Material Characteristics of Low Carbon Steel SheetsTreated ...
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NAME STUDENT ID1. INTAN INDAHATI BINTI RAHMAN 20105980372. MAISARA BINTI MOHD RAZALI 20101668873. NUR AQILAH BINTI MASKURI 20103722094. NURUL NAJMI BINTI SALLEH 20107627155. WATI ANAK NYAGON 2010167993
AAR 553STRUCTURAL THEORIES AND APPLICATIONS
STEEL (MATERIAL)BY :
LECTURER : MR. SOHAIMI BIN MAN
CONTENTNo.
Topic Page
1. Introduction 3
2. Brief History 4
3. Steel 5
4. Steel Durability 7
5. Elasticity 8
6. Basic Grades 10
7. Steel Sections 11
8. Fire Protection 13
9. Form of Steel Structures 15
10. Conclusion 17
11. References 18
INTRODUCTION1. Steel is an alloy made by combining iron and other elements ;
carbon, manganese, chromium, vanadium and tungsten.2. They act as a hardening agent, preventing dislocations in the iron
atom crystal lattice from sliding past one another. 3. Varying the amount of alloying elements and the form of their
presence in the steel (solute elements, precipitated phase) controls qualities such as the hardness, ductility, and tensile strength of the resulting steel.
4. Steel with increased carbon content can be made harder and stronger than iron, but such steel is also less ductile than iron.
BRIEF HISTORY• Though steel had been produced by various inefficient methods long
before the Renaissance, its use became more common after more efficient production methods were devised in the 17th century.
• With the invention of the Bessemer process in the mid-19th century, steel became an inexpensive mass-produced material.
• Further refinements in the process, such as basic oxygen steelmaking (BOS), lowered the cost of production while increasing the quality of the metal.
• Today, steel is one of the most common materials in the world, with more than 1.3 billion tons produced annually.
• It is a major component in buildings, infrastructure, tools, ships, automobiles, machines, appliances, and weapons.
• Modern steel is generally identified by various grades defined by assorted standards organizations.
STEEL
Produced from iron ore by removing the ore’s
naturally occurring impurities
High strength in tension and compression
Able to undergo large deformation without
fracture
Ductile material
Physical properties of steel are related to the physics of the
material
density ρ = 7.7 ÷ 8.1 [kg/dm3]elastic modulus E=190÷210
[GPa]Poisson’s ratio ν = 0.27 ÷ 0.30Thermal conductivity κ = 11.2
÷ 48.3 [W/mK]Thermal expansion α = 9 ÷27
[10-6 / K]
Selection of an appropriate chemical
composition
Processing and heat treatment
Final microstructure
THE MECHANICAL PROPERTIES OF STEEL CAN BE CONTROL THROUGH :
• The alloys and the heat treatment used in the production of steel result in different property values and strengths
• Testing must be performed to :determine the final properties of
steel ensure adherence to the respective
standards.
MEASUREMENT SYSTEMS USED TO DEFINE THE PROPERTIES OF GIVEN STEEL.
Yield strength, ductility and stiffness are
determined using tensile testing.
Hardness is determined by
measuring resistance to the penetration of the surface by a hard
object.
Toughness is measured by
impact testing
STEEL DURABILITY
• Steel structures should be designed to be long lasting and require little maintenance.
• The durability of steel is influenced by exposure conditions, steel quality and fire protection.
• the atmosphere, soil, seawater, or stored chemicals.
Steel elements can be exposed to a wide range of conditions
• caused by atmospheric conditions should be prevented by anti-corrosion treatment, such as surface preparation or painting.
Rusting and surface degradation
• provide very good protection giving a rust and surface degradation-free life about 20 years
Metal coating (galvanizing or zinc spraying)
A typical curve for steel in tension
The modulus of elasticity for most structural steel tends to be a constant value of approximately 205kN / mm and E=210,000N / mm
ELASTICITY
BASIC GRADES
The four basic grades of steel are :1. S4502. S3553. S2754. S235
The numbers represent the minimum tensile strength of each grade in N/mm.
Grade S275 is the most commonly used in steel structures at the start of the twenty-first century.
STEEL SECTIONS
FIRE PROTECTION
• The rate of loss of strength is very high at temperatures more than 300 degree Celsius.
• Commonly used : Concrete Brick work Light encasement
FORM OF STEEL STRUCTURE
• Can be constructed or fabricated out of hot rolled structural steel shapes or cold formed steel sections.
• It provides adaptability, speed, lower monitoring/ or control; costs and lower preliminaries.
• The effects of environmental and other conditions on the final shape of a steel building should be discussed by the design or construction team in the initial stages of planning the layout and preparing the construction plan.
• The architect should consider aspect such as :1. The integration of facilities 2. Environmental aspects3. Internal non-commercial values and spaces4. Creation of a building that would add some excitement, colour, light and
size to provide the visual interest5. Provision for the easy expansion of the area of the building.
• All steel buildings must comply with the current building regulations.
• These are statutory instruments approved by parliament covering all aspects of building construction.
CONCLUSIONADVANTAGES• Does not deteriorate with age like timber and concrete• Steel is very strong and flexible. • Steel framed houses are ideal in cyclone/hurricane prone regions. • The best material for bridges and skyscrapers • Can be recycled.• Many section types are made (square, tube, H-section, etc). • Steel is such a versatile material which allows radical architecture.• Steel has a high expansion rate in changing temperatures, and this must be allowed for
in the engineering.
DISADVANTAGES• Heavy• Maintains its strength indefinitely• Expensive to transport. • Susceptible to corrosion which steel bridges must be painted continuously, particularly in
a salty environment. • In conditions of repeated stress and changing temperatures, steel can suffer fatigue and
cracks, and more corrosion and energy intensive needed to produce steel.
REFERENCES
• Al-Nageim, H., Durka, F., Morgan, W., and Williams D., Structural Mechanics: Loads, Analysis, Materials and Design of Structural Elements, Great Britain, 2010
• Key To Metals, http://www.keytometals.com/page.aspx?ID=SteelProperties&LN=EN
• Parker, B., Prefabricated House, http://www.localhistory.scit.wlv.ac.uk/articles/DarlastonHouses/Prefabs.htm