Stenner BDF Series Peristaltic Metering Pump Manual (Without QuickPro Addendum)

7/27/2019 Stenner BDF Series Peristaltic Metering Pump Manual (Without QuickPro Addendum)

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BDFSeriesI N S T A LLA T I O N

A N D

M A I N T E N A N C E M A N U A L

PeristalticMeteringPumpsSince1957
http://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Series


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TableofContentsWarranty and Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Pump Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Accessory Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Programming Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27Separating and Reconnecting Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Tube Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-33Cleaning the Point of Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36 Motor exploded view and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Pump Head exploded view and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-40Pump Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42For Your Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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WarrantyandServicePolicyLimitedWarrantyStennerPumpCompanywillforaperiodofone(1)yearfromthedateofpurchase(proofofpurchaserequired)repairorreplaceatouroptionalldefectiveparts.Stennerisnotresponsibleforanyremovalorinstallationcosts.Pumptubeassembliesandrubbercomponentsareconsideredperishableandarenotcoveredinthiswarranty.Pumptubewillbereplacedeachtimeapumpisinforservice,unlessotherwisespecified.Thecostofthepumptubereplacementwillbetheresponsibilityofthecustomer.StennerwillincurshippingcostsforwarrantyproductsshippedfromourfactoryinJacksonville,Florida.Anytamperingwithmajorcomponents,chemicaldamage,faultywiring,weatherconditions,waterdamage,powersurges,orproductsnotusedwithreasonablecareandmaintainedinaccordancewiththeinstructionswillvoidthewarranty.Stennerlimitsitsliabilitysolelytothecostoftheoriginalproduct.Wemakenootherwarrantyexpressedorimplied.ReturnsStenneroffersa30-dayreturnpolicyonfactorydirectpurchases.Exceptasotherwiseprovided,nomerchandisewillbeacceptedforreturnafter30daysfrompurchase.Toreturnmerchandiseatanytime,callStennerat800.683.2378foraReturnMerchandiseAuthorization(RMA)number.A15%re-stockingfeewillbeapplied.Includeacopyofyourinvoiceorpackingslipwithyourreturn.

DamagedorLostShipmentsUPSandprepaidtruckshipments: Checkyourorderimmediatelyuponarrival.Alldamagemustbenotedonthedeliveryreceipt.CallStennerCustomerServiceat800.683.2378forallshortagesanddamageswithinseven(7)daysofreceipt.Service&RepairsBeforereturningapumpforwarrantyorrepair,removechemicalfrompumptubebyrunningwaterthroughthetube,andthenrunthepumpdry.Followingexpirationofthewarrantyperiod,StennerPumpCompanywillcleanandoverhaulanyStennermeteringpumpforaminimumlaborchargeplusnecessaryreplacementpartsandshipping.Allmeteringpumpsreceivedforoverhaulwillberestoredtotheiroriginalcondition.Thecustomerwillbechargedformissingpartsunlessspecificinstructionsaregiven.Toreturnmerchandiseforrepair,callStennerat800.683.2378or904.641.1666foraReturnMerchandiseAuthorization(RMA)number.DisclaimerTheinformationcontainedinthismanualisnotintendedforspecificapplicationpurposes.StennerPumpCompanyreservestherighttomakechangestoprices,products,andspecifications atanytimewithoutpriornotice.

USandCanada800.683.2378,International904.641.1666


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SafetyInformationWarnsabouthazardsthatCANcausedeath,

seriouspersonalinjury,orpropertydamageifignored. ELECTRICSHOCKHAZARD

ELECTRICSHOCKHAZARD:Pumpsuppliedwithgroundingpowercordandattachedplug.Toreduceriskofelectricalshock,connectonlytoaproperlygrounded,groundingtypereceptacle.Installonlyonacircuitprotectedbyaground-faultcircuitInterrupter(GFCI).

AVERTISSEMENT RISQUEDECHOCELECTRIQUE:Cettepompeestquipedunefichedemiseterre.Pourrduire lerisquedechoclectrique,sassurerquelaficheestbienraccordeuneprisedecourantavecuneconnexiondemiseterre.Installerseulementsuruncircuitprotegerparuninterrupteurprotegerparunemise laterre.DONOTalterthepowercordorplugend.DONOTusereceptacleadapters.DONOTusepumpwithadamagedoralteredpowercordorplug.Contactthefactoryoranauthorizedservicefacilityforrepair.

RISKOFCHEMICALEXPOSURE:Potentialforchemicalburns,fire,explosion,personalinjury,orpropertydamage.Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentismandatory.

RISKOFFIREHAZARD:DONOTinstalloroperateonanyflammablesurface.HAZARDOUSVOLTAGE:

DISCONNECTpowercordbeforeremovingmotorcoverforservice.Electricalservicebytrainedpersonnelonly.

EXPLOSIONHAZARD:Thispumpisnotexplosionproof.DONOTinstalloroperateinanexplosiveenvironment.Pumpisequippedwithasafetyinterlockswitch.Thisswitchensuresthatallsupplyvoltageisdisconnectedfromthetimerboardintheeventthecoverisremovedpriortounpluggingthepowercord.DONOTtamperwithoralterthisswitchinanyway.Failuretofollowthiswarningwillvoidthewarrantyandcanleadtopersonalinjuryorpropertydamage.Electricalservicebytrainedpersonnelonly.Pumpisnotuserserviceableinregardstoelectricalcomponents.Contactthefactoryoranauthorizedservicefacilityforrepair.

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o a s .NOTE: Cette a pompe de dosage et ses composants ont t

SafetyInformationcontinuedNOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction.NOTICE:Thismeteringpumpisportableanddesignedtoberemovablefromtheplumbingsystemwithoutdamagetotheconnections.NOTICE:Thismeteringpumpanditscomponentshavebeentestedforusewiththefollowingchemicals:SodiumHypochlorite(10-15%),MuriaticAcid(20-22%Baume,31.5%Hcl),and

Thisisthesafetyalertsymbol.Whendisplayedintmanualorontheequipment,lookforoneofthefollowingsignalwordsalertingyoutothepotentiaforpersonalinjuryorpropertydamage.Electricalinstallationshouldadheretoallnationalandlocodes.Consultalicensedprofessionalforassistancewithproperelectricalinstallation.PUMPINTENDEDFORINDOORUSE.Cettepompeestprvuepourutilisationlintrieur.

HypochloritedeSodium(solutionde10-15%);AcideMuriatique(20-22%Baume,31.5%Hcl);CendredeSoude.

S d A h

testspourutilisationaveclesproduitschimiquessuivants;



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PumpIdentificationIdentifyyourpumpusingthelabelontheboxorthepump.

BoxLabel

25BDF502050503955

120

5/18.925/1.7

1/4"White1/4"Blanco

BDFHL5F1SQAA

4/15.1

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PumpIdentificationcontinuedDataLabel WarningLabel

25BDF5BDFHL5F1SQAA

25psi/1.7bar 120V60Hz1.2

amp

4

gpd

/15.1

lpd

02050503955

NOTE:Agencylistingsvarybymodel.



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OutputsModel Pressure Timer Pump Min.toMax. Min.toMax. NumberofDoses

Tube Ounces Millimeters 1 2 3 4 5 625BDF1HP* 100psi(6.9bar) 24-hour #125BDF1 25psi(1.7bar) 24-hour #1

0.06to1.3 2to39 Ounces 0.06 0.12 0.18 0.24 0.3 0.3625BDF1HP-7* 100psi(6.9bar) 7-day #1 Milliliters 2 4 6 8 10 1225BDF1-7 25psi(1.7bar) 7-day #125BDF2HP* 100psi(6.9bar) 24-hour #225BDF2 25psi(1.7bar) 24-hour #2

0.21to4.5 6to134 Ounces 0.21 0.42 0.63 0.84 1.05 1.2625BDF2HP-7* 100psi(6.9bar) 7-day #2 Milliliters 6 12 18 24 30 3625BDF2-7 25psi(1.7bar) 7-day #225BDF3 25psi(1.7bar) 24-hour #3

0.48to10 14to302 Ounces 0.48 0.96 1.44 1.92 2.40 2.8825BDF3-7 25psi(1.7bar) 7-day #3 Milliliters 14 28 42 56 70 8425BDF4 25psi(1.7bar)r 24-hour #4

0.71to15 21to449 Ounces 0.71 1.42 2.13 2.84 3.55 4.2625BDF4-7

25

psi

(1.7

bar)

7-day

#4

Milliliters

21

42

63

96

105

126

25BDF5 25psi(1.7bar) 24-hour #5

1to21 30to625 Ounces 1 2 3 4 5 625BDF5-7 25psi(1.7bar) 7-day #5 Milliliters 30 60 90 120 150 180

PumpOutputperDoseHourBankofDoseSwitches

WithintheBankofDoseSwitcheseachnumberrepresentsthenumberofdoses 1doserepresentsapproximately25secondsofruntime AnydipswitchintheUPpositionrepresentsaprogrammeddoseamount ThesumofthedipswitchesintheUPpositionequalsthedoseamountforexample,switches2,4and5intheUPpositionwillgive11doses AlldipswitchesintheUPpositionwillpumpthemaximumdosageamountforthepump(21doses)

BankofDoseSwitches

NOTICE:Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedonpumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPumpCompanyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.

*Pumpsuppliedwithinjectioncheckvalvefor26-100psi(1.7-6.9bar)applications

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MaterialsofConstructionAll Housings . . . . . . . . . . . . . . . . . . . PolycarbonatePump Head Latches . . . . . . . . . . . . . PolypropylenePeristalticTube . . . . . . . . . . . . . . . . .Santoprene*, FDAApprovedCheck

Valve

Duckbill

Suction/DischargeTubing . . . . . . . . .Polyethylene,FDAApprovedFerrules(1/4"&6mm)Tube Fittings . . . . . . . . . . . . . . . . . . . Polypropylene, NSF listed ConnectingNuts . . . . . . . . . . . . . . .Type1RigidPVCorPolypropyleneCheckValveFittings . . . . . . . . . . . . .Type1,RigidPVC,NSFlistedWeightedSuctionLineStrainer . . . . .PPorType1RigidPVCbodywithType1RigidPVCcap,

NSFlisted;ceramicweightAll Fasteners . . . . . . . . . . . . . . . . . . . Stainless Steel *Santoprene isaregisteredtrademarkofExxonMobilCorporation.



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AccessoryChecklistpre-installation25psiunitincludes: 100psiunitincludes:3ConnectingNuts1/4" 3ConnectingNuts1/4"3Ferrules 3Ferrules1InjectionFitting 1InjectionCheckValve1WeightedSuctionLineStrainer1/4" 1WeightedSuctionLineStrainer1/4"120'RollofSuction&DischargeTubing1/4"White 120'RollofSuction&DischargeTubing1/4"White1InstallationandMaintenanceManual 1InstallationandMaintenanceManual

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ProgrammingInstructionsKEY

On:DipswitchintheUPpositionOff:DipswitchintheDOWNpositionDoseHour:Theprogrammedtimewhenthedoseamountisinjected.Minimumis1hourperdayandmaximumis24hoursperday1Dose:Minimumvolumeofliquidinjected(#1dipswitchintheUPposition)21Doses:MaximumdoseamountDoseAmount:Thevolumeofliquidtobeinjectedperdosehour.ThedoseamountisthesumofthedipswitchesintheUPpositionExample: Theminimumdoseamountis1doseandisthe#1dipswitchinthe

UPposition. 3dosesarethe#3dipswitchintheUPpositionor#1dipswitchesin

theUPposition. Themaximumdoseamountis21dosesandisalloftheswitchesinthe

UPposition.Dipswitchnumbers1+2+3+4+5+6=21doses.

Moreonnextpage

SUMMARYOFSTEPSI. BatteryIA. 7-daytimeronly,

selectdays

of

the

week

II. SettimeofdayIII. SelectdoseamountIV. ProgramhoursfordoseV. Prime



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ProgrammingInstructions continuedI.BATTERY

ELECTRICSHOCKHAZARD:DONOTplugpowercordintoreceptacle;performprogrammingwithoutACpower.1. Removethefourscrewstoremovepumpcoverandconfirmthatalldipswitchesonthe

circuitboardareinthedownposition.2. Connectthesupplied9Vbattery.ThiswillilluminatethegreenLEDlight.Replace

batteryiflightdoesnotilluminate.NOTE:ThebatteryonlyretainsthetimeofdayandwillnotrunthepumpifACpowerislost.

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-

ProgrammingInstructionscontinuedIA.7DAYTIMERONLY,SELECTDAYSOFTHEWEEK

NOTE:Skipthisstepifusing24-hourtimerandproceedtostepII.Onthe7-daytimerboard,dipswitches1-7inthefirstbankofswitchesrepresentthedaysof

DaysoftheWeetheweek.Switch1representsthedaythatthetimerisactivated. (7-daytimeronly)Forexample,ifthepumpisprogrammedonWednesday,thenthethirdswitchwouldrepresentFriday.

Green1. Pressandholdtheprimeswitch(locatedbeneaththepumphead)toilluminatethegreen LEDLight

LEDlighttoflashingindicatingthedayoftheweekmodeisactive.2. Liftthedipswitchestorepresentthedaysoftheweekthatthepumpistodose.3. Recordtheprogrammeddaysettingsbypressingtheredprimeswitchonceagain.Thegreen

LEDlightwillturnoff.The7-daytimerisnowset.

4. Setallswitchestothedownposition.ThegreenLEDlightwillilluminate.

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ProgrammingInstructions continuedII.SETTIMEOFDAY

Fromlefttoright,thefirstbankofswitchesrepresents1a.m.tonoon.Thesecondbankrepresents1p.m.tomidnight.

1stBankof 2ndBankofSwitches Switches

1. Setthetimeofdaybyliftingthedipswitchthatisclosesttothecurrenttimeofday.ThegreenLEDwillturnoff.Thetimeofdayisnowset.

NOTE:Toerasethesetting,pushalldipswitchesdownandreturntothebatteryinstructions.

Moreonnextpage

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ProgrammingInstructionscontinuedIII.SELECTDOSEAMOUNT

Fromlefttoright,usethethirdbankofswitches1-6.1. Refertotheoutputchartonpage8.

3rdBankofSwitches

2. Setthedoseamountperhourbyliftingthecorrespondingdoseswitches.3. Doseamountsarecumulative.

Forexample,switches2,4&6intheUPpositionwillfeed12doses(2+4+6=12).

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ProgrammingInstructions continuedIV.PROGRAMHOURSFORDOSEEVENT

1. Leavedoseswitches(thirdbank:1-6)intheirprogrammedposition.2. KeepthetimeofdayswitchintheUPposition(either1stor2ndbankofswitches),liftthedip

switchestocorrespondwiththehour(s)ofthedaythatthepumpwillfeedsolution.3. AftersettingthedipswitchesintheUPposition,pushthetimeofdayswitchdownif

solutionisnottobepumpedatthathour.1stBankof 2ndBankofSwitches Switches

GreenLEDLight

NOTICE:Ifall24hourlyswitchesaresetintheDOWNpositionatanytime,theboardwillloseitsprogrammedtimeofday.Ifthisoccurs,returntotheStepI.

4. Installthecoverbysecuringthefourcoverscrewsandplugtheunitintoaproperlygroundedreceptacle.

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ProgrammingInstructionscontinuedV.PRIME

MotorHousing1. Presstheredprimebuttontoprimethepump.Thepumpwillautomaticallyshutoffafter60

seconds.Todiscontinuepumpoperationduringthe60-secondprimecycle,presstheprimebutton

again.

2. Cycleasnecessarytopumpsolutiontothepointofinjection.

TheBDFisnowreadyforoperation.

NOTICE:Toretainthisprogramschedule,the9Vbatteryisaback-upincaseACpowerislost.7-DayModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaulttoOFFoncethepowerisrestored.Toreprogramthesettings,unplugthepumpandreplacethebattery.24-HourModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaultto12pmwhenpowerisrestoredandthepumpwillresumeitsdosescheduleanddoseamounts.Ifthedosescheduleneedstocorrespondwiththeactualtimeofday,unplugthepump,replacethebattery,andreprogramallsettings.

Prime

DischargeSuction



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InstallationadditionalsafetyinstructionsNOTICE:Indicatesspecialinstructions orgeneralmandatoryaction.

Readallsafetyhazardsbeforeinstallingorservicingthepump.Thepumpisdesignedforinstallationandservicebyproperlytrainedpersonnel.Useallrequiredpersonalprotectiveequipmentwhenworkingonornearachemicalmeteringpump.Installthepumpsothatitisincompliancewithallnationalandlocalplumbingandelectricalcodes.

Usetheproperproducttotreatpotablewatersystems,useonlychemicalslistedorapprovedforuse.Installthepumptoworkinconjunctionwithwellpumporsystemcontrols.

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Installationcontinued mountpumpMOUNTPUMP

Selectadrylocation(toavoidwaterintrusionandpumpdamage)abovethesolution

tank.

Topreventpumpdamageintheeventofapumptubeleak,nevermountthepumpverticallywiththepumpheadup.Toavoidchemicaldamagefromfumes,DONOTmountpumpdirectlyoveranopensolutiontank.Keeptankcovered.

Avoidfloodedsuctionorpumpmountedlowerthanthesolutioncontainer.

Draw

solution

from

the

top

ofthetank.Pumpcanrundrywithoutdamage.Ifpumpisinstalledwithafloodedsuction,ashut-offvalveorotherdevicemustbeprovidedtostopflowtopumpduringservice.DONOTallowwaterintrusionintothemotororcorrosionanddamagewilloccur.Topreventmotordamage,verifywithavoltmeterthatthereceptaclevoltagecorrespondswiththepumpvoltage.

NOTICE:DONOTplugmeteringpumpintopowersourceunlessBDFhasbeenprogrammed.

Moreonnextpage



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InstallationDiagramGroundedPowerOutlet(GFCIRecommended)

OUT

(Discharge)IN(Suction)

SolutionTank

DisassembledView

InjectionCheckValve

InjectionFitting0-25psi

InjectionCheckValve26-100psi

Shut-OffValve

Duckbill

DischargeLine

SuctionLine

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Installationcontinued suction/dischargelinesINSTALLSUCTION/DISCHARGELINETOPUMPHEAD

DONOTusethread1. Uncoilthesuction/dischargeline.Useoutsideofsolutiontankasaguidetocutproperlength sealanttapeon

ofsuctionlineensuringitwillbe2-3"abovethebottomofsolutiontank.Allowsufficientslacktoavoidkinksandstresscracks.Alwaysmakeacleansquarecuttoassurethatthesuctionlineisburrfree.Normalmaintenancerequirestrimming.Suctionlinesthatextendtothebottomofthetankcanresultindebrispickupleadingtocloggedinjectorsandpossibletubefailure.

2. Makeconnectionsbyslidingtheline(s)throughconnectingnutandferruleandfingertightentothecorrespondingtubefittings.SuctionsidetubeconnectionisindicatedbyINonthetubehousingcover.

3. Fingertightennuttothethreadedtubefittingwhileholdingthetubefitting.Overtighteningtheferruleandnutwithawrenchmayresultindamagedfittings,crushedferrules,andairpickup.DONOTusethreadsealanttapeonpumptubeconnectionsortoolstotightenconnections.

Moreonnextpage

IN

OUT

SuctionLine

Ferrules

Fingertighten1/4"nut

NOTE:BeveledendsofferrulesfacepumpTubingshouldbottomintoallfittings.

pumptubethreads.

DOuse

DischargeLine


ll l


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Installationcontinued suctionlineINSTALLSUCTIONWEIGHT

1. Drillaholeintothebungcaporsolutiontanklid.Slidethetubingthroughandsecuretheweightedstrainertotheline.

2. Toattachthestrainer,slideapproximately31/2"oftubingthroughthecolletandlockintoplaceonstrainerbody.Pulltubingtomakesureitissecure.

3. Suspendslightlyabovetankbottomtoreducethechanceofsedimentpickup.DONOTmixchemicalsinthesolutioncontainer.Followrecommendedmixingproceduresaccordingtothemanufacturer.DONOToperatepumpunlesschemicaliscompletelyinsolution.Turnpumpoffwhenreplenishingsolution.

DONOTslidetubingallthewaytothe

3.5"bottomofthe

(9cm)weightedstrainer.Tubingcouldbecomeflushwiththenoseofthestrainerandthepumpmaynotprimeduetoblockage.

WeightedSuctionLine

Strainer3"

Suction/DischargeTubing

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Installationcontinued pointofinjectionINSTALLINJECTIONPOINT

1. MakeasecurefingertightconnectiononthedischargefittingofthepumpheadasinstructedDONOTusethread

inInstallSuctionLineinstructions. sealanttapeonpumpDONOTusethreadsealanttapeonpumptubeconnectionsortoolstotightenconnections.

HAZARDOUSPRESSURE:Shutoffwaterorcirculationsystemandbleedoffanysystempressure.Locateapointofinjectionbeyondallpumpsandfiltersorasdeterminedbytheapplication.

2. A1/4"or1/2"FemaleNPT(FNPT)connectionisrequiredforinstallingtheinjectionfitting.IfthereisnoFNPTfittingavailable,provideonebyeithertappingthepipeorinstallingFNPTpipeteefitting.

3. WraptheMaleNPT(MNPT)endofinjectionfittingwith2or3turnsofthreadingtape.Ifnecessary,trimtheinjectionfittingquillasrequiredtoinjectproductdirectlyintoflowofwater.

Moreonnextpage

tubethreads.

DOuse

TrimInjectionFitting


I t ll ti i t f i j ti


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InjectionCheckValve

Shut-OffValve

InstallationcontinuedTypicalPointofInjection

1/4"or1/2"FNPTReductionBushing

HAZARDOUSPRESSURE:Shutoffwaterorcirculationsystemandbleedoffanysystempressure.

pointofinjection4. Handtightentheinjectionfittingintothe

FNPTfitting.0-25psiModels(includesinjectionfitting)a. Installconnectingnutandferruleto

thepumpdischargetubing.Insertdischargetubingintoinjectionfittinguntilitreachesbaseoffitting.

b. Fingertightenconnectingnuttofitting.26-100psiModels(includesinjectioncheckvalve)a. Priortoconnection,testinjectioncheck

valveandNPTthreadsforleaksbypressurizingsystem.Ifnecessary,tightenanadditional1/4turn.

b. Installconnectingnutandferruletothepumpdischargetubing.Insertdischargetubingintocheckvalvebodyuntilitreachesbaseofbody.

c. Fingertightenconnectingnuttofitting.

5. Turnpumponandre-pressurizesystem.Observechemicalflowasactuatedbysystemandcheckallconnectionsforleaks.

6. Aftersuitableamountofdosingtime,performtestsforrequiredsolutionlevelsTheinjectionpointandfittingrequireperiodicmaintenancetocleananydepositsorbuildup.Toallowquickaccesstothepointofinjection,Stennerrecommendstheinstallationofshut-offvalves.

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T bl h ti t


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TroubleshootingmotorPROBLEM POSSIBLECAUSE SOLUTION

Motor HAZARDOUSVOLTAGE:DISCONNECTpowercordbeforeremovingmotorcoverforservice.Electricalserviceshouldbebytrainedpersonne

LEDdoesntilluminate. Batteryisdead. Replace9Vbattery.DONOThookupbatteryuntilatthejobsitDipswitchesareup(ON). Dipswitchesshouldbedown(OFF)beforeconnectingbattery.

(NOTE:Ifalldipswitchesaredownandthebatteryisgood,possibleboardproblem.Consultfactory.)

Pumpnotdosingtheproperschedule. Nopoweratthereceptacle. Confirmpowerisrestored,checkbattery,andifnecessary,replaandreprogram.

Long-termpoweroutage/low9Vbattery Replacebatteryandre-program.Ifthebatteryisdisconnectedfrcausedpumptoloseprogram. thepump,theprogramswillbelost.

Pumprollersnotturning Motorisbadorinterlockswitchnotworking Replacemotororsecuremotorcovertobase.whenprimebuttonispressed. becausemotorcoverisnotsecured.

NOTICE:Toretainthisprogramschedule,the9Vbatteryisaback-upincaseACpowerislost.7-DayModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaulttoOFFoncethepowerisrestored.Toreprogramthesettingsunplugthepumpandreplacethebattery.24-HourModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaultto12pmwhenpowerisrestoredandthepumpwillresumeitdosescheduleanddoseamounts.Ifthedosescheduleneedstocorrespondwiththeactualtimeofday,unplugthepump,replacethebattery,andreprogramallsettings.


T bl h ti h d


26/44

Troubleshootingcontinued pumpheadPROBLEM POSSIBLECAUSE SOLUTION

ComponentscrackingPumpheadleaking

ChemicalattackPumptuberupture

CheckchemicalcompatibilityReplacepumptube,ferrules;centertube

Nopumpoutput,pumpheadrotates Depletedsolutiontank ReplenishsolutionPumpsuctionlineweightisabovesolution ReplenishsolutionLeakinthesuctionline InspectorreplacesuctionlineFerrulesinstalledincorrectly,missingordamaged ReplaceferrulesInjectionpointisclogged InspectandcleaninjectionpointCloggedsuction/discharge tubingand/orinjectioncheckvalve Cleanand/orreplaceasneededLifeofpumptubeexhausted Replacepumptube,ferrules;centertubeSuctiontubingisflushwiththenoseoftheweightedstrainer Pullsuctiontubingapproximately1"frombottomofstrainerCutbottomofsuctiontubingatanangle

Lowpumpoutput,pumpheadrotates Lifeofpumptubeexhausted Replacepumptube,ferrules;centertubeRollerswornorbroken ReplacerollerassemblyInjectionpointisrestricted InspectandcleaninjectionpointIncorrecttubesize ReplacetubewithcorrectsizeHighsystembackpressure Verifysystempressureagainsttubepsi,replacetubeifneeded

Nopumpoutput;pumpheaddoesntrotate Strippedrollerassembly ReplacerollerassemblyMotorproblem Refertomotorsection

Pumpoutputhigh Incorrecttubesizeorsetting Replacetubewithcorrectsizeoradjustsettings.Rollerassemblybroken Replacerollerassembly

www.stenner.com26

Tro bleshooting p mp t be


27/44

Troubleshootingcontinued pumptubeNOTICE:Aleakingpumptubedamagesthemeteringpump.Inspectpumpfrequentlyforleakageandwear.RefertoTubeReplacementsectionforadditional safetyprecautionsandinstructions.

PROBLEM POSSIBLECAUSE SOLUTION

Tubeleaking PumptuberupturedCalciumormineraldepositsExcessivebackpressureTubeistwistedTubenotcentered

Replacepumptube,ferrules;centertubeCleaninjectionfitting,replacepumptube,ferrules;centertubeVerifysystempressureagainsttubepsi,replacetubeifneededReplacepumptube,ferrules;centertubeReplacepumptube,ferrules;centertube

Tubelifeisshortened ChemicalattackMineraldepositsatinjectionpointSedimentblockageatcheckvalveDegradedcheckvalveduckbillDuckbillinwrongorientationTubemanuallystretchedorpinchedduringreplacementSeizedrollerscausedabrasionontubeExposuretoheatorsun

CheckchemicalcompatibilityRemovedeposits,replacepumptube,ferrules;centertubeMaintainsuctionline2-3"abovebottomoftankReplaceduckbillateverytubechangeReverseduckbillorientationFollowtubereplacementinstructionsandallowrollerassemblytostretchtubeintoplaceCleanrollerassemblyorreplaceDonotstoretubesinhightemperaturesorindirectsunlight

Tubeconnectionisleaking Missingferruleon1/4"lineCrushedferruleFerruleinwrongorientation

ReplaceferruleReplaceferruleReverseorientationofferrule


Separating and Reconnecting Subassemblies


28/44

SeparatingandReconnectingSubassembliesSeparatingSubassemblies

1. Turnoffthepumpandunplugthepowercord.2. Holdthemotorsectionandturnthepumpheadclockwise,untilitstops.3. Pullthepumpheadstraightoutandoff.

NOTE:OlderpumpsorpumpsthathavehadatuberupturemayrequiretheuseofaflatSeparating

bladescrewdrivertoassistinpumpheadremoval.Turnpumpheadcounterclockwiseuntilitstops.Insertthescrewdriverbehindthepumpheadandcarefullyprythepumpheadoffthemotorshaftwhilepulling.

Reconnecting

ReconnectingPumpHeadtoMotor1. Holdthepumpmotorsectionandinsertthemotorshaftintothepumpheadmakingsure

theflatofthemotorshaftalignswiththethecorrespondingflatofrollerassembly.2. Rotatethepumpheaduntilthelockingrivetsonthefrontofthepumpmotoralignwith

thecorrespondingmountinglocationsofthepumphead.3. Pushtheheadontothemotorshaftuntilitbottoms.4. Turncounterclockwisetoengagemountingrivets.

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Tube Replacement safety information


29/44

TubeReplacementsafetyinformationRISKOFCHEMICALEXPOSURE: HAZARDOUSPRESSURE/

CHEMICALEXPOSURE:Toreduceriskofexposure,checkthepumptuberegularlyforleakage.Atthefirstsignofleakage,replacethepumptube.Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentismandatorywhenworkingonornearchemicalmeteringpumps.Toreduceriskofexposure,andalsopriortoservice,shipping,orstorage,pumpgenerousamountsofwateroracompatiblebuffersolutiontoremovechemicalfrompump.ConsultchemicalmanufacturerandMSDSsheetforadditionalinformationandprecautionsforthechemicalinuse.Personnelshouldbeskilledandtrainedinthepropersafetyandhandlingofthechemicals inuse.

PINCHPOINTHAZARD:Useextremecautionwhenreplacingpumptube.BecarefulofyourfingersandDONOTplacefingersnearrollers.

Usecautionandbleedoffallresidentsystempressureprioattemptingserviceorinstallation.UsecautionwhendisconnectingdischargetubingfrompDischargemaybeunderpressure.TubingmaycontaincheNOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction.NOTICE:DONOTapplygrease,oil,orlubricantstotheptubeorhousing.NOTICE:Priortopumptubereplacement, inspecttheentpumpheadforcracksordamagedcomponents.Ensureroturnfreely.NOTICE:RinseoffchemicalresidualandcleanallchemicaldebrisfrompumpheadcomponentspriortotubereplacemApplyStennergreasetomainshaftandtubehousingcoverbushingduringtubereplacement.NOTICE:DONOTpullexcessivelyonpumptube.Avoidkordamageduringtube installation.NOTICE:Inspectthesuction/dischargetubing, injectionp(intopipe),andinjectioncheckvalveduckbillforblockageafteranytuberupture.Clearorreplaceasrequired.


Tube Replacement preparation


30/44

TubeReplacementcontinued preparation1. Followallsafetyprecautionspriortotubereplacement.2. Priortoservice,pumpwateroracompatiblebuffersolutionthroughthepumpandsuction/dischargelineto

removechemicalandavoidcontact.3. Turnpumpoff.4. Disconnectthesuctionanddischargeconnectionsfrompumphead.5. Plugpowercordintoconstantlyenergized,properlygroundedreceptacleforservice.

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Tube Replacement d remove old tube


31/44

TubeReplacementcontinued removeoldtubeREMOVEOLDTUBE

1. Turnthemeteringpumpoff.2. Removeandsetasidecoverandscrews.3. PressthePRIMEbuttontojogtheroller

assemblyuntiloneofthethreeslotsintherollerassemblylinesupwiththebottomtubefitting(suctionside).IllustrationA

4. Turnpumpoff.5. Lifttubefittingoutofhousingslotand

pullittowardcenterofrollerassembly.IllustrationB

6. PressthePRIMEbuttontojogtherollerassemblywhileguidingthetube,withtension,upandoutofhousing.IllustrationC

7. Turnpumpoff.WhentheslotintherollerassemblyalignswiththeOUT(discharge)tubefitting,removeanddiscardpumptube.

8. Removerollerassemblyandhousing.9. Usenon-citrusall-purposecleanerto

cleanchemicalresiduefrompumpheadhousing,roller,andcover.10. Checkhousingforcracks.Replace

ifcracked.11. Ensurerollersspinfreely.IllustrationD12. Replacerollerassemblyif:seized,excessive

sideplayfromborewear,orifrollersarevisiblyworn.

13. Reinstallcleantubehousing.14. Installrollerassembly.

A

B

C

D

PullOut

CheckRollers

PullOut


Tube Replacement ti d install new tube


32/44

TubeReplacementcontinued installnewtubeIMPORTANT!DONOTlubricatepumptubeorrollerassembly. INSTALLNEWTUBE

1. PressthePRIMEbuttonuntiloneoftheslots 5. WhentherollerassemblyslotreachesintherollerassemblyalignswiththeIN thehousingslotthatthefittinginserts(suction)tubefittingslotinthehousing. into,depressthePRIMEbuttontoaidinPressagaintostop. stretchingthetubeassemblyuntilitcan

beinsertedintothehousing.2. Placetubefittingintosuctionsideslotof

thehousingandtherollerassemblyslot. NOTE:AusedtubewillhavestretchIllustrationE approximately3/4"andthenewtubewill

appeartobestiffandshort.Followdirections3. PressthePRIMEbuttontojogtheroller

toallowrollerstostretchtubeintoplace.assemblywhileguidingthetubetopreventitfromgettingpinchedbetweenthe 6. Allowrollerstostretchtubeintoplacehousingandrollerassembly. whileguidingtubeintoslot.IllustrationG

IMPORTANT!Avoidrotatingwrist,whichcan 7. Presstheprimebuttontoturnoff.resultinatwistedtubethatwillnotcenter.DO

8. ApplyasmallamountofgreaseNOTforcetubeandbecarefulofyourfingers.

(AquaShield)tocoverbushingONLYand4. Guidetube,withslighttension(toward replacecoverandtwoscrews,leaving

thecenter)topreventpinchingbetween frontscrewin-betweenthefittingsloose.housingandrollerassembly.IllustrationF

NOTE:CoverScrewsareself-tappingandmustbebackedintolocateoriginalthreadbeforesecuring.Ifascrewbossisstripped,usealternatebossesandpositionoppositefromeachother.Neversecurethecoverplatewithmorethan2screws.

E

RollerAssemblySlot

TubeHousing

Slot

F

G

RollerAssembly

Guide

Guide

TubeHousing

Slot Slot

32 www.stenner.com

Tube Replacement contin ed center new tube


33/44

TubeReplacementcontinued centernewtubeCENTERNEWTUBE

1. Tocenterthetubeontherollers,pressthePRIMEbuttontocontinuallyrotatetherollers.IllustrationH

2.

Turnthe

tube

fitting

on

the

suction

side

not

more

than

1/8

of

aturn

in

the

direction

tube

mustmove.

3. DONOTletgooffittinguntiltuberidesapproximatelyincenterofrollers.4. PressthePRIMEbuttontoturnOff.Tightencoverscrews.Coverisnotonsecurelyifthere

isagapbetweenscrewbossandcover.IllustrationI

H1/8Turn

Leavethisscrewloose.I

CoverGap

Screwboss


Cleaning the Point of Injection safety information


34/44

CleaningthePointofInjection safetyinformationNOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction.NOTICE:0-25psimodelsareinstalledusinganinjectionfitting

and

26-100

psi

models

use

an

injection

check

valve.

Bothallowtheextensiontiptobeinstalledinthecenterofthepipedirectlyintheflowofwatertohelpreducedepositaccumulation.

InjectionFitting

Duckbill

(Rubber)

AreasThatClog

CheckValve

Body

InjectionCheckValve

WarnsabouthazardsthatCANcausedeath,seriouspersonalinjury,orpropertydamageifignored.

Thisis

the

safety

alert

symbol.

When

displayed

in

this

manualorontheequipment,lookforoneofthefollowingsignalwordsalertingyoutothepotentialforpersonalinjuryorpropertydamage.

HAZARDOUSPRESSURE/CHEMICALEXPOSURE:Usecautionandbleedoffallresidentsystempressurepriortoattemptingserviceorinstallation.Usecautionwhendisconnectingdischargetubingfrompump.Dischargelinemaybeunderpressure.Tubingmaycontainchemical.Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentismandatorywhenworkingonornearchemicalmeteringpumps.

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Cleaning the Point of Injection continued


35/44

CleaningthePointofInjectioncontinued1. Turnmeteringpumpoffandunplug

cord.Disablewaterpumporauxiliaryequipmentelectricalsupply.

2. Depressurizesystemandbleedpressurefrom

pump

discharge

tubing.

3. Loosenandremoveconnectingnut

andferrulefromtheinjectioncheckvalveorinjectionfittingtodisconnectdischargetubing.

26-100psimodels: Unscrewthetopfitting(checkvalve

body)todisassemble.Thebottomfitting(injection

fitting

with

arrow)

should

remainattachedtothepipe.

Removeduckbillfromcheckvalvebodyandreplaceifdeterioratedorswollen.Ifclogged,cleanorreplace(yearlyreplacementrecommended).

ExamineO-Ringontheinjectionfittingandreplaceifdeterioratedordamaged.

4. Inserta#2Phillipsheadscrewdriverthroughinjectionfittingintothepipetolocateorbreakupaccumulateddeposits.Ifscrewdrivercannotbeinserted,drillthedepositoutoftheinjectionfitting(DONOTdrillthroughtheoppositepipewall).

Moreonnextpage

ReplaceDuck

Cleanoutaccumulateddepositswitha#2Phillipsheadscrewdriver.Periodicinspectionandcleaningothepointofinjectionwillmaintainproperpumpoperationandprovidmaximumtubelife.


Cleaning the Point of Injection continued


36/44

CleaningthePointofInjectioncontinued5. Replacedischargetubingifcrackedor 6. Tightentheconnectingnutfingertight.

deteriorated.Iftheendisclogged,cutoff7. Enablethewaterpumpelectricalsupply

thecalcifiedorblockedsectionoftubing.andpressurizethewatersystem.

0-25psimodels:8. Putthemeteringpumpbackinserviceand

Replaceferruleandinsertthedischargeinspectallconnectionsforleaks.tubingintotheinjectionfitting

approximately 3/4"-1"untilitstops.26-100psimodels: Reassembletheinjectioncheckvalvein

reverseorder. Replaceferruleandinsertthedischarge

tubingintotheinjectioncheckvalveapproximately3/4"untilitstops.

Cutoffthecalcifiedorblockedsection.

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Motor exploded view


37/44

Motor explodedviewContactfactoryforpartnumbers.

MotorCover

TimerBoard

SwitchMountingScrewJ

SafetyInterlockSwitch

ContactSwitchBracket

PCBCardGuide

PowerCord10'120V

StrainReliefBushing

MotorBase

Battery9V

MotorBaseScrewDBatteryStrap

CoverScrewB

CoilGroundScrewE

GearMotor Motor

Housing

Moto

Screw


PumpHeadexplodedview


38/44

p p

Roller

TubeHousing

RollerHousing

TubeHousingCover

PumpTube

CoverScrewB

Contactfactoryforpartnumbers.38 www.stenner.com

PumpHeadcontinued servicekits


39/44

p

PUMPHEADSERVICEKITSDESCRIPTION PARTNUMBER UM

SANTOPRENE Kit0-25psi(0-1.7bar) PSKL0_*_ KIT*selecttubenumber1,2,3,4,5

SANTOPRENE Kit26-100psi(1.7-6.9bar) PSKH0_*_ KIT*selecttubenumber1,2

TYGOTHANE Kit0-25psi(0-1.7bar) PSKLT * KIT*selecttubenumber2,5

Kit26-100psi(1.7-6.9bar)includes PSKHT2 KITTYGOTHANE #2PumpTube&PELLATHANE duckbill PumpTube

0-25psi(1.7bar)RollerAssembly ConnectingNuts1/4"

Ferrul

26-100psi(6.9bar)RollerAssembly

ConnectingNuts1/4"

DuckbillFerru

Cove

PumpTube


PumpHeadcontinued subassemblies


40/44

p

PUMPHEADSDESCRIPTION PARTNUMBER UM PARTNUMBER UM

#1and#2for26-100psipump(whenusedwithcheckvalve).#1,2,3,4,5for0-25psipump.

PumpTubeNumbers

PumpHeadPumpHeadincludesSANTOPRENEpumptube, UCTHC * D EA MCTHC * D PKof2ferrules1/4" *selecttubenumber1,2,3,4,5PumpHeadincludesSANTOPRENEpumptube UCPH * FD EA n/a&duckbill,ferrules1/4" *selecttubenumber1,2PumpHeadincludesTYGOTHANEpumptube, UCPHT0 * EA n/aferrules1/4" *selecttubenumber2,5PumpHeadincludesTYGOTHANE#2pumptube, UCPHTD2 EA n/aPELLATHANE duckbill,ferrules1/4"

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PumpTubes


41/44

p

PUMPTUBESDESCRIPTION PARTNUMBER UM PARTNUMBER UM

SANTOPRENE PumpTube, UCCP20 * PKof2 MCCP20 * PKof5ferrules1/4" *selecttubenumber1,2,3,4,5SANTOPRENE PumpTube&Duckbill, UCCP * FD PKof2 n/aferrules1/4" *selecttubenumber1,2TYGOTHANE PumpTube, UCTYG0 * PKof2 MCTYG0 * PKof5ferrules1/4" *selecttubenumber2,5TYGOTHANE #2PumpTube& UCTY2FD PKof2 n/aPELLATHANEDuckbill,ferrules1/4"

PumpTubeNumbers#1and#2for26-100psipu(whenusedwithcheckvalve#1,2,3,4,5for0-25psipu


CheckValves


42/44

CHECKVALVESDESCRIPTION PARTNUMBER UM PARTNUMBER UM

InjectionCheckValve1/4" CheckValveincludesSANTOPRENE UCDBINJ EA MCDBINJ PKof5duckbill;ferrules1/4"CheckValveincludesPELLATHANE UCTYINJ EA MCTYINJ PKof5duckbill;ferrules1/4"

42 www.stenner.com

ForYourRecords


43/44

Model:SerialNumber:DateofInstallation:



44/44

PeristalticMeteringPumpsSince1957

StennerPumpCompany3174DeSalvoRoadJacksonville,Florida32246Phone:904.641.1666USTollFree:800.683.2378Fax:[email protected](EST):Monday7:00am5:00pmTues.Fri.7:00am5:30pmStennerPumpCompanyAllRightsReserved
mailto:[email protected]:///reader/full/www.stenner.commailto:[email protected]:///reader/full/www.stenner.com

Stenner BDF Series Peristaltic Metering Pump Manual (Without QuickPro Addendum)

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Transcript of Stenner BDF Series Peristaltic Metering Pump Manual (Without QuickPro Addendum)