Storage SyStemS · 2019. 2. 18. · Pallet raCking SyStemS industrial shelving system suitable for...

c r a f t S m a n S h i p – i n n o v a t i o n - e x p e r i e n c e – q u a l i t y - i n v o l v e m e n t

Storage SyStemS

InnovationrlS constantly strives for innovation, seeking to develop

new products and optimise our customers' logistic

processes.

Involvementour goal is to enable your business. Design, engineering,

production, installation and maintenance: rlS is your one

stop shop, always within reach, and our people are always

willing to go the extra mile.

let’s talk about your primary process and your specific logistic needs.

tell us what it all comes down to. Show us what is important to your

business’ efficiency and what it takes to exceed your customer’s

expectations. let rlS think of new solutions and of smart storage

systems, tailored with craftsmanship to your specific situation.

We develop, design, calculate and manufacture all kinds of storage

systems, from the most basic up to the most sophisticated and advanced

solutions. We guarantee the quality of our processes, creating reliable

and innovative products, in order to satisfy our customer’s most

challenging storage needs.

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ExperiencerlS presents a team of experienced specialists in

the logistics and material handling industry.

Innovationour machinery is at your disposal - rlS is equipped

with the most flexible and advanced production facilities.

in addition, we test and develop our products and systems

in our own laboratory, carrying out tests to check load

capacities, resistance, buckling, etc.

Qualityquality is established as a priority standard on each and

every process rlS develops. the group invests in quality,

safety and environmental management.

quality management system certification (iSo 9001).

environmental management system certification

(iSo 14001).

occupational health and safety management

system certification (ohSaS 18001).

ce marking certification acc. une en 1090.

member of the european federation of material

handling fem/aem.

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Storage systems

ContentS

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pallet racking systems

Wide span shelving

Drive in

Mobile pallet racking

Automated storage systems

Rack clad buildings

Modular guards

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Contents

Pallet raCking SyStemSindustrial shelving system suitable for palletised

goods of multiple references. characterised by

being selective, it allows immediate access to all

the loading units, with no need to move or displace

the other pallets, which benefits the warehouse

stock control.

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pallet racking is adaptable to the type of

load: pallets of different sizes, containers,

drums… the racking can be combined

with shelves for picking, manual storage

or pallet-drawers, just to keep the loads

perfectly organised.

ideal system for the storage of palletised

loads of multiple references.

Direct access to every pallet.

Suitable for heavy loads and great

heights.

adapts to your specific needs (in terms

of area, dimensions, weight and

volume).



Pallet racking: universal, flexible and modular

this is the most universal and versatile storage option available on the market, thanks to a wide range of products and

accessories which facilitate the storage of all kinds of goods. furthermore, it’s compatible with different lift system models

(electric counterbalanced forklift, reach truck, stacker, bilateral tower, trilateral tower and trans-elevator).

pallet racking systems can adapt to any storage need and can include, for instance, double depth in the installation or space

for a walk-through. the double depth shelving allows for the storage of a larger number of pallets by eliminating the center

aisle. this option is recommended for products with various pallets by reference, as it’s only possible to access the first placed

pallets directly.

Being modular, the installation is quick and easy, as is the replacement of expansion. changing the installation in line with

your own needs is easily done, allowing for the most suitable distribution at all times.

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System components

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Upright ER

standard finishing pregalvanised Black grey 7021

standard finishing vermilion 2002

Horizontal diagonal CZ

standard finishing pregalvanised

Safety clip


Folded base plate pLKS


Shim plates


EGN Beam for duo connector

Dimensions (in mm) Connector(A x B x e) eGn 75 x 40 x 1.5 DuoeGn 80 x 40 x 1.5 eGn 85 x 40 x 1.5 eGn 100 x 40 x 1.5 eGn 100 x 50 x 1.5 eGn 116 x 40 x 1.5 eGn 120 x 40 x 1.5 eGn 120 x 50 x 1.5 eGn 135 x 40 x 1.5 eGn 135 x 50 x 1.5 eGn 140 x 50 x 1.5 eGn 140 x 50 x 2.0 eGn 145 x 50 x 1.8 eGn 150 x 50 x 1.5 eGn 150 x 50 x 2.0 eGn 155 x 50 x 1.5 eGn 155 x 50 x 1.8 eGn 155 x 50 x 2.0 eGn 155 x 50 x 2.3 eGn 160 x 50 x 1.5 eGn 160 x 50 x 1.8 eGn 165 x 50 x 1.8

a

e

B



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pallet Supportfor chipboard fixation

Drum Cradles SB

Container Support SC

Aisle spacer

model: vtS

Wall spacer

model: DWt

Frames spacer

model: Dpt

model: DeZ

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model: tpcZf-a

model: tpcZ

model: tpcZf

accessories


pallet drawer

Back stop LTC

pallet stop to fix chipboards on beams

Frame Spliceexample for upright er76

Chipboards stop to be used with crossmembers type tpcZf

Shelf grating (between supports)

Shelf grating (over supports)

Steel pannels pMRK 4for eGn beams

Horizontal bracings

Vertical bracingspicking levelsfor manual storage

with chipboard

with metal panel m66




50 mm

90 mm

Steel wire ø 3 mmlateral closure mesh attachment bracket rK15

electrowelded mesh panels are used as security closures

in aisle or transit areas to stop goods from falling.

Drop out protections


Protection

Single protection RKN Corner protection DE Single protection ppN(does not take space from storage cell)

Timber frame protector

Full Frame protection pBS RKN/U Full Frame protection pBS ppN/U

Full Frame protection pBD RKN/U Full Frame protection pBD ppN/U

Full Frame protection pBS RKN/C Full Frame protection pBS ppN/C

Full Frame protection pBD RKN/C Full Frame protection pBD ppN/C



WiDe SPan ShelvingrlS wide span shelving provides a manual storage system for medium and

heavy loads with maximum stock control. characteristics:

Direct access to the goods.

Best to use with many different items or irregular rotation.

Great strength.

easy and fast assembly.

adjustable to different volume and cargo sizes.

possibility to set up two-tier systems to optimise the warehouse space.



Wide span shelving

Framesa frame consists of two perforated uprights,

connected by a bracing made of horizontals and

diagonals bolted to the uprights.

Min/max height (H)*

1500 / 3250 mm

B6615 BM6615Min/max height (H)*

2500 / 5500 mm

Frames width (W) 400 – 600 – 800 – 1000 mm

* the frames' standard height increases

in steps of 250 mm.

W

h

Base plate MZ66Thickness 3 mm

Diagonals & HorizontalsUpright M6615

Thickness 1.5 mm

Upright M6618

Thickness 1.8 mm

Upright M6620

Thickness 2.0 mm

Dimensions

50 x 51,65 mm

System components

Upright

finishing Black grey 7021 pregalvanised




Beamsa beam is a strong horizontal member used to support

the load. it’s made of a Z profile with two welded connectors

at both ends. the connectors have stamped hooks every

25 mm, connecting them to the uprights' front holes.

Beam Z35 Beam Zg35

Thickness 1.5 mm

Connector mc3

Standard lengths 890 – 1070 – 1250 – 1425 - 1605 mm

Thickness 1.5 - 1.8 mm

Connector mc3

Standard lengths 890 – 1070 – 1250 – 1425 – 1605 – 1960 - 2140 mm

Beam Z55e Beam Z55e

Thickness 1.8 - 2.0 mm

Connector mc3

Standard lengths 1605 – 1785 - 1960 - 2140 – 2315 – 2500 - 2675 mm

Beam Gran MilanoThickness 1.5 mm

Connector mc3

Standard lengths

890 – 1070 – 1250 –

1425 - 1605 – 1785 mm

Beam MVThickness 2.0 – 2.3 – 3.0 mm

Connector mc3

Standard lengths 890 – 1070 –

1250 – 1425 mm

Thickness 2.0 mm

Connector mc4

Standard lengths 1605 – 1785 - 1960 - 2140 – 2315 – 2500 - 2675 mm

Beam Z65e Beam Zg65e

Beam Z85e Beam Zg85e

finishing vermilion 2002







Wide span shelving

Crossmemberelement designed to carry

loads, it is placed on two

beams of the same shelf,

without the need for joining

elements.

Crossmember T35Designed to be used together

with beams Z35 and ZG35.


with beams Z65e and ZG65e.

Crossmember RM42Designed for use with all beams





finishing pregalvanised


Safety clip CRMelement designed

to avoid accidentally

disengaging the beams.

Chipboard panelschipboard panels

designed to perfectly fit

in each bay. they lean

on the beams.

Shim plate M66element designed to help the levelling of frames.

Frames spacer DC50Joining element bolted to two frames placed at

the same level, to maintain a constant distance

between two alignments of modules.

Lengths 100 – 150 – 200 – 300 – 400 - 500 mm



finishing Black grey 7021


Wide span shelving

Metallic panels M66metallic panels manufactured in 0.8 or 1 mm thick pregalvanised steel,

easy to clean and corrosion-free.

Wl

Metallic panel height 25 mm

Frame depth (mm) L (mm) W (mm)

400 402 178

600 602 178

800 802 178

1000 1002 178

Standard beam Number

length (mm) of panels

890 5

1070 6

1250 7

1425 8

1605 9

1785 10

1960 11

2140 12

2315 13

2500 14

2675 15

panel position with Z beams panel position with ZG beams

panel position with Gran Milano beams panel position with MV beams


ZS shelvescan be used with all kinds of beams. there are two options

for installing the SZ shelves: perpendicular to the beams

and the m66 steel panels, or with only one

shelf covering the whole cell surface.

Wide A 250 – 300 – 400 – 500 – 600 mm

Long L 500 to 1200 mm (automatic mode manufacturing)W

l

Shelves perpendicular to the beam One shelf covering the whole cell

MV/Z support platein order to stop the shelves from falling into the gap

between the beam and the upright support, small support

plates will be put in place.




Wide span shelving

Drive incompact Drive in storage systems are designed to use up to 85% of the available storage area. Drive in is a system

capable of storing many loads with the same reference. its configuration allows us to make maximum use of the

warehouse height and space, thanks to the reduced space for working aisles. Direct access to each pallet is limited,

in favour of a larger usable area.

Drive in is the ideal system for storing loads with the same reference in depth.

Greater storage density.

up to 85% of the available space can be used.

adaptable to different space requirements and to goods' dimensions, weight and volume.



Drive in

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Entrance stamped bracketInterior stamped bracket

Safety clip

Upper beam for connector duo




standard finishing vermilion 2002

System components


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DV pallet rail Upper base

Diogonal & horizontal

DC Shim plates

Upright clip

DV Base




standard finishing vermilion 2002 Black grey 7021

standard finishing vermilion 2002 Black grey 7021

standard finishing pregalvanised Black grey 7021


Drive in

Entrance stamped bracket (DVE)

Interior stamped bracket (DVI)

Welded bracket (DVS)

Dvei (left)

Dvii (left)

Dvec (central)

Dvic (central)

DveD (right)

DviD (right)

DvSi (left) DvSc (central) DvSD (right)



Brackets


accessories

post protectorthere is a high risk of accidental damage in the warehouse, due to the

impact on the structure, mostly caused by forklifts. it is important to

protect the bottom of posts and frames.

Load level pallet stopperthis element prevents the pallets

from falling at the end of the aisle in

a single entry type of Drive in. it is

considered a warning element, trying

to avoid the pallets colliding with the

stopper as much as possible.

Floor level pallet stopperthis element works as an aisle end

reference for the floor level in a single

entry type of Drive in. it also serves as

protection in case of vertical bracing

in the aisle. it is considered a warning

element, trying to avoid the pallets

colliding with the stopper as much as

possible.

pallet entry guidethis element allows for easier pallet

entry and guidance in the aisle,

avoiding falls or damage to the goods.

Aisle spacerthis is placed on top of each aisle

to maintain and secure the same

distance between racks.


Drive in

Horizontal cross-bracingthe Drive in system's top horizontal cross-bracing is

located on top of the installation above the beams.

a cross-bracing set takes two aisles consisting of zig-zag

distributed Dv profiles.

Dv profile

top cross rail

top fastening plate

Bracing profile DV


Rigidity towercross bracing layout located along an entire aisle over its entire

length. as is the case with vertical bracing, it serves to increase

the rigidity and stability of the installation. top horizontal cross

bracing will always be placed on the upper horizontal rigidity aisle.

Vertical bracingBracing layout which works as a stabilising element,

controlling the upright displacement and increasing the

installation's rigidity and stability. it is recommended that

the vertical bracing is protected from potential impact from

the pallets due to the use of material handling equipment,

by placing load level pallet stops and floor level pallet stops.


Drive in

moBile Pallet raCking

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System definition

a Storage system with mobile bases consists of single or double undercarriages on which racking

is built for single or double rows. this creates a very compact storage method, as only the required

aisle will be opened up to store or remove a certain load. a mobile pallet racking system is a

sensible solution, especially where space is a problem, or in an expensive environment.

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RackingStandard pallet racking is mounted on top of the mobile bases,

the combination of which is subject to some special require-

ments. rlS ensures all these requirements are fulfilled.

this can be either painted or galvanised racking. this kind

of storage system is often used in cold store applications,

whereby galvanised racking can be an option for stored food

which also has special requirements

Mobile Basesthe metallic structure of the mobile bases is equipped with

electric motors and wheels. this allows for the movement of the

racks. the movement of the racks is smoothless because of the

stability, the system therefore has a precise electronic controller.

Railsthose are the steel profiles inserted in

the floor whereby the wheels of the

mobile bases move through.

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a pallet rack with mobile bases is the ideal system for

cold stores (for both refrigerated and frozen goods),

where the cost of storage (frozen cubic metre) is high, as

this system allows for the maximum possible use of the

available space. this system with mobile bases increases

the storage capacity and reduces the free space in the

warehouse by eliminating all except one aisle and by

allowing direct access to each pallet.

it is very simple in terms of its use, as the racking is

installed on the mobile bases, which allows for the lateral

movement of each double row through the rails fixed in the

floor, thereby avoiding the existence of unnecessary aisles,

but always having direct access to each pallet.

main features

When the reduction of the space is the main criterion or necessity when

developing the required storage solution, this option with mobile bases

is the most adequate.

the aisle which needs to be accessed is selected

manually or by remote control. this system allows

for the storage of a huge number of different

references, and it is compatible with other storage

systems, such as picking places at bottom levels.

it also guarantees the safety of people working

there and the preservation of the goods in a good

condition. the main advantage of mobile base

racking compared to a conventional pallet racking

system is the possibility to efficiently use the space

to store goods in a warehouse. Since the existence

of those mobile bases, it has considerably reduced

the number of aisles in the applicable applications.


master/individual control panel and safety.

these mechanisms ease the movement of

the different rows of racks. Safety devices

are used to avoid the crushing or entrap-

ment of operators when rows need to be

moved.

Side view of a

warehouse with

a conventional

pallet rack

Side view of a

warehouse with

racks on

mobile bases

closed aisles

only one

open aisle



automateD Storage SyStemSmanage your warehouses fully automated and optimise the storage, the picking processes

and the shipping of your goods.

maximum stock control.

Speed up your picking processes.

higher efficacy in inbound and outbound goods.

Save space, time and money.


multi Deep Storage - Shuttle Solutions

the automation of logistical processes and the storage through technologically

advanced automated applications requires the use of industrial racking systems,

adapted in line with the project's requirements and operative specifications.

rlS provides storage systems for palletised goods, stored in high and narrow aisles.

the loading units are handled by automated stacker cranes. these storage solutions

can be designed as single or double deep structures, and also as open face solutions

for the storage of a single pallet per level and bay.


pallet racking for accumulative storage through shuttlesthe loading units are stored in

depth. they can be handled through

stacker cranes or with elevators

and transport shuttles.

productivity and cost reductionthe automation of storage systems

increases the productivity of your

logistical activities. a reduction in

operating costs, a reduction in

damage, as well as an increase in

safety can be achieved through

higher levels of automation.



Miniload - automated systems for boxes and totesminiload systems are most appropriate for

the storage of light boxes. these systems can

be operated with stacker cranes for one box

per level (uniload), or for multiple boxes per

level (multiload).

this storage solution can be designed for

the in-depth storage of boxes, operated

by stacker cranes combined with shuttle

cars. very high projects can be projected

as multilevel miniload solutions with two

stacker cranes in height.

Quality assuranceautomated storage systems are very

precise solutions which require high quality

standards for the racking, with very strict

tolerances. rlS stands for the highest quality

materials, proven quality procedures and

a competent human team with extensive

experience in the design and installation of

racking systems.



raCk ClaD BuilDingSrack clad building storage solutions are technologically advanced structures, which allow for the storage

of palletised goods in high structures (up to 40 m and more). the cladding and roof are fixed to the

structure. the structure serves a dual purpose: both as storage equipment and a building structure.

the best solution for high storage facilities of up to 40 m and more.

Self-supported: the racking is its own building structure.

construction of conventional warehouse building is not required.

maximum use of available space.

flexible and adaptable to specific storage needs (loading units, dimensions, …)

automated systems with several levels of productivity.


Rack clad building for palletised goodseach rack clad warehouse is unique.

each project has its own requirements

and each customer requires a solution

adapted to its needs. rack clad

buildings provide a versatile solution for

a particular logistic challenge, and can

achieve a high grade of automation and

a high level of productivity, reducing the

operating costs of the warehouses.

professional and comprehensive project managementreesink logistic Solutions promises and

delivers:

inception and design of the most

appropriate logistic solution.

all calculations, applying valid norms

and standards.

execution of tests when required

manufacturing of the racking

components which build up the

storage system.

installation on site, supervised by

highly experienced supervisors.


Rack clad buildings

Design

and know-how

rlS applies state of the art technology

and standards when designing rack

clad building storage solutions.

3D calculation and finite element

procedures allow for the

optimization to support all loads,

including the own weight, loading

units, forces produced by stacker

cranes, as well as wind, snow and

seismic loads when required.

Specific developmentsrack clad buildings for the storage of

boxes allow for combining the storage

of light duty boxes with optimised

space utilisation, both in height and at

the plant. this results in an improved

order picking automation process.

together with high storage density,

picking times and error rates can be

reduced.


rack clad building

miniload for the storage of boxes

With all guaranteesrack clad buildings are big installations of a permanent

nature, where the racking equipment also serves as fixing

support for lateral cladding and roof. according to the

european regulation 305/2011/ue (construction products

regulation or cpr), which has been in force since 1st July

2014, all rack clad buildings have to be certified with the

so-called ce marking.

reesink certifies all its

rack clad warehouses with

a ce marking certificate

according to en 1090-1:2009

/ a1 2011 ‘execution of steel

structures and aluminum

structures. requirements

for conformity assessment

of structural components’.


Rack clad buildings

moDular guarDS ideal for the closure of filing and storage areas.

easy assembly.

Great flexibility: easy exchange of mesh panels and opaque panels.



Modular guards

reesink logistic Solutions (rlS) is a leading supplier and designer

of solutions in the field of van warehousing, material handling and

automated storage facilities. from warehouse trucks and robust

shelving systems, to completely automated warehouses and distribution

centres, rlS mainly designs, engineers and produces in-house, based

on many years of experience in material handling, logistics, advanced

machinery and automation.

rlS is part of royal reesink Bv, one of the oldest trading houses

in the netherlands.

Reesink Logistic Solutions project management and consultancy

turnkey automated warehouses

Warehouse cranes for ambient, cool stores and cold stores

Software for cranes and warehouse management systems

advanced autostore systems

racking and rack clad buildings

conveyors for pallets and small boxes

24/7 Service & maintenance

innovation and renovation

impact 50 - 6921 rZ Duiven

phone +3126-8200351 - fax +3131-3478629

e-mail [email protected] - Web www.reesinkls.com

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Storage SyStemS · 2019. 2. 18. · Pallet raCking SyStemS industrial shelving system suitable for...

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