Starting from the project up to the productiondownload.sices.eu/brasil/pdf/SICES -...

Starting from the project up to the production

and start-up of the plants, every process is

performed by a qualified and skilled staff of

high technical experience.

With technologic pioneering, SICES started

developing the first micro-processed control

devices in the early ‘80s, becoming one of

the first players for the high standard in

quality, reliability and innovation.

SICES is a partner of several high-level

companies, supporting the customer from

the project to the star-up of the plant, and is

also offers an engineering service for the

domestic/industrial distribution.

SICES is also involved in various projects to

improve the energetic efficiency through

sustainable and green sources. It has been

working for years in the photovoltaic field.

Since 1977, SICES Srl designs and manufactures Electronic

Devices and Electric Control Panels for the management of

Gensets by any producer and brand.

S.I.C.E.S. Srl

Via Molinello 8B

21040 – Jerago con Orago Varese (ITALY)

R&D Department controllers and devices

Engineering

Production and Test department Panels

Production & Test controllers

Sales/Purchases

Avenida Portugal, 1174

Condominio Empresarial ONIX

06696-060 / ITAPEVI (SP) - BRASIL

Generally speaking, when we talk about power plants with Gensets, we can consider two big “families” of applications:

● Plants where the Load is supplied by SINGLE GENSETS

● Plants where the Load is supplied by SEVERAL GENSETS RUNNING IN SYNCHRO/PARALLEL or one or many gensets working in PARALLEL with the MAINS = PARALLEL APPLICATIONS

Performances

Price

Single

Stand-by Gensets

Synchro/Parallel

applications

ATS115

GC315

GC310

GC350

GC500Plus/Mains

MC100

BTB100

DST4602

DST4602Evolution

GC400

● This application is called A.T.S., which means Automatic Transfer Switch, that is the

management of the supply between two sources:

Symbol of the changeover

Source A / Source B

• One Mains and one stand-by Genset

• One Mains and one group of stand-by Gensets

• Two Gensets

• Two Mains

ATS115 - ATS115Plus

Smart, micro-processed, multifunctional ATS controller

aimed for the automatic and manual management of the

switch between 2 sources: Mains or Gensets.

ATS115 and ATS115Plus offer the possibility to measure the Currents and Voltages of

both sources.

In addition, the ATS115Plus offers enhanced communication interfaces, having on board:

• USB Port

• RS232 MOSBUS RTU

• Insulated RS485 MODBUS RTU

• RJ45 Ethernet port MODBUS TCP/IP

• Canbus J1939 Interface

ATS “Basic” – “Logica”

Automatic Transfer Switch Control panel that

comprises all circuits, devices and controls which

enable the switch between the Mains and the

Genset, in order to supply the Load in case of

Mains failure.

Available in two versions:

• “BASIC”: Manual panel equipped with a selector switch with

4 positions (Automatic – 0 – Mains – Genset) and 2 lamps

for optical signaling.

• “LOGICA”: Automatic panel equipped with a microprocessorbased controller ATS115 and ATS115Plus.

• Mains Circuit Breaker (MCB) control

• Genset Circuit Breaker (GCB) control

• Engine and alternator protections monitoring (AMF)

• Remote start control and date / time scheduler

The products for those basic applications are usually considered “STANDARD”.

Symbol of the changeover

Mains / Genset

● This application is called A.M.F. (Automatic Mains Failure)

● This application is called S.P.M. (Single Prime Mover)

• No Mains Circuit Breaker (MCB)


• Engine and alternator protections monitoring

• Remote start control and date / time scheduler

GC315, GC315Plus, GC315Link

• New AMF Genset controller for single stand-by gensets

• Evolution of the GC310 controller

• ATS & SPM functions included

• Just one product for analogue and

CANBUS J1939 engines

GC350, GC350-R

• AMF genset controller for single stand-by gensets

• ATS & SPM functions included

• Just one product for analogue and CANBUS J1939

engines

• Version with RINA naval certification

• True RMS readings on generator and mains voltages and currents. Neutral measure included.

• Active, Reactive and apparent power measurement

• Frequency and power measurement on Mains input

• Engine speed measurement by pick-up or W

• 8+3 fully programmable digital input and 8 digital output (6 programmable)

• Additional current measurement for neutral or ground fault protection (51N)

• Graphic display with self or manual adjustable contrast based on the temperature

• Insulated and Auto-supplied J1939 and MTU MDEC CAN interface

• USB serial port - RS232 serial port with MODBUS RTU protocol - RS485 serial port with MODBUS RTU protocol

• Ethernet interface with MODBUS TCP/IP protocol – GPRS modem

• Real Time Clock with battery - Events and data logging

Automatic Mains Failure

Microprocessor Genset

Controller for the most common

three-phases generator

applications

Automatic Mains Failure

Microprocessor Genset

Controller for the most

common three-phases

generator applications

• J1939 and MTU MDEC CAN interface and Interface with traditional sensors engines

• True RMS readings on generator and mains voltages and currents

• Active, Reactive and Apparent power measurement


• Engine speed measurement by pick-up or W

• 18+3 fully programmable and insulated digital inputs + 6 insulated digital outputs + 2 Fixed (possibility of additional I/O)

• Additional current measurement for neutral or differential protection (51N)

• RS232 interface port with MODBUS RTU + Additional RS232 or RS485 serial port

• Graphic display

• Real Time Clock - Events and data logging

RI.NA Naval Certification available with GC350-R

• No Mains Circuit Breaker (MCB)

• Genset Circuit Breakers (GCB) control


• Synchronization, Load sharing and Paralleling function

● This application is called M.P.M. (Multiple Prime Mover)

● This application is called M.S.B. (Multiple Stand-By)





Entry level Synchro/Parallel controller for

MPM or MSB plants.

• True RMS readings

• USB Port

• RS232 Serial Port Modbus RTU

• RS485 Serial Port Modbus RTU

• RJ45 Ethernet Modbus TCP/IP

• CANBUS J1939 Interface

• Synchronizer and Load sharing

• 8+3 fully programmable digital Inputs and 8 digital

Outputs (6 programmable)



• Engine, alternator, Mains protections monitoring

• Synchronization and Paralleling function

● This application is called SPtM (Single Parallel to Mains)

● This application is called MPtM (Multiple Parallel to Mains)



• Engine, alternator, Mains protections monitoring


Plus Mains

• Internal Load sharing, Synchronizer (via CAN or PWM)

and VAR regulation for Mains applications

• PWM (500Hz) direct interface with CATERPILLAR,

PERKINS and gensets with similar regulation system

• Mains and Genset circuit breaker management. With

GC500Mains available a proper MCB push button

• J1939 and MTU MDEC CAN interface and Interface

with traditional sensors engines

• True RMS readings on generator and mains voltages

and currents with additional current measurement for

neutral or ground fault protection (51N)



• 18+3 fully programmable digital and insulated inputs

• 16 digital output + 2 Fixed

• N.2 Serial ports MODBUS RTU (RS232/RS485)

• Remote monitoring systems

• Graphic display

• Real Time Clock - Events and data logging

• RI.NA Naval Certification available with GC500-R

GC500Plus & GC500Mains

Plus Mains

Genset controller particularly studied for Synchro/Parallel

applications.

Both models of the controller can be used for Single and

Multiple Gensets in Parallel with the Mains as well.

GC500Plus is particularly recommended for those plants comprising several gensets working in synchro/parallel in island

mode (It is able to manage up to 16 gensets connected on the same bus), or in case of a single production genset working

in synchro/parallel with the mains;

GC500Mains is recommended for those plants where it’s required the management of both genset and mains circuit

breakers.

QUADRI ELETTRICI: EASY-Synchro

NEW Parallel Control Panel in Modular version for

Gensets up to 1000kVA

Just one Panel able to control different type of plants, such as:

• MPM (Multiple Prime Mover)

• MSB (Multiple Stand-by)

• SPtM (Single Parallel to Mains)

• MPtM (Multiple Parallel to Mains)

The genset operation sequence (in island mode or

parallel with the mains) can be easily selected by the

controller menu or using the proper selector.

• MC100 is designed for the safe control of the following types of plants with and without MCB and MGCB management:

• MSB + MSTP (Multiple Stand-by + Multiple Short Time Parallel)

• MPtM (Multiple Parallel to Mains)

• MSB + MPtM (Multiple Stand-by + Multiple Parallel to Mains)

• Compatibility with SICES controllers DST4602, DST4601/PX, GC500, GC500Plus.

• Import/Export and Base Load application.

• Loss of Mains protections - Load shedding and Load sharing over the bus.

MC100

Supervisor controller for multiple

parallel applications

• Used in combination with MC100 and other SICES Controllers, it allows

the simple setup of complex applications having multiple Mains or/and

multiple Bus tie breakers.

• Synchronization between the half-bus.

• BTB100 is able to measure the current on the tie breaker by means of

dedicated current transformers.

• Measurement of the Active and Reactive Power exchanged on the bus,

showing the flowing direction on the display and by means the LED on

the front panel.

• Up to 8 BTB100 in the same plant.

Bus Tie Breaker manager

DST4602

The most advanced Genset controller for

Synchro/Parallel applications.

It is particularly suggested for complex

plants like CHP plants where PLC

functions are required.

• Highly configurable Genset Controller designed for a wide range of critical and complex parallel applications,

including multiple Mains and CHP systems

• Up to 24 gensets connected on the same bus and Mains parallel application

• Internal Load sharing, Synchronizer and VAR regulation

• PLC functions with PID blocks

• Digital UP/DOWN command for speed governor and AVR

• Mains and Genset circuit breaker management

• J1939 and MTU MDEC CAN interface and Interface with traditional sensors engines

• True RMS readings on generator and mains voltages and currents with additional current measurement for neutral or

differential protection (51N)



• 20 fully programmable digital Inputs with possibility of additional several Inputs

• 16 digital Outputs + 2 Fixed with possibility of additional several Outputs

• Mains protections included

• Special Load management function for optimizing the number and the type of the operating gensets

• Automatic adjustment of the power output based on the mains frequency value

• RS232 Port with MODBUS RTU and additional RS232 or RS485 Serial Port

• Ethernet interface as option

• USB serial port for FW update

• Large graphic display

• Real Time Clock and Events and data logging

• Remote control systems

• Fast paralleling system

• Compliance with the Technical guideline BDEW (DE)

• KEMA Certification

Expansion modules for additional I/O:

• Up to 10 DITEL with CPU or 20 DITEL without CPU for a max. of 160 Binary and settable Input and 160 Binary and

settable Output, all of the insulated.

• Up to 16 DITHERM/DIGRIN aimed for getting analogical measures from thermocouples e/o thermoresistance

(PT100)

• Up to 16 DIVIT aimed for getting analogical measures of current and/or voltage (0...10mA, 0...20mA, 0...5V, 0...10V)

• Up to 8 DANOUT for max. 32 additional analogue output (insulated) 0...10mA, 0...20mA, 0...5V, 0...10V

Evolution

DST4602Evolution

NEW Controller

with colour display

• Designed for complex applications, such as

Cogeneration Power Plants

• 7’’ colour graphic display TFT - 800x480

pixel

• Same features, I/O, protections as DST4602

Evolution

Evolution

Available in several versions in order to represent the best diagram according to

the type of plant and to allow a greater manageability of the controller by

remote:

On the controller front facia both Genset

Circuit Breaker (GCB) and Mains Circuit

Breaker (MCB) are present, in order to allow

their manual management by means of the

proper buttons.

DST4602 & DST4602Evolution

On the controller front facia only the Genset

Circuit Breaker (GCB) is present, as that

controller will not manage the Mains Circuit

Breaker (MCB).

DST4602/P & DST4602/PEvolution

Evolution

Available in more versions in order to represent the best according to the type of

plant and to allow a greater manageability of the controller by remote:

Remote

DST4602Remote

NEW Controller

with 7” colour display

for remote genset supervision

• Connection to one or many DST4602 via

RS485 Modbus RTU or Ethernet TCP/IP. In

this case it is possible to connect more

DST4602Remote to one local controller.

• Recommended in case of remote control room

• 7’’ colour graphic display TFT - 800x480 pixel

• Selector key for the operations management

Remote

Remote control room

Eth

ern

et

/ R

S4

85

Eth

ern

et

/ R

S4

85

Eth

ern

et

/ R

S4

85

Eth

ern

et

/ R

S4

85

In addition or in alternative to the DST4602 & DST4602Evolution display, it is

possible to use a touch-screen colour display called D-MONITOR.

The display allows the visualization of all measures and statuses of the plant.

Moreover, in case of CHP plants, it is possible to customize the graphic, showing

the thermic structure of the circuit.

Interface:

• by RS485

• by Ethernet Modbus TCP/IP

Different sizes:

7’’ - 10’’ - 12,1’’ - 15,6’’

D-PRO: Multifunctional Protection Relay for Gensets

• Particularly studied for complex applications, as Oil&Gas

or similar systems.

• Interface with DST4602 and DST4602Evolution to

increase the protections already included in the

controllers.

• Designed to be mounted into the control panel.

• Data between the D-PRO relay and the DST4602 controller

are shared via Canbus.

• Several communication ports: RJ45 Ethernet Modbus TCP/IP - RS232 -

RS485 Modbus RTU insulated and USB port.

• N. 8 programmable digital inputs + N. 4 programmable relay outputs.

Protections:

• Differential Protection 87G

• Differential Protection 87T

• Protection 59N (also called 59Vo)

• Protection 27T

• Protection 50V

When the D-PRO relay is combined to the DST4602 controller, all the

electrical protections are usually managed by D-PRO.

Converter able to transform a signal from MODBUS RTU/TCP to IEC61850.

Usually, the data transmitted are: Measures, Statuses, Alarms and Genset Blocks.

DITEL Additional digital I/O

DITHERM Thermocouples

DIGRIN Thermo resistances (PT100)

DIVIT Current & Voltage Signals

DANOUT Additional analogue outputs

• Compatible with DST4602 and GCXXX controllers

• 2 Versions: RS485 and CANBUS

• DIN Rail modules

• Each DITHERM and DIGRIN has 3 channels

• Each DIVIT has 4 channels 0..5V - 0...10V and 0...10mA - 0...20mA

• Useful to control electric fans or pumps using an aux relay which can be combined to an event

Remote monitoring systems

Web based software for remote control of gensets

using GPRS/GPS technology.

Particularly useful for rental gensets for the

possibility to know and to be advised in case of

events (alarm, shut-down, change of status) or

modification of the set position.

That software allows to contemporary control

many gensets displayed in one screen shot.

Application fields:

• Gensets (Fixed and rental applications)

• Towers lightings

• Telecom and Hybrid stations (Batteries, etc…)

• External tanks equipped with measuring sensors

• UPS stations (Datacentres, hospitals,…)

• Trucks and Boats

CENTRALIZED AND REAL TIME MONITORING SYSTEM

In one screen, all the info concerning the geo localization, status, events, alarms

and measures for each gensets, lighting tower, vehicle, etc…

GPS MAPPING AND ANTI-THEFT SYSTEM

Displayed in one map all the monitored device/equipment.

An automatic tool will advise you in case of your genset, vehicle, ... is moved

from the default position. It’s your safety solution against thefts.

USEFUL AND COST SAVING TOOL FOR THE MAINTENANCE SCHEDULING

Effective instrument which helps you to improve the planning activities on site, saving any inefficient cost. This tool gathers all

the info related the working hours, the fuel level, the battery voltage of each genset preventing any shutdown.

USEFUL REPORT CREATION TOOL FOR RENTAL APPLICATIONS

Powerful tool for the creation of reports they can be used for resuming all the info and history of a rental genset/lighting tower.

The same info are also available with graphical reports.

HIGH TECHNOLOGIES

The communication systems available are via GPRS, GSM, GPS, Ethernet and WIFI communication (coming soon).

SI.MO.NE is a cloud system available wherever you are.

App for Android and IOS smartphone available for free!

FLEXIBLE SOLUTION

Just one and fully compatible platform able to monitor several genset controller by SICES, COMAP, DSE, DEIF, CUMMINS,

ELCOS.

REWIND & DANCE

Electronic devices for the communication between the

genset controller and the monitoring system

SI.MO.NE.

Automatic sharing of data based on a time rate or

based on an event.

It’s possible to set the device in order to send SMS and

an EMAIL to the user, advising him in case of alarm

and shut down at the plant.

REWIND

Modem GSM/GPRS and GPS (if a special antenna is connected)

DANCE

Device for an Ethernet connection

Internet software SI.MO.NE.

• Service available 24/24 - 365, useful for the remote

management of gensets.

• Storage of data and event in a database.

• All the data are available using an internet

connection.

• Real time advice of an event or alarm

• Free APP for Ios and Anrdroid

SicesSupervisor is a FREE software to monitor, reset, and even program the

controller from any remote place. It is a configurable tool able to display the

single line of the diagram. In addition, by means different password levels it’s

possible to start and stop the genset.

Thank you for your attention

Best regards

www.sices.eu

Starting from the project up to the productiondownload.sices.eu/brasil/pdf/SICES -...

Documents

Transcript of Starting from the project up to the productiondownload.sices.eu/brasil/pdf/SICES -...