STRUMENTI SCIENTIFICI CINEL S.r.l Vigonza (Padova) – Italia

STRUMENTI SCIENTIFICISTRUMENTI SCIENTIFICICINEL S.r.lCINEL S.r.lVigonza (Padova) – ItaliaVigonza (Padova) – Italia

DESIGN and PRODUCTION OF SCIENTIFIC

INSTRUMENTS for SYNCHROTRON LIGHT

FACILITIES and NUCLEAR PHYSICS RESEARCH

Giuseppe Valeriano LamannaGiuseppe Valeriano Lamanna CERN 31-01-2013CLIC Workshop 2013CLIC Workshop 2013 www.cinel.com www.cinel-gas.com

• Strumenti Scientifici CINEL founded in Padua at the beginning of 70's. Technical partnership with Italian Institute for Nuclear Physics of Legnaro (INFN-LNL Italy)

• Since the mid of 80’s CINEL already connected with the major Italian nuclear physics research sites and started crossing the frontiers getting contracts and starting collaborations with CERN (Geneva, Switzerland)


• Following years see the production of apparatuses and components for Synchrotron Light Sources Facilities and Nuclear and Accelerator Physics laboratories, still getting benefits from collaboration with INFN-LNL Italy

A Bit of History

Main Activities

• Particle Accelerator components: Resonant Cavities, Beam Diagnostics, Linac Modules, Vacuum Chambers

• Synchrotron Light Sources Facilities: X-ray Monochromators,

Mirror Chambers, High precision slits, Front Ends and Photon

Beam Lines.

• Cad 3D Design and System integration

• R&D: Partnership with the Customer


• ± 10 µm machining tolerances

• Several motors are usually installed (Stepper Motors, Piezo Actuators etc) driving mirrors actuation mechanisms

• Very small resolutions required, below 0.2 µrad angular resolution and 0.05 µm linear resolution

• High density: actuators stacks “miniaturization”

• UHV environment

Main Features of the Delivered Instruments


DESIGN EQUIPMENTS• Design tools: N. 6 workstations provided with: AUTOCAD and

PRO- Engineer up to CREO 2 version 3D Cad Software


MACHINING EQUIPMENTS• Machining Centers and milling machines with working strokes

up to x=4000, y=1200 and z=2000

• CNC Turning machines for work pieces up to a diameter of 800 mm and a length of 3000 mm

• One turning milling machine (turn with auxiliary motorized spindle)

• Spark erosion machines: drill machine for holes down to 0.3 mm on 150 mm thick copper blocks, EDW machines to cut up to 300 mm of thickness

• Grinding machineGiuseppe Valeriano LamannaGiuseppe Valeriano Lamanna CERN 31-01-2013CLIC Workshop 2013CLIC Workshop 2013 www.cinel.com www.cinel-gas.com

WELDING AND CLEANING EQUIPMENTS

• GTAW and SMAW welding machine (current 300-400 A)

• MIG and MAG welding machine

• Ultrasound washing pool with 3 stages (warm bath with detergent, tap water for first rinsing, demineralized water for final rinsing). Useful dimensions: 1500 x 1000 x 1200 (h) mm

• Brazing Furnace


VACUUM TEST EQUIPMENTS• Two complete dry pumping groups (Varian Try-Scroll forevacuum pump, Varian HT300 turbo pump, Varian Starcell 500 ion pump) with associated pressure gauges

• Two Residual Gas Analyzer MKS Microvision Plus

• Two Backout units with Gefran temperature controllers up to 15 kw power divided into 10 areas

• Two Helium leak detectors: Pfeiffer HLT 265 - Pfeiffer HLT 560


METROLOGY EQUIPMENTS

• Perthometer Mahr M2; measuring range up to 100 µm and resolution of 12 nm

• Ultrasound thickness gauge: Panametrics 26XDTL-93-M, measuring range from 0.5 mm up to 500 mm (depending on material), resolution 0.01 mm

• Height Gauge: Micro-Hite. Measuring range up to 800 mm, resolution of 0.001 mm, accuracy 0.003 mm


METROLOGY EQUIPMENTS• MAGNETOSCOP for magnetic permeability measurements

• Laser Interferometer Renishaw ML10 Gold. Linear measurement,

range is up to 40 m and the resolution is 0.001 µm; Angular

measurement the range is up to 10° with a resolution of 0.1

µrad

• 3D Zeiss Measuring Machine, Zeiss Accura 2 with VAST XT Gold

sensor. Working volume 1200x900x800 mm; resolution 1.6 µm +

L /333 (mm), Max weight load (gross) 400 KgGiuseppe Valeriano LamannaGiuseppe Valeriano Lamanna CERN 31-01-2013CLIC Workshop 2013CLIC Workshop 2013 www.cinel.com www.cinel-gas.com


3D Zeiss Measuring Machine Zeiss Accura 2 with VAST XT Gold sensor Working volume 1200x900x800 mm; resolution 1.6 µm +L /333 (mm),

TAV All Metal Vacuum FurnaceWorking space: 450 x 450 x 800 mmMax operat. Temp 1400 °CMax weight load (gross) 280 KgHigh Vacuum 1 x 10 mbar or Ar-Ni partial pressure(10 mbar max)

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SIZE AND LOCATION

• The first premises, the head quarter of the company, is 2000 m². It is arranged in order to separate the workshop area from the welding and from the mounting and testing areas. It is now operative a second premises of 500 m².

• Location: Vigonza (Padua) Italy

• Strumenti Scientifici CINEL S.r.l. is an ISO 9001:2008 certified company



Particle Accelerator Components

Superconducting QWR Cavities with helium tank for Alpi Accelerator Complex (LNL-INFN)



RFQ Injector for Lead Ion Facility, Fe- 360 copper plated, electrodes in Cu-Zr. (Cern)



Copper plated RFQ (GSI Darmstadt)



Channeling Goniometer for SPS(Cern)


RF Planar Hybrid Couples (CLIC Project, CEA Saclay)



3 db X-Band Hybrids (CLIC Project)

RF Power-load (CLIC Project)


DTL Linac (H- ion beam, 160 MeV energy) prototype for Linac4 (Cern)



Sincrotrone Trieste S.C.p.A.Cavity Beam Position Monitor

Non-distructive sub micron resolution diagnostic for FEL electron beam

A novel electromagnetic design and a new manufacturing process for the cavity BPM (Beam Position Monitor), NIM A 662, Issue 1, January 2012





Italian Institute for Nuclear Physics (Napoli). SCL Proton Linac for Protontherapy; 3D forged OFE copper. General Tolerances: ± 0.02 mm and ± 0.01 mm in the “nose” (curvature) area; Frequency 2.998 Ghz, current ~ 150 µA, duty cycle 0.1 %, Energy ~ 30 Mev ÷ 62 Mev

First Module

Italian Institute for Nuclear PhysicsIFMIF EVEDA CW RFQ (module N. 16 in the picture, brazed). 175 MHz from 0.1 MeV to 5 MeV, 125 mA, 1.6 MW total power



Particle Accelerator ComponentsItalian Institute for Nuclear Physics. (LNL-INFN)

RFQ CW Injector for High Intensity Proton Beam Linac.3D forged OFE copper; 6 modules, 7 m total length, brazedTolerances: ± 0.02 mm all over the lengthDesign Parameter: Energy: 0.08 ÷5 MevFrequency 352.2 Mhz;Current 40 mA;

2 Modules tested at full power at Saclay (2012) (XXVI Linac Conference, TUPB094-THPLB08)


Courtesy of F. Grespan LNL-INFN

Italian Institute for Nuclear Physics. (LNL-INFN)

RFQ CW Injector for High Intensity Proton Beam Linac.3D forged OFE copper; 6 modules, 7 m total length, brazedTolerances: ± 0.02 mm all over the lengthDesign Parameter: Energy: 0.08 ÷5 MevFrequency 352.2 Mhz;Current 40 mA;

2 Modules Tested at full power at Saclay (XXVI Linac Conference, TUPB094-THPLB08)



End Cell


ESRF Storage Ring HOM damped Resonant Cavity, 352.2 Mhz frequency


• ANKA Synchrotron Strahlungsquelle (Karlsruhe, Germany) • Laboratório Nacional de Luz Síncrotron - LNLS (Sao Paolo, Brazil)

• Center for Advanced Technology - INDUS-1 and INDUS-2 (Indore, India)



Monochromators, Mirror Chambers, Beam Lines, Ancillary Components

Synchrotron Light Sources Instrumentation


Bruker ASCKirkpatrick Baez Mirror System

Up to 8 motors installed



Mirror Chamber

Diamond Light Source

I20 Canted Wiggler Front-end



Front End

ESRF (European Synchrotron Radiation Facility)Laue Laue Monochromator for ID11 Beamline



• RF tests on structures for construction validation. Implementation of RF tests on factory site


Interaction Cern-Company

STRUMENTI SCIENTIFICI CINEL S.r.l Vigonza (Padova) – Italia

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