS SI6646 FRONTHEAD w/1-1/8” HEX BUSHING NS SI6647 FRONTHEAD w/1-1/4” HEX BUSHING NS SI6649 FRONTHEAD ASSBLY. w/1-1/8” HEX NS SI6650 FRONTHEAD ASSBLY. w/1-1/4” HEX 52 SI6652 MUFFLER ASSBLY. (OPTIONAL) 53 SI6653 SWIVEL NUT O-RING (sub.#6437) 1/4” NPT 54 SI6654 SWIVEL NUT 1/4” NPT 56 SI6656 SWIVEL O-RING (sub.#6435B) 1/4” NPT 57 SI6657 SWIVEL (sub.#6435) 1/4” NPT


29 40 32 33 34

54 53

16

24

17 25

14

15

9

10

18

11

18

20

8

6

5 4

38

2

56

57

1

23

36

35B

37

39

27

3

26

13

19

23

7

41

32

21 44

39

35

42

31

45

30

28

24

25

12

52


PAVEMENT BREAKER 40 lb. class SPB - 40





Ph: 800-438-6203 Fx: 800-725-6203


Designed for Light to Medium demolition jobs, 2 to 4 inch plus hard concrete, bridge deck resurfacing, and cutting asphalt. • 4 Bolt Backhead • Heavy Duty side rod bolts and springs • Forged Alloy Construction • Removable Front head • Replaceable Chuck bushing, 1” • One year Warranty • Manufactured in USA • Optional Muffler

Specifications Net Weight 42 lbs 19 kg Length 25.125 in 683 mm

Bore 1.73 in 44 mm


Blows per minute 900 900 Chuck Size 1 x 4 1/4 in 25 x 108 mm

Air Inlet (NPT) 1/2 or 3/4 in 13 or 19 mm Air Consumption* 56 cfm 1.6 m3/m *estimated

PARTS LIST PAVEMENT BREAKER 40 lb. class SPB-40

1 SI6401 CYLINDER 3 SI6403 PISTON 4 SI6404 AUTOMATIC VALVE 5 SI6405 VALVE CHEST 6 SI6406 VALVE CHEST O-RING, LOWER 7 SI6407 VALVE COVER 8 SI6408 VALVE CHEST O-RING, UPPER 10 SI6410 BACKHEAD SPRING (2) 11 SI6411 BACKHEAD BARE (INCL.#6415) NS SI6411-C BACKHEAD ASSBLY. 12 SI6412 THROTTLE VALVE O-RING 13 SI6613 HANDLE GRIP (2) 14 SI6414 THROTTLE VALVE 15 SI6415 THROTTLE VALVE BUSHING 16 SI6416 THROTTLE VALVE SPRING 17 SI6617 THROTTLE LEVER NS SI6617SSAFETY LEVER COMPLETE (OPT.) 18 SI6618 THROTTLE LEVER PIN 21 SI6421 FRONTHEAD BARE NS SI6421-C FRONTHEAD COMPLETE 23 SI6323 BACKHEAD BOLT (4)

24 SI6324 BOLT WASHER (5) 25 SI6325 BOLT NUT (5) 28 SI6628 STEEL RETAINER (FORGED) 29 SI6629 RETAINER BOLT 30 SI6630 RETAINER BOLT NUT 31 SI6631 RETAINER BOLT LOCK WASHER 32 SI6632 RETAINER BOLT BUSHING-RUBBER (2) 33 SI6633 RETAINER PLUNGER 34 SI6634 RETAINER PLUNGER SPRING 35 SI6435 AIR INLET SWIVEL 1/2” NPT 35B SI6435B INLET SWIVEL O-RING 36 SI6436 AIR INLET SWIVEL NUT 37 SI6437 AIR INLET SWIVEL NUT O-RING 38 SI6438 AIR INLET SCREEN 39 SI6439 FRONTHEAD BOLT 40 SI6440 AIR INLET SPACER 44 SI6444 CHUCK BUSHING 1” x 4 1/4” HEX 46 SI6446 THROTTLE VALVE BALL NS SI6651 RETAINER BOLT BUSHING-STEEL (2) 52 SI6452 MUFFLER ASSEMBLY


33 34 29 28

39

32

32

31

30

25

44

1

23

6

5

4

8 7

11 10

13

46

40

35 38 35B

36

37

17

16

12

24

15

3

14

25

13

18

21

24

52 WHEN ORDERING REPLACEMENT PARTS, FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR TOOLS.





Designed for light demolition jobs, 2 to 4 inch concrete sidewalks and pavement and breaking asphalt • 4 bolt backhead • Heavy duty side rod bolts and springs • Forged alloy construction • Removable front head • Replaceable chuck bushing • Internal oiler • Optional muffler • One year warranty • Manufactured in USA

Specifications



Bore 1.75 in 44 mm



Chuck sizes 1 x 4 1/4 in 25 x 108 mm

7/8 x 3 1/4 in 22 x 83 mm



*estimated


Ph: 800-438-6203 Fx: 800-725-6203



1 SI6301 CYLINDER 3 SI6303 PISTON 4 SI6304 AUTOMATIC VALVE 5 SI6305 VALVE CHEST 6 SI6306 VALVE SEAT 7 SI6307 VALVE GUIDE 8 SI6308 VALVE DOWEL 10 SI6310 BACKHEAD SPRING 11 SI6311 BACKHEAD (INCL.#6615) 12 SI6312 BACKHEAD O-RING (OPT.) NS SI6311-C BACKHEAD COMPLETE 13 SI6613 HANDLE GRIP (2) 14B SI6614B THROTTLE VALVE O-RING 14 SI6614 THROTTLE VALVE 15 SI6615 THROTTLE VALVE BUSHING 16 SI6316 THROTTLE VALVE SPRING 17 SI6617 THROTTLE LEVER NS SI6617S SAFETY LEVER COMP (OPT) 18 SI6618 THROTTLE LEVER PIN 19 SI6319 OIL PLUG 20 SI6620 OIL CONTROL PLUG 21 SI6321 FRONTHEAD

NS SI6321-C FRONTHEAD COMPLETE 23 SI6323 BACKHEAD BOLT (4) 24 SI6324 BOLT WASHER (5) (OPT.) 25 SI6325 BOLT NUT (5) 28 SI6328 STEEL RETAINER (FORGED) 29 SI6329 RETAINER BOLT 30 SI6330 RETAINER BOLT LOCKWASHER 31 SI6331 RETAINER BOLT NUT 32 SI6332 RETAINER BOLT BUSHING 33 SI6333 RETAINER PLUNGER 34 SI6334 RETAINER PLUNGER SPRING 35 SI6335 AIR INLET SWIVEL 36 SI6336 AIR INLET SWIVEL NUT 38 SI6338 AIR INLET SCREEN 39 SI6339 FRONTHEAD BOLT NS SI6517 PLUG 44 SI6344-A CHUCK BUSHING 1” x 41/4” HEX SI6344-B CHUCK BUSHING 7/8” x 31/4”HEX 45 SI6645 OIL CONTROL FELT 46 SI6346 INLET SWIVEL O-RING 47 SI6347 INLET SWIVEL SPRING 62 SI6362 MUFFLER


1

23

3 4

5 10

13

18

11

25

23

30

39 44

28

31

32

33 34

29 25

6

16 14

46

36 35 47 13

17

25

15 20

12

19

7

8

45

21

38

62


SPIKE DRIVER 60 lb class SSD-60 Dedicated to Quality.... ....Committed to Support



Designed for driving spikes in used or seasoned ties • 4 bolt backhead • Heavy duty side rod bolts and springs • Forged alloy construction • Forged alloy striking dolly • Internal oiler with grease fitting for dolly lubrication • Optional muffler • One year warranty • Manufactured in USA

Specifications



Bore 2.25 in 57 mm





*estimated


Ph: 800-438-6203 Fx: 800-725-6203


PARTS LIST SPIKE DRIVER 60 lb class SSD-60

1 SI6601 CYLINDER 2 SI6602 CYLINDER PLUGS (5) 3 SI6603 PISTON 4 SI6604 AUTOMATIC VALVE 5 SI6605 VALVE CHEST 6 SI6606 VALVE SEAT 7 SI6607 VALVE GUIDE 8 SI6608 VALVE DOWEL PIN 9 SI6609 BACKHEAD PLUNGER 10 SI6610 BACKHEAD PLUNGER SPRING 11 SI6611 BACKHEAD BARE (incl. #6615) NS SI6611C BACKHEAD ASSBLY. COMPLETE 12 SI6612 BACKHEAD VALVE PORT O-RING 13 SI6613 RUBBER GRIP(2) 14 SI6614 THROTTLE VALVE 14B SI6614B THROTTLE VALVE O-RING 15 SI6615 THROTTLE VALVE SLEEVE 16 SI6616 THROTTLE VALVE SPRING 17 SI6617 THROTTLE LEVER NS SI6617S SAFETY LEVER COMPLETE (OPT.) 18 SI6618 THROTTLE LEVER PIN (2) 19 SI6619 OIL RESERVOIR PLUG 20 SI6620 OIL CONTROL FELT PLUG

22 SI6622 FRONTHEAD - SPIKE DRIVER 23 SI6623 BACKHEAD BOLT (4) 24 SI6624 BACKHEAD BOLT LOCKWASHER (4) 25 SI6625 BACKHEAD BOLT NUT (4) 26 SI6626 TAPPET SEAT 27 SI6627 TAPPET 35 SI6035 AIR INLET SWIVEL 35B SI6035B AIR INLET SWIVEL O-RING 36 SI6036 AIR INLET SWIVEL NUT 37 SI6037 SWIVEL NUT O-RING 38 SI6038 AIR INLET SCREEN 39 SI6639 FRONTHEAD BOLT(2) 40 SI6640 FRONTHEAD BOLT NUT(2) 41 SI6641 FRONTHEAD BOLT LOCKWASHER(2) 42 SI6642 FRONTHEAD BOLT SPRING(2) 43 SI6643 SPIKE DRIVER DOLLY 45 SI6645 OIL CONTROL FELT 52 SI6652 MUFFLER ASSBLY. (OPTIONAL)


36 35B

16

24 17 25

14

15

9

10

18

11

18

20

8

6

5

4

38

2

37

36

1

23 39

27

3

26

13

19 23

7

41 40

43 39 42

45

22

24

25 12

52


SPIKE DRIVER 90 lb class SSD-90 Dedicated to Quality.... ....Committed to Support



Designed for driving spikes in new or green ties • 4 bolt backhead • Heavy duty side rod bolts and springs • Forged alloy construction • Forged alloy striking dolly • Internal oiler with grease fitting for dolly lubrication • Optional muffler • One year warranty • Manufactured in USA

Specifications

Net weight 89.5 lbs 40.5 kg


Bore 2.625 in 66.67 mm

Stoke 6.0625 in 154 mm




*estimated


Ph: 800-438-6203 Fx: 800-725-6203


PARTS LIST SPIKE DRIVER 90 lb class SSD-90

19 SI6019 OIL RESERVOIR PLUG 20 SI6620 OIL CONTROL FELT PLUG 22 SI6022 FRONTHEAD - SPIKE DRIVER 23 SI6023 BACKHEAD BOLT (4) 24 SI6624 BACKHEAD BOLT LOCKWASHER (4) 25 SI6625 BACKHEAD BOLT NUT (4) 26 SI6026 TAPPET SEAT 27 SI6027 TAPPET 35 SI6035 AIR INLET SWIVEL 35B SI6035B AIR INLET SWIVEL O-RING 36 SI6036 AIR INLET SWIVEL NUT 37 SI6037 SWIVEL NUT O-RING 38 SI6038 AIR INLET SCREEN 39 SI6039 FRONTHEAD BOLT (2) 40 SI6640 FRONTHEAD BOLT NUT(2) 41 SI6641 FRONTHEAD BOLT LOCKWASHER (2) 42 SI6642 FRONTHEAD BOLT SPRING(2) 43 SI6643 SPIKE DRIVER DOLLY 45 SI6645 OIL CONTROL FELT NS SI6050 OIL TANK PLUG 52 SI6052 MUFFLER ASSBLY.(OPTIONAL)

1 SI6001 CYLINDER 2 SI6602 CYLINDER PLUGS (2) 3 SI6003 PISTON 4 SI6604 AUTOMATIC VALVE 5 SI6005 VALVE CHEST 6 SI6006 VALVE SEAT 7 SI6007 VALVE GUIDE 8 SI6608 VALVE DOWEL PIN 9 SI6609 BACKHEAD PLUNGER 10 SI6610 BACKHEAD PLUNGER SPRING 11 SI6011 BACKHEAD BARE (incl.#6615) NS SI6011C BACKHEAD ASSBLY. COMPLETE 12 SI6012 BACKHEAD O-RING NS SI6612 BACKHEAD VALVE PORT O-RING 13 SI6613 RUBBER GRIP (2) 14 SI6614 THROTTLE VALVE 14B SI6614B THROTTLE VALVE O-RING 15 SI6615 THROTTLE VALVE SLEEVE 16 SI6616 THROTTLE VALVE SPRING 17 SI6617 THROTTLE LEVER NS SI6617S SAFETY LEVER COMPLETE (OPT.) 18 SI6618 THROTTLE LEVER PIN (2)


16

3

18

14

4

15 5

6

17

20

2

1

9

12

13

11 7 10

8 38

23

26

36

37

27 23

43

40

39

41

39

42

35B

18

35 25

24

24 25 45

22 52

19


CLAY DIGGER 30 lb class SCD-30 Dedicated to Quality.... ....Committed to Support



Designed for light demolition jobs, digging clay and hardpan, and can be used horizontally with D handle and internal trigger. • 4 bolt backhead • Forged alloy construction • One piece cylinder • Removable front head with latch • Replaceable chuck bushing • Internal oiler • Optional muffler • One year warranty • Manufactured in USA

Specifications


Length 23 in 584 mm

Bore 1.75 in 44 mm



Chuck size 1 x 4 1/4 in 25 x 108 mm

7/8 x 3 1/4 in 22 x 83 mm


Air consumption 49 cfm 1.40 m³/m

*estimated


Ph: 800-438-6203 Fx: 800-725-6203


PARTS LIST CLAY DIGGER 30 lb class SCD-30

1 SI6301 CYLINDER 2 SI6302 CYLINDER PLUGS (3)(OPT.) 3 SI6303 PISTON 4 SI6304 AUTOMATIC VALVE 5 SI6305 VALVE CHEST 6 SI6306 VALVE SEAT 7 SI6307 VALVE GUIDE 8 SI6308 VALVE DOWEL 10 SI6310 BACKHEAD SPRING 11 SI6311D BACKHEAD (INCL.#6360 & 6351) NS SI6311DC BACKHEAD COMPLETE 12 SI6312D BACKHEAD O-RING (OPT.) 19 SI6319 OIL PLUG 20 SI6620 OIL CONTROL PLUG 21 SI6321 FRONTHEAD BARE NS SI6321C FRONTHEAD COMPLETE 23 SI6323 BACKHEAD BOLT (4) 24 SI6324 BOLT WASHER (5) (OPT.) 25 SI6325 BOLT NUT (5) 28 SI6328 STEEL RETAINER 29 SI6329 RETAINER BOLT 30 SI6330 RETAINER BOLT NUT

31 SI6331 RETAINER BOLT LOCK WASHER 32 SI6332 RETAINER BOLT BUSHING 33 SI6333 RETAINER PLUNGER 34 SI6334 PLUNGER SPRING 35 SI6335 AIR INLET SWIVEL 36 SI6336 AIR INLET SWIVEL NUT 38 SI6338 AIR INLET SCREEN 39 SI6339 FRONTHEAD BOLT 44 SI6344A CHUCK BUSHING 1 x 4 1/4 SI6344B CHUCK BUSHING 7/8 x 3 1/4 45 SI6645 OIL CONTROL FELT 46 SI6346 INLET SWIVEL O-RING 47 SI6347 INLET SWIVEL SPRING 50 SI6350 THROTTLE VALVE PUSH PIN 51 SI6351 THROTTLE VALVE BUSHING 52 SI6352 THROTTLE VALVE 53 SI6353 THROTTLE VALVE SPRING 54 SI6354 THROTTLE VALVE CAP 55 SI6355 THROTTLE LEVER 56 SI6356 THROTTLE LEVER PIN 60 SI6360 PUSH PIN BUSHING NS 6362 MUFFLER ASSEMBLY COMPLETE


44

1

28

25 29

34 33

39

32 31

30

21

23

3

6

23

25 4

5

7

8 10

12

19

56

55

11

51

52

53

54

50 60

38

47

46

35 36

20

45

2


CLAY DIGGER (LATCH RET.) 20 lb. class SCD-20




Designed for light demolition jobs, digging clay and hardpan, and can be used horizontally with D handle and external thumb trigger. • Exhaust muffler • One piece machined cylinder • Removable front head with latch • Replaceable chuck bushing, 7/8 in x 3 1/4 in • One year warranty • Manufactured in USA

Specifications

Net Weight 19 lbs 9 kg


Bore 1.418 in 36 mm



Chuck size 7/8 x 3 1/4 in Hex 22 x 83 mm Hex

Air inlet (NPT) 3/4 in male 19 mm

7/8 in female 22.2 mm

Air consumption* 40 cfm 1.2 m³/ m

*estimated


Ph: 800-438-6203 Fx: 800-725-6203


PARTS LIST CLAY DIGGER 20 lb. class SCD-20

1 SI6550 CYLINDER (LATCH TYPE RET.) 2 SI6552 CYLINDER “O” RING (2) 3 SI6553 PISTON 4 SI6554 VALVE DISC 5 SI6555 VALVE PLATE UPPER 6 SI6556 VALVE PLATE LOWER 7 SI6557 DOWEL PIN (2) 8 SI6558 PACKING RING (2) 9 SI6559 HANDLE BARE 10 SI6560 THROTTLE LEVER 11 SI6561 THROTTLE LEVER PIN 12 SI6562 PUSH ROD “O” RING 13 SI6563 PUSH ROD 14 SI6564 THROTTLE VALVE (SUB SI6172) 15 SI6565 THROTTLE VALVE STEM 16 SI6566 THROTTLE VALVE SPRING 17 SI6567 AIR INLET “O” RING 18 SI6568 AIR INLET 18E SI6568E AIR INLET (MALE PIPE THREAD) 19 SI6569 EXHAUST MUFFLER CAP

20 SI6570 MUFFLER CLAMP 21 SI6571H CHUCK BUSHING 7/8” x 3 1/4” HEX NS SI6571R CHUCK BUSHING 25mm ROUND 22 SI6321 FRONTHEAD BARE 25 SI6325 FRONTHEAD BOLT NUT 28 SI6328 LATCH RETAINER (FORGED) 29 SI6329 RETAINER BOLT 30 SI6330 RETAINER BOLT NUT 31 SI6331 RETAINER BOLT LOCK WASHER 32 SI6332 RETAINER BOLT BUSHING 33 SI6333 RETAINER PLUNGER 34 SI6334 RETAINER PLUNGER SPRING 39 SI6339 FRONTHEAD BOLT ASSEMBLIES SI6550-H CYLINDER WITH 7/8” x 3 1/4” BUSHING SI6550-R CYLINDER WITH 25mm RND BUSHING SI6559-C HANDLE COMPLETE SI6569-C MUFFLER WITH CLAMP SI6321-C FRONTHEAD COMPLETE


33

29

18 20 19

14

25

2

3 7

6

1

5

21

9

17

11

10

12

8

13

18E

15

16

4

32

31 30

39

28

34

22

WHEN ORDERING TOOLS SPECIFY CHUCK SIZE

WHEN ORDERING REPLACEMENT PARTS,

FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR TOOLS.

RIVET BUSTER 20 lb class SRB-6




DEMOLITION TOOL

Specifications

Net weight 23 lbs 10.5 kg

Length 17 in 432 mm

Bore 1.418 in 36 mm



Chuck size

Air inlet (NPT) 3/4 in male 19 mm

7/8 in female 22.2 mm


*estimated

11 x JUMBO

Designed for light concrete demolition, all angles or confined spaces. D handle with external thumb trigger • Rotatable exhaust muffler • One piece machined premium alloy cylinder • Safe bridged or stepped internal cylinder

(piston will not exit bottom of tool) • Utilizes 11X jumbo steels • Spring retainer • Standard upper and lower hardened sleeves • Urethane bumper for longer life • Requires whip hose and oiler • One year warranty • Manufactured in USA


Ph: 800-438-6203 Fx: 800-725-6203


PARTS LIST RIVET BUSTER 20 lb. class SRB-6

1 SI6549 CYLINDER (RIVET BUSTER TYPE) 2 SI6552 CYLINDER “O” RING (2) 3 SI6553 PISTON 4 SI6554 VALVE DISC 5 SI6555 VALVE PLATE UPPER 6 SI6556 VALVE PLATE LOWER 7 SI6557 DOWEL PIN (2) 8 SI6558 PACKING RING (2) 9 SI6559 HANDLE BARE NS SI6559-C HANDLE COMPLETE 10 SI6560 THROTTLE LEVER 11 SI6561 THROTTLE LEVER PIN 12 SI6562 PUSH ROD “O” RING 13 SI6563 PUSH ROD 14 SI6564 THROTTLE VALVE (SUB 6172) 15 SI6565 THROTTLE VALVE STEM 16 SI6566 THROTTLE VALVE SPRING 17 SI6567 AIR INLET “O” RING 18 SI6568 AIR INLET

20 SI6520 MUFFLER 22 SI6682 UPPER SLEEVE BUSHING 23 SI6083 LOWER SLEEVE BUSHING 24 SI6084 RETAINER BUMPER (URETHANE) 25 SI6085 RETAINER 26 SI6686 RETAINER SPRING NS SI6135 SWIVEL Note: When re-assembling this tool following cleaning or any service/repair, it is necessary to replace the two packing rings (PN: SI6558, INDEX # 8) inside the handle. This helps lock the handle in the tightened position. A small amount of a thread locking compound may be applied during re-assembly to help prevent the handle from vibrating loose during operation.


26

18 20

14 25

2

7 6

1

5

23

9

17

11

10

12

8

13

18E

15

16

4

24

22

WHEN ORDERING REPLACEMENT PARTS, FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR TOOLS. 3

RIVET BUSTERS 30 & 40 lb. class SRB-8, 11



WARNING: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE CHANGING CHISELS OR DISMANTLING THE TOOL FOR

SERVICE OR REPAIR. FOR MAXIMUM SAFETY WE ADVISE THE INSTALLATION OF A SHUT-OFF VALVE AT THE END OF THE AIR LINE.

DO NOT EXCEED 100 PSI (7BAR) WORKING PRESSURE.

Specifications


Length 22 1/2 in 572 mm

Bore 1.1875 in 30 mm

Stroke 8 in 203 mm


Chuck size 11 X JUMBO



*estimated

SRB-8 SRB-11

33 lbs 15 kg

25 1/2 in 648 mm

1.1875 in 30 mm

11 in 279 mm

850 850

11 X JUMBO

1/2 in 12 mm

50 cfm 1.41 m³/m

Designed for medium (8) to heavy (11) concrete demolition, or cutting rivet heads. D handle with internal variable speed trigger. • Rotatable Exhaust Deflector • One piece machined premium alloy cylinder • Replaceable Auto valve for extended life • Safe bridged or stepped internal cylinder (piston will

not exit bottom of tool) • Utilizes 11X jumbo steels • Spring retainer • Standard upper and lower hardened sleeves • Urethane bumper for longer life • Screened 1/2" npt inlet • Requires whip hose and oiler • One year Warranty • Made in USA


Ph: 800-438-6203 Fx: 800-725-6203


PARTS LIST RIVETBUSTERS 30 & 40 lb class SRB-8, 11


18

17 / 17L

13

19 10

1

11

15

12

6

6B

3

4

9

5,5B

8

7

16 / 16L

22 23 24 26 25

20

1 SI6761 HANDLE BARE (INCL. 6770) NS SI6762 HANDLE COMPLETE 3 SI6763 THROTTLE LEVER 4 SI6764 THROTTLE LEVER PIN 5 SI6765 THROTTLE VALVE 5B SI6765B THROTTLE VALVE “O” RING** 6 SI6766 THROTTLE VALVE BUSHING 6B SI6766B THROTTLE VALVE “O” RING 7 SI6767 THROTTLE VALVE SPRING 8 SI6768 THROTTLE VALVE PLUG 9 SI6769 PUSH PIN 10 SI6770 PUSH PIN BUSHING 11 SI6771 VALVE BOX 12 SI6772 VALVE 13 SI6773 VALVE COVER FRONT NS SI6774 VALVE ASSEMBLY 15 SI6775 VALVE DOWEL PIN 16 SI6776TB BARREL (#8)

16L SI6776LTB BARREL (#11) 17 SI6777B PISTON 3” 17L SI6777BL PISTON 4” * 18 SI6778 HANDLE LOCK RING 19 SI6779 HANDLE LOCK SPRING 20 SI6780 HANDLE BUSHING 22 SI6682 UPPER SLEEVE BUSHING 23 SI6083 LOWER SLEEVE BUSHING 24 SI6084 RETAINER BUMPER(URETHANE) 25 SI6085 RETAINER 26 SI6686 RETAINER SPRING 31 SI6781 EXHAUST DEFLECTOR NS SI6235 SWIVEL (OPTIONAL) NS SI6086 JUMBO RETAINER COMPLETE *note: PN: SI6777BL may be used in model 8RB to produce more energy at a slower B.P.M. **note PN: SI6765B may be purchased locally as 2-010

31

WHEN ORDERING REPLACEMENT PARTS, FURNISH THE MODEL

NUMBER(S) AND SERIAL NUMBER(S) OF YOUR

TOOLS.

SCALERS 10 lb. class SWF, SNS





Ph: 800-438-6203 Fx: 800-725-6203


• SWF, Weld Flux scalers (Cleco style) remove flux and splatter from hard surfaces.

• SNS, Needle Scalers (19 needles) are designed for removing paint and scale from steel and other hard or irregular surfaces and can be converted into a weld flux scaler. ALL • Standard hand throttle. • Converts easily from one configuration to another • Utilizes Cleco style steel • Requires whip and oiler • One year Warranty • Made in USA

Net Weight 4.5 lbs 2.05 kg

Length 10.5 in 267 mm Bore 1 in 25 mm

Stroke 1.125 in 28.5 mm Blows per minute 4650 4650 Chuck Sizes 1/2 Sqr 13 mm Sqr Air Inlet (NPT) 3/8 in NPT 10 mm Air Consumption* 12 cfm .34 m3/m

Specifications -SWF

Specifications -SNS Net Weight 6.4 lbs 2.9 kg Length 15.5 in 394 mm Bore 1 in 25 mm

Stroke 1.125 in 28.5 mm Blows per minute 4650 4650 Chuck Sizes 1/2 Sqr 13 mm sqr Air Inlet (NPT) 3/8 in NPT 10 mm Air Consumption* 12 cfm .34 m3/m

PARTS LIST SCALER 10lb. class SWF, SNS

1 SI5001 BARREL 2 SI5002 BARREL SLEEVE 3 SI5003 PLUNGER (PISTON) 4 SI5004 VALVE 5 SI5005 VALVE SEAT UPPER 6 SI5006 VALVE SEAT LOWER 8 SI5008 VALVE DOWEL PIN (2) 9 SI5009 VALVE SHIM (opt.) NS SI5012 THROTTLE LEVER ASSEMBLY (index #11 through 20) 11 SI5011 BACKHEAD 13 SI5013 “O” RING 14 SI5014 THROTTLE VALVE 16 SI5016 THROTTLE VALVE SPRING 17 SI5017 THROTTLE LEVER 18 SI5018 THROTTLE LEVER PIN 19 SI5019 THROTTLE VALVE CAP 20 SI5020 THROTTLE VALVE CAP GASKET 21 SI5021 NEEDLE TUBE (ROUND) 23 SI5023 BACKHEAD LOCK RING 26 SI5026 NEEDLE HOLDER 27 SI5027 NEEDLE DRIVER 28 SI5028 RETAINER 29 SI5029 RETAINER BUFFER 33 SI5033 KEY 34 SI5034 RETAINER CLIP 42 SI5042 NEEDLE HOLDER SPRING 43 SI5043 NEEDLE 5’’ (19) NS SI5043L NEEDLE 7’’ (19) 44 SI5044 SQUARE BUSHING 51 SI5036 AIR INLET BUSHING (opt.)

INDEX PART DESCRIPTION

9

5

8

4

6

3

2

33

34

43

27

26

42

21

23

17 11

13 14 16 20

19

18

51

1

28

29

WHEN ORDERING REPLACEMENT PARTS, FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR TOOLS.

44

BACK FILL TAMPER 40 lb class SBT-6 Dedicated to Quality.... ....Committed to Support



Designed to compact dirt in ditches, holes around utility poles, and tight spaces. Comes standard with 6” cast iron butt.

• Precision ground alloy cylinders • Internal oiler • Side handle throttle • Adjustable packing gland • Optional butts: Pole of half moon butt 6” aluminum butt • Requires whip hose (oiler optional) • One year warranty • Manufactured in USA

Specifications



Bore 1.5 in 38 mm

Stroke 5.5 in 140mm


Taper (Morse) .804 in 20.42 mm

Air Inlet (NPT) 1/2 in 13 mm

Air consumption* 38.5 cfm 1.1 m³/ m

*estimated


Ph: 800-438-6203 Fx: 800-725-6203


PARTS LIST SBT-6

NS SI6500-N THROT. BODY COMPLETE 1 SI6501N THROT. BODY BARE 2 SI6502-N PUSH PIN BUSHING 3 SI6503 THROTTLE LEVER 4 SI6504 THROTTLE LEVER FULCRUM PIN 5 SI6505 THROTTLE LEVER LOCK CLIP 6 SI6133 THROTTLE BALL (new style) 8 SI6139 THROT. BALL SPRING (new style) 9 SI6509-A THROTTLE VALVE PLUG(new style) 10 SI6510 THROTTLE VALVE PLUG O-RING 11 SI6511 OIL RESERVOIR END CAP 12 SI6512 CONNECTING PIPE 13 SI6108L PUSH PIN 14 SI6514 CONNECTING PIPE NUT 15 SI6515 OIL CONTROL BUSHING 16 SI6516 BACKHEAD NS SI6516C BACKHEAD ASSBLY.(index 11,15-17) 17 SI6517 OIL PLUG 18 SI6518 LOWER VALVE BLOCK O-RING 22 SI6522 UPPER VALVE BLOCK 23 SI6523 CENTER PLATE 24 SI6524 VALVE DISC 25 SI6525 LOWER VALVE BLOCK 26 SI6526 VALVE DOWEL PIN (2) 27 SI6527 BARREL NS SI6528R EXHAUST DEFLECTOR(RUBBER) 28 SI6528 EXHAUST DEFLECTOR(STEEL) 30 SI6530 PLUNGER 31 SI6531 UPPER GUIDE BUSHING 32 SI6532 GUIDE BUSHING O-RING (2) 33 SI6533 PLUNGER PACKING SET 35 SI6535 LOWER GUIDE BUSHING 36 SI6536 PACKING NUT LOCK CLIP 37 SI6537 PACKING NUT 38 SI6538 6" MALLEABLE IRON BUTT NS SI6539 6" POWER POLE BUTT 40 SI6540 CLAMP SCREW


38

1

3 2 13

6

8

10

9

4

12

14

15

11

22

23

24

25

26

30

31

32

33

32

18

35

36

37 38

27

28

40

WHEN ORDERING REPLACEMENT PARTS,

FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR TOOLS.

ROCK DRILL 60 lb class SRD-75 Dedicated to Quality.... ....Committed to Support



Designed as a heavy duty Quarry drill suitable for drilling granite. • Forged alloy construction • Adjustable drilling speeds • Adjustable blowing capacity • Replaceable chuck, 1” x 4 1/4” or 7/8” x 4 1/4" • Requires constant feed inline oiler or has internal oiler • Optional muffler • Optional Wet Kit available • One year Warranty • Manufactured in USA


Ph: 800-438-6203 Fx: 800-725-6203


Specifications

Net Weight 61 lbs 27.5 kg

Length 23.75 in 603 mm Bore 2.625 in 67 mm Stroke 3.22 in 82 mm Blows per minute 2250 2250 RPM 200 200

Chuck Sizes 1 x 4 1/4 in 25 x 108 mm 7/8 x 4 1/4 in 22 x 108 mm

Air Inlet (MNPT) 3/4 in 19 mm

Air Consumption* 98 cfm 2.77 m3/m

*estimated

PARTS LIST ROCK DRILL 60 lb class SRD-75

1 SI7501 BACKHEAD W/BUSHING 1B SI7501B BACKHEAD PLATE 2 SI7502 THROTTLE VALVE NS SI7502B THROTTLE VALVE O-RING 3 SI7503 THROTTLE VALVE HANDLE 4 SI7504 THROTTLE VALVE HANDLE BOLT 5 SI7505 THROTTLE VALVE HANDLE WASHER 6 SI7506 THROTTLE VALVE HANDLE BOLT NUT 7 SI7507 DETENT PLUNGER 8 SI7508 DETENT SPRING 9 SI7509 AIR INLET SWIVEL 10 SI7510 PLUG (3) (sub. 6620) 11 SI7511 SWIVEL O-RING 12 SI7512 SWIVEL NUT 12B SI7512B SWIVEL NUT O-RING 13 SI7513 BACKHEAD PLUG 14 SI7514 HANDLE GRIP COMPLETE (2) 15 SI7515 HANDLE BOLT 16 SI7516 HANDLE BOLT WASHER (2) 17 SI7517 HANDLE BOLT NUT 18 SI7518 BLOW TUBE 18W SI7518W WATER TUBE 20 SI7520 BLOW TUBE RUBBER SEAL 21 SI7521 BLOW TUBE GLAND 21W SI7521W WATER TUBE GLAND 22 SI7522 BLOW TUBE GASKET 23 SI7523 AUTOMATIC VALVE 24 SI7524 FRONT VALVE CHEST 25 SI7525B REAR VALVE CHEST 26 SI7526B VALVE GUIDE 27 SI7527 RIFLE BAR 28 SI7528 PAWL (NON-REVERSIBLE) (3)

29 SI7529 PAWL PLUNGER (3) 30 SI7530 PAWL SPRING (3) 31 SI7531B RATCHET RING 32 SI7532 VALVE DOWEL 33 SI7533B CYLINDER 34 SI7534 FRONT WASHER BUSHING 35 SI7535 EXHAUST VALVE 36 SI7536 EXHAUST VALVE SPRING 37 SI7537 EXHAUST VALVE WASHER 38 SI7538 EXHAUST VALVE PIN 39 SI7539 OIL FILLER PLUG 40 SI7540 PISTON 41 SI7541 RIFLE NUT 42 SI7542 FRONTHEAD 43 SI7543 CHUCK DRIVER 44 SI7544 CHUCK BUSHING 1” x 4 1/4” HEX NS SI7544S CHUCK BUSHING 7/8” x 3 1/4” HEX 45 SI7545 STEEL RETAINER 1” x 4 1/4” NS SI7545S STEEL RETAINER 7/8” x 3 1/4” 46 SI7546 STEEL RETAINER PLUNGER (2) 47 SI7547 RETAINER SPRING (2) 48 SI7548 STEEL RETAINER CAP (2) 49 SI7549 STEEL RETAINER BOLT(4) 50 SI7550 STEEL RETAINER BOLT NUT(4) 51 SI7551 OIL FELT(2) 52 SI7552 SIDE ROD(2) 53 SI7553 SIDE ROD LOCK WASHER (2) 54 SI7554 SIDE ROD BOLT NUT(2) NS SI7555 CHUCK BUSHING 7/8” x 4 1/4” 56 SI7556 MUFFLER NS SI7334 UNIVERSAL WATER CONN. GROUP


17 16 3

13 14

4

20 5

6 21

22

18

2 1 9

16

15

11

7

10 8

28

32

30

29

1B

27

31

10

26

23 25

51

37

38

24

36

43

52 49

48

34

39

41 52 40

50 45 44

54 53 46 47

42

33

12B

35

12

56

21W

18W


ROCK DRILL 55 lb. class SRD-55

*estimated




Design for quarries, medium and hard rock and Heavy Duty hi-psi concrete applications. • Proven Toyo design • Forged alloy construction • Single throttle with 3 Adjustable drilling

speeds and blow setting • Continuous blowing feature • Replaceable chuck, 1” x 4 1/4” or 7/8” x 4 1/4" • Requires constant feed oiler • Optional Wet Kit available • One year Warranty • Manufactured in USA


Ph: 800-438-6203 Fx: 800-725-6203


Specifications



Bore 2.625 in 67 mm



RPM 200 200

Chuck Sizes 1 x 4 1/4 in 25 x 108 mm

7/8 x 4 1/4 in 22 x 108 mm



Water consumption 1.7 gpm 6.5 l /min

Performance in 21”/m 53 cm/m

Granite at (6-7 bar) 85-90psi *estimated

PARTS LIST ROCK DRILL 55 lb. class SRD-55

1 SI7250 BACKHEAD (INCL.SI7263) 2 SI7251 THROTTLE VALVE 3 SI7252 AIR CONN. SPRING WASHER 5 SI7254 AIR CONN. NUT 6 SI7255 AIR CONN. O-RING 7 SI7256 AIR CONNECTION 8 SI7257 THROTTLE VALVE HANDLE 9 SI7258 THROTTLE VALVE BOLT 10 SI7259 THROTTLE VALVE WASHER 11 SI7260 THROTTLE VALVE NUT 12 SI7261 THROTTLE VALVE SPRING 13 SI7262 THROTTLE VALVE PLUNGER NS SI7263 BACKHEAD WASHER NS SI7264 WATER CONN. WASHER ( OBSOLETE ) NS SI7265 WATER GLAND PLUG ( OBSOLETE ) 17 SI7266 HANDLE BOLT 18 SI7267 SHORT "D" HANDLE 19 SI7268 HANDLE GRIP (2) 20 SI7269 HANDLE BOLT WASHER (2) 21 SI7270 HANDLE BOLT NUT 22 SI7271 BLOW TUBE 23 SI7272 TUBE GASKET NS SI7273 TUBE WASHER ( OBSOLETE ) 25 SI7274 TUBE GLAND GASKET 26 SI7275 BLOW TUBE GLAND NS SI7335 WATER TUBE NS SI7283 WATER TUBE GLAND 40 SI7285 CYLINDER 41 SI7286 SPACER 43 SI7288 BLOWING CONN. SPRING 44 SI7289 O-RING 45 SI7290 BLOWING CONNECTION 46 SI7291 VALVE GUIDE 47 SI7292 VALVE CHEST 48 SI7293 VALVE 49 SI7294 VALVE CHEST COVER 50 SI7295 RIFLE BAR 51 SI7296 PAWL SPRING (4) 52 SI7297 PAWL PLUNGER (4) 53 SI7298 ROTATION PAWL (4)

54 SI7299 DOWEL PIN 55 SI7300 RATCHET RING 56 SI7301 RIFLE NUT 57 SI7302 PISTON 59 SI7304 ROTATION SLEEVE 1” x 4 1/4” SI7306 ROTATION SLEEVE 7/8” x 3 1/4” 60 SI7305B SLEEVE BUSHING 1”HEX x 4 1/4” SI7305A SLEEVE BUSHING 7/8”HEX x 4 1/4” SI7307 SLEEVE BUSHING 7/8”HEX x 3 1/4” 63 SI7308 SIDE ROD NUT (2) 64 SI7309 SIDE ROD (2) 65 SI7310 FRONTHEAD 1” x 4 1/4” SHANK (INCL. SI7315) NS SI7311 FRONTHEAD 7/8” x 3 1/4” SHANK (INCL.SI7315) 67 SI7312 RETAINER CLAMP (2) 68 SI7313 RETAINER NUT (2) 69 SI7314 RETAINER SPRING (2) 70 SI7315 FRONTHEAD BUSHING (2) 71 SI7316 RETAINER BOLT (2) 72 SI7317 STEEL RETAINER 1” x 4 1/4” SI7317A STEEL RETAINER 7/8” x 4 1/4” SI7318 STEEL RETAINER 7/8” x 3 1/4” 73 SI7319 RETAINER PIN NS SI7333 LO 170 LINE OILER ASSEMBLIES NS SI6966 WATER VALVE NS SI7334 UNIVERSAL WATER CONNECTION GROUP ( INCLUDES SI6966 )


2 1 2

1

9 8

1

3 5

7 6 2 1 1

2

552

5

1

12

2

12

4 4

4

4

4

4

4

4

4

5

5

5

5

5

56

6 6

6

6

66

77

71 7



WARNING: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE CHANGING BITS OR DISMANTLING THE TOOL FOR SERVICE OR REPAIR. FOR MAXIMUM SAFETY WE ADVISE THE INSTALLATION OF A SHUT-OFF VALVE AT THE END OF THE AIR LINE. DO NOT EXCEED 100 PSI (7BAR) WORKING PRESSURE.



Designed as a medium to heavy duty construction drill suitable for drilling medium hard rock. • Forged alloy construction • Adjustable drilling speeds • Replaceable chuck, 1” x 4 1/4” or 7/8” x 4 1/4" or

7/8” x 3 1/4" • Requires constant feed inline oiler or has internal

oiler • Optional muffler • Optional Wet Kit available • One year Warranty • Manufactured in USA


Ph: 800-438-6203 Fx: 800-725-6203


Specifications



Bore 3 in 76 mm

Stroke 2 in 51 mm


RPM 180 180

Chuck Sizes 1 x 4 1/4 in 25 x 108 mm

7/8 x 4 1/4 in 22 x 108 mm

7/8 x 3 1/4 in 22 x 83 mm


Air Consumption* 92.2 cfm 2.6 m3/m

Water consumption 6.7l/m

Preformance 24.4”/m 62 cm/m

in Granite at (6-7bar)85-90psi *estimated

PARTS LIST ROCK DRILL 50 lb class SRD-50

1 SI7339 BACKHEAD ASSEMBLY 4 SI7360 THROTTLE VALVE 5 SI7359 THROTTLE VALVE HANDLE 6 SI7361 THROTTLE VALVE PLUNGER 7 SI7362 THROTTLE VALVE SPRING 8 SI7258 THROTTLE VALVE BOLT 9 SI7260 THROTTLE BOLT NUT 10 SI7259 THROTTLE BOLT LOCK WASHER 11 SI7256 AIR CONNECTION SWIVEL 12 SI7254 AIR CONNECTION NUT 13 SI7252 AIR CONNECTION NUT WASHER 14 SI7255 AIR CONNECTION O-RING 16 SI7337 BLOW TUBE GLAND NS SI7337W WATER TUBE GLAND 17 SI7336 TUBE GLAND GASKET 18 SI7338 BLOW TUBE GASKET 20 SI7356 BLOW TUBE NS SI7356W WATER TUBE 37 SI7344 CYLINDER 38 SI7368 EXHAUST DEFLECTOR 39 SI7358 BLOWING CONNECTION 43 SI7347 FRONT WASHER BUSHING 44 SI7346 FRONT WASHER 46 SI7341 VALVE CHEST COVER 48 SI7343 AUTOMATIC VALVE 49 SI7342 VALVE CHEST 50 SI7299 VALVE DOWEL PIN 51 SI7340 RIFLE BAR 52 SI7298 ROTATION PAWL (4) 53 SI7297 PAWL PLUNGER (4)

54 SI7296 PAWL SPRING (4) 55 SI7357 RATCHET RING 56 SI7345 RIFLE NUT 57 SI7351 PISTON 58 SI7349 ROTATION SLEEVE 1” x 4 1/4” SI7348 ROTATION SLEEVE 7/8” x 3 1/4” 59 SI7353 SLEEVE BUSHING 1”HEX x 4 1/4” SI7371 SLEEVE BUSHING 7/8”HEX x 4 1/4” SI7352 SLEEVE BUSHING 7/8”HEX x 3 1/4” 61 SI7350 SLEEVE NUT 65 SI7308 SIDE ROD NUT (2) 66 SI7367 SIDE ROD (2) 67 SI7355 FRONTHEAD 1” x 4 1/4” SHANK SI7354 FRONTHEAD 7/8” x 3 1/4” SHANK 68 SI7366 STEEL RETAINER 1” x 4 1/4” SI7366A STEEL RETAINER 7/8” x 4 1/4” SI7365 STEEL RETAINER 7/8” x 3 1/4” 70 SI7363 FRONTHEAD BUSHING (2) 72 SI7364 STEEL RETAINER PIN 73 SI7314 STEEL RETAINER SPRING (2) 74 SI7313 STEEL RETAINER BOLT (2) 75 SI7316 RETAINER BOLT NUT (2) 76 SI7312 RETAINER BOLT LOCK CLIP(2) 91 SI7266 HANDLE BOLT 92 SI7270 HANDLE BOLT NUT 93 SI7269 HANDLE BOLT WASHER (2) 94 SI7268 HANDLE GRIP (2) NS SI6966 WATER VALVE NS SI7334 UNIVERSAL WATER CONNECTION GROUP ( INCLUDES 6966 )

10

5

9

16

8

91 94

43

54

44

58

18

53

51 50

52

46 55

59

73

48

56 49

57

67

75 76

61

70 74 68 72

66

37

39

38

65

4 13

12

14

11

33 7

93 92

6 1 17

20

NOTE: This drill must be operated with a line oiler.

93

94





Designed as light construction or soft rock drill with high speed and excellent flushing ability. • Forged alloy construction • Replaceable chuck, 7/8” x 4 1/4" or 7/8” x 3 1/4" • Requires constant feed inline oiler • Optional Wet Kit available • One year Warranty • Manufactured in USA


Ph: 800-438-6203 Fx: 800-725-6203




Bore 2.4375 in 62 mm



RPM 240 240

Chuck Sizes 7/8 x 4 1/4 in 22 x 108 mm

7/8 x 3 1/4 in 22 x 83 mm



Water Consumption 1.3 g / min 4.8 l / min

*estimated

Specifications

PARTS LIST ROCK DRILL 30 lb. class SRD - 30

1 SI6908 BACKHEAD - DRY 4 SI6909 THROTTLE VALVE 5 SI6910 THROTTLE VALVE HANDLE 6 SI6911 THROTTLE VALVE PLUNGER 7 SI6912 THROTTLE VALVE SPRING 8 SI6913 THROTTLE VALVE BOLT 9 SI6914 THROTTLE BOLT NUT 10 SI6915 THROTTLE BOLT LOCKWASHER 11 SI6916 SWIVEL CONNECTION 12 SI6919 AIR CONNECTION NUT WASHER 13 SI6918 AIR CONNECTION NUT 14 SI6920 AIR CONNECTION O-RING 15 SI6917 AIR CONNECTION ELBOW 16 SI6928 BLOW TUBE GLAND 17 SI6929 TUBE GLAND GASKET 18 SI6930 TUBE GASKET 19 SI6931 BLOW TUBE 20 SI6922 RIGHT GRIP SUPPORT 21 SI6921 LEFT GRIP SUPPORT 22 SI6923 CENTER GRIP 23 SI6924 HANDLE GRIP (2) 24 SI6927 HANDLE BOLT WASHER (2) 25 SI6926 HANDLE BOLT NUT 26 SI6925 HANDLE BOLT 27 SI6938 VALVE CHEST 28 SI6937 AUTOMATIC VALVE 29 SI6936 VALVE CHEST COVER 30 SI6939 VALVE CHEST COVER O-RING (2) 31 SI6944 PISTON 32 SI6935 EXHAUST DEFLECTOR 33 SI6932 CYLINDER 34 SI6934 FRONT WASHER BUSHING 35 SI6933 FRONT WASHER 36 SI6952 SIDE ROD (2) 37 SI6949 SIDE ROD NUT (2) 38 SI6940 RATCHET RING RIFLE NUT 39 SI6945 SLEEVE NUT 40 SI6946 ROTATION SLEEVE - 3 1/4” SHANK SI6946A ROTATION SLEEVE - 4 1/4” SHANK 42 SI6948 SLEEVE BUSHING 7/8" HEX x 3 1/4” SI6948A SLEEVE BUSHING 7/8" HEX x 4 1/4” 44 SI6964 FRONTHEAD LINER - LARGE 45 SI6963 FRONTHEAD LINER - SMALL 46 SI6953 FRONTHEAD - 3 1/4" SHANK SI6953A FRONTHEAD - 4 1/4" SHANK 48 SI6962 STEEL RETAINER PIN 49 SI6961 STEEL RETAINER SCREW 50 SI6960 STEEL RETAINER SPRING 51 SI6959 STEEL RETAINER PLUNGER 52 SI6957 STEEL RETAINER BOLT 53 SI6956 STEEL RETAINER PACKING(2) 54 SI6943 PAWL SPRING (2) 55 SI6942 ROTATION PAWL (2) 56 SI6955 STEEL RETAINER 57 SI6958 STEEL RETAINER NUT WET CONSTRUCTION 16 SI6928W WATER TUBE GLAND 65 SI 6931W WATER TUBE NS SI6966 WATER VALVE NS SI7334 UNIVERSAL WATER CONNECTION GROUP ( INCLUDES 6966 )


1 4

11

15

13 14

6 7

25 24 23 21

22

20 16

17

18

19 26

9

5 27

10

28

29

30

31 36

37

32 33

34

35

38

39

40

42

44

45 54

55

46

52

57

49

50

51

48 56 53

8

24 23

54

NOTE: This drill must be operated with a line oiler.

53

16

65


LIGHT WEIGHT ROCK DRILL 20 lb class SRD-20




Designed as light rock drill for anchoring, shallow holes and D handle allows horizontal drilling and collaring holes. • Forged alloy construction • D handle with thumb trigger • Replaceable chuck, 7/8” x 4 1/4" or 7/8” x 3 1/4" • Built in oiler • One year Warranty • Manufactured in USA


Ph: 800-438-6203 Fx: 800-725-6203


Net Weight 16.5 lbs 7.5 kg

Length 19 in 483 mm

Bore 1.9375 in 49.18 mm



Chuck Sizes 7/8 x 4 1/4 in 22 x 108 mm

7/8 x 3 1/4 in 22 x 83 mm



*estimated

Specifications

PARTS LIST LIGHT ROCK DRILL 20 lb class SRD-20

1 SI7201 CYLINDER 1B SI7201B CYLINDER “O” RING 2 SI7202 VALVE GASKET 3 SI7203D PISTON 4 SI7204 VALVE 5 SI7205 UPPER VALVE BLOCK 6 SI7206D LOWER VALVE PLATE 8 SI7208 DOWEL PIN (2) 8A SI7208A LOCATION PIN (2) 11 SI7211 HANDLE BARE 12 SI7212 SEAL PLUG 13 SI7213 HANDLE BUSHING 13B SI7213B HANDLE BUSHING “O” RING 14 SI7214 THROTTLE VALVE 14B SI7214B THROTTLE VALVE “O” RING 15 SI7215 THROTTLE VALVE BUSHING 15B SI7215B THROTTLE VALVE BUSHING “O” RING 16 SI7216 THROTTLE VALVE SPRING 17 SI7217 THROTTLE LEVER 18 SI7218 THROTTLE LEVER PIN 20 SI7220 OIL CONTROL PLUG 20A SI7220A OIL FELT 21 SI7221 FRONTHEAD 21A SI7221A FRONTHEAD HOLDER 7/8” X 3 1/4” NS SI7221L FRONTHEAD HOLDER 7/8” X 4 1/4” 22 SI7222 SIDE ROD 23 SI7223 SIDE ROD NUT

25 SI6325 FRONTHEAD BOLT NUT 26 SI7226 OIL PLUG 27 SI7227 PLUG “O” RING 28 SI7228 LATCH RETAINER (FORGED) 29 SI6329 RETAINER BOLT 30 SI6330 RETAINER BOLT NUT 31 SI6331 LOCK WASHER 32 SI6332 CONE WASHER 33 SI6333 PLUNGER 34 SI6234 PLUNGER SPRING 35 SI6335 AIR INLET SWIVEL 35B SI6346 AIR INLET SWIVEL “O” RING 36 SI6336 AIR INLET SWIVEL NUT 37 SI6347 INLET SWIVEL SPRING 38 SI6338 AIR INLET SCREEN 39 SI7239 FRONTHEAD BOLT 40 SI7240 PLUNGER SPRING (2) 41 SI7241 PLUNGER (2) 42 SI7242 RATCHET RING 43 SI7243 CHUCK DRIVER 44A SI7244A CHUCK 7/8” X 3 1/4” NS SI7244L CHUCK 7/8” X 4 1/4” 45 SI7245D FRONT BEARING 46 SI7246D PAWL (2) 47 SI7247 PAWL SPRING (2)

WHEN ORDERING TOOLS SPECIFY CHUCK SIZE, WHEN ORDERING REPLACEMENT PARTS, FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR TOOLS.


29 28 21A 46

47

46

47

32 31

30

39 34 33 25

8

12

23 22

8A

8A 6

1

20

4

45 42 43

44A

41

40

3 36

35

35B 37

38

13

16

14

14B

15

15B 20A

18

17 26

27 8

5 2

21

11

13B

1B

= PARTS NOT INTERCHANGEABLE WITH APT®

WARNING: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE CHANGING CHISELS OR DISMANTLING THE TOOL FOR SERVICE OR REPAIR. FOR MAXIMUM SAFETY WE ADVISE THE INSTALLATION OF A SHUT-OFF VALVE AT THE END OF THE AIR LINE.

FOR OPTIMUM PERFORMANCE DO NOT OPOERATE TOOL ABOVE 90 PSI (6 BAR) DO NOT EXCEED 100 PSI (7BAR) WORKING PRESSURE.

CHIPPING HAMMERS 12-15 lb class SCHO-2,3,4

*estimated

Dedicated to Quality....

....Committed to Support

SCHO (open) 2, 3, and 4” stroke chipper with open handle and thumb trigger for chipping concrete in parking garages, highway pillars and light demolition and building restoration.

• Machined from premium alloy steel • Forged open handle with thumb trigger • High shock tool steel piston • Exhaust deflector • Available with .580 hex or .680 round chucks • Standard with oval collar retainer • Optional Universal ball retainer available • Optional round collar with bumper available • Optional whip hose with oiler available • One year Warranty

• Made in USA


Ph: 800-438-6203 Fx: 800-725-6203


Specifications

SCHO-2 SCHO-3

Net Weight 13 lbs 6 kg 14 lbs 6.4 kg 15 lbs 7 kg

Length 14 in 356 mm 15.25 in 387 mm 17 in 432 mm

Bore 1.125 in 29 mm 1.125 in 29 mm 1.125 in 29 mm

Stroke 2 in 51 mm 3 in 75 mm 4 in 102 mm

Blows per minute 2300 2300 2200 2200 1800 1800

Chuck Sizes .580 in Hex 14.8 mm Hex .580 in Hex 14.8 mm Hex .580 in Hex 14.8 mm Hex

.680 in Rnd 17.5 mm Rnd .680 in Rnd 17.5 mm Rnd .680 in Rnd 17.5 mm Rnd

Air Inlet (NPT) 3/8 in 10 mm 3/8 in 10 mm 3/8 in 10 mm

Air Consumption* 29.75 cfm .84 m3/m 31.5 cfm .89 m3/m 33.23 cfm .94 m3/m

SCHO-4

WHEN ORDERING TOOLS SPECIFY CHUCK AND RETAINER STYLE

PARTS LIST CHIPPING HAMMER 12-15 lb class SCHO-2,3,4

INDEX PART

1 SI6100-2 BARREL #2 SI6100-3 BARREL #3 SI6100-4 BARREL #4 2 SI6702 LOCK RING BUMPER SI6703-2 PISTON #2 SI6103-3 PISTON #3 SI6704-4 PISTON #4 4 SI6104 VALVE DISC 5 SI6705 BUMPER VALVE SEAT 8 SI6108L VALVE DOWEL (2) 9 SI6109 PUSH PIN 10 SI6110 PUSH PIN BUSHING 17 SI6117 THROTTLE LEVER

18A SI6118A LEVER STOP PIN 18B SI6118B LEVER FULCRUM PIN 25 SI6725 RUBBER EXHAUST DEFLECTOR

28 SI6128 RETAINER FOR OVAL COLLAR

31 SI6131 HANDLE LOCK RING

32 SI6132 HANDLE BARE (INCLUDES 6110)

NS SI6132C HANDLE COMPLETE

33 SI6133 THROTTLE VALVE BALL 34 SI6134 RETAINER SPRING 35 SI6135 AIR INLET SWIVEL 7/8” X 24 (REMOVE 6136)

35S SI6135S AIR INLET SWIVEL 3/8” NPT (KEEP 6136) 36 SI6136 HANDLE BUSHING

39 SI6139 THROTTLE VALVE SPRING

40 SI6140 THROTTLE VALVE PLUG

41 SI6141 FRONT VALVE SPACER /HOUSING

42 SI6142

17

36

10

9 33

39 40

18A 18B

43

42

4

41

5

3

2

31

25

44

34 28

1

8


32

WARNING: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE CHANGING CHISELS OR DISMANTLING THE TOOL FOR SERVICE OR REPAIR. FOR MAXIMUM SAFETY WE ADVISE THE INSTALLATION OF A SHUT-OFF VALVE AT THE END OF THE AIR LINE.

FOR OPTIMUM PERFORMANCE DO NOT OPOERATE TOOL ABOVE 90 PSI (6 BAR)

DO NOT EXCEED 100 PSI (7BAR) WORKING PRESSURE.

CHIPPING HAMMERS 12-15 lb class SCH-2,3,4

*estimated


SCH-2, 3, and 4 “ stroke chipper has a durable 4 bolt D handle and inside trigger for chipping concrete in parking garages, highway pillars and light demolition and building restoration.

• Machined from premium alloy steel • Cast D handle with inside trigger • High shock tool steel piston • Rotatable exhaust deflector • Available with .580 hex or .680 round chucks • Standard with oval collar retainer • Optional Universal ball retainer available • Optional round collar with bumper available • Optional whip hose with oiler available • One year Warranty • Made in USA


Ph: 800-438-6203 Fx: 800-725-6203


WHEN ORDERING TOOLS SPECIFY CHUCK AND RETAINER STYLE

Specifications SCH 4 bolt Chippers

SCH-2 SCH-3

Net Weight 13 lbs 6 kg 14 lbs 6.4 kg 15 lbs 7 kg

Length 14 in 356 mm 15.25 in 387 mm 17 in 432 mm

Bore 1.125 in 29 mm 1.125 in 29 mm 1.125 in 29 mm

Stroke 2 in 51 mm 3 in 75 mm 4 in 102 mm

Blows per minute 2300 2300 2200 2200 1800 1800

Chuck Sizes .580 in Hex 14.8 mm Hex .580 in Hex 14.8 mm Hex .580 in Hex 14.8 mm Hex

.680 in Rnd 17.5 mm Rnd .680 in Rnd 17.5 mm Rnd .680 in Rnd 17.5 mm Rnd

Air Inlet (NPT) 3/8 in 10 mm 3/8 in 10 mm 3/8 in 10 mm

Air Consumption* 29.75 cfm .84 m3/m 31.5 cfm .89 m3/m 33.23 cfm .94 m3/m

SCH-4

1 SI6701-2 2” CYLINDER SI6701-3 3” CYLINDER SI6701-4 4” CYLINDER 2 SI6702 FLANGE RING 3 SI6703-2 2” PISTON SI6103-3 3” PISTON SI6703-4 4” PISTON 4 SI6764A FULCRUM PIN 5 SI6705 BUMPER VALVE SEAT 6 SI6706 VALVE SPACER 7 SI6707 VALVE PLATE 8 SI6704 VALVE DOWEL (2) 9 SI6769A PUSH PIN 10 SI6770 PUSH PIN BUSHING 11 SI6711 HANDLE BARE NS SI6711C HANDLE COMPLETE 13 SI6133 THROTTLE VALVE BALL 15 SI6140 THROTTLE VALVE PLUG 16 SI6139 THROTTLE VALVE SPRING 17 SI6763 TRIGGER 18 SI6718 FLANGE 19 SI6719 HANDLE BOLT ( 4 ) 19B SI6719B SPRING WASHER ( 4 ) 20 SI6720 BUMPER WASHER ( 4 ) 22 SI6722 HANDLE BOLT SPACER ( 4 ) 23 SI6723 HANDLE BOLT NUT ( 4 ) 25 SI6725S RUBBER EXHAUST DEFLECTOR 28 SI6128 OVAL COLLAR RETAINER 34 SI6134 RETAINER SPRING 35 SI6135 SWIVEL(7/8 - 24) ( OPTIONAL ) 36 SI6136 HANDLE BUSHING 44 SI6144R BUSHING FOR ROUND SHANK (.680”) 44 SI6144H BUSHING FOR HEX SHANK (.580”) 48 SI6148 BALL RETAINER


1

2

3

8 5

6

7

9 10

13 11

17

4

15

16 19B

36

19

35

25

44

18

20

22

23 28

34

PARTS LIST CHIPPING HAMMER 12-15 lb class SCH-2,3,4

WHEN ORDERING REPLACEMENT PARTS, FURNISH THE MODEL NUMBER(S) AND SERIAL NUMBER(S) OF YOUR

LIGHTWEIGHT CHIPPER 10 lb. class SCH-11


WARNING: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE CHANGING CHISELS OR DISMANTLING THE TOOL FOR SERVICE OR REPAIR. FOR MAXIMUM SAFETY WE ADVISE THE INSTALLATION OF A SHUT-OFF VALVE AT THE END OF THE AIR LINE. FOR OPTIMUM PERFORMANCE DO NOT OPOERATE TOOL ABOVE 90 PSI (6 BAR) DO NOT EXCEED 100 PSI (7BAR) WORKING PRESSURE.

WHEN ORDERING

TOOLS SPECIFY CHUCK AND RETAINER

STYLE

Designed with durable D handle and thumb trigger for light demolition and overhead use, weighs only 11 pounds. • Machined from premium alloy steel • Cast D handle with thumb trigger • High shock tool steel piston • Rotatable exhaust deflector • Available with .580 hex or .680 round chucks • Standard with Universal ball retainer • Optional whip hose with oiler available • One year Warranty • Made in USA


Ph: 800-438-6203 Fx: 800-725-6203


Net Weight 11 lbs 5 kg Length 16.5 in 410 mm Bore 1.125 in 28 mm Stroke 2.375 in 60 mm Blows per minute 2550 2550 Chuck Sizes .580 Hex 14.8 Hex .680 Rnd 17.5 Rnd Air Inlet (NPT) 3/8 in male 10 mm 7/8 in female 22.2 mm Air Consumption* 15.8 cfm .45 m3/m *estimated

Specifications

PARTS LIST LIGHTWEIGHT CHIPPER 10 lb. class SCH-11

NS SI6268 CYLINDER BARE U.S.A. TYPE NS SI6270-H CYLINDER INCL. #SI6293 BUSHING NS SI6270-R CYLINDER INCL. #SI6295 BUSHING 2 SI6162 CYLINDER O-RING 3 SI6273 PISTON 4 SI6274 VALVE DISC 5 SI6275 VALVE PLATE UPPER 6 SI6276 VALVE PLATE LOWER 7 SI6277 PLASTIC VALVE BUMPER 8 SI6278 DOWEL PIN (2) 10 SI6280 PACKING (2) 11 SI6281 HANDLE BARE incl. SI6170 NS SI6282-C HANDLE COMPLETE 20 SI6170 PUSH ROD BUSHING 21 SI6171 PUSH ROD 22 SI6172 THROTTLE VALVE BUSHING 23 SI6173 THROTTLE VALVE

24 SI6174 THROTTLE VALVE SPRING 25E SI6175E INLET BUSHING 1/2” MALE 25 SI6175 INLET BUSHING 7/8” X 24 26 SI6175B INLET BUSHING O-RING 27 SI6176 LEVER/TRIGGER PIN 28 SI6177 LEVER/TRIGGER 29 SI6296S OVAL COLLAR SPRING RETAINER 34 SI6134 RETAINER SPRING 44 SI6293 CHISEL BUSHING HEX .580" NS SI6295 CHISEL BUSHING ROUND .680" 48 SI6148A BALL RETAINER


NOTE: #SI6293E AND #SI6295E ARE FOR THE EUROPEAN MARKET ONLY. EUROPEAN ROUND COLLARED STEELS ARE 1/8” SHORTER IN THE SHANK THAN THOSE MADE IN THE U.S.A.

2 10 5 4 6 7 3

29

1

44

25E

24

23

22

21

20

27

28

8

11

34 26

25


Sullivan-Palatek ANNOUNCES NEW

BIO TOOL OIL!Now available for all types of Construction Air ToolsIncluding... Chippers, Breakers and Rock Drills.

Sullivan-Palatek’s new Bio Oil is American made from Soy and Canola beans, a renewable oil source. The vegetable based beans are farm grown, and the oil is formulated in Ohio. We offer a special blend for each type of tool.

CHIPPERS

• SI9016 Medium Oil ISO Grade 68, SAE 10w30 best for fast moving lighter tools and intricate valves like Chippers and Rivet Busters. (Qt.)

BREAKERS

• SI9017 Heavy Oil ISO Grade 100, SAE 15w50 best for larger Paving Breakers and Medium to heavy Demolition tools. (Qt.)

ROCKDRILLS

• SI9019 Extreme Heavy Oil ISO Grade 150, SAE 20w50 is for Rock Drills and contains extra additives to provide longer life and protection of drill sliding and rifling components. (Gal.)

Renewable Lubricants’ Bio-Rock Drill™ Oils are ultimately biodegradable vegetable oils formulated with Antiwear/EP, rust and oxidation inhibitors for the protection of pneumatic equipment.

Designed to emulsify water for improved lubricity in moist conditions and provide extra adhesiveness and anti-misting. Performance is enhanced by use of the Stabilized HOBS’s natural composition, which provides an oily boundary film. The super high viscosity index of the Stabilized HOBS naturally improves the high temperature shear stability and improves load capacity. These (Biopreferredsm,) products have shown to provide exceptional protection in equipment subject to excessive moisture or water spray.

ASTM Medium Heavy Extreme HeavySAE Viscosity Grade 10W30 15W50 20W60ISO Viscosity Grade 68 100 150ISO Viscosity Grade 68 100 150API Gravity @ 60OF D-287 27.8 24.5 24.5Pounds/Gallon @ 60OF 7.39 7.56 7.56Specific Gravity @60OF D-287 .888 .907 .907VISCOSITIES: @100OC., cSt. D-445 12 18.2 26.1 @40OC., cSt. 62.9 95 147Viscosity Index D-2270 191 212 213Flash Point, COC,OC D-92 272 288 290Pour Point,OC D-97 -33 -30 -24Copper Strip Corrosion (3h@100OC) D-130 1A 1A 1A4-Ball Wear (mm) D-4172 0.30 0.30 0.304-Ball EP D-2783 Weld Point (kg) 250 250 250Load Wear Index 47.86 47.86 47.86Timken Load, OK Load (lbs) D-2782 70 70 70Rust Prevention D-665 A-Distilled water Pass Pass PassB-Syn. Sea water Pass Pass Pass

STABILIZED by Renewable Lubricants* is RLI’s trademark on their proprietary and patented anti-oxidant, anti-wear, and cold flow technology. High Oleic Base Stock (HOBS) are agricultural vegetable oils. This Stabilized technology allows the HOBS to perform as a high performance formula in high and low temperature applications, reducing oil thickening and deposits.1 Ultimate Biodegradation (Pw1) within 28 days in ASTM D-5864 Aerobic Aquatic Biodegradation of LubricantsPatented Product: US Patent 6,383,992, US Patent 6,534,454 with additional Pending and Foreign Patents


Michigan City, IN 46360



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