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    McGraw-Hill/Irwin Copyright 2009 by The McGraw-Hill Companies, Inc. All Rights Reserved.

    Chapter 3

    Forecasting

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    Chapter 3: Learning Objectives

    You should be able to:

    List the elements of a good forecast

    Outline the steps in the forecasting process

    Describe qualitative forecasting techniques and their

    advantages and disadvantages Compare and contrast qualitative and quantitative

    approaches to forecasting

    Briefly describe averaging techniques, trend and seasonaltechniques, and regression analysis, and solve typical

    problems Describe three measures of forecast accuracy

    Describe two ways of evaluating and controlling forecasts

    Identify the major factors to consider when choosing aforecasting technique

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    Forecast

    Forecast a statement about the future valueof a variable of interest

    We make forecasts about such things as weather,

    demand, and resource availability Forecasts are an important element in making

    informed decisions

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    An Important Input to Decision Making

    The primary goal operations and supply chainmanagement is to match supply to demand

    A demand forecast is essential for determining how

    much supply will be needed to match demand: Budget preparation

    Capacity decisions (e.g., staff and equipment)

    Purchasing decisions

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    Forecast Uses

    Plan the system Generally involves long-range plans related to:

    Types of products and services to offer

    Facility and equipment levels

    Facility location

    Plan the use of the system Generally involves short- and medium-range plans related to:

    Inventory management

    Workforce levels

    Purchasing

    Budgeting

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    Elements of a Good Forecast

    The forecast

    should be timely

    should be accurate

    should be reliable should be expressed in meaningful units

    should be in writing

    technique should be simple to understand and use

    should be cost effective

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    Steps in the Forecasting Process

    1. Determine the purpose of the forecast

    2. Establish a time horizon

    3. Select a forecasting technique

    4. Obtain, clean, and analyze appropriate data

    5. Make the forecast

    6. Monitor the forecast

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    Forecasting Approaches

    Qualitative Forecasting

    Qualitative techniques permit the inclusion of softinformationsuch as:

    Human factors

    Personal opinions Hunches

    These factors are difficult, or impossible, to quantify

    Quantitative Forecasting

    Quantitative techniques involve either the projection of historical

    data or the development of associative methods that attempt touse causal variablesto make a forecast

    These techniques rely on harddata

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    Judgemental Forecasting

    Executive opinions

    Sales force opinion

    Consumer surveys

    Other approaches

    Delphi method

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    Time-Series Behaviors

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    Accounting Cost/profit estimates

    Finance Cash flow and funding

    Human Resources Hiring/recruiting/training

    Marketing Pricing, promotion, strategy

    Operations Schedules, MRP, workloads

    Product/service design New products and services

    Uses of Forecasts

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    Assumes causal systempast ==> future

    Forecasts rarely perfect because ofrandomness

    Forecasts more accurate forgroups vs. individuals

    Forecast accuracy decreases

    as time horizon increases

    I see that you will

    get an A this semester.

    Features of Forecasts

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    Naive Forecasts

    Uh, give me a minute....We sold 250 wheels last

    week.... Now, next week

    we should sell....

    The forecast for any period equalsthe previous periods actual value.

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    Simple to use Quick and easy to prepare

    Easily understandable

    Cannot provide high accuracy

    Nave Forecasts

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    Stable time series data F(t) = A(t-1)

    Seasonal variations

    F(t) = A(t-n)

    Data with trends

    F(t) = A(t-1) + (A(t-1) A(t-2))

    Uses for Nave Forecasts

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    Techniques for Averaging

    Moving average

    Weighted moving average

    Exponential smoothing

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    Muffins Cinemon buns Cupcakes

    30 18 45

    34 17 26

    32 19 27

    34 19 23

    35 22 22

    30 23 48

    34 23 29

    36 25 20

    29 24 14

    31 26 18

    35 27 4731 28 26

    37 29 27

    34 31 24

    33 33 22

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    Moving Averages

    Moving average

    A technique that averages anumber of recent actual values, updated asnew values become available.

    Weighted moving average More recent valuesin a series are given more weight in computing

    the forecast.

    Ft = MAn= n

    At-n+ At-2 + At-1

    Ft = WMAn= n

    wnAt-n+ wn-1At-2 + w1At-1

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    Simple Moving Average

    35

    37

    39

    41

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    45

    47

    1 2 3 4 5 6 7 8 9 10 11 12

    Actual

    MA3

    MA5

    Ft = MAn= n

    At-n+ At-2 + At-1

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    Exponential Smoothing

    Premise--The most recent observations mighthave the highest predictive value.

    Therefore, we should give more weight to the morerecent time periods when forecasting.

    Ft = Ft-1 + (At-1 - Ft-1)month Sales (000)

    Feb 19

    Mar 18

    Apr 15

    May 20

    June 18

    Jul 22

    aug 20

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    Exponential Smoothing

    Weighted averaging method based on previous

    forecast plus a percentage of the forecast error

    A-F is the error term, is the % feedback

    Ft = Ft-1 + (At-1 - Ft-1)

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    Picking a Smoothing Constant

    35

    40

    45

    50

    1 2 3 4 5 6 7 8 9 10 11 12

    Period

    Dem

    and .1

    .4

    Actu

    al

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    Linear Trend Equation

    Ft = Forecast for period t

    t = Specified number of time periods

    a = Value of Ft at t = 0 b = Slope of the line

    Ft = a + bt

    0 1 2 3 4 5

    t

    Ft

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    Calculating a and b

    b =n (ty) - t y

    n t2 - ( t)2

    a =y - b t

    n

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    Linear Trend Equation Example

    t yWeek t

    2Sales ty

    1 1 150 150

    2 4 157 314

    3 9 162 4864 16 166 664

    5 25 177 885

    t = 15 t2 = 55 y = 812 ty = 2499( t)

    2= 225

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    Linear Trend Calculation

    y = 143.5 + 6.3t

    a =812 - 6.3(15)

    5=

    b = 5 (2499) - 15(812)5(55) - 225

    = 12495 -12180275 - 225

    = 6.3

    143.5

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    Techniques for Seasonality

    Seasonal variations

    Regularly repeating movements in series values thatcan be tied to recurring events.

    Seasonal relative Percentage of average or trend

    Centered moving average

    A moving average positioned at the center of the data

    that were used to compute it.

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    Associative Forecasting

    Predictor variables- used to predict values ofvariable interest

    Regression- technique for fitting a line to a set of

    points Least squares line- minimizes sum of squared

    deviations around the line

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    Linear Model Seems Reasonable

    A straight line is fitted to a set of sample points.

    0

    10

    20

    30

    40

    50

    0 5 10 15 20 25

    X Y7 15

    2 10

    6 13

    4 15

    14 2515 27

    16 24

    12 20

    14 27

    20 4415 34

    7 17

    Computedrelationship

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    Forecast Accuracy

    Error - difference between actual value andpredicted value

    Mean Absolute Deviation (MAD)

    Average absolute error

    Mean Squared Error (MSE)

    Average of squared error

    Mean Absolute Percent Error (MAPE) Average absolute percent error

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    MAD, MSE, and MAPE

    MAD =Actual forecast

    n

    MSE = Actual forecast)

    - 1

    2

    n

    (

    MAPE =Actual forecast

    n

    / Actual*100)(

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    MAD, MSE and MAPE

    MAD

    Easy to compute

    Weights errors linearly

    MSE Squares error

    More weight to large errors

    MAPE

    Puts errors in perspective

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    Example 10

    Period Actual Forecast (A-F) |A-F| (A-F)^2 (|A-F|/Actual)*100

    1 217 215 2 2 4 0.92

    2 213 216 -3 3 9 1.41

    3 216 215 1 1 1 0.46

    4 210 214 -4 4 16 1.90

    5 213 211 2 2 4 0.94

    6 219 214 5 5 25 2.28

    7 216 217 -1 1 1 0.46

    8 212 216 -4 4 16 1.89

    -2 22 76 10.26

    MAD= 2.75

    MSE= 10.86

    MAPE= 1.28

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    Controlling the Forecast

    Control chart A visual tool for monitoring forecast errors

    Forecasting errors are in control if

    All errors are within the control limits No patterns, such as trends or cycles, are present

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    Sources of Forecast errors

    Model may be inadequate Irregular variations

    Incorrect use of forecasting technique

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    Tracking Signal

    Tracking signal = (Actual - forecast)MAD

    Tracking signal

    Ratio of cumulative error to MAD

    Bias Persistent tendency for forecasts to beGreater or less than actual values.

    Choosing a Forecasting

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    Choosing a ForecastingTechnique

    No single technique works in every situation Two most important factors

    Cost

    Accuracy

    Other factors include the availability of: Historical data

    Computers

    Time needed to gather and analyze the data Forecast horizon

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    Operations Strategy

    Forecasts are the basis for many decisions

    Work to improve short-term forecasts

    Accurate short-term forecasts improve

    Profits Lower inventory levels

    Reduce inventory shortages

    Improve customer service levels

    Enhance forecasting credibility

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    Supply Chain Forecasts

    Sharing forecasts with supply can Improve forecast quality in the supply chain

    Lower costs

    Shorter lead times Gazing at the Crystal Ball (reading in text)

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    Exponential Smoothing

    i i

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    Linear Trend Equation

    Si l i i

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    Simple Linear Regression

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    Time-Series Forecasting - Averaging

    These Techniques work best when a seriestends to vary about an average Averaging techniques smooth variations in the data

    They can handle step changes or gradual changes in

    the level of a series Techniques

    Moving average

    Weighted moving average

    Exponential smoothing

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    Simple Linear Regression

    Regression - a technique for fitting a line to aset of data points

    Simple linear regression - the simplest form ofregression that involves a linear relationship betweentwo variables

    The object of simple linear regression is to obtain anequation of a straight line that minimizes the sum ofsquared vertical deviations from the line (i.e., the least

    squares criterion)

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    Monitoring the Forecast

    Tracking forecast errors and analyzing them can provide usefulinsight into whether forecasts are performing satisfactorily

    Sources of forecast errors

    The model may be inadequate

    Irregular variations may have occurred

    The forecasting technique has been incorrectly applied

    Random error

    Control charts are useful for identifying the presence of non-random error in forecasts

    Tracking signals can be used to detect forecast bias

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    Choosing a Forecasting Technique

    Factors to consider Cost

    Accuracy

    Availability of historical data Availability of forecasting software

    Time needed to gather and analyze data and preparea forecast

    Forecast horizon

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    Using Forecast Information

    Reactive approach View forecasts as probable future demand

    React to meet that demand

    Proactive approach

    Seeks to actively influence demand Advertising

    Pricing

    Product/service modifications

    Generally requires either and explanatory model or a subjective

    assessment of the influence on demand

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    Operations Strategy

    The better forecasts are, the more able organizationswill be to take advantage of future opportunities andreduce potential risks

    A worthwhile strategy is to work to improve short-term forecasts

    Accurate up-to-date information can have a significant effecton forecast accuracy:

    Prices

    Demand

    Other important variables

    Reduce the time horizon forecasts have to cover Sharing forecasts or demand data through the

    supply chain can improve forecast quality